OPTOMA ES550/ES551 EX550/EX551 Service Manual
Contents
1. 1 Clamp the metal shell of VGA connector 2 Plug the power cord to socket Test criteria GND 30A 3sec 100m DCW 2506V 1sec 10mA Single Step OFF 38 5 Connector Information This section provides each connector location on boards and function of each board They will be useful for your detecting the defective boards 5 1 Main Board VER gp if ELH ma 39 5 2 The backside of mainboard 40 5 3 Ballast Board 5 4 Power board pe EFS PL AC Input Ballast Power Supply Connect to Main Board 6 FRU Field Replaceable Unit List Introduction This section is a list of all the FRU removal Following the FRU table of contents is an enlarged view of the entire projector which shows the primary FRUs in the projector When working on the projector use appropriate anti static precautions such as anti static mats wrist straps and grounded work surfaces Failure to do this can destroy static sensitive components and make the product inoperable 42 6 1 Mechanical Drawing FIR COVER BIK an m m Mainboard TP Sheet Fin Outlet kter Fan Ploct BA U P 2 E E m Se NN z 3 3 2 ale TF ey 3 lt lt V Foot rubber Foot screw 43 6 2 Board Module B02 PM powerasy O Boz Passecooo BALLASTASY O B04 6 3 Case Cover Bracket Assembly 6 4 Optical Device PA784 2200 OPTICAL EN2. 6 6 TABLE OF CONTENTS SVS UCIT INTOdUC CLO IN soe sesso oaoslav oes ik ki lpokiedin kte kiubio kin oki ion oo e 1 Technical SPecHcahon aspaaoaasau astaobhokaabsbouoakoabikakoajskeluadskatniohd sale ia iamini mi 1 ES550 ES551 EX550 EX551 System Block Diagram eee eee nn 3 Firmware Upgraded EO Smmm min B ke e Babul babi n kus da lke kb abe iyusa e 4 Setup OOVEGUDMENL zao ata aim amaaa oyle aaa acan anal 5 Upgrading PFOCCOUNG MEM e A e E ce me e e e PA e e A e A o Machine DisassembiyandReplacement 1 00 ea 16 MOOS a So ae E a l u ee ace eeu ae ei 16 DISaSSe MDV EOS CC custom etc takos es 17 Troubleshooting and VerifyingtheRepair e eee een nan 25 geli ol S pfoojil po PROP V o Pee PP O O e 25 Vening ME REDA RR E O E O R O O O 31 GonnectorFintorm ato ilerisine alla ai laleli gi 39 MA EO ANC e e EMA ep e e e ee o o o a ato o no ae eme ee 39 ie Dackside Or manpoard aa aaa Ga aa aaa dai Ca bad A Me 40 Balast Boar MER O e ET NE 41 POWO AU hie e o bok doo e 41 FRU Field Replaceable Unit LIST risale ala oto ll ada o eh vodo a 42 Mechanical DAWG e e ee e ooo o 43 Board Mod le EP E E R e e e e e e e ee e mae 44 Case Cover Bracket ASSEMDIY seminer ale aena MERA emir tech alan 44 Optical DOV ICS SER erer erer e ee er Ye EYER ELEM PPM ME EEE REM RAP tade kiah 44 E N E e e lll a a e ele a e emi 44 SDE PR ARE A e e Me MOR Ke e e 44 1 Syste
3. Check p Mainboard Mainboard 30 4 2 Verifying the Repair After repairing projector Dissembling and assembling projector Repair center should verify the quality of repaired unit 1 Signal test Each I O can function normally Connect all connector to the jacks one after the other to check whether each channel can project normally I O port VGA In SVGA XGA Test Equipment Standard Pattern generator Ex Quantum data Signal format 800 600 60Hz for ES550 ES551 1024 768 60Hz for EX550 EX551 VO port Audio input Test Equipment Connect audio input to audio output from video equipment VO port Video input Signal format NTSC VO port S Video input Test Eguipment S Video source device Signal format NTSC O port HDMI ES551 EX551 only Test Eguipment HDMI source device DVD player 2 Operation test Buttons operation Power button Touch power button and projector will switch on and in standby mode the LED should solid Touch the power button Up 8 Down should be sensitive The LED indicator lighteness and uniformity normally 2 3 Menu Enter 1 Touch Menu Enter button can make projector function normally 2 Touch the button Up amp Down should be sensitive 3 The LED indicator lighteness and uniformity normally way button 1 Mechanical motion Up amp Down should be sensitive when touch the 4 way button 2 Touch 4 way button button can make projector function normally 3 The LED ind
