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Installation manual - HAINBUCH America WORKHOLDING

1. Spindle Clamping Clamping Size Weight dimensione flange Eod force force x length Clamping device kg connection 1 min Frag max Fax max m min in mm kN kN e 29 9180x185 IP140 1600 40 25 A020937 0001C 14 e140x185 KK5 5000 5 1 5 A013517 0008C en i IP inner fit dimensions KK short taper size F a max can only be reached in lubricated condition In unlubricated condition max is much lower WARNING Risk of injury Using false technical data can lead to serious personal injury and property damage a The technical data label on the product as sembly drawing must be observed and may not be modified by the operator 20 HA NBUCH 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 ue Mechanical actuat n each possible operating condition the maximum draw ing force and compressive force may not be exceeded 3 3 Power specifications y NOTE Material damage if the power specifica tions do not agree If the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can occur Only operate clamping devices and adapters in machines with the same power specifications Information on maximum clamping force and draw tube force is provided on the clamping device and the ad apter 3 4 Dimensional
2. Under certain circumstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions Do not store outdoors Store a dry and dust free location Do not expose to aggressive media u Protect from direct sunlight a Avoid mechanical vibration Storage temperature 15 bis 35 C Relative humidity max 60 m For storage periods longer than 3 months Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as neede Only re store the clamping device under the following conditions Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil The clamping device must be stored securely in posi tion If this is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge HA NBUCH 27 6 Assembly WARNING During the initial installation of the clamping device severe injuries may occur a The initial installation must be done only by qualified personnel a All screws remaining in the clamping must be tightened firmly a All tools and keys must be remov
3. Material damage due to insufficient face run and concentricity Due to insufficient face run and concentricity work pieces can be damaged during processing a After each mounting check and if necessary re adjust the face run and concentricity of the clamping device Checking face run Special tools required Dial indicator Plastic tip hammer 1 Place the magnetic base of the dial indicator on the inside of the machine 2 Place the dial indicator for face run on the face of the clamping unit 3 Use a plastic tip hammer to carefully knock the clamping unit into position HA NBUCH 37 Fig 14 4 4 Tighten the cylindrical screws with a torque wrench in a cross pattern see section Screw tightening torque For exact adjustment if necessary loosen the al len screws several turns and re tighten in a cross pattern 5 5 Wipe off the taper of the the clamping element reception with a soft lint free cloth and remove alll oil and grease residues Checking concentricity Special tools required Dial indicator Plastic tip hammer Torque wrench 1 Place the magnetic base of the dial indicator on the inside of the machine 2 Place the dial indicator for concentricity on the clamp ing taper 3 Adjust the clamping device in such a manner that the dial indicator shows the value 0 For exact adjustment if necessary loosen the al len screws several turns and re tighten
4. The cylindrical screw 1 may only be actuated in clamping reserve 6 Loosen and remove the cylindrical screws 4 7 Remove the workpiece end stop 2 from the clamp ing device Fig 21 With permanent 1 Move the drawtube of the machine into release posi tension tion n 2 Loosen and remove the cylindrical screws p 3 Remove the clamping elements n 4 Loosen and remove the cylindrical screws m 5 Remove the workpiece end stop k from the clamping device Order Hotline 49 0 7144 907 333 HAINBUCH 47 7 2 2 Disassembly of the bolt chuck without permanent tension Two people are required for this task Special tools required Allen wrench a Crane u Eye bolts Put the machine in set up mode 2 Remove all tools from the interior of the machine Set the clamping pressure of the machine tool on the lowest setting Fig 23 4 Loosen and remove the cylindrical screws 5 Unscrew the clamping device from the machine 7 2 3 Disassembly of the bolt chuck with Permanentspannung Two people are required for this task Special tools required Allen wrench a Crane u Eye bolts Put the machine in set up mode Remove all tools from the interior of the machine Set the clamping pressure of the machine tool on the lowest setting Loosen and remove the cylindrical screws Remove the clamping device from the flange 48 HA NBUCH 7 2 4 Disassembly of the fla
5. CAUTION Danger of injury due to improper hand ling of cleaners Improper handling of cleaners can cause health impairments Always comply with the safety data sheets and guidelines provided by the manufacturer of the cleaning agent for handling using the cleaners A CAUTION Danger of injury due to loss of clamp ing force Fouling of the clamping device can cause the clamping device to lose considerable clamping force a Always comply with the maintenance and cleaning intervals specified in this manual In conjunction with the maintenance intervals regularly check the maintenance status of the clamping device through clamping force meas urements HAINBUCH 51 8 2 Cleaning CE NOTE Material damage due to use of the wrong cleaning agent cleaner Seals and clamping elements can be damaged due to use of the wrong seals and clamping ele ments Do not use any solvents that contain ester or polar solvents for cleaning purposes Risk of injury Slipping while the lubricating with a grease gun can lead to severe cuts WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious
6. Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport damage Proceed as follows it there is apparent external damage Do not accept the delivery or only accept it with reser 24 HA NBUCH vation Note the extend of transport damage on the transport documents or on the transport company s delivery tick et Submit a complaint Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transportation The clamping device is packed vertically and has threaded bores in the end face From about weight 15 kg there are also threaded holes in the circumference of the clamping device Lifting eye bolts can be screwed into these threaded holes For transporting with transport trolley the clamp ing device must be positioned in standing condi tion Make sure that a non slip pad has been laid To safely lift the clamping device out of the pack age it must be hooked into a crane depending on the weight All tools and accessories which are not in scope of delivery are marked as optional in the operat ing instructions Two people are required for this task Special tools required Crane from weight more than 15 kg Lifting eye bolts 1 Screw lifting eye bolt into the thread in the end face of the clampi
7. Personnel requirements 9 66 HA NBUCH Power spechieotong 2 A eere eere Bolt chuck with permanent tension 20 Bolt chuck without permanent tension 31 Preservotion 53 R Representqtives EE 66 NEN cs 64 ASIO e CI 64 Ausftralio 5 A 61 E 60 S Scope of deltvere 8 Spare paris u u HEUS 8 Special dangers 13 e 27 UCI uti 22 Subsequent storogie 44 Symbols on the packaging 24 T Transport inspection 24 Transport inner compony 25 Trouble shooting 57 Trouble shooting table 58 designotion 21 U 25 W Work piece end skop 23 HA NBUCH 67 e HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannhduser Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 verkauf hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 10 2013 Part no 80001 0120 en Subject to technical modifications
8. e HAINBUCH SPANNENDE TECHNIK Installation manual CEN Bolt chuck Table of contents Ico ro EE 5 1 1 Information about this manual 5 1 2 Explanotion of EE 5 1 3 Limitations of ER UIS PO ESAE Hn pend i gn 6 4 Max RPM cece 7 m UU UU MT 7 1 6 Scope of delwver sss eene nenne 8 Z Spare ole m m ter 8 1 8 Warranty Permit 8 DN 9 2 1 Responsibility of the customer sss 9 2 2 Personnel requirements 9 2 3 Intended AS EEEE EE Ea 10 2 4 Personal protective eouipment essen 12 EE 13 2 6 Further womings nennen nennen nnne 16 2 7 Clamping UU EE EUM 17 2 8 c 18 A A 18 2 10 Environmental prolechon a 19 3 Technical NGI NE o mm 20 3 1 General in Omron 20 3 2 Operating CONCINONS s ossi exero si na utt ivi Ra SUC RH raa 2 3 3 Power EE 21 3 4 e EE EE 2 n MI MUS 21 EEN E 22 MESI m A 22 4 2 Optional Accessorles nennen 22 4 2 1 Work piece end son 23 LAUGVACI Orc 23 EIC GUM C 23 5 Transporting packaging sforing eru raa n nope sas 24 5 1 Safety instructions for transporting a asassssa 24 5 2 Symbols on the PAM EE 24 5 3 IransporFimsp ection u 24 5 4 Unpacking and inner compa
9. piece may be thrown out If the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly The dimension of the work pieces should be checked regularly clamping e HA NBUCH 33 CE CAUTION Risk of injury Unexpected start up of the tool spindle can cause severe injury Make sure that the system is pressure free and that a restart of the machine can be excluded Transport a For transport always use a suitable clamping means crane a Make sure that a rolling falling of the clamp ing device is not possible WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly For assembly on a vertically suspended spindle always use a suitable mounting aid 6 3 1 Assembly of the adapter optional When assembling a bolt chuck with permanent tension an adapter has to be assembled before the flange l Move the drawtube of the machine into front end pos ition release position Screw the adapter possibly together with the media supply into the machine till end 34 HA NBUCH 6 3 2 Assembling the flange opti
10. 353 12847003 Fax 353 12857955 E mail mochshop indigo ie 62 o HAINBUCH Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail infoGhainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail Internet www banatech ro Slovakia NS s r o V cka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tns tnssro sk Internet www tnssro eu Spain Portugal ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 93879 1689 E mail atm sl amp atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail infoGutilis com Internet www utilis com Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail infoGbisspecials com Internet www bisspecials com Poland BIM Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 616232041 Fax 48
11. 339 0 550 559 710 719 9 830 859 RI 979 ES 340 349 400 479 720 729 ER 860 879 E 980 999 o HAINBUCH 59 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2 DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E Mail bockkgGgmx de Internet www werner bock kg de Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Godshorn Phone 49 0 511 781068 Fax 49 0 511 782960 E Mail vertrieb bockundstrothmann de Internet www bockundstrothmann de Uwe Fischer Sales Representative HAINBUCH GMBH Im Apfent le 25 DE 72525 Minsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E Mail uwe fischerOhainbuch de J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E Mail joerg fedtkeGhainbuch de Winfried Gogg Sales Representative HAINBUCH GMBH Kantstr 16 DE 88471 Laupheim Phone 49 0 7144 907 673 Fax 49 0 7144 907 872 E Mail winfried goggGhainbuch de HAINBUCH GmbH Spannende Technik Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 333 Fax 49 0 7144 18826 E Mail verkauf amp hainbuch de Thomas Helfer Industrievertretung Commercial Agency GerwigstraBe 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobil 49 0 171 2032559 E Mail helfer industrievertretu
12. 616232040 E mail Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail Internet www rosna spb ru Slovenia Elmetool d o o Prvomajska ulica 62 5000 Nova Gorica Phone 386 53303300 Fax 386 53303304 E mail infoGelmetool si Sweden HAINBUCH Svenska AB Kemistvagen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuchGhainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 490 2242436365 E mail hidkomGtr net Internet www hidkom com HA NBUCH 63 10 2 3 America Brasil Sanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua C ndia n 65 Jardim do Mar CEP 09726 220 S o Bernardo do Campo S o Paulo Phone 55 11 41266711 Fax 55 11 41266710 Correo electr nico tsci sanposs com br Internet www sanposs com br Canada HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Correo electr nico sales hainbuchamerica com Internet
13. Clean the clamping device of chips and production residues with a soft lint free cloth 5 Close the protective door or hood HA NBUCH A3 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging stor age Prior to disassembling Put the machine in set up mode Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage u Two people are always required for this task m Use a crane a For assembly on a vertically suspended spindle always use a suitable mounting aid 44 o HAINBUCH WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs
14. Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction 9 1 Safety Trouble shooting The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on the type of fault either have author ized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault 6 IF there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the machine in this regard HA NBUCH 57 9 2 Trouble shooting table on the work piece feedstock that is subject to formal defects After machining the work piece returns to its original form formal defects Use clamping jaws with several sharp teeth in the clamping surface Fault Possible cause Fault correction Corrected by Clamping Defective clamping Contact the machine Machine force is too mechanism manufacturer manufacturer low Spring force reduces
15. approach is required a For cleaning and maintenance disassemble the clamping device from the machine a Always wear personal protective equipment NOTE Material damage if cleaned with com pressed air Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device a Never clean the clamping device with com pressed air 52 HA NBUCH a Auxiliary material required a Ester free non polar cleaning agent u Soft lint free cloth Disassemble the clamping device see section Disas sembling the clamping device Clean all the components listed below with cleaning agent and a cloth remove all oil and grease residues Flange a Clamping device a Cylindrical screws 8 3 Preservation Special tools required Universal grease 2085 0003 m Grease gun Oil stone u Soft lint free cloth Hone all the bearing surfaces of the clamping device with an oil stone lightly grease all allen screws Remove excess grease with a cloth Screw all allen screws into the clamping device again and tighten them hand tight For subsequent storage tightening the allen screws hand tight suffices This facilitates re com missioning and protects the allen screws A Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 5 Pack the clamping device airtight f
16. cleaning in case of heavy contamination see section Cleaning Each 20 operating hour Clean the clamping device see section Cleaning Clean the clamping cone see section Cleaning Grease the clamping device see section Preservation If necessary Service by the manufacturer For proper operation of the coolant feed a prefil tering with duplex filter mesh size 100 pm PI 3754 is necessary The duplex filter is mounted on the coolant cleaning system HA NBUCH 55 8 6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 12 90 utilization of the apparent limit of elasticity Torque for Diameter mm Nm M4 7 4 M5 8 7 M6 10 12 M8 13 25 M 10 17 50 M 12 19 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 00 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites 56 HA NBUCH 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load
17. in a cross pattern 6 3 6 Assembly of the workpiece end stop Special tools required Allen wrench The assembly of the workpiece end stop to the clamping device differs between bolt chuck with and without per manent tension 38 o HAINBUCH Without permanent 1 Move the drawtube of the machine into rear end pos tension ition clamping reserve The cylindrical screw 1 may only be actuated in clamping reserve 2 Put the workpiece end stop 2 into the clamping device The clamping levers 3 must be aligned to the sloping bolts 0 3 Screw in the cylindrical screws 4 and tighten them firmly with the correct tightening torque see Main tenance The spacer discs 5 are for balancing the fluctu ation tolerances of the different workpiece charges workpiece blanks Risk of injury If the clamping pressure is too low clamped work piece may be thrown out a Make sure that to each batch the appropriate spacer disk is used For positioning use the cylindrical pin at the clamping jaw and the positioning groove at the sloping bolts 4 Put the clamping jaw 6 into the clamping device at the sloping bolt 5 Screw in the cylindrical screw 5 into the clamping jaw 6 by using the allen wrench SW5 and tighten it firmly HA NBUCH 39 6 Put the clamping jaw 7 into the clamping device at the sloping bolt For positioning use the cylindrical pin at the clamping jaw and t
18. AUTION Risk of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Un controlled leakage of fluids can lead to severe in juries Open the pressure relief screw and drain re maining liquid a Discard the liquid NOTE Improper disposal causes environ mental damage Lubricants and other auxiliary materials are sub ject to treatment as special waste and should only be disposed of by approved specialist com panies y NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal 50 HA NBUCH 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work a At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 General Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the con centricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner
19. Compression spring loses Machine force manufacturer Marks on the Point or linear Replace with a clamping gt Specialist clamping workpiece clamping jaw that has a smoother surface clamping surface Formal defect Elastic deformation of Use feedstock with fewer Specialist 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone A Start the machine tool 58 o HAINBUCH 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 10 2 Representatives The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 0 049 350 369 560 569 EY 730 739 880 899 060 089 ES 370 399 9 570 599 740 749 ES 900 919 CH 090 189 400 479 E 600 659 750 799 ER 920 949 190 289 DI 480 499 660 699 9 300 819 EN 950 969 290 319 500 549 700 709 EI 820 829 E 970 978 D 320
20. These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious approach is required a For cleaning and maintenance disassemble the clamping device from the machine a Always wear personal protective equipment N WARNING Danger of injury due to vertical suspen ded spindle Bending into the machine work are when assem bling overhead can cause severe head injuries Secure components prior to overhead as sembly a For assembly on a vertically suspended spindle always use a suitable mounting aid HA NBUCH 45 7 2 Disassembling the clamping device 7 2 1 Disassembly of the workpiece end stop Special tools required Allen wrench The disassembly of the workpiece end stop from the clamping device differs between bolt chuck with and without permanent tension Without permanent 1 Move the drawtube of the machine into rear end pos tension ition clamping reserve Loosen and remove the cylindrical screw 8 from the clamping jaw 7 by using an allen wrench SW 5 Remove the clamping jaw 7 from the clamping device Loosen and remove the cylindrical screw 5 from the clamping jaw 6 by using an allen wrench SW 5 Remove the clamping jaw 6 from the clamping device 46 HA NBUCH
