Installation manual
Contents
1. surfaces We recommend for this the following lubricant HAINBUCH grease see product information Alternatives Lubricant Manufacturer Product Universal grease MicroGleit GP 355 Kl ber QNB 50 Zeller amp Gmelin DIVINOL 5024440 Bremer 8 Leguill W A P Special grease Kl ber MICROLUBE GL 261 HA NBUCH 49 8 5 Maintenance schedule Interval Daily Weekly After latest 1600 operation hours Maintenance tasks are described in the sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals By using the clamping device in the 3 shift operating it should be maintained as follows Maintenance task Visual inspection and complete cleaning in case of heavy contamination see section Cleaning lt Clean the jaw module see section Cleaning Lubricate the jaw module with special grease see section Use of lubricant 50 HA NBUCH 8 6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 122. 58 o HAINBUCH Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail infoGhainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office8banatech ro Internet www banatech ro Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tns tnssro sk Internet www tnssro eu Spain Portugal ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 93879 1689 E mail atm slBatmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 Millheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail infoGutilis com Internet www utilis com Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail infoGbisspecials com Internet www bisspecials com Poland Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48 616232040 E mail bimQGbazafirm pl Russia LLC Rosna Engineering
3. HA NBUCH 21 4 Structure and function 4 1 Overview RD 1 Adjustable top jaw with serration 2 Base body 3 Locking screw 4 Coupling 5 CENTREX system for mm precise insertion without aligning Ox Base jaw Slot nut N 4 2 Overview SE Adjustable top jaw with serration Base body Locking screw Coupling CENTREX system for mm precise insertion without aligning BR W Ox Base jaw Slot nut N Fig 5 View as an example 22 HAINBUCH 4 3 Brief description Small workpiece small chuck This is the simple formula of our new modular solution Using the new small jaw module about 80 of usual components are covered and for larger components it can be easily changed over to a large jaw module within 30 seconds The basic unit is a SPANNTOP chuck or TOPlus chuck So add to this the jaw modules clamping heads and mandrels you achieve reliability accuracy and safety that traditional jaw chucks lack especially for LD clamp ing Clamp from inside with a jaw chuck at any rate this is hardly done by anyone Those who have experi ence with HAINBUCH mandrels are aware of the unbe lievable even seeming almost impossible clamping situ ations that are feasible The new jaw module now completes a clamping system that offers the right solution for each clamping situation without compromise Key advantages Minimal interferenc
4. 8 3 Preservation 1 The jaw module is permanently lubricated and must usually not be relubricated If lubricating during service maintenance work is required please note the following points a Significant degradation of the efficiency if not lubricated u When lubricating with universal grease the effi ciency already worsened in a short period a When lubrication with special grease there is almost no loss in efficiency Special tools required a Special grease 2085 0003 Soft lint free cloth 1 Hone all the bearing surfaces of the jaw module with an oil stone 2 Lightly grease all allen screws Remove excess grease with a cloth 3 Screw all allen screws into the jaw module again and tighten them hand tight For subsequent storage tightening the allen screws hand tight suffices This facilitates re com missioning and protects the allen screws 4 Lightly grease all interior and outer surfaces of the jaw module Remove excess grease with a cloth 5 Pack the jaw module airtight in foil Place it on a level impact free storage location and safeguard it from falling 48 HA NBUCH 8 4 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pres sure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating
5. Claw jaw set counter bore Order no Side 1 25 34 43 52 10723 0001 Side 2 61 70 79 88 mm 10723 0002 97 106 mm 10723 0003 Fig 6 24 HAINBUCH ______ Soft jaws gt The soft jaws can be bored up to a max 9115 mm aii size 145 or 2200 mm size 215 They can be ordered with order number 10724 0001 from HAINBUCH m CAUTION E _ Risk of injury Fig 7 When boring the soft jaws remind the chapter Boring the jaws u Risk of component rupture by failure to observe 4 4 2 Special grease EL The special grease has the order number 2085 0005 it can be ordered from HAINBUCH HA NBUCH 25 5 Transporting packaging storing 5 1 Safety instructions for transporting Unbalanced pack age WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries the markings on the packages Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect
