Operating Instructions PRO 250 / 500
Contents
1. 6 Stopping the perma PRO refer to chapter 6 6 Keep the ON OFF SELECT button pressed until the display shows perma tec GmbH amp Co KG perma PRO perma PRO Table of Contents The lubrication system perma PRO 1 Quick reference guide 2 Content 3 1 Various 4 1 1 Deliveries 1 2 Storage 1 3 Markings 1 4 Intended Usage 1 5 Legal Requirements perma tec 2 Safety Instructions 6 GmbH amp Co KG 2 1 Persons responsible for safety 2 2 General Safety Instructions 2 3 Safety Information for perma PRO 3 Technical Data 7 3 1 Design of the perma PRO Lubricator Internet www perma tec com a 4 Mounting and Assembly of the Lubrication System 9 e mail info perma tec com 4 1 Mounting the Drive Unit onto a Fixing Device for Wall Mounting 4 2 Assembly of the Lubricator 9 Display and Control Elements of the Lubrication System 12 5 1 Display Elements 5 2 Function Indication on the Display 5 3 Function Indication via the LEDs 5 4 Control Buttons 6 Operation and Control 13 6 1 Preparations 6 2 Prior to Operation 6 3 Setting into Operation 6 4 During Operation 6 5 Switching the Lubrication System On 6 6 Switching the Lubrication System Off 6 7 Determining the Discharge Period 6 8 Setting the Discharge Period 6 9 Calculation of the Remaining Discharge Period T Replacement of the PRO LC Unit 19 7 1 Setting the Volume of the PRO LC Unit 7 2 How to Replace the PRO LC Unit 8 Trouble Shooting 21 8 1 Error Messages on the Displ2. perma tec GmbH amp Co KG perma PRO Operating Instructions perma PRO 250 500 Lubrication System perma perma tec GmbH amp Co KG perma PRO This operating manual is valid for the lubricator perma PRO with PRO LC units 250 cc and 500 cc Konzeption amp Gestaltung Arbeitssicherheit und Dokumentation ARA 48167 Munster www ara muenster de 2003 perma tec GmbH amp Co KG Without the specific approval of perma tec GmbH amp Co KG no part of this documentation can be copied or made available to third parties We have taken great care when compiling all the details contained in this documentation However we cannot rule out discrepancies and we reserve the right to make technical changes to the product without giving advance notice We do not assume any judicial responsibility or liability for damages which may ensue as a result We will include any necessary changes in the next edition Compiled and printed 18 11 2005 perma perma tec GmbH amp Co KG Lubrication System perma PRO Protection cover With bayonet catch for quick opening closing PRO LC Unit Lubrication Canister Cartridge piston spindle filled with lubricant Red LED Additional malfunction indication Push Button MODE SAVE Leads to the Configuration Menu and saves the selected settings Drive Unit Contains electronics motor and pump system Display Configuration menu For entering the
3. Co KG Hammelburger Stra e 21 D 97717 Euerdorf hereby declares that the product as described in the given statement conforms to the regulations appertaining to the directives referred to above including any amendments thereto which are in force at the time of the declaration Automatic lubricator Lubricator perma PRO perma PRO 250 and perma PRO 500 Product description Product name Type The following harmonised standards were applied EN 292 1 1991 Safety of machinery basic concepts general terms of reference as regards design and construction Section 1 Basic Terminology Methodology EN 292 2 1991 Safety of machinery basic concepts general terms of reference as regards design and construction Section 2 Technical terms of reference and specifications EN 60204 1 1998 Machinery s electrical equipment Euerdorf 09 December 2002 perma tec GmbH amp Co KG hg Peter Mayr Managing Director Dr Michael Weigand Technical Management This declaration certifies conformity to the directives referred to but it is not a warranty of qualities The safety instructions of the operating manual are to be observed perma perma tec GmbH amp Co KG perma PRO 1 3 Markings 10 Disposal The lubricator perma PRO is clearly marked with a label on the drive system and a label on the PRO LC unit Help us in protecting the environment and saving resources by recycling valuable raw ma
4. jumper Figure 22 a l Plugged in jumper for size 250 cc Since the drive unit and the control board must be protected against moisture an exchange may only be carried out in dry conditions Attention If an PRO LC unit has been removed from the lubricator and another PRO LC unit has been installed the control system always assumes that this PRO LC unit is new and full Therefore you should never use an PRO LC unit if it is not completely full 7 perma perma tec GmbH amp Co KG Low Temperature Cut Off of the Lubrication System The temperature range from 0 C to 19 C 32 F to 2 2 F is indicated by a blinking ice crystal symbol refer to figure 20 In this temperature range the lubrication system perma PRO continues to operate without interruption Please note that in this temperature range an additional discharge is not possible Figure 20 Display with a blinking ice crystal in this example with amp 5 Vol In order to protect the system from damage the low temperature cut off of the lubrication system is automatically carried out by the control system and the built in temperature sensor If the temperature reaches or falls below 20 C 4 F the lubricator is switched off by the low temperature cut off and the ice crystal symbol is permanently indicated on the display The remaining volume is still displayed in Vol From this time onwards the lubricant is no longer discharged You have to take th
