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OP4510 RT-LAB-RCP/HIL SYSTEMS User Guide - Opal-RT
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1. e o o yo DB9F Pin DB9F RS422 IN T CH 03 05 Pin CH03 05 5 6 8 8 RX5 9 9 DGND Same 12V for all the connectors 400mA total OP4510 User Guide OPAL RT Technologies 13 Specifications User Interface Product name SPECIFICATIONS OP4510 RT LAB RCP HIL SYSTEM OP4510 1 Standard RS422 OP4510 2 optional fiber optic FPGA Kintex 7 FPGA 325T 326 000 logic cells 840 DSP slice Multiplier adder Computer 8GB RAM Xeon E3 4 core CPU 3 2 GHz solid state hard disk 128 GB I O connectors OP4510 1 standard OP4510 2 optional DB37F DB37 DB9 RS422 25 MHz Avago fiber optic 50 MBaud module mezzanines 4 High speed communication port 4 SFP 1 to 5 Gbits s optical cable pairs Rx Tx PC interface Standard PC connectors monitor keyboard mouse and network Power supply voltage range 90 132 or 185 260V 115 230 auto Frequency 50 60 Hz Dimensions WxDxH 43 2 x 27 4 x 8 9cm 17 x 10 8 x 8 5 Weight Approx 5 Kg 11 Ibs Operating temperature 10 to 40 C 50 to 104 F Storage temperature 55 to 85 C 67 to 185 F Relative humidity 10 to 90 non condensing Maximum altitude 14 2000 m 6562 ft OPAL RT Technologies OP4510 User Guide Specifications 1 0 Specifications SPECIFICATIONS The OP4510 can hold any combination of four of the following Type B mezzanines The standard OP4510 1
2. CHASSIS INDEX SYNCHRO Label 8 pin DIP switch that allows users to set the device s network chassis index It can be set from 00 to FF in HEX for a maximum of 256 addresses Description TX RX Fiber optic connector Compatible with OP4500 OP5607 OP7000 and OP7020 Synchronizes time steps between systems and includes high speed FPGA pulses TX RX Stereo jack Compatible with all OPAL RT products 10 OPAL RT Technologies OP4510 User Guide Introduction User Interface D Target computer monitoring interface Two push buttons and 6 LED indicators Name Interface Status Description Power Pushbutton Power on or shut down the Target computer Reset Pushbutton Resets the target computer Power LED Green On indicates that the unit is powered up HDD LED Green On indicates that the hard disk drive is operating NIC1 LED Green On indicates that network port 1 is in use NIC2 LED Green On indicates that network port 2 is in use Power Fail LED Red On indicates a power fault Overheat Fan Fail Red On indicates either that unit has overheated or a fan fault OP4510 1 Rear standard configuration A A DB37 connectors for digital or analog inputs and outputs B DB9 connector module for RS422 signals typically used to tran
3. DPAL RT GIES Nora RT a Eu RT LAB RG Q Pa P HIL SYST MS RCP HIL SYSTEI OP4510 RT LAB RCP User Guide WWW OPAL RT COM Published by OPAL RT Technologies Inc 1751 Richardson suite 2525 Montreal Quebec Canada H3K 1G6 www opal rt com 2015 OPAL RT Technologies Inc All rights reserved Printed in Canada SYMBOL DEFINITIONS The following table lists the symbols used in this document to denote certain conditions Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task REFERENCE _ INTERNAL Identifies an additional source of information within the bookset apg CAUTION Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process Indicates a situation where users must observe precautions for handling electrostatic sensitive devices CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death gt gt OP4510 User Guide OPAL RT Technologies iii CONTENTS INTRODUCTION siii 7 RECEIVING AND VERIFICATION i la ea RR Ra 8 STANDARD HARDWARE Sa t
4. 6 differential outputs Isolation Galvanic isolator High level With load Low level With load 2 5 V min 20 mA 0 5 V max 20 mA Voltage range 5 to 15 Delay Low to High 16 55 ns OPAL RT Technologies OP4510 User Guide Specifications 1 0 Specifications OP4510 User Guide OPAL RT Technologies 17 18 OPAL RT Technologies OP4510 User Guide Limited Warranty LIMITED WARRANTY Limited Warranty OPAL RT Technologies Inc warrants to the original purchaser and or ultimate customer Purchaser of OPAL RT products Product that if any part thereof proves to be defective in material or workmanship within one 1 year such defective part will be repaired or replaced