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Operating Instructions (Basic) AC Servo Motor & Driver

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2. _ 03 LINE o LINE ROAD ROAD 11 6 2 94 5 x 6 75 6 M4 eso Unit mm Voltage specifications Manufacturer s Applicable pie per ne for driver part No driver frame UID ERT 3 phase 200V A B frame DVOPM20042 Single phase 100V 200V 3SUP HU10 ER 6 Gram 3 phase 200V Okaya Electric Ind DVOP4220 Single 3 phase 200V 3SUP HU30 ER 6 D frame DVOPM20043 3 phase 200V 3SUP HU50 ER 6 E frame lt DVOPM20042 DVOP4220 gt lt DVOPM20043 gt H A r 7 4 Earth B H I B terminal i C g L C M4 Earth terminal of JG L Ai oer 009999000000 Qu m o w LABEE Oo Screw for cover 4 PN M3 SA w ee Dun va CSMS __ C HE md WD n 2 59 NENNEN 3 cove lg Body Body o o Size Unit mm Circuit IN 777 ee oy A B C D JE F G H diagram io DVOPM20042 115 105 95 70 43 10 52 5 5 Q o re DVOP4220 145 135 125 70 50 10 52 5 5 9 o 40 io DVOPM20043 165 136 165 90 80 40 54 5 5 xr s P iR Cxi exTTT For single phase application use 2 terminals among 3 terminals 1 leaving the remaining terminal unconnected WD EUR RES oni B48 7 Conformity to EC Directives and
3. 1 5 To avoid damage be sure to use only the screw 6 supplied with the connector 4 Viewed from cable Do not remove the gasket supplied with the junction cable connector Securely install the gasket in place Otherwise the degree of protection of IP67 will not be guaranteed MSME 1 0kW to 5 0kW m 7 ixe m MDME 1 0kW to 5 0kW Ev 5 pT As EOV J 2 Eov FY 2i MFME 1 5kW to 4 5kW ie 3 E MGME 0 9kW to 4 5kW E 4 MHME 1 0kW to 5 0kW PS 2 5 ps PS LEN EH ET pg FG l t Shell FG j x Twisted pair Connector JN2DS10SL1 R i by Japan Aviation Electronics Ind Motor Encoder cable L Driver X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B30 3 System Configuration and Wiring Wiring to the connector X6 In case of 17 bit absolute encoder MSME 50W to 750W DS 1 D T E E5v 18 n A 1lEsv 5V E Epi tis p 2e LV She 5 batter 3L 34 E zu NN MAE 4 i c9 a ee 5 PS 4 it If 6 PS PS Ky
4. A Viewed from cable ht REA X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B24 3 System Configuration and Wiring Wiring to the connector X3 A safety by pass plug is supplied as standard equipment Do not disconnect it in nor mal times When controlling the safety function from the connected host controller accessory connector cannot be used Prepare and wire the connector option as specified be low Since the standard connector cannot be used when controlling the safety function from the host controller purchase the optional connector and make connection as shown below Application Symbol ODE Contents 1 NC 5 Do not connect SF1 3 Safety input 1 SFi i These are two independent circuits that turn off the operation signal to the power SF2 5 Safety input 2 module to shut off the motor current SF2 6 EDM 7 Dr Cn EDM output This is an output Tor monitoring the failure EDM 8 of the safety function Frame ground FG Shell Connected with protective earth terminal in the servo driver Connector plug 2013595 1 optional available from Tyco Electronics AMP Connector pin assignment 2 6 5 8 6 4 7 5 3 Viewed from
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6. Thermal fuse and thermostat are built in to the regenerative resistor Option If the thermal fuse is activated it will not resume Mount the regenerative resistor on incombustible material such as metal r u Handle lever Use this for connector connection Store this after connection for other occasions Refer to P B20 for connection Short circuit wire B2 B3 U phase red V phase white W phase black These colors 3 System Configuration and Wiring Overall Wiring Connector type TE High voltage Wiring to Connector X7 e Monitor output 888888 Charg lamp E Red LED H PC to be supplied by customer Connection to RS232 RS485 or host controller Connection to Safety by pass plug Refer to P B25 PSI 1 Wiring to Connector X4 Connection to host controller oam 0H Ground terminal Ground are used for earth optional cable N Junction cable for motor and ground Junction cable for encoder Wiring to Connector XB Connection to motor driving phase Wiring to Connector X5 Connection to external scale Wiring to Connect
7. Above values except static friction torque releasing voltage and excitation current rep resent typical values Backlash of the built in holding brake is kept 1 or smaller at ex factory point Service life of the number of acceleration deceleration with the above permissible an gular acceleration is more than 10 million times Life end is defined as when the brake backlash drastically changes B48 B49 9 Dynamic Brake Outline This driver is equipped with a dynamic brake for emergency stop Pay a special attention to the followings 1 Dynamic brake is only for emergency stop Do not start stop the motor by turning on off the Servo ON signal SRV ON Otherwise it may damage the dynamic brake circuit of the driver The Motor becomes a dynamo when driven externally and short circuit current occurred while dynamic brake is activat ed may cause smoking or fire 10 Check of the Combination of the Driver and the Motor Incremental Specifications 20 bit This driver is designed to be used in a combination with the motor which are specified by us Check the series name of the motor rated output torque voltage specifications and encoder specifications eI DERI Do not use in other combinations than those listed below Motor Driver Power Rated rotational Rated supply Type speed Model output Model Frame MSME5AZG1 50W MADHT1105 Adams Single p
8. B54 B55 fl After Sale Service Repair Consult to a dealer from whom you have purchased the product for details of repair When the product is incorporated to the machine or equipment you have purchased consult to the manufacturer or the dealer of the machine or equipment Cautions for Proper Use Practical considerations for exporting the product or assembly containing the product When the end user of the product or end use of the product is associated with mili tary affair or weapon its export may be controlled by the Foreign Exchange and Foreign Trade Control Law Complete review of the product to be exported and ex port formalities should be practiced This product is intended to be used with a general industrial product but not de signed or manufactured to be used in a machine or system that may cause personal death when it is failed Installation wiring operation maintenance etc of the equipment should be done by qualified and experienced personnel Apply adequate tightening torque to the product mounting screw by taking into consideration strength of the screw and the characteristics of material to which the product is installed Overtightening can damage the screw and or material under tightening can result in loosening Example Steel screw M5 into steel section 2 7 3 3 N m Install a safety equipments or apparatus in your application when a serious acci dent or lo
9. Noise filter P B43 Composition of Peripheral Equipments Surge absorber P B45 Composition of Peripheral Equipments Noise filter for signal P B46 Composition of Peripheral Equipments Motor brake connector P B23 Wiring of connector for motor and brake About circuit breaker and magnetic contactor To comply to EC Directives install a circuit breaker between the power and the noise filter without fail and the circuit breaker should conform to IEC Standards and UL recognized Listed and f marked Suitable for use on a circuit capable of delivering not more than 5 000Arms symmetri cal amperes below the maximum input voltage of the product hut Chere Select a circuit breaker and noise filter which match to the capacity of pow er supply including a load condition Terminal block and ground terminals Use a copper conductor cables with temperature rating of 75 C or higher Use the attached exclusive connector for A to E frame and maintain the peeled off length of 8 to 9mm Refer to P B19 e Fastening torque list Terminal block screw Terminal cover fastening screw Terminal block Terminal cover Driver screw fastening screw A Fastening Fastening Frame Terminal name ein torque gin torque Nem C Nem C F200V L1 L2 L3 L1C L2C B1 B2 B3 NC U V W M5 1 0t0 1 7 M3 0 19 to 0 21 e Fastening torque list Ground terminal screw Connector to host controller
10. 1 5kW MDDHT5540 MDME Domin MDME202S 2 0kW MEDHT7364 E frame 3 phase Middle inertia MDME302S 3 0kW MFDHTA390 200V MDME402S _ 4 0kW F frame MDMESO2S amp okw MFOHTB3A2 o an WEE MFME15281 1 5kW MDDHT5540 D frame 3 phase Middle inertia 000 min MFME25251 2 5kW MEDHT7364 E frame 200V MFME452S1 4 5kW MFDHTB3A2 F frame us iu MGMEO92S 900W MDDHT5540 D frame Mi aoe rtia 1000r min MGME202SL F 2 0kW MFDHTA390 SV MGMESO2SL 30KW mFpHrgezap F trame MGMEA5281 4 5kW Single 3 phase MHMET102S 1 0kW MDDHT3530 200V MHME152S 1 5kW MDDHT5540 MHME 2000r min MHME202S 2 0kW MEDHT7364 E frame 3 phase High inertia MHME302S 3 0kW MFDHTA390 200V MHME402S 4 0kW F frame MHMES02SL amp okw MFOHTB3A2 Note 1 Suffix of in the applicable motor model represents design order Suffix of in the applicable motor model represents the motor structure 2 Default of the driver is set for the incremental encoder specifications When you use in absolute make the following operations a Install a battery for absolute encoder b Switch the parameter Pr0 15 Absolute encoder setup from 1 default to 0 B52 Front panel 3 Monitor connector Analog monitor output 2ch Digital monitor output 1ch A B frame no built in regenerative resistor external resistor only Regeneration C to F
11. 100V B n to 120V ie Es 50 60Hz Ato C frame 10 10 200V type Single 3 phase 200V E 5 to 240V i Eo 50 60Hz A to D frame 200V type 3 phase 200V ix to 230V ia 50 60Hz E F frame 1 This product is designed to be used in over voltage category installation category Ill of EN 61800 5 1 2007 2 Use an insulated power supply of DC12 to 24V which has CE marking or complies with EN60950 Circuit Breaker Install a circuit breaker which complies with IEC Standards and UL recognized Listed and marked between power supply and noise filter Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes B42 7 Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Noise Filter When you install one noise filter at the power supply for multi axes application consult with manufacturer of the noise filter If sufficient noise margin is required connect 2 filters in series Optional parts Voltage specifications Manufacturer s Applicable Scion pa bt for driver part No driver frame ys UE DVOP4170 Single phase 100V 200V SUP EK5 ER 6 A and B frame Okaya Electric Ind 100 022 0 Terminal cover 88 0 i transparent 53 1 1 0 75 0
