SERVICE MANUAL B221.G2
Contents
1. Press MODE to select the operating mode Fig 23 Fig 24 Select the wheel diameter Insert the internal measure IN 1 Fig 20 Fig 22 Insert the external measure IN 2 Fig 28 Fig 22 5 3 4 ALU S 1 MODE ALU S 2 MODE Automatic input optional MODE Lua input O Press MODE to select the operating mode Fig 23 Fig 24 Press lt DISTANCE gt to start measurement Insert the internal measure Fig 27 Wait for the BEEP Insert the external measure Fig 28 Wait for the BEEP 9 3 27 September 2007 FiG 23 ALU S 1 Fig 23 ALU S 2 FIG 27 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 5 4 Detecting and correcting unbalance 5 4 1 After setting wheel dimensions press lt START gt or close the safety cover optional to spin the wheel and start the measurement run A CAUTION Wheel start automatically when safety cover is closed 5 4 2 At the end of the spin the wheel will brake automatically and the display will show the weight position and weight requirement to correct the wheel s unbalance 5 4 3 If unbalance shown is O press lt FINE gt to show residual unbalance rit a UE SARESTI A is es ay FIG 29 inside weight indication bette oan ee EYN Mu a if Fic 30 outside weight indication o NOTE OPT light blin2. SERVI CE MANUAL B221 G2 B212 G2 This manual is printed for service field operation Information may not be updated or complete For complete and updated information please refer to www fasep it and http Support fasep it kb This document contains information which is the property of FASEP 2000 srl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 sri Via Faentina 96 50032 Ronta Fi Italy Tel 39 055 8403126 E mail info fasep it WWW www fasep it Fax 39 055 8403354 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 BALATRON 221 212 USER S MANUAL FiG 1 Balatron 221 FiG 2 Balatron 212 For any information please contact www fasep it e mail info fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 WARNING This document contains information which is the property of FASEP 2000 srl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warni
3. Safety Cover Assy Rev R2 Date 08 11 06 i aem sparo perte esegesi 2 _ aea Fine per cate mesto oes memwn TE E aem maoawm LA TA os _ oes mem mwg ETA 6 __ esse TT amd Ta 7 aem ATTE Uwd ENT a aem mmm esse ls e oea emercopimaa nes eR Ta 0 oee rae ma RSP Parti di ricambio consigliate Recommended Spare Parts Ronta Firenze Italy EA DA FASEP 2000 s r l Rev Data Date mo 05 09 06 N St ab O O cU O O D i _ o x o Y o Oc Sa t oo QO Cis O 2 0 gH llo i OIS o WMO o OS Y Ala 8 lp 9 a S E N CIN O Old Cc Nle au oo ADD Codice Code Ref number FAM 3M188 xx Legenda FASEP 2000 srl Code 3M188 xx Dotazione Standard Equilibr con Carter Standard Accessories for all off the car wheel balancers Rev RO Date 05 09 06 POS RSP Codice Code Descrizione gM2376 Chiave aperta di 27 a una bocca Hex key to lock shaft 9M134 PinzaxPiombi Weight pliers aMoz178 Cono 42 62 Piccolo Small Cone 2M21441 AlberoFlilettato 038x3 L 190 Shaft __ sMilo62 Volantino Blocc Rapido 438x3 Standard Quick Lock a a eee Tassello di fissaggio Bolts for tightening to the ground M Peso x Taratura Calibration weight gmaso4 Anello in gomma per Bloccaggio Rapido Haweka Rubbercap gmasoa Campana per Bloccaggio Rapido Haweka Clamping Hood 9gMa5231 Bloccaggio Rap
4. Cause the unit has reached the maximum limit of service interval Solution contact Customer Support Service to get the service reset code Before you contact FASEP Customer Support Service make sure you have the following infomation available Videotronic CE 1 Setup gt Info Center gt locate the following lines and send us the complete text contained in each line SERIAL NUMBER NUMBER OF SPINS EXECUTED 2 Send the information required to support fasep it 3 Once you receive the Reset code enter the Reset Code Setup gt Activation Code gt enter the code change figures and letters by turning the wheel memorize pressing OK Balatron 16 bit 1 Setup gt locate the following lines and send us the complete text contained in each line SN Serial number 20 figures number 2 Send the information required to support fasep it 3 Once you receive the Reset code enter the Reset Code Setup gt Activation Code gt enter the code change figures and letters by turning the wheel memorize pressing OK Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 31 Error 33 Calibration check out of range Author Fasep 2000 srl Created On 08 May 2007 10 31 PM Note before ERROR 33 was introduced vers sw 3 0 on Balatron 16 bit ERROR appears at the end of calibration check procedure Applicable to Balatron 16 bit Situation the
5. Disco ritegno molla ALU S 8 2M2845 Molla a compressione De24 d1 NT30 Lo450 6 2MB276 Supporto potenz dist Alu s Potenziometro servo 5348103 10K a aMesza Puleggiadentata 13XL 9 700019 Anello a spessore LMKAS d 35E oat M877 Supporto pot diametro Alu S Diameter Pot holder Potenziometro 157B103 10K Pot a ma 15 MAC ma o8 NM MEM Description Q t Q ty ALU S Body Sliding rod Spring Pin Stop Washer disk Spring Distance Pot holder Servo Pot Pulley Ring Seeger Ring 13 2M2643 eee Distanziale staffa Alu s Spacer 14 3M2689 Ingranaggio 230 Completo 13 2M0962 Molla a Trazione 99x50 16 2M25738 Braccetto bandierina ALU S 17 MBB Camicia tastatore ALU S 13 25 Jacket for ALU S rod 18 aM26ti Tastatore x Alu s ALU S rod 19 2M8374 Pistoncino x tastatore Alu s 13 25 Piston 9v7ooo44 Anello seeger 014E Seeger Ring a eee Striscia numerata bandierina 90 390 Scale 24 9M0885 MollaCO12De9 3d0 65NT8 Lo22 25 2M8940 Blocchetto x estrazione piombo AE Sensore Distanza x ALU S Gear Spring Spring Block Sensor Distance ALU S RSP Parti di ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Rev Data Date ax Ref SS q_Sub table Prolunga 24 28 x braccetto ALU S 02 04 08 exists 3M3462 ALU SE arm 28 extension sn nr italy FASEP 2000 srl Code 3M3462 Prolunga 24 28 x braccetto ALU
