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Water Specialist WS1TT Drawings and Service Manual

1. BLACK ORDER NO V3010 1A BROWN ORDER NO V3010 1B US Units US Units 0 30 0 45 Total Total 0 40 4 0 25 E ope L L _ 020 z 0 30 Slow Rinse 5 0 25 n _ E 0 15 5 Slow Rinse c z 0 20 3 E Fr Lx 0 10 0 15 0 10 pest Draw 0 05 Draw 0 05 0 00 0 00 20 40 60 80 100 120 20 40 60 80 100 120 Pressure psi Pressure psi VIOLET ORDER NO V3010 1C RED ORDER NO V3010 1D US Units US Units 0 60 0 7 0 55 55 Total 0 6 a 0 45 L 0 5 E 0 40 H E 0 35 z 0 4 z 0 30 i Slow Rinse i i 0 25 0 3 0 20 0 15 02 Draw 0 10 20 40 60 80 100 120 0 1 Pressure psi 20 40 60 80 100 120 Pressure psi WHITE ORDER NO V3010 1E BLUE ORDER NO V3010 1F US Units US Units 0 9 0 8 0 7 Total t 0 6 E z 0 5 i 8 Slow Rinse x 0 4 0 3 0 2 Draw 0 1 Pressure psi 20 40 60 80 100 120 Pressure psi WS1TT Drawings and Service Manual YELLOW ORDER NO V3010 1G US Units Total Slow Rinse Flow Rate gpm o oo o o 0 4 Draw 0 2 20 40 60 80 100 120
2. 9 XCI AYID ONIONGAUAARIG ISM OII A 601 ATXVUVAD NOLLOQnddNWSSVdAH HOSM pozsa 8o IOTA S 10 9000A vl OTT DONRI O L8CEA O xp ONTO 08A 6 dH LNOLOSTHISIQ SI ONR O SOTEA o 8 ASV ASIA YOLOATL 9C0PA 4 IAOddNS ONTAAdS HHJSNV3HILLL vIOPA 9 ONDIdS WHJSNVHILII SIOPA 96 po OE ONRIO ao ASVdVO WHISNVWIIL 00S00PA VISSIVIIWHHSVM vCLEA SSIXOCT LOHH MTHOS OLFEA T1 AGUA pond L SN SPI ON sence J9JsueA UML E E En Lm a LE T jj et y L t E E t NR t Oo o E r D oe OC C O 4 a OOo NEN p Y EE TENE fi oz E x oj GNE DEN oa AOS Page 8 Injector Cap Injector Screen Injector Plug and O Ring WS1TT Drawings and Service Manual Drawing No Order No Description Quantity 1 V3176 INJECTOR CAP 1 2 V3152 O RING 135 1 2 V3177 01 _ INJECTOR SCREEN CAGE 1 4 V3010 1Z _ WS1 INJECTOR ASY Z PLUG 1 V3010 1A WSI INJECTOR ASY A BLACK V3010 1B NJECTOR ASY B BROWN V3010 1C__ WS1 INJECTOR ASY C VIOLET V3010 1D__ WS1 INJECTOR ASY D RED V3010 1E _ WS1 INJECTOR ASY E WHITE 5 V3010 IF WS1 INJECTOR ASY F BLUE V3010 1G__ WS1 INJECTOR ASY G YELLOW V3010 1H__ WS1 INJECTOR ASY H GREEN V3010 1I NJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT B
3. If the control valve is to be used as a non regenerant filter control valve the refill elbow is removed and replaced with a refill port plug P N V3195 01 WS1TT Drawings and Service Manual Page 23 Drain Line Flow Control and Fitting Assembly The drain line flow control assembly includes a drain line flow control and a fitting The drain line flow control allows proper media bed expansion by regulating the flow rate to the drain The drain line flow control is a flexible washer like part with an orifice and a precision molded contour The flow rates are within 10 over the pressure range of 20 psi to 125 psi 1 4 bar to 8 6 bar See table for flow rate information Drain Line Flow Control and Fitting Assembly Information Fitting Control Order No Line Flow Control gpm lpm 2 6 3 4 9 6 4 8 3 4 Tf Z 1 wo i I 1 13 1 1 1 1 20 1 i 2 O Ba 7 102 O 2 29 2 53 X 65 X V3162 075 75 3 3 9 0 0 0 50 i 0 50 10 2 OT xg 8 13 Ap 22 027 32 mi 42 J 159 53 201 O 65 246 75 284 90 100 90 V3162 090 B 0 1 1 1 2 2 3 4 5 6 7 1 w O vao 1 vaoo 1 i910 r vono moo rr 1 l r 1 l i V3190 130 1 46 139 B 52 visio 15 1 1 368 c ee 3 V3190 170 170 v3190 200 200 1 V 3190025
4. Pressure psi ORANGE ORDER NO V3010 1I US Units 2 Slow Rinse Flow Rate gpm eo 20 40 60 80 100 120 Pressure psi LIGHT GREEN ORDER NO V3010 1K US Units 4 0 Total 3 5 e o N a Slow Rinse Flow Kate gpm N e EN a o Draw o a o o 20 40 60 80 100 120 Pressure psi Flow Rate gpm o o Oo Page 11 GREEN ORDER NO V3010 1H US Units Flow Rate gpm o o o p o iv N o A o o o 24 N o o N 0 8 80 100 120 Pressure psi LIGHT BLUE ORDER NO V3010 1J US Units Pressure psi Page 12 BLACK ORDER NO V3010 1A Metric Units 1 00 Ler i aa Total 0 90 LS LA baa bue 0 80 Lo 0 70 A Slow Rinse L 0 60 A D z 0 50 o Lu 0 40 0 30 0 20 4 Draw 0 10 100 200 300 400 500 600 700 800 900 Pressure kPa VIOLET ORDER NO V3010 1C Metric Units 2 2 2 0 1 8 _ 16 E a 14 g z 1 2 2 Ww 1 0 0 8 0 6 0 4 100 200 300 400 500 600 700 800 900 Pressure kPa WHITE ORDER NO V3010 1E M
5. Replace missing gears 15 E2 Err 1002 Err 102 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve a Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Mechanical binding b Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear too tight c Loosen main drive gear Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Improper voltage being delivered to PC Board d Verify that proper voltage is being supplied Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 16 E3 Err 1003 Err 103 Control valve motor ran too long and was unable to find the next cycle position a Motor failure during a regeneration a Check moto
6. e Time of regeneration set incorrectly e Reset regeneration time Control valve set at on 0 immediate regeneration d Check programming setting and reset to NORMAL for a delayed regen time e Control valve set at NORMAL on 0 delayed and or immediate e Check programming setting and reset to NORMAL for a delayed regen time 5 Time of day flashes on and off Power outage e Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions 6 Control valve does not regenerate automatically a Broken drive gear or drive cap assembly a Replace drive gear or drive cap assembly when the REGEN button is depressed and held D Broken Pistori Rod b Replace piston tod c Defective PC Board c Defective PC Board a Meter is not connected to meter connection on a Connect meter to three pin connection 7 Control valve does not regenerate automatically but does when the REGEN button is depressed and held PC Board labeled METER on PC Board Restricted stalled meter turbine b Remove meter and check for rotation or foreign material c Incorrect programming e Check for programming error Meter wire not installed securely into three pin connector d Verify meter cable wires are installed securely into three pin connector labeled METER e De