4. 2000 Use Edit gt Preferences to configure the communication interface Downloaded Ow 4F 36 bytes COT 00 47 Minutes Remaining Image Data hes Checksum hex Start Ox00020000 Expected 0x10BA991C Size Ox0030060 Return 11 Projector will turn on automatically when FW update is finished Download complete will appear Press MENU or 4 direction navigator button to turn off the projector NOTE Power button does not function at this point Cooling process fans spinning will then start Unplug the power cord when the cooling process is complete otherwise the projector will automatically switch back on again 14 B Flach L pader ken ir tee r M Z AL T NITE The EIEN IAT Lee 12 Plug in the power cord press Power button to turn on the projector The projector will function as usual 15 3 Machine Disassembly and Replacement 3 1 Tools Long Nose Nipper Hex Sleeves 5mm screw Bit 107 screw Bit 101 screw Bit 102 Anti static wrist strap Anti static wrist gloves 16 3 2 Disassembly Procedure Warning Puton the Static Electricity Ring when starting for repair Repair Environment suggest in Clean room class 10000 Do not remove Optical Engine or DMD panel outside the clean room Please return the optical engine to supplier if your repair condition can not meet the reguirement While screwing or unscrewing screws please keep the screwdriver straight Keeping sc
5. FA fe 1 C DLP ComposerfTM Lite 9 2 k 7 Adobe InFocus k DLP orpozeriTM Lite 10 0 F L JH T F F O U agg DLP Composert TM Lite 10 0 E Help for DLP Composer TH Lite 10 0 FF Install DLP Device USB Driver my Read Me 10 0 G Z MTE During installation the installer will show a DOS screen This screen will close itself and the install will continue automatically FF USBUpdate DLP USB Driver Installation iSigisisisisisisisisisisisisisisisisicisisisicisisisisicisisisicisisisicieis s sisi This installs updates the DLP USB device driver and supporting files Administrator privileges are required A EHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHI Please close any running instances of DLP Composer and DLP Composer Lite before continuing AHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHI Press any key to continue 3 Upgrade the firmware on the projector To update firmware you need a USB type A to USB type B cable available at any electronics store Don t connect the cable until these instructions tell you to do so IMPORTANT While the firmware is being downloaded to the projector do not shut down the computer or projector or disconnect the USB cable This could result in flash memory damage reguiring the projector to be returned for service Firmware upgrade procedure 1 If DLP Composer Lite does not be installed yet please follow the description of section DLP Composer Lite
6. Fail to light up Refer to LED Check LED indicator and indication follow indicative actions Replace button OK Replace Replace Check Lamp Module Speaker Speaker Replace Check Replace Mainboard Mainboard Check Mainboard Mainboard OK Replace Check Ballast Ballast OK Replace Check Powe hoard 380V outp Power board NG Replace Rotation while power on Color Wheel 2 Video Signal Troubleshooting Computer Video No Signal No Signal Turn on NG Turn on Source Stree OK Replace Penate j Check NG p Cable Cable Cable OK Replace NG Replace Check Check monitor ne out signal Mainboard Mainboard 28 Image abnormal Color abnormal Adjust Check input cab e and signal setting Input signal OK Adjust NG Adjust Color Wheel Index Check Color Wheel Index Check input cabte and signal setting Input signal ok OK Replace NG Replace Check Mainboard Mainboard Check Mainboard Mainboard Replace Replace Check Optical Engine Optical Engine i i Optical Engine 29 Operation Function Troubleshooting Remote Control Button Failure Failure NG Replace Replace button Check Battery Level Battery OK Replace Replace Check Remote Control Mainboard Mainboard Remote Control OK NG Replace IR OK Replace