6. e HAINBUCH SPANNENDE TECHNIK D A 4 fo 7 Installation manual CEN Jaw module Table of contents ro ee ee ee 4 1 1 Information about this manual 4 Ereegnesser A 1 3 Limitations WU E 5 TAINS RP T 6 SS 6 EE 6 l 7 Spare 7 1 8 WY GRC 7 M ere 8 2 1 Responsibility of the customer eaaa aane nane 8 2 2 Personnel reouirements nennen nns 8 2 3 toU NENNEN M TEC 9 2 4 Personal protective eouipment aana anan nean nenen aana nana a nane e nenen 11 2 5 Special OI 777777722 20202 12 2 6 Scc 15 2 7 Clamping orce 15 EI I ba 16 Eelere 16 2 10 Environmental protection sss 17 SA KEE 18 3 1 General iin E 18 Variant RD sasana aaa a San d o Setia oca Eae Sa 19 3 1 2 Variant 20 3 2 Operating ccn orti tsp bod bar ted 21 3 3 Dimensional E te itr ate occu Pt pa env Intp Or os ua baa 2 3 4 Type designation sasana anane ie hacen ad idee Ea re 21 4 Structure and EE 22 A OVetyIBW E 22 4 2 Overview a dad da a aba a a a RS a baa 22
7. as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again AN WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task Use a crane a For assembly on a vertically suspended spindle always use a suitable mounting aid A2 o HAINBUCH 7 2 Disassembly of the jaw module WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always use a suitable mounting aid 7 2 1 Disassembling the jaws Special tools required Allen wrench SW10 1 Put the machine tool in set up mode 2 Remove all tool from the interior of the machine 3 Set the clamping pressure of the machine on the low est setting 4 Move the drawtube of the machine into the front stop position release position 5 Loosen
8. is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates Special protective equipment is required when executing special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces HA NBUCH 1 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations Horizontal lying WARNING parts Danger of injury due to horizontal parts Before transporting the clamping device in hori zontal cond
9. parts can lead to incorrect clamping Check the unmachined work pieces at random on dimensional accuracy Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy HA NBUCH 13 Missing changing WARNING parts Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop Parts with sharp A WARNING edges Risk of injury When screwing in individual components such as for example work piece end stops threaded ad apters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting a The operation must be done only by qualified personnel a Wearing of gloves PSA is required 14 HAINBUCH 2 6 Further warnings WARNING Risk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine s
10. Danger of injury due to improper hand ling of cleaners Improper handling of cleaners can cause health impairments Always comply with the safety data sheets and guidelines provided by the manufacturer of the cleaning agent for handling using the cleaners A CAUTION Danger of injury due to loss of clamp ing force Fouling of the clamping device can cause the clamping device to lose considerable clamping force a Always comply with the maintenance and cleaning intervals specified in this manual In conjunction with the maintenance intervals regularly check the maintenance status of the clamping device through clamping force meas urements 46 HAINBUCH 8 2 Cleaning NOTE Material damage due to use of the wrong cleaning agent cleaner Seals and clamping elements can be damaged due to use of the wrong seals and clamping ele ments Do not use any solvents that contain ester or polar solvents for cleaning purposes NOTE Material damage if cleaned with com pressed air Cleaning the product with compressed air can force metal chips into thread and grooves This can damage or even destroy the product a Never clean the clamping device with com pressed air Auxiliary material required u Ester free non polar cleaning agent a Soft lint free cloth 1 Clean all the components with cleaning agent and a cloth remove all oil and grease residues HA NBUCH 47
11. and remove the screws 3 6 Remove the top jaws Ke d A Fig 29 The jaws disassembled HA NBUCH 43 7 2 2 Disassembling the jaw module WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For disassembly from a vertically suspended spindle always use a suitable mounting aid Special tools required a Allen wrench SW5 SW6 1 Put the machine tool in set up mode 2 Set the clamping pressure of the machine on the low est setting 3 Move the drawtube of the machine into the front stop position release position A First turn back the central screw The coupling jaws are actuated and release the coup ling of the chuck The jaw module is uncoupled 5 Loosen and remove the 3 mounting screws 6 Remove the jaw module from the clamping device The jaw module is disassembled Fig 32 7 3 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning 44 HAINBUCH Ti NOTE The storage conditions are specified in the section Transport packaging and storage 7 4 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components CAUTION Ris
12. as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims 1 6 Scope of delivery All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery a 1 Jaw module Optionally the scope of delivery includes Claw jaws Soft jaws 6 HAINBUCH 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety a Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions HA NBUCH 7 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well as for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection
13. aunties 62 M aana nana 60 o DRE DR NAN 61 Ee 62 Se 57 ANM ag KENA gra ea a 56 5 Scope of 6 Spare PONS 7 Special 12 Special 25 SIOTING de tu 28 has npo d 24 Subsequent 42 Symbols on the packaging 26 TESIS a a AO Transport 26 Trouble shooting 52 Trouble shooting table 53 21 63 e HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 verkauf hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 01 2014 Part no 80001 0194 en Subject to technical modifications
14. from moisture Keep packed goods dry and protected against moisture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et Submit a complaint 26 o HAINBUCH Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Packaging About the pack Individual packages are packed according to the expec aging ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation fi The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Handling pack Dispose of packaging materials in accordance with the aging materials respectively valid statutory regulations and local guidelines NOTE Improper disposal causes environ mental damage Packaging ma
15. have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided 4 HAINBUCH CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided Tips and recom indicates useful tips and recommendations as mendations well as information for efficient and trouble free operation 1 3 Limitations of
16. is clamped by a sufficient workpiece clamping in the adaptation clamping device 40 HA NBUCH 6 5 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during con trolling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts a Only run the machine in set up mode or jog mode Release position Clamping reserve Clamping position Fig 26 6 6 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again 3 Open the protective door or hood 4 Clean the clamping device and a possibly mounted adaptation clamping device and adapter of chips and production residues using a soft lint free cloth and oil them lightly 5 Close the protective door or hood Order Hotline 49 0 7144 907 333 HAINBUCH 41 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Put the machine in set up mode Remove fuels and auxiliary materials
17. or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the manufacturer immediately do determine the subsequent procedure NOTICE With high contamination of the clamping device the functionality is no longer guaranteed a The cleaning and maintenance intervals must be observed o HAINBUCH 2 10 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses HA NBUCH 17 3 Technical data
18. 3 1 General information The jaw module is available in different sizes and vari ants Information about e g dimensions weight you will find on the corresponding drawing that you can order at HAINBUCH For examples some technical data 18 o HAINBUCH 3 1 1 Variant RD Chuck size 65 65 80 100 Jaw module size 145 215 215 215 Concentricity mm 0 020 Clamping range mm A 115 183 183 186 Speed n max 1 min 5000 3000 3000 3000 max actuating force at unscrewing E jaws KN a SS E 2 max draw force axial KN 29 29 29 29 max clamping force radial IKN ping 60 60 60 60 Release stroke radial mm C 0 9 0 9 0 9 1 8 Clamping reserve radial 0 7 0 7 0 7 mm Stroke per jaw mm AT 1 6 1 6 1 6 2 8 Variant of gear cutting 1 5x60 1 5x60 1 5x60 1 5x60 Vibration circle O AX 149 220 220 220 max permissible boring 2 BW 115 200 200 200 mm max permissible 2 mm BA us 19 i Length without jaws mm Al 37 5 37 5 37 5 37 5 Length with jaws mm AJ 77 77 77 77 Weight kg 63 113 12 6 14 5 On stock 10721 0001 10721 0002 10721 0003 10721 0004 o HAINBUCH 19 3 1 2 Variant SE Fig 2 Chuck size 65 65 100 Jaw module size 145 215 215 Concentricity m
19. 479 720 729 ER 860 879 E 980 999 o HAINBUCH 55 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E Mail bockkgGgmx de Internet www werner bock kg de Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Godshorn Phone 49 0 511 781068 Fax 49 0 511 782960 E Mail vertrieb bockundstrothmann de Internet www bockundstrothmann de Uwe Fischer Sales Representative HAINBUCH GMBH Im Apfent le 25 DE 72525 Minsingen Auingen Phone 49 0 7 144 907 662 Fax 49 0 7381 183783 E Mail uwe fischerVhainbuch de J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E Mail joerg fedtkeGhainbuch de Winfried Gogg Sales Representative HAINBUCH GMBH Kantstr 16 DE 88471 Laupheim Phone 49 0 7144 907 673 Fax 49 0 7144 907 872 E Mail winfried goggWhainbuch de HAINBUCH GmbH Spannende Technik Erdmannhduser Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 333 Fax 49 0 7144 18826 E Mail verkauf amp hainbuch de Thomas Helfer Industrievertretung Commercial Agency GerwigstraBe 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobil 49 0 171 2032559 E Mail helfer industrievertretung t online de Anika Hensen Sales Representative HAINBUCH GmbH Mu
20. 90 utilization of the apparent limit of elasticity Torque for Diameter M4 7 4 M5 8 7 M6 10 12 M8 13 25 M 10 17 50 12 19 100 16 24 14 220 20 30 17 400 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites HA NBUCH 51 9 Trouble shooting 9 1 Safety Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction The following always applies 6 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function of the machine Determine the cause of the fault If correction of the fault requires work in the danger zone put the machine in set up mode Immediately inform the responsible parties at the installation site of the fault Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting ta