5. further operation To reach the configuration menu hold the MODE SAVE button down until the display changes Then the lubricator shows the current settings Figure 11 Config o Days l Time L With the ON OFF SELECT button refer to figure 12 you can switch the lubricator on and off and you l can increase the discharge period gradually Every time that you push the button the discharge period is increased by either a day a week or a month Figure 15 Lubricator is switched off The figures on the display are blinking and the current setting mode is shown e g 15 Days E Figure 12 You can now switch within the setting mode from days to weeks to months every time that you press the MODE SAVE button 6 Operation and Control 6 1 Preparations Prior to the installation of the lubricator the lubrication point and the complete connection tube must Figure 16 be sufficiently prelubricated with the same lubricant that the PRO LC unit contains For this perma The figures on the display are blinking and the setting mode is shown tec offers a 400 g lubrication cartridge for grease presses with the corresponding lubricant refer to table 5b chapter 9 When installing the perma PRO the supplied perma tec mounting device should be used lf you have reached the desired setting mode push the ON OFF SELECT button as many times as it The lubricant tube must be installed and mounted correctly The length of the lubricant tube
6. jumper into the gt gt o the PRO LC unit refer to table 1 and on the position of the jumper After 24 the count starts again corresponding slot with the figure 01 Has the cover disc with plug been removed from drive unit see Chap 1 2 Was the drive unit set to the discharge period requested by the operator while taking into account the required discharge volume Did you assemble and mount all of the parts correctly and tightly Lubrication Systems perma perma tec GmbH amp Co KG l 6 3 Setting into Operation gt gt gt If necessary mount the drive unit onto a fixing device for wall mounting refer to chapter 4 1 Set the volume of the PRO LC unit via the jumper position refer to chapter 4 2 a Insert the battery set into the drive unit and the PRO LC unit into the protection cover and close the complete system refer to chapters 4 2 b d Switch on the lubrication system refer to chapter 6 5 Determine the discharge period refer to chapter 6 7 Set the discharge period via the buttons below the display refer to chapter 6 8 Carry out an additional discharge refer to chapter 6 8 If the drive motor has started and the green LED is lit the lubricator has started to discharge The display indicates the remaining volume Vol of the PRO LC unit The operator must always check the customer specific settings and if necessary change them before the lubric
7. may not takes to set the number of days weeks or months exceed a maximum of 5 meters and the tube must be a perma tec product Please check if the thread of the perma PRO G 3 8 or G 1 8 corresponds to the connection thread of the lubrication point If this is not the case you can order a corresponding reducer or other parts from the perma accessory range For the initial setting into operation of a perma PRO the pump system in the drive unit is pre filled with SF 04 from perma s standard range of lubricants An exception is made with regard to lubricants for the food industry A complete discharge of this pump filling is guaranteed after approx 10 discharges carry out additional discharges if necessary Figure 17 The figures on the display are blinking and gradually increasing with every push of the button The example shows the setting of days 6 2 Prior to Operation When setting the days you can select a figure between 1 and 30 After 30 the count starts again with the figure 01 When setting the weeks you can select a figure between 1 and 24 After 24 the count starts again with the figure 01 When setting the months you can select a figure between 1 and 24 depending on the size of Check all parts of the lubricator for obvious damages Is the new PRO LC unit filled with the required lubricant Did you insert a new battery set Did you set the drive unit to the correct size of the PRO LC unit by inserting the
8. point needs 4 3 cc lubricant 100 h After two months the perma PRO indicates a remaining volume RV of 75 Vol At this point the lubricator is switched off for six weeks e g machine standstill When it is switched on again you would like to determine when the PRO LC unit will be empty SDP RV 8 75 600 100 100 100 This results in a remaining discharge period of six months After these six months the PRO LC unit will be empty and must be replaced by a new one Rpp Lubrication Systems 18 perma PRO c Push the PRO LC unit into the protection cover until lubricant comes out of the opening refer to figure 6 Figure 6 d Place the PRO LC unit with its protection cover on the drive unit Make sure that the catch locks and that the teeth of the PRO LC unit and the drive unit interlock refer to figure 4 and figure 7 Turn the cover clockwise until the bayonet catch locks Figure 7 perma perma tec GmbH amp Co KG 5 1 5 2 5 3 Lubrication Systems Display and Control Elements of the Lubrication System Display Elements The operating status of the lubricator can be determined via the green or the red LED and via the display at the control unit refer to figure 8 of the perma PRO The perma PRO offers a menu guided setting Changes of the settings are shown on the display Error messages e g in case the pressure in the lubricant tube gets too high are also indicated on