21. achine Set the clamping pressure of the machine tool on the lowest setting Screw the clamping device into the drawtube of the machine till end stop 5 Turn back the clamping device anti clockwise till the bolt hole circles for the cylindrical screws are align 6 Screw in the cylindrical screws and tighten them only finger tight 6 3 4 Assembly of the bolt chuck with permanent tension Two people are required for this task Special tools required a Allen wrench Crane u Eye bolts Put the machine in set up mode Remove all tools from the interior of the machine Set the clamping pressure of the machine tool on the lowest setting Put the clamping device on the pre assembled flange Screw the clamping device on the media supply till end stop Turn back the clamping device till the bolt hole circles of clamping device and spindle flange are align 6 Screw in the cylindrical screws and tighten them only finger tight 36 HA NBUCH WARNING Crushing danger due to machine move ment Due to the design of the draw tube it may not al ways be avoided that in the assembly of draw tube adapter and the clamping unit clamping device there is a gap between machine and clamping device Crushing danger that can cause severe injury a Never reach into the gap between machine spindle flange and clamping device 6 3 5 Checking and adjusting the face run and the concentricity y NOTE
22. ail inform hioilent com Internet www hainbuch co kr Taiwan Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gstcOseed net tw Internet www gstctech com tw 10 2 5 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A JL Mangga Dua Raya No 8 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail infoGstahl arbeit com Internet www stahl arbeit com Japan NK Works Co LTD 2 17 17 lwamoto cho Chiyoda ku Tokyo 101 0032 Phone 81 338645411 Fax 81 338646752 E mail infoGnk works co jp Internet www nk works co jp Malaysia Singapore amp Vietnam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapur 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip Internet www jjsea com Thailand PTT Precision Tools Co Ltd HAINBUCH Workholding Solutions Eastern Seaboard Ind Est Micro Fty Ph 2 ESIE Rd 14 64 93 Moo 4 Tambon Pluak Daeng Amphur Pluak Daeng Rayong 21140 Phone 66 2362 8656 Mobile 66 818384 924 Fax 66 2362 8656 E mail anuwatGhb ptt com Internet www hainbuch com HA NBUCH 65 10 2 6 Africa Sou
23. anufacturer immediately do determine the subsequent procedure 2 9 Functionality NOTICE With high contamination of the clamping device the functionality is no longer guaranteed a The cleaning and maintenance intervals must be observed 18 HA NBUCH 2 10 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses HA NBUCH 19 3 Technical data 3 1 General information The bolt chuck is available in different sizes and vari ants Information about e g dimensions weight you will find in the following table and or on the corres ponding drawing that you can order at HAINBUCH
24. d for the case of applic ation contractually agreed between the producer de liverer and the user as well as such cases of application described in the product description which are also in accordance with the technical values The safe function of the clamping device is as far as it can be foreseen guaranteed when it is used for the in tended purpose in accordance with the appropriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations WARNING Danger due to misuse Misuse of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device Use in machines other than machine tools a Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage arising from non in tended use are excluded Unintended and improper use of the Power Chuck is for example f workpieces are not clamped properly If safety regulations are disregarded and persons are working at the clamping device without additional pro tective devices e g for machining If the clamping device is used for machines or tools for which it is not intended HA NBUCH 11 2 4 Personal protective equipment Wearing of personal protective equipment is required to minimize health hazards when working with the d
25. dling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard pro cedures such as cleaning the mounting surfaces 1 2 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided HAINBUCH 5 Tips and recom mendations CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided 1 NOTE a indicates a possible dangerous situation that can result in material damage if it is not avoided f indicates useful tips and recommendations as well as information for efficient and trouble free operation 1 3 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the curren
26. e mating surface cone surface and seal surface may not be damaged CAUTION Wear safety shoes during the assembly and maintenance work Make sure that the starting of the spindle is im possible The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 30 kg Depending on the weight to safely lift the clamping device out of the package and position it in the machine it must be hooked into a crane HA NBUCH 29 E WARNING Danger of injury due to falling compon ents When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane Damages caused by dirty surfaces Dirty contact surfaces and scratches can lead to reduced run out and concentricity a Clean the contact surfaces and lubricate them lightly Check the bearing surfaces for scratches or oth er damage If necessary contact the manufac turer 6 2 1 Preparing the bolt chuck with permanent tension Special tools required Allen wrench m Oil stone Crane from weight 15 kg Eye bolts from weight 15 kg For transport always use a suitable clamping means crane and the delivered eye bolts a Make sure that the eye bolts will be removed after assembly and before start up and machin ing The clamping device is delivered in assembled condition 1 R
