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Service Manual Biomedical Freezer MDF-U5411
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2. Refrigeration circuit principle diagram Condensor Drier Capillary tube a gt 000 Solenoid Capillary valve tube Frame pipe Accumulator Header Compressor Refrigeration circuit welding points Frame pipe Evaporator upper EA Evaporator lower a gt rrr ri EC Evaporator middle ED Blue colored i ___ Evaporator middle FB 3 EO FB 4 HO Evaporator bottom Header E Capillary tube Compressor Check valve Solenoid valve blue colored Electrical Parts AC110V 115V 60Hz AC220V 50 60Hz AC230V 240V 50Hz Compressor Type C 2SN350LOR C 2SN350L5S C 2SN350L5S Code 807 764 20 807 763 25 807 763 25 Rated voltage 50 60Hz Winding resistance C S Aux 5 89 30 60 30 60 1 69 7 80 7 8 Q Starting relay AMVL 180A AMVL 300A AMVL 300A Pick up voltage AC91V 111V AC185V 217V AC185V 217V AC108V 128V AC215V 232V AC215V 232V Drop out voltage AC30 65V AC60 120V AC60 120V AC30 75V AC69 132V AC69 132V Overload relay P18AU P10MU P10MU Action to the temp No current OFF 120 x8 C 130 8 C 130 8 C ON 69 10 C 69 10 C 69 10 C Action to the current AT25 C 18 5A 10A 10A Operation time 6 15seconds 6 15seconds 6 15seconds Non Action to the temp 80 C Non Action 4 0A
3. SEL 3 1 0 723 1 asfi 3961 22 i 18 02 5 S Dict V50 0188 10 7 Mvso oi8s sid 1 2 EVSU DIBS 1 8 HRE v50 0188 vidt 4 ute 4 E i YS0 018S 80 is 4 430 0188 Ero 4 it RE 450 0165 89 xz 81H 14150 202 i 24170 123 x 34170 022 i 4 d 1 0 812 m g 1 0 812 4 2 37120 219 Se Z v 018 t _4 1 0 913 3 i 0 815 JS EET s 3000 s a 37990 e 34190 82 a 55 805835 dW3l in ca a a 2 3 4 4 O Loose E 5 z gt 55 w 951 AU311V8 00v BElUSI oor 6ELUSL aroozz 19 44170 v2 20 tj u 50 0185 19 2 23 IA 57 e O 9 a 5 Els gt a a ga g 9 e z o amp 17 Components on PCB lt Main PCB gt 20 LIF oo ps T e 08708 1 00 050 1018 7 9 4 W01108 9 2 30 m lo Li 2 e lt 5 d OY809 gif 6 AA Lit Test data 1 MDF U5411 Pull down pull up characteristics Pull down characteristics pressure Pull down charac
4. RIBATTER I i OFF ON 1 865485 RS232C I 1 1 1 q GN Y x wj Nn WIRING BUZZER DISPLAY CIRCUIT BOARD CN52 BK HARNESS a lt e CAPACITOR HARNESS BCP GN Y 79 VALVE RLY SOLENOID TEMP CONTROL RLY L BL AC250V 15 mi MEI POWER CORD GN Y EARTH 15 5 771 E IRECORDER 2m I 12 a 2 gt 1 I lt gt L Z 2P 1 ITI n Al 521 cw gt II SL gt EARTH a I AGRAM ircuit diagram lt Main PCB gt ALARM TEST TOP BOTTOM DEF j SET CAL D gt swsi Orc SWS Z Ll OO sws3 L mO SWS4 L 5455 W58 LL 6 0 SWS7 _ DISPLAY PWB 83173 30009 4 054 052
5. Specifications of sensor The following shows temperature and resistance characteristics on each thermistor sensor type 502AT 1 Temperature Resistance Temperature Resistance Temperature Resistance C kQ C kQ C kQ 50 154 50 e 17 92 12 8 17 45 116 50 6 17 16 13 7 85 40 88 85 m 16 43 14 7 55 9 68 15 4 15 74 15 7 27 30 52 84 3 15 08 16 6 99 25 41 19 2 14 45 17 6 73 20 32 43 13 86 18 6 48 19 30 92 0 13 29 19 6 24 18 29 50 1 12 74 20 6 01 17 28 14 2 12 22 25 5 00 16 26 87 3 11 72 30 4 18 15 25 65 4 11 25 35 3 51 14 24 51 5 10 80 40 2 96 13 23 42 6 10 37 45 2 51 12 22 39 7 9 96 50 2 14 41 21 41 8 9 57 55 1 83 10 20 48 9 9 20 60 1 57 9 19 58 10 8 84 8 18 73 11 8 49 Control specification 1 Keys and switches BUZZER SET DEF ALARM TEST L2 F3 When ALARM lamp is blinking and buzzer beeps buzzer and remote alarm output are forcibly turned off When the value except for 000 is set in F25 alarm auto recovery time setting buzzer is triggered again after the specified setting time has passed During ALARM TEST buzzer is not silenced by BUZZER key pressed When ALARM lamp is blinking and buzzer is silence buzzer does not activate Pressing this key durin