7. e the opinions of mankind reguires that they should declare the causes which impel them to the separation Ve hold these truths to be self evident that all men are created equal that they are endowed by their Creator with certain Arial Font Size 12 pixels 9 0 points u u u When in the course of human events it becomes necessary for one Pope ciesone ne ya kene vn nave cometatnemvth O JUST TOCUS FING TO Make resoiution O corners and center another and to assume among the powers of the earth the separate and equal station to which the Laws of Nature and of Nature s God entitle them a decent respect to the opinions of mankind requires that they should declare the causes which impel them to the separation foal Font Size ta la 98 pors are balanced When in the course of human events it becomes necessary for one people to dissolve the political bands which have connected them with another and to assume among the powers of the earth the separate and equal station to which the Laws ci Mw ad of ua 17 Check the characters should be recognized easily 37 5 Front infrared sensor Front infrared Remote controller Test method and Criteria Operate remote controller to test front sensor is normal 6 Brightness measurements Brightness measurements Chroma automatic system The alternative is CL 200 Measure 9 points Marketing spec 20 off 7 Safety test eguipments Safety test Safety analyzer
8. of acceptance 35 Set UUT to Film gamma when using this image Distance from edge of image to Gray 245 band is 20 pixels e No banding appearing beyond the outer rectangle is allowed e No banding appearing darker than the Gray 245 band is allowed Both of the above two conditions must be satisfied for acceptance FOCUS e Use to evaluate focus sharpness and uniformity Focus on the center icon Then adjust focus to achieve best overall focus e Verify all icons have clear resolution and white space can be seen between the green lines e Zoom to full Tele small image and verify all icons have clear resolution and white space can be seen between the green lines EED E 36 Audio Test Eguipment Speaker amp DVD player Signal format Criteria The audio out is normal Test Eguipment Standard Pattern generator Ex Quantum data amp DVD player Signal format Criteria No apparent color deviation on the projected image Test Equipment Standard Pattern generator Ex Quantum data amp DVD player Signal format S Video Criteria No apparent color deviation on the projected image HDMI HDMI ES551 EX551 only Test Eguipment HDMI source device standard Pattern generator or DVD player Criteria No apparent color deviation on the projected image 4 Resolution Test Eguipment Test Method 1 Rotate Zoom ring to wide mode Maximum projected image 2 Fix projector to set diagonal length of proj
9. sufficiently to avoid inhaling harmful mercury fumes Use the lead below 200 C to prevent a deterioration of cladding clad of the fluorocarbon resin The lead wire insulation clad shouldn t touch the reflector Exchange the lamp that has already passed the life time immediately 1 2 ES550 ES551 EX550 EX551 System Block Diagram GA IN1 FLASH PSRAM DDR2 SDRAM ri lt O Z m gt z O N Ey KSP2832AU NT5TU32M16CG 25C EDID THS7347 z l 24LC02 A AFE1000 EEPROM CAT24C32W DMD DMD Board DDP2431 DAD2000 DC HDMIIN HDMI Reciver JE M MST3363CMK PCM1754 emperator Sensor Color Wheel IMP75 MOTOR Color Wheel NSOR 2Wx1 SENSOR PT2337 a SPEAKER Audio out 1 k USB PIC16F1823 x recive MAIN Board Lamp Cover Thermal Switch Break Pere POWER Board o OZ P n t f M BALLAST TN BOVD LAMP BALLAST Board i 110 240VAC AC line 2 Firmware Upgraded Flow This provides the information regarding relevant eguipments and upgrading procedure for firmware upgrade Purpose Flash Loader vX X exe flash loader is for upgrading image file to projector and is be designed to execute on Windows 2000 Windows XP Windows Vista Win 7 Note Please check the firmware version before any firmware upgrade procedures During firmware download period please do not shut down PC or projector this will cause fl
10. the Agree radio button then click Next gt isi DLF Composer TM Lite Setup License Agreement ou must agree with the license agreement below to proceed ARE NOT LIMITED TO COST OF REMOVAL OR REINSTALLATION PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES OUTSIDE COMPUTER TIME LABOR COSTS LOSS OF DATA LOSS OF GOODWILL LOSS OF PROFITS LOSS OF SAVINGS LOSS OF USE OR INTERRUPTION OF BUSINESS OR OTHER ECONOMIC LOSS OR INJURY TO PERSON OR PROPERTY TI WILL NOT BE LIABLE FOR ANY CLAIM OF ANY KIND WHATSOEVER BY ANY OTHER PARTY AGAINST LICENSEE IN NO EVENT WILL ITS AGGREGATE LIABILITY UNDER THIS AGREEMENT OR ARISING OUT OF LICENSEE S USE OF THE LICENSED MATERIALS EXCEED