Operating instructions Optical distance sensor O1D105 704203
Contents
1. 05 2010 704203 01 ifm electronic Operating instructions Optical distance sensor efecktor2o00 01D105 Contents 4 1 1 Symbols RR 4 4 SN 4 3 Functions and features 4 6 3 1 Application RET T 6 SNR 6 4 1 Hysteresis function mode sse 6 4 2 Window function mode 3 6 4 3 Analogue function mode sss 6 7 SUB MiG tel AO Mi COMONIONS o 7 5 2 Mounting ACCOS SOMES 7 COMME UO 8 7 Operating and display elements sss 9 Nu m r 10 Menus 10 6 2 Explanation orae MENU AAA a A ENAA 11 S Parameter SENG ocs SUP eai d D 19 9 1 General parameter setting ee 13 9 1 1 Setting a parameter value eene 13 9 1 2 Change from menu level 1 to menu level 2 14 14 9 2 Configuration of the basic settings ee 15 9 2 1 Selection of the display 15 9 2 2 Setting 15 9 2 3 Configure ee 15 9 2 4 Hysteresis function ee 16 9 2 5 Setting of the switch point for hysteresis function OUT1 17 9 20 Window 17 9 2 7 Setti2. Um mmm m _ i Fre s 20 09 Si 20 09 20 09 QUI Fro Fro LU 9 2 20 msez 20 09 rm mam _ AsP _ AEP Technical data and further information at www ifm com 26 27
3. SET and keep it pressed until is displayed gt Confirm with MODE ENTER gt The unit changes to the Run mode 10 Operation 10 1 Set up gt After installation electrical connection and programming check whether the unit operates correctly gt fthe unit has been correctly set up the distance to the object is indicated Lifetime of a laser diode 50000 hours 10 1 1 Error indications Display Possible Switching output Current output Cause voltage output ASP lt AEP ASP gt AEP too much light e g reflective ON OFF OFF ON 3 5mA 0V 20 5mA 10V surface not enough light OFF ON OFF ON 20 5 1 35mA 0V no object object to be mea nEAr surec outside the ON OFF OFF 3 5mA 0V 20 5mA 10V measuring range lt 0 2m 23 Display Possible Switching output Current output Cause voltage output Fnc ASP AEP ASP AEP object to be mea FAr sured outside the occ oFF ON 205 10 35mA OV measuring range gt 10 X SC1 short circuit in switching output 1 1 SC2 short circuit in switching output 2 SC short circuit in all switching outputs 2 1 unchanged 2 SC2 or SC only active if output 2 is configured as switching output 10 2 Operating modes 10 2 1 Run mode The run mode is the normal operating mode After power on the unit is in the Run mode It carries out its monitoring function and g
4. displayed here dr1 9 1 3 Electronic lock The unit can be locked electronically to prevent unauthorised setting On delivery the unit is not locked Locking gt Make sure that the unit is in the normal operating mode gt Keep MODE ENTER SET pressed until Loc is displayed gt The unit is locked operation Unlocking gt Keep MODE ENTER SET pressed until uLoc is displayed gt The unit is unlocked Timeout If no button is pressed for 15 s during the setting procedure the unit returns to the Run mode with unchanged values 14 9 2 Configuration of the basic settings 9 2 1 Selection of the display unit Set Uni before the values for the parameters SPx nSPx FSPx ASP AEP are defined In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values gt Change to EF gt Select Uni and set the unit of measurement Selection of the unit of measurement mm m inch gt Confirm with MODE ENTER gt The selected unit is indicated by a green LED on the display 9 2 2 Setting the display gt Change to EF gt Select diS and make settings 7 settings can be selected 41 update of the measured values every 50 ms 92 update of the measured values every 200 ms 43 update of the measured values every 600 ms e rd1 rd2 rd3 display like d1 92 d3 but
5. mm 90 remission 18 remission 90 remission 18 remission 200 1000 15 0 mm 1000 2000 15 0 mm 2000 4000 25 0 mm 4000 6000 35 0 mm 6000 10000 500 650 Range referred to black 6 remission lt 4000 mm The values apply at constant ambient conditions 23 C 960 hPa extraneous light on the object max 8 klx only after unit powered up for 10 minutes 9 4 Extended functions 9 4 1 Setting of the delay time for switching outputs gt Select EF gt Press SET to change to the menu EF gt Select parameters with MODE ENTER dSx switch on delay drx switch off delay gt Set the parameter value with SET Setting range 0 0 1 5 in steps of 0 1 s 0 delay time is not active gt Confirm with MODE ENTER 9 4 2 Setting of the damping of the measured signal gt Select EF gt Press SET to change to the menu EF gt Select gt Set the parameter value with SET Setting range s 0 0 1 0 5 0 gt Confirm with MODE ENTER 22 9 4 3 Reset all parameters to factory setting 9 4 4 Display of the software version number Select EF Press SET to change to the menu EF gt Select SW then press SET gt The software version number is displayed gt Press MODE ENTER to return to the menu EF gt Select EF gt Press SET to change to the menu EF gt Select rES then press