6. YELLOW YELLOW WHITE GREEN KB1 KEYBOARD MODE ESC SET OK gt ONLY FOR VS SPEAKER VERSION ONLY FOR VS VERSIO ONLY FOR ALU SE SYSTEM R3 10K 10 REV 3 DIAMETER FUNC J14 AMP 4P M J18 AMP 4P M J13 STRIP 16P M te NO FLO COS 00 03 77 Y rr a III ONLY FOR EXTERNAL MEASUREMENT OPER FINE START STOP J4 MOLEX 4P M RC2 Ji Y AMP 3P M RC3 J12 16P FLAT CABLE FCI TORRE 7 c sr LOCOF OO O O m l CO SF LO CO J3 16P FLAT CABLE El FASTON MALE 6 3mm PE Y G AMP 6P M J1 AMP 6P M ENCODER J17 AMP 2P M CONI a JACK F o Rev 1 6 4 October 2006 J5 INT SIDE ib SIGNAL ob GND A AMP 2P M PZIA 1 Fzoxio J4 INT SIDE ib SIGNAL ob NDA AMP 2P M PZ1B ol pzoxio J6 EXT SIDE ib SIGNAL ob GND A AMP 2P M PZ2 1 Fzoxio 1075 SWI SWITCH SAFETY COVER ASEP 2000 S R L FIRENZE ITALY itle GLOBAL WIRING DIAGRAM B2000 1Ph Size Document Number Rev B B2000 1Ph 00 Date Friday February 06 2004 Sheet 1 of 1 MA gt cU o N gt JD iL ly 2 C 2 2000 s r l S a a TL N o a N o en o T cc Eguilibratrice B221 G2 BALATRON Model B221 G2 E543 xxx Sub table exists 2 Ref mee qe Legenda _ _ _ _ _ Codice Code Descrizione Description Rev Data Date FASEP 2000 srl Code E543 xxx Equilibratrice B221 G2 BAL
7. and the nut Screw the nut until it starts compressing the spring after that turn the nut 5 complete turns 7 Remove the 2 nuts Fig 5 8 Lift the shaft and remove the single piezo Fig 5 9 Insert the new piezo 10 Put the spring Fig 5 and fix the nuts Screw the nut until it starts compressing the spring after that screw turn the nuts 3 complete turns 11 Put the 1140 board Fig 1 and connect the piezo to 1140 board J1 PZ1A J2 PZ1B J3 PZ2 Fig 2 12 Calibrate the machine http ntserver2k 8 1 tech doc td0152 asp 05 11 08 FASEP 2000 srl Ae o F DOCUMENT SERVI CE TECH_DOC WB 0033 wpd 6 september 2005 How to check calibration of Automatic Measurement input Systems of Wheel Balancers o NOTE The wheel balancer we are checking can have a shaft or a flange different than the ones showed in the following images The important thing is to bring the rod to touch to the internal side of the flange and to identify the correct issue on the reference tables ALU SE ROD Bring the rod to touch the flange as showed in Fig 4 Fig 4 Timeframe I ssue of mechanical From March 1998 February 2003 February 2003 December 2001 NI FASEP 2000 srl AA F DOCUMENT SERVI CE TECH_DOC WB 0033 wpd 6 september 2005 SENSONIC ROD Bring the rod to touch the flange as showed in Fig 5 Fig 5 Timeframe Type of machine October 1995 January 2003 FASEP 2000 srl F DO
8. S ALU SE arm 28 extension Rev RO Date 02 04 08 2M83738 Camicia tastatore ALU S 13 25 Jacket for ALU S rod 2M8374 Pistoncino x tastatore Alu s 13 25 Piston AMP Tastatore x Alu s ALU S rod 9v7ooco44 Anello seeger 914E Seeger Ring aoses Mota CO12 ness soste te OO O o RSP Parti di ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Data Date 72 II E ENE 2 RHEI a_Sub iable Gruppo misura ALU S non sensorizzato gt E exists 3M537 3M2573 ALU S system R1 11 11 06 FASEP 2000 s r Ronta Firenze Italy FASEP 2000 srl Code 3M537 3M2573 Gruppo misura ALU S non sensorizzato ALU S system Rev R1 Date 11 11 06 2aM25091 Corpo per ALU S senza inserti ALU S Body MDa Asta Scorrevole ALU S senza an Met Sliding Rod AE ASS Disco ritegno molla ALU S Stop Washer disk AE AOS Molla a compressione De24 d1 NT30 Lo450 Spring 9V700019 Anello a spessore LMKAS 035 E Ring 9v700018 Anello Seeger Y 27E Seeger Ring __ 2M22681 Striscia numerata bandierina 90 390 Scale E reseatos VET RSP Parti di ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Rev Data Date 2 Ref number PA eg Subtable Gruppo Carter Copriruota B2xx NY ee 3 M563 Safety Cover Assy R2 08 11 06 FASEP 2000 srl Code 3M563 Gruppo Carter Copriruota B2xx
9. Volt and replace it Balatron 16 bit Go to Setup gt Sensors gt PS1 gt Press Start to run the motor calibration weight must be inserted press DIAM to select PS2 Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php m knowledgebase amp _a viewarticle amp kbarticleid 1 73 Error 17 Bar not in position Author Fasep 2000 srl Created On 02 Oct 2007 09 46 AM Applicable to Balatron 16 bit Videotronic 10 bit Videotornic 16 bit Videotronic CE 1 Cause the measuring bar input gauge is not in zero position Solution move the measuring bar to zero position 2 Cause the measuring bar is not calibrated Solution calibrate the measuring bar 3 cause the distance diameter sensor is not adjusted solution adjust the distance diameter sensor Balatron 16 bit http www fasep it tech doc td0134 asp Videotronic 10 bit 16 bit htto www fasep it tech doc td0122 asp Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 88 Error 19 speed not stable Author Fasep 2000 srl Created On 09 Jul 2007 09 24 AM Cause the speed is not stable within 4 sec after you started the motor or hand spin the wheel Solution check motor belt tensioning Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 91
10. flanges using AFC function optional for B212 5 1 5 3 TDUMOM RIMM BIMEMSIONS sitas 2d te AA a NF Aa ei 5 2 5 4 Detecting and correcting unbalance ae Y ia Oe Lo ARC RR RD FER EA de AA 5 4 5 5 How to apply the weight using ALU SE indicator FF tees 5 4 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL Y YY I I eee teen AU 6 1 7 HOWTO USE SPLIT WEIGHT FUNG HON odian du Bg dw stele a a ada a 7 1 8 SPECIAIFUNGC HONG MENU ac a a la ds ea 8 1 8 1 Enter in the special functions menu ee risa id YG phan PA a da UR A 8 1 8 2 Diagnostic programi Of SENSOrS a oa dat lata 8 1 8 3 SALISH program sii is a re a ee a ee nat tri ab 8 1 8 4 User SCD citrine exe Gas A en cose ORG RL ND Ed do O ees 8 1 FU el OU au a ds aa ae a dde db AD A WD du did DOD i A Technical Date scada ARANA eds i B Environmental Data Safety Features and Requirements i C Errors and Malfunctions recognized by the Computer 0 ccc eee eee eee eens i Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 1 PRESENTATION 1 0 Intended Use This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separatel
11. for the good working of the unit If for any reason the 1141 board has to be replaced the memory X24C16 has to stay with the original unit Therefore absolutely X24C16 has to be removed from the old 1141 board and placed on the new 1141 being exchanged to stay with the unit Procedure 1 Remove the IC X24C16 from 1141 you are replacing and move it to the board being put in place PLP SGONNGSENAUEUN Y CARD 1108 rr 9 e 5 JPA _ PUR o 2190 J ed l 5 amp ari p orientation mark b fig 1 click to zoom WARNING Make sure to keep orientation of the chip same as the original http ntserver2k 8 1 tech doc td0123 asp Pagina di 1 05 11 08 0127 How to upgrade Balatron 16 bit using FasepUFD Pagina 1 di 4 Home gt Reserved Area gt Tech doc gt td0127 latest update 11 04 08 FASEP Tech Doc 0127 How to upgrade Balatron 16 bit using FasepUFD These instructions are applicable to FasepUFD 1 3 0 or higher Download latest version of FasepUFD here if necessary FasepUFD must be installed on the computer before starting this procedure V044 programming kit is also needed 1 Connect FASEP Hardware Key to the computer HW key is not needed version 2 0 0 0 or higher 2 open FasepUFD program Fasep Universal Flash Downloader A Factory Setup Info r atep 1 Select Device E2000 163100 ideotronic 2005 Atomic sP W
