Installation manual
Contents
1. The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites HATNBUCH 49 9 Trouble shooting 9 1 Safety Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction The following always applies 6 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function Determine the cause of the fault correction of the fault requires work in the danger zone put the machine in set up mode Immediately inform the responsible parties at the installation site of the fault Depending on the type of fault either have authorized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard 50 o HAIN2. Ulrich Remmel Vertretung Gildestra e 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E mail info remmel de Internet www remmel de 54 HAINBUCH J rg Schlag Technical Consultant HAINBUCH GMBH M llerring 75 DE 04158 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 4623491 E mail joerg schlag hainbuch de Michael Simon Technical Consultant HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E mail michael simon hainbuch de DI J rg Tittel Technical Consultant HAINBUCH GMBH WunnensteinstraDe 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E mail joerg tittelGhainbuch de 9 Renee Reuter Technical Consultant HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E mail renee reuter hainbuch de E Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E mail thomas klumpp hainbuch de 3 Ralf B rger Technical Consultant HAINBUCH GMBH Erdmannh user Str 57 DE 71672 Marbach Phone 49 0 7144 907 183 Fax 49 0 7144 18826 Mobile 49 0 173 3039740 E mail ralf buerger hainbuch de IE Harry Friedrich Technical Consultant HAINBUCH GMBH Erdmannh user Str 57 DE 71672 Marbach Phone 49 0 7144 907 321 Fax 449 0 7144 18826 Mobile 49
3. 26 6 2 1 Assemble the draw tube adapter optional 27 6 2 2 Assemble the bayonet odopter eee 27 6 2 3 Assembling the flange optional nee 28 6 2 4 Assembly of the jaw chuck sss 29 6 2 5 Checking and adjusting the face run and the concentricity 30 6 2 6 Position of the master ous 32 EE 33 6 2 8 Assembly of the top ww 34 6 2 9 Machining the eni bra Fh ee d RR d a ra v RR RT 25 6 2 10 Preparation for adapting a clamping 36 6 2 11 Add on clamping element 37 6 2 12 Add on clamping element segmented mandrel 39 BI IN ee P 40 6 4 Activities after production is conchuded nenea 41 7 Disassembly subsequent storage disposal A2 DAI 42 7 2 Disassembling the clamping deviee eee 43 7 2 1 Disassembling the jaw chuck nenea 43 7 2 2 Disassembling the flange eee 43 7 2 3 Disassemble the bayonet ocdopter nenea 44 7 2 4 Disassemble the draw tube adapter 44 7 3 Subsequent storage of the clamping A5 P 45 8 Mainienanee ec ai ee een 46 EE 46 8 2 me co M
4. Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail info bistechnics com Internet www bistechnics com Denmark Jorn B Herringe A S Ramsamagle Sywejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools dk Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact utilis com Internet www utilis com Great Britain Leader Chuck Systems Ltd 9 Century Park Birmingham B9 4 NZ Phone 44 1217714843 Fax 44 1217710966 E mail information leaderchuck com Internet www leaderchuck com 56 o HAINBUCH Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Lid 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail machshop indigo ie Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z
5. CE Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device a Never clean the clamping device with com pressed air a Auxiliary material required m Ester free non polar cleaning agent u Soft lint free cloth 1 Disassemble the clamping device see section Disassembling the clamping devices 2 Clean all components listed below with cleaning agent and a cloth remove all oil and grease residues m Flange Jaw guide m Work piece end stop optional m Allen screws 46 HAINBUCH 8 2 Preservation m Special tools required m Universal grease 2085 0003 m Grease gun Oil stone u Soft lint free cloth Disassemble the clamping device see section Disassembling the clamping devices Hone all the bearing surfaces of the clamping device with an oil stone Lightly grease all allen screws Remove excess grease with a cloth Remount the clamping device 5 Screw all allen screws into the clamping device again and tighten them finger tight t For subsequent storage tightening the allen screws finger tight suffices This facilitates re com missioning and protect the allen screws 6 Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 7 Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard
6. 16 HAINBUCH 3 4 Dimensional sheet Dimension sheets for the respective clamping device can be requested from HAINBUCH 3 5 Type designation The type designation is on the clamping device and in cludes the following information 1 ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN Fig 1 HATNBUCH 17 Jaw chuck B Top3 Structure and function 4 Structure and function 4 1 Overview and brief description Fig 2 Jaw chuck Flange Master jaws Insert bushing OAR WN Bayonet adapter 18 Order Hotline 49 0 7144 907 333 Brief description The jaw chuck B Top3 is designed for maximum flexibil ity in production Thus this chuck is characterized by a quick change jaw with high repeatability Through the wedge bar system a high efficiency high operating reli ability and short setup time is achieved In combination with various optional top jaws and in sert bushings the clamping device can be easily adapted to your requirements The jaw chuck B Top3 can like modular system be easily converted to a full inner clamping segmented clamping bushing or a full outer clamping clamping head without removing the chuck 4 2 Optional accessories 4 2 1 Spindle flange The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respect