THE FEES PAID TO TI BY LICENSEE FOR THE LICENSED MATERIALS OR ONE HUNDRED DOLLARS US 100 WHICHEVER IS GREATER THE EXISTENCE OF MORE THAN ONE CLAIM WILL NOT ENLARGE OR EXTEND THESE accept and agree to be bound by all the terms and conditions of this License Agreement do not acceptthe terms and conditions of this License Agreement cones In the box of Readme Information after read click Next gt ii DLP Composer Th Lite 10 0 Setup Readme Information The following information describes this installation DLP Composer Tool Suite Release 10 0 Installation Location The default installation directory is C Program Files DLP Composer 10 0 To install in a different directory click the Browse button
11. GINE SIMPLE ES550 PA884 2200 OPTICAL ENGINE SIMPLE EX550 PC384 2200 OPTICAL ENGINE SIMPLE ES551 PC484 2200 OPTICAL ENGINE SIMPLE EX551 PA884 2400 LAMP MODULE ES550 EX550 PC484 2400 LAMP MODULE ES551 EX551 6 5 Fans Key No P N Description 02394 0151 00 FAN 1 02394 0150 00 FAN 2 02394 0152 00 FAN 3 6 6 Speaker
12. Installation to install it first 2 If USB Driver does not be installed yet please follow the description of section Install DLP Composer USB Driver to install it 3 Please press and hold do not release both POWER and MENU EXIT button of projector then connect AC power to projector After few seconds the LEDs which on the up cover of projector will become POWER LED blue solid light and TEMP LAMP LED purple flash light It denotes that the projector is ready for firmware update 4 Please connect laptop and projector with USB cable After connect laptop and projector you may find Jungo Texas Instruments DLP Processor at Device Manager of Windows OS ESS SSC mm ATH BAD MEM RAD EE gt ame PERA E BEE CE E E PC ZAC5 il ALA a D DICD ROM SERER gg RES i IDE ATA ATAPI EEE Mep i Jungo OR eres E Texas Instruments DLP Procesor A a SARKAR ALIRIM E WinDriver en si Ge SCS JE RAID HERE Ea FAR F WSO devices H Beste Hga A de EE MEAT m Fis E BEE BL Sah OREA HEB Hee ARTS RER re MZE ZE Ce ee EFA FPE ni fa EE Fl yi EHE COM 0 LPT E ME HIM SPRSE ey HID compliant mouse wp HID compliant mouse l EE o Please locate file FlashDeviceParameters txt and image file of firmware in folder C dev Library 6 Launch DLP Composer Lite manipulate Edit Preferences menu and change the Library path of DLP Composer Lite to be C dev Library 10 DLP Composer Preferences Library Librar
13. OPTOMA ES550 ES551 EX550 EX551 Service Manual 100 Recycled Paper Date 2011 06 20 Update History Published by Version Desce 2011 05 30 2011 06 20 aa Updated the Chapter 2 Firmware Upgraded Flow m Safety Instructions SAFETY PRECAUTIONS WARNING The chassis of this projector is isolated COLD from AC line by using the converter transformer Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot which hot circuit is iden tified with the line Sale in the schematic diagram For continued product safety and protection of personnel injury servicing should be made with gualified personnel The following precautions must be observed 1 An isolation transformer should be connected in the DO NOT OPERATE THIS PROJECTOR power line between the projector and the AC line before WITHOUT THE PROTECTIVE SHIELD any service is performed on the projector IN POSITION AND PROPERLY SECURED 2 Comply with all caution and safety related notes 4 Before replacing the cabinet cover thoroughly provided on the cabinet back cabinet bottom inside inspect the inside of the cabinet to see that no the cabinet or on the chassis stray parts or tools have been left inside 3 When replacing a chassis in the cabinet always be Before returning any projector to the customer certain that all the protective devices are installed the service personnel must be sure it is properly such as