7. manual cene ieeetie rete tette tegeret mee pag pete pee e ape k ep RR Ob EE ee Pap ko Na SEKS Rte ESE 20 Quick Reference SpeciflCatlOfls 3 ero RU POTERE DA vanes IPIE OR C os bance ave SERERE Ur tre DE ESEI IEE EN Pru hoses etsy 22 Drtve Assembly ioc A A tei Mee dates ELI LEM I Eee I E IE 23 Drive Cap Assembly Main Piston and Regenerant Piston essere ener ene nnetr entente enne 24 Spacer Stack Assembly temet ERO RE e rt atender teer efus eden b E EE eux ERRORE 24 Injector Cap Screen Injector Plug and Inje6tor uice eco sinon reei eee YE e epos vato eo OENE Eep SESE r EEES e Pede EVER EHE Pe yd dud 24 Refill Flow Control Assembly or Refill Port Plug toed cedeeteeosapetsnyensnossvuncosadeapaacipaee Fete OEE E TE Pp EARS EE ER Ren pn 24 Drain Line Flow Control and Fitting Assembly eese nennen entente Soue openee enne trennen nen 25 ELVICES IMSUUCHONS e 26 Servicing Transfer Cap Assemblies nini et e esito de etd eee epe dee re ek evo ex ERE REESE RD Ee dU e cons anaes pepe bey e v Y HERE E EE rae anne 30 TroubleshoObllig eet A ch cbs ties ttu E LI A A t tL Lu tes lure D E 32 Limited Warranty RT M M 36 Page 4 WS1TT Drawings and Service Manual Valve Body Compliance Table Injector and or Main Regenerant unlabeled hole ar M Application Plug s Piston Piston Stack Body Injector in D
8. 15 psig 103 kPa drop Backwash flow rate 1 15 gpm 57 lpm 3 4 m h 25 psig 172 kPa drop 5 28 2013 PAGE 17 Added V4052 01 TT Interconnect Kits 12 to 21 Tanks 8 7 2013 FRONT COVER Added drawing 8 15 2013 FRONT COVER Added call outs to drawing and installation text PAGE 2 B un z o L av e o B E o d 3 e o B 8 23 2013 FRONT COVER Added call outs to drawing and installation text PAGE 2 rather than to the 2nd tank connection ports Page 36 WS1TT Drawings and Service Manual CLACK CORPORATION FIVE YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation Clack warrants to OEM that its Softener and Filter Control Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack s plant in Windsor Wisconsin when installed and operated within recommended parameters No warranty is made with respect to defects not reported to Clack within the watranty period and or defects or damages due to neglect misuse alterations accident misapplication physical damage or damage caused by fire acts of God freezing or hot water or similar causes For outdoor installations where the Softener and Filter Control Valves are not under cover the weather cover must be utilized for the warranty to be valid Clack s obligation to OEM under this Limited Warranty shall be l
9. MAV SEPS NHBP AUX MAV valve motor ran too short stalled while looking for proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV a Foreign material is lodged in MAV NHBP valve a Open up MAV NHBP valve and check piston and seal stack assembly for foreign material Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Mechanical binding b Check piston and seal stack assembly check reduction gears drive gear interface and check MAV NHBP black drive pinion on motor for being jammed into motor body Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Page 34 WS1TT Drawings and Service Manual WS1TT Drawings and Service Manual Page 35 1 16 2013 PAGE 29 AND 30 Added Servicing Transfer Cap Assemblies Information 2 4 2013 PAGE 7 V3287 O RING 110 2 11 2013 PAGE 18 The V4017 01 can be used on tanks D1400 1191 In Out Head information 3 5 2013 PAGE 7 NOT SHOWN V4055 TWIN TANK METER ASY PAGE 17 Removed meter is removed from the control valve body gently pull forward on the turbine to remove it from the shaft RYL PAU R PAGE 20 Service flow rate 1 28 gpm 106 Ipm 6 36 m h
10. be chemically cleaned with a dilute sodium bisulfate solution vinegar or just wiped with a soft clean cloth To remove seals gently pull out on the outer lip of the seal to lift the seal out from its cavity being careful not to damage the face surface of the seal To reassemble re seat seals into the seal cavity of the control valve body being sure that the lip of the seal is facing outward With seals in place put a thin film of Dow 77 on the tops of the seals and the flat surface of the discs Prior to reinstalling the discs the drive shaft should be removed and the O rings cleaned inspected and lubricated with Dow 7 The shaft can then be installed into the disc prior to installation With the outlet disc assembled to the shaft the orientation of the shaft to inlet disc can be assured by installing the set with the through hole on the outlet disc at the 6 o clock position The easiest thing would be to remove both disc drives and assemble the outlet side first Then each disc could be fitted on the shaft individually At this point the transfer valve cap assemblies can be reinstalled WS1TT Drawings and Service Manual Page 29 Note That both transfer caps only mount in one orientation Prior to installation of cap assembly be sure to check that the stainless steel spring and the plastic spring support is in place attached to the inside of the c assembly Next you can wipe the outside edge of the O ring on the cap and the inside mating area
