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Operating Instructions VEGAPULS 61

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1. 0000000 Fig 38 Connecting the PC via HART to the signal cable Sensor HART resistance 250 Q optional depending on processing Connection cable with 2 mm pins and terminals Processing system PLC Voltage supply Interface adapter for example VEGACONNECT 4 O amp O e Note 1 With power supply units with integrated HART resistance internal resistance approx 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 VEGAMET 391 Common Ex separators are also usually equipped with a sufficient current limitation resistance In 52 VEGAPULS 61 4 20 mA HART two wire 660Yv L NJ LL LY 41713 EN 140922 7 Setup with PACTware Such cases the interface converter can be connected parallel to the 4 20mA cable dashed line in the previous illustration 7 2 Parameter adjustment Prerequisites For parameter adjustment of the instrument via a Windows PC the configuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The latest PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note Pe To ensure that all instrument functions are supported you should
2. D Fig 25 Terminal compartment double chamber housing 1 Voltage supply signal output 2 For display and adjustment module or interface adapter S For external display and adjustment unit 4 Ground terminal for connection of the cable screen Information Parallel use of an external display and adjustment unit and a display and adjustment module in the terminal compartment is not supported Fig 26 Terminal compartment radio module PLICSMOBILE 1 Voltage supply You can find detailed information on connection in the supplementary instructions PLICSMOBILE GSM GPRS radio module VEGAPULS 61 4 20 mA HART two wire 31 5 Connecting to power supply VEGA Electronics compartment Terminal compartment Plug M12 x 1 for external display and adjustment unit 5 5 Wiring plan double chamber housing Ex d ia 2 oo i 4 20mA e po 5 6 7 8 ITE o qme Fig 27 Electronics compartment double chamber housing Ex d ia 1 Internal connection to the terminal compartment 2 Fordisplay and adjustment module or interface adapter S Internal connection to the plug connector for external display and adjust ment unit optional Note HART multidrop mode is not possible when using an Ex d ia instru ment Fig 28 Terminal compartment
3. Fig 15 Agitators Through the action of filling stirring and other processes in the vessel compact foams that considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antennas the electronics with increased sensitivity or low frequency radar sensors C band should be used As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications 4 5 Measurement setup Pipes By using a surge pipe in the vessel the influence of vessel installa tions and turbulence can be excluded Under these prerequisites the measurement of products with low dielectric values e value lt 1 6 is possible Note the following illustrations and instructions for measurement in a surge pipe Information Measurement in a surge pipe is not recommended for extremely adhesive products 20 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VEGA 4 Mounting Configuration surge pipe MA SS Fig 16 Configuration surge pipe VEGAPULS 61 1 Radar sensor 2 Polarisation marking 3 Thread or flange on the instrument 4 Vent hole 5 Holes 6 Welding connection through U profile 7 Ballvalve with complete opening 8 Surge pipe end 9 Reflector sheet 10 Fast
4. always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs Sensor Parametrierung Device name Description Lil q39 amp m VEGAPULS 62 HART Radar sensor for continuous level measurement with hom antenna VEGA Measurement loop name Sensor E Setup Application Min max adjustment Damping Current output E Display Diagnostics E Additional settings Info Software version Min mex adjustment Max adjustment c gt Min adjustment 5 Set distances for level percentages Distance A Distance B Serial number Max adjustment in percent 100 00 Distance A max adjustment 0 000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20 000 m OK Cancel Apply Ip Disconnected G Data set ah Administrator fe lt noname gt Administrator Fig 39 Example of a DTM view Standard Full version All device DTMs are available as a free of charge standard version an
5. ssssssssssseseeeeeneeneenrenen nennen 10 4 Mounting 41 Generalinstr clioliS eot c ie ede ero ez b die per pta Gp t de opera 42 Collaroriadapter lange enc eere bis er e deriv ro EE HEN Peri haces 4 3 Mounting preparations mounting strap T 4 4 Mounting Instr ctlons oiii recie to etat Feb cp ova tro avis Pe e te eret ara deans 4 5 Measurement setup Pipes nenne rn ree nei parer n EU 4 6 Measurement setup FlOW n ttn rn t rre re iiitr sarirani detest 5 Connecting to power supply 5 1 Preparing the connection roin enr cerea rete tree eia deae oes 27 5 2 Connecting 5 3 Wiring plan single chamber NOUSIN nresnani tete rnit ker ens 5 4 Wiring plan double chamber housing eessessseseeeeeeneneneen eene enne 5 5 Wiring plan double chamber housing Ex d ia s 5 6 Double chamber housing with DIS ADAPT ssssssssseeseneeeneen eene 5 7 Wiring plan version IP 66 IP 68 1 bar enne 5 8 Switchi On Dlhidse ncieecaer ieri tpe co rer te e rk net ei EE EE EE C ETE EE ERE cites 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module eene enne nnn 35 6 2 Adjustment system ss 6 3 Parameter adjustment rennen rrr remate t es 37 6 4 Saving the parameter adjustment data cuiii reete e 51 7 Setup with PACTware ros Connecte PO vaste C REN 52 Ta Parameter adjustment crisma ne ee en eso a sacha nda ARETA Rame re ee E
6. 12 Data Matrix Code for Smartphone App 13 Symbol of the device protection class 14 ID numbers instrument documentation 15 Reminder to observe the instrument documentation 16 Notified authority for CE marking 17 Approval directive OoOo0nRQ0I The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF e Order specific sensor data for an electronics exchange XML e Testcertificate PDF optional Go to www vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 3 Product description Scope of this operating instructions manual Scope of delivery Application area Functional principle e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scanthe Data Matrix code on the type label of the instrument or e Enterthe serial number manually in the app This operating instructions manual applies to the following instrument versions e Hardware from 1 0 0 e Software from 4 4 0 The scope of delivery encompasses e Radar sensor e Mounting strap with fixing material o
7. 15 35 V DC 16 35 V DC 16 30 V DC 72 VEGAPULS 61 4 20 mA HART two wire cc6Or L N3 LZLv 41713 EN 140922 VEGA 11 Supplement Ex d ia instrument Reverse voltage protection No lighting integrated ia barrier Integrated Permissible residual ripple Non Ex Ex ia instrument 0 7 V 16 400 Hz 1 0 V 16 400 Hz for 9 6 V lt U lt 14V for 18 V lt U lt 36V Permissible residual ripple Ex d ia instrument for 18 V lt U lt 36V Load resistor Calculation Example Non Ex instrument with U 24 V DC lt 1V 16 400 Hz U U 24 V 9 6 V 0 022 A 655 Q Electrical protective measures Protection rating min 0 022 A Housing material Version IP protection class NEMA protection Plastic Single chamber IP 66 IP 67 NEMA 4X Double chamber IP 66 IP 67 NEMA 4X Aluminium Single chamber IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Stainless steel electro Single chamber IP 66 IP 68 0 2 bar NEMA 6P polished Stainless steel precision Single chamber IP 66 IP 68 0 2 bar NEMA 6P casting IP 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Overvoltage category Protection class Approvals un I9 Instruments with approvals can h
8. Automatic false signal suppression with partly filled vessel Bunker large volume e Vessel of concrete or metal Structured vessel walls Installations present e Process measurement conditions Large distance to the medium Large angles of repose e Properties sensor Mean averaging High measured value jumps are accepted Bunker with fast filling e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g through truck loading Large distance to the medium Large angles of repose e Properties sensor Lower averaging Very high measured value jumps are accepted Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile of the heap or trav erses Large angles of repose Measurement near the filling stream e Properties sensor Mean averaging High measured value jumps are accepted Crusher e Vessel installations wear and protective facilities available e Process measurement conditions Measured value jumps e g through truck loading Fast reaction time Large distance to the medium e Properties sensor Little averaging Max reaction speed very high measured value jumps are accepted VEGAPULS 61 4 20 mA HART
9. Setup Max adjustment Vessel type Vessel height Me range 100 007 Max adjustment Min adjustment 0 000m Dans 1971 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with 5 Max adjustment 1100 00 x 10 00 110 00 cc eS TY ER i j 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 10 000 0 000 75 000 p 4 Enterthe appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak values Distance Device status Min Peak values Distance E Electronics temperature 0 108 m adjustnents Meas reliabilitu Max Sinulation 12 911m When non contact level sensors are used the measurement can be influenced by the respective process conditions In this menu item the measurement reliability of the level echo is displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a function ing measurement the values are 10 dB 46 VEGAPULS 61 4 20 mA HART two wire 2660Yv L N3 LZLv 417
10. double chamber housing Ex d ia 1 Voltage supply signal output 2 Ground terminal for connection of the cable screen Fig 29 Top view of the plug connector Pin 1 Pin2 Pin 3 Pin4 A amp oN 32 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 5 Connecting to power supply Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 Pin 3 Blue 7 Pin4 Black 8 Electronics compartment 5 6 Double chamber housing with DIS ADAPT TWier ok ado Fig 30 View to the electronics compartment with DISADAPT for connection of the external display and adjustment unit 1 DIS ADAPT 2 Internal plug connection 3 Plug connector M12 x 1 Assignment of the plug connector Fig 31 View to the plug connector M12 x 1 1 Pin 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 Pin 3 Blue 7 Pin 4 Black 8 VEGAPULS 61 4 20 mA HART two wire 33 5 Connecting to power supply VEGA Wire assignment con nection cable 5 7 Wiring plan version IP 66 IP 68 1 bar m Fig 32 Wire assignment in permanently connected connection cable 1 brown and blue to power supply or to the processing sys