7. draulic specialist can perform tasks on hydraulic equipment and recognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved m Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool Within the machine tool the clamping device is designed exclusively as a through bore chuck for bar work and as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel Intended use also includes compliance with all the in structions in this manual Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations 10 o HAINBUCH WARNING Danger due to misuse Misus
8. 0 173 3272164 E mail harry friedrich amp hainbuch de 54 Andreas Wurst Technical Consultant HAINBUCH GMBH Erdmannh user Str 57 DE 71672 Marbach Phone 49 0 7144 907 167 Fax 49 0 7144 18826 Mobile 49 0 173 3120969 E mail andreas wurst hainbuch de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert Strafe 9 DE 31848 Bad M nder Phone 49 0 7144 907 669 Fax 49 0 5042 506751 E mail carsten zander hainbuch de HA NBUCH 55 10 2 2 Europe Austria GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Czech Republic Slovakia s r o 27 9 60200 Phone 420 548214572 Fax 420 548217219 E mail info tmcer cz Internet www tmcer cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail infoQdv tools ee France HAINBUCH France SNC Equipements de machines outils Zl Lons Perrigny 1600 Route de la Li me 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com
9. can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses HAINBUCH 15 3 Technical data 3 1 General information The clamping device is available in different sizes and variants Information about e g m dimensions weight you will find on the corresponding drawing 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 C 3 3 Power specifications NOTE Material damage if the power specifications do not agree If the power specifications of clamping device and machine do not agree severe damage ex tending to total damage can occur to the clamp ing device and machine Only install clamping devices in machines with the same power specifications Information on maximum clamping force and drawtube force is provided on the clamping device
10. 27 Order Hotline 49 0 7144 907 333 6 2 3 Assembling the flange optional NOTE Material damage due to wrong tightening torque of the allen screws in the spindle flange The tightening torque of the allen screws is pre scribed by the spindle or machine manufacturer Incorrect tightening torque of the allen screws in the flange can cause significant material damage on the clamping device and on the machine m Only tighten the allen screws of the spindle with the torque prescribed by the spindle or machine manufacturer Put the machine in set up mode Wipe off the mating surfaces of the machine spindle with a soft lint free cloth and remove all oil and grease residues Put the flange 3 with its 3 keys into the grooves of the adapted bayonet adapter 2 Turn back the flange 3 till the bolt hole circles of flange and spindle fit Screw in the allen screws 4 and tighten them only finger tight Check the concentricity of the spindle flange 3 With machines with cylindrical reception the concentricity can be corrected by adjusting the flange 3 Tighten the allen screws 4 firmly in a cross pattern 28 o HAINBUCH 6 2 4 Assembly of the jaw chuck Two people are required for this task Special tools required Allen wrench a Crane m Eye bolts 1 Put the machine in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping p
11. Vibration damping by vulcanized segmented clamping bushings a Work piece stabilization by axial traction against the workpiece stop a Large bridging area by vulcanized clamping ele ments The MANDO Adapt can be ordered from HAINBUCH 20 HAINBUCH Chuck SPANNTOP Adapt u the CENTREX quick change over interface allows a p precise clamping of the add on clamping ele ments to the jaw chuck B Top3 without adjusting m Possible clamping range 4 100 mm a Parallel and circumferential clamping a Work piece stabilization by axial traction against the workpiece stop a high stiffness and low wear The SPANNTOP Adapt can be ordered from HAIN BUCH 4 2 5 Grease The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the Bm universal grease is 2085 0003 it can be ordered from Ag 7 HAINBUCH 4 2 6 Grease gun b The grease gun is filled with universal grease which is 4 pressed into the clamping device The grease gun has Fig 8 pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH HATNBUCH 21 5 Transporting packaging and storing 5 1 Safety instructions for transporting Unbalanced pack WARNING age Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries m Note mar