12. 7 bill power supply particularly 24 VDC power supply for brake insulation is required Do not connect these Junction cable for brake terminals to the same power supply p A co DC Power supply for brake DC24V to be supplied by customer 1 Do not make displacement wiring or inspection while the LED is lit cause of electric shock Bid 3 System Configuration and Wiring 3 System Configuration and Wiring Overall Wiring Terminal block type Overall Wiring Terminal block type Connecting Example of F frame r e Wiring of Main Connector Circuit Breaker MCCB To protect power supply line from overloading install a wiring circuit breaker rated to the capacity of the power supply Noise Filter NF Mains Residual current device I Apply the voltage designated on the nameplate from the power source Symmetric current should be 5000 Arms or below If the short circuit current on the power source exceeds this value use a current limiting device e g current limiting fuse current limiting circuit breaker or transformer Removes external noise from the power lines And reduces an effect of the noise generated by the servo driver Magnetic Contactor MC Turns on off the main power of the Servo dr
13. Classification YY No For the details on the parameters refer to the Operating Instructions Overall Parametr No Class No Class name Group 0 O0to Basic setting Parameter for Basic setting 1 00to Gain adjustment Parameter for Gain adjustment 2 00to Damping control Parameter for Damping control V ity Te 3 00 to vigi orgue Parameter for Verocity Torque Full closed control Full closed control 4 00 to I F monitor setting Parameter for I F monitor setting 5 00to Enhancing setting Parameter for Enhancing setting 6 O0to Special setting Parameter for Special setting The Parameter No consists of 2 digits B35 5 Protective Functions Protective Function What Is Error Code Various protective functions are equipped in the driver When these are triggered the motor will stall due to error the driver will turn the Servo Alarm output ALM to off open E rror status and their measures During the error status the error code No will be displayed on the front panel LED and you cannot turn Servo ON You can clear the error status by Alarm clear input A CLR in 120ms or longer When overload protection is triggered you can clear it by Alarm clear input A CLR in 10sec or longer after the error occurs You can clear the Overload protec tion time characteristics refer to P B40 41 by turning off the control power supply
14. X4 Terminal block Connector to host screw controller X4 Driver frame Nominal Fastening Nominal Fastening aie torque aie torque Nem C Nem C AtoE M4 0 7 to 0 8 M2 6 0 3 to 0 35 F M5 1 4 to 1 6 1 Applying fastening torque larger than the maximum value may result in damage to the product Do not turn on power without tightening all terminal block screws properly Do not turn on power without tightening all terminal block screws properly otherwise loose contacts may generate heat smoking firing To check for looseness conduct periodic inspection of fastening torque once a year Be sure to conduct wiring properly and securely Insecure or improper wiring may cause the motor running out of control or being damaged from overheating In addition pay attention not to allow conductive materials such as wire chips entering the driver during the installation and wiring B15 3 System Configuration and Wiring Wiring of the Main Circuit Connector type A to D frame 100 V 200 V type Wiring should be performed by a specialist or an authorized personnel Do not turn on the power until the wiring is completed Never touch the power connector XA and XB to which high voltage is applied There is a risk of electric shock Tips on Wiring 1 Wire connector XA and XB 2 Connect the wired connector to the driver Fully insert the connector t
15. z 2 DC12 to 24V i b Using screw driver 5 OF 38 fan 7 p V In Case of 3 Phase A to D frame 200 V type Power supply 3 phase 200V 15 to 240V 10 NON Re Built in thermostat of an external i regenerative resistor light yellow MC 2A ofr Tam Coil surge suppression units Press the screw driver Insert the peeled cable Release the screw s e to the handling slot on while pressing down the driver 7 amp Main bawer the upper portion to screw driver until it hits LAS supply i ush down the spring the insertion slot round l Control power p pring p hole 7 supply loszzB2sz XB External regenerative resistor 7 Mieke lake off the connector from the Servo Driver before making connec fe ena ee RR you Connect tion G D Frame Motor _ y These colors connection are used for Insert only one cable into each one of cable insertion slot Pay attention to injury by screw driver optional cable i 4 Insulated tele fin DC12 to 24V x59 CFL 88 fae 7 Mee eee For wiring the motor connector refer to P B23 B21 B20 3 System Configuration and Wiring Wiring Diagram Compose the circuit so that the main circuit power will be shut off when an error occurs In Case of 3 Phase E frame 20
16. 9 ps FG i t Shell FG l N Twisted pair Connector JNGFRO7SM1 i by Japan Aviation Electronics Ind Motor L Encoder cable Driver Tighten the motor connector mounting screw M2 Connector pin assignment with a torque between 0 19 and 0 21 N m m To avoid damage be sure to use only the screw 5 6 supplied with the connector 4 Viewed from cable Do not remove the gasket supplied with the junction cable connector Securely install the gasket in place Otherwise the degree of protection of IP67 will not be guaranteed MSME 1 0kW to 5 0kW Hn 7 ixe m MDME 1 0kW to 5 0kW Ev Ha m esv Eov U Ma 2 Eov V 18 MFME 1 5kW to 4 5kW 6 1 battery f 3 E MGME 0 9kW to 4 5kW BAe E 4 MHME 1 0kW to 5 0kW PS 2 F 5 ps Ps Ky J ss FG 1 t Shell FG N Twisted pair j Connector JN2DS10SL1 R i by Japan Aviation Electronics Ind Motor L Encoder cable t Driver SVE CREE X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B31 3 System Configuration and Wiring Wiring to the connector X7 The connector X7 of the front panel is for monitor output Analogue output 2 systems Digital output 1 systems In both cases
17. OFF or alarm occurs while the motor is in motion Refer to the Operating 1 5kW 2 0kW 13 7 or more 1 35 oe soorless 2729 pey 1176 1500 10000 Instructions Overall for the details MENE 3 0kW 16 2 or more feet 0 l ap ET 1470 500 1 The lining sound of the brake chattering and etc might be generated Taes while running the motor with built in brake however this does not af UM aS co Ole aN On eo 200 i Lad cde DAE fect any functionality 1 5kW 7 8 or more 4 7 80orless 35 or less 0 83 DC2V 1372 2900 2 Magnetic flux might be generated through the motor shaft while the MFME 25kW 2t6ormore 5 po or 100 or oz amp lormore 1479 1500_ 10000 ag ce f Fi 5 i ess ess brake coil is energized brake is open Pay an extra attention when ofl Saut Es W B7 1 1000r 50 or less 7 476 1 1 magnetic sensors are used nearby the motor 900 du Misc ese NETTES RSS oD Selene 20kW 24 5 or more 80orless SS 43 Dcav MEME 200 or more 5440 3 0kW 4 7 150 50 or less 1372 2900 58 8 or more pm 130 1 4 4 5kW 50 or less 5000 1 0kW 4 9 or more 80 or less i 0 59 588 780 1 35 10000 MHME 1 5kW 13 7 or more pos i 0 79 bet 1176 1500 T 2450rmore 47 80 or less eee 13 1372 2900 5440 Excitation voltage is DC24V 10 e Releasing time values represent the ones with DC cutoff using a varistor Values in represent those measured by using a diode VO3C by Hitachi Ltd
18. UL Standards Composition of Peripheral Equipments 7 Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Option part No ONage specications Marae aer reme Manufacturer Surge Absorber DVOP3410 3 phase 200V 3SUP HL50 ER 6B F frame Okaya Electric Ind Provide a surge absorber for the primary side of noise filter Voltage specifications Manufacturer s EC IN Circuit diagram lee eke OUT Species te bre for driver part No Manuroctursr Y iudi f EU j iod en DVOP1450 3 phase 200V R A V 781BXZ 4 Okaya Electric Ind HP en tet 2l m i Eo eg H a re 04 220 2 Unit mm Circuit diagram Mane Hog e came I tr rr 00 ENG 4 E 0p HH HI ong HI 1 Eee MS SES cocoate TG gnateesssztdhd C00 0 Oo o o o Unit mm 25521 e Recommended components IU r UL 1015 AWG16 Voltage specifications Current Applicable S if fM INI i Mecel Ke for driver rating A driver fram
19. between L1C and L2C 100V 200V of the driver You can clear the above error by operating the front panel keys and setup support softwear PANATERM Be sure to clear the alarm during stop after removing the cause of the error and securing safety The error code No is displayed in the form of ErrXX Y X main YY sub List of error code No 5 Protective Functions Protective Function What Is Error Code Erroncode Protective function Attribute Main Sub History Can be cleared Immediate stop 3 IF input function number error 2 protection O 4 IF output function number error 1 protection O 33 5 IF output function number error 2 protection Oi 6 CL fitting error protection O 7 INH fitting error protection Q 34 O Software limit protection O O 36 0to2 EEPROM parameter error protection 37 0to 2 EEPROM check code error protection 38 O Over travel inhibit input protection O O Analog input1 excess protection O O O 39 1 Analog input2 excess protection Q O 2 Analog input3 excess protection O O O 40 O Absolute system down error protection 41 0 Absolute counter over error protection O 42 O Absolute over speed error protection O 43 0 Initialization failure O 44 O Absolute single turn counter error pr
20. cable SVE Chad X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B25 iring dw ion an t igura Wiring to the connector X4 3 System Conf iring dw ion an t igura to the connector X4 iring 3 System Conf Ww English os Go ED Ob 6E 8E ZE 9E SE v ZL LL OLINdNO 5 E ZE LE OE 6a 82 Ze 92 6 8 3ndul S s1ejeurejed Husn peBueuo eq ued uid Buiwojoj eui jo suonounj eu a ere tA E p Jed paysimy c ed patemi E pX F 3 28 iL Su 1ndino soyjuow anbio lt a 9d los jndino 10juouJ j90J9A lt 5 A0 01 01 1ndur ywi 9 3 onbJoj uonoaJip eAnebaN TLV
21. frame Built in regenerative resistor external resistor is also enabled Dynamic brake Built in Control mode Switching among the following 7 mode is enabled 1 Position control 2 Velocity control 3 Toque control 4 Position Velocity control 5 Position Torque control 6 Velocity Torque control 7 Full closed control B53 11 Specifications Functions 11 Specifications Functions Control input 1 Deviation counter clear 2 Command pulse inhibition 3 Command dividing gradual increase switching 4 Damping control switching etc Control output Positioning complete In position etc Max command pulse frequency Exclusive interface for Photo coupler 500kpps Exclusive interface for line driver 4Mpps Input pulse signal format Differential input Jo3uoo enbJo Control input Speed zero clamp Torque command sign input etc Control output Speed arrival etc Analog Torque command input input Torque command input can be provided by means of analog voltage Parameters are used for scale setting and command polarity Speed limit function Speed limit value with parameter is enabled Control input 1 Deviation counter clear 2 Command pulse inhibition 3 Command dividing gradual increase switching 4 Damping control switching etc Control output Full cl