11. 88 Ibf ft Input variable Measured variable The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange 9 _ Fig 55 Data of the input variable 1 Reference plane 2 Measured variable max measuring range 3 Antenna length 4 Useful measuring range Max measuring range 35 m 114 8 ft Recommended measuring range up to 20 m 65 62 ft Output variable Output signal 4 20 mA HART Range of the output signal 3 8 20 5 mA HART default setting Signal resolution 0 3pA Resolution digital 1 mm 0 039 in Failure signal current output adjustable mA value unchanged 20 5 mA 22 mA 3 6 mA 68 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 VELA 11 Supplement Max output current 22mA Starting current lt 3 6 mA x 10 mA for 5 ms after switching on Load see load diagram under Power supply Damping 63 of the input variable 0 999s adjustable HART output values according to HART 7 0 PV Primary Value Lin percent SV Secondary Value Distance TV Third Value Meas reliability QV Fourth Value Electronics temperature Fulfilled HART specification 7 0 Further information on Manufacturer ID See website of HART Communication Foundation Device ID Device Revision Accuracy according
12. archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data VEGAPULS 61 4 20 mA HART two wire 51 7 Setup with PACTware VEGA 7 Setup with PACTware 7 1 Connect the PC Via the interface adapter directly on the sensor Fig 37 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 3 Sensor Via the interface adapter and HART 3 e n L e 1 i
13. easy and effective way to align the sensor to the bulk solid surface The strap is supplied unassembled and must be screwed to the sensor before setup with three hexagon socket screws M5 x 10 and spring washers Max torque see chapter Technical data Required tools Allen wrench size 4 There are two ways to screw the strap onto the sensor Depending on the selected version the sensors can be swivelled in the strap as follows e Single chamber housing Angle of inclination 180 infinitely variable Angle of inclination in three steps 0 90 and 180 e Double chamber housing Angle of inclination 90 infinitely variable Angle of inclination in two steps 0 and 90 VEGAPULS 61 4 20 mA HART two wire 13 4 Mounting Tight installation of the plastic horn antenna Polarisation Fig 4 Turning by fastening in the centre 4 4 Mounting instructions For tight installation of the version with plastic horn antenna with com pression or adapter flange the following conditions must be fulfilled 1 Use suitable flat seal e g of EPDM with Shore hardness 25 or 50 2 Make sure the number of flange screws corresponds to the num ber of flange holes 3 Tighten all screws with the torque stated in the technical data The emitted radar impulses of the radar sensor are electromagnetic waves The polarisation is the direction of the electrical wave compo nent By turning the instrument in
14. level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Min adjustment and confirm with OK Setup Vessel height Me range Max adjustment Min adjustment oo Q 35 000n Min adjustment Damping Current output mode 1 971 m 2 Editthe percentage value with OK and set the cursor to the requested position with 5 Min adjustment 000 00 110 00 10 00 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value VEGAPULS 61 4 20 mA HART two wire 45 6 Set up with the display and adjustment module VELA Setup Max adjustment Diagnosis Peak value Diagnosis Measurement reliability Min adjustment H5 000 0 000 75 000 SS _ 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows 1 Select with gt the menu item Max adjustment and confirm with OK
15. medium also the application i e the measuring site can influence the measurement With this menu item the sensor can be adapted to the applications The adjustment possibilities depend on the selection Liquid or Bulk solid under Medium Setup Measurement loop nane Medium Vessel type Vessel height Me range The following options are available when Liquid is selected Application Application Application B Stillina tube Mob plastic vessel rage tank agitation pen waters Moren flune Rainwater overfall Denonstration AEE tank on ships Stirred vessel Dosing vessel Mob plastic vessel pen waters Y The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered 38 VEGAPULS 61 4 20 mA HART two wire cc6Or L N3 LZLv 41713 EN 140922 6 Set up with the display and adjustment module Application Stilling tube v 0 500 Tube inner dianeter Tube inner dianeter 0 500 m 0 015 1 000 The following features form the basis of the applications Storage tank Setup large volumed upright cylindrical spherical Product speed slow filling and emptying Process measurement conditions Condensation Smooth product surface High requirements to the measurement accuracy Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through a
16. necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Curve indication Save echo curve of the setup ics Additional adjustments Info Device status The following circumstances cause interfering reflections and can influence the measurement e High sockets Vessel installations such as struts Agitators Buildup or welded joints on vessel walls VEGAPULS 61 4 20 mA HART two wire 47 6 Set up with the display and adjustment module VELA Note A false signal suppression detects marks and saves these false signals so that they are no longer taken into account in the level measurement This should be done with a low level so that all potential interfering reflections can be detected Proceed as follows 1 Select with gt the menu item False signal suppression and confirm with OK Additional adjustments Instrument units False signal suppression Linearization curve PIN Date Tine Y 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression
17. potential equalisation VEGAPULS 61 4 20 mA HART two wire 29 5 Connecting to power supply VEGA 9 Electronics and terminal compartment Electronics compartment 9 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 10 Reinsert the display and adjustment module if one was installed 11 Screw the housing cover back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustration applies to the non Ex as well as to the Ex ia version Fig 23 Electronics and terminal compartment single chamber housing Voltage supply signal output For display and adjustment module or interface adapter For external display and adjustment unit Ground terminal for connection of the cable screen A amp oN 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version D Gi Fig 24 Electronics compartment double chamber housing 1 Internal connection to the terminal compartment 2 For display and adjustment module or interface adapter 30 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VEGA 5 Connecting to power supply Terminal compartment i Terminal compartment Radio module PLICS MOBILE
18. slow gauge change e Process measurement conditions Distance sensor to water surface to big Extreme damping of output signal due to wave generation Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Floating material and animals sporadically on the water surface e Properties sensor Stable and reliable measured values through high averaging Insensitive in the close range l l l Open flume flow measurement e Gauge rate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Smooth water surface VEGAPULS 61 4 20 mA HART two wire 41 6 Set up with the display and adjustment module VEGA Exact measurement result required Distance to the water surface normally relatively high e Properties sensor Stable and reliable measured values through high averaging nsensitive in the close range Rain water overfall weir e Gaugerate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible e Properties sensor Stable and reliable measured values through high averaging Insensitive in the close range Demonstration e Adjustment for all applications which are not typically level
19. the user are reset Additional adjustments Reset Reset PIN i Factory settings Date Time Select Basic settings reset Sete HART operation node False signal suppression Copy sensor settings Peak val measurenent The following reset functions are available Delivery status Restoring the parameter settings at the time of ship ment from the factory incl the order specific settings A created false signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting of the parameter settings incl special parameters to the default values of the respective instrument Any stored false signal suppression or user programmable linearisation curve as well as the measured value memory is deleted Setup Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup User generated false signal suppression user programmed linearisation curve measured value memory as well as event memory remain untouched The linearisation is set to linear VEGAPULS 61 4 20 mA HART two wire 49 6 Set up with the display and adjustment module VEGA False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values measured value Resetting of the measured min and max distances to the actual measured value The f
20. to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 118 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to internal installations 200 mm 7 874 in Reflector Flat plate reflector False reflections Biggest false signal 20 dB smaller than the useful signal Deviation with liquids See following diagrams Ii 10 mm 0 394 in 2 mm 0 079 in EEUU es 0 2mm 0 079in A 0 5 m 1 6 ft 10 mm 0 394 in l D Fig 56 Deviation under reference conditions encapsulated antenna system 1 Reference plane 2 Antenna edge 3 Hecommended measuring range Default values can be assigned individually VEGAPULS 61 4 20 mA HART two wire 69 11 Supplement VELA Def 10 mm 0 394 in 4 2mm 0 079 in te 8 0 p 2mm 0 079in T rr 0 5 m 1 6 ft 10 mm 0 394 in Fig 57 Deviation under reference conditions plastic horn antenna 1 Reference plane 2 Antenna edge 3 Recommended measuring range Repeatability lt 1mm Deviation with bulk solids The values depend to a great extent on the application Binding specifications are thus not possible Variables