12. depending on the weight Two people are required for this task m Special tools required a Crane u Lifting eye bolts 1 Screw lifting eye bolt into the thread in the end face of the clamping device 2 Hook the load handling equipment into the lifting eye bolt 3 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate HATNBUCH 23 5 5 Packaging About the pack aging Handling pack aging materials Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation fj The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE Improper disposal causes environmental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal
13. guidelines If necessary commission a special ized company to dispose of packaging o HAINBUCH 24 5 6 Storing Storage of pack ages Subsequent storage of the clamping device Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions m Do not store outdoors Store in a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight Avoid mechanical vibration m Storage temperature 15 bis 35 C Relative humidity max 60 For storage periods longer than months m Check the general condition of all parts and the packaging at regular intervals m Touch up re apply anti corrosion agents as neede Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning m Store the clamping device in airtight foil HATNBUCH 25 6 Assembly 6 1 Preparations The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 50 kg Depending on the weight to safely lift the clamping device out of the package and position it in the machin
14. it from falling HATNBUCH 47 8 3 Maintenance schedule Maintenance tasks are described in the sections below that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals Interval Maintenance task After each 8 hours With high load and with use of coolant m Grease the clamping device a For heavy pollution complete cleaning see Cleaning After each 20 hours With normal load and with use of coolant m Grease the clamping device For heavy pollution complete cleaning see Cleaning After 1000 1500 hours Completely disassemble and clean the clamping device see section Cleaning 48 HAINBUCH 8 4 Bolt torque Metric ISO thread guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 12 u 90 utilization of the apparent limit of elasticity Torque for Diameter ey mm mm Nm MA 7 3 A 5 8 4 6 5 6 10 5 11 5 M 8 13 6 24 5 M 10 17 8 47 6 M 12 19 10 91 1 M 16 24 14 210 M 20 30 17 360 M 24 36 19 420
15. must be machined and or grinded in the clamping device under clamping pressure When machining or grinding it is important to ensure that the loading ring and loading plugs are clamped by the top jaws not by the master jaws m Keep the master and jaws for recurring work Tighten the mounting screws for the jaws with a torque wrench a In no case tighten the wrench by using a tube extension or a hammer HATNBUCH 35 6 2 10 Preparation for adapting clamping device Before assembling the add on clamping elements the jaws must be disassembled 1 Put the release key into the hexagonal of the respective jaw 2 Turn the release key 90 anti clockwise Now the respective jaw is released and can be removed 3 Pull the jaw out of the groove 4 Put in the guarding jaw at the first marking from the outer dimension 5 Turn the release key 90 clockwise 6 Remove the release key from the chuck Repeat step 1 to 6 for the other jaws A CAUTIION Risk of injury For assembly of the SPANNTOP chuck or the MANDO Adapt the machine may not be in clamping position m Move the chuck into release position Remove the chip protection 7 Remove the 3 screws M6 7 from the chuck 8 Pull the chip protection out of the front of the chuck 8 it is easier to move the draw tube carefully into clamping position and then in release position The chip protection will be ejected from the chuck N
16. o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Spain ATM Asistentes Tecnologicos del Mecanizado 5 Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 938791689 E mail atm sl amp atmbarcelona com HATNBUCH 57 Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit Blok No 2 16159 Nil fer Bursa Phone 90
17. operation Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective work clothing in the danger zone HAINBUCH 13 Wrong clamping of WARNING the work piece Missing changing parts Danger of injury due to incorrect clamping of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy WARNING Danger of injury due to missing changing parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device a The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop 14 o HAINBUCH 2 6 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal
18. 2242438292 Fax 90 2242436365 E mail hidkomGtr net Internet www hidkom com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail nfo utilis com Internet www utilis com 58 o HAINBUCH 11 Index A Accessories Add on clamping elements 20 Insert Wie 20 SAWS nein 20 Spindle flange 19 EE E E 27 Add on clamping element segmented Mandeln 39 Add on clamping element el Wl Me 37 Concentricity and face run 30 Draw tube 27 Fangen ana a ea bait Be man 28 79 een 29 Preparation for adaption 36 26 TOP PE 34 B Bolt torque 49 Brief description 18 a nre Tr 46 D Dimensional deet 17 42 ae 44 Draw tube 44 Fangen 43 Jaw 43 KI 45 E Environmental protection 15 G General information 16 Intended 10 WE en seen 33 E le ss tt ea al 35 Position of the master jaws 32 L Beleeger 2 Gredse GUN se
