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Operating Instructions VEGAPULS 66

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1. M20x1 5 Ya NPT M20x1 5 Ye NPT Q Fig 57 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing 116 mm 87 mm 3 43 86 mm 3 39 4 577 120 mm 4 72 M20x1 5 Ve NPT M20x1 5 D Y2 NPT Fig 58 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version 78 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9E 36530 EN 140209 VELA 11 Supplement Aluminium housing in protection rating IP 66 IP 68 1 bar 150 mm 105 mm 4 13 M20x1 5 Y2 NPT o Fig 59 Housing versions in protection IP2166 IP268 10bar with integrated display and adjustment module the housing is 9l mmy O0 350in higher 1 Single chamber version 2 Double chamber version Stainless steel housing 59mm 69 mm 87 mm 2 32 3 43 80 mm g B6 mm 8 15 3 39 Coon l M16x1 5 gla c Ele EE i5 ER EUN z Sx M20x1 5 Q LP Ye NPT Lt M20x1 5 M20x1 5 NPT D Ye NPT
2. Fig 60 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version electropolished 2 Single chamber version precision casting 3 Double chamber version precision casting VEGAPULS 66 Foundation Fieldbus 79 11 Supplement VELA Stainless steel housing in protection rating IP 66 IP 68 1 bar 93 mm 105 mm 8 66 Lragmm 4 13 86 mm 3 15 M20x1 5 Ye NPT M20x1 5 D Ye NPT 3 Fig 61 Housing versions in protection IP2166 IP268 10bar with integrated display and adjustment module the housing is 9l mmy O0 35 lin higher 1 Single chamber version electropolished 2 Single chamber version precision casting 3 Double chamber version precision casting VEGAPULS 66 enamel D b k Di D2 d y 285 22 240 212 144 8xo22 226 mm DN 150PN 16 DN200PN16 340 24 295 268 162 12x022 276 inch D b k Di D2 d y DN150PN 16 11 22 0 87 9 45 8 35 5 67 8xo0 87 8 90 DN200PN 16 13 39 0 95 11 61 10 55 6 38 12x 00 87 10 87 elc E eo oL a 24 Fig 62 VEGAPULS 66 enamel 80 VEGAPULS 66 Foundation Fieldbus 602047 L N3 0 S9
3. FALSE SIGNAL LIMITS False signal distance min max USER PEAK ELEC TEMP Min max values of electronics temperature date USER MIN MAX PHYSI CAL VALUE Min max distance values date RESET PEAK PHYSICAL VALUE RESET LINEARIZATION CURVE DEVICE STATUS ASCII Device status ECHO CURVE PLICSCOM REQUEST Parameters as curve selection and resolution ECHO CURVE PLICSCOM LIMITS Parameters as start and end APPROVAL WHG Sensor acc to WHG DEVICE STATE CONFIG Function check maintenance required out of specification ELECTRONIC TEMPERA TURE Electronics temperature RESET PEAK ELECTRON IC TEMP FOCUS RANGE CONFIG Width focusing range time for opening the focusing range min measurement reliability in and outside the focusing range VEGAPULS 66 Foundation Fieldbus TT 11 Supplement FF desciptor Description Unit NOISE DETECTION INFO Increase of the system noise NOISE DETECTION CON System noise treatment FIG ECHO_MEM_SAVE_CURVE_ TYPE ECHO MEM STATE Busy curve type error code 11 3 Dimensions The following dimensional drawings represent only an extract of all possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings Plastic housing 84mm 3 31 o 79 mm 8 11 M16x1 5 4 41
4. VEGA OP DP me 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530
5. 36530 EN 140209 VELA 11 Supplement 11 4 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIlO co6crBeHHOCTb JanbHe iuryro wHcpopwauyro cvorpure Ha catre www vega com VEGAR JI MELREA AR P7 URP o 3t 548 Ri 2 PIE lt www vega com gt 11 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGAPULS 66 Foundation Fieldbus 81 INDEX INDEX A Adjustment 40 41 Adjustment system 32 Agitator 16 Application Bulk solid 37 Liquid 33 Standpipe 33 C Connecting Electrically 23 Mechanically 13 To the PC 47 Connection Steps 23 Technology 23 Curve indication Echo curve 42 False signal suppression 42 D De
6. 5 Connecting to the bus system Terminal compartment Connection compartment Radio module PLICS MOBILE Fig 17 Terminal compartment double chamber housing 1 Voltage supply signal output 2 For display and adjustment module or interface adapter 3 Ground terminal for connection of the cable screen Fig 18 Connection compartment radio module PLICSMOBILE 1 Voltage supply You can find detailed information on connection in the supplementary instructions PLICSMOBILE GSM GPRS radio module 26 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 5 Connecting to the bus system 5 5 Wiring plan double chamber housing Ex d ia Electronics compartment ON Fig 19 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 Contact pins for the display and adjustment module or interface adapter 3 Simulation switch on simulation mode Terminal compartment 2c Fig 20 Connection compartment double chamber housing Ex d ia 1 Voltage supply signal output 2 Ground terminal for connection of the cable screen Plug M12 x 1 for external display and adjustment unit Fig 21 Top view of the plug connector
7. Software version HW_VERSION_ASCII Hardware version ADJUSTMENT_DATA Min max adjustment physical percent and offset FIRMWARE_VERSION_MAIN Firmware versions major minor revision and build PHYSICAL_VALUES Distance distance unit distance status level and status DEVICE_UNITS Distance and temperature units of the instrument APPLICATION_CONFIG Medium type media application type vessel bottom vessel height LINEARIZATION_TYPE_SEL Type of linearization SIMULATION_PHYSCAL INTEGRATION_DATA Physical offset and integration time DEVICE_CONFIG_PULS_ RADAR Electronics variant probe type max measuring range anten na extension length adjustment propagation antenna extension Iprapproval configuration ADJUSTMENT LIMITS MIN Min range min max values physical percent offset ADJUSTMENT LIMITS MAX Max range min max values physical percent offset 96 FALSE SIGNAL COMMAND 96 FALSE SIGNAL CMD CRE ATE EXTEND FALSE SIGNAL CMD DE LET REGION FALSE SIGNAL CMD STATE Busy last command errorcode FALSE SIGNAL CMD CON FIGURATION1 Amplitude safety of the 0 curve safety of the false signal sup pression position of the 0 and 100 curve in near and far range FALSE SIGNAL CMD CON FIGURATION2 Gradient of the manual sectors safety at the end of false echo memory and depending on the import range gating ou
8. Storage tank on ships Cargo Tank e Product speed slow filling and emptying e Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters e Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 e Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy False signal suppression required l l Stirrer vessel reactor e Setup all vessel sizes possible e Product speed Fastto slow filling possible Vessel is very often filled and emptied e Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals e Process measurement conditions Condensation buildup by movement Strong spout generation Very agitated surface foam generation e Properties sensor 34 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module Higher measurement speed through lower averaging Sporadic false echoes are suppressed Dosing vessel e Setup all vessel sizes possible e Product speed Fastfilling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation e Process measurement conditions Condensation buildup on the antenna Foam generatio
9. Probe length Length of the standpipe Ex factory Linearisation curve Linear 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display VEGAPULS 66 Foundation Fieldbus 45 6 Set up with the display and adjustment module VELA e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data 46 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0
10. 4 Mounting 41 Gerneralinstr cliolis eine tete der eoe eb e prem Gg ode rope d 13 42 Mounting instr Gtlons ieu peii er Doe etae Iob pede irat E EU eariad 13 5 Connecting to the bus system 5 1 Preparing the connection irr ni er cie nn dee c Ra Er eaa eb o ga 5 2 COonnecllig socer rey eT GERRERHTRFERTE TR REOR ear AV RAe 5 3 Wiring plan single chamber housing Sed 5 4 Wiring plan double chamber housing eseesesese nennen eene enne 25 5 5 Wiring plan double chamber housing Ex d ia sse 27 5 6 Double chamber housing with DIS ADAPT 5 7 Wiring plani version IP 66 IP68 1 DAV sss irre eer nies 5 8 Switch on Dlidse i aacicenrt retener urn i c e ERE CE t Ea ERE CERE e E REOR Yo tne 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module nnm nn 30 6 2 Adjustment system ener re rrr n ner ires en e e re vdS 6 3 Parameter adjustment 6 4 Saving the parameter adjustment data inii e it ee 45 7 Setup with PACTware ZA Qonnectthe PC i xsd Sec ita tt Ras E E ER RENE E PERS INDIEN ES 47 2 Parameteradjustmont nde eia E REA Ete REPE E vide dees 47 7 8 Saving the parameter adjustment data ssssssssssssse enne 48 8 Setup with other systems 8 1 DD adjustment programs sssssseeessene eene nennen nennen nre tenen nennen nnne 49 8 2 Field Communicator 375 475 cccccccccscccssssccesseseecssesecsesee
11. 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
12. 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Overvoltage category Protection class Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as via www vega com downloads and Approvals 11 2 Supplementary information Foundation Fieldbus The following table gives you an overview of the instrument versions and the corresponding device descriptions the electrical characteristics of the bus system as well as the applied function blocks Revisions Data DD Revision Rev 01 CFF File 010101 cff Device Revision 0101 ffo 0101 sym Cff Revision xx xx 01 Device software revision 24 4 0 ITK Interoperability Test Kit Number 5 0 2 VEGAPULS 66 Foundation Fieldbus 67 11 Supplement VEGA Electricial Characteristics Physicial Layer Type Low power signaling bus pow ered FISCO I S Input Impedance gt 3000 Ohms between 7 8 KHz 39 KHz Unbalanced Capacitance 250 pF to ground from either input terminal lationships Output Amplitude 0 8 V P P Electri