21. two wire 43 6 Set up with the display and adjustment module VELA Setup Vessel height measuring range Setup Vessel form Setup Adjustment Demonstration e Adjustment for all applications which are not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Through this selection the sensor is adapted optimally to the applica tion or the location and measurement reliability under the various basic conditions is increased considerably Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably The min adjustment must be carried out independently of this Setup Vessel height Meas range 35 000m Max adjustment IE Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment cond
22. voltage The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures VEGAPULS 61 4 20 mA HART two wire 59 9 Diagnosis asset management and service VEGA Reaction when malfunc tions occur Procedure for fault recti fication Code Cause Rectification Text mes sage M500 With the reset to delivery Repeat reset Error with the Status the data could not Load XML file with sensor reset delivery be restored data into the sensor status M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair diagnosis memory M503 The echo noise ratio is too Check installation and Meas reliabil small for reliable measure process conditions ity too low ment Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face M505 Level echo can no longer Clean the antenna No echo avail Pe detected Use a more suitable able antenna sensor Remove possible false echoes Optimize sensor position and orient
23. 13 EN 140922 6 Set up with the display and adjustment module Diagnostics Meas reliability Peak values Distance Electronics temperature 15 dB Ics Additional adjustments Simulation Info Curve indication Diagnoses Curve indica The Echo curve shows the signal strength of the echoes over the tion Diagnostics Echo curve memory Additional adjustments False signal suppression measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Meas reliability Simulation Curve indication anal suppression Info The False signal suppression displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring range A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability Echo curve False signal suppression 120 120 t4b1 277 8 80 The selected curve is continuously updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range without magnification With the function Echo curve memory the echo curve can be saved at the time of setup This is generally recommended for using the As set Management functions it is absolutely
24. 81 to the sensor housing via an M12 x 1 plug You can find further information in the supplementary instructions Adapter DISADAPT Document ID 45250 VEGADIS 82 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 82 Document ID 45300 PLICSMOBILE T61 is an external GSM GPRS radio unit for transmis Sion of measured values and for remote parameter adjustment of plics sensors Adjustment is carried out via PACTware DTM and the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 37700 PLICSMOBILE is an internal GSM GPRS radio unit for transmission of measured values and for remote parameter adjustment of plics sensors Adjustment is carried out via PACTware DTM and the inte grated USB connection You can find further information in the supplementary instructions PLICSMOBILE GSM GPRS radio module Document ID 36849 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 A different version is available for each type of sign
25. APULS 61 4 20 mA HART two wire 27 5 Connecting to power supply VEGA 9 Connection technology Connection procedure must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the ground potential low impedance In Ex systems the grounding is carried out according to the installa tion regulations In electroplating and CCP systems cathodic corrosion protection it must be taken into account that significant potential differences exist This can lead to unacceptably high currents in the cable screen if it is grounded at both ends Information The metallic parts of the instrument process fitting transmitter con centric tube etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either directly via connecting metallic parts or in case of instruments with external electronics via the screen of the special connection cable You can find specifications on the potential connections inside the instrument in chapter Technical data 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the termi
26. Create new 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 10 000 0 000 35 000 RR 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false signal The level would then no longer be detectable in this area If a false signal suppression has already been saved in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new Delete An already created false signal suppression will be com pletely deleted This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel Extend is used to extend an already created false signal suppres sion This is useful if a false signal suppression was carried out with 48 VEGAPULS 61 4 20 mA HART two wire ec60Vl NA ELZLY 41713 EN 140922 6 Set up with the display and adjustment module Additional adjustments Linearization curve A Additional adjustments Reset a too high level and not all false signals could be detected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the fal
27. DEX INDEX A Installation position 15 Adjustment 45 46 Agitators 19 L Application Linearisation curve 49 Bulk solid 42 Liquid 38 M Standpipe 38 Main menu 37 Meas reliability 46 C Measured value memory 56 Check output signal 61 Measurement in a surge pipe 20 Connecting Measurement in the bypass tube 23 Electrically 28 To the PC 52 N Connection NAMUR NE 107 58 59 Cable 27 Steps 28 O Technology 28 Operation Curve indication System 37 l Echo curve 47 Overfill protection according to WHG 49 False signal suppression 47 P D Peak value indicator 46 Default values 50 Polarisation 14 Deviation 61 R E Reflection properties 38 Echo curve memory 56 Repair 65 Echo curve of the setup 47 Reset 49 EDD Enhanced Device Description 55 Electronics and terminal compartment single S chamber housing 30 Sensor orientation 19 Error codes 59 Service hotline 64 Event memory 56 Socket 16 18 Status messages NAMUR NE 107 57 E T False signal suppression 47 Fault rectification 60 Type label 8 Flow measurement 25 26 V Foam generation 20 Functional principle 9 Vesselform 44 Vessel height 44 G Vessel installations 19 Grounding 27 H HART Resistor 52 l Inflowing medium 16 VEGAPULS 61 4 20 mA HART two wire 83 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available
28. Darnhall 53 09 22 N 02 32 03 W Jodrell Bank 53 14 10 N 02 18 26 W Knockin 52 47 24 N 02 59 45 W Pickmere 53 17 18 N 02 26 38 W 11 3 Dimensions The following dimensional drawings represent only an extract of all possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings 74 VEGAPULS 61 4 20 mA HART two wire cc6Or L N3 LZLv 41713 EN 140922 VEGA 11 Supplement Plastic housing 69mm 84mm 2 72 3 31 279mm 3 11 279mm M16x1 5 4 41 4 41 M20x1 5 Ye NPT M20x1 5 O Y2 NPT Fig 58 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing 120 mm 4 72 M20x1 5 Ye NPT M20x1 5 Ye NPT Fig 59 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version VEGAPULS 61 4 20 mA HART two wire 75 11 Supplement Aluminium housing in protection rating IP 66 IP 68 1 bar 105 mm 150 mm 4 13 M20x1 5 Ye NPT o Fig 60 H
29. LA 0 Fig 18 Configuration bypass Radar sensor Polarisation marking Instrument flange Distance sensor reference plane to upper tube connection Distance of the tube connections Ball valve with complete opening AaAAWNDH Instructions of orientation of the polarisation e Note marking of the polarisation on the sensor e With threaded versions the marking is on the hexagon with flange versions between two flange holes e The marking must be in one plane with the tube connections to the vessel Instructions for the measurement e The 100 6 point may not be above the upper tube connection to the vessel e The 0 point may not be below the lower tube connection to the vessel e Min distance sensor reference plane to upper edge of upper tube connection 300 mm e During parameter adjustment select Application standpipe and enter the tube diameter to compensate for errors due to running time shift e Afalse signal suppression with the installed sensor is recom mended but not mandatory e The measurement through a ball valve with unrestricted channel is possible 24 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 4 Mounting Flow measurement with rectangular flume Constructional requirements on the bypass pipe e Material metal smooth inner surface e Incase of an extremely rough tube inner surfac
30. Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 61 4 20 mA HART two wire Approval according to LPR radio standard Cli Document ID 41713 Contents VEGA Contents 1 About this document Vel S eir e 4 I oro aadhe 4 T1 3 Symbols used ebbe pel bie ted ee ae be cd edd be Hei Ede nds 4 2 For your safety 24 Authorised persotnel ressissaad cc ose ntu en iesu ee NAESER AOE SENAERA EEE e avis 22 jJApproptiate lise uicina lessen er teet us itae ee tarpannts Severs pasen saeua EU 2 3 Warning about incorrect use 2 4 General Safety instructions ccccccccscsecsecsssscesssssencesstesssssssssssecsesesssssessseceed conseedtocssases ses eines 2 5 GE conformity ccr O A E A EER 2 6 NAMUR recommendations 27 Radiolicense Tor Europe rettet tei enrichi eerte ribi Fue sre EESE Ens eee 2 8 Badiolicense for USA Canada itte treni petente bete ec de eee ea era edipi NRS 7 2 9 Environmerital Instuctlolls xcv eerta creer eere oe ki Er Ee Pee E HEEHRRE CER on irvin isinai EENE 7 3 Product description 3 1 Config ratiOnoi dere rer ror rae ERE EREERE ERR Ep Rr HR E HER ES ERR REEE ARTERIA ESAE RAR RERE HR Ua ETE UTRES 3 2 Principle of operation 3 3 Packaging transport and storage sssssssssseseee eene enne nena 10 3 4 Accessories and replacement parts
