YASKAWA AC Drive-Option 24 V Power Supply Installation Manual
Contents
1. D1 Model Dimensions in CIMR AL H1 H2 H3 H4 2A0004A 5 8 4 8 2 0 9 8 0 2 2A0006A 5 8 4 8 2 0 9 8 0 2 2 0008 5 8 4 8 2 0 9 8 0 2 2 0010 5 8 4 8 2 0 9 8 0 2 2 0012 5 8 4 8 2 0 9 8 0 2 Three Phase 2A0018A 8 i 0 9 8 0 2 200 V Class 2A0021A 5 5 4 8 2 0 9 8 0 2 2 0030 5 6 4 8 2 0 9 8 0 2 2A0040A 5 16 4 8 2 0 9 8 0 2 2A0056A 7 4 6 3 2 0 11 2 0 3 0 2 2 0069 8 8 7 6 2 0 13 2 0 3 0 2 2 0081 8 8 7 6 2 0 132 03 0 6 02 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 c ojo joc joc joc oc oc o o o Note Weights and dimensions listed are for A1000 and the 24 V Power Supply Option together Contact Yaskawa if you wish to use the 24 V Power Supply Option with another model drive YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 31 7 Dimensions Table 10 Dimensions metric D1 Voltage Model Dimensions mm Class CIMR AQ 2 5 4A0002A 248 163 4A0004A 248 163 4A0005A 248 163 4A0007A 248 163 4A2. YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 29 7 7 Dimensions Dimensions Table 8 Dimensions metric Dimensions mm CIMR A 5 H1 H2 H3 H4 H5 Three Phase 30 2A0004A 24 2A0006A 24 163 2A0008A 24 163 2A0010A 24 2A0012A 24 163 2A0018A 24 200 V Class 2A0021A 24 163 2A0030A 24 2A0040A o ojojojoj o o o o 24 2A0056A 2A0069A N N 2A0081A Note Weights and dimensions listed are for A1000 and the 24 V Power Supply Option together Contact Yaskawa if you wish to use the 24 V Power Supply Op YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual N N nln ntufulw ion with another model drive 7 Dimensions Table 9 Dimensions U S units
3. Supplemental Safety Information Read and understand this manual before installing operating or servicing this option The option must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message 6 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 4 Safety General Safety General Precautions The diagrams in this section may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the con
4. Figure 1 Nameplate for PS A10L YASKAWA ELECTRIC TOBP 730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 3 Receiving Contents and Packaging Table 2 Contents of Package Description 24 Power Supply Warning Labels Installation Manual Screws M4 AN WARNING A Risk of electric shock Read manual before installing Wait minutes for capacitor MANUAL discharge after disconnecting power supply AE A BROBtIDDES RBEBEEROCH BROS CURRENTS ERAM 1409 Quantity Tool Requirements The following tools are required to install the 24 V Power Supply Option Use each tool as indicated in the instructions Phillips screwdriver M4 Straight edge screwdriver refer to Figure 2 Blade depth of 0 6 mm or less Blade width of 2 5 mm or less Figure 2 Required Screwdriver Dimensions YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 11 4 24 V Power Supply Option Components 4 24 V Power Supply Option Components 24V Power Supply Option Back View Side View where the option connects to the drive A Option Cover E Option connector cable B Plug connector 24 V power F Connector tabs 6 supply input C Charge LED G Nameplate D Model number Figure 3 2
5. Option The capacity of the drive determines how the 24 V Power Supply Option should be installed Find the matching drive capacity in Table 4 to see if the drive requires installation method A or B Table 4 Reference for installing the Option Drive Model CIMR ALI Reference for installing the Option Three Phase Three Phase 200 V Class 400 V Class 240004 240006 240008 240010 240012 20007 4A0009 Installation Method A 2A0018 4A0011 2A0021 4A0018 2A0030 4A0023 2A0040 A0031 2A0056 A0038 240069 Ae 2 0081 4A0002 4A0004 4A0005 0058 2 0110 0072 240138 0088 240169 0103 240211 440139 440165 Installation Method 16 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure Installation Method A This section explains how to install the 24 V Power Supply Option to the following drive capacities CIMR AL12A0004 to 240081 CIMR AL14A0002 to 440044 Removing the Connector Cover The connector cover must be removed from the drive to install the 24 V Power Supply Option Push on the connector tab and slide the cover in the direction indicated by the arrow in Figure 6 to remove the connector cover from the drive Note Once the 24 V Power Supply Option is installed the connector cover is no longer needed t Push on the connector tab and slide the cover in the direction