9. setting in days weeks or months Remaining volume of the PRO LC unit Shows the lubricant remaining in the PRO LC unit in volume Number Display Shows the value of the remaining volume the value of the discharge period or the malfunction San x N Me x X i Battery Set in this case PRO B eo Eat ee rs NX Za 4 Quick Reference Guide for the Lubrication System perma PRO On this page you will find some important information for quick and easy operation and setting of the perma PRO Before the first installation of the perma PRO and whenever you need detailed instructions you should read the complete Operating Manual which contains information that must be observed Make sure to follow the instructions given in the chapter Safety Notes Assembly of the perma PRO Exchange of PRO LC unit refer to chapters 4 and 7 Insert a new battery set into the battery compartment follow directions of the arrows On the assembly plate insert the contact pin in the correct slot for the PRO LC unit that you intend to use 250 or 500 Place the PRO LC unit inside the cover and remove the plug of the PRO LC unit Push the PRO LC unit into the cover until lubricant comes out of the opening f necessary mount the drive unit onto the mounting device and attach it with the three pre drilled holes Place the PRO LC unit with its cover on
10. the display LCD MODE SAVE push Red LED button ON OFF SELECT push button Connector for Green LED Figure 8 distributor MP 6 Function Indication on the Display The display is located on the control unit of the perma PRO refer to figure 8 chapter 5 1 The display shows settings operating conditions and error messages of the lubricator In case of an error free operation of the lubrication system the display shows the remaining volume of the mounted PRO LC unit in percent volume Vol Figure 9 shows an example of the displayed information if the PRO LC unit is new and full Figure 9 The display cannot be switched off by the operator If the lubrication system is switched off the display will always show two lines see figure 10 below Figure 10 Function Indication via the LED signal lights green flash every 10 seconds operation Ok red flash error malfunction every 3 seconds green and red flash every 3 seconds PRO LC unit empty green light permanently Lubricator is discharging green and red none none Lubricator switched off or battery low Table 2 12 17 perma PRO To save the changes press the MODE SAVE button until the display switches back to the information displayed before you started to change the settings Figures in the display are blinking Display shows if perma PRO was previously off Figure 18 Display shows Vol if perma PRO was pr
11. the drive unit Make sure that the catch locks and that the teeth of PRO LC unit and drive unit interlock Turn the cover clockwise until the bayonet catch locks 2 Starting the perma PRO refer to chapter 6 5 Hold down the ON OFF SELECT button until the Remaining Volume appears in the display and the green LED starts blinking 3 Determine Discharge Period refer to chapter 6 7 Refer to the manufacturer s guidelines about the lubrication point that you want to lubricate in order to determine the required lubricant amount in cc per one hundred operating hours Refer to chart 3 chapter 6 7 and find your required lubrication amount Based on that the chart will show you the required PRO LC unit size the setting of the discharge period and the setting mode You may also refer to our perma Select program which can be downloaded from our web page free of charge It helps you in selecting the correct settings 4 Setting the Discharge Period refer to chapter 6 8 Keep the MODE SAVE button pressed until you have reached the Configuration Menu Push the MODE SAVE button as many times as it takes to reach the desired setting Days Weeks or Months When the display shows the correct setting mode push the ON OFF SELECT button as many times as it takes to reach the desired discharge period 5 Save Settings refer to chapter 6 8 Keep the MODE SAVE button pressed until the display shows the remaining volume
12. turn it until the catch locks and the teeth of the PRO LC unit and the drive unit interlock The control system automatically recognizes the new PRO LC unit The display indicates if the perma PRO was switched off prior to the replacement of the PRO LC unit Or it indicates 35 Vol if the perma PRO was switched on before the replacement You should only use completely full perma tec PRO LC units in order to guarantee a trouble free operation h The lubrication system continues to operate with the previous setting of the discharge period i If necessary change the discharge period of the lubricator refer to chapter 6 8 The discharging process automatically starts using the previous settings of the discharge period if the lubricator was switched on prior to the replacement of the PRO LC unit If the lubricator was previously switched off the discharging process must be started by pushing the ON OFF SELECT button refer to figure 13 chapter 6 5 Lubrication Systems 20 9 perma PRO Mounting and Assembly of the Lubrication System Mounting the Drive Unit onto a Fixing Device for Wall Mounting Attach the supplied mounting device to the drive unit using the two enclosed hex head bolts M6 x 16 and the two washers Screw the mounting device with the drive unit onto a support of your system For the position of the bores of the three fixing screws 141 5 x 45 refer to figure 3 below You have to use at le