12. lt is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers WARNING FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit NOTE As this unit runs at a speed below 100rpm a safety cover is not reguired However a safety cover is recommended when balancing wheels with diameter bigger then 20 CAUTION The safety cover is anyway reguired when using the motorcycle adapter Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 General Safety Requirement before using servicing this unit 1 Read this instruction manual before operating or servicing the wheel balancer 2 Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference 3 Make sure the unit has a stable position and it s bolted to the ground when using the unit 4 Protect power leading to the unit from damage 5 When work area is being washed make sure unit is adequately protected 6 Remove all stones and mud lodged in tire treads before balancing the wheel va Do not touch spinning wheel 8 Make sure counterweights are securely attached before checking residual unbalance wh
13. omesso neto saresioasxnoo ae Le ess miametono eam 1 z omas zoccoino eno esse ESAU BY 82 ener 25 aos Presp FASEP 5 1908 410174 Banco FASEP SIR 1 26 2M2020 Presp Balaton 16 Bt Tecnotoy BALATRON iker M CAME ACT Er E CAA ACT Y pre Support EMA BY orree I Y oo omre wone E a O Nb at oseo Gruppo cane Copia Bow Seley CoverAssy M oe 2uesoo Pameto seo Fecroniepani 1 RSP Parti di ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Data Date vy Tl 23 2 Ref number Gruppo Oscillante LS x B2xx G2 OPA DA Su R1 13 06 07 a IDA a ty exists 2 M 6 9 1 B2xx G2 Motor Assy FASEP 2000 s r l Ronta Firenze Italy FASEP 2000 srl Code 3M691 Gruppo Oscillante LS x B2xx G2 B2xx G2 Motor Assy Rev R1 Date 13 06 07 POS RSP Codice Code Descrizione 4M2770 4M2771 4M2809 2M2256 9V000099 4M2813 4M1004 4M2811 9M1946 4M2812 3M2810 Motore puleggia TB2 9M1204 Molla G26x32 Attacco Flangiato HD Albero Centrale gruppo LS Molla G40x51 Tirante sfinato per HD Scodellino per molla G40 Flange Boccolo richiamo x molla Pin Disco premi molla Disk Seeger 9118l senza becchi Molla a compressione 67x110x4 5 Cinghia TB2 630 6 Nerv CUSCINETTO 030x055 x13 6006 ZZ CUSCINETTO 017x040x12 6203 27 9V094019 Anello Seeger 930 E 9V094048 ANELLO DI ARRESTO 088 E 3M537 Gruppo misura Alu s non sensorizato 3M2573 Tastator
14. ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Data Date gt oe Sub table Equilibratrice B212 G2 He Slee AA ox RI 09 07 07 mil sn LTA arty exists E544 xxx BALATRON Model B212 G2 cc Erin Si FASEP 2000 srl Code E544 xxx Equilibratrice B212 G2 BALATRON Model B212 G2 Rev R1 Date 09 07 07 POS RSP Codice Descrizione Description Q ta POS RSP Codice Descrizione Description Q ta Code Q ER Code Q ES Lae 4M2800 Basamento equilibratrice B2000 33 xo 3ES541 Scheda 1141 1141 Board 2 8M691 Gruppo Oscillante LS x B2xx G2 B2xx G2 Motor Assy ES 35 x 8ES524 2 Scheda 1140 02 Matroc 50Hz 1140 02 Board ES i 2M3158 Coperchio con vaschette in ABS x ABS Cover E 36 oo 2M2323 Etichetta Freno Brake Sticker B212 37 3EC549 1 Cavo 1141 1140 x B2xx G2 Flat Cable CAWN 2M0160 Nasello Porta flangia a Holder 3ES486 2 Scheda 1114 Potenza B2000 98rpm 1114 board B2000 98 RPM EN 11 3EC551 Cavo1141_1137 Switch Carter 1141 Switch Cable EA 9M2475 Etichetta normata PE PE Sticker 13 9M2345 Etichetta 220v 220VSticker EN Li 2M1632 e a alimentazione 220V 50Hz Ph is omeo eschena e ensione nomea se I rie _ aromas cavo pano 1141 1114x 82002 Fece ar 222 rargnena Mariola ce nse T Li acu cavo Aimentzine BS cas S 19 seoso cavo morsa Moose zo 360400 Cavotewaschessbasaneno Cee Lar
15. 007 7 HOW TO USE SPLIT WEIGHT FUNCTION 7 1 Measure the unbalance of the wheel Once the measurement of unbalance is calculated press lt FUNC gt to enter split function FUNC SET Turn the wheel until POS 1 is displayed 1 Mark the tyre when the first spoke selected is at 12 o clock Turn the wheel until POS 2 is displayed SET Mark the tyre when the second spoke selected is at 12 o clock SET 7 2 The weight in grams for external side is displayed only when the wheel is in a correct position 12 o clock 7 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 8 8 1 8 2 8 3 8 4 27 September 2007 SPECIAL FUNCTIONS MENU Enter in the special functions menu Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear CAL CAL tSt CAL rod SEn Sor StA tis USr Set tEc Set Ser nuM Act Cod Calibration of wheel balancer Control of the calibration of electronic sensors Calibration of electronic input sensors Diagnostic of sensors Statistic about the use of machine User setup Technical Setup Serial number Inserting Activation Codes Diagnostic program of sensors Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectSen Sor and press lt SET gt rPM Balancing speed PS1 PS1 voltage PS2 PS2 voltage tO Encoder is in the zero position Pos Angle of position sensor from 0 to 255 dIS Value of distance sensor d IA Value of diamete
16. 4 2 How to check the calibration of Wheel Balancer SET E select SET START ED START CT check FUNC SET Press lt gt to select CAL TEST Place a wheel on the flange Fig 13 Put the calibration weight Fig 14 Press lt FINE gt to see actual values 160 O 3 is correct result When all LED left side are lit calibration weight must be at exactly 6 o clock If no press lt FUNC gt to calibrate position Turn the wheel until the calibration weight is located at 6 o clock Press lt SET gt to calibrate Press lt MODE ESC gt to return to normal balancing mode 27 September 2007 FIG 13 Fic 14 FiG 15 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 5 MEASUREMENT AND CORRECTION OF UNBALANCE 5 1 Placing the wheel rim on the wheel balancer 5 1 1 Select the cone or flange suitable for the wheel to be balanced Specific mounting instructions are delivered with each flange o NOTE The operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures Clean accurately all cones shaft and adapter surface before placing the wheel on the wheel balancer A CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the flange being used 5 2 How to compensate unbalance of flanges us