13. 81 is an external display and adjustment unit for VEGA plics sensors For sensors with double chamber housing the interface adapter DIS ADAPT is also required for VEGADIS 81 You can find further information in the operating instructions VE GADIS 81 Document ID 43814 The adapter DIS ADAPT is an accessory part for sensors with double chamber housings It enables the connection of VEGADIS 81 to the sensor housing via an M12 x 1 plug You can find further information in the supplementary instructions Adapter DISADAPT Document ID 45250 The PLICSMOBILE T61 is an external GSM GPRS radio unit for transmission of measured values and for remote parameter adjust ment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 37700 The PLICSMOBILE is an internal GSM GPRS radio unit for transmis sion of measured values and for remote parameter adjustment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE GSM GPRS radio module Document ID 36849 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover
14. Cause Rectification PA DevS Text mes pec sage Diagnosis F125 Temperature of the Check ambienttem Bit 8 Imper electronics in the non perature missible specified section Isolate electronics electronics Use instrument with tempera higher temperature ture range F260 Error in the calibra Exchanging the elec Bit9 Error in the tion carried out in the tronics calibration factory Send instrument for Error in the EEPROM repair F261 Error during setup Repeat setup Bit 10 Error in the False signal suppres Repeatreset configura Sion faulty tion Error when carrying out a reset F264 Adjustment not within Check or correct Bit 11 Installa the vessel height installation and or tion Setup measuring range parameter adjustment error Max measuring range Use an instrument of the instrument not with bigger measuring sufficient range F265 Sensor no longer Check operating Bit 12 Meas carries out a measure voltage urement ment Carry out a reset function Operating voltage Disconnect operating disturbed too low voltage briefly Function check The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Code Text mes sage Cause Rectification C700 Simulation ac tive A simulation is active after 60 mins Finish simula
15. Document ID 34296 The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 There is a different version available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 The supplementary electronics is a replacement part for the following sensors with Foundation Fieldbus e VEGAPULS series 60 e VEGAFLEX 80 series e VEGABAR series 80 VEGAPULS 66 Foundation Fieldbus 11 3 Product description VEGA You can find further information in the operating instructions Supple mentary electronics for Foundation Fieldbus Document ID 45111 12 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 4 Mounting Screwing in A Protection against mois ture Suitability for the process conditions Polarisation 4 Mounting 4 1 General instructions On instruments with process fitting thread the hexagon must be tight ened with a suitable screwdriver Wrench size see chapter Dimen sions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Protect your instrument against moisture penetration through the fol lowing measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Turn the h
16. EN 61326 1 for industrial areas we recommend to connect the cable screen on both ends to ground potential In systems with potential equalisation connect the cable screen directly to ground potential at the power supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside on the housing must be connected to the potential equalisation low impedance In systems without potential equalisation with cable screening on both sides connect the cable screen directly to ground potential at the power supply unit and at the sensor In the connection box or T distributor the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen The cable Screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor e g 1 nF 1500 V Low frequency potential equali sation currents are thus suppressed but the protective effect against high frequency interference signals remains 22 VEGAPULS 66 Foundation Fieldbus 6020 L N3 0 S9 36530 EN 140209 VEGA 5 Connecting to the bus system Connection technology Connection procedure 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment mo
17. Fieldbus 60207 L N3 0 S9 36530 EN 140209 VELA 2 For your safety 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 66 Foundation Fieldbus T7 3 Product description VEGA Type label Serial number Instru ment search 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument VEGAPULS HKMAX 0008X Ex ia IC T amp T1 Ga Ga Gb Gb 77761 Schi I tach Germany Fig 1 Layout of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data Matrix Code for Smartphone App 13 Symbol of the device protection class 14 ID numbers instrument documentation 15 Reminder to observe the instrument documentation 16 Notified a
18. Measured value memory Event memory Echo curve memory 9 Diagnosis asset 9 1 Maintenance management and service If the device is used correctly no maintenance is required in normal operation 9 2 Measured value and event memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 60 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distance measurement certainty and electronics temperature every 3 minutes The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example e Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date
19. S9 36530 EN 140209 7 Setup with PACTware Via the interface adapter directly on the sensor Prerequisites 7 Setup with PACTware 7 1 Connect the PC Fig 29 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 3 Sensor 7 2 Parameter adjustment For parameter adjustment of the sensor via a Windows PC the con figuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs VEGAPULS 66 Foundation Fieldbus 47 7 Setup with PACTware Standard Full version Sensor Parametrierung Device name VEGAPUL
20. Storage Storage and transport temperature PLICSCOM The instrument can be used with products with an e value 21 8 The actually achievable value depends on the measuring conditions the antenna system the standpipe or bypass The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored
21. adjustment select Application standpipe and enter the tube diameter to compensate errors due to running time shift A false signal suppression with integrated sensor is recommended but not mandatory The measurement through a ball valve with complete run is pos sible Constructional requirements on the bypass pipe Material metal smoother inner tube In case of an extremely rough tube inner surface use an inserted tube tube in tube or a radar sensor with tube antenna Flanges are welded to the tube according to the orientation of the polarisation level Gap size with junctions lt 0 1 mm for example when using a ball valve or intermediate flanges with single pipe sections The antenna diameter of the sensor should correspond to the inner diameter of the tube Diameter should be constant over the complete length Instruments for a temperature range up to 250 C or up to 450 C have a distance piece between process fitting and electronics hous ing Ths distance piece is used for thermal decoupling of the electron ics against high process temperatures Information The distance piece must only be incorporated up to max 50 mm in the vessel isolation Only then a reliable temperature decoupling is guaranteed Fig 12 Mounting the instrument on insulated vessels 1 2 3 Electronics housing Distance piece Vessel insulation VEGAPULS 66 Foundation Fieldbus 21 5 Connecting to the bus system
22. as perpendicular as possible to the prod uct surface to an achieve optimum measurement Fig 7 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spi rals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 8 Cover smooth profiles with deflectors If there are agitators in the vessel a false signal suppression should be carried out with the agitators in motion This ensures that the 16 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 4 Mounting Foam generation Measurement in a surge pipe interfering reflections from the agitators are saved with the blades in different positions Cur anao Fig 9 Agitators Through the action of f
23. display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes 48 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 8 Set up with other systems 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field Communicator 375 475 Device descriptions for the instrument are available as EDD for pa rameter adjustment with the Field Communicator 375 or 475 For the integration of the EDD in the Field Communicator 375 or 475 the software Easy Upgrade Utility is required which is available from the manufacturer This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer They can then be transferred to a Field Communicator VEGAPULS 66 Foundation Fieldbus 49 9 Diagnosis asset management and service VEGA
24. displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring range A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability Echo curve False signal suppression 120 120 E41 Caea 8 80 The selected curve is permanently updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification With the function Echo curve memory the echo curve can be saved atthe time of setup This is generally recommended for using the As set Management functions it is absolutely necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Curve indication Save echo curve of the setup ics Additional adjustments Info Device status The following circumstances cause interfering reflections and can influence the measurement e High sockets e Vessel install
25. of the wires in the terminals by lightly pulling on them 8 Connectthe screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 10 Reinsert the display and adjustment module if one was installed 11 Screw the housing cover back on The electrical connection is finished 24 VEGAPULS 66 Foundation Fieldbus 60204 L N3 0 S9 36530 EN 140209 VEGA 5 Connecting to the bus system 5 3 Wiring plan single chamber housing Electronics and terminal compartment 2 o 3 4 q p h etj po xime ee aes Fig 15 Electronics and terminal compartment single chamber housing Voltage supply signal output Contact pins for the display and adjustment module or interface adapter Simulation switch 1 mode for simulation release For external display and adjustment unit Ground terminal for connection of the cable screen O amp O 5 4 Wiring plan double chamber housing Electronics compartment Fig 16 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 Contact pins for the display and adjustment module or interface adapter 3 Simulation switch on simulation mode VEGAPULS 66 Foundation Fieldbus 25
26. volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Rdditional adjustments Setup Instrunent units RaLinear Display False signal suppression Horiz cylinder Diagnostics Linearization curve Sphere Additional adjustments PIN Palner Bowlus Flune Info Date Time Yenturi trapezoidal weir Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key When a reset is carried out all settings with only a few exceptions are reset The exceptions are PIN language lighting SIL and HART mode Displau Language Displaued value Basic settinas Scaling variable Setup False signal suppression Backliaht Peak val measurenent The following reset functions are available e Delivery status Restoring the parameter settings at the time of shipment from the factory A created false signal suppression user programmable linearization curve measured value memory as well as event memory will be deleted e Basic settings Resetting of the parameter settings incl special parameters to the default values of the respective instrument Any created false signal suppression user programmable linearization curve measured value memory as well as event memory will be deleted e Setup Resetting of the parameter settings to the default values of the respective instrument Order related settin
27. 1 Pini 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 VEGAPULS 66 Foundation Fieldbus 27 5 Connecting to the bus system VEGA Electronics compartment Assignment of the plug connector Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin3 Blue 7 Pin 4 Black 8 5 6 Double chamber housing with DIS ADAPT E TWer iockco Mago Fig 22 View to the electronics compartment 1 DIS ADAPT 2 Internal plug connection 3 Plug connector M12 x 1 Fig 23 Top view of the plug connector 1 Pin 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin2 White 6 Pin 3 Blue 7 Pin 4 Black 8 28 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 5 Connecting to the bus system Wire assignment con nection cable 5 7 Wiring plan version IP 66 IP 68 1 bar Fig 24 Wire assignment in permanently connected connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 8 Switch on phase After VEGAPULS 66 is connected to the bus system the instrument carries out a self test for approx 30 s
28. A retrograde calculation function is realised by using the linear imaging function inversely A cascading of several Output Splitters is supported by an integrated decision table for the combinability of inputs and outputs 70 VEGAPULS 66 Foundation Fieldbus 60204 L N3 0 S9 36530 EN 140209 VEGA 11 Supplement O OUT ARRAY C LOCKVAL OUT 1 OUT 2 BKCAL IN 1 BKCAL IN 2 BKCAL OUT Fig 52 Schematic presentation function block Output Splitter Function block Signal Characterizer The function block Signal Characterizer has two channels the outputs of which are not in linear relation with the respective input The non linear relation is defined by a look up table with individu ally selectable x y pairs The respective input signal is imaged on the corresponding output hence this function block can be used in a control loop or signal path Optionally the function axis can be exchanged in channel 2 so that the block can be also used in a reverse control loop VEGAPULS 66 Foundation Fieldbus 71 11 Supplement VELA Fig 53 Schematic presentation function block Signal Characterizer Function block Integrator The function block Integrator integrates a continuous input signal over the time and sums the results of an impulse input block It is used as a totalizer up to a reset or as a subtotalizer up to a reference point at which the integrated and accumulated value is compared
29. Denonstration The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered Application Tube inner dianeter Stilling tube v 10 500 Tube inner diameter 0 500 m 0 015 1 000 tn ft am The following features form the basis of the applications Storage tank e Setup large volumed upright cylindrical spherical e Product speed slow filling and emptying e Process measurement conditions VEGAPULS 66 Foundation Fieldbus 33 6 Set up with the display and adjustment module VELA Condensation Smooth product surface High requirements to the measurement accuracy e Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy Short reaction time of the sensor not required l l Storage tanke with product circulation e Setup large volumed upright cylindrical spherical e Product speed slow filling and emptying e Installations small laterally mounted or large top mounted stirrer e Process measurement conditions Relatively smooth product surface High requirements to the measurement accuracy Condensation Slight foam generation Overfilling possible e Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values by averaging High accuracy because not adjusted for max speed False signal suppression recommended l
30. EN 140209 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 66 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety inst
31. Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 66 Foundation Fieldbus Enamelled version Cli Document ID 36530 Contents VEGA Contents 1 About this document IDEM I eir e 4 MI uoo me E t 4 T1 3 Symbolism Used iie de bes m e reti beet een debe ecd edd eb Hei Eee ads 4 2 For your safety 24 Authorised persotnel 2 2 erre eere cc use netu nies ka ee NAESER E iate PEDE RR n Seca eru e avis 22 jJApproptiate lise uci ned lesse cecus teet us nas ce eaen aE N Er E sa rasa ecu EU 2 3 Warning about incorrect use 2 4 General Safety instructions ccccccccscsecsecsssscesssssencesstesssssssssssecsesesssssessseceed conseedtocssases ses eines 2 5 GE conformity ccr csv O A E EER 2 6 NAMUR recommendations 2 Radiolicense Tor Europe iore ttt ees Ea Ae arip E Anan SENTEN ESSEE EUR 28 Radio license for USA Canada cicer treni petente bet ec de ree ea trae EEA 6 2 9 Environmerital Instructlolis crc eerta creer teer oe ke aee ERR RE CEP on Ervis risina 7 3 Product description 3 1 CONMIQUIATION szik rer Dro Ert rae RENE ERE Ee Rep Er HER HER ES ERR FERREUS NOE EFARIRRREF TARARE REER 3 2 Principle of operation 3 3 Packaging transport and storage sssssssssseseee eene enne nena 10 3 4 Accessories and replacement parts sssssssssssseeeeeeeeenenenen nennen 10
32. S 62 HART VEGA Description Radar sensor for continuous level measurement with horn antenna Measurement loop name Sensor O S amp m TOR Min max adjustment Set distances for level percentages Application Min max adjustment Damping Current output Display E Diagnostics Max adjustment gt 56 Addiional settings Info Sensor reference plane Distance A SZ Distance B Min adjustment c gt Software version Serial number Max adjustment in percent 10000 Distance A max adjustment 0 000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20000 m OK Cancel Apply Qp Disconnected CJ Data set iad Administrator Sb fa lt Noname gt Administrator Fig 30 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for
33. The 100 point must be below the upper vent hole and the antenna edge The 0 point is the end of the surge pipe The tube diameter must be at least DN 40 or 172 with antenna size 40 mm 1 For the parameter adjustment select Application standpipe and enter the tube diameter to compensate errors due to running time shift A false signal suppression with integrated sensor is recommended but not mandatory The measurement through a ball valve with complete run is pos sible Constructional requirements on the surge pipe Material metal smoother inner tube Preferably pultruded or straight beaded stainless steel tube Welded joint should be straight and lie in one axis with the holes Flanges are welded to the tube according to the orientation of the polarisation level In case of a extension with a welding neck flange or pipe collar as well as when a ball valve is used the inner surfaces should be aligned and accurately joined together Gap size with junctions lt 0 1 mm Do not weld through the pipe wall The surge pipe must remain smooth inside Roughness and beads on the inside caused by unintentional penetration should be removed since they cause strong false echoes and encourage buildup Surge pipes must extend all the way down to the requested min level as measurement is only possible within the tube Diameter of holes lt 5 mm any number OK on one side or com pletely through The antenna diameter of the sensor should corre
34. ULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VELA 11 Supplement Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to installations 200 mm 7 874 in Reflector Plane plate reflector False reflections Biggest false signal 20 dB smaller than the useful signal Deviation with liquids See following diagrams l 20 mm 0 788 in 8 mm 0 315 in ee ee m 0 m 8 mm 0 315 in VO M G28 M uai 20 mm 0 788 in L ne D Fig 47 Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Hecommended measuring range Repeatability lt 1mm Variables influencing measurement accuracy Temperature drift Digital output 3 mm 10 K relating to the max measuring range or max 10 mm Additional deviation through electromag lt 50 mm netic interference acc to EN 61326 Influence of the superimposed gas and pressure to the accuracy The propagation speed of the radar impulses in gas or vapour above the medium is reduced by high pressure This effect depends on the superimposed gas or vapour and is especially large at low temperatures The following table shows the resulting devia