13. 010 pre lubrication with grease press filled with other lubricants Straight connecting piece G 1 8 for lubricant tubes Angle G 1 8 for connecting a lubricant tube 27 008 011 27 008 009 on request CD ROM with SELECT software calculation on request of the lubricant amount lubrication and maintenance schedule and operating instructions as PDF file Special lubricant tube with different lengths Reducer G 3 8 G 1 4 Table 5b perma perma tec GmbH amp Co KG perma PRO 9 Accessories and Spare Parts 3 Technical Data Due to the high pressure of up to 25 bar you should only use genuine spare parts and accessories OO Bie iise from perma tec in order to ensure a reliable operation of the lubrication system Volume of the PRO LC unit This especially applies to lubricant tubes p y app x Length L 210 mm 260 mm ees eo Spare parts and accessories must meet the technical requirements Diameter D This is alw ran with genuine spare parts and accessories from perma tec ele alWays Guaranteed wil genuine s p p l Weight empty 1 30 kg 1 37 kg Weight filled with SF04 1 53 kg 1 82 kg a gt oe e i PRO LC unit 250 cc filled 2220004608 with special lubricant SF 04 a O Discharged volume per lubrication impulse a Application temperature 20 C to 60 C 4 F to 140 F Maximum pressure build up 25 bar 360 psi Combination of these Ma
14. C unit The user must only assemble it and adjust the desired settings Mounting device and screws included Operating instructions and EC Conformity Declaration included Upon delivery make sure to check if the delivered goods correspond to your order perma tec GmbH amp Co KG will not accept liability for subsequent claims of any shortcomings Please immediately forward any claims of noticeable transport damage directly to the forwarder of noticeable faults shortcomings or defects directly to your perma distributor Storage When the lubricators are not immediately installed you must ensure appropriate storage conditions in dry dust free places with a temperature of 20 C 5 C 4 68 F 9 F Please make sure that the cover disc 2 with plug 8 on PRO PRO C drive units 1 is never removed for a longer period since this will cause the internal support battery to empty prematurely Remove the cover disc only right before you intend to use the lubricator Extended storage periods without cover disc plug or without an PRO LC unit should be avoided Make sure that PRO LC units and battery sets are not stored longer than one year Lubrication Systems perma PRO Conformity Declaration for perma PRO EC Conformity Declaration According to the Machinery Directive 98 37 EC and according to EMV Electromagnetic Compatibility Directive 89 336 EWG The manufacturer perma tec GmbH amp
15. ast three hexagon screws M6 x 25 Before you connect the outlet of the drive unit to the lubricant tube you have to make sure that the lubrication points and the complete lubricant tube is pre lubricated with the same lubricant that is contained in the PRO LC unit For that perma tec offers a 400 g lubrication cartridge for manually operated grease presses with the requested lubricant Connect the lubricant tube connection G 3 8 outside or G 1 8 inside to the outlet of the drive unit and install the tube correctly between the outlet and the lubrication point The lubricant tube must not be longer than five meters Make sure that you assemble the connections and lubricant tubes correctly and tightly to avoid possible leakage Hexagon screws M6 x 25 for wall mounting z 2 hex head bolts p M6 x 16 maximum torque 3 Nm supplied for attaching the perma PRO to the mounting device 141 5 2 hexagon screws M6 x 25 for wall mounting Figure 3 perma perma tec GmbH amp Co KG 4 2 Assembly of the Lubricator a Insert the battery set into the drive unit according to the direction of the arrow on the label e Check the position of the jumper which has to correspond to the size of the PRO LC unit refer to figure 4 and chapter 7 1 Battery set Jumper Setting 250 cc Setting 500 cc Catch Interlocking teeth Figure 4 b Place the PRO LC unit inside the protection cover and remove th
16. ator is set into operation 6 4 During Operation Carry out regular inspections during the operation You should pay special attention with regard to leakage and to the condition of the lubricator Check the condition of the lubricant tube and the connections regularly Check the filling level of the transparent PRO LC unit regularly After one or several additional discharges you have to calculate the reduced discharge period and note this on your lubrication and maintenance schedule lf a malfunction is indicated on the display you can determine the cause using the trouble shooting guide refer to table 4 chapter 8 2 If the fault cannot be fixed please contact your supplier for technical support Additional discharges and long machine standstills must always be taken into account with regard to the remaining discharge period of the lubricator 6 5 Switching the Lubrication System On To switch the lubrication system on refer to figure 13 keep the ON OFF SELECT button pressed until the indication on the display is replaced by an indication of the remaining volume e g 55 VOL with a new PRO LC unit and the green LED starts blinking Figure 13 6 6 Switching the Lubrication System Off To switch the lubrication system off refer to figure 14 keep the ON OFF SELECT button pressed until the display no longer indicates the remaining volume VOL but indicates instead When the lubri