21. Geesen eege 23 4 4 Optional Accessorles eene 24 C SML CERTE 24 4 4 2 Special Greg se o abeo INI n ol Gur NR EO RO 25 5 Transporting packaging soring aana anane aan n waana nenen n anane ne re 26 5 1 Safety instructions for 26 5 2 Symbols on the packaging asas iai a 26 5 3 Transport E 26 EE E sa sarden gaen RD an a aa Aan DDR 27 5 5 D Sd 28 2 HAINBUCH BA EPROP TEE 29 iad 29 Ee 30 6 2 1 Preparation of the machine for 30 6 2 2 Preparation of the jaw module 32 6 3 Assembling of the clamping deviee aana n nenen anana nane nenen 33 6 3 1 Assembly of the jaw module naa anae aan an nenen an nn ee 34 6 3 2 Assembly of nane 36 6 3 3 Boring the soft Vi FU 38 GA ai aaa as ana naga a ag a 40 6 5 Control of the stroke EE Al 6 6 Activities after production is conchuded eee Al 7 Disassembly subsequent storage dispose A2 dee 42 7 2 Disassembly of the jaw mocdule eaaa nenen e eaaa ene e aane een 43 7 2 1 Disassembling the jaws sss 43 7 2 2 Disassembling the jaw module sss 44 7 3 Subsequ
22. HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E Mail thomas klumppGhainbuch de 2 Europe Austria GGW Gruber amp Co GmbH Koli ngasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at E J rg Tittel Technical Consultant HAINBUCH GMBH WunnensteinstraDe 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E Mail joerg tittel hainbuch de we Werkzeug Technik Nord Commercial Agency Emmy Noether Str 1 DE 24558 Henstedt Ulzburg Phone Fax E Mail 49 0 4193 8891780 49 0 4193 88917888 win wtn gmbh de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert StraBe 9 DE 31848 Bad Minder Phone Fax E Mail Belgium 49 0 7 144 907 669 49 0 5042 506751 carsten zander hainbuch de BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone Fax E mail Internet 32 89518890 32 89518899 info bistechnics com www bistechnics com HA NBUCH 57 Czech Republic Slovakia CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 1420 548217219 E mail infoGtmccr cz Internet www tmccr cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail info dv tools ee France HAINBUCH France SNC Equipements de machines out
23. Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail Internet www rosna spb ru Slovenia Elmetool d o o ulica 62 5000 Nova Gorica Phone 386 53303300 Fax 386 53303304 E mail infoGelmetool si Sweden HAINBUCH Svenska AB Kemistvagen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuchGhainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 490 2242436365 E mail hidkomGtr net Internet www hidkom com HA NBUCH 59 10 2 3 America Brasil Sanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua Candia n 65 Jardim do Mar CEP 09726 220 S o Bernardo do Campo S o Paulo Phone 55 11 41266711 Fax 55 11 41266710 Correo electr nico tsci sanposs com br Internet www sanposs com br Canada HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Canada Representative for Ontario Qu bec J
24. Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espa ol Tel 1 2143268081 Correo electr nico sales hainbuchamerica com Internet www hainbuch com 60 o HAINBUCH 10 2 4 Asia China HAINBUCH Shanghai Co Ltd Workholding Technology 1 F West building 388 East Kangqiao Rd Pudong Shanghai 201319 Phone 86 2120916384 Fax 86 2120916383 E mail sales amp hainbuch cn Internet www hainbuch cn India A H Rao Management amp Technology Consultant Gr Fl HNO 4157 14th Main HAL 2nd Stage Indiranagar Bangalore 560 008 Phone 91 25279551 Fax 91 9986997959 E Mail ahr rao gmail com Israel M T M Machine Tools Marketing Ltd 31 Harbazel 69710 Tel Aviv Phone 972 36479560 Fax 972 36479578 E mail sales amp mtm co il Internet www mtm co il Korea HIOIL E amp T Co Ltd 160 5 Seokchon dong Songpa gu Seoul 138 844 Phone 82 24137911 Fax 82 24137910 E Mail inform hioilent com Internet www hainbuch co kr Taiwan GSTC Technology Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gstc seed net tw Internet www gstctech
25. all and be damaged e g may cause material damage at the machine Two people are always required for this task a Always handle carefully with the jaw module Always wear safety footwear 6 2 1 Preparation of the machine for assembly Before assembling the jaw module to the base end stop of the clamping device must be disas sembled Special tools required Allen wrench Changing fixture 1 Remove the assembled clamping head 1 with a suit able changing fixture 2 Fig 9 30 HAINBUCH 2 Loosen the three clamping screws for the ground end stop 2 in the circumference of the clamping device with an allen wrench 1 3 Remove the base end stop 1 For assembling to a TOPlus chuck 4 Loosen the three countersunk screws 3 at the plate 1 by using an allen wrench 2 5 Remove the plate 1 HA NBUCH 31 6 2 2 Preparation of the jaw module Special tools required a Allen wrench Move the base jaws 1 in outermost position Ti The coupling slider is thereby pulled to the front 2 Turn back out the centric operating screw 2 until it is about 3mm out KYA 3 Remove mounting screws 3 a either the mounting screws 6 a or the mounting screws M8 depending on the type of clamping device The jaw module is prepared for assembly o raar Hati AQ 0171 9007 22297 32 HAINBUCH Order Hotline 49 0 7144 907 333 6 3 Assembling of the clamping de