22. jndino 74 A H ve pe eo eui esn jou op no uauM Z eseud z oT LT z ZO Lis AQU S og TON fp su onies 1 g 1 H 9 e v g0 o u a MILON Ave ndino 6t V H LON j o gt A M2 LOAL AL aseyd g lt E 90 2 8 oup oniEON 2 n 022 4 UD fag E 8r V a I t 10d 1 g 7E VUL L 50 suoneoyoedg jain qTi f 11 Zz o Lal wow D a rs IRE oseud v ii tH 300W 2 4 o o m 4 ols HaS SA So T oan mes I ssoj10 sddy oos UII LAIG J E o STINDIS OZ um asn Br m tel B Oo o 0 tol A 4 E dE Vv Br Tm TET cosas 42 indu Guryoyims ures n 8 x Aetna wee Pew Nes 5 8 indu NO onleg xo Ww Eai a iz H 1 0 4 Oo Kjddns semod T Tou ta HNI eg iduruonquur Abg pue Az L Ul JO SISOJ WNOO I asind pueuiuoo Jeujeixe y esn nod ueuM L J 16j59joo uedo jo eseo uj Ww B27 Do not connect these terminals to the same power supply B26 Do not connect these terminals to the same power supply 3 System Configuration and Wiring Wiring to the connector X4 Wiring Example of Torque Control Mode
23. necessary design data of the mounting section refer to the dimensional outline drawing on the Operating In structions Overall or the Delivery Specification 5 In consideration of strength of the screws and the material of the mounting base select appropriate fastening torque for the product mounting screws so that the screws will not be loosened or damaged Example To tighten a steel screw into a steel base A to F frame M5 2 7 to 3 3 Nem A to D frame E F frame Basemount Standard Frontmount Front or Basemount Use mounting fixture Rear mount Use mounting fixture lt E frame gt Fastening torque of earth screws M4 to be 0 7 to 0 8 N m lt F frame gt Fastening torque of earth screws M5 to be 1 4 to 1 6 N m Mounting fixture optional parts Fastening torque of x earth screws M4 to be 0 7 to 0 8 N m Attachment i 2 Installation Driver Mounting Direction and Spacing e Reserve enough sur i Fan rounding space for effective cooling Install fans to provide uniform distribution of temperature in the control panel D E F frame is pro vided with a cooling fan at the bottom Observe the environ mental conditions of the control panel described in the previous page It is recommended to use the conductive paint when you make your own mounting fixture or repaint after peeling off the paint on the machine for installing the pro
24. not be shared with optional cable other equipment Motor Two ground terminals are provided Ground resistance 100 Q max Don t connect the earth cable to other inserting For applicable wire slot nor make them touch refer to P B14 N Compose a duplex Brake Control Circuit so that the N I DC DC power supply brakecan also be activated by an external B 24V for brake immediate stop signal a The holding Brake has no polarity c For the capacity of the holding brake and how to l Varistor use it refer to P B48 Specifications of Built in Fuse 125 V 10 A Holding Brake Provide a varistor Connect a 10A fuse in series with the varistor B16 3 System Configuration and Wiring Wiring of the Main Circuit Connector type E frame 200 V type Wiring should be performed by a specialist or an authorized personnel Do not turn on the power until the wiring is completed Never touch the power connector XA XB and XC to which high voltage is applied There is a risk of electric shock Tips on Wiring 1 Wire connector XA XB and XC 2 Connect the wired connector to the driver Fully insert the connector to the bottom until it clicks Check the name plate of the driver for power specifications Provide a residual current device The residual current device to be the one designed for Inverter and is equipped with countermeasures for harmonics Provide a circuit breaker Make
25. 0 V type Power supply 3 phase 200V 15 to 230V 10 hy th a s MC ON oer Tam 4 Coil surge suppression units dh XA lt t T M Main power os supply lt my m imc Control power supply XC External regenerative resistor Remove the short wire when you connect T the external regenerative resistor t7577 Motor These colors connection are used for optional cable Red XB q X4 Insulated DC12 to 24V 5 Om 36h EP 1 In Case of 3 Phase F frame 200 V type Power supply 3 phase 200V 15 to 230V 10 Ss A E MC ON ore Tam D Coil surge suppression units Main power supply 13H Noise filter Control power supply External regenerative resistor 7777 7 E Remove the short wire when you connect 1 the external regenerative resistor 777 Red Motor These colors connection are used for optional cable X4 Insulated g ALM DC12 to 24V 5 L 36 RI 1 7 T For wiring the motor connector refer to P B23 B22 Built in thermostat of an external regenerative resistor light yellow Built in thermostat of an external regenerative resistor light yellow 3 System Configuratio
26. 00W DV0P4190 Q AWG18 Q 100V 08A DVOPM DYOFIS60 3 600VAC S MODH MSME Fergie 50042 8 or more 8 20mm approx o o S phase 750w PAY g g AWGI4 200V ER 600VAC MDME Loy approx or more MHME i 1 8kVA 8 8 MGME 0 9kW EUM DVoP4190 8 8 Single approx DVOP4450 S 3 MDDH MSME 3 phase 1 0kW PETE DVOP4220 GERI MHME 200V 20A 2 0mm AWG14 MDME approx 1 5kW 600VAC MFME 2 3KVA or more MSME MDME DVOP1460 approx 0 75mm2 MEDH MSME phase 9 sava goa YPM nvopsiso anges 0 AWG18 MHME 59py 20043 Reims 3P 1a 600VAC approx or more 0 75mm2 MFME 2 5KW iva 3 Anis approx 100VAC MGME OKW 3 8kVA or more MDME 60A MHME soi approx 3P 1a MSME j 4 5kVA 11mm or 11mm or MGME smaller smaller MDME gi 3 5mm 0 76mmel 3 5mm 3 phase approx AWG12 AWG18 AWG12 MFDH MHME POSU 40kw Shiv SOA DVOP3410 DVOP1450 Recommended aoovac sa sove us RA MSME 3 or more ermina or more eumina or more SOL block block MEME 4 5kW 6 8kVA 100 M5 M5 3P 1a MGME MDME approx MHME 5 0kW 7 5kVA MSME 1 Select peripheral equipments for single 3phase common specification according to the power Source 2 The diameter of the ground cable must be equal to or larger than that of the motor cable 3 Use these products to suit an international standard B14 3 System Configuration and Wiring Driver and List of Applicable Peripheral Equipments
27. 1460 ZCAT3035 1330 TDK Corp 39 1 Unit mm 34 1 TESE Mass 62 8g id To connect the noise filter to the connector XB connection cable adjust the sheath length at the tip of the cable as required cables e Recommended components Power cable Manufacturer s part No Manufacturer RJ8035 KK CORP CO JP Unit mm 200 B46 7 Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Residual current device Install a type B Residual current device RCD at primary side of the power supply 1 To prevent electric shock be sure to connect the ground terminal Q of the driv er and the ground terminal PE of the control panel 2 The ground terminal Q must not be shared with other equipment Two ground terminals are provided For driver and applicable peripheral equipments refer to P B12 Driver and List of Applicable Peripheral Equipments B47 8 Built in Holding Brake 8 Built in Holding Brake Outline Specifications Outline Specifications In the applications where the motor drives the vertical axis this brake would be used Specifications of Built
28. 2s 3 5 a E 3 2 go OS N lfa 5929 S E 5 e ie EO 9 S ti Ejes S e o e E S ENS S s Bars sizs 9 S S fel 8 ses Oo DEZ jesz o x g 3 2 Sao o o a i 5 a ONA Le E E D S 4 o sas P o E Se US o o d E N oer on sS So S53 r 228 H x gzo on T 229 N X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B28 3 System Configuration and Wiring Wiring to the connector X5 Connect on to External Scale Provide a power supply for the external scale on your part or use the following power output 250mA or less Application Symbol pp lice Contents EX5V 1 Supply the power of external scale or A B Z phase encoder Power supply output C tedi Joi iai EXOV 2 onnec ed to ground of contro circuit EXPS 3 Serial signal I F of external scale signals The transmission reception fEXPS method EXA 5 EXA 6 Parallel signal m A B Z phase Endoder EXB 7 reception E signal input EXB 8 Correspondence speed i EXZ 9 4Mpps after quadruple EXZ 10 i Terminal Frame ground FG Shell Connected with ground termina in the servo driver Connector plug MUF PK10K X by J S T Mfg Co Ltd Caution 1 The manufacturers applicable external scales for this pro
29. Connector X2 Wiring to the Connector X3 Wiring to the Connector X4 page Wiring to the Connector X5 B29 Wiring to the Connector X6 B30 Wiring to the Connector X7 B32 4 Parameter B33 Outline Setup Connection B33 Composition of Parameters B35 5 Protective Functions B36 Protective Function What Is Error Code B36 6 Maintenance and Inspections B38 7 Conformity to EC Directives and UL Standards B40 Composition of Peripheral Equipments B42 8 Built in Holding Brake B48 9 Dynamic Brake B50 10 Check of the Combination of the Driver and the Motor Incremental Specifications 20 bit Absolute Specifications 17 bit 11 Specifications After Sale Service Repair IMD88 A 1 Introduction On Opening the Product Package Make sure that the model is what you have ordered Check if the product is damaged or not during transportation Check if the Operating Instructions safety are included or not Check if the power connector motor connectors connector for external regenerative resistor connection only E frame and safety by pass plu
30. MSME082G1 750W MCDHT3520 C frame MSME102GL 1 0kW MSMEis2Gr Pt sew MDDHTS540 D frame MSME202G 2 0kW MEDHT7364 E frame 3 phase MSMES302G 3 0kW MFDHTA390 200V MSMEA402G 4 0kW F frame MSMES02GL 5 okw MFPHTB3A2 Single 3 phase MDME102G _ 1 0kW MDDHT3530 D frame 200V MDME152GL F 1 5kW MDDHT5540 MDME 2000r min MDME2O2GL 2 0kw MEDHT7364 E frame 3 phase Middle inertia MDMES3O2GLT 3 0kW MFDHTA390 200V MDME402GL1 4 0kW F frame MDMESO2GLI 5 okw MFDHTBSA2 cos MFME152G1 1 5kW MDDHT5540 D frame 3 phase Middle inertia 000rmin MFME252G1 2 5kw MEDHT7364 E frame 200V MFME452G1 4 5kw MFDHTB3A2 F frame a MGMEO92G 900W MDDHT5540 D frame Sb mia 1000r min MGME202GL 2 0KW MFDHTA390 plcna MGMESO2G 30KW regan P frame MGME452G1 4 5kW Single 3 phase MHME1O2GLI 1 0kW MDDHT3530 S frame 200V MHME152GL FF 1 5kW MDDHT5540 MHME 2000r min L MHME2O2GL 2 0kw MEDHT7364 E frame 3 phase High inertia MHMES3O2GL 3 0kW MFDHTA390 2 V d E 00 MHMEAO2GLT 40kW vico resag Frame MHMES502GL1 5 0kW Note Suffix of in the applicable motor model represents design order Suffix of in the applicable motor model represents the motor structure Bb51 10 Check of the Combination of the Driver and the Motor Absolute Specifications 17 bit This driver is designe
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32. Panasonic Operating Instructions Basic AC Servo Motor amp Driver amp This product image is 1 5kW type of A5 series MINAS A5 series Thank you for purchasing this Panasonic product Before operating this product please read the instructions carefully and save this manual for future use This product is for industrial equipment Don t use this product at general household If you are the first user of this product please be sure to read the downloaded Operating Instructions Overall from our Web Site Web address of Panasonic Corporation http industrial panasonic com ww i e 25000 motor fa e motor fa e html Make sure to forward these Operating Instructions for safety to the final user Contents 1 Introduction B2 On Opening the Product Package Check of the Driver Model Check of the Motor Model 2 Installation Driver 3 System Configuration and Wiring occorre nin Rent Overall Wiring Connector type Overall Wiring Terminal block type Driver and List of Applicable Peripheral Equipments B14 Wiring of the Main Circuit Connector type B16 Wiring of the Main Circuit Terminal block type B18 Wiring method to connector B19 Wiring Diagram seeemmmIA B21 Wiring of connector for motor and brake B23 Wiring to the Connector X1 Wiring to the