11. black reducing gear onto the stainless steel shaft then install the remaining smaller reducing gears from left to right Re install the grey reducing gear cover over the gears and affix with the 3 stainless steel screws Now you can re install the drive motor by pressing the spring clip loop to the right then rotate the motor as you are inserting it so the gear of the motor meshes properly with the reducing gears Release the spring clip loop and rotate the motor untill the motor housing engages with the plastic nub inside the housing that holds the motor in place and make sure that the top of the motor is flush with the top of the grey gear housing Press the drive motor wires down into the strain relief of the drive cap now you can re install the cover assembly After completing any valve maintenance involving the valve drive assembly or the transfer drive assembly please press and hold the NEXT amp the REGEN buttons simultaneously for 3 to 5 seconds to perform a soft reset which will synchronize the control valves positions Page 30 WS1TT Drawings and Service Manual Troubleshooting Problem 1 No Display on PC Board a Possible Cause No power at electric outlet Solution a Repair outlet or use working outlet b Control valve Power Adapter not plugged into outlet or power cord end not connected to PC board connection b Plug Power Adapter into outlet or connect power cord end to PC Board connection Impr
12. height f Low water pressure f Check incoming water pressure water pressure must remain at minimum of 25 psi 13 Water running to drain a Power outage during regeneration a Upon power being restored control will finish the remaining regeneration time Reset time of day b Damaged seal stack assembly b Replace seal stack assembly c Piston assembly failure c Replace piston assembly d Drive cap assembly not tightened in properly d Re tighten the drive cap assembly Page 32 WS1TT Drawings and Service Manual Problem 14 El Err 1001 Err 101 Control unable to sense motor movement Possible Cause a Motor not inserted full to engage pinion motor wires broken or disconnected Solution a Disconnect power make sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b PC Board not properly snapped into drive bracket c Properly snap PC Board into drive bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Missing reduction gears e
13. of the valve with a clean cloth amp re apply a thin layer of silicone lubricant like Dow 7 BE SURE NOT TO USE ANYTHING HYDROCARBON BASED SUCH AS VASELINE OR PETROLEUM JELLY TO LUBRICATE PLASTIC COMPONENTS OR O RINGS AS THEY WILL BE DAMAGED BY THE HYDROCARBONS AND POTENTIALLY CAUSE FAILURES THAT CAN RESULT WITH LEAKS Noting the one possible orientation of the transfer drive cap use one hand to press in and support the transfer drive cap Ss while using the opposing hand to start two screws in one 9 on the top and one opposing it on the bottom Tighten the screws in evenly so the cap seats the O ring without getting pinched or damaged Screws should only be hand tightened with a 5 32 or 4mm allen wrench DO NOT OVER TIGHTEN SCREWS 62 Pe ps NES NOTE be careful and make sure the meter cable doesn t oo get under the drive cap while tightening as it will result in damaging the cable A text orientated towards 1 clack Position the large white drive gear with the A pointing toward the 1 o clock position and then press it onto the Splines can only stainless steel drive shaft make sure it snaps amp locks into ee position NOTE The white drive gear is splined to the drive shaft and will only assemble in one orientation Because of this it is not necessary that the discs and gear be exactly positioned the positioning needs to be approximate but they have to fit on the shaft Next install the larger
14. 00 250 25 6 T 0 3 T 2 q 2 2 5 5 0 0 11 13 15 17 20 25 The drain line flow control and fitting are located on top of the control valve and replaceable without the use of special tools The drain line flow control can be installed in the standard 24 drain line elbow which accommodates 5 8 polytube or 74 NPT drain line connections The optional nut and polytube insert for the 3 4 drain line elbow is designed for use with flexible polytube only The 3 4 drain line elbow can be rotated 180 degrees so the outlet can be orientated to the nearest drain The same retainer is used for all drain line flow controls for the 74 fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 Ipm An optional 1 straight drain line fitting is available to accommodate drain line flow rates ranging from 9 to 25 gpm 34 1 to 94 6 Ipm This fitting is straight but still connects to the control valve using the same locking clip The drain line flow control is located between two fitted parts i e the fitting acts as the retainer The nut is unscrewed to access the drain line flow control Page 24 WS1TT Drawings and Service Manual Service Instructions Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs fro
15. Assembly Main Piston and Regenerant Piston 7 Water Meter Spacer Stack Assembly 8 Twin Transfer Valve Injector Cap Screen Injector Plug and Injector Refill Flow Control Assembly or Refill Port Plug Qu Pee p Drive Assembly The drive assembly consists of the following parts e Drive Bracket Printed Circuit PC Board Motor e Drive Gears e Drive Gear Cover The drive bracket holds the PC board the motor the drive gears and the drive gear cover in place The PC board receives and retains information displays the information determines when to regenerate and initiates regeneration The display shows different types of information in the initial system set up for softeners or filters installer display settings diagnostics valve history or user display settings The PC board powers the motor The PC board s two prong jack connects wires to the direct current DC motor The motor is held in place on the drive bracket by a spring loaded clip and a small bulge in the plastic which fits in one of the slots on the motor housing The motor turns drive gears that drive the piston to cycle positions for backwashing regeneration rinsing refill or service The motor 1s fully reversible turns both ways and changes direction of rotation to change the direction of piston motion The motor is easily replaced if necessary There are three drive gears held in place by the drive gear cover All three drive gears are the same size A ref