free of charge at OPAL RT Technologies discretion if shipped prepaid to OPAL RT Technologies Inc at 1751 Richardson suite 2525 Montreal Quebec Canada H3K 3G6 in a package equal to or in the original container The Product will be returned freight prepaid and repaired or replaced if it is determined by OPAL RT Technologies Inc that the part failed due to defective materials or workmanship Otherwise the fees will be charged to the client see article Warranty Limitation and Exclusion The repair or replacement of any such defective part shall be OPAL RT Technologies sole and exclusive responsibility and liability under this limited warranty Purchaser must request an RMA number before shipping any Produ
5. contains one of each 32 Digital In OP5353 Number of channels 32 digital inputs Isolation Optical isolator Connection mode Anode and cathode available on connector Input current 3 6 mA current limiting diode Reverse voltage protection Schottky diode Maximum reverse voltage protection 30 Volts Detection threshold Separate Schmitt Trigger Voltage range 4 to 50 Vdc 32 Digital Out OP5360 2 Number of channels 32 digital outputs 2 banks of 16 fully isolated and independant of each other Isolation Galvanic isolator Output Protection 50 mA resettable fuse Protection thresholds Over voltage 30 1V Reverse voltage maximum 30 V Output Voltage range 5 to 30 Vdc max Output configuration Push pull tri state output OP4510 User Guide OPAL RT Technologies 15 Specifications 1 0 Specifications 16 Analog In OP5340 Number of channels 16 differential Resolution Input range V 16 Analog Out OP5330 Number of channels 16 bits 20v to 120v 16 single ended Resolution 16 bits Default range x 16 Volts Maximum current RS422 Digital In Number of channels 15 mA 6 differential inputs Isolation Optical isolator Detection threshold 0 2 V for 7 V range 0 5 V for 15 V range Input current 3mA Voltage range Delay Low to High RS422 Digital Out Number of channels 5 to 15 65 ns
6. a 8 SIMULATOR ARCHITECTURE ci de 9 USER INTERFAGE EE 10 FRONT ae E 10 OP4510 1 REAR STANDARD rar rara n nr rn rr 11 OP4510 2 REAR OPTIONAL FIBER OPTIC GONEIGURATION 11 CONNECTING CABLES EE 12 TESTING e SIGNALS rr A dad 12 DIN and DOUT Loopback Test ann a da 12 AIN and AOUT Loopback Test i dads lee ed HUE bs SE dees bel ie ee del 12 GENERAL PIN ASSIGNMENTS 13 gelde wleee 14 15 32 DIGIALIN 5 EE 15 32 DIGMTAL OUT OPD3I002 uri rana 15 16 ANALOG IN OP5340 ss i 2 ee l L ee 16 16 ANALOG Our OPS330 ea g 16 85422 DIGITAL a ee 16 SE EIER E ege 16 LIMITED WARRANTY O 19 LIMITED WARRANT een ces ft ae ee id 19 RETURN Poll nn ee aha ne nennen 19 See 19 WARRANTY LIMITATION AND Ge DEE 20 DISCLAIMER OF UNSTATED WARRANTIES 5 5 aeri po seek pepe pe tei aaa iaa 20 LIMITATION OF LIABILITY an a f a celled dave a ea i 20 OP4510 User Guide OPAL RT Technologies 5 OPAL RT Technologies OP4510 User G
7. ct for repair 1 Access the OPAL RT website www opal rt com support return merchandise authorization rma request click on support and select Return Merchandise RMA 2 Fill out the online form and submit 3 OPAL RT s Support department will evalute the return and either issue an RMA number via email f the Product is returned for repair more than 12 months after purchase the Purchaser is responsible for the cost of repair OPAL RT will assess the repair and prepare a quote The RMA number will be sent with the quote 4 Only when the Purchaser receives the RMA number may they ship the Product prepaid to OPAL RT Return Policy the following fees will apply when customers return products for credit A full credit less a 15 fee and less return fee will only be issued if the product is in perfect working condition and if the product is returned within 1 month following the shipping date If repairs are required on the returned product the cost of these repairs will be deducted from the credit to be issued No credits will be issued beyond the one month period Exclusions If third party products are part of the Product OPAL RT will honor the original manufacturer s warranty This limited warranty does not cover consumable items such as batteries or items subject to wear or periodic replacement including lamps fuses or filter elements OP4510 User Guide OPAL RT Technologies 19 Limited Warranty Warranty Limitation and Exc