33. Provide a circuit breaker Make sure to provide a noise filter Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer Never start stop the motor with this Magnetic Contactor Provide an AC Reactor Don t disconnect the short bar between B1 and B2 Disconnect this only when an external regenerative register is used 0 Do not connect anything to NC Match the colors of the motor lead wires to those of the corresponding motor output terminals U V W Avoid shorting and grounding Don t connect the main power Earth ground this To prevent electric shock be sure to connect the ground terminal of the driver and the ground terminal QD ground plate of the control panel The ground terminal must not be shared with other equipment Two ground terminals are provided Don t connect the earth cable to other inserting slot Ground resistance 100 Q max nor make them touch For applicable wire refer to PB14 Compose a duplex Brake Control Circuit so that the ds DC power brake can also be activated by an external immediate N DC supply stop signal 24V for brake The holding Brake has no polarity W For the capacity of the holding brake and how to use it Varistor refer to P B48 Specifications of Built in Holding Brake Provide a varistor Connect a 10A fuse in series with the varistor B18 Power Rep mecs nF Hmc L
34. UL508C Directives EN61800 3 File No E164620 Low Voltage EN61800 5 1 IEC60034 1 1 Use the driver in an environment of Pollution Degree 2 or 1 prescribed in D Directives IEC60034 5 IEC60664 1 e g Install in the control box with IP54 enclosure EG Directives Sois ns d Cat 3 2 Make sure to install a circuit breaker or fuse which are UL recognized Listed Functional EN61508 SIL 2 E marked between the power supply and the noise filter safety EN62061 SIL 2 For the rated current of the circuit breaker or fuse refer to P B14 Driver and List MEE STO of Applicable Peripheral Equipments of Preparation UL1004 1 Use a copper cable with temperature rating of 75 C or higher E327868 50W to 750W pper vue P g g UL Standards ULS08C File No E164620 9790 3 Over load protection level UL1004 Over load protective function will be activated when the effective current exceeds E327868 0 9kW to 5 0kW 11596 or more than the rated current based on the time characteristics see the CSA Standards C22 2 No 14 C22 2 No 100 next page Confirm that the effective current of the driver does not exceed the IEC International Electrotechnical Commission PR EN Europaischen Normen rated current Set up the peak permissible current with PrO 13 Setup of 1st torque EMC Electromagnetic Compatibility limit and Pr5 22 Setup 2nd torque limit UL Underwriters Laboratories CSA Canadian Standards Association 4 Motor over temperature
35. Use the motor with oil seal make to order in case of motor 750W or less when mounting the motor with gear reducer to prevent the reducer oil grease from enter ing to the motor 3 For the dimensions and mass of the product which are necessary design data of the mounting section refer to the dimensional outline drawing on the Operating In structions Overall or the Delivery Specification Oil Water Protection 1 Don t submerge the motor cable to water or oil 2 Install the motor with the cable outlet facing down Cable Motor ward 3 Avoid a place where the motor is always subject ed to oil or water 4 Use the motor with an oil seal when used with the Eee gear reducer so that the oil may not enter to the motor through shaft Stress to Cables 1 Avoid a stress application to the cable outlet and connecting portion by bending or self weight 2 Especially in an application where the motor itself travels fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized 3 Take the cable bending radius as large as possible When you use our optional cable Minimum R20mm Permissible Load to Output Shaft 1 Design the mechanical system so that the applied radial load and or thrust load to the motor shaft at installation and at normal operation can meet the permissible value specified to each model 2 Pay an extra attention when you use a rigid coupling Exces
36. current decreasing coeffi cient by referring to the Operating Instructions Overall 100mm or more Control panel CE CHA cco CELLE CED CE foirection of air flowing from the internal cooling fan D E F frame or more 2 Installation Motor Install the motor properly to avoid a breakdown or an accident Installation Place Since the conditions of location affect a lot to the motor life select a place which meets the conditions below 1 Indoors where the products are not subjected to rain or direct sun beam The prod ucts are not waterproof 2 Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide sulfurous acid chlorine ammonia sulfur chloric gas sulfuric gas acid al kaline and salt and so on and are free from splash of inflammable gas 3 Where the motor is free from grinding oil oil mist iron powder or chips 4 Well ventilated and humid and dust free place far apart from the heat source such as a furnace 5 Easy to access place for inspection and cleaning 6 Vibration free place 7 Avoid enclosed place Motor may gets hot in those enclosure and shorten the motor life Environmental Conditions Item Conditions Ambient temperature 0 C to 40 C free from freezing Ambient humidity 2096 to 8596 RH free from condensation 20 C to 65 C Max temperature g
37. d to be used in a combination with the motor which are specified by us Check the series name of the motor rated output torque voltage specifications and encoder specifications 11 Specifications Basic Specifications ena 109 Main circuit Single phase 100to 120V _ bo 50 60Hz 100V 10 Control circuit Single phase 100to 120V _ mE 50 60Hz Ato 10 Ee Is z Main D frame Single 3 phase 200 to 240V _ 15 50 60Hz Ee i o circuit Eto 10 5 E frame 3 phase 200 to 230V _ 15 50 60Hz 200V m 10 o T Sle 0 Control D frame Single phase 200 to 240V _ 15 50 60Hz circuit Eto T 1096 Fslraimig Single phase 200 to 230V _ 15 50 60Hz Control method IGBT PWM Sinusoidal wave drive Encoder feedback 17 bit 131072 resolution absolute encoder 7 wire serial 20 bit 1048576 resolution incremental encoder 5 wire serial External scale feedback A B phase initialization signal defferential input Manufacturers that support serial communication scale Mitsutoyo Corp Magnescale Co Ltd y Input General purpose 10 inputs a Control The function of general purpose input is selected by parameters g Signal Output General purpose 6 outputs l l The f
38. duct are as follows Mitutoyo Corp Magnescale Co Ltd For the details of the external scale product contact each company 2 Recommended external scale ratio is 1 40 s External scale ratio s 160 If you set up the external scale ratio to smaller value than 50 position loop gain Pr1 00 and Pr 1 05 you may not be able to control per 1 pulse unit Setup of larg er scale ratio may result in larger noise X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B29 3 System Configuration and Wiring Wiring to the connector X6 Connection to Encoder In case of 20 bit incremental encoder MSME 50W to 750W x 1 em E5V 6 PS f 1 E5V 45V Eoy 5 J 2 Eoy Ya 3 ba 4 PS i f 5 ps PS J 8 p5 FG l t Shell FG N Twisted pair Connector JNGOFRO7SM1 i ee by Japan Aviation Electronics Ind Motor J Encoder cable L Driver Tighten the motor connector mounting screw M2 Connector pin assignment with a torque between 0 19 and 0 21 N m
39. ducts in order to make noise countermeasure Caution on Installation We have been making the best effort to ensure the highest quality however applica tion of exceptionally large external noise disturbance and static electricity or failure in input power wiring and components may result in unexpected action It is highly recommended that you make a fail safe design and secure the safety in the opera tive range If stranded wires are used as the cable bunch the conductors of the cable using a rod terminals or a round terminals If stranded wires are used as they are unexpected accidents such as an electric shock and short circuit or injury may result Refer to P B19 Wiring method to con nector There might be a chance of smoke generation due to the failure of these products Pay an extra attention when you apply these products in a clean room environment Be sure to install a no fuse breaker in the power supply In addition be sure to ground the grounding terminal or ground wire provided If the product is grounded insufficiently not only the driver may not deliver its perfor mance sufficiently but also safety hazards such as a malfunction due to a electrifi cation or a disturbance may be caused If electric wires are bound and run through metal duct they cannot carry the rated current due to temperature rise If they are forced to carry the rated current they may burn When determining size of the wire check the
40. e ERES DI Ht i i E RTHN 5010 10 A B C frame amp E Single phase 100V 200V gt B i RTHN 5030 P ik pem 30 D rame TDK Lambda Corp Jt _ RTHN 5050 epee 50 E F frame lt RTHN 5010 gt lt RTHN 5030 gt Voltage specifications Manufacturer s 20022 240 2 Option part No AGERET part No Manufacturer 7 DVOP4190 Single phase 100V 200V R A V 781BWZ 4 Okaya Electric Ind aay E 8 CES QM ga 08 emd P E PER Circuit diagram 5032 S522 j Er le ij d o o o lt RTHN 5050 gt UL 1015 AWG16 E x i Td 13 T 41 1 ij Ls D B j 30042 2801 MARKING 128 2 102 1 5 521 z 21 121 1 p 5 1 Select a noise filter whose capacity is commensurate with the power Source capacity in consideration of the load condition For the detailed specifications of each noise filter contact the manufacturer B44 B45 7 Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Noise Filter for Signal Lines Install noise filters for signal lines to all cables power cable motor cable encoder cable and interface cable Optional parts 24V Power cable Encoder cable Interface cable and USB cable Manufacturer s Option part No part No Manufacturer DVOP
41. e phase 100V 20 20A MDDH A5 series D frame T5 50A 3 3 phase 200V 30 30A MEDH A5 series E frame T7 70A 5 Single 3 phase 40 40A MFDH A5 series F frame 1s 100A 200V S baa A2 120A Rated frequency rotational speed Rated Panasonic AC SERVO MOTOR Model No MSMESAZS1S TE INPUT 3 AC RATED REV CONT TORQUE RATING 4C Ea H CONNECTION SER No 3000 r min Made in Chin THERMAL CLASS a 8 T V MINAS 8 Jus 1P67 09040001N 20090401 0 16 Nm IES Number e g 09040001N Lot number Month of production Panasonic Corporation a Year of production Lower 2 digits of AD year Manufacture date e g 20090401 Manufacture year Manufacture month MSMESAZS15S xx Manufacture date 1to4 5106 7 8 10 11 Motor rated output Design order to 12 Special specifications Motor structure 4 Type Symbol Output Symbol Specifications Symbol Specifications aA Ed 1 Standard Low inertia 02 200W Connector for encoder MSME 50W to 5 0kW 04 1 400W c N MS3102A20 29P ST W IP65 motor Middle inertia 08 790 MDME 1 0kW to 5 0kW 09 900W 0 9 kW to 5 0 kW only selectable 10 1 0kW MFME Middle inertia 15 1 5kW Voltage specificat