31. SEENE EEEREN 53 7 8 Saving the parameter adjustment data ener 54 8 Setup with other systems VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 VEGA Contents 10 11 8 1 DD adjustment programs entrent rt entere etn anaa nnne nari ian 55 8 2 Field Commu nicator 875 475 ini iei ccr irc e ce a E a P FECE Xo i aC 55 Diagnosis asset management and service 971 IMaintenarog ioi irr ete Dp erara Doro Resa AASER EEEa Esa SAE RE Eye FERAE ERA SES 9 2 Measured value and event memory E 9 3 Asset Management function ssssssssssseseseee eene tenntent enne EE ME VARICES EUNDI 9 5 Exchanging the electronics module sis 9 6 Software update enne nennen nennen seen eren enn enne nnn nn 9 7 How to proceed if a repair is needed Dismount 10 1 Dimoun Steps uis ien ce eet ree ema coa tae ie th n ee rene titer toe Ue hostes bero ne Rees 66 10 2 DispoSali en corr ete y caver irr P RO IRE DO ERU CERE EHE ERYS 66 Supplement 1144 Technical Gates cs cis irte rn mre rre r eie rie t Frente i Fra o ii ias 67 11 2 R dio astronomy statiohs 1 or ient nci eer ii de Fee Feier 738 IE NEP I ee 74 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op x eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approv
32. al output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 The supplementary electronics is a replacement part for sensors with double chamber housing and 4 20 mA HART two wire You can find further information in the operating instructions Supple mentary electronics for 4 20 mA HART two wire Document ID 42764 VEGAPULS 61 4 20 mA HART two wire 11 VEGA 4 Mounting 4 Mounting 4 1 General instructions Screwing in On instruments with process fitting thread the hexagon must be tight A Protection against mois ture Suitability for the process conditions ened with a suitable wrench For the proper wrench size see chapter Dimensions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Protect your instrument against moisture ingress through the following measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e When mounting horizontally turn the housing so that the cable gland points downward e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Make sure that all parts of the in
33. antenna Socket diameter d Socket length h 4 lt 15 8 in e lt 19 7 in A corresponding collar flange for DN 80 ASME 3 or JIS 80 as well as a suitable adapter flange are available for mounting VEGAPULS 61 With the housing versions plastic aluminium single chamber and stainless steel the collar flange can be placed directly over the hous ing With the aluminium double chamber housing retroactive mount ing in this way is not possible the mounting type must be specified with the order Information The mounting socket should be as short as possible and its end rounded This reduces false echoes from the vessel mounting socket Fig 11 Recommended socket mounting If the medium has good reflective properties VEGAPULS 61 can also be mounted on a longer socket piece Recommended values for socket heights are specified in the following illustration You must carry out a false echo storage afterwards diameter d The below charts specify the max socket length h depending on the Socket diameter d Socket length h 80 mm 300 mm 18 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 Sensor orientation Vessel installations Agitators 4 Mounting Socket diameter d Socket length h 100 mm lt 400 mm 150 mm lt 500mm Socket diameter d Socke
34. ary bypass standpipe diameter 2 Measured value jumps towards 0 Multiple echo vessel top product surface with amplitude higher than the level echo Check parameter Application especially vessel top type of medium dished bottom high dielectric constant and adapt if necessary 3 Measured value jumps towards 100 si 3 Due to the process the ampli tude of the level echo sinks A false signal suppression was not carried out Carry out a false signal sup pression Amplitude or position of a false signal has changed e g con densation buildup false signal suppression no longer matches actual conditions Determine the reason for the changed false signals carry out false signal suppression e g with condensation Measurement error during filling Fault description Error pattern Cause Rectification 4 Measured value re mains unchanged during filling False signals in the close range too big or level echo too small Strong foam or spout genera tion Max adjustment not correct Eliminate false signals in the close range Check measurement situation Antenna must protrude out of the socket installations Remove contamination on the antenna In case of interferences due to installations in the close range Change polarisation direction Create a new false signal sup pression A
35. as is usual with class A instruments according to EN 61326 1 If the instrument is used in a different environment the electromag netic compatibility to other instruments must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NES53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument meets the LPR Level Probing Radar radio standard EN 302729 1 2 Itis approved for unrestricted use inside and outside of closed ves sels in countries of the EU and EFTA that have implemented this standard Austria Belgium Bulgaria Germany Denmark Estonia France Greece Great Britain Ireland Island Italy Liechtenstein Lithuania Latvia Luxembourg Malta Netherlands Norway Poland Portugal Romania Sweden Switzerland Slovakia Slovenia Spain Czech Republik and Cyprus Not included in the CE confirmity declaration are the countries Fin land and Hungary implementing this radio stan
36. at the time of printing Subject to change without prior notice C 41713 EN 140922 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
37. ation 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are e Evaluation of fault messages for example via the display and adjustment module e Checking the output signal e Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults rectified 60 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 VEGA 9 Diagnosis asset management and service Check the 4 20 mA signal Treatment of measure ment errors with liquids Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Fluctuations of Set damping according to the not stable the measured instrument via the display and variable adjustment module or PACTware DTM 4 20 mA signal Electrical con Check connection according to missing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too h
38. ave different technical specifications depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as under www vega com downloads and Approvals 11 2 Radio astronomy stations The following table shows the geographic position of the radio astronomy stations in Europe 9 EC 61010 1 9 IEC 61010 1 VEGAPULS 61 4 20 mA HART two wire 73 11 Supplement VEGA Country Name of the Station Geographic Latitude Geographic Longitude Finland Metsahovi 60 13 04 N 24 23 37 E Tuorla 60 24 56 N 24 26 31 E France Plateau de Bure 44 38 01 N 05 54 26 E Floirac 44 50 10 N 00 31 37 W Germany Effelsberg 50 31 32 N 06 53 00 E Hungary Penc 47 47 22 N 19 16 53 E Italy Medicina 44 31 14 N 11 38 49 E Noto 36 52 34 N 14 59 21 E Sardinia 39 29 50 N 09 14 40 E Poland Krakow Fort Skala 50 03 18 N 19 49 36 E Russia Dmitrov 56 26 00 N 37 27 00 E Kalyazin 57 13 22 N 37 54 01 E Pushchino 54 49 00 N 37 40 00 E Zelenchukskaya 43 49 53 N 41 35 32 E Spain Yebes 40 31 27 N 03 05 22 W Robledo 40 25 38 N 04 14 57 W Switzerland Bleien 47 20726 N 08 06 44 E Sweden Onsala 5772345 N 1195535 E UK Cambridge 52 09 59 N 00 02 20 E
39. cs temperature every 3 minutes The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and val ue Event types are for example e Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve of the setup is stored via e PC with PACTware DTM e Control system with E e Display and adjustme DD nt module 56 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 9 Diagnosis asset management and service Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management func
40. d as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGAPULS 61 4 20 mA HART two wire 53 7 Setup with PACTware VEGA and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes 54 VEGAPULS 61 4 20 mA HART two wire ec60Vl NA ELZLY 41713 EN 140922 8 Set up with other systems 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field C
41. dapt max adjustment 5 Measured value re mains in the bottom section during filling Echo from the tank bottom larger than the level echo for example with products with 2 5 oil based solvents Check parameters Medium Vessel height and Floor form adapt if necessary 6 Measured value re mains momentarily unchanged during fill ing and then jumps to the correct level NS Turbulence on the product surface quick filling Check parameters change if necessary e g in dosing ves Sel reactor 62 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 VEGA 9 Diagnosis asset management and service Fault description Error pattern Cause Rectification 7 Measured value jumps towards 0 during filling Amplitude of a multiple echo vessel top product surface is larger than the level echo Check parameter Application especially vessel top type of medium dished bottom high dielectric constant and adapt if necessary The level echo cannot be distin guished from the false signal at a false signal position jumps to multiple echo In case of interferences due to installations in the close range Change polarisation direction Chose a more suitable installa tion position 8 Measured value jumps towards 100 during filling Due to strong turbulence and foam generatio
42. dard at a later date For operation outside of closed vessels the following conditions must be fulfilled e The installation must be carried out by trained qualified personnel e The instrument must be stationary mounted and the antenna directed vertically downward VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 2 For your safety e The mounting location must be at least 4 km away from the radio astronomy stations unless special permission was granted by the responsible national approval authority e Wheninstalled within 4 to 40 km of a radio astronomy station the instrument must not be mounted higher than 15 m above the ground You can find a list with the respective radio astronomy stations in chapter Supplement 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be used in closed vessels made of metal concrete or fibre reinforced plastic 2 9 Environmental instructions Protection of the enviro