17. ay 8 2 Trouble Shooting Guide 9 Accessories and Spare Parts 22 10 Disposal 24 11 Service 24 12 Conformity Declaration for perma PRO 25 3 perma perma perma tec GmbH amp Co KG 1 1 1 1 2 Various 12 About this Operating Manual This operating manual is intended for the safe operation of the perma PRO automatic lubricator It contains safety instructions which must be adhered to Everyone who works on or with the lubricator must have access to this operating manual during their shift They must also pay attention to all relevant instructions and notices The operating manual must always be kept complete and in easy to read condition Terms Used Lubricator perma PRO In the following text the lubricator will either be called lubricator or by its name perma PRO Lubrication Canister In the following text the Lubrication Canister will be called PRO LC unit The user can order the PRO LC unit with different lubricants and in size 250 cc and 500 cc Usage of Safety Instructions All safety instructions in this operating manual are standardized Danger Signs This sign warns you of any danger to people s health or to subjects Tips This sign alerts you to application tips which will help you in doing certain tasks quicker and safer Delivery Content perma PRO will be delivered according to customer specifications in regards to type of grease and size of PRO L
18. brication system due to a long machine standstill e g weekends or annual holidays or in case of a low temperature cut off carried out by the system if temperatures reach 20 C 4 F refer to figure 20 You should also note the result of your calculation of the remaining discharge period in your lubrication and maintenance schedule The perma SELECT software helps you to determine the discharge period Visit our website www perma tec com for a free download of this software perma
19. cation system is switched off all of the settings are saved This means that if you start the lubricator again it will take up the operation at the point where it had been switched off Figure 14 Lubrication Systems 14 15 perma PRO Determining the Discharge Period The discharge period is automatically factory set to six months according to the supplied PRO LC unit Upon request a factory setting of the discharge period required by the customer is also possible The size of the PRO LC unit is taken into account If you want to determine the discharge period you need to know the required amount of the lubricant in cubic centimeters for 100 operating hours cc 100 h This information can be taken from the technical documents of the manufacturer of the lubrication point With this information you can simply determine the discharge period using the following table table 3 Average discharge volume in cc per 100 operating hours Setting point Discharge period 8 8 2 0 115 7 165 a 1096 er 20 52 1 7 4 1 7 104 2 14 9 gt 21 496 74 16 992 14 2 n 22 47 3 6 8 1 6 94 7 13 5 23 45 3 6 5 1 5 90 6 12 9 Pl e 14a es 124 25 41 7 s n 83 3 26 40 1 Z 80 1 i Table 3 Please take into account that in case of one or several additional discharges the remaining discharge period of the lubrication system must be recalculated This also applies in case of a cut off of the lu
20. e plug of the PRO LC unit refer to figure 5 Protection cover PRO LC unit _p Plug Figure 5 10 Lubrication Systems perma PRO 7 Replacement of the PRO LC Unit The Following Must Always Be Taken into Account If the replacement of an empty PRO LC unit becomes necessary it will be indicated by a simultaneous blinking of the red and the green LED Additionally the display indicates that the PRO LC unit is empty refer to figure 21 Figure 21 If you replace the PRO LC unit you also have to change the battery set Otherwise the correct operation of the lubricator cannot be guaranteed If you replace the PRO LC unit by an PRO LC unit of a different size a corresponding protection cover refer to table 5a chapter 9 must be used After the installation of the new PRO LC unit the control system continues to operate using the previously valid setting of the discharge period 7 1 Setting the Volume of the PRO LC Unit You have to set the size of the PRO LC unit by inserting the contact pin jumper into the base plate of the battery compartment in the drive unit refer to figure 22 You can use pointed pliers for plugging in the jumper If the position of the jumper does not correspond to the size of the installed PRO LC unit incorrect signals of the control unit will lead to malfunctions refer to table 4 chapter 8 2 I 250 i fe SOO TRS Se ee Contact pin