17. 7 wpd December 2 2004 Come calibrare 1 Sistemi How to calibrate Electronic nput Automatici di Misura su VDO Systems on VDO CALI BRAZI ONE ASTA ALU SE ALU SE ROD CALI BRATION MENU PRI NCI PALE gt UTI LI TY gt ALU S CALI BRATION MAIN MENU gt UTILITY gt ALU S CALI BRATION Posizionare l asta come in Figura 1 e premere OK Place the rod as Figure 1 and press OK Posizionare l asta come in Figura 2 e premere OK Place the rod as Figure 2 and press OK Posizionare l asta come in Figura 3 cerchio di 14 Place the rod as Figure 3 14 rim Premere OK Press OK Figure 1 Figure 2 Figure 3 Fasep 2000 Srl F DOCUMENT SERVICE TECH_DOC Vat 0037 wpd December 2 2004 CALI BRAZI ONE ASTA SENSONI C SENSONI C ROD CALI BRATI ON MENU PRI NCI PALE gt UTI LITY gt CALI BRATION MAI N MENU gt UTI LI TY gt CALIBRATION Posizionare l asta come in Figura 4 e premere OK Place the rod as Figure 4 and press OK Posizionare l asta come in Figura 5 massima estensione Place the rod as Figure 5 maximum extension Premere OK Press OK Posizionare l asta come in Figura 6 e premere OK Place the rod as Figure 6 and press OK Posizionare l asta come in Figura 7 cerchio di 14 Place the rod as Figure 7 14 rim Premere OK Press OK Figure 7 Fasep 2000 Srl F DOCUMENT SERVICE TECH_DOC Vat 0037 wpd December 2 2004 CALI BRAZI ONE SME SME ROD CALI BRATI ON MENU PRI NCI PALE gt UTI LITY gt CALI BRATION MAI N MENU gt UTI LI TY gt CALI BR
18. ATI ON Posizionare l asta come in Figura 8 e premere OK Place the rod as Figure 8 and press OK Posizionare l asta come in Figura 9 e premere OK Place the rod as Figure 9 and press OK Figure 9 http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 34 Error 0 EO blinking at startup Author Fasep 2000 srl Created On 08 May 2007 11 36 PM Cause problem is due to missing serial number of the unit in the 1113 1141 pcb memory Temporary workaround press MODE ESC to continue Solution If the problem appears just after replacing 1113 or 1141 board install chip 24C16 that came with the original board equipped on the unit Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 164 Error 1 Position sensor or Motor Failure Author Fasep 2000 srl Created On 20 Sep 2007 08 55 AM Applicable to all wheel balancers 10 bit series 16 bit G1 series 16 bit G2 series Italian ENCODER DI POSIZIONE O MOTORE GUASTO nnn RPM English POSITION SENSOR OR MOTOR FAILURE nnn RPM Espanol ENCODER DE POSICION O MOTOR DANADO nnn RPM Situation the motor does not reach the required speed or the speed position sensor does not detect the speed correctly The actual speed detected is visualized in RPM at the right end of the error message example 160 RPM 1 usually very low values of RPM Cause pcb 1075 faile
19. ATRON Model B221 G2 Rev R1 Date 09 07 07 POS RSP Codice Descrizione Description Q t POS RSP Codice Descrizione Description Q ta Code ce Code a a esco Basameno ela 2000 Base O n 38 aon EPA FASER MI 1218 Rosmar oD sieer ie ee ie ee __ e 226 opere con vascnete xee Cover a MONO NaseloPoradanga ngen or eweeso Distanze rt Gone spe 3 s os comodato ei O E E o escnenarmmo Brake Sickert e como Passacnorani wrer n acoso avo raro Bao OZ race TT z sos memore iolre Sete e costo Dianzale loca sona coro Spr 8 o eueser nena swien caner sax carersige Lit BEOSSI Gwo 1141 1197Swtch Carer 1141 Swich Gable 1 Lia onewrs EinenanomaaPE PESI 19 omoa cinere ews A ESAU MCE 2207 sonz Ph steer TU as omoare Eschena ana ensone nomea SIE Jo e ecse cavo pino narinaa Face Lr emezan rargnena Mariola CE SNSIGE rie _ acou cavo Rimentzine ESE cave o EAR AO sam Jo 20 380420 Cavoteraschessbasaneno ce Y Lar omesso anetocameso so ae Je 2 meses BI freson EMA zoccoino meno Bee ESAU Pemox eno sz Jo 25 anos Presp FASEP 5 1969 41074 Banco FASEP SIE M 26 22020 Presp Balaton 16 Bt Techroieay BRLATRON SIG CANA BU I A 2 AU Y O Y J zo amezi Posne Frenor lerer o omer woan e rai sss Gruppo Carer Copla ax Say Covers ANAN A 2000 I RSP Parti di
20. CUMENT SERVI CE TECH_DOC WB 0033 wpd 6 september 2005 SME ROD g NOTE Before to check make sure that there is not memorized a distance value In this case press RESET to go to MAIN MENU Bring the rod to touch the flange as showed in Fig 6 Fig 6 vss vssawssawes2 vesi sosia 0134 How to adjust potentiometers on ALU SE on Balatron 16 bit series Pagina 1 di 2 Home gt Reserved Area gt Wheel Balancers gt Tech doc gt 0134 latest update 05 11 08 FASEP Tech Doc 0134 How to adjust ALU SE sensors on Balatron 16 Bit Applicable to all units Balatron 16 Bit 1 Switch on the machine gt SOF xxx gt press SET OK to enter Setup gt select SENSOR gt press Set ok for to confirm 2 Remove weight tray 3 Adjustment of Distance sensors Select DIS Untighten screws of the potentiometer Lift the sensor to free it from the gear Turn the sensor until all LEDs are ON Lock the sensor cai di TR 4 Adjustment of Distance sensors Selezionare DIA Lift the sensor to free it from the gear as indicated in the picure Turn the sensor until all LEDs are ON Leave the sensor to be in working position http ntserver2k 81 tech doc td0134 asp 05 11 08 0134 How to adjust potentiometers on ALU SE on Balatron 16 bit series Pagina 2 di 2 5 Calibrate the ALU SE rod see tech doc 0037 http ntserver2k 8 1 tech doc td0134 asp 05 11 08 Fasep 2000 Srl F DOCUMENT SERVICE TECH_ DOC Vdt 003
21. Err 33 appears on the display after calibration test spin is completed 1 cause the unit must be calibrated solution calibrate the wheel balancer 2 Cause problem may be caused by a broken piezo sensors Solution identify the piezo sensor broken and replace it 3 Cause problem may be caused by unstable readings of piezo sensors because of malfunction of 1113 1141 board Solution replace the 1113 1141 board Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php m knowledgebase amp _a viewarticle amp kbarticleid 218 Error 34 Input gauge not in home position Author Fasep 2000 srl Created On 16 Apr 2008 05 49 PM Applicable to Balatron 16 bit Situation the machine has just been switched on 1 Cause the distance diameter input gauge was found out of home position at the time of start up of the wheel balancer Solution put the input gauge in home position 2 Cause the distance diameter input gauge is not calibrated Solution calibrate the input gauge Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php m knowledgebase amp _a viewarticle amp kbarticleid 219 Error 35 Width Input gauge not in home position Author Fasep 2000 srl Created On 16 Apr 2008 06 02 PM Applicable to Balatron 16 bit Videotronic Situation the machine has just been switched on 1 Cause the width input gauge was found out of home position at the time of star