8. e Item Description Part Number System Integration binder RT LAB software CD C 02B CAT6 O S CD Redhat Documentation CD Loopback board 126 0361 Loopback cable 113 0737 RJ45 cable 1x CAT6 500 MHz UTP Network Cable Blue 10FT C 10B CAT6 Power cable 1 83 m 6 power cord black 10A 125V CPCO6 OPAL RT strongly recommends the use of anti static wrist straps whenever handling any electronic device provided by OPAL RT Damage resulting from electrostatic charges will not be convered by the manufacturers warranty A Disconnect power before servicing 8 OPAL RT Technologies OP4510 User Guide Introduction Receiving and Verification SIMULATOR ARCHITECTURE The following image illustrates the simulator s architecture for each option using assembly views of the simulation hardware components within the OP4510 chassis The OP4510 is an entry level simulator that contains an FPGA carrier which can accept four standard OPAL RT mezzanine boards in addition to the RS422 signals Figure 2 OP4510 Components back view The OP4510 can contain any 4 type B mezzanine boards according to user needs the standard OP4510 1 contains 2 digital and 2 analog boards see I O Specifications for details These mezzanine boards interface using a DB37 connector at the back of the chassis Four pairs of DB37F connectors provide up to 32 channels Channel 00 to 15 and 16 to 31 and DB9 RS422 connectors each provide an additional six channe
9. ls The OP4510 offers two types of synchronization either LVDS or fiber optic making it easier to synchronize with any OPAL RT device OP4510 User Guide OPAL RT Technologies 9 Introduction User Interface USER INTERFACE Front H pecazzzccc E SS 3 LIS m a EM OPALRT Ax iv Qs L SFP Modules _ E SYNCHRO MASICNSLAVE OP4510 RT LAB REP HIL SYSTEMS A Small Form factor pluggable SFP module connectors provide 4 high speed communication links between OPAL RT FPGAs or between FPGA and user controllers The SFP use Aurora communication protocol Use of these ports requires a custom bitstream B JTAG connector for OPAL RT technicians use only C Synchronization connectors status and user configurable LEDs LED Label PROG CFG OK Description CFG OK steady on green and PROG off indicates the FPGA is functioning normally CFG OK off and PROG steady on yellow indicates the the FPGA has stopped and is no longer functioning RX Green when receiving synchronization TX Green when transmitting synchronization USER 1 Green LED controlled configured by user using Simulink blocks USER 2 Green LED controlled configured by user using Simulink blocks PWR ON Green indicate OP4510 power is functioning MASTER SLAVE Green indicates MASTER mode Yellow indicates SLAVE mode Flashing green and yellow indicates a SAFE bitstream in the FPGA
10. lusion OPAL RT Technologies will have no further obligation under this limited warranty All warranty obligations of OPAL RT Technologies are void if the Product has been subject to abuse misuse negligence or accident or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions or if the Product serial number has been removed or altered Disclaimer of Unstated Warranties The warranty printed above is the only warranty applicable to this purchase All other warranties express or implied including but not limited to the implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed Limitation of Liability It is understood and agreed that OPAL RT Technologies liability whether in contract in tort under any warranty in negligence or otherwise shall not exceed the amount of the purchase price paid by the purchaser for the product and under no circumstances shall OPAL RT Technologies be liable for special indirect or consequential damages The price stated for the product is a consideration limiting OPAL RT Technologies liability No action regardless of form arising out of the transactions under this warranty may be brought by the purchaser more than one year after the cause of actions has occurred 20 OPAL RT Technologies OP4510 User Guide CONTACT OPAL RT Corporate Headquarters 1751 Richa