35. VEGA Safety instructions Voltage supply Connection cable Cable gland 2 NPT Cable screening and grounding 5 Connecting to the bus system 5 1 Preparing the connection Always keep in mind the following safety instructions e Connectonly in the complete absence of line voltage e lfovervoltage surges are expected overvoltage arresters should be installed The instrument requires a operating voltage of 9 32 V DC Operat ing voltage and the digital bus signal are carried on the same two wire connection cable Power is supplied via the H1 power supply Connection is carried out with screened cable according to Fieldbus specification Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland Make sure that the entire installation is carried out according to the Fieldbus specification In particular make sure that the bus is termi nated with suitable terminating resistors With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data Make sure that the cable screening and ground is executed accord ing to the Fielbus specification If electromagnetic interference is expected which is above the test values of
36. according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 10 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 3 Product description VEGACONNECT VEGADIS 81 DIS ADAPT PLICSMOBILE T61 PLICSMOBILE Protective cap Electronics module Supplementary electron ics Foundation Fieldbus The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 The VEGADIS
37. aced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe factory e Oronsite by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module 9 6 Software update The following components are required to update the sensor soft ware e Sensor Voltage supply Interface adapter VEGACONNECT PC with PACTware Current sensor software as file 58 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 9 Diagnosis asset management and service You can find the actual sensor software as well as detailed infor mation of the procedure under www vega com downloads and Software You can find information about the installation in the download file Caution Instruments with approvals can be bound to certain s
38. and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve e PC with PACTware DTM e Control system with EDD of the setup is stored via e Display and adjustment module 50 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 9 Diagnosis asset management and service Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories Failure Function check Out of specification Maintenance requirement and explained by pictographs AT Fig 31 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue A amp oN Failure Due to a malfunc
39. ations such as struts e Agitators e Buildup or welded joints on vessel walls 42 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module pale buie Note A false signal suppression detects marks and saves these false sig nals so that they are no longer taken into account for level measure ment This should be done with the low level so that all potential interfering reflections can be detected Proceed as follows 1 Select the menu item Additional settins with gt and confirm with OK With gt you have to select the menu item False signal suppression and confirm with OK Rdditional adjustments Instrument units False signal suppression Linearization curve PIN Date Tine ba 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 0 000 0 000 35 000 EI 5 Allinterfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false echo The filling level would then no longer be detectable in this area If a false signal suppression has alr
40. blocks on its output CHANNE i Simulate SIMULATE Fig 49 Schematic presentation function block Analog Input Al Function block Discret Input DI The function block Discret Input DI takes the original measured value selected by a Channel Number and makes it available to additional function blocks on its output Perrererrererrecetrer etre et rete t terete rer eter rere ee etter etre Tere re rret err ere ttre terete ere tere ere Simulate SIMULATE_D Filter PV_FTIME PV D OUT D Fig 50 Schematic presentation function block Discret Input DI VEGAPULS 66 Foundation Fieldbus 69 11 Supplement VELA Function block PID Control The function block PID Control is a key component for various tasks in the process automation and is used universally PID blocks can be cascaded if this is necessary or requested due to differ ent time constants with the primary and secondary process measurement BKCAL OUT BKCAL_IN ROUT_IN Feed Forward FF_SCALE OUT HL LIM FF GAIN OUT LO LIM OUT CAS IN RCAS IN Control GAIN RESET BAL TIME RATE Status BKCAL HYS Output Track TRK SCALE TRK IN D TRK VAL Fig 51 Schematic presentation function block PID Control Function block Output Splitter The function block Output Splitter generates two control outputs out of one input Each output is alinear image of a part of the input
41. cal Connection 2 Wire Polarity Insensitive Yes Max Current Load 10 mA Device minimum operating voltage 9v Transmitter Function Blocks Resource Block RB 1 Transducer Block TB 1 Standard Block Al 3 Execution Time 30 mS Advanced Function Blocks Discret Input DI Yes PID Control Yes Output Splitter OS Yes Signal Characterizer SC Yes Integrator Yes Input Selector IS Yes Arithmetic AR Yes Diagnostics Standard Yes Advanced Yes Performance No Function Blocks Instantiable No General Information LAS Link Active Scheduler Yes Master Capable Yes Number of VCRs Virtual Communication Re 24 Function blocks Transducer Block TB The Transducer Block Analog Input Al takes the original measured value Secondary Value 2 carries out the min max adjustment Secondary Value 1 carries out a linearization Primary Value and makes the values on its output available for further function blocks 68 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 11 Supplement Sensor Value min max adjustment Linearization d md Lin p TB Secondary Value 2 Secondary Value 1 Primary Value Fig 48 Schematic presentation Transducer Block TB Function block Analog Input Al The function block Analog Input Al takes the original measured value selected by a Channel Number and makes it available to additional function
42. cer block The unit is defined in PRIMARY VAL UE UNIT PRIMARY VALUE UNIT Selected unit code for PRIMARY VALUE SECONDARY VALUE 1 This is the measured value after min max adjustment with the status of the transducer block The unit is defined in SECOND ARY VALUE 1 UNIT SECONDARY VALUE 1 UNIT Selected unit code for SECONDARY VALUE 1 SECONDARY VALUE 2 This is the distance value sensor value with the status of the transducer block The unit is defined in SECONDARY VAL UE 2 UNIT FILL HEIGHT VALUE Filling height The unit is defined in FILL HEIGHT VALUE UNIT FILL_HEIGHT_VALUE_UNIT Filling height unit CONST_VALUE Constant value SECONDARY_VALUE_1_ TYPE Secondary value 1 type SECONDARY_VALUE_2_ TYPE Secondary value 2 type FILL_HEIGHT_VALUE_Type Filling height value type DIAGNOSIS AITB Diagnosis DIAG_MASK_1 DIAG_OUT_1 VEGAPULS 66 Foundation Fieldbus 75 11 Supplement FF desciptor Description Unit DIAG_MASK_2 DIAG_OUT_2 DEVICE_IDENTIFICATION Manufacturer ID device type bus type ID measurement princi ple serial number DTM ID device revision DEVICE_NAME Device name IS SPARE_ELECTRONICS Device name DEVICE_VERSION_INFO Hard and software version for system function and error CALIBRATION_DATE Day month and year FIRMWARE_VERSION_ASCII
43. cesaeecesaeeccsaeeceeeessnseeeensaeess 49 9 Diagnosis asset management and service 9 15 MaliniteniatiCe endende cniin reunirse nde Pre tn P deret n 50 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA Contents 10 11 9 2 Measured value and event memory sssssssseseeeeneneeeeen nennen nnne 50 9 3 Asset Management function is 9 4 Rectily taultSiic 8 nae 9 5 Exchanging the electronics MOCUIC ssssecesccesssvssssssceessesesssecceossesseeseeecssseseeeeees 58 9 6 Software update ie 9 7 How to proceed if a repair is MCCHEC sscesssecccessevsrsesscceessecsseseecerssesssssececosseesnseees 59 Dismounting 10 1 Dismo nting Steps ere eee reae oorr Fee heu e ta ee er cess Deae eerte ora a a eene tiene de eh oae eau cxsseees 60 SLOPE MEIBIETo o PEERS 60 Supplement TEL Technical dala m uie ree oe tee e itor edet e eee tiit teer assit 61 11 2 Supplementary information Foundation Fieldbus essseene 67 TES DINMIOMS IONS PN 78 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op x eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2014 01 28 VEGAPULS 66 Foundation Fieldbus 3 1 About this document
44. cho for example with products with 2 5 oil based solvents Check parameters Medium Vessel height and Floor form adapt if necessary 6 Measured value re mains momentarily unchanged during fill ing and then jumps to the correct level NS Turbulence on the product surface quick filling Check parameters change if necessary e g in dosing ves Sel reactor 56 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 9 Diagnosis asset management and service Fault description Error pattern Cause Rectification 7 Measured value jumps towards 0 during filling Amplitude of a multiple echo vessel top product surface is larger than the level echo Check parameter Application especially vessel top type of medium dished end high dielectric constant adapt if necessary The level echo cannot be distin guished from the false echo at a false echo position jumps to multiple echo Incase of interferences due to installations in the close range Change polarisation direction Chose a more suitable installa tion position 8 Measured value jumps towards 100 during filling Due to strong turbulence and foam generation during filling the amplitude of the level echo sinks Measured value jumps to the false echo Carry out a false signal sup pression 9 M
45. ds reliably please contact our service department or use an instrument specially de signed for interface measurement The following options are available when Bulk solid is selected Application Application Application v Heap Bunker quick filling D BE Heap Crusher Silo b a S d The following features form the basis of the applications Silo slim and high e Vessel of metal weld joints e Process measurement conditions Filling too close to the sensor System noise with completely empty silo increased e Properties sensor Stable measured values through higher averaging False signal suppression recommended with setup required for automatic false signal suppression Automatic false signal suppression with partly filled vessel Bunker large volumed e Vessel of concrete or metal Structured vessel walls Installations present e Process measurement conditions Large distance to the medium Large angles of repose VEGAPULS 66 Foundation Fieldbus 37 6 Set up with the display and adjustment module VELA e Properties sensor Mean averaging High measured value jumps are accepted Bunker with fast filling e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g by truck loading Large distance to the medium Large angles of repose e Properti