6. 2 WH white 3 BU blue 4 BK black 7 Operating and display elements POWER mm m inch OUT1 OUT2 MODE ENTER 1 4x LED green Lighting LED power and set display unit mm m inch 2 4xLED yellow Indication of the switching state lights if the corresponding two not con output is switched nected 3 4 digit Indication of the measured distance the parameters and para ric display meter values 4 Programming Setting of the parameter values scrolling by holding pressed button SET press briefly to increment 5 Programming button MODE ENTER Selection of the parameters and acknowledgement of the para meter values 8 Menu 8 1 Menu structure 9 5 MODE ENTER SET 10 8 2 Explanation of the menu For the factory settings please refer to the end of these instructions 13 Factory setting Configuration for output 1 4 switching functions can be selected Hno Hnc Fno Fnc 9 2 3 Configure OUT1 Switch point for hysteresis function OUT1 Limit value at which the output with selected hysteresis function changes its switching state object nearer farther than distance set SP1 is only active if OU1 Hno or Hnc 9 2 5 Setting of the switch point for hysteresis function OUT1 Switch points for window function OUT1 Limit values at which the output with selected window function changes its switching state object p
7. G CLASS 2 LASER PRODUCT DO NOT STARE INTO BEAM AVOID EXPOSURE UNPLUG CONNECTOR TO EXTINGUISH LASER BEAM ifm electronic gmbh D 45128 Essen Product label AVOID EXPOSURE AX LASER LIGHT EMITTED FROM THIS APERTURE CAUTION LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT max POWER 4 1 mW WAVELENGTH 650 nm PULSE 1 3 ns 21 CFR PART 1040 EN60825 1 2003 10 3 Functions and features The unit is used as an optical distance sensor 3 1 Application areas The optical distance sensor measures distances between 0 2 10 m thas a background suppression at gt 10 100 m The measured value is shown in a 10 segment display Two output signals can be generated depending on the set output function The distance between the sensor and the background must be limited to max 100 m by the customer Otherwise measured values can be ambi guous 5 1 Installation conditions 4 Modes 4 1 Hysteresis function mode The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range Both outputs OUT1 and OUT2 can be set as hysteresis function 9 2 4 Hysteresis function 4 2 Window function mode The window function enables the monitoring of a defined acceptable range Both outputs OUT1 and OUT2 can be set as window function 9 2 6 Window function 4 3 Analogue function mode An analogue signal which is proportional to the distance can be provi
8. ching state of the outputs Output function Object distance D Output status D nSPx Fno D gt FSPx nSPx lt D lt FSPx closed D lt nSPx Fnc D gt FSPx nSPx lt D lt FSPx Both window limit values nSPx and FSPx work with a switching hysteresis 9 2 4 Hysteresis function example for output function Hno 9 2 7 Setting of the switch points for window function OUT1 gt In OU1 select the output function Fno or Fnc gt Confirm with MODE ENTER gt Select nSP1 and set the switch point near open gt Confirm with MODE ENTER gt Select FSP1 and set the switch point far gt Confirm with MODE ENTER 18 9 2 8 Configure OUT2 Select OU2 gt Set switching functions or analogue signals Hno hysteresis function normally open Hnc hysteresis function normally closed Fno window function normally open Fnc window function normally closed current output analogue 4 20 mA U voltage output analogue 0 10 V gt Confirm with MODE ENTER 9 2 9 Setting of the switch point for hysteresis function OUT2 gt In OU2 select Hno or Hnc gt Confirm with MODE ENTER gt Select SP2 and set the switch point gt Confirm with MODE ENTER 9 2 4 Hysteresis function 9 2 10 Setting of the switch points for window function OUT2 gt In OU2 select Fno or Fnc gt Confirm with MODE ENTER gt Sel