27. e and in undamaged condition a Make sure that the clamping device is empty and leakage of hydraulic fluid is avoided WARNING Risk of injury due to thrown out parts During clamping of the work piece and the pro cessing parts can be thrown and cause severe in juries and property damage Check the clamping diameter of the work piece a Tighten only work pieces that meet the dimen sional requirements a For clamping very long work pieces use in ad dition a tailstock a steady rest for support Do not exceed the maximum clamping pres sure Make sure that the correct supply pressure neither too high nor too low is set HA NBUCH 41 6 5 Inspections CAUTION Risk of injury When placing the work piece Make sure that the hands fingers may not be clamped between the flange and the work piece NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping device can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices a f in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device All allen screws of the clamping device must be present and tightened with the proper tightening torque The balance screws of the clamping device must all be present and undamaged u All rubbe
28. e standing condition 2 7 Clamping force The achieved clamping force can vary due to the mainten ance condition of the clamping device state of lubrication and degree of contamination see chapter Mainten ance The clamping force must be checked at regular intervals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device The max draw force and compressive force may not be exceeded HA NBUCH 17 2 8 Screws Moving parts WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the device and cause severe injuries a At the product radially mounted screws and stud screws which were loosened for assembly and maintenance must be re tightened with the correct tightening torque a The tightening torque is shown in the assembly drawing of the product or it is engraved on the device itself in the direct vicinity of the screw or stud screw a All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the m
29. ed after install ation A WARNING Risk of injury due to stored energy The clamping device can be designed with disc springs These disc springs are under permanent tension The release of the stored energy can cause injuries By loosening the corresponding screws they have to be operated continuously alternately to reduce the clamping pressure to a minimum a Particularly cautious approach is required a For cleaning and maintenance disassemble the clamping device from the machine a Always wear personal protective equipment 28 HA NBUCH 6 1 Pre consideration 6 2 Preparations Screws are tightened according to the size of the screw and the general torque To avoid axis parallel warpage under load and to get stiffness turn in the screws evenly u To avoid precision error clean the screw joint surfaces and also the mating surfaces see Maintenance The ex works wetting of the plate surfaces and the clamping element is only corrosion protection It s not functionally lubricated u The insertion of lubricant is provided only on the mech anical surfaces Pay attention to the instructions for lub ricants in the chapter Maintenance Avoid too much lubricant on the bearing surface as this can cause face runout Seal rings e g o ring quad ring seal and sealing surfaces must be lubricated Note the information in the chapter Maintenance Note that the function surfaces plate surfac
30. emove the clamping device out of the transport box by using the eye bolts 30 HA NBUCH Fig 2 Unscrew the adapter 4 together with the media sup ply out of the clamping device 3 Loosen and remove all cylindrical screws 1 from the clamping unit 3 by using an allen wrench 4 Lift the clamping element reception off of the spindle flange 5 Wipe off the mating surfaces on the spindle flange and clamping unit with a soft lint free cloth and remove all oil and grease residues 6 Hone the mating surfaces on the spindle flange with an oil stone 6 2 2 Preparing the bolt chuck without permanent tension Special tools required a Allen wrench Oil stone Crane from weight 15 kg u Eye bolts from weight 15 kg 1 NOTE For transport always use a suitable clamping means crane and the delivered eye bolts a Make sure that the eye bolts will be removed after assembly and before start up and machin ing Order Hotline 49 0 7144 907 333 HAINBUCH 31 The damping device is delivered in assembled condition 1 Remove the clamping device out of the transport box by using the eye bolts Fig 7 2 Loosen and remove all cylindrical screws 1 from the clamping unit 3 by using an allen wrench 3 Lift the clamping element reception off of the spindle flange 2 4 Wipe off the mating surfaces on the spindle flange and clamping unit with a soft lint free cloth and remove al
31. evice Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area Always wear For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates For special tasks Special protective equipment is required when executing wear special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces e C 12 HA NBUCH 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow t
32. g schlagGhainbuch de Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E Mail thomas klumppGhainbuch de 2 Europe Austria GGW Gruber amp Co GmbH Koli ngasse 6 1090 Vienna Pho Fax E m ne 43 0 1 3107596 0 43 0 1 3107596 31 ail ggwGgruber ing at Internet www gruber ing at J rg Tittel Technical Consultant HAINBUCH GMBH WunnensteinstraDe 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E Mail joerg tittel hainbuch de we Werkzeug Technik Nord Commercial Agency Emmy Noether Str 1 DE 24558 Henstedt Ulzburg Phone Fax E Mail 49 0 4193 8891780 49 0 4193 88917888 win wtn gmbh de Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert StraDe 9 DE 31848 Bad M nder Phone Fax E Mail Belgium 49 0 7144 907 669 49 0 5042 506751 carsten zander hainbuch de BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone Fax E mail Internet 432 89518890 432 89518899 info bistechnics com www bistechnics com HA NBUCH 61 Czech Republic Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 1420 548217219 E mail infoGtmccr cz Internet www tmccr cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail info dv t