22. Error 20 excessive deceleration of rotation Author Fasep 2000 srl Created On 09 Jul 2007 09 29 AM Applicable to hand spin models situation the rotation decelerated too rapidly 1 cause the wheel is not mounted on the shaft solution mount the wheel if not mounted 2 cause the brake is touching the wheel while turning solution make sure brake do not touch the wheel while turning 3 cause the wheel s own ball bearing have too much friction solution lubricate wheel s own ball bearings on wheel hub or use 3M604 cones kit with built in ball bearings to ease rotation of motorcycle wheels Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it Kb index php _mzknowledgebase amp _a lt viewarticle amp kbarticleid 36 Error 21 Error in inputting data Author Fasep 2000 srl Created On 08 May 2007 11 40 PM Applicable to Balatron 16 bit Situation E21 appears using Alu SE functions Cause problem is due to a software bug Solution Install 2 3c version or higher to fix the problem http www fasep it english news Updates B2000 bal2000 update latest asp Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 89 Error 23 unstable readings Author Fasep 2000 srl Created On 09 Jul 2007 09 26 AM Applicable to all hand spin wheel balancers Situation external vibrations are detected during measurement cycl
23. N Tr li PIL LA 15 41 aM g Lue HT T iTi t an LI Mu ERA A o i al Ei aaar T 1 hoas Lu gr ie towel WN i ni Hi i Sl Sa she is PA zai a E RESI Llen ja Mo 1 D31 air sensor D33 carter FWD Motor turn on ON air lock OFF air unlock 5V 5 volts power supply ON present http ntserver2k 81 tech doc td0145 asp 05 11 08 0141 1114 troubleshooting guide Pagina 1 di 1 Home gt Reserved Area gt Tech doc gt td0141 latest update 06 12 07 FASEP Tech Doc 0141 1114 troubleshooting guide 1 5V 5 volts power supply ON present 2 GO MOT motor running command ON running 3 12V 12V power supply ON present 4 BRAKE motor braking command ON braking http ntserver2k 8 1 tech doc td0141 asp 05 11 08 0152 How to replace piezo sensors on Wheel balancers G2 16 bit series Pagina 1 di 2 Home gt Reserved Area gt Tech doc gt td0152 latest update 12 03 08 FASEP Tech Doc 0152 How to replace piezo sensors on Wheel Balancers G2 16 bit series 1 Remove the upper cover Remove the 1140 board Fig 1 3 Remove the nut locking the spring Fig 3 4 Push down the shaft and remove the 2 piezos Fig 4 http ntserver2k 81 tech doc td0152 asp 05 11 08 0152 How to replace piezo sensors on Wheel balancers G2 16 bit series Pagina 2 di 2 5 Insert the new piezos 6 Put the spring Fig 3
24. T 7 Make sure wheel balancer is turned ON Fasep Universal Flash Downloader Ep Step 1 22000 63100 Switch On the heel Balancer z lt Back l 06 06 07 press START B2000 7 6300 24 10 31 ws Fasep Universal Flash Downloader Ep PP 22000 63100 Programming Byte 0000 40 HEB BennuAB310n 24 COMI 1032 06 06 07 8 Programming will start Warning Do not interrupt programming procedure Do not cut power supply during programming http ntserver2k 8 1 tech doc td0127 asp 05 11 08 0127 How to upgrade Balatron 16 bit using FasepUFD Pagina 4 di 4 ms Fasep Universal Flash Downloader Info Ee 1 B2000 B3100 Pesos Programming Successful B2000 83100 24 COMI 10 41 06 06 07 9 once programming is completed gt press END to finish EEE EE AAN http ntserver2k 8 1 tech doc td0127 asp 05 11 08 0145 1141 troubleshooting guide Pagina 1 di 1 Home gt Reserved Area gt Tech doc gt td0145 latest update 06 12 07 FASEP Tech Doc 0145 1141 troubleshooting guide 9 10 1112 1314 15 46 rm I E ER 23 iz 5RD ei e CA clin mm gi gr 1 a x j eee ae Haar i Sim a Mm y ne Lo a P rt F ef agli SP A le MC a Ue Dl a ee ge a sims THL PCE chte dins Se Fn ee A i da Ua jg gn E a rt i Y za DU AE AA ne ti a ODD TY
25. d Solution A replace 1075 pcb 2 usually little less then normal values of RPM 90 RPM in units with 98 RPM 160 RPM in units with 166 RPM Cause the motor does not reach the required speed Solution replace the motor Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php m knowledgebase amp _a viewarticle amp kbarticleid 163 Error 2 Reverse rotation or position sensor error Author Fasep 2000 srl Created On 20 Sep 2007 08 50 AM Applicable to all units with 3Ph motor Cause motor phases are inverted Final solution invert motor phases Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 10 Error 4 Motor speed or pcb quartz failure Author Fasep 2000 srl Created On 20 Mar 2007 11 50 PM Italiano VelocitA motore o quarzo scheda errato English Motor speed or pcb quartz failure Espanol Velocidad del motor o quarzo del circuito con error 1 Cause Belt is worn Solution A replace belt 2 Cause the APS function does not work correctly Temporary workaround disable APS in User Setup Final solution upgrade to software 7 1e or higher http www fasep it english news Updates Videotronic16 Videotronic_16bit update latest asp Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php m knowledgebase amp _a viewarticle amp kbarticleid 181 Error 5 Positio
26. e 4 8M156 Calibro di misura Width gauge Description Q t Q ty Bolts for tightening to the ground RSP Parti di ricambio consigliate Recommended Spare Parts B2000 G2 Overview of Balatron 2000 Pagina 1 di 2 Home gt Reserved Area gt Wheel Balancers gt Balatron 2000 gt Overview G2 latest update 29 07 08 System Overview of Balatron 2000 G2 Applicable to B212 G2 B221 G2 B306 G2 B331 B441 G2 B331 was born G2 directly no B331 G1 exixts i 1141 Board Safety Cover Switch Power Switch 1140 Board Variations applicable for 50Hz or 60Hz click on the component to open a specific information page http ntserver2k 81 reserved wb B2000 b2000_g2_over asp 05 11 08 0123 How to restore the wheel balancer configuration after replacing 1141 board Home gt Reserved Area gt Tech doc gt td0123 latest update 14 12 07 FASEP Tech D How to maintain restore the wheel balancer configuration oc 0123 after replacing 1141 board Applicable to all units units equipped with 1141 pcb AA INTRODUCTION 1141 PCB holds the wheel balancer configuration memory The memory contains serial number counters configuration of the wheel balancer The memory is phisically stored on the IC X24C16 The configuration of the wheel balancer is strictly related to the hardware and software of the unit where it is placed and it is essential