42. ent limiting device e g current limiting fuse current limiting circuit breaker or transformer Removes external noise from the power lines And reduces an effect of the noise generated by the servo driver Magnetic Contactor MC Turns on off the main power of the servo driver Use coil surge suppression units together with this Never start nor stop the servo motor with this Magnetic Contactor Wiring to Connector XA Connection to input power a L1 Pin 5 L2 Pin 4 L3 Pin 3 L1C Pin 2 L2C Pin 1 Reactor L Reduces harmonic current of the main power Wiring of Motor Connector XB Pin B1 6 pin B2 4 pin and B3 5 pin B2 and B3 to be kept shorted for normal operation For C frame and D frame When you connect an external regenerative resistor disconnect a short circuit wire between B2 and B3 For C frame and D frame then connect the external regenerative resistor between B1 and B2 set up Pr0 16 to 1 or 2 Note that no regenerative resistor is equipped in Frame A and B type Wiring to Connector XB Connection to external components B1 Pin 6 Regenerative resistor optional Remarks When you use an external regenerative resistor install an external protective apparatus such as thermal fuse without fail
43. er Use this for connector connection Store this after connection for other Occasions Refer to P B20 for connection 8885888 DOO PC to be supplied by customer Setup support software PANATERM Please download from our web site Wiring to Connector X1 e Connection to PC or host controller Wiring to Connector X2 H Connection to RS232 RS485 EXE or host controller zr Wiring to Connector X3 Connection to Safety by pass plug MS o Refer to P B25 a o a Short circuit wire 7 ee MINNIE i Wiring to Connector X4 U phase V Connection to host controller Toes pe THA Wiring to Connector X5 ns Connection to external scale phase i black Wiring to Connector X6 These colors l Connection to encoder are used for Charg lamp optional cable onde ee Red LED terminal Ground Pi X1 to X7 are used for earth Junction cable the secondary circuit for encoder To connect these terminals to the primary Junction cable for motor Wiring to Connector XB and ground Connection to motor driving phase
44. g are included or not Neither the power connector nor motor connector are included to F frame 1 Introduction Check of the Motor Model Contents of Name Plate Rated input voltage current Model Rated output L on 39 iw 1 Introduction Check of the Driver Model Contents of Name Plate Model number Input output voltage Number of phase Rated input output current Panasonic MADHT1505 Serial No P09040001N OUTPUT 0 240V 36 INPUT 200 240V 10 36 1 3A 50 60Hz Panasonic Corporation 20090401 1 2A 0 500 0Hz 100W AC SERVO DRIVER Input output frequency Rated output of applicable motor Serial Number e g PO9040001N 9901 Lot number ed of production Year of production Lower 2 digits of AD year Manufacture date e g 20090401 Manufacture year Manufacture month MADHT1505 x x Manufacture date a2 58 8109 1010121 Special specifications Max current rating letters and numbers Frame size symbol of power device Current detector rating Symbol Frame Symbol waren Symbol Current rating MADH A5 series A frame 7 an Power supply o5 7 A MBDH A5 series B frame T5 5A Symbol Specifications x EA MCDH A5 series C frame T3 30A 1 Singl
45. gnal for monitor Output voltage is CMOS level compatible Output impedance is 2 2 kO When connecting a measuring instrument check its input circuit for impedance matching Do not connect NC Do not connect Shifting of the digit for data changing to higher digit X7 Output connector for monitor 2 combination of the setup support software PANATERM and PC Setup with the Front Panel Display LED 6 digit Switch to error display screen when error occurs and LED will flash about 2Hz LED will flash slowly about 1Hz when warning occurs IPSIS Mode switching button valid at SELECTION display Press this to switch 4 kinds of mode 1 Monitor Mode 2 Parameter Set up Mode 3 EEPROM Write Mode 4 Auxiliary Function Mode SET Button valid at any time Press this to switch SELECTION and EXECUTION display Press these to change display and data select parameters and execute actions Change Selection Execution is valid to the digit which decimal point flashes Numerical value increases by pressing A decreases by pressing y X4 X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly the 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply B32 B33 4 Parameter Outline Setup Connection Setup with the PC It is
46. hase MSME011G1 100W MADHT1107 100V MSME021G1 200W MBDHT2110 B frame MSME041G1 400W MCDHT3120 C frame 2 Dynamic brake is a short duration rating and designed for only emergency stop Allow approx 10 minutes pause when the dynamic brake is activated during high speed running F frame 200V built in dynamic brake resistor is capable of handling up to 3 continuous halts at the rated revolutions with max permis sible inertia When overheated under more critical operating condi tions the brake will blow out and should be replaced with a new one You can activate the dynamic brake in the following cases 1 when the main power is turned off 2 at Servo OFF 3 when one of the protective function is activated 4 when over travel inhibit input NOT POT of connector X4 is acti vated In the above cases from 1 to 4 you can select either activation of the dynamic brake or making the motor free run during decel eration or after the stop with parameter B50 MSMES5AZG1 50W MADHT1505 MSME012G1 100W A frame Single MERE MSME022G1 200W MADHT1507 S phase ow inertia 3000r min MSME042G1 400W MBDHT2510 B frame 200V
47. hine or equipment Pinching of foreign object at the load Loose tightening Periodical Trace of overheat Annual i inspection Damage to the terminal block Loose fasteners on terminal block Note _ Inspection cycle may change when the running conditions of the above change B38 error have occurred Disassembling for inspection and repair should be carried out only by authorized dealers or service Prohibited company Product Component Standard replacement Note cycles hour Smoothing condenser Approx 5 years 2 to 3 years f galing tan 10 000 to 30 000 hours m 9 Aluminum electrolytic AUi BUS a capacitor on PCB pprox gt y piver Approx 100 000 times Rush current reventivetela depending on working P y condition Approx 20 000 times These hours or cycles Rush current are reference 3 depending on working i preventive resistor AE When you experience condition any error replacement Bearin 3 to 5 years is required even before g 20 000 to 30 000 hours this standard replace Oil seal 5000 hours ment cycle 3 to 5 years Encoder 20 000 to 30 000 hours Motor Life time varies depending on working conditions Battery Refer to the Operating for absolute encoder Instructions attached to the battery for absolute encoder B39 7 Conformity to EC Directives and UL Standards poro See EC Directives Conformity to UL Sta
48. in Holding Brake to hold and prevent the work moving load from falling by gravity while the power to Static R E ing Releasi Exciting Permissible Permissibl Permissible the servo is shut off Motor Motor friction exe Ese Ui aes et current Releasing shi ice Ern SDE angular series output torque Hate time time Dea voltage pele joris acceleration Use this built in brake for Holding purpose only that is to hold the stalling Nm gt gm ms mS fat cookofh one orang x rad s status Never use this for Brake purpose to stop the load in motion SOW 100W 0 29 or more 0 002 95 orless 20orless 0 3 ey 32 49 200W 400W 1 27 or more 0 018 50 or less 15 or less 0 36 armors 137 44 1 30000 A 750W 2 45 or more 0 075 70 or less 20 or less 0 42 196 147 Output Timing of BRK OFF Signal MSME TOW TSW 7a o ror a For the brake release timing at power on or braking timing at Servo OFF Servo 2 0kW l 0 33 100 0 81 pcov 392 490 Alarm while the motor is in motion refer to the Operating Instructions Overall SON Lepore n Eum T or more 10000 m or or less With the parameter Pr4 38 Setup of mechanical brake action while the motor is in 4 0kW 5 0kW 16 20rmore 1 35 less 130 nd Mic ge moug you can set up a time Best when the motor eners to a free run from MW EE 80 or less 0 9 58 g 59 588 780 energized status and when BRK OFF signal turns off brake will be engaged when 200 the Servo
49. ing the supplied handle lever b Insert the cable using a flat blade screwdriver Edge width 3 0 to 3 5 mm Compose the circuit so that the main circuit power will be shut off when an error occurs In Case of Single Phase A to D frame 100 V 200 V type Power supply Single phase 100V 15 to 120V 10 Single phase 200V 15 to 240V 10 a Using handle lever Built in thermostat of an external sofe a Remarks S Pa D ns iE regenerative resistor light yellow N S 4 1 2 3 When you use single phase ON or Tam ws connect the main power 1 Coil surge suppression units between L1 and L3 terminals i Ss mccs i a Main power 0 2 supply i ZB Tw 13 0 Control power T supply i 7 XB External regenerative resistor 7777 1 Insert the peeled cable Release the lever while pressing down the Attach the handle lever to the handling slot on Remove the short wire when you connect the external regenerative resistor Red z E C D FI the upper portion Press lever until it hits the PUERUM These colors connection down the lever to push insertion slot round opional cable down the spring hole ee A You can pull out the cable by pushing down the spring as the above 1 AMT Tn Insulated al 37 Tats
50. ions Cia to 4 5kW 20 2 0kW Symbol Specifications Middle inertia 25 2 5kW MGME 9 9kW to 4 5kW 30 3 0kW 1 100V RET 40 4 0kW 2 200V MHME High inertia 45 4 5kW 1 0kW to 5 0kW 50 5 0kW Z 100 200 common 50W only Rotary encoder specifications Symbol Specifications Format Pulse count Resolution Wire count G Incremental 20bit 1 048 576 5 wire S Absolute 17bit 131 072 7 wire Motor structure MSME 50W to 750W MSME 1 0kW to 5 0kW MDME MFME MGME MHME Said Shaft Holding brake Oil seal Soil Shaft Holding brake Oil seal Yr Round Key way Without With Without With 1 Round Key way Without With Without With A e e e C e e e B e e e D e e e S o e G e e e T e e e H e e e 1 The product with oil seal is a special order product 2 Key way with center tap Products are standard stock items or manufactured by order For details inquire the dealer usybu3 2 Installation Driver Install the driver properly to avoid a breakdown or an accident Installation Place 1 Install the driver in a control panel enclosed in noncombustible material and placed indoor where the product is not subjected to rain or direct sunlight The products are not waterproof 2 Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide sulfurous acid chlorine ammonia sulfur chloric gas sulfuric gas acid al kaline and