33. he positioning groove at the sloping bolts 7 Screw in the cylindrical screw 8 into the clamping aw 7 by using the allen wrench SW 5 and tighten it firmly With permanent 1 Move the drawtube of the machine into release posi tension tion The pin a is used for the orientation of work piece end stop k on the clamping device 2 Put the workpiece end stop k on the clamping device 3 Screw in the cylindrical screws m and tighten them firmly 4 Insert the clamping elements n according to the engraved numbers Screw in the cylindrical screws p and tighten them firmly WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury a Remove all tools and gages from the working area of the machine before the machine is star ted up 40 HA NBUCH 6 4 Work piece Risk of injury the clamping pressure is too low clamped work piece may be thrown out the clamping pressure is too high severe dam ages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level The operating pressure should be checked and adjusted regularly WARNING Slipping danger due to escaping hydraulic fluid Escaping sprayed out hydraulic oil can cause serious injuries a Make sure that all o rings seals for the hydraul ic pneumatic interfaces are availabl
34. he safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations Horizontal lying WARNING parts Danger of injury due to horizontal parts Before transporting the clamping device in hori zontal condition Put the clamping device a non slip pad Screw in the eye bolts Suspended loads A WARNING Life threatening danger due to suspen ded loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swinging out of control Never step under suspended loads a Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents Only use approved hoists and sling gear with sufficient bearing capacity Do not use rope and belts that are torn or frayed HA NBUCH 13 Moving parts WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation Note the gap dimensions of moving parts u Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective wo
35. ich he is active and is familiar with the relevant standards and regulations Due to his spe cialized training and experience the hydraulic special ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool according to CE compliant Within the ma chine tool the clamping device is designed exclusively as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel 10 HA NBUCH Intended use also includes compliance with all the in structions in this manual The clamping device is to be use
36. l oil and grease residues 5 Hone the mating surfaces on the spindle flange with an oil stone 6 3 Assembling of the clamping device WARNING Danger of injury due to unintentional start up of the tool spindle Unexpected start up of the tool spindle can cause severe injury u Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool a Unscrew all eye bolts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode 32 HA NBUCH A A WARNING Risk of injury By operating the clamping device without chan ging parts clamping head segmented clamping bushing work piece end stops there is an in creased risk of crushing injuries by the stroke of the moving components of the clamping device By uncontrolled discharge of the clamping pro cess e g by incorrect installation of the energy supply or faulty programming there is an in creased danger WARNING Risk of injury Bending in the working area of the machine can cause severe head injuries Risk of injury Contamination of the mechanism can influence reduce the stroke thus the clamping force is reduced and thus the work piece is not properly tightened and can be thrown out Clean the product regularly see chapter Maintenance and service Risk of injury If the clamping pressure is too low clamped work
37. lamping bushing and the segmented mandrel it provides a functional unit The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH The grease gun is filled with universal grease which is pressed into the clamping device The grease gun has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH HA NBUCH 23 5 Transporting packaging storing 5 1 Safety instructions for transporting Unbalanced pack age LE WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment Transport a For transport always use a suitable clamping means crane a Make sure that a rolling falling of the clamp ing device is not possible 5 2 Symbols on the packaging 5 3 Transport inspection Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against moisture
38. ng device 2 Hook the load handling equipment into the lifting eye bolt 3 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate HA NBUCH 25 5 5 Packaging About the pack aging Handling pack aging materials Individual packages are packed according to the expec ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTE a Improper disposal causes environ mental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled u Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging HA NBUCH 26 5 6 Storing Storage of pack ages Subsequent storage of the clamping device
39. ng t online de Anika Hensen Sales Representative HAINBUCH GmbH Muhlenberg 15 DE 53902 M nstereifel Phone 49 0 7144 907 675 Fax 49 0 7144 18826 E Mail anika hensen hainbuch de Thomas Hummel Sales Representative HAINBUCH GMBH Pfarrer Hopp Strafe 1 DE 93142 Pirkensee Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E Mail thomas hummelGhainbuch de Henry Miersch Sales Representative HAINBUCH GMBH FeldstraBe 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E Mail henry mierschGhainbuch de Ulrich Remmel Commercial Agency Gildestrafe 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E Mail infoGremmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstrafe 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E Mail renee reuter amp hainbuch de 60 Q HAINBUCH 1 0 2 Benjamin Schuh Sales Representative HAINBUCH GMBH Am Erlengraben 39 DE 91459 Markt Erlbach Phone 49 0 7144 907 672 Fax 49 0 7144 907 872 E Mail benjamin schuh hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 0 7144 907 667 Fax 49 0 6029 994932 E Mail michael simonGhainbuch de J rg Schlag Sales Representative HAINBUCH GMBH Martin Drucker Strae 21 DE 04157 Leipzig Phone 49 0 7144 907 665 Fax 49 0 341 24689012 E Mail joer
40. nge Two people are required for this task Special tools required Allen wrench LS 1 Put the machine in set up mode 4 DO 2 Wipe off the mating surfaces of the machine spindle p P with a soft lint free cloth and remove all oil and y Y grease residues 3 Place the clamping device with the flange down 4 Loosen and remove the mounting screws 4 5 Remove the clamping device from the flange Damages caused by dirty surfaces Dirty contact surfaces and scratches can lead to reduced run out and concentricity a Clean the contact surfaces and lubricate them lightly Check the bearing surfaces for scratches or oth er damage If necessary contact the manufac turer 7 2 5 Disassembly of the adapter optionally When disassembling a bolt chuck with permanent ten sion there is a additional adapter 1 Move the drawtube of the machine into front end pos ition release position 2 Unscrew the adapter possibly together with the Fig 26 media supply out of the machine 7 3 Subsequent storage of the clamping device The damping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning NOTE The storage conditions are specified in the section Transport packaging and storage HA NBUCH 49 7 4 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components C
