Operating Instructions VEGAKON 61
Contents
1. 10 bar 50 psi Obar 0 psi 40 C 0 C 40 F 32 F 50 C 122 F 100 C 150 C 212 F 302 F Fig 22 Process temperature Process pressure 1 Process temperature in C 2 Process pressure in bar Electromechanical data Cable gland with relay module Screw terminals 1 x cable entry M20 x 1 5 1 x blind stopper M20 x 1 5 cable gland M20 x 1 5 is attached for wire cross section up to 1 5 mm AWG 16 Voltage supply Operating voltage Power consumption 20 253 V AC 50 60 Hz 20 72 V DC at U 60 V DC the ambient temperature can be max 50 C 122 F 1 8 VA AC approximately 1 3 W DC Electrical protective measures Protection rating Overvoltage category Protection class IP 66 Il VEGAKON 61 Relay DPDT 21 9 Supplement 9 2 Dimensions 21mm 53 g4 75mm 2 61 64 28mm 80mm x 110mm 30mm 3 5 32 x 4 21 64 1 34e M20x1 5 N 51mm 2 1 64 G1A Fig 23 VEGAKON 61 1 2 3 Threaded version Cone version Temperature adapter 22 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 9 Supplement 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Furth2. Vacuum Welded socket 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data or on the type label Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your VEGAKON 61 additional protection against moisture penetration by leading the connection cable downward in front of the cable entry For this reason the housing can be turned without any tools by 270 Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 3 Measures against moisture penetration The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor 4 2 Mounting instructions Remove the supplied seal from the thread of VEGAKON 61 Thi
3. list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAKON 61 Relay DPDT 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGAKON 61 is a sensor for level detection You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regula
4. steps aaaea n annn 18 8 2 DISDOSal exa DEEE e saca boe Ra Kahinaan Re 18 9 Supplement 9 1 Technical data llle 19 9 2 DIMENSIONS 22 ciere e m nen 22 9 3 Industrial property rights 0 23 9 4 Trad matkK s c ee nG AN daa eerie 23 2 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a
5. supply before starting connection work Connect mains voltage according to the connection diagrams VEGAKON 61 Relay DPDT 11 5 Connecting to power supply Floating relay output 1 Housing cover 2 Signal lamp LED 3 Connection terminals 4 Mode switch A B 5 Type plate VEGAKON 61 6 Instrument housing 7 Electrode 8 Cable gland 9 Electronics module 10 Type plate of the electronics module 5 3 Connection relay module Is used to switch external voltage sources to relays contactors magnetic valves horns etc 12 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 NEGA 5 Connecting to power supply Fig 5 Electronics with relay output 1 Relay output 2 Voltage supply VEGAKON 61 Relay DPDT 13 6 Setup Function Configuration Mode adjustment 4 Signal lamp 2 6 Set up 6 1 General information On the electronics module you will find the following indicating and adjustment elements DIL switch for mode adjustment e Control lamp for indication of the switching status 6 2 Adjustment elements Type label Signal lamp LED Connection terminals Mode switch A B AROMA With the mode adjustment A B you can change the switching condition of the output You can set the required mode according to the Function chart A max detection or overflow protection B min detection or dry run protec
6. Operating Instructions VEGAKON 61 Relay DPDT Document ID 32647 Conductive Contents 1 About this document d FUNGON ka WA ABA KG GG ded NG An rt tte ns one 3 1 2 Target group XA mabaa a ma dead rre OR ne 3 1 3 Symbolism used 000 0 0 cee eee 3 2 For your safety 2 4 Authorised personnel an 4 2 2 Appropriate use lille 4 2 3 Warning about misuse 004 4 2 4 General safety instructions 4 2 5 Safety label on the instrument 5 26 CE conformity ranner nanna 5 2 7 Environmental instructions 5 3 Product description 3 1 Configuration 2 enn 6 3 2 Principle of operation 004 6 3 8 Operation occ kr en 7 3 4 Storage and transport 0004 8 4 Mounting 4 31 General instructions llle 9 4 2 Mounting instructions llle 9 5 Connecting to power supply 5 1 Preparing the connection aa 11 5 2 Connection instructions 000008 11 5 8 Connection relay module 00048 12 6 Setup 6 14 General information llle 14 6 2 Adjustment elements 04 14 6 3 Functional chart lesse 14 7 Maintenance and fault rectification 7 14 Maintenance 2 16 7 2 Electronics exchange 00 0 anann 16 7 3 Instrument repair llle 17 8 Dismounting 8 1 Dismounting
7. Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard In addition the sensor is provided with a protective cover of paperboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 4 Mounting Suitability for the pro cess conditions Moisture Pressure
8. er information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte Nahere Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com JlnHnn npogykunu cpupmbi BETA 3augujarorcs no BceMy MUpY npaBaMM H MHTeJITIekTyanbHyto COOCTBEHHOCTb ManbHenuiyto NHcpopMaLinto cMorpure Ha caitre http www vega com VEGAR JJ amp fk Se SS RARE RAP 3t 548 BS TAM lt http www vega com gt gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGAKON 61 Relay DPDT 23 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 cce All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2010 Subject to change without prior notice 32647 EN 100219
9. lay contact VEGAKON 61 Relay DPDT 19 9 Supplement VEGA Contact material relay contacts Modes adjustable A B Switching delay surface will be permanently damaged The contact is then no longer suitable for switching low level signal circuits AgNi or AgSnO and Au plated Max detection or overflow protection Min detection or dry run protection When immersed 05s When laid bare 05s Ambient conditions Ambient temperature on the housing 40 70 C 40 158 F Ambient temperature with operating voltage 40 50 C 40 122 F gt 60V DC Storage and transport temperature 40 80 C 40 176 F Process conditions Permissible process temperature Without temperature adapter 40 100 C 40 212 F with temperature adapter 40 150 C 40 302 F A 70 C 158 F 60 C 50 C 140 F 122 F 100 C 1101C 212 F 230 F 130 C 266 F 140 C 150 C 284 F 302 F O 120 C 248 F Fig 21 Ambient temperature Process temperature 1 Process temperature in C 2 Ambient temperature in C Process pressure Conductive of the medium 1 25 bar 100 2500 kPa 14 5 362 psig min 7 5 uS cm 20 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 9 Supplement 863 psi 20 bar 290 psi
10. nding operating instructions manual from our homepage under Downloads Proceed as follows Switch off power supply Unscrew the housing cover Loosen compression fittings with a screwdriver Pull the connection cables out of the terminals Loosen the two screws with a screw driver Phillips recessed head Pull out the old electronics module 7 Compare the new electronics module with the old one The type label of the electronics module must correspond to that of the old electronics module 8 Note settings of all adjustment elements of the old electronics module Set the adjustment elements of the new electronics module to the same settings of the old one 9 Screw in and tighten the two holding screws with a screwdriver Phillips 10 Insert the wire ends into the open terminals according to the wiring plan 11 Tighten the screw terminals 12 Check the hold of the wires in the terminals by lightly pulling on them 13 Check cable gland on tightness The seal ring must completely encircle the cable 14 Screw the housing cover on The electronics exchange is now finished oc BR O N o As soon as you insert the electronics module VEGAKON 61 is ready for operation 16 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 7 Maintenance and fault rectification 7 3 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Interne
11. osal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no possibility to dispose of the old instrument professionally please contact us concerning return and disposal 18 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 VEGA 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting Cone Electrode Insulation ring Process seal Materials non wetted parts Housing Temperature adapter Seal between housing and housing cover Ground terminal Weights with plastic housing Temperature adapter Process fittings Thread DIN 3852 A Cone Tuchenhagen Measurement voltage Measurement current 316Ti 316Ti 316Ti PTFE Klingersil C 4400 plastic PBT Polyester 316Ti Silicone 316L 600 g 21 oz 150 g 5 3 oz G1 A PN 25 Cone DN 25 PN 25 approx 1 Vas 5 kHz 1mA Output variable Output Turn on voltage min max Switching current min max Breaking capacity min max Relay output DPDT 1 floating spdt 10 mv 253 V AC 253 V DC 10 pA 3AAC 1ADC 50 mW 750 VA AC 54 W DC If inductive loads or stronger currents are switched through the gold plating on the re