26. ble provided below lists personnel who are authorized to correct the fault If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard 52 o HAINBUCH 9 2 Trouble shooting table The faults and causes described in the fault table are based both on the clamping device as well as the adapted jaw module Control of the stroke position Fault Possible cause Fault correction Corrected by Clamping Work piece is under di Replace with a suitable Specialist force is too mensioned clamping head low Insufficient hydraulic Check the machine side Hydraulic pressure on the clamping hydraulic aggregate specialist cylinder Defective clamping Contact the machine Machine cylinder or blocked draw manufacturer manufacturer tube Dimensional Concentricity error of the Check concentricity on the Specialist deviation on clamping unit clamping taper and correct it the work piece if necessary False assembly of the Check the distance value and Specialist jaws correct if necessary Dimensional Contaminated clamping Remove the jaw module and Specialist deviation on taper clean the clamping taper of the work piece the clamping device Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work feedstock that is subject formal defects piece to formal
27. ck 6 Screw in the 3 mounting screws 3xM6 at SPANNTOP nova TOPlus and or 3xM8 at SPANNTOP mini TOPlus mini and tighten them firmly with the correct tightening torque see chapter Maintenance lt 34 HAINBUCH 7 Screw in the central screw till end WARNING The central screw now must be flush to the front side be about 1 mm deeper than the cover sheet Please refer to chapter 6 5 Control of the stroke position 8 The coupling jaws are now operated and engage to the chuck coupling The jaw module is coupled CAUTION Risk of injury When assembled incorrect the clamping force may not be sufficiently transferred Too low clamping force can lead to the ejection of the workpiece Make sure that the central screw is mounted correctly Move the machine into release position State of release position State of release position WRONG assembled CORRECT assembled E Fg 20 Central screw protrudes Central screw deepened about 1mm The jaw module is assembled Order Hotline 49 0 7144 907 333 HAINBUCH 35 6 3 2 Assembly of the jaws Special tools required Allen wrench SW10 1 2 3 Put the machine into set up mode Remove all tools from the machine s interior Reduce the clamping pressure of the machine to low est level Move the drawtube of the machine into front end pos ition release position NOTE Material damage due to inc
28. com tw India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road 411018 Pune Phone 91 20 27477405 Fax 91 20 27464249 E mail infoGmla sales com Internet www mla sales com Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A 6 JL Mangga Dua Raya No 8 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail infoBstahl arbeit com Internet www stahl arbeit com Japan NK Works Co LTD 2 17 17 Iwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www nk works co jp Malaysia Singapore amp Vieinam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapur 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip leeQjjsea com Internet www jjsea com Thailand PTT Precision Tools Co Ltd HAINBUCH Workholding Solutions Eastern Seaboard Ind Est Micro Fty Ph 2 ESIE Rd 14 64 93 Moo 4 Tambon Pluak Daeng Amphur Pluak Daeng Rayong 21140 Phone 66 2362 8656 Mobile 66 818384 924 Fax 66 2362 8656 E mail anuwatGhb ptt com Internet www hainbuch com HA NBUCH 61 10 2 5 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au 10 2 6 Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Ph
29. defects After machining the work piece returns to its original form Workpiece Wrong assembly of the Disassemble and reassemble Specialist drops out jaw module the jaw module see chapter HA NBUCH 53 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone A Start the machine tool 54 HA NBUCH 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes o10 049 350 369 560 569 EY 730 739 880 899 060 089 370 399 9 570 599 E 740 749 900 919 090 189 400 479 s00 659 75 79 ER 920 949 190 289 DI 480 499 660 699 EB 819 950 969 290 319 500 549 EY 700 709 920 829 E 970 978 ES 320 339 0 550 559 E 710 719 9 830 859 979 340 349 400
30. e contour optimal utilization of the jaws Flexible fast and repeatable change over to clamping head or mandrel clamping Deadlength clamping with jaws e g claw jaw clamp ing on the blank Rigid workpiece clamping with pull back effect through the use of clamping head or mandrel e g short clamping for machining finished parts a Full passage with actuation of the clamping head u Ideal for sensitive clamping and delicate components Can be used as a pick up chuck on sub spindles Also excellently suited for stationary use HA NBUCH 23 CAUTION Risk of injury Risk of component fracture when using the jaw module for LD clamping a Use the jaw module only for O D clamping 4 4 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protection of the vulcanized segments of the segmented clamping bushings and increase their service life and elasticity by a significant factor 4 4 1 Jaws The jaw module can be used with a claw jaw set or with soft jaws