9. ded at out put 2 OUT2 9 2 11 Scaling of the measuring range analogue output 5 Installation 5 1 Installation conditions gt Install the unit so that the object to be detected is within a measuring range of 0 2 10 m The unambiguity range of the sensor is fixed to 100 m Objects within a range gt 10 100 m are suppressed Reflecting objects in the direct beam path of the sensor also in the ran gt 100 m are to be avoided by the customer Otherwise the measured values can be ambiguous uk 5 2 Mounting accessories The unit is supplied without mounting accessories Examples of mounting accessories Art no Protective cover O1D E21133 Mounting set E2D101 E20938 E20951 E21079 Mounting set O1D for rod mounting 12 mm E2D101 Mounting rod straight 12 mm M10 E20938 Mounting set O1D for rod mounting 14 mm E2D111 Mounting rod straight 14 mm M12 E20939 Fixture for mounting and fine adjustment of O1D laser units E1D100 Example mounting 1 Mounting set for rod 12 mm Art no E2D101 2 Mounting rod straight 12 mm M10 Art no E20938 6 Electrical connection The unit must be connected by a qualified electrician gt The national and international regulations for the installation of electrical equipment must be adhered to gt Ensure voltage supply to EN 50178 SELV PELV gt Disconnect power gt Connect the cable as follows DC PNP Core colours of ifm sockets 1 BN brown
10. ect nSP2 and set the switch point near gt Confirm with MODE ENTER Select FSP2 and set the switch point far gt Confirm with MODE ENTER 9 2 6 Window function 9 2 11 Scaling of the measuring range analogue output gt In OU2 select I or U Confirm with MODE ENTER Select ASP and set the Analogue start point With ASP you define at which measured value the output signal is 4 mA 0 V Confirm with MODE ENTER Select AEP and set the Analogue end point With AEP you define at which measured value the output signal is 20 mA 10 V It can also be selected so that it is before ASP This implements a falling edge gt Confirm with MODE ENTER Minimum distance between ASP and AEP 100 mm When the minimum distance is not reached the error message SIZE is displayed 19 Current output 4 20 mA Factory setting Measuring range scaled O ASP 10000 AEP ASP MEW final value of the measuring range In the set measuring range the output signal is between 4 and 20 mA Faults are also displayed Too much light or object too near 3 5 mA for a rising edge lt AEP 20 5 mA for falling edge ASP gt AEP Object too far or no object present 20 5 mA for rising edge 3 5 mA for falling edge Voltage output 0 10 V Factory setting Measuring range scaled 0 0 O ASP 10000 AEP ASP MEW final
11. enerates output signals according to the set parameters The display indicates the current distance the yellow LEDs signal the switching state of the outputs Display of the orientation value for the signal strength gt Press SET in the Run mode gt The unit displays an orientation value for the signal strength 100 corresponds to a white object 020 corresponds to a grey object 10 2 2 Display mode Indication of the parameters and the set parameter values gt Press MODE ENTER briefly gt The unit goes to the display mode Internally it remains in the operating mode The set parameter values can be read gt To scroll through the parameters press MODE ENTER briefly gt To display the respective parameter value press SET briefly gt After another 15 s the unit returns to the Run mode 24 plausibility e g X X X9 X X object too fast 10 2 3 Programming mode Setting the parameter values 9 1 General parameter setting 11 Maintenance repair disposal Faulty sensors must only be repaired by the manufacturer gt Keep the front lens of the sensor clean After use dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations 12 Scale drawing d Dimensions in mm 1 4 digit alphanumeric display LED function display 2 programming buttons 25 13 Factory setting Parameter Setingrange Factory setting Own setting
12. ftware version number 12 9 Parameter setting During parameter setting the unit remains internally in the operating mode It continues its monitoring function with the existing parameters until the change has been completed 9 1 General parameter setting 9 1 1 Setting a parameter value Set the display unit Uni before the values for the parameters are defined In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values 9 2 1 uk Selection of the display unit Selection of the parameter gt Press MODE ENTER until the reque sted parameter is displayed aes Jo fo Setting of the parameter value gt Press SET and keep it pressed gt The current parameter value flashes for 5 s gt Increase the setting value step by step ENTER by pressing the button once or continu ously by holding it down Confirmation of the parameter value gt Press MODE ENTER briefly gt The parameter is displayed again the new parameter value is effective Setting of other parameters gt Start again with step 1 Finish parameter setting gt Wait for 15 s or press MODE ENTER gt The current measured value is displayed 13 9 1 2 Change from menu level 1 to menu level 2 gt Press MODE ENTER several times until EF is displayed gt Press SET briefly gt The first parameter of the submenu is