27. e for example a wheel balancer is installed on a mobile service truck and someone is walking on the truck while wheel is spinned to check balance so that measures are not stable 1 cause external vibrations solution remove cause of external vibration 2 cause sensibility is too high solution sensibility of external vibrations can be set in USER SETUP gt SNR gt O not active 5 max sensibility Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 33 Error 26 Piezo sensor failure Author Fasep 2000 srl Created On 08 May 2007 11 31 PM Applicable to Balatron 16 bit Situation when the balancer is switched ON E26 is shown Cause problem is due a defective piezo sensors Temporary workaround wait at least 30 sec and then press MODE ESC to continue Solution Identify and replace the defective sensor disconnect one by one the sensors until the error message disappears when switching on the unit Upgrading the software is also recommended http www fasep it english news Updates B2000 index asp Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 222 Error 32 Service Lock Author Fasep 2000 srl Created On 06 May 2008 09 23 AM Applicable to Videotronic CE Balatron 16 bit Situation the unit is locked after reaching the service interval
28. e ALU S 3M648 Gruppo ALU S 2005 sens completo 3M2573 1 Description Q t Q ty Controtelaio x gruppo LS Frame Distanziale Spacer B2000 Bell Position disk Campana per B2xx Disco ricerca 9194x64T ANELLO DI ARRESTO Y 17E Traversino Barra Filettata M8x112 Seeger Ring Support Supporto Motore Universale Puffer 25 20 M6 Piastrina Motore Motor support Vibration Dampers 10 Plate Motor Pulley Spring HD Support Central shaft Spring Seeger Ring 23 24 25 26 27 28 29 30 31 32 33 34 35 Spring Belt Ball bearing Ball bearing Seeger Ring Seeger Ring Not sensorized ALU S system ALU S Distance gauge ALU SE Measuring System Assy Braccetto tastatore mobile completo 9M3198 Puffer 30 20 M6x18 3EV556 Sensore PIEZOXID MATROC 2007 2M2268 1 Striscia numerata bandierina 90 390 Scale ALU S Distance measuring rod Vibration Damper Piezo Sensor 00 RSP Parti di ricambio consigliate Recommended Spare Parts Legenda Codice Code Descrizione Description Rev Data Date 2 Ret number Sub table Gruppo misura ALU SE 2008 25 02 crists 3M648 3M2573 2 ALU SE Measuring System Assy 2008 9 02 08 FASEP 2000 s r l FOA AUU FASEP 2000 srl Code 3M648 3M2573 2 Gruppo misura ALU SE 2008 ALU SE Measuring System Assy 2008 Rev RO Date 25 02 08 POS RSP Codice Code Descrizione 2 amz5i0 Asta scorrevole x ALU S a SVOBBO24 Spina elastica 03x26 MR
29. en servicing the unit 9 Make sure power sources are disconnected before service on the unit is performed 10 Service to PCB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center C Errors and Malfunctions recognized by the Computer Errors may apply to some model only ERR 1 Shaft does not rotate ERR 16 Calibration memory error ERR 2 Rotation Direction is wrong ERR 17 Rod in uncorrected position ERR 3 Rotation speed is not ready ERR 18 Excessive weight detected ERR 4 Rotation speed is wrong too low or too high ERR 19 Reserved ERR 5 Position Sensor or Position Disk failure ERR 20 Excessive Deceleration ERR 6 Safety Safety cover is open ERR 21 Errorin inputting data ERR 7 Measuring cycle was interrupted ERR 22 Brake error ERR 8 Calibration weight was not inserted ERR 23 Reserved ERR 9 Activation code not correct ERR 24 Insufficient air pressure PL version ERR 10 Overflow in calculations ERR 25 Reserved ERR 11 Serial number is wrong ERR 26 Piezo sensor error ERR 12 Serial number not inserted ERR 27 Wheel is not securely tightened on the shaft ERR 13 Reserved ERR 28 Laser error ERR 14 Uncorrected password ERR 29 Reserved ERR 15 E prom error Fasep 2000 srl Balatron 221 212 User s Manual COLORS TABLE B Bl Br G LBI TO R MAINS Y Y G W RC1 O O i SW1 O POWER SWITCH OO Br BI PE G M1 MOTOR 1Ph BLACK BLUE BROWN GREEN LIGHT BLUE RED
30. ido g38x3 Quick Lock gmas08 Anello per Bloccaggio Rapido Haweka Pressure Ring 2 2M07163 Cono54 81 Medio Medium Cone 3 aMoz188 Cono 70 98 Grande Large Cone 4 8M156 Calibro di misura Width gauge Description O ta O ty RSP Parti di ricambio consigliate Recommended Spare Parts Legenda ax Ref number NL Sub table QA Q ty exists 14 SL 3M188 yy Descrizione Description Dotazione Standard Equilibr No Carter Standard Accessories for all off the car wheel balancers Data Date mo 05 09 06 FASEP 2000 srl Code 3M188 yy Dotazione Standard Equilibr No Carter Standard Accessories for all off the car wheel balancers Rev RO Date 05 09 06 POS RSP Codice Code Descrizione gM2376 Chiave aperta di 27 a una bocca Hex key to lock shaft 9M134 PinzaxPiombi Weight pliers aMoz178 Cono 42 62 Piccolo Small Cone 2M21441 AlberoFlilettato 038x3 L 190 Shaft sMi1063 Volantino Blocc Rap 938x3 con Volante Quick Lock with Steer a a Tassello di fissaggio o M Peso x Taratura Calibration weight 9M2 Campana per Bloccaggio Rapido Femas Clamping Hood 9M25232 Bloccaggio Rapido 38x3 con Volante Quick Lock with steer __ gma5081 Anello x bloccaggio Rapido Femas Spacer Cap I MBA Anello in gomma per Bloccaggio Rapido Femas Rubbercap 2 2M0716 3 Cono54 81 Medio Medium Cone 3 I aMoz188 Cono 70 98 Grande Large Con
31. in important information evidenced to the rest of the text wy WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit A CAUTION Caution messages appears corresponding to procedures that if not properly observed may cause injuries to the user Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 TABLE OF CONTENTS WARNING ET dd haste he ee od e e idad dass Y ii SYMBOLS AND CON ENWOG o No dA aa Deli DD GU a OD ON ii TABLE Ore ON ME Nae ies Y aa S eng A a AE iii 1 PRESENTATION Lille ail 1 1 1 0 ended USE lt n secre acs O A lalui ea 1 1 1 1 BA 1 1 2 INSTALLATION catas cata a cds pio ld Fo Dd ED a O NN OG 2 2 2 1 Moving Me UNI ars a A eas ae I SON DA ad Re ae GA EU DAY 2 2 2 2 ASSEMDIING IAG UN a e See ea eee aa 2 2 2 3 MS AML AUN IN ca NE A as 2 2 2 4 Electrical HOOKUP sida a A AAA a a 2 2 3 USE THE CONTROL PANEL sonas pus pros ps ee UR as 3 1 3 1 Meaning of keys at the keyboard Y ee GG GG GG Gu ua 3 1 3 2 Meaning ON Lcda dC Saes a aa de er SEO Bea CND os NAD GON CY AR 3 1 4 CHWE MOD Gu isla NS od Ed MC EF UU AD YD DD 4 1 4 1 How to calibrate the Wheel Balancer FEE eens 4 1 4 2 How to check the calibration of Wheel Balancer FF FR ee 4 2 5 MEASUREMENT AND CORRECTION OF UNBALANCE GG GG FFF Gy 5 1 5 1 Placing the wheel rim on the wheel balancer FI Fa 5 1 5 2 How to compensate unbalance of