31. ent storage of clamping AA ZA Nurs ada tear eee 45 EE 46 46 8 2 Cleontmg ener 47 8 3 RO RA 48 8 4 Use of 49 8 5 Maintenance schedule nenen enere anawa nane aaa awanan aee aana 50 8 Dol iorque Iga KE S a AKA vied eee 51 9 Trouble a 52 CAU NER 52 2 2 Trouble shooting Tables cis eU HEU OUR d it p CU RI PA LER 53 9 2 Start up ofter corrected ont dr tree e SN 54 10 Appendix cscsssssssssssscsccsscssscsesscsscsscsssssesescesesscssssscsnecnsssscssessssensecssasoeasonsness 55 10 1 Service Hollis cuc cA NUMAE CGA NINE 55 e Ge 55 10 271 Germany nenene gege 56 EE 57 e E E 60 aa gana aa a RR ee 61 RR testen 62 LOVAT PANO RR RI RDI PNR 62 ee 63 Translation of original installation manual HA NBUCH 3 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must
32. guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device WARNING Risk of injury Declining operating force for example by declin ing energy supply may cause serious personal injury a The product may be used only on machines where it is ensured that during use the operat ing force does not drop 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas 8 HAINBUCH 2 3 Intended use Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic special ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on his own u Electric specialist The electric
33. hlenberg 15 DE 53902 M nstereifel Phone 49 0 7144 907 675 Fax 49 0 7144 18826 E Mail anika hensen hainbuch de Thomas Hummel Sales Representative HAINBUCH GMBH Pfarrer Hopp StraBe 1 DE 93142 Pirkensee Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E Mail thomas hummelGhainbuch de Henry Miersch Sales Representative HAINBUCH GMBH FeldstraBe 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E Mail henry mierschOhainbuch de Ulrich Remmel Commercial Agency GildestraBe 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E Mail info remmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E Mail renee reuter amp hainbuch de 56 HAINBUCH 1 0 2 Benjamin Schuh Sales Representative HAINBUCH GMBH Am Erlengraben 39 DE 91459 Markt Erlbach Phone 49 0 7144 907 672 Fax 49 0 7144 907 872 E Mail benjamin schuh hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E Mail gt michael simon hainbuch de J rg Schlag Sales Representative HAINBUCH GMBH Martin Drucker StraBe 21 DE 04157 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 24689012 E Mail joerg schlagGhainbuch de Thomas Klumpp Technical Consultant
34. ils Zl Lons Perrigny 1600 Route de la 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail infoGhainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd Newberry Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Denmark Jorn B Herringe A S Ramsemagle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail salesQjbh tools dk Internet www ibh tools dk Finland Oy Maanter Ab PL 70 Keinumdenkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contactQutilis com Internet www utilis com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Ltd 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail
35. is is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge 28 HAINBUCH 6 Assembly 6 1 Pre consideration Screws are tightened according to the size of the screw and the general torque To avoid axis parallel warpage under load and to get stiffness turn in the screws evenly To avoid precision error clean the screw joint surfaces and also the mating surfaces see Maintenance The ex works wetting of the plate surfaces and the clamping element is only corrosion protection It s not functionally lubricated The insertion of lubricant is provided only on the mech anical surfaces Pay attention to the instructions for lub ricants in the chapter Maintenance lt Avoid too much lubricant on the bearing surface as this can cause face runout Seal rings e g o ring quad ring seal and sealing surfaces must be lubricated Note the information in the chapter Maintenance Note that the function surfaces plate surface mating surface cone surface and seal surface may not be damaged CAUTION Wear safety shoes during the assembly and maintenance work Make sure that the starting of the spindle is im possible HA NBUCH 29 6 2 Preparation The total weight of the jaw module depends on the size and can be as much as 15 kg 1 NOTE Material damage due to falling of the jaw module When mounting the jaw module can f
36. it can be foreseen guaranteed when it is used for the in tended purpose in accordance with the appropriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations WARNING Danger due to misuse Misuse of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device a Use in machines other than machine tools a Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage arising from non in tended use are excluded Unintended and improper use of the Power Chuck is for example If workpieces are not clamped properly If safety regulations are disregarded and persons working at the clamping device without additional pro tective devices e g for machining If the clamping device is used for machines or tools for which it is not intended 10 HA NBUCH 2 4 Personal protective equipment Always wear For special tasks wear Wearing of personal protective equipment is required to minimize health hazards when working with the device Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing
37. ition a Put the clamping device on a non slip pad Screw in the eye bolts Suspended loads A WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control Never step under suspended loads a Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents a Only use approved hoists and sling gear with sufficient bearing capacity Do not use and belts that are torn or frayed 12 HA NBUCH Moving parts Wrong clamping of the work piece WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Note the gap dimensions of moving parts Do not open covers when the device is in oper ation Be aware of time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective work clothing in the danger zone WARNING Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Under dimensioned tolerance
38. k of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Un controlled leakage of fluids can lead to severe in juries u Open the pressure relief screw and drain re maining liquid a Discard the liquid NOTE Improper disposal causes environ mental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal HA NBUCH 45 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 General Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the con centricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION
39. liability All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual gt Non intended use gt Deployment of untrained personnel gt Unauthorized conversions gt Technical changes gt Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply HA NBUCH 5 1 4 Max RPM CAUTION The maximum permissible RPM of the clamping device must be redetermined in every application case on the basis of the clamping forces required for machining Of all RPMs of the groups specified the lowest given RPM must always be used 1 5 Copyright This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts
40. m 0 020 0 020 0 020 Clamping range mm A 115 183 186 Speed n max 1 min 5000 3000 3000 max actuating force at unscrewing die jaws KN 22 27 2 max draw force axial KN 29 29 29 max clamping force radial KN 60 60 60 Release stroke radial mm C 0 9 0 9 1 8 Clamping reserve radial mm D 0 7 0 7 Stroke per jaw mm AT 1 6 1 6 2 8 Variant of gear cutting 1 5x60 1 5x60 1 5x60 Vibration circle 2 AX 149 220 220 max permissible boring BW 115 200 200 max permissible boring depth BX 15 15 15 mm Length without jaws mm Al 37 5 37 5 37 5 Length with jaws mm AJ 77 77 77 Weight kg 6 3 11 3 14 5 On stock v Order no 10720 0001 10720 0002 10720 0003 20 HAINBUCH 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 Mechanical actuat each possible operating condition the maximum draw ing force and compressive force may not be exceeded WARNING Risk of injury Using false technical data can lead to serious personal injury and property damage a The technical data label on the product as sembly drawing must be observed and may not be modified by the operator 3 3 Dimensional sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 4 Type designation The type designation is on the jaw module and includes the following information ID no marked with the symbol 2 Type designation and size
41. one 27 119768600 Fax 27 113942471 E mail toolsGretecon co za Internet www retecon co za 62 o HAINBUCH 11 Index A JACGBSSOFIBB ooo osito anaa serasa an a OM OMG pe NONE 24 SSE MIG Ps TET T TT Boring soft 38 Jaw modules ORNE 34 EC 36 RBC 30 Preparation of the jaw module 32 Preparation of the machine 30 B BOM jo san 51 Brief description 23 C eras 47 Control of the stroke position 41 D Dimensional heet 21 Disossembk anane aea naen an anane Jaw module 44 deeg A3 pror RR 45 Environmental 17 Intended use 9 24 Maintenance schedule 50 O Operating conditions 21 SUD Jaw module 22 P e Core ING EIE EO ED 27 Personal protective equipment GER ooo RR 11 Protective love 11 Protective goggles 11 Protective work clothing 11 Safety 11 Personnel requirements 8 l iGser 48 R camaro sienna
42. orrect tight ening torque By incorrect tightening torque components can be damaged Notice the permissible maximum torque of 100 Nm Assemble the top jaws Put on the top jaws u Position the jaws by the marking and the scale the cover plate a Tighten the screws 3 with the tightening torque of 100 Material damage caused by exceeding the maximum position By exceeding the maximum position the strength of the component is no longer ensured a In greatest position the slot nut must maximum be flush with the outer diameter of the base jaws 36 HAINBUCH When inserting the claw jaws and pushing into the smallest position the specified clamping dia meter is achieved Example Jaw module size 45 clamping 79 Screw the claw jaws onto the slot nut without tightening so the claw jaw is still movable Push the claw jaws completely inside to the end stop a Pull back until they engage to the next possible gearing a Tighten the claw jaws The clamping diameter of 79 mm is reached When clamping beginning at 82 the claw jaw can be set by 1 tooth to the outside The clamping range is increased by 3 mm HA NBUCH 37 6 3 3 Boring the soft jaws Special tools required Allen wrench SW10 1 NOTE Material damage due to component fragmentation Incorrect boring of the soft jaw can cause com ponent failure Observe the max boring contour