21. elines are adhered to when the installation or maintenance work is carried out in places where danger of falling exists Ensure that the relevant safety and operating instructions are observed when the lubricators are installed or serviced on machines or in factories i e to Stop the machine Safety When Handling the PRO LC Unit Avoid contact of lubricant with eyes skin and clothing Avoid swallowing of lubricant Prevent lubricant from getting into soil or sewer system Observe safety data sheets of lubricants Lubricant on traffic ways will increase the danger of slipping Therefore immediately clean lubricant from floors with special cleaner Only use original PRO LC units from perma tec gt gt Oe o Safety when Handling Batteries Avoid contact of battery substances with eyes skin and clothing Avoid swallowing any leaking battery substances Observe safety data sheets for batteries Do not expose batteries to extreme heat and do not throw into open fire Do not recharge batteries Ensure that regulations for waste disposal of batteries are observed Only use original battery sets from perma tec gt 00o oo o Lubrication Systems 23 perma PRO Spare parts f Patnos tustration parts Part No Illustration 2 008 007 400 g grease cartridge for on request pre lubrication with grease press filled with SF 04 perma PRO mounting device 400 g grease cartridge for on request 27 008
22. eviously switched on If you want to check the changes press the MODE SAVE button again until the display switches to the configuration mode and shows the current settings If You Do Not Want to Save the Changes If you do not want to save the changes that you have made in the configuration menu press the ON OFF SELECT button until the display shows the symbol for OFF or the remaining volume of the PRO LC unit in VOL The settings existing prior to the change remain valid Automatic Termination of the Configuration Mode If you do not press a button in the configuration mode for ten seconds the control system is automatically switching back to the previously set mode ON or OFF without saving the changes The settings existing prior to the change remain valid Additional Discharge With an additional discharge a lubrication point can be supplied with an additional amount of the lubricant For an additional discharge the lubrication system must be switched on display shows remaining volume and you have to press both buttons simultaneously and hold them down refer to figure 19 Figure 19 For an additional discharge press both buttons at the same time and hold them down An additional discharge is only possible at temperatures above 0 C 32 F figure 20 ice crystal is not visible Every additional discharge reduces the remaining discharge period since an increased amount of the lubricant has been supp
23. is fact into account if your system continues to operate in order to prevent damages As soon as the temperature rises and reaches 19 C 2 2 F or higher the control system switches the lubrication system on again The display shows the remaining volume and the blinking ice crystal symbol All discharges except additional discharges accumulated during the shut off will be caught up when the system continues operation at a max of two additional discharges with every regular discharge Calculation of the Remaining Discharge Period Please note that in case of one or several additional discharges the remaining discharge period of the lubrication system must be recalculated This also applies in case of a cut off of the lubrication system due to a long machine standstill e g weekends or annual holidays or in case of a low temperature cut off carried out by the system if temperatures reach 20 C 4 F You should also note the result of your calculation of the remaining discharge period in your lubrication and maintenance schedule SDP RV 100 Formula Rpp SDP Set Discharge Period of the lubricator days weeks months RV Remaining Volume displayed in Vol Rpp Remaining discharge period days weeks months depending on SDP Example of a Calculation of the Remaining Discharge Period The perma PRO with a 250 cc PRO LC unit was originally set to a discharge period SDP of eight months since the lubrication
24. lied This must be taken into account in your lubrication and maintenance schedule A calculation is possible with the formula from chapter 6 9 and with the remaining volume which is displayed The minimum period between two additional discharges is 30 seconds If you continue to press the buttons during that period further additional discharges will follow perma perma tec GmbH amp Co KG perma PRO 6 8 Setting the discharge period 5 4 Control Buttons There are two push buttons on the control unit refer to figure 8 which can be used for a menu guided The discharge period can be set any time refer to figures 15 to 18 without having to install a new PRO LC change of the settings since the system switches back to its original operating status after the changes have been made down for a longer period of time For the control system to recognize that a button has been pushed for a The only difference is the information shown on the display before and after the settings long period of time you have to hold the button down for at least four seconds If you hold the button In the following example the lubricator is switched off down for less than four seconds this is recognized as a quick push of the button oo i With the MODE SAVE button refer to figure 11 you can reach the configuration menu change the D You must hold down the buttons until the indication of the display changes mode and save the modified settings for