32. inTrax Sensor 10 29 06 06 07 i iT a ael i E J Info About step 1 1r atep 2 t3 ES000 63100 Select Fiy ESS Select Fi aw E 4 Back B2000 B3100 10 31 06 06 07 4 select 2 4r or higher from select FW list gt press NEXT Warning Always select latest fw version Old fw versions should be selected only if necessary or if recommended by the Fasep Support Service http ntserver2k 8 1 tech doc td0127 asp 05 11 08 0127 How to upgrade Balatron 16 bit using FasepUFD Pagina 2 di 4 W Fasep Universal Flash Downloader Factofy Setup info book Exit Step Fr ten 2 PP 22000 63100 Install Fasep Programming Interface nn wheel Balancer lt lt Back i B2000 B3100 24 10 31 06 06 07 5 make sure 1116 programming interface is connected to 1113 board gt press NEXT Warning FasepUFD 1 3 0 or lower is not able to program 1141 boards G2 type Y Fasep Universal Flash Downloader F q Ha A 0001 Step 1 PP 22000 63100 Connect Fasen Programming Interface to Computer senal cable lt lt Back f Nest gt B2000 B3100 24 10 31 06 06 07 http ntserver2k 8 1 tech doc td0127 asp 05 11 08 0127 How to upgrade Balatron 16 bit using FasepUFD Pagina 3 di 4 serial cable part number 9E3068 usb cable part number 9E3204 6 Make sure that 1116 is connected to the PC serial or USB cable gt press NEX
33. ing AFC function optional for B212 o NOTE This operation allows to put compensate unbalance of flange and other accessories 5 2 1 Lock the reguired flange on the shaft without the wheel HOW TO TURN ON AFC FUNCTION HOW TO TURN OFF AFC FUNCTION FUNC gt gt Remove the flange select FUNC SET The AFC led blinking E The AFC led switch off START The AFC led is on select 9 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 5 3 Input of Rim Dimensions o NOTE DOUBLE OPERATOR option optional for B212 this wheel balancer can be used by 2 operators in the same time Everyone can memorizes the dimensions of the wheel to balance with lt OPER gt button The machine memorizes the operating procedure too 5 3 1 DYNAMIC MODE Press MODE to select the operating MODE mode 7 E input Select the wheel diameter Fic 19 DYNAMIC bL D input Select the distance of the wheel Fig 19 Fig 20 de br input Select the wheel width FIG 20 Rod positioning for distance measurement 5 3 2 STATIC MODE MODE Press MODE to select the operating ci Li input Select the diameter FIG 22 Reading distance gauge wr b input Select the distance de r input Select the width 5 2 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 5 3 3 ALU S 1 MODE ALU S 2 MODE Manual input MODE E mu NF Ernu aE input
34. itchbox is reguired at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply with those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinent safety precautions when operating the unit see Appendix tables for an overview of relevant Safety reguirement 2 2 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 3 USE THE CONTROL PANEL FIG 7 Panel Balatron 2000 3 1 Meaning of keys at the keyboard These instructions apply to Normal Operating Mode Other function maybe activated by these keys in other operating modes see Special Functions 3 2 MODEST atopica Y Gao DG GOD beet Ge O n poa To select balancing type Dynamic Static Alu A au Gees pee Ud I DD eet O Confirm selection SUPERS uu Co eee ee ee a dba Br GAU Br YL eet To select Operator 1 or Operator 2 a 5 ays ees ais din A EFE NR RI RESA To select reading scale FUNES eu cu
35. king after the measurement indicates that static unbalance is exceeding more than 20grs Optimization procedure is suggested 5 5 How to apply the weight using ALU SE indicator Turn the wheel to the position Fig 29 Fig 30 Move the rod until appears on the display picture on the left Apply the weight Fig 33 Fic 32 5 4 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 6 HOW TO OPTIMIZE UNBALANCE OF THE WHEEL 6 1 Measure the unbalance of the rim only Once the measurement of rim unbalance is calculated press lt FUNC gt to enter optimization function FUNC select err S ET FIG 35 First spin rim only Mount the tyre on the rim After mounting the tyre the wheel must be put on the shaft in the same position as before START A rum Left display 20 in example indicates present static unbalance Right display 55 in example indicates possible reduction of weight in SET TE Turn the wheel until SIGN 1 is displayed FIG 36 second spin complete wheel Mark the rim 12 o clock Turn the wheel until SIGN 2 is displayed Mark the tyre 12 o clock Put the two marks together to optimize unbalance 6 2 After pressing lt SET gt the program return to the measurement of unbalance mode where an indication of the residual unbalance values will be given 6 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2
36. n sensor or Position Disk failure Author Fasep 2000 srl Created On 29 Oct 2007 12 13 PM Applicable to all wheel balancers 10 bit series 16 bit G1 series 16 bit G2 series Italian ENCODER GUASTO O POSIZIONATO MALE English POSITION SENSOR FAILURE Espanol ENCODER DANADO O MAL POSICIONADO Situation the position sensor does not detect properly the reset point on the position disk Cause cable of position sensor is not well connected Solution check connection pin 1 see also Balatron 16 bit gt Setup gt Sensor gt TO Videotronic 10 bit gt main menu gt utility gt diagnostic gt sensor adc test gt Zero Encoder Videotronic 16 bit gt main menu gt utility gt diagnostic gt sensor adc test gt Zero Encoder The value must switch OFF ON when the position disk reset point pass through the position sensor Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 182 Error 8 Calibration weight was not detected Author Fasep 2000 srl Created On 29 Oct 2007 10 57 PM Situation the calibration weight was not detected when required during calibration procedure 1 cause the calibration weight was not inserted solution insert the calibration weight when required 2 cause the piezo sensor value is too small solution check connection or identify the piezo sensor with low signal less then 1