46. dule or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2 Ifa display and adjustment module is installed remove it by turn ing it slightly to the left 3 Loosen compression nut of the cable entry gland 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insertthe cable into the sensor through the cable entry Fig 13 Connection steps 5 and 6 Single chamber housing VEGAPULS 66 Foundation Fieldbus 23 5 Connecting to the bus system Fig 14 Connection steps 5 and 6 Double chamber housing 6 Insertthe wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Checkthe hold
47. e application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling In outside facilities water and snow on the vessel top possible e Properties sensor False signals outside the vessel are not taken into consideration False signal suppression recommended Transportable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement conditions Measured value jump with vessel change e Properties sensor Quick adaptation to changing reflection conditions through vessel change False signal suppression required Open water gauge measurement e Gaugerate of change slow gauge change e Process measurement conditions l l l Distance sensor to water surface to big Extreme damping of output signal due to wave generation Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Floating material and animals sporadically on the water surface e Properties sensor Stable and reliable measured values by high averaging Insensitive in the close range Open flume flow measurement e Gauge rate of change slow gauge change e Process measurement conditions Smooth water surface Ice and condensation on the antenna possible Spiders and insect nestle in the antenna
48. eady been created in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new The menu item Delete is used to completely delete an already cre ated false signal suppression This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel VEGAPULS 66 Foundation Fieldbus 43 6 Set up with the display and adjustment module VELA Additional adjustments Linearization curve Additional adjustments Reset The menu item Extend is used to extend an already created false signal suppression This is useful if a false signal suppression was carried out with a too high level and not all false signals could be de tected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level per centage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the
49. easons can be determined in this way and faults rectified The below tables show typical examples of application related meas urement errors with liquids The measurement errors are differentiated according to the following e Constant level e Filling e Emptying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line Level 1 Real level 2 Level displayed by the sensor Notes e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Incase of a too low level indication the reason could be a line resistance that is too high VEGAPULS 66 Foundation Fieldbus 55 9 Diagnosis asset management and service VEGA Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value shows a too low or too high level Min max adjustment not correct Adapt min max adjustment Wrong linearization curve Adapt linearization curve Installation in a bypass tube or standpipe hence running time error small measurement error close to 100 large error close to 0 Check parameter Application with respect to vessel form adapt if necessary bypass standpipe diameter 2 Measured value jumps towards 0 Multiple echo vessel t
50. easured value jumps sporadically to 100 6 during filling Varying condensation or con tamination on the antenna Carry out a false signal sup pression or increase false signal suppression with con densation contamination in the close range by editing 10 Measured value jumps to 2 100 or 0 m distance E Level echo is no longer detected in the close range due to foam generation or false echoes in the close range The sensor goes into overfill protec tion mode The max level 0 m distance as well as the status message Overfill protection are outputted Check measuring site Antenna must protrude out of the socket Remove contamination on the antenna Use a sensor with a more suit able antenna Measurement error during emptying Fault description Error pattern Cause Rectification 11 Measured value re mains unchanged in the close range during emptying False echo larger than the level echo Level echo too small Remove false echoes in the close range Check Antenna must protrude out of the socket Remove contamination on the antenna Incase of interferences due to installations in the close range Change polarisation direction After removing the false ech oes the false signal suppres Sion must be deleted Carry out a new false signal suppression 12 Measured value jumps towards 0 during
51. econds The following steps are carried out e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e Status byte goes briefly to fault value As soon as a plausible measured value is found it is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory settings VEGAPULS 66 Foundation Fieldbus 29 6 Set up with the display and adjustment module VELA 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time You can choose any one of four differ ent positions each displaced by 90 It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Placethe display and adjustment module in the requested posi tion onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary Fig 25 Installing the display and adjustment module in the electronics compart ment of the single chamber ho
52. emptying Echo from the tank bottom larger than the level echo for example with products with lt 2 5 oil based solvents Check parameters Type of medium Vessel height and Floor form adapt if necessary VEGAPULS 66 Foundation Fieldbus 57 9 Diagnosis asset management and service VELA Fault description Error pattern Cause Rectification 13 Measured value Varying condensation or con Carry out false signal suppres jumps sporadically to tamination on the antenna Sion or increase false signal wards 100 during suppression in the close range emptying by editing With bulk solids use radar sen Sor with purging air connection Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be repl
53. er adjustment available Antenna system con Clean or exchange taminated or defective process component or antenna F017 Adjustment not within Change adjustment Bit 1 Adjustment specification according to the limit span too values difference small between min and max z 10 mm F025 Index markers are not Check linearization Bit2 Error in the continuously rising for table lineariza example illogical value Delete table Create tion table pairs new F036 Failed or interrupted Repeat software Bit 3 No op software update update erable Check electronics software version Exchanging the elec tronics Send instrument for repair F040 Hardware defect Exchanging the elec Bit4 Error in the tronics electronics Send instrument for repair F080 General software error Disconnect operating Bit 5 voltage briefly F105 The instrument is still Wait for the end of the Bit6 Determine in the start phase the switch on phase measured measured value could Duration depending value not yet be determined on the version and parameter adjustment up to approximately 3 min F113 Error in the internal Disconnect operating Bit7 Communi instrument communi voltage briefly cation error Cation Send instrument for repair 52 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 9 Diagnosis asset management and service Code
54. es sensor Lower averaging Very high measured value jumps are accepted Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile of the heap or trav erses Large angles of repose Measurement near the filling stream e Properties sensor Mean averaging High measured value jumps are accepted Crusher e Vessel installations wear and protective facilities available e Process measurement conditions Measured value jumps e g by truck loading Fastreaction time Large distance to the medium e Properties sensor Little averaging Max reaction speed very high measured value jumps are accepted Demonstration e Adjustment for all applications which are not typically level meas urement nstrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging 38 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module Setup Vessel height measuring range Setup Vessel form Setup Adjustment Through this selection the sensor is adapted optimally to the applica tion or
55. gs remain but are not taken over into the current parameters User generated false signal suppression user programmed linearization curve meas ured value memory echo curve memory as well as event memory remain untouched The linearization is set to linear e False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active 44 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module e Peak values measured value Resetting of the measured min and max distances to the actual measured value Select the requested reset function gt and confirm with OK The following table shows the default values of VEGAPULS 66 Menu section Menu item Default value Setup Measurement Sensor loop name Medium Liquid Water Bulk solids Crushed stones gravel Application Storage tank Silo Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vesell height Recommended measuring range see Measuring range Technical data in the supplement Min adjustment Recommended measuring range see Technical data in the supplement Damping 0 0s Display Language Like order Displayed value Distance Display unit m d Scaling 0 00 01 100 00 1001 Additional adjust Distance unit m ments Temperature unit C Unit SV2 m