19. 4 Tighten the mounting screws with a torque wrench in a cross pattern see section Screw tightening torques 5 Assemble the guard bushing remove screws from push off threads screw in the screws into the threads at the guard bushing 1 and tighten them firmly 6 2 6 Position of the master jaws Special tools required m chuck wrench The jaws may only be loosened in release position marking line milled in between the jaw guides These marking line is for positioning of the master and or block jaw The maximum outer position and or block jaw position is reached when in the position for changing the jaws clamping device open the front side of the master jaw and or the full block jaw fits to the marking line This jaw position has to be strictly adhered to so that the transfer of the force from the wedge rod to the master block jaws all sprockets are in contact 32 HAINBUCH 6 2 7 Changing the jaws Special tools required chuck wrench The changing of the jaws only takes place with opened clamping device For safety reasons in this position the master jaws are still engaged Falling out of the jaws is prevented 1 Put the chuck wrench into the hexagonal of the respective jaw 2 Turn the chuck wrench 90 clockwise Now the respective jaw is released and can be removed Fo
20. 9 DE 30855 Langenhagen Phone 49 0 511 781068 Fax 49 0 511 782960 E mail vertrieb bockundstrothmann de DJ J rg Fedtke Technical Consultant HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E mail joerg fedtke hainbuch de 3 Uwe Fischer Technical Consultant HAINBUCH GMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E mail uwe fischer amp hainbuch de 3 Thomas Helfer GbR Vertretung Gerwigstra e 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobil 49 0 171 2032559 E mail helfer industrievertretung t online de 8 GmbH Werkzeuge Werkzeugmaschinen Vertretung Karlsbader Stra e 1 DE 08355 Rittersgr n Phone 49 0 37757 171 0 Fax 49 0 37757 171 17 E mail info henka de Internet www henka de EI Roland Streck Technical Consultant HAINBUCH GMBH Lena Christ Stra e 5 DE 83043 Bad Aibling Phone 49 0 7144 907 672 E mail roland streck hainbuch de 0 K nne Zerspanungstechnik Vertretung Grootkoppel 45 DE 23858 Reinfeld Phone 49 0 4533 208100 Fax 49 0 4533 208116 Mobile 49 0 170 9621139 E mail info kuenne zerspanungstechnik de Internet www kuenne zerspanungstechnik de Henry Miersch Technical Consultant HAINBUCH GMBH Feldstra e 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E mail henry miersch hainbuch de
21. BUCH 9 2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping The chuck was not Lubricate the clamping Specialist force is too lubricated properly device with HAINBUCH low fat according to maintenance schedule Work piece is under Move the master jaw by Specialist dimensioned 1 step Chips When lathing with Use the guard bushing Specialist penetrate jaws the guard into the bushing was not used chuck Jaws may not The clamping device is Move the clamping Specialist be changed not in release position device into release positon Eccentric Concentricity error of Check the concentricity at Specialist dimensional segmented mandrel taper of the deviation on segmented mandrel the work correct if necessary see piece section Checking and adjusting the face run and the concentricity Dimensional Contaminated guide Disassemble the master Specialist deviation on jaws and clean the guide the work see section Cleaning piece Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work piece feedstock that is subject to formal defects After machining the workpiece returns to its original form formal defects If technically justifiably reduce the clamping pressure HATNBUCH 51 Fault Possible cause Fault correction Corrected by Marks on the Point or linear work Bore or grind
22. L 47 8 3 Maintenance schedule nu hear 48 8 4 E 49 9 Trouble shooting ne 50 STEE 50 9 2 Trouble shooting 9 een 5 9 3 Start up after corrected out 52 IIO e D NR ETT en ee 33 10 1 Service E 53 10 2 Representatives in Germany and Europe 53 EE 54 Ser 56 EE eege 59 Translation of original installation manual HATNBUCH 3 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device Usual approaches like e g cleaning of the areas for screwing are presupposed to be known 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and materia
23. OTICE Dirt scratches and damage of the bearing sur faces affect the radial and axial running of the clamping device and the machined work pieces Clean all surfaces of the jaw chuck and the add on clamping elements very thoroughly before assembly 9 Move draw tube into front end position release position The chuck is ready for the assembly of the add on clamping element 36 HAINBUCH 6 2 11 Add on clamping element SPANNTOP NOTICE The clamping head interferes for assembly and disassembly Remove the assembled clamping head 1 Put the SPANNTOP clamping device into the jaw chuck with the bayonet 9 The markings at the SPANNTOP clamping device must align to the guarding jaws the grooves on the back side of the chuck must be between the guarding jaws A CAUTION Crushing danger Insertion of the chuck may go a little heavier as the seals at the adaption have a certain prestress Crushing danger for the fingers when the friction al force of the seals have been got over Hold the chuck only by the circumference 2 Put in the chuck till end 3 When the SPANNTOP clamping device is fitting to the jaw chuck it can be turned 60 10 not be turned rap the ds carefully into the chuck NOTICE The cutout at the rear side of the SPANNTOP clamping device must align to the guarding jaws in the jaw chuck 4 Assemble the SPANNTOP cla