41. ny ronsportoon aa 25 2 HA NBUCH 26 El DEE 27 EE 28 RE E 29 SP A U DUREE 29 6 2 1 Preparing the bolt chuck with permanent tension 30 6 2 2 Preparing the bolt chuck without permanent tension 31 6 3 Assembling of the clamping device 32 6 3 1 Assembly of the adapter oppend 34 6 3 2 Assembling the flange optional a a 35 6 3 3 Assembly of the bolt chuck without permanent tension 36 6 3 4 Assembly of the bolt chuck with permanent tension 36 6 3 5 Checking and adjusting the face run and the concentricity 37 6 3 6 Assembly of the workpiece end 38 6 4 Work diei e ENT TTE T T OT 41 6 S NSpECH ONS Eeer 42 6 6 Control of the stroke position 43 6 7 Activities after production is 43 7 Disassembly subsequent storage dispose AA A 44 7 2 Disassembling the clamping deeg 46 7 2 1 Disassembly of the workpiece 46 7 2 2 Disassembly of the bolt chuck without permanent tension 48 7 2 3 Disassembly of the bolt chuck with Permanentspannung 48 7 2 4 Disassembly of the Honge sse 49 7 2 5 Disassembly
42. of the adapter Lopttonalksl oo 49 7 3 Subsequent storage of the clamping 49 A eebe 50 8 IVGINIS dE TTE 51 SAGIT Uae nee e T TT 51 8 2 Cleaning ENTIRE TTE 52 8 3 PISS Ty ONIN I 53 im Unt DEFUI AU GR EDU 54 8 5 Maintenance schedule ts bn pese sten Sn 55 As A a 56 9 Trouble shoohting eerta de renati 57 57 9 2 Trouble shooting oerte ils 58 9 3 Start up after corrected fault 58 HA NBUCH 3 59 10 1 Service Holline ne en eee PENCE Te nT en ene Ronee ny etree 59 59 0 2 Germany uo 0 10 2 2 EUrOpE A 61 A A 64 RE 64 LA 65 SE EE 66 Dl ca ae PKT 66 Translation of original installation manual 4 HA NBUCH 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and han
43. oil Place it on a level impact free storage location and safeguard it from falling HA NBUCH 53 8 4 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pres sure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces We recommend for this the following lubricant HAINBUCH grease see product information Alternatives Lubricant Manufacturer Product Universal MicroGleit GP 355 grease Kl ber QNB 50 Zeller amp Gmelin DIVINOL 5024440 Bremer Leguill RIVOLTA WAR Special grease Kl ber MICROLUBE GL 261 54 o HAINBUCH 8 5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals Interval Maintenance task daily A general visual inspection particularly at the clamping area and the end stop face is to be done to ascertain early damages at the clamping device and at the rubber of the clamping element Complete
44. onal NOTE Material damage due to wrong tighten ing torque of the allen screws in the spindle flange The tightening torque of the allen screws is pre scribed by the spindle or machine manvfacturer Incorrect tightening torque of the allen screws in the flange can cause significant material damage on the damping device and on the machine Only tighten the allen screws of the spindle with the torque prescribed by the spindle or machine manufacturer 1 Put the machine in set up mode 2 Wipe off the mating surfaces of the machine spindle with a soft lint free cloth and remove all oil and grease residues NOTE Position the spindle flange 3 by the positioning pin at the machine spindle and the positioning hole at the spindle flange Place the spindle flange 3 on the machine spindle Screw in the cylindrical screws 4 through the flange 3 into the machine and tighten them only fin ger tight Check the concentricity at the inner fit of the flange optimum lt 0 005 mm correct if necessary carefully with a plastic hammer 6 Tighten the cylindrical screws 4 firmly with the correct tightening torque see Maintenance HA NBUCH 35 6 3 3 Assembly of the bolt chuck without permanent tension Two people are required for this task Special tools required Allen wrench a Crane u Eye bolts Put the machine in set up mode Remove all tools from the interior of the m
45. ools ee France HAINBUCH France SNC Equipements de machines outils Zl Lons Perrigny 1600 Route de la 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail infoGhainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd Newberry Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter amp hainbuch co uk Internet www hainbuch com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggwGgruber ing at Internet www gruber ing at Denmark J rn B Herringe A S Ramsemagle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www ibh tools dk Finland Oy Maanter Ab PL 70 Keinumdenkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contactQGutilis com Internet www utilis com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail parisOpapet technologies de Ireland Machine Shop amp Engineering Supplies Ltd 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone
46. peration must be done only by qualified personnel Wearing of gloves PSA is required CAUTION Risk of injury A special use dependent or job based design can result in variations in the clamping strokes and thus the clamping force The notes on the associated clamping situations or product drawing must always be observed HA NBUCH 15 2 6 Further warnings WARNING Risk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion WARNING Risk of injury Falling down of the clamping device or its parts can cause severe bruises and fractures The dead weight of the clamping device or its parts can lead to high physical stress WARNING Risk of injury Missing o rings or seals may cause severe injuries Due to missing fallen out O rings and seals compressed air or hydraulic fluids which are un der high pressure may expel a Make sure that all O rings seals for the hy draulic pneumatic connections are available and undamaged If necessary lubricate them before assembly and or during service WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages 16 HA NBUCH WARNING Damage of clamping device The clamping device may be released exclusively in th