6. Out of setting range 18 C 45 C 50 C 50 C Press SET key and set the desired value with key and pp key Press SET key again to store the setting value Setting mode returns to PV display If a value is set out of the setting range and SET key is pressed buzzer beeps for 1second to store previous setting value lt Temperature alarm gt High Low Setting method Out of setting range 3 Defrosting When the internal temperature is higher than SV 5 C 15 C ALARM lamp and digital display are blinking After 15min later buzzer will beep and remote alarm contact will turn on initial 10 C When the internal temperature is lower than SV 5 C 15 C ALARM lamp and digital display are blinking After 15min later buzzer will beep and remote alarm contact will turn on initial 10 C Keep 4 key pressing over 5seconds to be function mode available 00 is displayed Then press 2 key to count value up Set F01 to input value for high temperature alarm 02 to input value for low temperature alarm Set F01 or F02 then press SET key to be alarm temperature setting mode available Set desired value with key and Press SET key again to store the value If a value is set out of setting range and SET key is pressed buzzer beeps for 1second to store the previous setting value In PV display keep DEF key pressing over 5seconds defrost operati
7. POWER CORD ra L DISPLAY CIRCUIT BOARD lg ae gt m o z un ann nz o s gt zo 9 lt z BK CN6 CNT TEMP CONTROL or CIRCUIT BOARD gt lt o gt REMOTE ALARM TERMINAL SWITCH INTERFACE BOARD MTR 480 OPTION SOLENOID 5 __ _____ ________ J VALVE RELAY BATTERY BATTERY SWITCHING POWER SUPPLY TEMP CONTROL RELAY COMPRESSOR RUNNING CAPACITOR RECORDER STARTING CAPACITOR FAN MOTOR TEB 6 P441 171 00 0 YELLOW ORANGE VIOLET GREEN MDF U05411 HARNESS HSN TEMP SENSOR SENSOR READ WIRE ASSY VALVE B I BK SENSOR READ WIRE ASSY TEMP SENSOR __Fy 2P BIO Fori SENSOR READ WIRE ASSY CONDENSOR RBH lt gt zu Fic ELEC BOX pa M 1 a BK BK HY did m M 22 m o Al E S HARNESS BSN SWITCHING EARTH POWER SUPPLY 2P BK BATTERY s TERMINAL REMOTE SWITCH DSUB TERMINAL MTR 480 OPTION INTERFACE BOARD Loto os Se es COMPRESSOR EARTH 0 RELAY ae GN Y SOCKET 29 EN zz O Sc EARTH EARTH 2 wen L BL BROWN GRAY PINK LIGHT BLUE 16 BK BK 1 1 D 5 1
8. PV are displayed alternately Compressor protect sensor Thermistor sensor Optional component Circular recorder MTR G85 Metal fittings for G85 circular recorder MPR S7 Dimensions 840mm 33 07 800mm 781mm 31 50 30 75 658mm 25 91 27 24 692mm EZ C 692mm 27 24 END SECTION DOOR CAP FRONT ELEVATION SCALE 1 15 Refrigeration circuit Unit mm Parts description Specification Evaporator Upper 1 Middle 2 Type 9lines 1column x 5pcs Lower 1 Bottom 3 Material Aluminum 8 0 Dry core Type Solid core Capillary tube Resistance 0 725 7 4Kgt cm G Total number 2 Dimension 1 8 4500 Resistance indicator color Blue Total number 4 Dimension 480 x 40 x 6 columns Frame pipe Material C1220T pue Dimension 4 0 x t0 5 x 7470 Evacuation and vacuum Evacuation time more than 20min by 2 ports high pressure and pressure low pressure side N2 exchange When charged vacuum pressure is lower than 1 0torr pump capacity 300L min Refrigerant and oil Refrigerant R 404A Charged 278 5g Oil Ze NIUS32SA Charged 280 10cc Oil additive n pentane Charged qty 19cc 11 69
9. more than 30minutes 2 5A more than 30minutes 2 5A more than 30minutes Action 5 5A within 15minutes 3 4A within 15minutes 3 4A within 15minutes Compressor relay Type G4F 11123T G4F 11123T G4F 11123T Contact capacity AC220V 20A AC220V 20A AC220V 20A Coil DC12V DC12V DC12V Temp control relay Type G2R 1A T G2R 1A T G2R 1A T Contact capacity AC250V 10A AC250V 10A AC250V 10A Coil DC12V DC12V DC12V Switching power supply Type ZWS10 12 J ZWS10 12 J ZWS10 12 J Input AC100 240V 50 60Hz 0 3A AC100 240V 50 60Hz 0 3A AC100 240V 50 60Hz 0 3A Rated output DC12V 0 85A DC12V 0 85A DC12V 0 85A Temperature sensor Type 502AT 1 502AT 1 502AT 1 rtt Solenoid valve control Type 502AT 1 502AT 1 502AT 1 Compressor protect Type 502AT 1 502AT 1 502AT 1 Battery Type 5HR AAC 5HR AAC 5HR AAC Battery switch Type SLE6A2 5 SLE6A2 5 SLE6A2 5 P Breaker switch Type BAM215131 BAM215131 BAM215131 Pr Aczsn ish Solenoid valve coil Type NEVAC120V NEVAC220V NEVAC240V oes Condensing fan motor Type FU2 A051B1MP FU2 A051B5MP FU2 A051B5MP Rating AC110 115V 50 60Hz AC220 240V 50 60Hz AC220 240V 50 60Hz Thermal fuse 130 C 130 C 130 C