51. it is possible to switch the output signal by setting parameters 4 Parameter Outline Setup Connection Outline of Parameter This driver is equipped with various parameters to set up its characteristics and func tions This section describes the function and purpose of each parameter Read and comprehend very well so that you can adjust this driver in optimum condition for your running requirements You can refer and set up the parameter with either one of the following 1 front panel of the driver m m m om Output circuit nannanun pe z Ut ct Lr ot Connector X7 i 1kQ AMI T po Manufacturer s part No p 1 amp 8 AM2j2 Measuring 530140610 22kQ pw 4 instrument Manufacturer pee aad Japan Molex Inc L Application Analogue monitor output 1 Connector Symbol pin No AM1 1 Analogue monitor output 2 AM2 2 Contents Output the analogue signal for monitor The amplitude of the output signal is 10 V Output impedance is 1 kQ When connecting a measuring instrument check its input circuit for impedance matching Signal ground GND 3 Connected to ground of control circuit r m ym a m al um m l n n n Ci n n EE v X amp a e N Digital monitor output NC DM 4 Output the digital si
52. it so that the brake can also be activated by an external immediate stop signal DC DC power supply 24V for brake The holding Brake has no polarity For the capacity of the holding brake and how to use Varistor it refer to P B48 Specifications of Built in Holding Brake Fuse 125 V 10 A Provide a varistor Connect a 10A fuse in series with the varistor Bi 3 System Configuration and Wiring Wiring of the Main Circuit Terminal block type F frame 200 V type Wiring should be performed by a specialist or an authorized personnel Do not turn on the power until the wiring is completed Never touch the terminal to which high voltage is applied There is a risk of electric shock Tips on Wiring 1 Take off the cover fixing screws and detach the terminal cover 2 Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the ter minal block For cable diameter and size refer to Driver and List of Applicable Pe ripheral Equipments P B14 Tighten the terminal block screw with a torque between 1 0 and 1 7 Nm 3 Attach the terminal cover and fix with screws Tighten the screw securing the cover with a torque written on P B15 Check the name plate of the driver for power specifications Provide a residual current device The residual current device to be the one designed for Inverter and is equipped with countermeasures for harmonics
53. ith O to 10s 1000r min Sigmoid acceleration deceleration is also enabled Zero speed clamp Instantaneous Speed Observer Speed zero clamp input is enabled Available Traceability of alarm data T signal format c amp Pulse Electronic gear o input ivisi 2 NE UN 1 1000 to 1000 times o Multiplication of 9 command pulse 2 s gt TP Primary delay filter or FIR type filter is adaptable to the o Smoothing filter command input Torque limit Individual torque limit for both positive and negative direction Analog command input is enabled input Torque ood Analog voltage can be used as torque feed forward input forward input Setup range of division multiplication of 1 40 to 160 times feedback scale The load inertia is identified in real time by the driving state of the motor operating according to the command Auto tuning given by the controlling device and set up support software PANATERM The gain is set automatically in accordance with the rigidity setting e 7 7 S Division of encoder Set up of any value is enabled encoder pulses count is the 3 feedback pulse max S Over voltage under voltage over speed over load Hard error Protective over heat over current and encoder error etc function Soft error Excess position deviation command pulse division error STENO EEPROM error etc The alarm data history can be referred to Velocity Control filter Available
54. iver Use coil surge suppression units together with this Never start nor stop the servo motor with this Magnetic Contactor power supply le L1 L2 L3 L1C L2C V phase Reactor L Reduces harmonic current of the main power Pin B1 B2 and B3 B2 and B3 to be kept shorted for normal operation When you connect an external regenerative resistor disconnect a short bar between B2 and B3 then connect the external regenerative resistor between B1 and B2 set up Pr0 16 to 1 or 2 Pin NC Do not connect anything i E L LI LI E LI i white H W phase black I These colors are used for i LI LI E LI LI LI Connection to external components Regenerative resistor optional Remarks When you use an external regenerative resistor install an external protective High voltage puuusmunuanununuuuuuuuuuuunuudjsmuuuuuuHT Short bar elols alelelclelelelcls optional cable Wiring to Connector X7 Monitor output PC to be supplied by customer Setup support software PANATERM Please download from our web site Wiring to Connector X1 U O Connection to PC or host controller 888888 eoo c Wiring to Connector X2 Connection to RS232 RS485 or host cont
55. ix Contact Ltd Examples Nylon insulated ferrule NTUB series J S T Mfg Co Ltd Vinyl insulated ferrule VTUB series J S T Mfg Co Ltd 1 Peel off the sheath of the cable conduc tor portion to the length equal to that of UASB eae sheath on the ferrule q 2 Insert the cable into the ferrule and crimp pe it with an appropriate crimping tool Part No of the crimping tool YNT 1614 o Available from J S T Mfg Co Ltd Cables Compatible with Connector Conductor Size AWG18 to 12 Sheath Outline 62 1 to 4 2mm Recommended Connector Bar Terminal Conductor Size AWG18 Terminal Model Number AI0 75 8GY Phoenix Contact Ltd Conductor Size AWG16 to 14 Terminal Model Number VTUB 2 or NTUB 2 J S T Mfg Co Ltd forint When peeling off the sheath of the cable take care not to damage other portions When crimping the ferrule sufficiently check the status of the ferrule and cable If the conductors of the cable stick out from the insulation cover or protrude excessively from the tip of the ferrule accidents such as an electric shock and fire from a short circuit may result B19 3 System Configuration and Wiring Wiring method to connector 3 System Configuration and Wiring Wiring Diagram 2 Insert the cable to the connector in the following 2 methods a Insert the cable us
56. mmunication disconnect error protection O 1 Encoder communication error protection O 23 O0 Encoder communication data error protection O 24 O Position deviation excess protection O Q 25 O Hybrid deviation excess error protection O O 26 O Over speed protection Q O 1 2nd over speed protection O O 27 0 Command pulse input frequency error protection 2 Command pulse multiplier error protection O O O 28 O Limit of pulse replay error protection Q e O 29 O Deviation counter overflow protection O O 30 O Safety detection O O IF overlaps allocation error 1 protection O 33 1 IF overlaps allocation error 2 protection O 2 IF input function number error 1 protection O B36 Note History The error will be stored in the error history Can be cleared To cancel the error use the alarm clear input A CLR If the alarm clear input is not effective turn off power remove the cause of the error and then turn on power again Immediate stop Instantaneous controlled stop upon occurrence of an error Setting of Pr 5 10 Sequence at alarm is also required B37 6 Maintenance and Inspections Maintenance and Inspections Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation Notes on Maintenance and Inspection 1 Turn on and turn off should be done by operators or inspectors themselves 2 Internal circui
57. n and Wiring Wiring of connector for motor and brake When the motors of lt MSME 50 W to 750 W gt are used they are connected as shown below Connector Made by Japan Aviation Electronics Industry Ltd The figures below show connectors for the motor lt Motor gt lt Brake gt PIN No Application 2 PIN No Application 1 U phase 1 Brake 2 V phase 2 Brake 3 W phase Tightening torque of PE Ground 1 the screw M2 Tightening torque of 0 19 to 0 21 N m JN8ATO4NJ1 the screw M2 JNAATO2PJ1 R 0 085 to 0 095 N m screwed to plastic Be sure to use only the screw supplied with the connector to avoid damage When the motors of MSME 1 0 kW to 5 0 kW MDME MFME MGME MHME gt are used they are connected as shown below IPSIS Connector Made by Japan Aviation Electronics Industry Ltd The figures below show connectors for the motor without Brake with Brake JLO4V 2E20 18PE B R JLO4V 2E24 11PE B R JLO4V 2E20 18PE B R JLO4V 2E24 11PE B R PIN No Application PIN No Application PIN No Application PIN No Application G NC A NC G Brake A Brake H NC B NC H Brake B Brake A NC C NC A NC C NC F U phase D U phase F U phase D U phase l V phase E V phase l V phase E V phase B W phase F W phase B W phase F W phase E G
58. ndards EC Directives Overload protection time characteristics The EC Directives apply to all such electronic products as those having specific func MSME 50W NE Time s tions and have been exported to EU and directly sold to general consumers Those MSME 100W 100V 100 products are required to conform to the EU unified standards and to furnish the CE MSME 100W 200V marking on the products BRE BU However our AC servos meet the relevant EC Directives for Low Voltage Equipment MSME 400W so that the machine or equipment comprising our AC servos can meet EC Directives MSME 750W m 1 z E MSME 1 0kW 5 0kW EMC Directives MDME 1 0kW 5 0kW MINAS Servo System conforms to relevant standard under EMC Directives setting up MFME 1 5kW 4 5kW 0 145 certain model condition with certain locating distance and wiring of the servo motor MGME 0 9kW 4 5kW 100 200 300 400 500 and the driver And actual working condition often differs from this model condition es MHME 1 0kW 5 0kW Torque pecially in wiring and grounding Therefore in order for the machine to conform to the EMC Directives especially for noise emission and noise terminal voltage it is neces Conformed Standards sary to examine the machine incorporating our servos Driver Motor Conformity to UL Standards EN55011 E EN61000 6 2 z Observe the following conditions of 1 and 2 to make the system conform to
59. o the bottom until it clicks Check the name plate of the driver for power specifications Provide a residual current device The residual current device to be the one designed for Inverter and is equipped with countermeasures for harmonics Provide a circuit breaker Make sure to provide a noise filter Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer Never start stop the motor with this Magnetic Contactor Provide an AC Reactor Connect L1 and L1C and L3 and L2C at single phase use 100V and 200V and don t use L2 Match the colors of the motor lead wires to those of the corresponding motor output terminals U V W Don t disconnect the shorting cable between B2 and B3 C and D frame type Shorting cable is not required for A and B frame Disconnect this only Power Incp MCCB NF supply External regenerative resistor E Red gt U when the external regenerative register is used V Avoid shorting and grounding Don t connect White the main power baa V Earth ground this To prevent electric shock be sure to connect the Green of ground terminal of the driver and the ground Yeenlyeloi 7 s terminal ground plate of the control panel ise The ground terminal must