25. r motor due to a blocked outlet Battery set is empty EH Lubricator has been switched Drive mechanism is defective off No PRO LC unit installed LC System does not detect the PRO LC unit Signal of the jumper is not Jumper has not been inserted found correctly or is missing Lo No power supplied to the No battery inserted or battery system from the battery set empty Table 4 Remedial measures Clear the blockage and acknowledge the fault by pushing and holding down the ON OFF SELECT button Insert a new battery set and use a full PRO LC unit Exchange the drive unit Install an PRO LC unit Insert the jumper in the correct slot for the PRO LC unit size that you intend to use Insert a new battery set and use a full PRO LC unit perma perma tec GmbH amp Co KG 7 2 How to Replace the PRO LC Unit 4 a Turn the protection cover on the drive unit counter clockwise and remove it 4 1 b Remove the empty PRO LC unit The display indicates L and the red LED is blinking c Remove the used battery set from the drive unit The display indicates Lo d Insert the new battery set into the drive unit Follow the directions of the arrows The display indicates LL again e Remove the plug of the PRO LC unit f Push the PRO LC unit into the protection cover until lubricant comes out of the opening refer to figure 6 chapter 4 g Place the new PRO LC unit on the drive unit
26. re not laying claim to completeness in regards to these safety instructions Please contact perma tec Customer Service if you have any questions or problems Atthe time of delivery the lubricator is in line with state of the art technology and in principle is considered to be safe to operate Dangers emanate from the lubricator for persons the lubricator itself and for other material assets of the operator if unqualified personnel operates the lubricator the lubricator is used inappropriately and for operations that it was not intended to be used for the lubricator setting variation is incorrect the lubricator is opened by force while in operation the lubricator is not mounted with the perma mounting device the tube connection to the lubrication point was not carried out and attached correctly Operate the lubricator only when it is in perfect condition Retrofitting changing or reconstructing the lubricator is prohibited perma tec must be consulted first Only original tube connections and connectors from perma tec can be used on or with the lubrication system since these will withhold high pressures of up to 25 bar 360psi Ambient media especially chemically aggressive substances can attack seals and plastic Safety information for perma PRO Safety during Installation and Maintenance Ensure that all workstations and traffic routes are clean and safe Ensure that the relevant regulations and guid
27. ricants Application area for Application area for out of specification range standard grease Low temp grease No warranty The dashed standard grease and dotted low temperature lines show the maximum values allowed If your application is out of the specification range shown in this diagram please contact your local distributor perma tec cannot be held liable for these applications Example 1 The application temperature is 5 C 41 F What is the maximum tube length allowed for standard grease Correct Answer 3m max tube length for standard grease 5m max tube length for low temp grease arrow 1 meets the dashed line of the standard grease range at 3m 2 You want to use a 4m tube Up to which temperature can the system be used Correct Answer 10 C 50 F with standard grease 5 C 23 F with low temp grease arrow 3 meets the dotted line of low temp grease at the 5 C mark and the dashed line of the standard grease at the 10 C mark 22 T perma Battery set B 2299001606 0 C to 60 C 32 to 140 Battery set B PLUS 2299002607 20 C to 60 C 4 F to 140 F Table 5a Lubrication Systems perma tec GmbH amp Co KG 3 1 Design of the perma PRO Lubricator 8 Lubricators are available as 250 cc and 500 cc versions and they can be supplied with the lubricant requested by the customer They consist of refer to figure 2 84 Figure 2 Lubrication Systems 8 2 Protection cover for
28. settings Ice crystal Indicates either that the temperature dropped below 0 C 32 F blinking signal or that the low temperature cut off 6 perma PRO LC 250 z rhat voume Votame 250 com rent Lutncanit Luterd art SF 53 20 2002 audam Gate of Mingi Gate deren Service Hotline 49 9704 609 99 ae ar F f 35 Config Days Time LI LI Weeks Months lt D dD A Vol has shut the lubrication system off constant signal Drive Unit Battery Compartment For insertion of battery set Catch For driving the spindle Interlocking teeth To position the PRO LC unit Lubrication Systems Plug In To plug in the cote E pin Jumper Contact Pin of the PRO LC unit 250 cc 500 cc Jumper To set the size Type Product type and size of PRO LC unit Content Description of the contained lubricant and the filling date Display Informs about operating conditions malfunctions settings and the lubricant volume left in the PRO LC unit Push Button ON OFF SELECT Used to turn the unit on and off and also to gradually increase the discharge period Green LED Additional indication of the current operating condition Connector for distributor PRO MP 6 Connection thread G 3 8 outside and G 1 8 inside for application into a lubrication point or for connecting a grease tube Setting Mode Displays the current