10. 000 recovery function is inoperative 11 Differential programmatic point to turn compressor on off COMP ON Activate in SV or higher COMP OFF Activate in SV 0 6 C or lower 12 Display offset 13 Remote alarm Display offset should be done because a temperature that is lower than SV is less displayed 0 5 C offset from temperature displayed round off numbers to the first decimal point Remote alarm contact Normal Open In alarm or power failure Close 14 Solenoid valve control Note A preset value for solenoid valve control SVv is changed when ambient temperature PVv is as follow lt 18 0 SVv 40 C 18 0 lt PVv lt 55 0 C SVv 0 6 PVv 51 PVv255 0 C SVv 20 C Solenoid valve on off control should be done in compare above SVv with internal set temperature SVk This comparison should be done in every 30minutes When the power is supplied SVv is 30 C The first comparison should be done in 1minute after the power supplied In SVkZSVv solenoid valve on off control simultaneously with compressor is done In SVk SVv solenoid valve is forcibly off Internal temperature will not reach to SV if solenoid valve is left opened when ambient temperature is high Preset value should be used to control solenoid valve Wiring diagram BREAKER
11. LARM TEST ALARM TEST key is solely available During ALARM TEST error code E09 is indicated if buttery switch is turned off Displaying error code E09 takes priority over other error code that has indicated before ALARM TEST is performed Auto Return function Note During setting mode or Key Lock mode or Function mode if any key is not pressed in 90 or more setting value is not stored and automatically reverts to PV mode In FO9 and F10 Line Test mode Auto Return is not performed 9 10 Compressor delay time Function mode FOO F01 F02 203 204 205 206 207 208 209 F10 11 12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 24 26 29 F25 Setting method FOO 201 202 During normal cycle operation compressor is forcibly turned off for 2minutes after the compressor was turned off When main power is supplied microcomputer is RESET compressor delay time is changeable to 1 15minutes See F05 Simply reverts to PV display High temperature alarm setting value is changed Low temperature alarm setting value is changed Unassigned Simply reverts to PV display Unassigned Simply reverts to PV display Compressor delay time is set Service code input code 384 Temperature sensor Zero Adjustment 9 9 C by differential input Unassigned Simply reverts to PV display Unassigned Factory test mode Unassigned Factory test mode Unassigne
12. SANYO Service Manual Biomedical Freezer FILE No MDF U5411 MDF USA11 Effective models This service manual is effective following models Model Product code Voltage and Frequency MDF U5411 823 171 51 110 115V 60Hz 823 171 52 220V 50Hz 823 171 54 230 240V 50Hz 823 171 55 240V 50Hz 823 171 56 230 240V 50Hz 823 171 57 220V 50 60Hz 823 171 58 240V 50Hz 823 171 59 110 115V 60Hz Features Large effective capacity 482L 280 FFP fresh frozen plasma bags 300mL can be accommodated HFC refrigerant Refrigerant circuit contains HFC refrigerant that effect to environment little Latest cooling system reduces negative factor to global environment With ambient temperature at 30 C while temperature of inside chamber maintains 40 C PCM structure PCM structure reduces amount of organic solvent Temperature control function New cooling system realizes to set 20 C which is suitable for reagent preservation Specification unified Unified specification for same categories which also realized to unify performance for high low temperature alarm the available setting range is between 5 C and 15 C for high temperature alarm 5 C and 15 C for low temperature alarm against the set temperature power failure alarm remote alarm terminal s