13. ion gt Reaction result Designation of pushbuttons buttons or indications Cross reference Important note Non compliance can result in malfunction or interference Information Supplementary note 1 2 Warning signs used WARNING Warning of serious personal injury Death or serious irreversible injuries may result 2 Safety instructions Please read this document prior to set up of the unit Ensure that the product is suitable for your application without any restrictions mproper or non intended use may lead to malfunctions of the unit or to unwan ted effects in your application That is why installation electrical connection set up operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator n case of malfunction of the unit please contact the manufacturer If the unit is tampered with and or modified any liability and warranty is excluded WARNING Visible laser light laser protection class 2 Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure Damage to the retina is possible gt Do not stare into the laser beam gt Apply the enclosed labels laser warning in the immediate vicinity of the unit gt Adhere to the caution and warning notes on the product label gt Use the enclosed label for the power supply cable Label for supply cable ATTACH TO CABLE WARNIN
14. ng of the switch points for window function OUT1 18 9 2 8 Config re p c 19 9 2 9 Setting of the switch point for hysteresis function OUT2 9 2 10 Setting of the switch points for window function OUT2 9 2 11 Scaling of the measuring range analogue output 0 9 3 1 Setting of the sampling 9 3 2 Setting of the repeatability sss 9 3 3 Table repeatability and 9 4 Extended functions uaa rain estatus udi 9 4 1 Setting of the delay time for switching outputs 9 4 2 Setting of the damping of the measured signal 9 4 3 Reset all parameters to factory 9 4 4 Display of the software version number 23 gt i 23 iea 29 10 2 Operating 24 24 24 10 23 Programimning MOUE 25 11 Maintenance repair disposal sesseseeennnnnne 25 NE 25 T UN 26 1 Preliminary note 1 1 Symbols used gt X Instruct
15. put Teach mode Selection sampling rate or repeatability 9 3 Teach mode Extended functions Press SET to open the submenu Extended functions 9 4 Extended functions Delay for the switching outputs 9 switch on delay drx switch off delay The output does not immediately change its switching state when the switching condition is met but only after the delay has elapsed If the swit ching condition is no longer met after the delay has elapsed the switching state of the output does not change 952 and dr2 are not effective if OU2 I or U 9 4 1 Setting of the time delay for switching outputs Damping of the measured signal This function allows to suppress short time saturation of the measuring element such saturation can result from direct reflection or strong fluctu ations in brightness During the set delay time the latest valid value measured is displayed the output signals remain unchanged 9 42 Setting of the damping of the measured signal Setting of the display 7 settings can be selected d1 92 93 791 rd2 rd3 OFF 9 2 2 Setting the display Setting of the display unit Selection of the unit of measurement for SP 1 SP2 ASP AEP Options mm m inch 9 2 1 Selection of the display unit Restore the factory setting 9 4 2 Reset of all parameters to factory setting Display of the software version number 9 4 4 Display of the so
16. resent not present between the distance near and the distance far nSP1 switch point near FSP1 switch point far nSP1 FSP1 are only active if OU1 Fno or Fnc 9 2 7 Setting of the switch points for window function OUT1 Configuration for output 2 4 switching functions and 2 analogue signals can be selected Hno Hnc Fno Fnc I U gt 9 2 8 Configure OUT2 Switch point for hysteresis function OUT2 Limit value at which the output with selected hysteresis function changes its switching state object nearer farther than distance set SP2 is only active if OU2 Hno or Hnc 9 2 9 Setting of the switch point for hysteresis function OUT2 Switch points for window function OUT2 Limit values at which the output with selected window function changes its switching state object present not present between the distance near and the distance far nSP2 7 switch point near FSP2 7 switch point far nSP2 FSP2 are only active if OU2 Fno or Fnc 9 2 10 Setting of the switch points for window function OUT2 Analogue start point Measured value at which 4 mA 0 V are provided ASP is only active if OU2 I or 9 2 11 Scaling of the measuring range analogue output Analogue end point Measured value at which 20 mA 10 V are provided AEP is only active if OU2 I or 9 2 11 Scaling of the measuring range analogue out