11. rdson Suite 2525 Montr al Qu bec Canada H3K 1G6 Tel 514 935 2323 Toll free 1 877 935 2323 Technical Services www opal rt com support Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract A 8 DPAL RT UM15 18121 RVN 1 0 07 2015 OPAL RT Technologies Inc
12. smit differential encoder inputs and outputs C Standard computer connectors left to right mouse and keyboard USB ports monitor network ports Note that only one network port the leftmost connectorjis required for network connection use of other connectors is optional OP4510 2 Rear optional fiber optic configuration y A Fiber optic connector module providing 6RX and 6 TX channels Each RxTx pair use Avago AFBR 2624Z RX and AFBR 1624Z TX These channels can be used as digital I Os or for low speed communication protocols The ORION protocol developped by OPAL RT is compatible with these channels and available in custom bitstreams OP4510 User Guide OPAL RT Technologies 11 Connecting Cables User Interface CONNECTING CABLES These are the basic cabling instructions for your OP4510 Use the cables provided to connect your devices as instructed 1 Connect power cord to unit and to appropriate power source outlet 2 Connect DB37 cables from OP4510 to external devices motor controller etc Before connecting cables make sure that amplitude are compatible with OPAL RT DB37 amplitudes see Specifications 3 Connect DB9 cables for RS422 signals from OP4510 to external devices You are now ready to power up your OP4510 Make sure
13. that all cables are properly connected before powering up Testing I O Signals Before using your OP4510 it is good practice to test signals using the loopback board provided with the integration kit and RT LAB which lets you read any feedback from outputs to inputs DIN and DOUT Loopback Test 1 Connect the loopback board to a Dout DB37 connector and connect the cable to a Din DB37 connector 2 Connect the loopback board s Vuser to a power source 3 Observe the Dout feedback on the Din using the integration model provided AIN and AOUT Loopback Test 1 Connect the loopback board to an Aout DB37 connector and connect the cable to a Ain DB37 connector 2 Observe the Aout feedback on the Ain using the integration model provided 12 OPAL RT Technologies OP4510 User Guide general Pin Assignments User Interface GENERAL PIN ASSIGNMENTS The following tables provide the generic pin assignments for the OP4510 s DB37 and DB9 connectors More detailed information tailored to specific firmware can be found in the Integration documents provided with your order DB37 Channel pin pin assignment assignment 1 00 2 01 3 02 4 03 5 04 6 05 7 06 7 07 9 08 10 09 11 10 12 11 13 12 14 13 15 14 16 15 17 12 18 Vuser 19 Non isolated limited to 400mA DB9F Pin DB9F 5422 IN CH 00 02 Pin CH00 02 z 1 Nc 6 DOUT RS422 DIN RS422
14. uide Introduction INTRODUCTION The OP4510 is a compact device with 128 fast I O channels with signal conditioning additional RS422 channels or optional low speed fiber optic channels high speed communication ports SFPs and is fully integrated with Simulink SimPowerSystem The integration of high end INTEL multi core processors with powerful Kintex 7 FPGA provides greater simulation power and sub microsecond simulation time steps to maximize accuracy of fast power electronic systems The OP4510 can simulate power grids with up to 200 nodes WINDOWS HOST PC SFP Ethernet 4x 5 Gbits s OP451 0 Multicore della RAM oU 9 PCI Express z PCI Express KINTEX 7 FPGA Carrier board DO DI D A A D DO DI wn 5422 1 16ch 16ch 32ch 32 6ch 6ch Figure 1 OP4510 system architecture standard configuration A series of standardized I O configurations are available with the OP4510 each targeting specific applications The System Description document provides detailed specific bitstream information for the application purchased by the customer OP4510 User Guide OPAL RT Technologies 7 Introduction Receiving and Verification RECEIVING AND VERIFICATION After opening the package remove the equipment and components Make sure that all the items described in Standard Hardware are actually in the box and are undamaged Standard Hardware The OP4510 real time simulator includes the following basic hardwar
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