24. Q HAINBUCH SPANNENDE TECHNIK 7 J 7 017 Wetz A Jaw chuck B Top3 Table of contents ec E 4 1 1 Information about this Pan URI ss ceea ee ek ee 4 1 2 E 4 1 3 Limitations of obt 5 MaX RPM een a aa a nd iu 6 Eeer 6 1 6 Scope of a dl da et 6 rec ett 7 LCE 7 1 9 Clamping EE 7 Dc an aa ce 8 Dee an ia ear a i a atat 9 2 1 Responsibility of the customer 9 2 2 Personnel reouirement nenea nenea anna 9 10 2 4 Personal protective equipment 1 2 5 Special 12 2 6 Environmental PROTSCHOM sate ni ci ee 15 SE 16 3 1 General MEET 16 3 2 Operating conditions 16 3 3 Power une een 16 3 4 Dimensionalshest nee ee een 17 SE 17 4 Structure and E 18 4 1 Overview and brief description 18 er 19 4 2 1 Spindle a 19 MU H 20 REENEN 20 4 2 4 Add on clamping element 20 EE 2 2 2 OVC EN 21 5 Transporting packaging and storing ne nenea 22 5 1 Safety instructions for transporting men nenea ee 22 5 2 Symbols on the packaging sss 22 5 3 Transport gt 22 5 4 Unpacking and inner company Wronsporioton nenea 23 E c o EE 24 III ee 25 2 EEN 26 BB alone tet alai da aaa aaa dal ea dala es 26 6 2 Assembling of the clamping deviece
25. aces for damage or contamination 38 Q HAINBUCH 6 2 12 Add on clamping element segmented mandrel The segmented clamping bushing interferes for assembly and disassembly m Remove the assembled segmented clamping bushing 1 Put the segmented mandrel in the jaw chuck The 3 holes in the circumference must align to the guarding jaws A CAUTION Crushing danger Insertion of the segmented mandrel may go a little heavier as the seals at the adaption have a cer tain prestress Crushing danger for the fingers when the friction al force of the seals have been got over m Hold the segmented mandrel only by the cir cumference 2 Put the segmented mandrel into the chuck till end 12 Turn the segmented mandrel by 60 to lock the bayonet 13 IF the segmented mandrel can not be turned push even knock lightly the draw bolt into the segmented mandrel Screw the segmented mandrel by the 3 screws M10 at the front 14 HAINBUCH 39 6 3 Inspections Do Maybe segmented mandrel must be adjusted Place the magnetic base of the dial indicator on the inside of the machine Place the dial indicator for concentricity on the clamping taper and rotate the spindle carefully To check the concentricity place the dial indicator to the taper 8 To check the fa
26. ce run place the dial indicator at the surface for screwing the work piece end stop 9 If the value too high check surfaces for damages or contamination Diameter Tightening Tightening Tightening torque for torque for torque for screws 8 8 screws 10 9 screws 12 9 Nm Nm Nm M4 2 5 gt 4 M5 5 6 8 M6 8 11 13 M8 18 28 32 M10 36 53 62 M12 63 92 108 10 For tightening torque see the table above 11 Tighten the screws NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping device can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices a If in doubt contact the manufacturer 40 o HAINBUCH Ensure the following points prior to each installation and start up of the clamping device All allen screws of the clamping device must be present and tightened with the proper tightening torque The balance screws of the clamping device must all be present and undamaged All rubber segments must be intact this means that they are neither torn nor are they porous at any point All edges and bearing surfaces are intact this means that they are neither broken nor do they show any signs of wear The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device a The maximum drawtube fo
27. ch Phone 49 0 7144 907 0 Fax 49 0 71 44 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 05 2011 Part number 80001 0098 Subject to technical modifications
28. de 2 Unscrew the draw tube adapter 1 from the draw tube 3 Wipe off the draw tube adapter with a soft lint free cloth and remove all oil and grease residues HAINBUCH 44 7 3 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning Ti NOTE The storage conditions are specified in the section Transport packaging and storage 7 4 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components NOTE Improper disposal causes environmental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal HATNBUCH 45 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations m Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 Cleaning NOTE Material damage if cleaned with compressed air