43. e use an inserted tube tube in tube or a radar sensor with tube antenna e Flanges are welded to the tube according to the orientation of the polarisation e Gap size with junctions lt 0 1 mm for example when using a ball valve or intermediate flanges with single pipe sections e The antenna diameter of the sensor should correspond to the inner diameter of the tube e Diameter should be constant over the complete length 4 6 Measurement setup Flow The short examples give you introductory information on the flow measurement Detailed planning information is available from flume manufacturers and in special literature Fig 19 Flow measurement with rectangular flume d_ min distance of the sensor see chapter Technical data h a max filling of the rectangular flume l 1 Overflow orifice side view 2 Headwater 3 Tailwater 4 Overfall orifice view from bottom water In general the following points must be observed e Install the sensor on the headwater side e Installation in the centre of the flume and vertical to the liquid surface Distance to the overfall orifice Distance of orifice opening above ground Min distance of the orifice opening to bottom water Min distance of the sensor to max storage level VEGAPULS 61 4 20 mA HART two wire 25 4 Mounting VELA Flow measurement with Khafagi Venturi flume 3 4xh RY po LAS Fig 20 Flow
44. e display and adjustment module VEGA Setup Medium Setup Application You can find in the operating instructions manual Display and adjust ment module also the description of the menu sections Display and Info In the main menu point Setup the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement The procedure is described in the following Each medium has different reflection properties With liquids further interfering factors are fluctuation product surface and foam genera tion With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquid or Bulk solid should be made in this menu item Setup Medium Measurement loop name Liquid Solvent Application Vessel type Vessel height Me range Chen mixtures lv Water based Medium Medium Pouder dust Granules pellets EVES GE Ballast pebbles w Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflec tive properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In addition to the
45. ed instruments Editing status 2014 09 04 VEGAPULS 61 4 20 mA HART two wire 3 1 About this document VEGA OP DP me 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the di
46. els with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product Fig 8 Mounting of the radar sensor with inflowing medium Socket with encapsulated The socket piece should be dimensioned in such a way that the an antenna system tenna end protrudes at least 10 mm 0 4 in out of the socket 16 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VELA 4 Mounting ca 10 mm Fig 9 Recommended socket mounting If the reflective properties of the medium are good you can mount VEGAPULS 61 on sockets which are higher than the length of the antenna You will find recommended values for socket heights in the following illustration The socket end should be smooth and burr free if possible also rounded After installation you must carry out a false echo storage Fig 10 Deviating socket dimensions The below charts specify the max socket length h depending on the diameter d Socket diameter d Socket length h 40 mm lt 200 mm 50mm lt 250mm 80 mm lt 300 mm 100 mm lt 400 mm 150mm lt 500mm Socket diameter d Socket length h 112 lt 7 9in 2 9 9 in 3 lt 11 8in VEGAPULS 61 4 20 mA HART two wire 17 4 Mounting VEGA Socket with plastic horn
47. ening of the surge pipe VEGAPULS 61 4 20 mA HART two wire 21 4 Mounting Surge pipe extension Instructions and require ments surge pipe 88 9 mm 3 5 dx2 8 mm 0 32 REMC 7mm 4mm 0 16 Dy Fig 17 Welding connection with surge pipe extension for different example diameters 1 Position of the welded joint with longitudinally welded pipes Instructions of orientation of the polarisation Note marking of the polarisation on the sensor With threaded versions the marking is on the hexagon with flange versions between two flange holes The marking must be in one plane with the holes in the surge pipe Instructions for the measurement The 100 point must be below the upper vent hole and the antenna edge The 0 point is the end of the surge pipe During parameter adjustment select Application standpipe and enter the tube diameter to compensate for errors due to running time shift A false signal suppression with the installed sensor is recom mended but not mandatory The measurement through a ball valve with unrestricted channel is possible 22 VEGAPULS 61 4 20 mMA HART two wire ec60Vl NA ELZLV 41713 EN 140922 4 Mounting Constructive requirements Material metal smooth inner surface Preferably pultruded or straight beaded stainless steel tube Welded joint should be straigh
48. fety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 61 4 20 mA HART two wire 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments in four wire or Ex d ia version are designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account
49. h as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive 66 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VEGA 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts with encapsulated antenna system Process fitting PVDF 316L Process seal FKM IDG FKM 13 75 Antenna PVDF Materials wetted parts with plastic horn antenna Adapter flange PP GF30 black Sea
50. h adapter flange Q 5 JE g ER Hid f RIS 2 75 mm 2 95 9 98 mm 3 86 0 32 Fig 66 VEGAPULS 61 adapter flange 1 Adapter flange 2 Seal VEGAPULS 61 4 20 mA HART two wire 81 11 Supplement VELA 11 4 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIO co6crBeHHOCTb JanbHeliwyto wHcpopvauyro cvorpure Ha catre www vega com VEGAR JI MELREA ARTA 3t 2548 SiS DLE lt www vega com 11 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 82 VEGAPULS 61 4 20 mMA HART two wire ec60Vl NA ELZLY 41713 EN 140922 VEGA IN
51. ied e Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals e Process measurement conditions Condensation buildup by movement Strong spout generation Very agitated surface foam generation e Properties sensor Higher measurement speed through lower averaging Sporadic false echoes are suppressed Dosing vessel e Setup all vessel sizes possible e Product speed Fast filling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation e Process measurement conditions Condensation buildup on the antenna Foam generation e Properties sensor Measurement speed optimized by virtually no averaging Sporadic false echoes are suppressed False signal suppression recommended Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced Bypass e Product speed Fast up to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joi
52. igh Current sig Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sensor defec than 3 6 mA tive The below tables show typical examples of application related meas urement errors with liquids The measurement errors are differentiated according to the following e Constant level e Filling e Emptying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line 1 Real level 2 Level displayed by the sensor Notes e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Ifthe level indication is too low the reason could be a line resist ance that is too high VEGAPULS 61 4 20 mA HART two wire 61 9 Diagnosis asset management and service VEGA Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value shows a too low or too high level Min max adjustment not correct Adapt min max adjustment Incorrect linearization curve Adapt linearization curve Installation in a bypass tube or standpipe hence running time error small measurement error close to 100 large error close to 0 Check parameter Application with respect to vessel form adapt if necess
53. in mind the following additional influences on the operating voltage e Lower output voltage of the power supply unit under nominal load e g with a sensor current of 20 5 mA or 22 mA in case of fault e Influence of additional instruments in the circuit see load values in chapter Technical data The signal conditioning instruments VEGAMET and VEGASCAN have digital sensor recognition When connecting VEGAPULS 61 an up to date version of the signal conditioning instrument software is required For a software update go to www vega com downloads and Software The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used Use cable with round cross section for instruments with housing and cable gland To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is suitable for Use a cable gland fitting the cable diameter We generally recommend the use of screened cable for HART multi drop mode With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is required we recommend connecting the cable Screen on both ends to ground potential In the sensor the screen VEG
54. influencing measurement accuracy Specifications apply to the digital measured value Temperature drift Digital output 3 mm 10 K max 10 mm Additional deviation through electromag lt 50 mm netic interference acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 10 K relating to the 16 mA span max 0 3 Deviation on the current output through x15 pA analogue digital conversion Deviation on the current output due to lt x150 pA strong high frequency electromagnetic fields acc to EN 61326 Characteristics and performance data Measuring frequency K band 26 GHz technology Measuring cycle time 450 ms Step response time 3s Beam angle 10 Emitted HF power Average spectral transmission power 34 dBm MHz EIRP density Max spectral transmission power 6 dBm 50 MHz EIRP density 9 Time span after a sudden measuring distance change by max 0 5 m in liquid applications max 2 m with bulk solids applications until the output signal has taken for the first time 90 of the final value IEC 61298 2 3 Outside the specified beam angle the energy of the radar signal is reduced by 50 3 dB EIRP Equivalent Isotropic Radiated Power 70 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 VELA 11 Supplement Max power density at a distance of 1 W cm 1m Ambient conditions Ambient storage and transp