16. G Adapter 1 1 5 V3163 0 ring 019 1 6 V3150 WSI Split Ring 1 is V3151 WSI Nut 1 QC 1 8 V3105 O ring215 1 V3190 090 WS1 DLFC 9 0 gpm for 1 V3190 100 WS1 DLFC 10 0 gpm for 1 One V3190 110 WS1 DLFC 11 0 gpm for 1 DLFC 9 V3190 130 WS1 DLFC 13 0 gpm for 1 must be V3190 150 WS1 DLFC 15 0 gpm for 1 used if 1 V3190 170 WS1 DLFC 17 0 gpm for 1 fitting is V3190 200 WS1 DLFC 20 0 gpm for 1 used V3190 250 WS1 DLFC 25 0 gpm for 1 Can be ordered as a set Order number V3008 02 description WS1 Drain FTG 1 Straight Water Flow Proper DLFC orientation directs water flow towards the washer face with rounded edge WS1TT Drawings and Service Manual Page 17 V4017 01 TT Interconnect Fitting Assembly up to 10 tanks fs V3151 WS1 NUT 1 QUICK CONNECT V3150 WSI SPLIT RING V3105 O RING 215 V4017 TI INTERCONNECT FITTING V4052 01 TT Interconnect Fitting Assembly for 12 to 21 Tanks Description WS1 NUT 1 QUICK CONNECT WSI SPLIT RING O RING 215 WS1 FITTING 1 amp 1 PVC SOLVENT PIPE PVC SCH 80 1 4 X 2 Fitting Installation Instructions Installation fittings are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing Slide nut on first then the split ring and o ring Hand tighten the nut only The V4017 01 twin tank control valve interconnec
17. H4615 Elbow Locking Clip 1 2 PKP10TS8 BULK Polytube insert 5 8 Option 3 V3192 WS1 Nut 74 Drain Elbow Option 4 V3158 01 WS1 Drain Elbow Male 1 5 V3163 O ring 019 1 6 V3159 01 WS1 DLFC Retainer ASY 1 V3162 007 WS1 DLFC 0 7 gpm for 3 4 V3162 010 WS1 DLFC 1 0 gpm for 3 4 V3162 013 WS1 DLFC 1 3 gpm for 3 4 V3162 017 WS1 DLFC 1 7 gpm for 3 4 One V3162 022 WS1 DLFC 2 2 gpm for 3 4 DLFC V3162 027 WS1 DLFC 2 7 gpm for 3 4 m stbe 7 V3162 032 WS1 DLFC 3 2 gpm for 3 4 dif V3162 042 WSI DLFC 4 2 gpm for ee V3162 053 WSI DLFC 5 3 gpm for 4 fitting is V3162 065 WS1 DLFC 6 5 gpm for 3 4 used V3162 075 WS1 DLFC 7 5 gpm for 3 4 V3162 090 WS1 DLFC 9 0 gpm for 3 4 V3162 100 WS1 DLFC 10 0 gpm for 3 4 4 and 6 can be ordered as a complete assembly V3331 WS1 Drain Elbow and Retainer Asy Valves are shipped without drain line flow control DLFC install DLFC before using Valves are shipped without 74 nut for drain elbow polytube installation only and 5 8 polytube insert polytube installation only Water Flow Proper DLFC orientation directs water flow towards the washer face with rounded edge Page 16 Drain Line 1 WS1TT Drawings and Service Manual Drawing No Order No Description Quantity 1 H4615 Elbow Locking Clip 1 2 V3008 02_ WS1 Drain FTG 1 Straight 1 3 V3166 WSI Drain FTG Body 1 1 4 V3167 WSI Drain FT
18. LUE V3010 IK WSI1 INJECTOR ASY K LIGHT GREEN Not Shown V3170 O RING 011 Not Shown V3171 O RING 013 The injector plug and the injector each contain one 011 lower and 013 upper o ring Note For upflow position injector is located in the up hole and injector plug is in the other hole Upflow option is not applicable to EA EE or EI control valves For a filter that only backwashes injector plugs are located in both holes WS1TT Drawings and Service Manual Injector Order Information Typical Tank Diameter Injector Order Number Injector Color Ps Up voona se oo o a vonom Bom r o voae vea CC wee Rea 3 ween uem 3 weoik LigtGreen 2r 1 Actual tank size used may vary depending on the design and application of the system Tank diameter is an approximation for the following 1 downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride 2 upflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the bed Not applicable for EA EE or EI control valves Page 9 Page 10 WS1TT Drawings and Service Manual
19. N IDown owsolene UR al Pign UR Vani V3174 V3005 V3031 Regenerating Filter hole Plug in DN and 1 Backwash Only Filter UP holes Install V3011 None V3005 V3031 Refill Port Plug Injector in UP 1 Upflow Softener hole Plug in V3011 01 V3174 V3005 V3031 S Y e Note The downflow piston is a solid amber color The upflow piston is black and amber WSITT with 1 050 Distributor Tube Opening Identification Grey Spacer Color WS1TT Drawings and Service Manual Page 5 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly V3174 WS1 Regenerant Piston V3135 O ring 228 V3011 is labeled with DN and V3011 01 is labeled with UP Upflow option is not applicable to EA EE or EI control valves Note The regenerant piston is not used in backwash only applications Refer to programming and Cover Drawing Manual Page 6 WS1TT Drawings and Service Manual Twin Transfer Page 7 WS1TT Drawings and Service Manual SNOLLVOTl Idd V LOHAA HLIVAH YO TYOILINO UOA WTA DNPHIOLINOIN AYVATAd AHL SV AASA Ad LON ATNOHS AALAN WALVM STAHL GVHH LNO NI 1611 OOrid NMOHS ION ASVDNILLIJ ILOHNNOOHINILL I0 LIOPA NMOHSION xsS0pA NAOHSION POT LAN TSM TSTEA NMOHSION ASV UOLOW UAASNVULIL Erori NMOHS ION ATAWASSV NHAOO LL 6ra SS ST LNdHd I 8 MANOS C65 A Z ASVHNAOWVIDOQnGH4H ASCLIVCSSISM Tozozea
20. Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket forward The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive ge
21. Water Specialist WS1TT Drawings and Service Manual 2nd Tank Connection Treated gt Water Outlet Untreated Water Inlet Proper installation shown above See page 2 for issues that arise if the in out head is incorrectly connected to the untreated water inlet treated water outlet of the control valve rather than to the 2nd tank connection ports HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC Page 2 WS1TT Drawings and Service Manual Twin Valve Installation Tips We have had a number of instances where customers have incorrectly installed the in out head to the untreated water inlet treated water outlet of the control valve rather than to the 2nd tank connection ports Below are a number of situations that will occur when the in out head is incorrectly installed to the untreated water inlet treated water outlet of the control valve 1 When A is in the draw cycle it will not draw brine and will put water into the salt tank The B tank will draw properly 2 When B is in the backwash cycle A will have no flow to service 3 The transfer disc seals may be forced out of their cavities on the back motor side of the transf