29. e it must be hooked into a crane WARNING Danger of injury due to falling components When mounting components can fall and cause severe injury and material damage m Two people are always required for this task m Use a crane 6 2 Assembling of the clamping device WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can cause severe injury u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool m Unscrew all ring nuts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode 26 HAINBUCH Fig 10 6 2 1 Assemble the draw tube adapter optional 1 Put the machine in set up mode 2 Wipe off the mating surfaces of the machine spindle with a soft lint free cloth and remove all oil and grease residues 3 Lift the draw tube adapter 1 on the draw tube of the machine by hand or with aid of crane Screw the draw tube adapter 1 on the draw tube and Fig 11 tighten it only finger tight 6 2 2 Assemble the bayonet adapter 1 Put the machine in set up mode 2 Wipe off the mating surfaces of the machine spindle with a soft lint free cloth and remove all oil and grease residues 3 Screw the adapter 2 on the draw tube of the machine by hand and tighten it only finger tight HAINBUCH
30. e of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device m Use in machines other than machine tools m Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage arising from non in tended use are excluded 2 4 Personal protective equipment Always wear For special tasks wear Wearing of personal protective equipment is required to minimize health hazards when working with the device m Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates Special protective equipment is required when executing special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below HAINBUCH 11 Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes fr
31. in ada dod es EA RIA 2 M Maintenance schedule 48 O Operating conditions 16 UNEIVIEW a aa ei ai e ai A oi dati 18 Packages 24 Personal protective equipment Hard Nabe en 12 Protective 12 Protective 5 12 Protective work clothing 11 Safety 11 Personnel requirements 9 Power 16 pe aura 47 R Represenl lives sun scene SE 56 E sita a a Du d i a 54 5 Scope of delivery 6 Spare OOS ee 7 Special dangers 12 HATNBUCH 59 SEENEN 25 near ee 18 Subsequent 42 Symbols on packaging 22 T Transport 22 Transport inner 23 Troubleshooting icon aa 50 Trouble shooting table 51 Type 17 U seien 23 60 HAINBUCH HATNBUCH 61 62 HAINBUCH HATNBUCH 63 O HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marba
32. ive maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bush ings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protec tion of the vulcanized segments of the segmented clamp ing bushings and increase their service life and elasticity by a significant factor The spindle flange serves for adaption of the segmented mandrel to the machine Depending on the order the spindle flange can be in cluded in the delivery or provided by the customer HATNBUCH 19 4 2 2 Jaws For all purposes the clamping device can be modified with various jaws You have the choice m Base jaws m Top jaws hard soft a aluminum Claw jaws hard u Profiled stepped jaws 4 2 3 Insert jaws The insert bushings changeable from the front side allow an ease work piece adjustment just as you need it m closed with ejector a with passage a with spray nozzle Fig 4 a with adjustable end stop 4 2 4 Add on clamping elements gt Segmented mandrel MANDO Adapt T21 1 e a The CENTREX quick change over interface allows p precise clamping of the add on clamping ele ments to the jaw chuck B Top3 without adjusting a Possible clamping range 20 80 mm by four sizes of the segmented mandrel a
33. kings on the packages m Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact NC Protect from moisture Keep packed goods dry and protected against moisture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dam age 22 HAINBUCH Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation m Note extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint 5 Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transportation Fig 9 fj The clamping device is packed vertically and has threaded bores in the end face There are also threaded holes in the circumfer ence of the clamping device Lifting eye bolts can be screwed into these threaded holes To safely lift the clamping device out of the pack age it must be hooked into a crane
34. l damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided 4 HAINBUCH Tips and recom mendations CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE KH indicates a possible dangerous situation that can result in material damage if it is not avoided indicates useful tips and recommendations as well as information for efficient and trouble free operation 1 3 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual gt Non intended use gt Deployment of untrained personnel gt Unauthorized conversions gt Technical changes gt Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delive