60. or X6 Connection to encoder Remarks A X1 to X7 are used for the secondary circuit To connect these terminals to the primary power supply particularly 24 VDC power supply for brake insulation is required Do not connect these terminals to the same power supply S Z Junction cable e for brake LO I7 1 Do not make displacement wiring or inspection while the LED is lit cause of electric shock DC Power supply for brake DC24V to be supplied by customer 3 System Configuration and Wiring 3 System Configuration and Wiring Overall Wiring Connector type Overall Wiring Connector type Connecting Example of E frame Mains I Apply the voltage designated e Wiring of Main Connector XA Circuit Breaker MCCB Residual current device on the nameplate from the power source To protect power supply line from overloading install a wiring circuit breaker rated to the capacity of the power supply Noise Filter NF Removes external noise from the power lines And reduces an effect of the noise generated by the servo driver Magnetic Contactor MC Turns on off the main power of the Servo driver Use coil surge suppression units together with thi
61. osed positioning complete etc Max command pulse frequency Exclusive interface for Photo coupler 500kpps Exclusive interface for line driver 4Mpps Input pulse Differential input S Pulse Electronic gear input Division 1 9 Multiplication of 1 1000 to 1000 times 8 command pulse E um de Primary delay filter or FIR type filter is adaptable to the o 2 Smoothing filter command input Torque limit Individual torque limit for both positive and negative direction Analog command input is enabled input Torque feed Analog voltage can be used as torque feed forward input forward input Instantaneous Speed Available Observer Damping Control Available 1 Selection of internal velocity setup 1 Contralingut 2 Selection of internal velocity setup 2 P 3 Selection of internal velocity setup 3 4 Speed zero clamp etc Control output Speed arrival etc Speed command input can be provided by means of analog Velocity voltage command input Parameters are used for scale setting and command lt Analog polarity g input Torque limit Individual torque limit for both positive and negative direction Z command input is enabled o 3 Tope ee Analog voltage can be used as torque feed forward input a forward input Internal velocity command Switching the internal 8speed is enabled by command input Soft start down function Individual setup of acceleration and deceleration is enabled w
62. otection 45 0 Absolute multi turn counter error protection O 47 O Absolute status error protection O 48 O Encoder Z phase error protection O 49 O Encoder CS signal error protection 50 0 Feedback scale connection error protection O 1 Feedback scale communication error protection O 0 Feedback scale status 0 error protection O 1 Feedback scale status 1 error protection O 51 2 Feedback scale status 2 error protection O 3 Feedback scale status 3 error protection 4 Feedback scale status 4 error protection O 5 Feedback scale status 5 error protection 0 A phase connection error protection O 55 1 B phase connection error protection O 2 Z phase connection error protection O 87 O Compulsory alarm input protection 95 O Motor automatic recognition error protection Other number Other error O Errorcode Protective function Attribute Main Sub History Can be cleared Immediate stop 11 O Control power supply under voltage protection O 12 0 Over voltage protection O 13 O Main power supply under voltage protection between P to N O 1 Main power supply under voltage protection AC interception detection Q 14 O Over current protection Q 1 IPM error protection O 15 O Over heat protection Q 16 O Over load protection O eu 18 O Over regeneration load protection O 1 Over regeneration Tr error protection 21 0 Encoder co
63. possible to connect your personal computer to connector X1 of MINAS A5 using a USB cable for personal computer connection Downloading the setup support software PANATERM from our web site and installing it on your personal computer will allow you to perform the following easily With the PANATERM you can execute the followings 1 Setup and storage of parameters and writing to the memory EEPROM 2 Monitoring of I O pulse input and load factor 3 Display of the present alarm and reference of the error history 4 Data measurement of the wave form graphic and bringing of the stored data 5 Normal auto gain tuning 6 Frequency characteristic measurement of the machine system Because no production software such as CD ROM is available down load the setup support software from our web site and install it on your personal computer How to Connect Connect to X1 USB mini B Setup support software PANATERM Please download from our web site and use after install to the PC e USB cable On the driver use commercially available USB mini B connector The connector on the personal computer side should be in accordance with the specifications of the PC When the cable does not have noise filter attach a signal line noise filter DVOP1460 to both ends of the cable B34 4 Parameter Composition of Parameters The parameter No is displayed in the form of PrX YY X
64. protection is not provided uM Pursuant to the directive 2004 108 EC article 9 2 Motor over load temperature protection shall be provided at the final installation Panasonic Testing Centre upon required by the NEC National Electric Code Panasonic Service Europe a division of Panasonic Marketing Europe GmbH Winsbergring 15 22525 Hamburg F R Germany PL d Provided that EDM is used B40 B41 7 Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Installation Environment Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC 60664 1 e g Install the driver in control panel with IP54 protection structure Metallic control box Power Noise filter for signal lines Driver Noise filter for supply Residual Ced current Ircul i 1 E e device breaker Noise filter sd lines Motor RCD D M Surge E eo absorber X6 Gy X3 ice fi i 1 Noise filter for Noise filter for signal lines X4 signal lines Insulated power supply for interface Safety e Controller controller Ground PE 1Ato D frame Noise filter for signal lines E F frame Noise filter for signal lines Power supply cable to better understand the precautions Take care not to apply excessive stress to each optional part Power Supply 100V type Single phase
65. roller Li Wiring to Connector X3 Connection to Safety by pass plug Refer to P B25 Wiring to Connector X4 Connection to host controller t Wiring to Connector X5 Connection to external scale led ed B lat Wiring to Connector X6 Connection to encoder Remarks ea Junction cable O X1 to X7 are used for Ground earth Ground terminal Charg lamp Red LED for encoder the secondary circuit To connect these terminals to the primary power supply 7 Junction cable for motor Connection to motor driving phase and ground particularly 24 VDC power supply for brake insulation is required Do not connect these 3 apparatus such as thermal fuse without Junction cable for brake fail O Thermal fuse and thermostat are built in to WoO 5 the regenerative resistor Option If the thermal fuse is activated it will not DC Power supply for brake resume DC24V to be supplied by customer Mount the regenerative resistor on incombustible material such as metal B12 terminals
66. round G Ground E Ground G Ground D Ground H Ground D Ground H Ground C NC l NC C NC l NC AN DO OA PIN No Application A U phase cO Opg B V phase C W phase JLO4V 2E20 4PE B R D Ground JLO4HV 2E22 22PE B R Do not connect anything to NC B28 3 System Configuration and Wiring Wiring to the connector X1 This is used for USB connection to a personal computer It is possible to change the parameter setting and perform monitoring Application Symbol Connora Contents VBUS 1 D 2 Use for communication with personal computer USB signal terminal D 3 4 Do not connect GND 5 Connected to ground of control circuit 3 System Configuration and Wiring Wiring to the connector X2 This is used for connection to the host controller when two or more units are used RS232 and RS485 interfaces are supplied Connector Application Symbol Pin No Contents Signal ground GND 1 Connected to ground of control circuit NC 2 Do not connect TXD 3 RS232 RS232 signal 5232 signa RXD 4 The transmission reception method 485 5 485 6 RS485 RS4 ignal Seo signa 485 7 The transmission reception method 485 8 Frame ground FG Shell Connected with protective earth terminal in the servo driver Connector plug 2040008 1 optional available from Tyco Electronics AMP Connector pin assignment 8 6 4 2 7 5 3
67. s Never start nor stop the servo motor with this Magnetic Contactor Reactor L Reduces harmonic current of the main power Wiring of Motor Connector XC Pin B1 4 pin B2 2 pin and Wiring to Connector XC Connection to external components Symmetric current should be 5000 Arms or below If the short circuit current on the power source exceeds this value use a current limiting device e g current limiting fuse current limiting circuit breaker or transformer Wiring to Connector XA Connection to input power L1 Pin 5 L2 Pin 4 L3 Pin 3 L1C Pin 2 L2C Pin 1 B3 3 pin B2 and B3 to be kept shorted for normal operation When you connect an external B1 Pin 6 regenerative resistor disconnect a short circuit wire between B2 and B3 then connect the external regenerative resistor between B1 and B2 set up Pr0 16 to 1 or 2 fail Regenerative resistor optional Remarks i When you use an external regenerative resistor install an external protective apparatus such as thermal fuse without Thermal fuse and thermostat are built in to the regenerative resistor Option If the thermal fuse is activated it will not resume Mount the regenerative resistor on incombustible material such as metal B10 mmmummmmmmmmmmmmmmmmmm P High voltage Wiring to Connector X7 Monitor output Handle lev
68. s bending load may damage the shaft or deteriorate the bearing life 3 Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permissible value Notes on Installation 1 Do not apply direct impact to the shaft by hammer while attaching detaching a coupling to and from Jl the motor shaft Motor i Or it may damage the encoder mounted on the other side of the shaft 2 Make a full alignment incomplete alignment may cause vibration and damage the bearing 3 If the motor shaft is not electrically grounded it may cause electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environment and may result in the bearing noise Check and verification by customer is required 3 System Configuration and Wiring Overall Wiring Connector type Connecting Example of A to D frame Wiring of Main Connector XA Circuit Breaker MCCB To protect power supply line from overloading install a wiring circuit breaker rated to the capacity of the power supply Noise Filter NF Mains Residual current device I Apply the voltage designated on the nameplate from the power source Symmetric current should be 5000 Arms or below If the short circuit current on the Iu power source exceeds this value use a curr