14. ash memory s damage And need to return the unit to manufacturer for flash memory recovery 2 1 Setup Tool Eguipment m Computer m Power Cord m USB Cable 2 2 Upgrading Procedure 1 Upgrading the Firmware on the Unit To update the firmware on your ES550 ES551 EX550 EX551 projector you first need to install the Firmware Update Utility software DPL Composer Lite v10 x x on your PC Open Windows Explorer locate the DLP Composer Lite v10 x x Setup and then double click the icon to launch installation procedure and follow the on screen instructions to finish the installation procedure e LF Composer 10 0 FEED O CAL Compo 00 o FlashDeviceParameters DLP Composer Lite 10 0 Setup Verify you have opened the DPL Composer then click Next gt si DLP Composer Th Lite 10 0 Setup Welcome to the DLP Composer TM Lite 10 0 Installation Wizard lk is strongly recommended that you esit all Windows programs before running this setup program Click Cancel to quit the setup program then close any programs you have running Click Next to continue the installation WARNING This program i protected by copyright law and International treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law Cancel Once you have read the License Agreement and agree select
15. control knobs adjustment covers completely safe to operate without danger of or shields barriers etc electric shock PRODUCT SAFETY NOTICE Product safety should be considered when a component replacement is made in any area of the projector Components indicated by mark in the parts list and the schematic diagram designate components in which safety can be of special significance It is therefore particularly recommended that replacement of there parts must be made by exactly the same parts SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the lamp used in this eguipment Always turn off lamp before opening cover I he Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock or damage of the devices since the stabilizer generates high voltages 15kV 25kV at its starts Since the lamp is very high temperature during units operation replacement of the lamp should be done at least 45 minutes after the power has been turned off to allow the lamp cool off DO NOT ATTEMPT TO SERVICING THE REMOTE CONTROL UNIT CAUTION hae La i E a Do HOT Tap AT ELA RP We ER ee MAL OUTS a Laser Beam may be leaked out when in disassemble the Unit As the Laser Beam used in this Remote control unit is harmful to the eyes 1 1 1 2 2 1 2 2 3 1 3 2 4 1 4 2 5 1 5 2 9 3 5 4 6 1 6 2 6 3 6 4 6 5
16. ected image to 60 ewe 3 Adjust focus ring to make resolution of 4 corners and center declare the causes which impel them to the separation We hold these truths to be self evident that all men are created equal that they are endowed by their Creator with certain unalienable Rights that among these are Life Liberty and the pursuit of Happiness That to secure these rights Governments are instituted among Men deriving their just Arial Font Size 10 pixels 7 5 points r When in the course of human events it becomes necessary for one people to n dissolve the political bands which have connected them with another and to assume among the powers of the earth the separate and equal station to which the Laws of Nature and of Nature s God entitle them a decent respect to the opinions of mankind requires that they should declare the causes which impel them to the separation We hold these truths to be self evident that all men are created equal that they are endowed by their Creator with certain unalienable Arial Font Size 11 pixels 8 3 points When in the course of human events it becomes necessary for one people to dissolve the political bands which have connected them with another and to assume among the powers of the earth the separate and egual station to H a z which the Laws of Nature and of Nature s God entitle them a decent respect to O a 00 l rl n O e e l 0 e n l l JU ro ec l la
17. f the projector and can help you troubleshoot Standby mode Blue solid Flashing 30 seconds Normal running mode powering on and then become solid Blue Normal cooling Blue solid Blue solid Red solid Lamp ignition failed Blue solid Red flashing Lamp life end Blue solid Red solid Temp error Blue solid Blue flashing Fan error Blue solid Blue solid Color wheel or DMD error Blue flashing Blue flashing Red flashing 3 Confirm cable connection well 25 Note Swapping modules that may be defective with others known to be good is generally an ideal way to find the module responsible for the problem A failure symptom is rarely caused by more than one module so you will not usually need to replace more than one to correct a particular failure Whatever main board ballast IR board power board lamp module or optical engine are all suitable to check by swapping modules Power Source Troubleshooting No Power Source Fan failure after after turning on turning on Replug power cord or NG Reconnect fan Check connector Check fan connection replace power cord OK OK Replace Safety Switch Check NG Replace fan or reinstall lamp cover Safety Switch OK Replace button Check LED and NG Replace button Check Mainboard Mainboard OK NG Check 12 pin Power output NG Replace Replace power Replace fuse mainboard board 26 No Volume