17. rotated by 180 The update of the measured value only refers to the display It has no effect on the outputs OFF the measured value display is deactivated in the Run mode When one button is pressed the current measured value is displayed for 15 s gt Confirm with MODE ENTER The LEDs remain active even if the display is deactivated 9 2 3 Configure OUT1 gt Select OU1 and set the switching functions Switching functions Hno hysteresis function normally open Hnc hysteresis function normally closed Fno window function normally open Fnc window function normally closed gt Confirm with MODE ENTER 15 9 2 4 Hysteresis function The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range In both cases the set and reset points are symmetrically arranged about the selected switch point SPx The hysteresis is the distance between set and reset points it is calculated on the basis of the repeatability with a safety factor of 1 5 Example Hno 1 For the output function Hno the output switches when the object approaches and when the set point A is reached 2 When the object is removed again the output does not switch back before the reset point B is exceeded The reset point B is above the set point A SPx do SPx SPx switch point set point B reset point If
18. the output function Hnc has been selected the set and reset points are reversed The output switches off when the object approaches When the object is removed again the output switches 16 Switching state of the outputs Output function Object distance D Output status Example of output function Hno Sampling rate 15 Hz distance to the object 1200 mm grey value 18 remission Hysteresis 8 mm repeatability 9 3 3 table x factor 1 5 12 mm Reset point 1200 mm 12 mm 1212 mm Set point 1200 mm 12 mm 1188 mm 9 2 5 Setting of the switch point for hysteresis function OUT1 gt In OU1 select the output function Hno or Hnc gt Confirm with MODE ENTER gt Select SP1 and set the switch point gt Confirm with MODE ENTER 9 2 6 Window function It is possible to define a window for the object recognition for each of the two outputs OUT1 OUT2 Switches when the object is detected FSPx FE nSPx switch point near FSPx switch point far FE window If the measured value is between the switch point near nSPx and the switch point far FSPx the output is closed when OUx Fno Switches off when the object is detected FSPx nSPx switch point near FSPx switch point far FE window If the measured value is between the switch point near nSPx and the switch point far FSPx the output is open when OUx Fnc Swit
19. value of the measuring range In the set measuring range the output signal is between 0 and 10 V 20 9 3 Teach mode 9 3 1 Setting of the sampling rate 9 3 2 Setting of the repeatability Select TEAC then press SET and keep pressed until WAIT is displayed gt rATE and rEPr are displayed alternately gt When rEPr is displayed press SET until the preset repeatability value flashes gt Enter a value incrementally by pressing SET once gt Confirm with MODE ENTER gt WAIT is displayed while the sampling rate rATE is calculated gt The sampling rate rATE and repeatability rEPr are displayed alternately The sampling rate indicates the maximum time after which a new result of measurement is provided and the outputs are updated The switching frequency is typ approx 1 3 of the sampling rate Select TEAC then press SET and keep pressed until WAIT is displayed gt rATE and rEPr are displayed alternately gt When rATE is displayed press SET until the preset sampling rate value flashes gt Enter a value incrementally by pressing SET once gt Confirm with MODE ENTER gt WAIT is displayed while the repeatability rEPr is calculated gt The sampling rate rATE and repeatability rEPr are displayed alternately 21 9 3 3 Table repeatability and accuracy Values for sampling rate 15 Hz Repeatability Accuracy Distance white grey white grey in
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