43. pindle cannot be put in motion WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages WARNING Damage of clamping device The clamping device may be released exclusively in the standing condition 2 7 Clamping force The achieved clamping force can vary due to the mainten ance condition of the clamping device state of lubrication and degree of contamination see chapter Mainten ance The clamping force must be checked at regular intervals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded HA NBUCH 15 2 8 Screws Moving parts 2 9 Functionality WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the device and cause severe injuries a At the product radially mounted screws and stud screws which were loosened for assembly and maintenance must be re tightened with the correct tightening torque The tightening torque is given at the product it self near the screw or threaded pin and or given in chapter Bolt torque a All screws
44. see figure below Fig 23 Always assemble the soft jaws in suitable position for workpiece clamping By positioning the jaws in the smallest possible area the centrifugal loss is minimized 1 Put the machine into set up mode 2 Remove all tools from the machine s interior 3 Reduce the clamping pressure of the machine to low est level 4 Move the drawtube of the machine into front end pos ition 5 Adjust the clamping force to the level in which the workpiece will be clamped to achieve the best pos sible concentricity Pay attention to the maximum allowed clamping force 38 HAINBUCH NOTE Material damage due to component fragmentation Component fragmentation due to wrong boring of the big diameters a When boring the big diameters u from 2190 to 200 mm for size 215 2105 to 115 mm for size 145 the jaws must be assembled with the wide side facing out 6 Set the jaws in their future clamping position by inserting a round material in the center of the jaws a The clamping position is reached when the base jaws are flush with the outside of the circumference A reserve clamping stroke is ensured 7 Bore the jaws in the usual way Material damage due to lack of preci sion Clamping jaws for highest repeatability must be bored and or grinded out in the clamping device under clamping pressure When boring and or grinding out make sure that
45. specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool according to CE compliant Within the ma chine tool the clamping device is designed exclusively as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel HA NBUCH 9 Intended use also includes compliance with all the in structions in this manual The clamping device is to be used for the case of applic ation contractually agreed between the producer de liverer and the user as well as such cases of application described in the product description which are also in accordance with the technical values The safe function of the clamping device is as far as
46. terials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging HA NBUCH 27 5 5 Storing Storage of pack ages Subsequent storage of the clamping device fi Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions Do not store outdoors Store in a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight Avoid mechanical vibration Storage temperature 15 bis 35 C Relative humidity max 60 m For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as neede Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil The clamping device must be stored securely in posi tion If th
47. the loading ring or loading plug is clamped by the top jaws and not from the base jaws 8 Check the position of the base jaws and the reserve stroke by a test clamping HA NBUCH 39 6 4 Tests NOTE Material damage due to damaged adaptation clamping device LE A damaged incomplete or unbalanced adaption clamping device can significantly damage or even destroy the machine tool and the work piece Only use complete and properly assembled ad aptation clamping devices a If in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the adaption clamping device The adaption clamping device must be undamaged u All cylindrical screws of the adaptation clamping device must be present and tightened with the proper tightening torque The set RPM of the machine tool should not exceed the maximum permissible speed of the adaption clamping device see chapter Max RPM The maximum drawtube force specified on the peri meter of the adaptation clamping device must not be exceeded The clamping pressure of the machine is sufficiently high to clamp the workpiece securely Of all the specified draw forces and pressure forces the lowest values are always to be used All assembly tools must be removed from the interior of the machine Adaptation clamping device and work piece must be compatible check the clamping diameter regularly The workpiece
48. vice WARNING Danger of injury due to unintentional start up of the tool spindle Unexpected start up of the tool spindle can cause severe injury u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool a Unscrew all eye bolts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always use a suitable mounting aid HA NBUCH 33 6 3 1 Assembly of the jaw module WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a suitable mounting aid Special tools required a Allen wrench SW5 SW6 1 Put the machine into set up mode 2 Remove all tools from the machine s interior 3 Reduce the clamping pressure of the machine to low est level 4 Move the drawtube of the machine into front end pos ition release position fi Note the position of the torsional safety 5 Place the jaw module on the chu
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