18. icator lighteness and uniformity normally Foot adjuster operation Foot adjuster button Foot adjusters should stretch downward smoothly by rotate the foot adjuster feet Zoom ring and Focus ring Mechanical motion of rotating Zoom ring to the end of right and left by hand should be free from getting stuck The feeling of rotating Focus ring to the end of right and left by hand should free from seizing 32 3 Image Auality Projected image size 60 inches diagonal length Zoom ring Adjust zoom ring to wide Maximum projection size VGA VO port Monitor In SVGA XGA WXGA Test Eguipment Standard Pattern generator Ex Auantum data Signal format 800 600 60Hz for ES550 ES551 1024 768 60Hz for EX550 EX551 Projected image size 60 in diagonal length TOP SMPTE133 e Use to confirm overall image quality e Verify there is no noise tint in the gray background duplicated columns or other general image abnormalities e No twinkling pixels allowed e Verify the 5 box is visible within the black square e Verify the 95 box is visible within the white square RGB Ramps e Use to confirm correct colorwheel index delay setting and DMD data line integrity e Verify proper red green and blue chromaticity e Verify transition from dark to light in each ramp is smooth and consistent e Verify there are no missing parts vertical black bars of any ramp due to stuck bits e Verify there are no light or faded areas in ram
19. m Introduction 1 1 Technical Specification Display Type Single 0 55 DLP panel Resolution Pixels ES550 ES551 SVGA 800x600pixels EX550 EX551 XGA 1024x768 pixels Focal length 21 95 24 18mm Input Source D Sub 15 pin x 2 S Video x 1 Video x 1 Audio signal input 3 5mm stereo mini jack x 1 HDMI ES551 EX551 only Output Source D Sub 15 pin x 1 Audio signal output 3 5 mm stereo mini jack x1 Control terminal RS 232 x 1 Mini USB type x1 Supports firmware upgrade and remote mouse control scanning frequency Horizontal frequency 31 100 KHz Vertical frequency 50 120 Hz 245 W Max Digital Keystone Correction Vertical 30 Environment Operating Temperature 0 C to 40 C Humidity 10 80 maximum Storage Temperature 20 C to 60 C Humidity 30 85 Dimension W x D x H 282 9 x 231 1 x 94 7 mm Weight 2 2 Kg Note Designs and specifications are subject to change without prior notice Attention for handing o gt gt gt M e hd Do not touch the lamp until it has cooled completely because the lamp is very hot during operation and immediately after turned off The lamp has to be fixed firmly to the base or socket Turn off the power supply during maintenance Do not hold the lamp except outer surface of the reflector Wear protective gloves and eyeglasses when handling the lamp Any unusual shock or vibration to the lamp should be avoided The lam
20. o download flash image M mage Data hex Checksum hex Start Ox00020000 Expected 0x1 0BA991C Size 000200640 Returned 12 9 Select the Skip Boot Loader Area check box when you do not want to overwrite boot loader of projector as picture 1 recommend Otherwise do not select the Skip Boot Loader Area check box when you want to overwrite the boot loader as picture 2 Picture 1 Skip boot loader EE Flash Loader Flash Image File C dev Library PC337 9660 00 0 10 OPD S5000 1 s Options Partial Image Download fastest only updates changed sectors Complete Image Download slowest downloads entire image Skip Boot Loader Area 1289 KB v Erase all sectors Sector Range Download Enter Sector Range of mage Data to be updated in Hex Start UxU E gt d T Picture 2 Overwrite boot loader EE Flash Loader Flash Image File C dev LibranySPC337 9660 00 V0 10 OPD S5000 w Options Partial Image Download fastest only updates changed sectors Complete Image Download slowest downloads entire image F Skip Boot Loader Area 125 EE Erase all sectors O Sector Range Download Enter Sector Range of mage Data to be updated in Hex Start EU End 13 Start Download 10 Press to start download firmware into projector E ER NS Flash Loader Options Status Interface USB yverndor 0 451 product 0