22. ar cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 1 4 turn in either direction so the wires are vertical up amp down before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor WS1TT Drawings and Service Manual Page 25 Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the moto
23. blown out with air Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Two holes are labeled DN and UP Check for compliance Refer to Valve Body Compliance Table at the begining of this manual Push the plug s and or injectors firmly in place replace the screen and hand tighten the injector cap Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control pull out the elbow locking clip and then pull straight up on the elbow Replace the elbow locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small flat blade screwdriver WS1TT Drawings and Service Manual Page 27 Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfite or vinegar Do not use a wire brush If necessary replace the flow control o ring on the flow control retainer or the o ring on the elbow Reseat the flow control so the rounded end is visible in the flow control Reseat the white flow control retainer by pushing the retainer into the elbow until the o ring seats Remove locki
24. control valves If the control valve is used as a softener or a regenerating filter a regenerant piston must be attached to the main piston If the control valve is to be used on a system that does not require a regenerant to be added the regenerant piston must be removed Page 22 WS1TT Drawings and Service Manual Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack assembly U S Patent 6402944 is a one piece design which allows the stack to be removed using your fingers The exterior of the stack is sealed against the body bore with self lubricating EPDM o rings while the interior surface is sealed against the piston using slippery self cleaning directional one way silicone lip seals The lip seals are clear in color and have a special slippery coating so that the piston does not need to be lubricated Injector Cap Screen Injector Plug and Injector The screen injector and or injector plug s are installed under the injector cap in an easy to access location on top of the valve The injector cap contains four slots so no water accumulates in the cap The injector cap is designed to be hand tightened Under the injector cap there is an easy to clean removable screen to prevent fouling of the injector There are two holes under the injector cap labeled DN and UP The holes will be filled with a plug or an injector The plug O
25. d to be unscrewed or tightened by hand or with the special plastic wrench If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealants on threads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of 2 Backwash flow rates in excess of 7 gpm 26 5 Ipm or length in excess of 20 6 1m require 74 drain line Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow contr
26. equently a Low water pressure c Check for leaking fixtures that may be exhausting capacity or system is undersized a Check incoming water pressure water pressure must remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excessive water in regenerant tank a Improper program settings a Check refill setting b Plugged injector b Remove injector and clean or replace c Drive cap assembly not tightened in properly c Re tighten the drive cap assembly d Damaged seal stack assembly d Replace seal stack e Restricted or kinked drain line f Plugged backwash flow controller e Check drain line for restrictions or debris and or straighten drain line f Remove backwash flow controller and clean or replace g Missing refill flow controller g Replace refill flow controller 12 Control valve fails to draw in regenerant a Injector is plugged a Remove injector and clean or replace b Faulty regenerant piston b Replace regenerant piston c Regenerant line connection leak c Inspect regenerant line for air leak d Drain line restriction or debris cause excess back pressure d Inspect drain line and clean to correct restriction e Drain line too long or too high e Shorten length and or
27. er discs and it is possible that one of the seals could get pushed up into the valve and get stuck in the top of tank port of the spacer stack assembly WS1TT Drawings and Service Manual Page 3 Table of Contents Valve Body Compliance Table c t reor aao rea pe Ee Ee pee rol Ete eere iter ep iesu M e reste tuii e s 4 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly 5 SU Oy EAD S CES o tac puch see 38 E oes NIMM Ei M LL MM MEL IE 6 Injector Cap Injector Screen Injector Plug and O Ring ee eeesessseesecseeeceseceeeeceecnseesseceecaessceaecaecaseeesaecareeseecnasenserseesaeeaneaes 8 Injector Order Information tener rre oU estet vel r EE rE cu B ho eal EE EEE E AEE AE EESE nT eels 9 Injector Graphs US Units Injector Draw Slow Rinse and Total Flow Rates esee 10 Injector Graphs Metric Units Injector Draw Slow Rinse and Total Flow Rates eene 12 Refill Flow Control Assembly and Refill Port Plug eese enne ener eterne trennen tertie nen 14 Dr m e 3 4 oan ood ostendet duit LM A tb LI deii 15 Ibin Erde E 16 InterconnectEittns ASSembly osisssa teret o tepore etd i n MEM EIN E LL IE 19 General Information retenir e eerie tuc e rese ae ence dee ee ee o eur dE epe EE a Senn ee dece a ede UO ees one dan eec va Baran dee qudd 20 General Warnings Must appear in OEM s