12. s seal is not required when using the welded socket with O ring in front VEGAKON 61 Relay DPDT 9 Before welding unscrew VEGAKON 61 and remove the rubber ring from the welded socket 10 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 5 Connecting to power supply Note safety instructions Voltage supply Connection cable 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage Connect the operating voltage according to the following connection diagrams The electronics module KONE6OR is designed in protection class 1 To maintain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the general installation regulations The data for power supply are specified in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland 5 2 Connection instructions Danger Switch off power
13. t homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the completed form and if need be also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide VEGAKON 61 Relay DPDT 17 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disp
14. tion The switching condition of the signal lamp can be checked when the housing is closed To adjust VEGAKON 61 loosen the four screws with a wrench on the upper side of the instrument and remove the housing cover 6 3 Functional chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level 14 VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 6 Setup Switching status relay module E60R Control lamp Mode A Overflow protec tion Relay energized O does not light Mode A Overflow protec tion Mode B Dry run protection 4 5 6 Relay deenergized 4 5 6 Relay energized does not light Mode B Dry run protection Failure of the sup ply voltage mode A B 4 5 6 Relay deenergized 4 5 6 Relay deenergized AC a Max detection Vessel empty Max detection Vessel full Min detection Vessel full Min detection Vessel empty VEGAKON 61 Relay DPDT 15 7 Maintenance and fault rectification NEGA 7 Maintenance and fault rectification 7 1 Maintenance When used as directed in normal operation VEGAKON 61 is completely maintenance free 7 2 Electronics exchange In general all electronics modules of series KONE60 can be interchanged If you want to use an electronics module with a different signal output you can download the correspo
15. tion electrode Fig 2 Annular electrode Reference electrode mounting boss Neutralisation electrode Probe insulation AoNa These alternating currents are measured in respect to their amplitude and phase position and converted into a switching command Interfering buildup is automatically eliminated via the neutralisation electrode the conductivity detected and the switching point sensitivity derived thereof An adjustment of the instrument is not necessary VEGAKON 61 can be used for reliable detection of products over a very wide conductivity and viscosity range VEGAKON 61 is a compact instrument i e it can be operated without external evaluation system The integrated electronics evaluates the level signal and outputs a switching signal With this switching signal a connected device can be operated directly e g a warning system a PLC a pump etc The data for power supply are specified in chapter Technical data 3 3 Operation The VEGAKON 61 is a compact level switch with integrated electronics module On the electronics module you will find the following indicating and adjustment elements e Control lamp for indication of the switching status e Mode changeover for selection of the output signal VEGAKON 61 Relay DPDT 7 3 Product description VEGA Packaging Transport Transport inspection Storage Storage and transport temperature 3 4 Storage and transport
16. tions and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 2 For your safety 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental ins
17. tructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAKON 61 Relay DPDT 5 3 Product description Scope of delivery Constituents Type label Application area 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGAKON 61 compact level switch e Documentation this operating instructions manual The VEGAKON 61 consist of the following components e Housing cover e Housing with electronics e Process fitting Fig 1 VEGAKON 61 1 Housing cover 2 Housing with electronics 3 Process fitting The type label contains the most important data for identification and use of the instrument Article number Serial number Technical data Article numbers documentation With the serial number you can access the delivery data of the instrument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial number on the inside of the instrument 3 2 Principle of operation The conductive VEGAKON 61 compact level switches detect levels of conductive liquids VEGAKON 61 Relay DPDT 6L200L N3 Zv9c 32647 EN 100219 VEGA 3 Product description Functional principle Voltage supply When the annular electrode is covered with a conductive medium small alternating currents 1 mA flow from the measuring electrode to the reference and neutralisa
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