21. on the Select Features page USB Support Installation This release includes IISA sunnart for l PT maraz The setim nronram Select which features you would like to install and then click Next gt is DLP Composer TH Lite 10 0 Setup Select Features Please select which features you would like to install ELF Composer Lite Tool Suite Click Next to begin installation ie DLP Composer TM Lite 10 0 Setup Ready to Install the Application Click Mest to begin installation You ll see a progress bar as the DLP Composer is installed S DLP Composer TM Lite 10 0 Setup O O E Updating System The features you selected are currently being installed Once the installation is complete select Finish 1E DLP Composer TM Lite 10 0 Setup BEB DLP Composer TM Lite 10 0 has been successfully installed Click the Finish button to exit this installation NOTE Please check the TI Extranet for required library data files patee The DLP Composer Icon will appear on desktop of WindowsTM after successful installation DLP Composert TM Lite 10 0 2 Install DLP Processor USB Driver 1 If DLP Composer Lite does not be installed yet please follow the description of section DLP Composer Lite Installation to install it first 2 Please click the Install DLP Processor USB Driver as below graphic to install USB Driver EE p Bist a ME
22. p contains the mercury Its breakage might cause mercury to flow out of the reflector Please manage provision at the customer s product Do not pull the lead wire and plug by more than 24 5N Please be careful of handling the lamp because it is made of glass Please notice for keeping or handling the lamp because there is a projection of this lamp with reflector ahead Do not touch the bulb and the mirror area of the reflector Attention for use hd gt gt gt M e Do not close or cover the lamp with any flammable stuff During operation the lamp is under extremely high pressure Please manage provision at the customer s product to prevent fragments of bulb and mercury from flowing out of it If the lamp bursts in case of an emergency the sound will be occurred Lamp operation should be with the specified lamp driver and the system only Do not look at the lamp directly during operations Do not expose your skin directly We recommend to you to put on something for protection for your skin For example long sleeve shirt gloves glassed and so on Do not modify the lamp and never use a lamp that has been modified Any unusual shock or vibration to the lamp should be avoided during operation Do not use any broken lamps Dispose of used lamps according to your local instruction Do not turn on the lamp while the system is opened The lamp contains mercury If the lamp bursts during operation ventilate the area
23. ps If there are colorwheel index delay is not correctly set 33 BLUE 120 e Use for dark blemish and ghost inspection e Confirm there are no more than four blemishes darker than Blue 120 No blemish greater than one inch or 25mm in length diameter is allowed e Confirm there is no ghosting No ghosting is allowed GRAY 50 e Use for light blemish inspection including bright stuck ON pixels e Confirm there are no more than four visible blemishes brighter than Gray50 No blemish greater than one inch or 25mm in length diameter is allowed e Confirm there are no stuck ON bright pixels brighter than Gray50 e Confirm there are no flickering pixels e No more than one bright pixel is allowed in the Pond of Mirrors 34 WHITE e Use for lumens and uniformity measurements banding adjustment and inspection of dark stuck OFF pixels minor blemishes e Confirm there are no more than six total of light and dark blemishes e Confirm no blemish is greater than five inches in length diameter e Confirm there are no more than four stuck off pixels e Verify no banding If banding adjustment can t completely eliminate banding use Banding Referee image to make final determination BANDING REFEREE GRAY 245 The goal is always to completely eliminate banding If there still is a very small amount of residual banding after the best banding adjustment has been made use the Banding Referee to make final determination