13. Temperature in temperature sensor is displayed Unit 0 1 C From the 2 digit to the 17 decimal point is shown in the display It is not shown in the display when temperature is lower than 20 C Ex Actual temperature 35 C Display shows 35 0 C It is shown in the range of 19 9 C 0 1 C Display range 72 0 C 83 0 C 9 9 C Temperature in compressor protect sensor is displayed unit 1 C Display range 72 C 163 C Temperature in solenoid valve control sensor is displayed unit 1 C Display range 72 C 163 C F17 Model code setting 004 MDF U5411 Initial setting values are as follow Internal chamber temperature 40 C Key Lock mode 0 OFF High temperature alarm SV 10 C Low temperature alarm SV 10 C Zero Adjustment Compressor delay time Ominute Communication ID 000 Communication mode 000 Alarm Ring Back time 030 30minutes F18 Preset value for secondary offset is displayed 20 0 C 40 0 C F21 Serial communication ID setting Input range 000 255 000 means communication is OFF F22 Serial communication mode setting Control mode 3 digit 0 Local initial 1 Remote Baud rate 27 digit 0 2400 bps initial 1 4800 bps 2 9600 bps Note If control mode is set at Remote the SV cannot be changed and defrost cannot be performed F25 Alarm Ring Back time setting Input range 000 010 020 030 040 050 060 In
14. ator oil Ze NIUS32SA Accessories Door lock key defrost spatula 6 small baskets for upper room chamber W290 x D536 x H136 mm 4 large baskets for lower room chamber W290 x D536 x H238 mm Power supply Single phase local voltage Cooling performance Internal 1 2h air 40 C AT 30 C no load not exposed to direct rays of sun Internal temperature control range 20 40 C AT 5 C 30 C RH 80 or lower Temperature controller Microprocessor controlled system with non volatilized memory Temp set range 18 C 45 C unit by 1 C SV can be stored for more than 10hours Temperature sensor Thermistor sensor Temperature display LED digital display green colored unit by 1 C Range 50 C 50 C Ata High low temp 5 C 15 C adjustable Initial 3 10 C ALARM lamp brinks and intermittent buzzer beeps 15min of delay Power failure ALARM lamp brinks and intermittent buzzer beeps Operation panel ALARM lamp blinks in temperature alarm BUZZER Buzzer key ALARM TEST Alarm test key SET To switch the SV and PV gt To shift the set digit To change the SV DEF Defrost key Key lock function Press gt key for 5 seconds LO Unlock L1 Lock Remote alarm contact DC30V 2A Normal Open temperature alarm amp power failure alarm Self diagnosis function When each sensor is in fault Error code and
15. d Simply reverts to PV display Temperature in temperature sensor is displayed unit 0 1 C Temperature in compressor protect sensor is displayed unit 1 C Unassigned Simply reverts to PV display Temperature in solenoid valve control sensor is displayed unit 1 C Unassigned Simply reverts to PV display A model code setting 004 MDF U5411 001 003 Unavailable Preset value for secondary offset is displayed 20 0 C 40 0 C Unassigned Simply reverts to PV display Unassigned Simply reverts to PV display Communication ID setting 000 255 Communication mode setting When an each function code among F23 24 26 29 is input and SET key is pressed buzzer beeps for 1second to keep the status Alarm Ring Back time setting 000 010 020 030 040 050 060 In PV display keep amp key pressing over Sseconds to be Function mode available At the time F00 is displayed Press g key to input desired function code then press SET key Unassigned In 00 is displayed press SET key to revert to PV display High temperature alarm setting value can be set in the range 5 15 C initial 10 C Low temperature alarm setting value can be set the range 5 C 15 C initial 10 C 205 206 207 212 F13 F15 Compressor delay time setting This mode is assigned only in the main power supplied or microcomputer reset The function is assigned to reduce the compr