56. i T Le MAN e OP SELECT SELECTED Fig 55 Schematic presentation function block Input Selector Function block Arithmetic The function block Arithmetic allows the simple integration of usual metrological calculation functions The user can select the requested algortihm according to the name without known the formula The following algorithms are available Flow compensation linear Flow compensation square root Flow compensation approximate BTU flow Traditional Multiply Divide Average Traditional Summer Fourth order polynomial Simple HTG compensated level Fourth order Polynomial Based on PV 74 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 11 Supplement RANGE LO RANGE HI ARITH TYPE IN RANGE 1 OUT HI LIM EXTENSION FUNCTION IN LO IN 1 IN IN 2 1 BIAS IN 1 GAIN IN 1 A N_2 BIAS IN 2 GAIN_IN_2 IN_3 BIAS IN 3 GAIN IN 3 i3 Ul GAIN IN i t OUT_LO_LIM o COM LO LIM BIAS IN i COM HI LIM Fig 56 Schematic presentation function block Arithmetic Parameter list The following table gives you an overview of the parameters used FF desciptor Description Unit PRIMARY VALUE PRIMARY VALUE Linearized value This is the process val ue after min max adjustment and Linearization with the status of the transdu
57. ication circuit M20 x 1 5 cable 5 9 mm Ve NPT M20 x 1 5 2 NPT M20 x 1 5 2 NPT Plug M12 x 1 according to ISO 4400 Harting HAN 7 8 FF M12x 1 plug Wire cross section spring loaded terminals Massive wire cord Stranded wire with end sleeve 0 2 2 5 mm AWG 24 14 0 2 1 5 mm AWG 24 16 Electromechanical data version IP 66 IP 68 1 bar Options of the cable entry Cable gland with integrated connec tion cable Cable entry Blind plug Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour Non Ex version Colour Ex version Display element Measured value indication Number of digits Size of digits M20 x 1 5 cable 5 9 mm Ve NPT M20 x 1 5 V NPT 0 5 mm AWG 20 lt 0 036 O m 1200 N 270 Ibf 5 m 16 4 ft 180 m 590 6 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Display and adjustment module Display with backlight 5 WxH 7x13mm VEGAPULS 66 Foundation Fieldbus 65 11 Supplement Adjustment elements Protection rating unassembled mounted into the housing without cover Materials Housing Inspection window 4 keys IP 20 IP 40 ABS Polyester foil Interface to the external display and adjustment unit Data transmission C
58. iggered Any values not confirmed with OK will not be saved 6 3 Parameter adjustment The instrument is adapted to the application conditions via the pa rameter adjustment The parameter adjustment is carried out with an adjustment menu The main menu is divided into five sections with the following func tions Displau Diagnostics Additional adjustments Info Setup Settings for example for medium application vessel adjust ment damping Display Language setting settings for the measured value indication as well as lighting Diagnosis Information e g on instrument status pointer measure ment reliability simulation echo curve Further settings e g instrument units unit SV 2 false signal sup pression linearization date time reset copy sensor data Info Instrument name hardware and software version date of manu facture device ID instrument features In the main menu point Setup the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement The procedure is described in the following 32 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 6 Set up with the display and adjustment module Setup Medium Setup Application Setup Each medium has different reflection properties With liquids further interfering factors are fluctuation product s
59. illing stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications When using a surge pipe in a vessel influences from vessel installa tions and turbulences can be excluded Under these prerequisites the measurement of products with low dielectric values value 1 6 is possible In very adhesive products measurement in a surge pipe is not recommended VEGAPULS 66 Foundation Fieldbus 17 4 Mounting VELA 0 Fig 10 Configuration surge pipe Radar sensor Marking of the polarisation direction Thread or flange on the instrument Vent hole Holes Weld joint Welding neck flange Ball valve with complete opening Fastening of the surge pipe OANA ARKRwWNH Instructions for orientation e Note marking of the polarisation plane on the sensor e With threaded fitting the marking is on the hexagon with flange connection between the two flange holes e All holes in the surge pipe must be in one plane with this marking 18 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 4 Mounting Instructions for the measurement
60. in this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such a case it is recommended to repeat the false signal storage at a later date with existing buildup 19 69 Fig 3 Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom 14 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VELA 4 Mounting Fig 4 Mounting of the radar sensor on vessels with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product Fig 5 Mounting of the radar sensor with inflowing medium Socket The socket piece should be dimensioned in such a way that the an tenna end protrudes at least 10 mm 0 4 in out of the socket VEGAPULS 66 Foundation Fieldbus 15 4 Mounting Sensor orientation Vessel installations Agitators ca 10 mm Fig 6 Recommended socket mounting In liquids direct the sensor
61. ition with gt Min adjustment E2000 00 110 00 10 00 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value 40 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module Setup Max adjustment Diagnosis Peak value Diagnosis Measurement reliability Min adjustment H5 000 0 000 75 000 R e 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows 1 Select with gt the menu item Max adjustment and confirm with OK Setup Max adjustment Vessel type Vessel height Me range 100 007 E Max adjustment Min adjustment 0 000 m Damping 1 971 m 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt Max adjustment 100 00 10 00 110 00 menia eT ET Peel E 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 0 000 0 000 75 000 pL 4 Enterthe appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level m
62. n e Properties sensor Measurement speed optimized by virtually no averaging Sporadic false echoes are suppressed False signal suppression recommended Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced Bypass e Product speed Fast up to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Separation of oil and water possible Overfilling into the antenna possible e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced False signal suppression recommended l l l l l VEGAPULS 66 Foundation Fieldbus 35 6 Set up with the display and adjustment module VEGA Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on th
63. nce to the percentage height must be carried out To perform the adjustment enter the distance with full and empty ves sel see the following example VEGAPULS 66 Foundation Fieldbus 39 6 Set up with the display and adjustment module Setup Min adjustment 100 2 ele OS M tos D Fig 28 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange You can find specifications of the reference plane in chapter Technical data By means of these settings the real level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with 7 the menu item Min adjustment and confirm with OK Setup Min adjustment Vessel height Me range Max adjustment 0 00 Q Min adjustment E Danping 35 000m Current output node 1 71 n 2 Editthe percentage value with OK and set the cursor to the requested pos
64. ng precision casting silicone aluminium plastic housing stainless steel housing electropolished Polycarbonate 316L Between ground terminal and process fitting DIN from DN 150 approx 27 41 kg 59 52 90 39 Ibs Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft Input variable Measured variable The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange VEGAPULS 66 Foundation Fieldbus 61 11 Supplement Fig 46 Data of the input variable 1 2 3 4 Reference plane Measured variable max measuring range Antenna length Useful measuring range Max measuring range Recommended measuring range Output variable Output Signal Physical layer Damping 63 of the input variable Channel Numbers Channel 1 Channel 8 Channel 9 Transmission rate Current value Non Ex and Ex ia instrument Ex d instruments Resolution digital 35 m 114 83 ft up to 35 m 114 83 ft digital output signal Foundation Fieldbus protocol according to IEC 61158 2 0 999 s adjustable Process value Electronics temperature Count rate 31 25 Kbit s 10 mA 0 5 mA 16 mA 0 5 mA gt 1mm 0 039 in 62 VEGAP
65. oftware ver sions Therefore make sure that the approval remains effective with a software update You can find detailed information on www vega com downloads and Approvals 9 7 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com VEGAPULS 66 Foundation Fieldbus 59 10 Dismounting 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Co
66. omag netic compatibility to other instruments must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NES53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument is approved according to EN 302372 1 2 2006 04 for use in closed vessels 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be used in closed vessels made of metal concrete or fibre reinforced plastic VEGAPULS 66 Foundation