35. mping device by the 3 screws M10 and tighten the screws firmly in a cross pattern For tightening torque see the following table NOTICE The screws are installed in the SPANNTOP clamping device Do not distinguish these screws with the screws to assemble the clamping element reception HATNBUCH 37 N77 2 Maybe the clamping element reception must be adjustet 5 Place the magnetic base of the dial indicator on the inside of the machine Place the dial indicator for concentricity on the clamping taper and rotate the spindle carefully 7 the value is higher than 0 01 mm the taper may be adjusted Stop the spindle and loosen the 6 screws M10 on the front side Adjust the clamping element reception in such a manner that the dial indicator shows the value 0 Re tighten the screws M10 firmly in a cross pattern For tightening torque see the following table Diameter Tightening Tightening Tightening torque for torque for torque for screws 8 8 screws 10 9 screws 12 9 Nm Nm Nm MA 2 5 3 5 4 M5 5 6 8 M6 8 11 13 M8 18 28 32 M10 36 53 62 M12 63 92 108 For checking the face run place a dial indicator on the surface of the SPANNTOP clamping device and turn the spindle carefully If the face run is higher than 0 005 mm stop the spindle disassemble the SPANNTOP clamping device and check the location surf
36. o insufficient face run and concentricity Due to insufficient face run and concentricity work pieces can be damaged during processing m After each mounting check and if necessary re adjust the face run and concentricity of the clamping device 30 HAINBUCH Checking face run Special tools required Dial indicator u Plastic tip hammer l 5 Place the magnetic bas of the dial indicator on the inside of the machine Place the dial indicator for face run on the face of the clamping unit Use a plastic tip hammer to carefully knock the clamping unit into position Tighten the allen screws with a torque wrench in a cross pattern see section Screw tightening torque For exact adjustment if necessary loosen the al len screws several turns and retighten in a cross pattern Wipe off the taper of the the segmented mandrel with a soft lint free cloth and remove all oil and grease residues Checking concentricity Special tools required Dial indicator Plastic tip hammer Torque wrench Place the magnetic base of the dial indicator on the inside of the machine Place the dial indicator for concentricity on the clamping taper Adjust the segmented mandrel in such a manner that the dial indicator shows the value O For exact adjustment if necessary loosen the al len screws several turns and retighten in a cross pattern HATNBUCH 31
37. om flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations 12 HAINBUCH Suspended loads Moving parts WARNING Life threatening danger due to suspended loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control m Never step under suspended loads m Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents Only use approved hoists and sling gear with sufficient bearing capacity m Do not use rope and belts that are torn or frayed WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during
38. r safety reasons in this position the wrench may not be removed 3 Pull the jaw outwardly out of the groove 4 Put in the desired jaw Pull the jaw to the desired diameter 5 Turn the chuck wrench 90 clockwise The toothing of the jaw chuck must now engage in the toothing of the jaw 6 Remove the chuck wrench from the clamping device HATNBUCH 33 6 2 8 Assembly of the top jaws Special tools required Allen wrench 1 1 Remove the pre assembled screws 1 from the master jaws T Fig 20 3 2 Clean the location surface of the master and top jaws Y Y 3 Put the top jaws with the cross offset into the groove H H of the master jaws 2 2 4 Put the screws into the mounting holes 3 v 5 Tighten the screws according to the following tightening torque table Screw size Tightening torque Nm M8 25 Nm Fig 21 M10 60 Nm M12 80 Nm M16 100 Nm M24 230 Nm CAUTION Material damage by too high tightening torque The given tightening torque in the table above may not be exceeded m Use only screws DIN 912 of the property class 12 9 Higher tightening torques will cause deformation of the master jaw thus the master jaw will stuck in the guides of the clamping device 34 HAINBUCH 6 2 9 Machining the jaws NOTICE Material damage due to lack of accuracy Jaws for highest repeatability
39. rce specified on the perimet er of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high All mounting tools must be removed from the interior of the machine a Clamping device and work piece must be compatible The work piece must be clamped into the clamping device with sufficient work piece tension 6 4 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again 3 Open the protective door or hood 4 Clean the clamping device of chips and production residues with a soft lint free cloth 5 Close the protective door or hood HATNBUCH 41 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days or if the machine will be changed ver for other work pieces the clamping device must be disassembled and properly stored in accordance with the manufac turer s specifications see section Transport packaging storage Prior to disassembling Put the machine in set up mode m Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en e