69. salt and so on and are free from splash of inflammable gas 3 Where the motor is free from grinding oil oil mist iron powder or chips 4 Well ventilated and low humidity and dust free place 5 Vibration free place 6 Do not use benzine thinner alcohol acidic cleaner and alkaline cleaner because they can discolor or damage the exterior case Environmental Conditions Item Conditions 1 Extreme tempera F 5 5 tures are permissible Ambient temperature 0 C to 55 C free from freezing only for short period Ambient humidity 20 to 85 RH free from condensation suen as during trans 20 C to 65 C Max temperature guarantee leo Ri conta 80 C for 72 hours free from condensation Storage temperature Air containing water vapor will become Storage humidity 20 to 85 RH free from condensation saturated with water Vibrati Lower than 5 88m s 0 6G 10 to 60H ie temper ibration ower than 5 88m s 0 6G o z ature falls causing Altitude Lower than 1000m dew 1 Rack mount type Install in vertical position and reserve enough space around the servo driver for ventilation 2 Base mount rear mount is standard for A B C D frame driver 3 To change the mounting surface of A B C D frame driver use the optional mounting fixture For choosing the correct optional mounting fixture refer to the Operating In structions Overall 4 For the dimensions and mass of the product which are
70. ss of property is expected due to the failure of this product Consult us if the application of this product is under such special conditions and envi ronments as nuclear energy control aerospace transportation medical equipment various safety equipments or equipments which require a lesser air contamination We have been making the best effort to ensure the highest quality of the products however application of exceptionally larger external noise disturbance and static electricity or failure in input power wiring and components may result in unexpected action It is highly recommended that you make a fail safe design and secure the safety in the operative range If the motor shaft is not electrically grounded it may cause an electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environ ment and may result in the bearing noise Checking and verification by customer is required Failure of this product depending on its content may generate smoke of about one cigarette Take this into consideration when the application of the machine is clean room related Please be careful when using in an environment with high concentrations of sulfur or sulfric gases as sulfuration can lead to disconnection from the chip resistor or a poor contact connection B56 Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this produc
71. supply External regenerative 5 resistor L Red White Black m amp Ic reen These colors are used for Motor optional cable OO Fuse 125 V 10 A 3 System Configuration and Wiring Wiring method to connector Follow the procedures below for the wiring connection to the Connector XA XB and XC How to connect 1 Peel off the insulation cover of the cable 8 to 9 mm For single wire Please obey the length in figure Do E For stranded wires ferrules must be used as illustrated below Example Ferrules with plastic insulating sleeve Al series Phoenix Contact Ltd 1 Peel off the sheath so that the conduc tor portion of the cable will protrude from D AB A B the tip of the ferrule It should protrude 1 __ mm or more from the ferrule _ SS pu 2 Insert the cable into the ferrule and crimp imm or more it with an appropriate crimping tool si 3 After crimping cut off the cable conduc A p j tor portion protruding from the ferrule The allowable protruding length after cutting should be 0 to 0 5 mm uL t Part No of the crimping tool CRIMPFOX U D66 1204436 Available from Phoen
72. sure to provide a noise filter Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer Never start stop the motor with this Magnetic Contactor Provide an AC Reactor Connect L1 and L1C and L3 and L2C at single phase use 100V and 200V and don t use L2 Don t disconnect the shorting cable between B2 and B3 Disconnect this only when the external regenerative register is used Do not connect anything to NC XC 3 vu Match the colors of the motor lead wires to those of the corresponding motor output terminals U V W 2 V Avoid shorting and grounding Don t connect the 1 w main power XB O Power acp MCCB NF supply External regenerative E resistor b Red White lack fren These colors d are used for Motor optional cable Earth ground this To prevent electric shock be sure to connect the ground terminal of the driver and the ground terminal ground plate of the control panel The ground terminal must not be shared with other equipment Two ground terminals are provided Ground resistance 100 Q max Don t connect the earth cable to other inserting For applicable wire refer to PB14 slot nor make them touch m Sz c Compose a duplex Brake Control Circu
73. t Failure to heed this caution may result in damage to the internal parts causing smoking and or a fire and other trouble The user is responsible for matching between machine and components in terms of configuration dimensions life expectancy characteristics when installing the machine or changing specification of the machine The user is also responsible for complying with applicable laws and regulations The product will not be guaranteed when it is used outside its specification limits Parts are subject to minor change to improve performance Technical information of this product Operating Instructions CAD data can be downloaded from the following web site http industrial panasonic com ww i e 25000 motor fa e motor fa e html For your records The model number and serial number of this product can be found on either the back or the bottom of the unit Please note them in the space provided and keep for future reference Model No ML DH Serial No 3 i M ME Date of purchase Name Dealer Address Phone Motor Business Unit Panasonic Corporation 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 Panasonic Corporation 2009 B57 Motor Business Unit Panasonic Corporation 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 Panasonic Corporation 2009 Printed in China IMD88 A Z0409 1111
74. t of the driver is kept charged with high voltage for a while even after power off Turn off the power and allow 15 minutes or longer after LED display of the front panel has gone off before performing maintenance and inspection 3 Disconnect all of the connection to the driver when performing megger test Insulation resistance measurement to the driver otherwise it could result in breakdown of the driver 4 Do not use benzine thinner alcohol acidic cleaner and alkaline cleaner because they can discolor or damage the exterior case Inspection Items and Cycles General and normal running condition 6 Maintenance and Inspections Maintenance and Inspections Guideline for Parts Replacement Use the table below for a reference Parts replacement cycle varies depending on the actual operating conditions Defective parts should be replaced or repaired when any Ambient conditions 30 C annual average load factor of 80 or lower operating hours of 20 hours or less per day Perform the daily and periodical inspection as per the items below Type Cycles Items to be inspected Ambient temperature humidity speck dust or foreign object Abnormal vibration and noise Main circuit voltage Odor Daily Daily Lint or other particles at air holes inspection Cleanness at front portion of the driver and connector Damage of the cables Loose connection or misalignment between the motor and mac
75. to the same power supply 1 Do not make displacement wiring or inspection while the LED is lit cause of electric shock B18 IPSIS 3 System Configuration and Wiring Driver and List of Applicable Peripheral Equipments A n Crimp Diameter Rated Diameter Crim Diameter and H Diameter Required Circuit Noise Surge me enel Tan S Rwrthstand ermina ene Ar rand 1 Applicable Rated Power breaker filter absorber 1 current of withstand formain voltage withstand Driver Voltage filter for c Rma power voltage motor T output atthe rated Single phase Single phase magnetic voltage of circuit ofcontrol Pou ofmopr Voltage 1 freies iced entend t gia pn signal eener Conect main circuit terminat power eae m of brake SES EX configuration cable block supply cable mma cable cable Single 50W to approx phase oow octkva DV0P4170 DVOP4190 100V MADH MSME Single DVOP4170 pyopaigo S phase pu SUA DvoeM 200V 20042 DVOP1450 Singi 0 28mm ingle phase 200W QUA 10A DVOP4170 DVOP4190 0 75mme be 100V 20A AWGI8 0 75mmel MBDH MSME DVOP4170 Dvop4190 3P 1a 600VAC AWGIB i approx Ee or more S phase 400W Eryn pvoeu 100VAC 200V 20042 DVOP1450 g g or more Single a 0 75mme2 g approx 9 E phase 4
76. uarantee 80 C for 72 hours 2 Storage temperature free from condensation 5 Storage humidity 20 to 85 RH free from condensation Vibration Motor only Lower than 49m s 5G at running 24 5m s 2 5G at stall Impact Motor only Lower than 98m s 10G rating Connector type part of the motor connector and the encoder connector 3 4 Enclosure Motor only IP67 except rotating portion of output shaft and connecting pin Altitude Lower than 1000m 1 Ambient temperature to be measured at 5cm away from the motor 2 Permissible temperature for short duration such as transportation 3 These motors conform to the test conditions specified in EN standards EN60529 EN60034 5 Do not use these motors in application where water proof performance is required such as continuous wash down operation 4 This condition is applied when the connector mounting screw in case of motor 750W or less are tightened to the recommended tightening torque Refer to P B23 30 31 Be sure to use mounting screw supplied with the connector 5 Air containing water vapor will become saturated with water vapor as the temperature falls causing dew You can mount the motor either horizontally or vertically as long as you observe the followings 1 Horizontal mounting Mount the motor with cable outlet facing downward for water oil countermeasure i 2 Installation Motor 2 Vertical mounting
77. unction of general purpose input is selected by parameters S Analog Input 3 inputs 16Bit A D 1 input 12Bit A D 2 inputs 3 signal Output 2 outputs Analog monitor 2 output e Pulse Input 2 inputs Photo coupler input Line receiver input signal Output 4 outputs Line driver 3 output open collector 1 output mE USB Connection with PC etc M RS232 1 1 communication RS485 1 n communication up to 31 axes to a host Safety function Used for IEC61800 5 2 STO 1 5 keys MODE SET UP DOWN SHIFT 2 LED 6 digit PTR Do not use in other combinations than those listed below Motor Driver Power Rated rotational Rated supply Type speed Model output Model Frame MSMESAZSi 50W MADHT1105 Single phase MSME011S1 100w MADHT1107 100V MSME021S1 200W MBDHT2110 B frame MSME041S1 400W MCDHT3120 C frame MSMEBAZS1 50W MSME012S1 100w MADHT1505 A frame Single MSME MSMEO2281 200W MADHT1507 3 phase li inenia 3000r min MSME042S1 400W MBDHT2510 B frame 200V MSME08281 750W MCDHT3520 C frame MSME102S F 1 0kW MSME159SC 15kw MDDHTS540 D frame MSME202S 2 0kW MEDHT7364 E frame 3 phase MSMESO2S f 3 0kW MFDHTA390 200V MSMEA402S F 4 0kW F frame MSMEsO2SL I 5 okw_ MPDHTB3A2 Single 3 phase MDME102S 1 0kW MDDHT3530 p i 200V MDME152S

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