55. itions this menu item offers you different options for vessel bottom and ceiling in case of certain applications Vessel bottom Vessel top BIETER S Conical vg Angular traight shed boile LI Max adjustment we Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured distance to the percentage height must be carried out To perform the adjustment enter the distance with full and empty ves sel see the following example 44 VEGAPULS 61 4 20 mA HART two wire ec60Vl NA ELZLV 41713 EN 140922 6 Set up with the display and adjustment module Setup Min adjustment g EX 4 100 2 aA gE Lo D Fig 36 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance 3 Reference plane If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange You can find specifications of the reference plane in chapter Technical data By means of these settings the real
56. justment module is powered by the sensor an ad ditional connection is not necessary N wx Fig 33 Installing the display and adjustment module in the electronics compart ment of the single chamber housing VEGAPULS 61 4 20 mA HART two wire 35 6 Set up with the display and adjustment module VEGA Key functions Fig 34 Installing the display and adjustment module in the double chamber housing 1 Inthe electronics compartment 2 Inthe terminal compartment Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 2 Adjustment system Fig 35 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview 36 VEGAPULS 61 4 20 mA HART two wire 2e260V L N3 LZLv 41713 EN 140922 6 Set up with the display and adjustment module Adjustment system Main menu Confirm selected menu Edit parameter Save value e gt key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The instrument is adjusted via the four keys of the display and adjust ment module The LC display indicates the individua
57. l adapter flange FKM COG VI500 EPDM COG AP310 Antenna PBT GF 30 Focussing lense PP Materials non wetted parts Compression flange PP GF30 black Mounting strap 316L Fixing screws mounting strap 316L Fixing screws adapter flange 304 Plastic housing plastic PBT Polyester Aluminium die casting housing Aluminium die casting AISi1OMg powder coated basis Polyester Stainless steel housing 316L Seal between housing and housing NBR stainless steel housing precision casting silicone cover aluminium plastic housing stainless steel housing electropolished Inspection window in housing cover X Polycarbonate optional Ground terminal 316L Process fittings Pipe thread cylindrical ISO 228 T1 G1v American pipe thread conically 1 NPT Flanges DIN from DN 80 ASME from 3 JIS from DN 100 10K Hygienic fittings Clamp slotted nut according to DIN 11851 Tuchenha gen Varivent Weight depending on process fitting and 0 7 3 4 kg 1 543 7 496 Ibs housing material Max torque mounting screws strapon 4Nm the sensor housing Max torque flange screws Compression flange DN 80 5 Nm 3 689 Ibf ft Adapter flange DN 100 7 Nm 5 163 Ibf ft VEGAPULS 61 4 20 mA HART two wire 67 11 Supplement VELA Max torque for NPT cable glands and Conduit tubes Plastic housing 10 Nm 7 376 Ibf ft Aluminium Stainless steel housing 50 Nm 36
58. l menu items The functions of the individual keys are shown in the above illustration Approx 60 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Parameter adjustment The instrument is adapted to the application conditions via the pa rameter adjustment The parameter adjustment is carried out with an adjustment menu The main menu is divided into five sections with the following func tions Displau Diagnostics Additional adjustments Info Setup Settings e g for measurement loop name medium applica tion vessel adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information e g on instrument status pointer measure ment reliability simulation echo curve Further settings Instrument unit false signal suppression linearisa tion curve reset date time reset copy function Info Instrument name hardware and software version date of manu facture instrument features Information In this operating instructions manual the instrument specific param eters in the menu sections Setup Diagnosis and Aaditional set tings are described The general parameters in these menu section are described in the operating instructions manual ndicating and adjustment module VEGAPULS 61 4 20 mA HART two wire 37 6 Set up with th
59. le strength 1200 N 270 Ibf Standard length 5 m 16 4 ft Max length 180 m 590 6 ft Min bending radius 25 mm 0 984 in with 25 C 77 F VEGAPULS 61 4 20 mA HART two wire 71 11 Supplement Diameter approx Colour Non Ex version Colour Ex version Display and adjustment module Display element Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted in the housing without lid Materials Housing Inspection window 8 mm 0 315 in Black Blue Display with backlight 5 WxH 7x13mm 4 keys IP 20 IP 40 ABS Polyester foil Interface to the external display and adjustment unit Data transmission Configuration connection cable Cable length max Integrated clock Date format Time format Time zone Ex factory Rate deviation max Measurement electronics temerature Resolution Accuracy Permissible temperature range Voltage supply Operating voltage U Non Ex instrument Ex ia instrument Ex d ia instrument Ex d ia instrument with ship approval digital I C Bus 4 wire screened 25m Day Month Year 12 h 24 h CET 10 5 min year 0 1 C 1 8 F 1 C 1 8 F 40 85 C 40 185 F Operating voltage U illuminated display and adjustment module Non Ex instrument Ex ia instrument 9 6 35 V DC 9 6 30V DC 14 35V DC
60. lse signal suppression must be deleted Carry out a new false signal suppression 12 Measured value jumps towards 0 during emptying Echo from the tank bottom larger than the level echo for example with products with 2 5 oil based solvents Check parameters Type of medium Vessel height and Floor form adapt if necessary VEGAPULS 61 4 20 mA HART two wire 63 9 Diagnosis asset management and service VELA Fault description Error pattern Cause Rectification 13 Measured value Varying condensation or con Carry out false signal suppres jumps sporadically to tamination on the antenna Sion or increase false signal wards 100 during suppression in the close range emptying by editing With bulk solids use radar sen Sor with purging air connection Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only cost
61. lure is expected in the near future e g due to buildup VEGAPULS 61 4 20 mA HART two wire 57 9 Diagnosis asset management and service VEGA This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Failure The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments Code Cause Rectification Text mes sage F013 Sensor does not detect an Check or correct installation no measured echo during operation and or parameter adjust value avail Antenna system dirty or ment able defective Clean or exchange process component or antenna F017 Adjustment not within Change adjustment accord Adjustment specification ing to the limit values dif span too small ference between min and max gt 10 mm F025 Index markers are not con Check linearization table Error in the tinuously rising for example Delete table Create new linearization illogical value pairs table F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F080 Gene
62. meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Caution If liquids with different dielectric constants separate in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric constant Keep in mind that layer interfaces can cause faulty meas urements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement The following options are available when Bulk solid is selected Bunker quick fillina Heap Crusher The following features form the basis of the applications Silo slender and high e Vessel of metal weld joints e Process measurement conditions Filling aperture too close to the sensor System noise in completely empty silo increased e Properties sensor Stable measured values through higher averaging 42 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 6 Set up with the display and adjustment module False signal suppression during setup recommended required for automatic false signal suppression
63. measurement with Khafagi Venturi flume d Min distance to sen sor A ax max filling of the flume B tightest constriction in the flume 1 Position sensor 2 Venturi flume In general the following points must be observed e Installation of the sensor at the input side e Installation in the centre of the flume and vertical to the liquid surface e Distance to the Venturi flume e Min distance of the sensor to max storage level 26 VEGAPULS 61 4 20 mA HART two wire ec60Vl NA ELZLY 41713 EN 140922 VEGA 5 Connecting to power supply Safety instructions A Voltage supply Connection to signal con ditioning instruments Connection cable Cable gland 1 2 NPT Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions Warning Connect only in the complete absence of line voltage e The electrical connection must only be carried out by trained personnel authorised by the plant operator e lfovervoltage surges are expected overvoltage arresters should be installed Power supply and current signal are carried on the same two wire cable The operating voltage can differ depending on the instrument version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 Keep
64. ment VELA VEGAPULS 61 version with mounting strap 25mm 0 10 8 5 mm 9mm 12mm 3 35 12mm 0 47 9mm Fig 63 VEGAPULS 61 mounting strap in 170 or 300 mm length 78 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VEGA 11 Supplement VEGAPULS 61 version with mounting strap and reflector 17 5mm 0 69 71mm 2 8 29m 3 0 355 110 mm 4 33 160 mm 6 30 60 mm 2 36 115 5 mm 4 55 218 mm 8 58 4 63 107 5 mm 4 23 117 5 mm Fig 64 VEGAPULS 61 mounting strap and reflector VEGAPULS 61 4 20 mA HART two wire 79 11 Supplement VEGAPULS 61 version with compression flange 75 mm 2 95 19 mm 0 75 9 115 mm 4 53 9 156 mm 6 14 200 mm 7 87 Fig 65 VEGAPULS 61 compression flange suitable for DN 80 PN 16 ASME 3 150lbs JIS80 10K 80 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 VEGA 11 Supplement VEGAPULS 61 version wit