67. onfiguration connection cable Cable length max Integrated clock Date format Time format Time zone Ex factory Rate deviation max Measurement electronics temerature Resolution Accuracy Voltage supply Operating voltage Non Ex instrument Non Ex instrument Ex ia instrument Power supply FISCO model Ex ia instrument Power supply ENTITY model Ex d instrument Power supply by max number of sensors Fieldbus Electrical protective measures Protection rating digital I C Bus 4 wire screened 25m Day Month Year 12 h 24 h CET 10 5 min year 1 C 1 8 F 1 C 1 8 F 9 32 V DC 9 32V DC 9 17 5V DC 9 24V DC 14 32V DC max 32 max 10 with Ex Housing material Version IP protection class NEMA protection Plastic Single chamber IP 66 IP 67 NEMA 4X Double chamber IP 66 IP 67 NEMA 4X 66 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 11 Supplement Housing material Version IP protection class NEMA protection Aluminium Single chamber IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Double chamber IP 66 IP 67 NEMA 4X IP 66 IP 68 0 2 bar NEMA 6P IP 68 1 bar NEMA 6P Stainless steel electro Single chamber IP 66 IP 68 0 2 bar NEMA 6P polished Stainless steel investment Single chamber IP 66 IP 68 0 2 bar NEMA 6P casting IP
68. op product surface with amplitude higher than the level echo Check parameter Application especially vessel top type of medium dished end high dielectric constant adapt if necessary 3 Measured value jumps towards 100 si 3 Due to the process the ampli tude of the level echo sinks A false signal suppression was not carried out Carry out a false signal sup pression Amplitude or position of a false echo has changed e g condensation buildup false Signal suppression no longer matches Determine the reason for the changed false signals carry out false signal suppression e g with condensation Measurement error during filling Fault description Error pattern Cause Rectification 4 Measured value re mains unchanged during filling False echoes in the close range too big or level echo too small Strong foam or spout genera tion Max adjustment not correct Eliminate false echoes in the close range Check measurement situation Antenna must protrude out of the socket installations Remove contamination on the antenna In case of interferences due to installations in the close range Change polarisation direction Create a new false signal sup pression Adapt max adjustment 5 Measured value re mains in the bottom section during filling Echo from the tank bottom larger than the level e
69. ousing in such a way that the cable gland points down ward e Loopthe connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions These are mainly Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find the specifications of the process conditions in chapter Technical data as well as on the type label 4 2 Mounting instructions The emitted radar impulses of VEGAPULS 66 are electromagnetic waves The polarisation is the direction of the electrical share Their position is marked on the instrument VEGAPULS 66 Foundation Fieldbus 13 4 Mounting Installation position Fig 2 Position of the polarisation 1 Marking hole When mounting the VEGAPULS 66 keep a distance of at least 500 mm 19 69 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot mainta
70. rrect disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive 60 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Process seal Antenna Antenna impedance cone seal antenna system Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover optional Ground terminal Ohmic contact Process fittings Flanges Weights Instrument depending on housing process fitting and antenna 316L Onsite Enamel PTFE PTFE plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L NBR stainless steel housi
71. ructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 66 Foundation Fieldbus 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments in four wire or Ex d ia version are designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with class A instruments according to EN 61326 1 If the instrument is used in a different environment the electr
72. ry encompasses e Radar sensor e Documentation Quick setup guide VEGAPULS 66 Test certificate Measurement accuracy depending on the instrument VEGAPULS 66 optional Operating instructions manual Display and adjustment module PLICSCOM optional Supplementary instructions GSM GPRS radio module optional Supplementary instructions manual Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates e DVD Software amp Documents containing Operating instructions Safety instructions PACTware DTM Collection Driver software 3 2 Principle of operation The instrument is suitable for the measurement of liquids under dif ficult and extreme process conditions Application possibilities can be found in the chemical industry in environmental and recycling technology as well as in the petrochemical industry The version with enamelled antenna is particularly suitable for meas urement of highly corrosive liquids preferably in enamelled vessels under difficult process conditions such as buildup condensation and foam generation as well as strong product movement VEGAPULS 66 Foundation Fieldbus 9 3 Product description VEGA Functional principle Packaging Transport Transport inspection
73. s Exact measurement result required Distance to the water surface normally relatively high e Properties sensor Stable and reliable measured values by high averaging nsensitive in the close range Rain water overfall weir e Gaugerate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible 36 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 6 Set up with the display and adjustment module Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible e Properties sensor Stable and reliable measured values by high averaging Insensitive in the close range Demonstration e Adjustment for all applications which are not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Caution If a separation of liquids with different dielectric constant occurs in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric constant Keep in mind that layer interfaces can cause faulty measurements If you want to measure the total height of both liqui
74. spond to the inner diameter of the tube Diameter should be constant over the complete length Measurement in the An alternative to measurement in a surge pipe is measurement in a bypass bypass tube outside of the vessel VEGAPULS 66 Foundation Fieldbus 19 4 Mounting 100 96 I m 7 096 tL i i i t Fig 11 Configuration bypass 1 Radar sensor 2 Marking ofthe polarisation direction 3 Instrument flange 4 Distance sensor reference plane to upper tube connection 5 Distance of the tube connections 6 Ball valve with complete opening Instructions for orientation e Note marking of the polarisation plane on the sensor e With threaded fitting the marking is on the hexagon with flange connection between the two flange holes e The pipe connections to the vessel must be in one plane with this marking Instructions for the measurement e The 100 6 point must not be above the upper tube connection to the vessel e The 0 point must not be below the lower tube connection to the vessel e Min distance sensor reference plane to the upper edge upper tube connection 300 mm 20 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 4 Mounting Mounting in the vessel insulation mo The tube diameter must be at least DN 40 or 11 2 with antenna size 40 mm 112 For the parameter
75. storage and transport tempera ture 40 80 C 40 176 F Process conditions For the process conditions please also note the specifications on the type label The lowest value always applies For the process temperature and the vessel pressure you also have to note the specifications on the type label Always the lowest value is applicable Process temperature measured onthe 40 200 C 40 392 F process fitting Time span after a sudden measuring distance change by max 0 5 m in liquid applications until the output signal has taken for the first time 90 96 of the final value IEC 61298 2 9 Outside the specified beam angle the energy of the radar signal has a level which is reduced by 50 3 dB 9 EIRP Equivalent Isotropic Radiated Power 64 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 VEGA 11 Supplement Vessel pressure relating to the antenna system Vessel pressure relating to the flange nominal stage Vibration resistance 1 40 bar 100 4000 kPa 14 5 580 2 psig see supplementary instructions manual Flanges ac cording to DIN EN ASME JIS 4gat5 200 Hz according to EN 60068 2 6 vibration with resonance Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Options of the cable entry Cable gland Cable entry Blind plug Closing cap Plug options Signal circuit Ind
76. t the false signals ECP CURVE AVARAGING CONFIG Averaging factor on increasing and decreasing amplitude LEVEL ECHO MEASURE MENT Function measured value filter ECHO CURVE STATUS PACKET COUNT 76 VEGAPULS 66 Foundation Fieldbus 6020Yv L N3 0 S9 36530 EN 140209 VEGA 11 Supplement FF desciptor Description Unit GU_ID_END ECHO_CURVE_READ Echo curve data ECHO_EVALUATOR Echo parameters first large echo amplitude threshold first large echo ECHO_DECIDER Echo selection criteria fault signal on loss of echo delay on fault signal on loss of echo DISPLAY_SETTINGS Indication value menu language lightning SIL_MODE EDENVELOPE_CURVE_FIL TER Parameters of envelope curve filter activation of smooth raw value curve EDDETECTION_CURVE_FIL TER Parameters of the detection filter offset threshold value curve EDECHO_COMBINATION Parameters for echo combination function combine echoes amplitude difference of combined echoes position difference of combined echoes LIN TABLE A LIN_ TABLE Q 32 couples of percentage and lin percentage values ELECTRONICS INFORMA TION Electronics version APPLICATION CONFIG SERVICE Limitation measuring range begin safety of measuring range end LEVEL ECHO INFO Level echo ID amplitude measurement safety DEVICE STATUS Device status
77. the location and measurement reliability under the various basic conditions is increased considerably Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably Independent from this the min adjustment must be carried out Vessel height Meas ranae 35 000m Max adjustment gt A Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment conditions this menu item offers you different options for vessel bottom and ceiling in case of certain applications Setup Vessel bottom Vessel top Medium Fogo EIER Straiaht JPE Conical vE Vessel height Me range Angular Max adjustment Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured dista