29. ta and tips stated in this operating manual were up to data as of the printing date No claims for already delivered lubricators perma PRO can be made based on the information pictures and descriptions perma tec GmbH amp Co KG can not be held liable for damages and malfunctions caused by inappropriate usage unauthorized alterations to the drive system or the PRO LC unit inappropriate operations on or with the lubricator incorrect operation and settings of the lubricator incorrect settings of time and size of the lubricator ignoring the operating manual Warranty Warranty terms and conditions see terms and conditions of sale and delivery appertaining to perma tec GmbH amp Co KG Lodge any warranty claims with your local supplier immediately after the defect or error has been identified The warranty expires in all instances where no liability claims can be enforced F i perma perma tec GmbH amp Co KG 2 2 1 2 2 2 3 Safety Instructions Persons responsible for safety The operator or his safety officer must warrant that all the relevant regulations instructions and laws are adhered to that only qualified personnel will work with and on the lubricator that unauthorized personnel are not allowed to work with and on the lubricator thatthe safety regulations are adhered to when mounting the lubricator or during maintenance General Safety Instructions Wea
30. terial Please follow your local waste disposal regulations CE mark on the drive unit and the PRO LC unit Manufacturer perma tec GmbH amp Co KG 11 Service Hammelburger StraBe 21 D 97717 Euerdorf Please contact your local supplier for availability and cost of the following Internet www perma tec com Returning of the empty lubricator for environmentally safe recycling or disposal e mail info perma tec com Or 1 4 Intended Usage exchange of battery set exchange of PRO LC unit The lubricator perma PRO setting the desired discharge period Immediately supplies all lubrication points with lubricant at a pressure build up of max 25 bar 360 psi permanently precisely and independent of temperature Can be used for all lubrication points of sliding and roller bearings drive and transport chains sliding guideways open gears and seals Should only be connected to used with original lubrication tubes from perma tec GmbH amp Co KG Is intended for use on machinery and equipment Is only to be used for the ordered purpose and purposes confirmed by perma tec Is only to be used for operating conditions recommended in this operating manual Is only to be used with settings and variations recommended in this operating manual gt gt o o Any other usage setting addition and variation is considered to be inappropriate 1 5 Legal Requirements Liability The information da
31. the drive unit re usable PRO LC unit Lubrication Canister can be supplied as 250 cc and 500 cc versions with the lubricant requested by the customer Usage of perma pro PRO LC units only Battery set consisting of two batteries The batteries are not rechargeable and must be changed every time the PRO LC unit is replaced Batteries can only be used once Usage of perma tec battery sets only Drive unit consisting of a gear motor a pump system and an electronic unit for the control system re usable Trouble Shooting Error Messages on the Display perma PRO Possible errors of the lubrication system are detected by the electronic control system and are indicated on the display If an error is displayed the system is switched off until the cause of the error has been eliminated and the error message has been acknowledged Error messages are acknowledged and reset by pushing the ON OFF SELECT button Trouble shooting guide lf there are malfunctions during the operation of the lubrication system please check for possible causes using the following table refer to table 4 If you have to deal with a malfunction that is not listed in the table below please contact your local supplier for technical support Every time that an error message is displayed the red LED is also blinking Indication Error Possible cause of the display El Lubricator has been switched Excess motor current of the off lubricato
32. ximum Values can only be realized by Maximum tube length inner 5mm temperatures of 220 C 68 F At lower temperatures the L PRO LC unit 250 cc filled with other lubricants on request PRO LC unit 500 cc filled 2230004609 with special lubricant SF 04 Power supply Battery set PRO B 3 V alkaline manganese not rechargeable 0 C to 60 C 32 F to 140 F y l g gene PRO LC unit 500 cc filled with other lubricants on request Power supply low temperature Battery set PRO B PLUS 3 V lithium not rechargeable j 4 20 C to 60 C 4 F to 140 F y l gear Connection thread G 3 8 outside G1 8 inside Protection class IP 54 Figure 1 Table 1 60 C 140 F 50C Diagram showing dependency of application temperature ee cover 250 cc made of transparent 2299101000 and tube length inner 5mm for perma standard grease 120 F astic p O 40 C and low temperature grease urt 5 30 C sor Protection cover 250 cc made of aluminium p z for applications with ester containing 2299102001 20 C S lubricants er 10 C Protection cover 500 cc made of transparent 2299102000 40 F plastic 0 C 20 F 10 C 20 C oy 0 1 2 3 4 5 Protection cover 500 cc made of aluminium tube length in meter for applications with ester containing 2299102002 a wee lub
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