65. n during filling the amplitude of the level echo sinks Measured value jumps to the false signal Carry out a false signal sup pression 9 Measured value jumps sporadically to 100 6 during filling Varying condensation or con tamination on the antenna Carry out a false signal sup pression or increase false signal suppression with con densation contamination in the close range by editing 10 Measured value jumps to 2 100 or 0 m distance E Level echo is no longer detected in the close range due to foam generation or false signals in the close range The sensor goes into overfill protec tion mode The max level 0 m distance as well as the status message Overfill protection are outputted Check measuring site Antenna must protrude out of the socket Remove contamination on the antenna Use a sensor with a more suit able antenna Measurement error during emptying Fault description Error pattern Cause Rectification 11 Measured value re mains unchanged in the close range during emptying False signal larger than the level echo Level echo too small Eliminate false signal in the close range Check Antenna must protrude from the socket Remove contamination on the antenna Incase of interferences due to installations in the close range Change polarisation direction After removing the false signals the fa
66. nal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2 Ifa display and adjustment module is installed remove it by turn ing it slightly to the left 3 Loosen compression nut of the cable entry gland 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry 28 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 5 Connecting to power supply Fig 21 Connection steps 5 and 6 Single chamber housing Fig 22 Connection steps 5 and 6 Double chamber housing 6 Insertthe wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Checkthe hold of the wires in the terminals by lightly pulling on them 8 Connect the screen to the internal ground terminal connect the outer ground terminal to
67. nment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 61 4 20 mA HART two wire 3 Product description VEGA Type label Serial number Instru ment search 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument VEGAPULS fm PS62 CIBFC2HKMAX X IECEx PTB 04 0008X Ex ia IIC T6 T1 Ga Ga Gb Gb ECC ID O6QPS60XK1 IC 1D 3892A PS616263 G 4 20mA HART l Protection IP66 67 Range max 35 rn _ Temperature See manual and approval documents Process pressure 1 40bar 100 4000kPa Wetted parts 316L FKMPTFE HW Ver 210 5 Ore dooooo 000 soa O Sin 27507396 3 3 VEGA 77761 Schiltach Germany WwW Vega com Fig 1 Layout of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument
68. nts Shifting of the running time in the tube e Process measurement conditions Condensation 40 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 6 Set up with the display and adjustment module Buildup Separation of oil and water possible Overfilling into the antenna possible e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced False signal suppression recommended l l l Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on the application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling In outside facilities water and snow on the vessel top possible e Properties sensor False signals outside the vessel are not taken into consideration False signal suppression recommended Transportable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement conditions Measured value jump with vessel change e Properties sensor Quick adaptation to changing reflection conditions through vessel change False signal suppression required Open water gauge measurement e Gauge rate of change
69. ollowing table shows the default values of the instrument De pending on the instrument version not all menu items are available or some may be differently assigned Menu Menu item Default value Setup Measurement Sensor loop name Medium Liquid Water Bulk solids Crushed stones gravel Application Storage tank Silo Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vessel height Measuring range Recommended measuring range see Technical data in the supplement Min adjustment Recommended measuring range see Technical data in the supplement Max adjustment 0 000 m d Damping 0 0s Current output 4 20 MA lt 3 6 mA mode Current output Min current 3 8 mA max current Min Max 20 5 mA Lock adjustment Released Display Language Like order Displayed value Distance Display unit m Scaling size Volume l Scaling 0 00 lin O I 100 00 lin 1001 Backlight Switched off Additional adjust Distance unit m ments Temperature unit C Probe length Length of the standpipe Ex factory Linearisation Linear curve HART mode Standard Address 0 50 VEGAPULS 61 4 20 mA HART two wire ec60Vl NA ELZLY 41713 EN 140922 6 Set up with the display and adjustment module 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and
70. ommunicator 375 475 Device descriptions for the instrument are available as EDD for pa rameter adjustment with the Field Communicator 375 or 475 For the integration of the EDD in the Field Communicator 375 or 475 the software Easy Upgrade Utility is required which is available from the manufacturer This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer They can then be transferred to a Field Communicator VEGAPULS 61 4 20 mA HART two wire 55 9 Diagnosis asset management and service VEGA Measured value memory Event memory Echo curve memory 9 Diagnosis asset management and service 9 1 Maintenance If the device is used correctly no maintenance is required in normal operation 9 2 Measured va lue and event memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 100 000 measured memory Each entry cont values can be stored in the sensor in a ring ains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distanc e measurement reliability and electroni
71. or correct installation Installation vessel height measuring and or parameter adjust ment Useaninstrument with big ger measuring range F265 Measurement function dis turbed Sensor no longer carries out a measurement Operating voltage too low Check operating voltage Carry out a reset Disconnect operating volt age briefly The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Simulation ac tive Code Cause Rectification Text mes sage C700 A simulation is active Finish simulation Wait for the automatic end after 60 mins The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage S600 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics ble electronics ange Use instrument with higher temperature temperature range S601 Danger of vessel overfilling Make sure that there is no Overfilling further filling Check level in the vessel S603 Operating voltage below Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage
72. ort tempera 40 80 C 40 176 F ture Process conditions For the process conditions please also note the specifications on the type label The lower value always applies Vessel pressure Encapsulated antenna system 1 3 bar 100 300 kPa 14 5 43 5 psi Plastic horn antenna 1 2 bar 100 200 kPa 14 5 29 0 psig 1 1 bar 100 100 kPa 14 5 14 5 psig Version with adapter flange from DN100 PP or PP GF 30 Process temperature measured onthe 40 80 C 40 176 F process fitting Vibration resistance With adapter flange 2gat5 200 Hz according to EN 60068 2 6 vibration with resonance with mounting strap 1gat5 200 Hz according to EN 60068 2 6 vibration with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable gland M20 x 1 5 or 2 NPT Wire cross section spring loaded terminals Massive wire stranded wire 0 2 2 5 mm AWG 24 14 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 16 Electromechanical data version IP 66 IP 68 1 bar Options of the cable entry Cable gland with integrated connec M20 x 1 5 cable 5 9 mm tion cable Cable entry Ve NPT Blind plug M20 x 1 5 2 NPT Connection cable Wire cross section 0 5 mm AWG 20 Wire resistance lt 0 036 O m Tensi
73. ousing versions with protection rating IPZ66 IP268 10bar with integrated display and adjustment module the housing is 921mm 0 35Qin higher 1 Single chamber version 2 Double chamber version Stainless steel housing 59mm 69 mm 87 mm 2 32 3 43 80 mm g B6 mm 8 15 3 39 Coon l M16x1 5 gy EN gc EL amp ER EN x gx M20x1 5 Q LP Ye NPT M20x1 5 M20x1 5 NPT D Ye NPT Fig 61 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version electropolished 2 Single chamber version precision casting 3 Double chamber version precision casting VEGAPULS 61 4 20 mA HART two wire 76 c660Yv L N3 LZLv 41713 EN 140922 VELA 11 Supplement Stainless steel housing with protection rating IP 66 IP 68 1 bar 93mm 105 mm 3 66 admi 4 13 86 mm 3 15 E gt EIN M20x1 5 Ye NPT M20x1 5 D Ye NPT 3 Fig 62 Housing versions with protection rating IPZ66 IP268 10bar with integrated display and adjustment module the housing is 9zimm 0 35 lin higher 1 Single chamber version electropolished 2 Single chamber version precision casting 3 Double chamber version precision casting VEGAPULS 61 4 20 mA HART two wire 77 11 Supple
74. ptional e Documentation Quick setup guide VEGAPULS 61 Test certificate measuring accuracy optional Operating instructions manual Display and adjustment mod ule optional Supplementary instructions GSM GPRS radio module optional Supplementary instructions manual Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates e DVD Software amp Documents containing Operating instructions Safety instructions PACTware DTM Collection Driver software 3 2 Principle of operation The VEGAPULS 61 is a radar sensor for continuous level measure ment of liquids under simple process conditions The instrument is ideal also for all applications in the water and waste water industry It is particularly suitable for level measurement in water treatment in pump stations as well as storm water overflow tanks for flow measurement in open flumes and for gauge measurement The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate outp