28. etric Units 3 5 3 0 Total 25 E m 20 cc Slow Rinse ub 1 0 Draw 0 5 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm Flow Rate Ipm Flow Rate lpm WS1TT Drawings and Service Manual BROWN ORDER NO V3010 1B Metric Units 1 60 Ly 1 40 r Total lL Pd 1 20 L 1 00 Lal LA 4 Slow Rinse 0 80 L 0 60 r 0 40 j Draw 0 20 100 200 300 400 500 600 700 800 900 Pressure kPa RED ORDER NO V3010 1D Metric Units 1 2 1 0 0 8 0 6 0 4 100 200 300 400 500 600 700 800 900 Pressure kPa BLUE ORDER NO V3010 1F Metric Units A a AB o e a e o Ds a Slow Rinse N o 100 200 300 400 500 600 700 800 900 Pressure kPa WS1TT Drawings and Service Manual Page 13 YELLOW ORDER NO V3010 1G GREEN ORDER NO V3010 1H Metric Units Metric Units Total Slow Flow Rate lpm Slow Rinse Flow Rate lpm Draw 100 200 300 400 500 600 700 800 900 Pressure kPa 100 200 300 400 500 600 700 800 900 Pressure kPa ORANGE ORDER NO V3010 1I Metric Units LIGHT BLUE ORDER NO V3010 1J Metr
29. fective meter e Replace meter f Defective PC Board f Replace PC Board WS1TT Drawings and Service Manual Page 31 Problem 8 Hard or untreated water is being delivered Possible Cause a Media is exhausted due to high water usage Solution a Check program settings or diagnostics for abnormal water usage b Meter not registering b Remove meter and check for rotation or foreign material c Water quality fluctuation d No regenerant or low level of regenerant in regenerant tank c Test water and adjust program values accordingly d Add proper regenerant to tank e Control fails to draw in regenerant e Refer to Trouble Shooting Guide number 12 f Insufficient regenerant level in regenerant tank f Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace g Damaged seal stack assembly g Replace seal stack assembly h Control valve body type and piston type mix matched h Verify proper control valve body type and piston type match i Fouled media bed i Replace media bed 9 Control valve uses too much regenerant 10 Residual regenerant being delivered to service a Improper refill setting a Check refill setting b Improper program settings b Check program setting to make sure they are specific to the water quality and application needs c Control valve regenerates fr
30. ic Units Slow Rinse Flow Rate lpm Flow Rate lpm 100 200 300 400 500 600 700 800 900 Pressure kPa LIGHT GREEN ORDER NO V3010 1K Metric Units 100 200 300 400 500 600 700 800 900 Pressure kPa Flow Rate lpm 100 200 300 400 500 600 700 800 900 Pressure kPa Page 14 WS1TT Drawings and Service Manual Refill Flow Control Assembly and Refill Port Plug Drawing No Order No Description Quantity 1 V3195 01 WSI Refill Port Plug Asy This part is required for backwash only systems 2 H4615 Elbow Locking Clip 3 JCP P 6 Polytube insert 3 8 4 JCPG 6PBLK Nut 3 8 5 H4613 Elbow Cap 3 8 6 V3163 0 ring 019 7 V3165 01 WSI RFC Retainer Asy 0 5 gpm 8 V3182 WSI RFC 9 V3330 01 WS Brine Elbow Asy w RFC 3 8 Not Shown V3552 WSI Brine Elbow Asy w RFC 1 2 Not Shown H4650 Elbow 4 with nut and insert Assembly includes V3182 WS1 0 5 gpm RFC WT NW ES S ES Proper RFC orientation directs refill water flow Water Flow towards the washer face with rounded edge and text WS1TT Drawings and Service Manual Page 15 Drain Line 3 4 Drawing No Order No Description Quantity 1
31. imited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freight prepaid If any Control Valve is covered under this Limited Warranty Clack shall return the Control Valve repaired or its replacement prepaid to the original point of shipment CLACK GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY DISCLAIMS ALL OTHER SUCH WARRANTIES CLACK S LIABILITY HERE UNDER SHALL NOT EXCEED THE COST OF THE PRODUCT UNDER NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS ARISING IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM THE CONTROL VALVE IS INCORPORATED INTO Form No V3115 TT 8 23 2013 U S Patents 6 402 944 6 444 127 6 776 901
32. is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The power adapter comes with a 15 foot power cord and is designed for use with the control valve The power adapter is for dry location use only The control valve remembers all settings until the battery power is depleted if the power goes out After the battery power is depleted the only item that needs to be reset is the time of day other values are permanently stored in the nonvolatile memory The control valve battery is not rechargeable but is replaceable No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall Noryl is a trademark of Sabic Page 20 WS1TT Drawings and Service Manual Quick Reference Specifications Power Adapter Supply Voltage See Programming and Cover Drawing Manual page 4 Supply Frequency Output Voltage Output Current Regenerant Refill Rate 0 5 gpm 1 9 Ipm PC Board Memory Nonvolatile EEPROM electrically erasable programmable read only memory Compatible with regenerants chemicals Sodium chloride potassium chloride potassium permanganate sodium bisulfite chlorine and chloramines WS1TT Drawings and Service Manual Page 21 The WSITT control valves consist of the following components Drive Assembly 6 Drain Line Flow Control and Fitting Assembly Drive Cap
33. le to find the proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV a Control valve programmed for ALT A or b nHbP SEPS or AUX MAV with out having a MAV or NHBP valve attached to operate that function a Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting b MAV NHBP motor wire not connected to PC Board b Connect MAV NHBP motor to PC Board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor d Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 19 Err 1007 Err 107 Err 117