37. ng Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of recommendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications of the unit use of non original or unauthorized accessories see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not gualified service Service to any parts by not gualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions lt NAME OF THE PUSH BUTTON gt Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel O ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text o NOTE Notes conta
38. r sensor OUT Value of width sensor Cou Safety cover is open or closed PED Air pedal only PL version AIR Pressure guage only PL version Statistic program Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear Select St a tis and press lt SET gt tot SUC c11 0s from 11 to17 17 Os CAL pne User Setup Total number of spin Percent of runs with a good result Percent of wheels with diameter lt 11 Percent of wheels with the indicated diameter Percent of wheels with diameter gt 17 Number of calibrations Number of PL test only PL version Switch on the wheel balancer Press lt SET gt before SOF X XX will disappear SelectUSa SET and press lt SET gt ScA LE Cut oFF Uni Out Uni Umb Fin AL biP EME StP Cou Er rod in rod out STE P PNE U SCR EEN VOI CE Snr Timer Fas t APS ADM IN OPT rES Et Set 1 or 5 grams step 0 05 0 25 ounces Set minimum weight to be displayed Unit of measure for the width O inch 1 millimeters Unit of measure for the weight 0 grams 1 once Display of final 0 normal 1 blink 2 Go OD Enable Disable beep in position Motor brakes in case of emergency stop On or OF F OF F motor power is cut OFF safety cover is not installed On the motor starts only if the safety cover is closed Aut closing of safety cover the motor starts automatically Enable Disable distance input system Enable Disable width input system Inc
39. rado ER EN Mae aes oh a cea FO ae EG die FN To select specific functions START STO PS eig Ag daras BOYS CR GB OD OO MAW ee Starts stops wheel spinning Oe DISTANCE SE addice 646 GY Fd GT Y ad Set internal side measure lt VWIDTH lt o oc todo hoo 54 AD bs dh GW O ED EW GA LM UA da os Set width measure S DIAMETER 4 gt ue paa Pasaia FE n a WC ee whee ee ke Fore To A Sd eS Set diameter measure Meaning of Led Indicators E y YND FOOD EN An indicate location of weight reguired AA indicate amount of weight required di ideare SEI indicate the application point of weights 3 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 4 CALIBRATION How to calibrate the Wheel Balancer NOTE the following symptoms indicate need for calibration a check calibration program fails b constant low or high weight readings c indicated point of unbalance constantly wrong d more than 2 spins reguired to balance wheels repeatedly SET FC SET Le START CA START CA START En Switch on the wheel balancer Press lt SET gt when SOF _ X XX software version is displayed Spin the empty shaft Fig 9 Place a wheel on the flange Fig 10 Put the calibration weight Fig 11 End of calibration Press lt MODE ESC gt to return to normal balancing mode 27 September 2007 FIG 9 FiG 10 FiG 11 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual
40. rease distance width measure Enable Disable PL system Screen saver selection from 1 to 5 0 disable Enable Disable voice system Sensibility to external vibration Input system speed Enable Disable fast cycle Enable Disable automatic position system Enable Disable Admin mode Set minimum tire matching level Load Factory Setup 8 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 APPENDIX Technical Data Absorbed power 60W Speed Balancing 98RPM Measuring time 4 15 seconds Precision 1grs 1 28 ounce Wheel dimensions Rim Diameter from 8 200mm to 26 650mm Wheel Diameter m ax with cover 34 850mm Rim Width max with cover 16 410mm Wheel Weight max 70Kg 155Lbs Wheel balancer dimensions FIG 38 Balatron 212 221 measures gt a ce Environmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 to 709C Relative humidity 5 at 95 to40 C Safety Features The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers The Control Panel may be removed for servicing
41. t up of the wheel balancer Solution put the input gauge in home position 2 Cause the width input gauge is not calibrated Solution calibrate the input gauge Page 1 1 Powered By FASEP 2000 srl eSupport http support fasep it kb index php _m knowledgebase amp _a viewarticle amp kbarticleid 90 Error 243 Author Fasep 2000 srl Created On 09 Jul 2007 09 27 AM Cause APS positioning cycle has been interrupted or APS could not complete positioning Temporary workaround disable APS Sof xxx press SET gt Setup gt USR SET gt APS gt APS OFF gt press SET to memorize Solution install 2 4r version or higher to fix the problem http www fasep it english news Updates B2000 index asp Page 1 1 Powered By FASEP 2000 srl eSupport
42. y This unit is designed for indoor use only see Environmental Data appendix for reference A CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved see Technical Data appendix for reference Special adaptors suit this purpose Do not attempt to use the machine to spin anything else Unproper locking may cause the part being spun to be ejected causing damage to the unit itself the operator or anything in the in the neighborhood 1 1 Definitions 1 3D console 2 Nameplate label 3 Flange holders 4 Weights and tolls compartments 5 Foot pedal brake 1 1 Fasep 2000 srl Rev 1 6 Balatron 221 212 User s Manual 27 September 2007 2 INSTALLATION Moving the unit WARNING When the unit has to be moved never lift balancer by motor shaft or by neighborhood of it Assembling the unit For ease of transportation the wheel balancer might be disassembled into units If necessary assembling instruction are provided within each package Installation The wheel balancer must be installed on a firm and level ground NOTE The machine must be secured to the floor Using four holes in the base and anchor bolts provided Electrical Hookup CAUTION Failure to follow these instructions can results in damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrician A fusible wall mounted sw
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