16. d cancel forcible compressor turning off When numbers of error happened simultaneously error code of smallest numerical digit is indicated However both E11 and E12 take priority over any other error codes During power failure 209 and blank are indicated In PV display keep key pressing over 5seconds to be Key Lock mode available At the time LO is displayed Press 2 key to display 1 Key Lock ON 0 Key Lock OFF Then press SET key to store setting value and revert to PV display With Key Lock ON SET mode is led but the value cannot be changed With Key Lock ON either Function or ALARM TEST is performed while DEF is not performed Power failure alarm Buzzer does not beep and indication does not appeared without power supplied by buttery When power failure is occurred power failure alarm will be triggered by built in buttery During power failure alarm alarm lamp is blinking digital display turns off buzzer beeps intermittently and remote alarm contact turns on Press BZ key to turn power failure alarm buzzer off Press BZ key to display PV for 5seconds During power failure alarm BZ key is solely available ALARM TEST function Note The function is to check performance failure for ALARM lamp buzzer and remote alarm In PV display press ALARM TEST key to blink ALARM lamp to beep buzzer intermittently to turn remote alarm on without delay Digital display will be turned off During A
17. essor starting up malfunctions or the breaker blown outs when numbers of product start up simultaneously after a power failure occurred The delay time can be set by 1 15minutes Initial setting is 1minute 1minute for initial setting is stored in the memory after F10 Line test mode is performed The delay time is set by 3seconds prior to F10 is performed When the PCB is changed on servicing the delay time is also 3seconds When 07 or larger numerical mode is performed input following service code with la key and Press SET key to store the service code to be the function mode available Service code 384 Service code is stored unless 000 is input in FO6 or the power is turned off buttery switch and power supply are turned off Temperature sensor Zero Adjustment setting range 9 9 C 9 9 C In 207 is displayed press SET key to display 00 0 initial value Set value key and press SET key again to store the value Differential input should be done When the 1 2h actual temperature is 28 59 digital display is 30 C add 1 5 to value in F07 Calculation 28 5 30 1 5 In the 15 digit and the 1 decimal place the device is changeable to 0 9 with key but only 0 and are changeable in the 27 digit With 4 key the device can shift the 2 digit lt gt the 17 digit lt the 15 decimal place lt gt the 2 digit
18. etting memorization by non volatile memory Adopt new microprocessor system for display panel and keypad makes operation easily Self diagnosis function Abnormal condition for temperature sensor is indicated as E1 E2 by self diagnosis system Ambient sensor adopted For much better temperature distribution by pass circuit has adopted to control Validation Control panel enable Zero 0 Adjust for validation Compressor protection function Sensor detects compressor s warming up to control unit running Specifications Item Specification Model description Biomedical freezer Model Number MDF U5411 Exterior dimensions W 804 x 0772 X 1802 mm Interior dimensions W 658 x D607 H1272 mm Effective chamber capacity 482 liters 17 0cu ft Exterior cabinet Polyester finish baked on zinc galvanized steel Interior cabinet Polystyrene resin Outer door 2 Polyester finish baked on zinc galvanized steel Door latch 2 Door lock 1 Cabinet insulation Rigid polyurethane foam Shelves 4 aluminum shelves used as evaporator Access hole 30mm rear side Caster 4 Leveling legs 2 Net weight 131 Kg Evaporator Tube on sheet type Condenser Wire and tube type Compressor 350W hermetically sealed Refrigerant R 404A HFC refrigerant Refriger