34. lective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was returned The PC board counts the pulses and determines when to stop driving the motor Drive Cap Assembly Main Piston and Regenerant Piston The drive gears turn the main gear of the drive cap assembly which moves the piston The screw driven horizontally moving piston stops at specific positions to direct the flow of water to backwash regenerate rinse or refill The PC board determines the position of the piston by counting pulses produced when the piston is moved An optical sensor looking at one of the reduction drive gears generates these pulses Each cycle position is defined by a number of pulses The counter is zeroed each time the valve goes to the service position The PC board finds the service position by noting the increase in current delivered to the motor when the mechanical stop at the service position is reached This method of controlling piston position allows for greater flexibility and requires no switches or cams U S Patent 6444127 One of two main pistons is always used 1 A 1 25 diameter downflow piston is used when the WSITT control valve is used as a downflow softener regenerating filter or non regenerating filter 2 A 1 25 diameter upflow piston is used when the WSITT control valve is used as an upflow softener Upflow option not applicable for EA EE or EI
35. lve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Injector Cap Screen Injector Plug and Injector Unscrew the injector cap and lift off Loosen cap with special plastic wrench or pliers if necessary Attached to the injector cap is a screen Remove the screen and clean if fouled The plug and or injector can be pried out with a small screwdriver The plug can be wiped clean If the plug leaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be
36. m the PC board The power source plug connects to the four pin jack The motor plug connects to the two pin jack on the left hand side of the PC board The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter
37. nd hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Spacer Stack Assembly To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed in to the control va
38. ng clip push down on elbow to reseat and insert locking clip Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the white retainer Water Meter The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and disconnect the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then a plug is installed not a water meter The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may be used to unscrew the nut if necessary With the nut removed a slot at the top of the water meter is visible Twist a flat blade screwdriver in the slot be
39. ol fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o rings split rings bypass valve or control valve Plug into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes WS1TT Drawings and Service Manual Page 19 This glass filled Noryl or equivalent fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter The control valve is compatible with a variety of regenerants and resin cleaners The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems The injector regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank when applicable Control valve installation is made easy because the distributor tube can be cut 4 above to 2 below the top of tank thread The distributor tube
40. oper power supply e Verify proper voltage is being delivered to PC Board 2 PC Board does not display correct time of day d Defective Power Adapter d Replace Power Adapter e Defective PC Board e Replace PC Board a Power Adapter plugged into electric outlet a Use uninterrupted outlet controlled by light switch Tripped breaker switch and or tripped GFI b Reset breaker switch and or GFI switch c Power outage e Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Defective PC Board d Replace PC Board Meter is not connected to meter connection on PC Board a Connect meter to three pin connection labeled METER on PC Board Restricted stalled meter turbine Remove meter and check for rotation or foreign material e Meter wire not installed securely into three pin connector Defective meter c Verify meter cable wires are installed securely into three pin connector labeled METER d Replace meter e Defective PC Board e Replace PC Board 4 Control valve regenerates at wrong time of day P Power outage Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions Time of day not set correctly b Reset to correct time of day
41. ots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston downflow or upflow and if a regenerant is used a regenerant piston Upflow is not applicable to EA EE or EI control valves Page 26 WS1TT Drawings and Service Manual The regenerant piston the small diameter one behind the main piston is removed from the main piston by pressing sideways and unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Reinsert the drive cap assembly and piston into the spacer stack assembly a
42. r move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged jack on the lower left side of the PC board If the motor will not easily engage with the drive gears when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench or insert a 4 to 4 flat blade screwdriver into one of the sl
43. r connections then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor b Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface e Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect WS1TT Drawings and Service Manual Page 33 Problem 17 Err 1004 Err 104 Control valve motor ran too long and timed out trying to reach home position Possible Cause a Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface Solution a Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 18 Err 1006 Err 106 Err 116 MAV SEPS NHBP AUX MAV valve motor ran too long and unab