24. rewdriver inclined will damage the screw holes Please turn off the power before replacing any parts Please wait for the projector lamp cooling down and turn off the power before changing it Never touch or hit the lamp module when replacing the lamp When you replace the projector lamp never touch the new lamp with your bare hands The invisible residue left by the oil on your hands may shorten the lamp life Use lint free gloves or finger cots are recommended 17 Step Figure e scription 1 Shown you the projector Rotate the focus ring left and remove it 1 Unscrew the screw on the side of the lamp cover Sliding the lamp 2 Sliding the lamp cover cover rightward forward and lifting the lamp and lifting the Optoma cover off lamp cover off sepie Desorption 3 Disconnect the lamp connecter as shown Flip the projector on the table Removing screws x 8 on the bottom cover as show Paes x 8 se Ae Desorption 5 ko Fd Lifting the top cover off upward gently disconnect the front IR wire and the safety switch wire then remove the top cover Disconnect the two wires and remove the ballast module Remove the screws 5 on the main board plate disconnect the two wires and take the MB plate off 20 Step Figure e scription Black Screw 1 AUDIO IN Zr Removing the screws on the back cover as shown Screws x 8 Black Screws x3 Show you
25. the main board jjand the connectors Disconneci all wires connected on the main board and remove the main board Please note there are 3 wires connect with the behind of main board 21 Step Figure e scription 10 Remove the metal plate Unscrew the 3 screws and remove the Optical Engine 22 Step Figure e scription 12 Unscrew the 3 screws then remove Fin outlet Remove the 2 Fan module ye Me Oe Se e Fan ippale NR e e e e a a 23 1 EEE a Removing the 2 screws and take off the Fan3 module Unscrew the 5 screws and remove the power board Remove the power holder and the speaker Speaker 24 4 Troubleshooting and Verifying the Repair This chapter provides technicians with electronic background how to maintain the product Moreover you can get the appropriate operation to solve some complicated problems of component repairing and professional problems 4 1 Troubleshooting Warning m Do not directly look into the lens to avoid eyesight damages m The projector is equipped with ventilation holes intake and ventilation holes exhaust Do not block or place anything near these slots or internal heat build up may occur causing picture degradation or damage to the projector Confirm Software and hardware 1 Confirm lamp using hours 2 Confirm LED indicator The Status Indicator Panel on top of the projector indicates the state o
26. y Output Memory Log Output Font Speed Library path Communications Where do library files reside dev library Change the USB Device Identification of DLP Composer Lite to be Vendor 0x451 Product 0x2000 DLP Composer Preferences Communications Library utput Memory Log Outout Font Speed Projector Interface Communications Flash Loader Fico Loader OTAC fusing USE from http Mese i ctools com OBC using USB from http ee devasys com gt Serial Port COMME USE TlDebug only USB Device Identification tenor as Product Ox2000 lnstalMumstall Device Drivers 11 8 Click DLP Composer Lite Flash Loader and change Flash Image File to be C dev Library Comment Ifthe target projector is SVGA with HDMI ES551 OPD S5001 then use firmware image file PC337 9660 00 V0 10 OPD S5000 0x10BA991C img ll Ifthe target projector is XGA with HDMI EX551 OPD X5001 then use firmware image file PC437 9660 00 V0 10 OPD X5000 0x10C86D1A img MS Flash Loader a X r Flash Image File w Browse Options Partial Image Download fastest only updates changed sectors Complete Image Download slowest downloads entire image Sector Range Download Status Interface USB vendor 0s451 product 0s 000 Use Edit Freferences to configure the communication interface Ready t
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