78. tion Wait for the automatic end Out of specification The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures VEGAPULS 66 Foundation Fieldbus 53 9 Diagnosis asset management and service VEGA Maintenance Code Cause Rectification Text mes sage S600 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics bleelectronics Section Use instrument with higher temperature temperature range S601 Danger of vessel overfilling Make sure that there is no Overfilling further filling Check level in the vessel S603 Operating voltage below Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage voltage The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage M500 With the reset to delivery Repeat reset Error with the Status the data could not Load XML file with sensor reset delivery berestored data into the sensor status M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active lineariza
79. tion table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair diagnosis memory M503 The echot noise ratio is the Check installation and Peliability too small for a reliable meas process conditions low urement Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face 54 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 9 Diagnosis asset management and service Reaction when malfunc tions occur Procedure for fault recti fication Treatment of measure ment errors with liquids Code Cause Rectification Text mes sage M505 Level echo can no longer Clean the antenna No echo avail be detected Use a more suitable able antenna sensor Remove possible false echoes Optimize sensor position and orientation 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are e Evaluation of fault messages for example via the display and adjustment module e Checking the output signal e Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM In many cases the r
80. tion for some typical gases and vapours The specified values refer to the distance Positive values mean that the measured distance is too large negative values that the measured distance is too small VEGAPULS 66 Foundation Fieldbus 63 11 Supplement VEGA Gas phase Temperature Pressure 1 bar 10 bar 50 bar 100 bar 200 bar 14 5 psig 145 psig 725 psig 1450 psig 2900 psig Air 20 C 68 F 0 00 0 22 1 2 2 4 4 9 96 200 C 392 F 0 01 0 13 6 0 74 96 1 596 3 0 6 400 C 752 F 0 02 0 08 0 52 96 1 1 2 1 Hydrogen 20 C 68 F 0 01 0 10 0 61 1 2 2 5 200 C 392 F 0 02 0 05 0 37 0 76 1 6 400 C 752 F 0 02 0 03 0 25 0 53 1 1 Steam satu 100 C 212 F 0 26 rated steam 456 isse F 10 17 2 1 264 C 507 F 0 12 1 44 9 2 366 C 691 F 0 07 1 01 5 7 96 13 2 76 96 Characteristics and performance data Measuring frequency C band 6 GHz technology Measuring cycle time approx 350 ms Step response time 3s Beam angle Antenna 145 mm DN 150 20 Antenna 195 mm DN 200 dr Emitted HF power depending on the parameter adjustment Average spectral transmission power 31 dBm MHz EIRP density Max spectral transmission power density Specific absorption rate SAR 24 dBm 50 MHz EIRP 0 47 mW kg Ambient conditions Ambient
81. tion in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Out of specification The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup VEGAPULS 66 Foundation Fieldbus 51 9 Diagnosis asset management and service VEGA Failure failure This status message is inactive by default It can be activated by the user via PACTware DTM or EDD The following table shows the codes and text messages of the status message Failure and provides information on causes as well as corrective measures Code Cause Rectification PA DevS Text mes pec sage Diagnosis F013 Sensor does not Check or correct Bit 0 no meas detect an echo during installation and or ured value operation paramet
82. urface and foam genera tion With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquia or Bulk solid should be made in this menu item Setup Medium Measurement loop nane Liquid v Solvent Dep GMT Chen nixtures Vessel height Me range Water based z Medium Medium Pouder dust Granules pellets Ballast pebbles EERE es Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflec tive properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In addition to the medium also the application i e the measuring site can influence the measurement With this menu item the sensor can be adapted to the applications The adjustment possibilities depend on the selection Liquid or Bulk solid under Medium Setup Measurement loop nane Medium Vessel type Vessel height Me range The following options are available when Liquid is selected Api Application Application B E Stilling tube Mob plastic vessel Storage tank aaitation v Bypass Open waters Storage tank on ships Ce Stirred vessel Rainwater overfall Dosing vessel Open waters
83. using 30 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 Key functions 6 Set up with the display and adjustment module ple Fig 26 Insertion of the display and adjustment module into the double chamber housing 1 Inthe electronics compartment 2 Inthe connection compartment with Ex d ia version not possible Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 2 Adjustment system Fig 27 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview VEGAPULS 66 Foundation Fieldbus 31 6 Set up with the display and adjustment module VELA Adjustment system Main menu Confirm selected menu Edit parameter Save value e key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The device is adjusted via the four keys of the display and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Ap prox 60 minutes after the last pressing of a key an automatic reset to measured value indication is tr
84. ust lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak values Distance Device status Min Peak values Distance 5 Electronics temperature 0 108 m adjustnents Meas reliabilitu Max Sinulation 12 911m When non contact level sensors are used the measurement can be influenced by the respective process conditions In this menu item the measurement reliability of the level echo is displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a function ing measurement the values are 10 dB VEGAPULS 66 Foundation Fieldbus 41 6 Set up with the display and adjustment module VELA Diagnostics Meas reliability Peak values Distance Electronics temperature 15 dB Additional adjustments Sinulation Info Curve indication Diagnoses Curve indica The Echo curve shows the signal strength of the echoes over the tion Diagnostics Echo curve memory Additional adjustments False signal suppression measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Meas reliability Simulation Curve indication anal suppression Info The False signal suppression
85. uthority for CE marking 17 Approval directive OANA ARWNH The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF e Order specific sensor data for an electronics exchange XML e Testcertificate PDF optional Go to www vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 3 Product description Scope of this operating instructions manual Versions Scope of delivery Application area e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scanthe Data Matrix code on the type label of the instrument or e Enterthe serial number manually in the app This operating instructions manual applies to the following instrument versions e Hardware version from 2 1 0 e Software version from 4 5 1 The instrument is available in two different electronics versions Each version can be identified via the product code on the type label as well as on the electronics e Standard electronics type PS60FFC e Electronics with increased sensitivity type PS60FFS The scope of delive
86. viation 55 E Echo curve memory 50 Echo curve of the setup 42 EDD Enhanced Device Description 49 Error codes 53 Event memory 50 F False signal suppression 42 Fault rectification 55 FF parameter 75 Functional principle 10 Function blocks Analog Input Al 69 Arithmetic 74 Discret Input Al 69 Input Selector 73 Integrator 72 Output Splitter 70 PID Control 70 Signal Characterizer 71 Transducer Block TB 68 L Linearisation curve 44 M Main menu 32 Meas reliability 41 Measured value memory 50 N NAMUR NE 107 54 Failure 52 P Peak value indicator 41 R Reflection properties 33 Repair 59 Replacement parts Supplementary electronics Foundation Fieldbus 11 S Service hotline 58 Socket 15 Status messages NAMUR NE 107 51 T Type label 8 V Vessel form 39 Vessel height 39 Vessel installations 16 Vessel insulation 21 82 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 Notes VEGAPULS 66 Foundation Fieldbus 83 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 36530 EN 140209 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax
87. with the default values When these default values are reached digital output signals will be outputted The integration func tion is carried out upwardly starting with zero and downwards with a default value Two flow values are also available so that the net flow volume can be calculated and integrated This can be used for calculation of volume and mass changes in the vessel or for optimisation of flow controls 72 VEGAPULS 66 Foundation Fieldbus 60207 L N3 0 S9 36530 EN 140209 11 Supplement INTEG OPTS TIME UNIT INPUT TYPE REV FLOW2 Convert Accum Difference to Units exec REV FLOW UNIT CONV UNCERT LIM T CLOCK PER OP CMD INT RESET ETT Fig 54 Schematic presentation function block Integrator Function block Input Selector The function block Input Selector offers selection possibilities for up to four inputs and generates an output signal according to the selection criteria Typical input signals are Al blocks Selection possibilities are maximum minimum mean value average value and first useful signal Through parameter combination the block can be used as rotary switch or as preselection switch for the first useful value Switch information can be received by other input blocks or the user Mean value selection is also supported VEGAPULS 66 Foundation Fieldbus 73 11 Supplement VELA SELECT TYPE MIN GOOD STATUS OPTS IN n DISABLE n j

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