75. ral software error Disconnect operating volt General soft age briefly ware error F105 The instrument is still in the Wait for the end of the Determine start phase the measured Switch on phase measured value could not yet be Duration depending on value determined the version and parameter adjustment up to approxi mately 3 min F113 EMC interference Remove EMC influences Communica Transmission error with the Exchange 4 wire power tion error external communication supply unit or electronics with 4 wire power supply unit F125 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics ble electronics ange Use instrument with higher temperature temperature range F260 Error in the calibration car Exchanging the electronics Error in the ried out in the factory Send instrument for repair calibration Error in the EEPROM 58 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 9 Diagnosis asset management and service Function check Out of specification Maintenance Setup error range Max measuring range of the instrument not sufficient Code Cause Rectification Text mes sage F261 Error during setup Repeat setup Error in the False signal suppression Carry out a reset instrument faulty settings Error when carrying out a reset F264 Adjustment not within the Check
76. s involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe factory e Oronsite by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module Caution A All user specific settings must be entered again Hence you have to carry out a new setup after the electronics exchange If you have stored the data of the parameter adjustment during the first setup of the sensor you can transfer these to the replacement electronics module A new setup is no more necessary 9 6 Software update The following components are required to update the instrument software 64 VEGAPULS 61 4 20 mA HART two wire 660Y
77. se signal suppression can be extended to this range A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Additional adjustments Setup Instrunent units SEED Displau False signal suppression Horiz cylinder Diagnostics Linearization curve Sphere Additional adjustments PIN Palner Bowlus Flume Info Date Time Venturi trapezoidal weir Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key Caution Note the following if instruments with appropriate approval are used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter With a reset certain parameter adjustments carried out by
78. sposal of bat teries and accumulators VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 61 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational sa
79. strument exposed to the process are suitable for the existing process conditions These are mainly Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find detailed information on the process conditions in chapter Technical data as well as on the type label 4 2 Collar or adapter flange For mounting the instrument on a socket a combi compression flange for DN 80 ASME 3 or JIS 80 is also available for retro fitting Option ally the instrument can be also equipped with an adapter flange from DN 100 ASME 4 or JIS 100 With the housing versions plastic aluminium single chamber and stainless steel the collar flange can be placed directly over the hous ing With the aluminium double chamber housing retroactive mount 12 VEGAPULS 61 4 20 mA HART two wire 660Yv L N3 LZLv 41713 EN 140922 4 Mounting ing in this way is not possible the mounting type must be specified with the order You can find drawings of these mounting options in chapter Dimen sions Fig 2 Flange mounting of the radar sensor 4 3 Mounting preparations mounting strap The mounting strap enables simple mounting on the vessel wall or silo top It is suitable for wall ceiling or boom mounting Especially in open vessels this is a very
80. t and lie in one axis with the holes Flanges are welded to the tube according to the orientation of the polarisation When using a ball valves align the transitions on the inside and fix accurately Gap size with junctions lt 0 1 mm Surge pipes must extend all the way down to the requested min level as measurement is only possible within the tube Diameter of holes lt 5 mm any number OK on one side or com pletely through The antenna diameter of the sensor should correspond to the inner diameter of the tube Diameter should be constant over the complete length Instructions for surge pipe extension The ends of the extension tubes must be bevelled and exactly aligned Welded connection via external U profiles according to illustration above Length of the U profiles should be at least double the tube diameter Do not weld through the pipe wall The surge pipe must remain smooth inside Roughness and beads on the inside caused by unintentional penetration should be removed since they cause strong false echoes and encourage buildup An extension via welding neck flanges or pipe collars is not recom mended Measurement in the An alternative to measurement in a surge pipe is measurement in a bypass tube bypass tube outside of the vessel VEGAPULS 61 4 20 mA HART two wire 23 4 Mounting Configuration bypass Instructions and require ments bypass 3 FEILEN cji L 4
81. t length h 3 lt 11 8in 4 lt 15 8in 6 lt 19 7 in In liquids direct the sensor as perpendicular as possible to the prod uct surface to achieve optimum measurement results Fig 13 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spi rals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring point that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 14 Cover flat large area profiles with deflectors If there are agitators in the vessel a false signal storage should be carried out with the agitators in motion This ensures that the interfer ing reflections from the agitators are saved with the blades in different positions VEGAPULS 61 4 20 mA HART two wire 19 4 Mounting Foam generation Measurement in a surge pipe
82. tem 2 Shielding 5 8 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The output signal jumps to the set fault current As soon as a plausible measured value is found the corresponding current is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting 34 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 6 Set up with the display and adjustment module 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time You can choose any one of four differ ent positions each displaced by 90 It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module on the electronics in the desired position and turn it to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order The display and ad
83. the connection flange or mounting boss the polarisation can be used to reduce the effects of false echoes The position of the polarisation is marked on the process fitting of the instrument 14 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 4 Mounting Installation position Fig 5 Position of the polarisation 1 Marking with version with plastic horn antenna 2 Marking with version with encapsulated antenna system When mounting the sensor keep a distance of at least 200 mm 7 874 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot maintain this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such cases we recommend repeating the false signal storage at a later date with existing buildup Fig 6 Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom VEGAPULS 61 4 20 mA HART two wire 15 4 Mounting VELA Fig 7 Mounting of the radar sensor on vess
84. tion The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories Failure Function check Out of specification Maintenance requirement and explained by pictographs AT Fig 40 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue A amp oN Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Out of specification The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a fai
85. ut signal and outputted as measured value VEGAPULS 61 4 20 mA HART two wire 9 3 Product description VELA 3 3 Packaging transport and storage Packaging Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Storage Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport e Storage and transport temperature see chapter Supplement temperature Technical data Ambient conditions e Relative humidit
86. v L N3 LZLv 41713 EN 140922 9 Diagnosis asset management and service Instrument Voltage supply Interface adapter VEGACONNECT PC with PACTware Current instrument software as file You can find the current instrument software as well as detailed information on the procedure under www vega com downloads and Software Caution Instruments with approvals can be bound to certain software versions Therefore make sure that the approval is still effective after a software update is carried out You can find detailed information at www vega com downloads and Approvals 9 7 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com VEGAPULS 61 4 20 mA HART two wire 65 10 Dismount 10 Dismount 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions suc
87. veraging High accuracy Short reaction time of the sensor not required Storage tank with product circulation Setup large volumed upright cylindrical spherical Product speed slow filling and emptying Installations small laterally mounted or large top mounted stirrer Process measurement conditions Relatively smooth product surface High requirements to the measurement accuracy Condensation Slight foam generation Overfilling possible Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy because not adjusted for max speed False signal suppression recommended l l l l Storage tank on ships Cargo Tank Product speed slow filling and emptying Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 96 Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy False signal suppression required l Stirrer vessel reactor Setup all vessel sizes possible Product speed VEGAPULS 61 4 20 mA HART two wire 39 6 Set up with the display and adjustment module VELA Fastto slow filling possible Vessel is very often filled and empt
88. y 20 85 3 4 Accessories and replacement parts PLICSCOM The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 VEGACONNECT The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors 10 VEGAPULS 61 4 20 mA HART two wire c660Yv L N3 LZLv 41713 EN 140922 3 Product description DIS ADAPT VEGADIS 82 PLICSMOBILE T61 PLICSMOBILE Protective cap Electronics module Supplementary electron ics for double chamber housing For sensors with double chamber housing the interface adapter DIS ADAPT is also required for VEGADIS 81 You can find further information in the operating instructions VE GADIS 81 Document ID 43814 The adapter DIS ADAPT is an accessory part for sensors with double chamber housings It enables the connection of VEGADIS

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