19. g power failure current internal temperature PV is displayed for 5seconds Once the key is pressed temperature setting mode is led Pressing this key again to store the setting value In PV display keep pressing the key over 5seconds to start defrost Refrigerating operation is stopped During defrost is performing press the key to quit defrosting During defrost is performing PV and dF are displayed alternately During defrost is performing high low temperature alarm is cancelled When a sensor error is occurred during defrost error code and PV are displayed alternately instead dF is not appeared on the display During defrost is performing BUZZER key is solely available In PV display press the key to perform ALARM TEST Press this key to stop ALARM TEST performing During ALARM TEST ALARM lamp is blinking buzzer is beeping intermittently and digital temperature display is turned off During ALARM TEST any keys are inoperative During setting mode device can be shift between the 17 digit and the 2 digit by this key In PV display keep this key pressing over 5seconds to be key lock mode available LO is displayed During setting mode blinking digit counts up by the key pressed In PV display keep the key pressing over 5seconds to be function mode available 00 is displayed Temperature control and temperature alarm Temperature control Setting range Display range Setting method
20. on starts Compressor and solenoid valve are forcibly turned off Press DEF key again to quit defrosting Manual start and end While the refrigerating operation is stopped the current chamber temperature and dF is displayed on the control panel alternately 4 Self diagnosis function E01 E02 E03 E04 E05 206 E07 E08 E09 E10 E11 E12 Temperature control sensor is open circuit Temperature control sensor is short circuit Unassigned Unassigned Compressor protect sensor is open circuit Compressor protect sensor is short circuit Unassigned Unassigned Buttery switch is left turned on Compressor temperature is abnormal Solenoid valve control sensor is open circuit Solenoid valve control sensor is short circuit When temperature control sensor is open circuit E01 and 50 C are displayed alternately When temperature control sensor is short circuit E02 and 50 C are displayed alternately 5 6 7 8 Error diagnosis Key Lock function Note If the temperature is lower than 60 it regards as open circuit If the temperature is higher than 60 C it regards as short circuit E09 diagnosis is done only during ALARM TEST is performed In E10 it diagnoses as abnormal when condenser temperature is higher than 85 C When condenser temperature is higher than 100 C compressor is forcibly turned off When condenser temperature is lower than 65 C it diagnoses as normal an
21. page number is not corresponded with serial number in Service Manual 23 SANYO INSTRUCTION MANUAL 05411 BIOMEDICAL FREEZER SANYO FREEZER re sss So SSS SSS SS ES
22. teristics consumption Temperature uniformity and fluctuation 40 30 20 Pull down characteristics Central air temp in chamber Ambient temp 30 C no load Temperature C 2 4 6 8 10 12 Time scale h Pull up characteristics p Central air temp in chamber Ambient temp 30 C no load Temperature C 2 4 6 8 10 Time scale h 20 2 4 2 0 Pressure MPa 0 8 0 4 0 0 Pull down pressure Ps 50Hz Pd 60Hz Pd 60Hz Ps 50Hz Pd 60Hz Ps 60Hz Ambient temp 30 C no load 0 2 4 6 8 10 12 Time scale h 400 300 200 Power consumption W 100 Pull down power consumption W 50Hz W 60Hz Ambient temp 30 C no load 2 4 6 8 10 12 Time scale h 21 MDF 054 7 7 temperature uniformity and fluctuation Ambient temp 30 C Measureing point Center point of each container chamber No load Measure with type T sensor M deg note These data are reference only 22 Instruction manual III This section is extracted and printed from Instruction Manual If you find out Refer to page 6 in them this page means not page in service manual but page in the lower corner of each page in the extract from Instruction Manual This
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