47. ps specified the lowest given RPM must always be used This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims Q HAINBUCH 7 1 6 Scope of delivery fi All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the clamping device 1 Bolt chuck Optionally the scope of delivery of the clamping device includes Workpiece end stop u Eye bolts 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause dam age malfunction or total failure they can also impair safety Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions 8 HA NBUCH 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well a
48. r segments must be intact this means that they are neither torn nor are they porous at any point u All edges and bearing surfaces are intact this means that they are neither broken nor do they show any signs of wear u The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device The maximum draw tube force specified on the peri meter of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high a All mounting tools must be removed from the interior of A2 HA NBUCH the machine Clamping device and work piece must be compatible check the clamping diameter regularly The work piece must be clamped into the clamping device with sufficient work piece tension Do a pressure loss test and a measurement of clamp ing force 6 6 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during con trolling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts a Only run the machine in set up mode or jog mode 6 7 Activities after production is concluded 1 Move the clamping device into unclamped position 2 Switch off the machine tool and safeguard it from being switched on again 3 Open the protective door or hood 4
49. rk clothing in the danger zone Wrong clamping of WARNING the work piece Danger of injury due to incorrect clamp ing of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Under dimensioned tolerance parts can lead to incorrect clamping Check the unmachined work pieces at random on dimensional accuracy Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly Do random checks of the unmachined work pieces on dimensional accuracy 14 HA NBUCH Missing changing parts Parts with sharp edges WARNING Danger of injury due to missing chan ging parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device The clamping process may not be initiated without assembled segmented clamping bush ing and or work piece end stop WARNING Risk of injury When screwing in individual components such as for example work piece end stops threaded ad apters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting a The o
50. s for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device WARNING Risk of injury Defective seals or incorrect hydraulic supply can cause serious personal injury a Hydraulic lines must be secured by the machine by check valves and a permanent pressure monitoring 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas HA NBUCH 9 2 3 Intended use Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in wh
51. sheet Dimension sheets for the respective product can be re quested from HAINBUCH 3 5 Type designation YD The type designation is on the product and includes the 9 following information ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN Fig 1 HA NBUCH 21 4 Structure and function 4 1 Overview Fig 2 1 Adapter 3 Clamping device 2 Spindle flange 4 Changing parts 4 2 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protection of the vulcanized segments of the segmented clamping bushings and increase their service life and elasticity by a significant factor 22 watwpucn Order Hotline 49 0 7144 907 333 4 2 1 Work piece end stop am Ee e 7 f c I T x i pr Jf Fig 3 4 2 2 Grease Fig 4 4 2 3 Grease gun Fig 5 The work piece end stop is manufactured with a end stop dimension according to the customers request In combination with the segmented c
52. t state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply 6 o HAINBUCH 1 4 Max RPM 1 5 Copyright CAUTION Our damping devices are balanced with balance quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of not rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation with the manufacturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled A CAUTION The maximum permissible RPM of the clamping device must be redetermined in every application case on the basis of the clamping forces required for machining Of all RPMs of the grou
53. th Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone 27 119768600 Fax 27 113942471 E mail toolsGretecon co za Internet www retecon co za 11 Index A fne lio eR o A 22 Adapter optional 34 Bolt chuck with permanent tension 36 Bolt chuck without permanent tension TT 36 Concentricity and face run 37 Fonge 35 49 Work piece 41 B Bolo acia 56 C Eege 52 Control of the stroke position 43 D Dimensional sheel 21 Disossembk a Adapter optionall 49 Bolt chuck with permanent tension 48 Bolt chuck without permanent tension T 48 Workpiece end stop 46 KE 50 E Environmental protection 19 G uo A 23 Grease A rra 23 caia dese dre iiri da Preporoltions 29 Intended use 10 M Maintenance schedule 55 O Operating conditions 21 ee 22 Packaging socii t t UE dee 26 Personal protective equipment Hord aca 12 Protective glowes 12 Protective goggles 12 Protective work clothing 12 Safety loolweor 12
54. www hainbuch com 10 2 4 Asia China HAINBUCH Shanghai Co Ltd Workholding Technology 1 F West building No 388 East Kangqiao Rd Pudong Shanghai 201319 Phone 86 2120916384 Fax 86 2120916383 E mail sales hainbuch cn Internet www hainbuch cn Canada Representative for Ontario Qu bec J Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario Phone 1 4143589550 Fax 4143589560 Correo electr nico sales amp hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp Workholding Technology W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espa ol Tel 1 2143268081 Correo electr nico sales hainbuchamerica com Internet www hainbuch com India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road 411018 Pune Phone 91 20 27477405 Fax 9 20 27464249 E mail infoGmla sales com Internet www mla sales com 64 HA NBUCH India A H Rao Management amp Technology Consultant Gr Fl HNO 4157 14th Main HAL 2nd Stage Indiranagar Bangalore 560 008 Phone 91 25279551 Fax 91 9986997959 E Mail ahr rao gmail com Israel M T M Machine Tools Marketing Ltd 31 Harbazel 69710 Tel Aviv Phone 972 36479560 Fax 4972 36479578 E mail salesQmtm co il Internet www mtm co il Korea HIOIL E amp T Co Ltd 160 5 Seokchon dong Songpa gu Seoul 138 844 Phone 82 24137911 Fax 82 24137910 E M

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