40. ressure of the machine tool on the lowest setting 4 Move the draw tube of the machine tool into front stop position R1 Chuck piston in front end position R2 RI 0 3 mm max 0 5 mm NOTICE Material damage due to mounting error Make sure that the draw tube can be moved into front end position release position with as sembled clamping device m Keep the dimensions of R1 and R2 5 Screw the clamping device by the piston thread pos 5 on the clamping draw tube till end HAINBUCH 29 6 Turn back clamping device till the passage hole of the chuck body fits to the threaded holes of the spindle flange 7 Screw in the mounting screws equal and put the base jaw in the clamping device to max outer position see chapter changing the jaws Remove the guard bushing Remove the screws 1 screw the into the next threads to push off the guard bushing Move back the draw tube till the clamping device fits to the spindle flange optional or the machine spindle and tighten the screws again equally NOTICE Material damage due to eye bolts remaining in the chuck By eye bolts remaining in the chuck after as sembly the lathe clamping devices and work piece can be damaged or even destroyed m Remove promptly the eye bolts from the chuck after assembly to the machine 6 2 5 Checking and adjusting the face run and the concentricity NOTE Material damage due t
41. rgy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone a Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again 42 o HAINBUCH 7 2 Disassembling the clamping device 7 2 1 Disassembling the jaw chuck Two people are required for this task Special tools required Allen wrench a Crane m Eye bolts 1 Put the machine tool in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting A Move the drawtube of the machine tool into the front stop position 5 Loosen unscrew and remove the allen screws 6 Unscrew the jaw chuck from the flange by using a crane 7 Remove the jaw chuck out of the machine 7 2 2 Disassembling the flange Put the machine tool in set up mode Loosen unscrew and remove the allen screws Remove the flange by hand from the machine spindle N Wipe off mating surfaces at the machine spindle with a soft lint free cloth and remove all oil and grease residues HAINBUCH 43 7 2 3 Disassemble the bayonet adapter 1 Put the machine in set up mode 2 Unscrew the bayonet adapter 2 from the draw tube adapter by hand 3 Wipe off the bayonet adapter with a soft lint free cloth and remove all oil and grease residues Fig 31 1 Put the machine in set up mo
42. rts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions 1 9 Clamping force The specified maximum radial clamping force can vary due to lubrication status and the degree of contamination CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device m The max draw force and compressive force may not be exceeded HAINBUCH 7 1 10 Screws Moving parts WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the clamping device can be accelerated out of the device and cause severe injuries a After assembly and maintenance tasks Always retighten all bolts and stud bolts radially at tached on the clamping device with the pre scribed tightening torque All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque in the factory and should only be unscrewed after consultation with the manufacturer fi The tightening torque is shown in the assembly drawing of the clamping device it is engraved on the device itself in the direct vicinity of the screw or stud screw 8 HAINBUCH 2 Safety This section provides an overvie
43. ry contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply HAINBUCH 5 1 4 Max RPM Of all indicated numbers of RPMs of all used groups the lowest given RPM is to be used always 1 5 Copyright This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims 1 6 Scope of delivery All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the clamping device m Jaw chuck 1 Guard bushing m set Master jaws m set Test jaws 1 Chuck wrench Optionally the scope of delivery of the clamping device includes m Jaws u Insert bushing m Eye bolts 6 HAINBUCH 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective sare parts can cause dam age malfunction or total failure they can also impair safety a Only use manufacturer s original spare parts Only purchase spare pa
44. the jaws Specialist clamping piece clamping surface 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone A Start the machine tool 52 HAINBUCH 10 Appendix 10 1 Service Hotline 10 2 Representatives in Germany and Europe Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 1017144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 01 02 D 29 31 DJ 56 LI 80 87 03 32 33 57 59 n 88 89 04 n 34 60 65 n 90 92 06 07 35 36 n 66 69 93 94 08 09 n 37 39 70 71 D 95 96 10 13 40 47 n 72 97 14 48 49 Esi 73 15 18 DJ 50 54 74 n 55 D 75 79 o HAINBUCH 53 10 2 1 Germany Werner Bock KG Vertretung Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E mail bockkg gmx de Bock amp Strothmann GmbH Vertretung Berliner Allee 4
45. w o fall the important safety aspects for optimal protection of personnel as well es for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage a Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own a Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations HAINBUCH 9 2 3 Intended use Due to his specialized training and experience the hy
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