44. rder V3010 1Z prevents water from traveling a certain pathway The injector lets water pass through the pathway The self priming injector increases the velocity of the water creating a zone of negative pressure that draws in the concentrated liquid regenerant such as sodium chloride brine potasstum permanganate etc The regenerant blends with the stream of water which passes through the media to regenerate the bed The injector provides a consistent regenerant water mixture ratio over the entire operating pressure range of the control valve The injector provides good performance in a variety of applications which may involve elevated drain lines and long regenerant draw lengths Injectors are chosen by knowing the type amount and regenerant flow rate for a particular type of media Guidelines can be found in the media manufacturer s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See injector graphs pages 10 13 for total slow rinse and draw flow rates The control valve has been manufactured to be one of the following regeneration downflow WSITT for softeners or regenerating filters install injector in DN location plug in UP location e regeneration upflow WSITT upflow option is for softeners only which are not EA EE or EI control valves Install injector in UP location plug in other hole location e no regenerant WSITT both the DN and UP holes ha
45. t kit can be used on tanks up to 10 in diameter and is packed in with control valve If using 12 diameter tanks or larger order optional kit ee Pelican Page 18 WS1TT Drawings and Service Manual Introduction This manual is about a control valve to be used on water softeners or water filters The manual is designed to aid water treatment equipment manufacturers in the selection of the various control valve options Information in this manual is different than what is needed for installation and servicing of a particular water treatment system This manual is not intended to be used as a manual for a complete water softener or filter General Warnings The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DAMAGE PRODUCTS THAT CONTAIN O RINGS OR PLASTIC COMPONENTS EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK DO NOT USE THE PRODUCT S CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary The nuts and caps are designe
46. tween the control valve body and the meter When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean the turbine Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicone lubricant may be used on the black o ring Reinsert the water meter into the side slot Hand tighten the nut Do not use a pipe wrench to tighten nut Page 28 WS1TT Drawings and Service Manual Servicing Transfer Cap Assemblies Release locking tabs The control valves backplate must be femove back plate removed first to allow access to removing the transfer cap assembly NOTE Hold slight downward pressure on the top left corner of the backplate while using a thin flat screwdriver or knife blade to push in on the locking tabs this will release the backplate and it will twist to the left off of the valve body For removal of the drive motor side you will need to remove the drive cover assembly to access the motorized drive The dri
47. ve injector plugs installed and plug installed for the refill elbow NOTE It is okay to field convert valves from upflow to downflow and vice versa with the WSITT valve as long as software supports upflow brine Refill Flow Control Assembly or Refill Port Plug The refill flow control assembly consists of a refill flow elbow refill flow control retainer assembly refill flow control polytube insert and nut assembly The refill flow control retainer fits in the refill elbow The refill flow control retainer houses the refill flow control which controls the flow rate when the regenerant tank is being refilled The refill flow control is a flexible washer like part with a small orifice and a precision molded contour that delivers a steady 0 5 gpm regenerant tank refill rate at varying inlet pressures Refill is accomplished with treated water The refill flow control assembly is installed in an easy to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degrees so the outlet can be orientated towards the regenerant tank The control valve has a standard refill elbow to which a 3 8 flexible tube can be connected An optional elbow can be ordered which accommodates a 1 2 flexible tube for a high regenerant draw rate situation G injectors and larger Both elbows use the same refill flow control and retainer
48. ve motor can be removed by pressing the spring clip loop to the right then rotate the motor a 1 4 turn and pull outward to remove the motor from the reducing gear cover assembly Remove the three Phillips head stainless steel screws that retain the reducing gear cover to the drive cap Once the cover is removed you have access to the reducing drive gears simply slide them off of the gear axles with your fingers to inspect check them there are 3 small black gears with foil decals and 1 larger black reducing gear Remove the large white drive gear from the stainless steel drive shaft To remove the large white transfer drive gear firmly grab the outside edge of the gear with your fingers and pull it outward away from the control valve assembly Now you can use a 5 32 or 4mm allen wrench to remove the 4 20 screws that retain the transfer drive cap assemblies on both sides of the valve NOTE Once the screws are removed from retaining the inlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spring out away from the valve body At this point the transfer discs may be removed by pulling the discs outward off of the shaft away from the valve body with your hand With the disc out you can inspect the flat surface area to be sure it s clean and smooth free of any debris or scratches Note that the disc is keyed to the drive shaft so that it will only assemble in one orientation The transfer discs may

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