6. Option together Contact Yaskawa if you wish to use the 24 V Power Supply Option with another model drive YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 33 7 Dimensi ons Table 12 Dimension metric Voltage Class Model Dimensions in CIMR A H1 H2 H4 H5 Three Phase 200 V Class 2A0110A 385 7 5 76 63 2 0138 7 5 83 63 2 0169 7 5 80 63 2 0211 7 5 80 63 Three Phase 400 V Class Note 34 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 4A0058A 7 5 76 63 4A0072A 7 5 83 63 4A0088A 7 3 54 63 4A0103A 54 63 4A0139A 7 5 80 63 4 0165 7 5 80 63 hts and dimensions listed for 1000 and the 24 Power Supply Option together Contact Yaskawa if you wish to use the 24 V Power Supply Option with another model drive 7 Dimensions Table 13 Dimension 5 units Voltage Class Mode
7. Power Supply When the 24 V Power Supply Option is first switched on twice the normal current will flow through the 24 V Power Supply Option for about 0 5 seconds At least 3 A is required for the 24 V Power Supply Option WARNING Electrical Shock Hazard Use a battery or a double reinforced power supply to provide power to the 24 V Power Supply Option Using a different type of power supply may result in death or serious injury 36 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 8 Specifications Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover MANUAL NO TOBP C730600 48B Published in Japan i 2009 08 9 of Revision number publication L Date of original publication Date of Revision Publication Number Section Revised Content September 2008 First Edition Chapter 1 Revision Option Label Warnings Chapter 3 Revision Nameplate March 2009 Chapter 5 Revision UL and CE compliance Chapter 8 Revision Specifications YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 37 YASKAWA Drive Option 24 V Power Supply Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC CORPOR
8. o indicated by the arrow Figure 6 Removing the Connector Cover YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 17 5 Installation Procedure m Connecting the 24 V Power Supply Option 1 Pull out the connection cable from the 24 V Power Supply Option v U wf Figure 7 Pulling Out the Connection Cable 2 Firmly plug the connector into the matching port inside the drive Connector tab should face outward Figure 8 Plugging in the Connector 18 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure m Fastening the 24 V Power Supply Option into Place 1 Align the connector tabs on the 24 V Power Supply Option with the insertion tabs on the drive as shown in Figure 9 NOTICE Make sure the connector cable does not get caught or pinched between the drive and the 24 V Power Supply when installe
9. 0009A 248 Three Phase 400 V Class 4A0011A 248 163 163 4A0018A 248 163 wl wl w 4A0023A 248 163 4A0031A 284 163 4A0038A 284 163 c ojojo j ojoco o o o o oc 4A0044A 335 163 Note Weights and dimensions listed are for A1000 and the 24 V Power Supply Option together Contact Yaskawa if you wish to use the 24 V Power Supply Option with another model drive 32 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 7 Dimensions Table 11 Dimensions U S units D1 Model Dimensions in CIMR ALI H1 H2 H3 H4 4A0002A 5 5 10 2 5 8 4 8 2 0 9 8 0 2 4A0004A 5 5 10 2 5 8 4 8 2 0 9 8 0 2 4A0005A 5 5 10 2 5 8 4 8 2 0 9 8 0 2 4A0007A 5 5 10 2 6 5 4 8 2 0 9 8 0 2 4A0009A 5 5 10 2 6 5 4 8 2 0 9 8 0 2 Three Phase 4A0011A 5 5 10 2 6 5 4 8 2 0 9 8 02 4A0018A 5 5 10 2 6 6 4 8 2 0 9 8 0 2 4A0023A 5 5 10 2 6 6 4 8 2 0 9 8 0 2 4A0031A 7 16 6 3 2 0 11 21 0 3 4A0038A 7 4 63 2 0 112 0 3 4A0044A 8 7 13 8 7 8 7 6 2 0 13 2 03 c ojojo jo j o o o o o o oo Note Weights and dimensions listed are for A1000 and the 24 V Power Supply
10. 2 Removing the 24 V Power Supply Option YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 21 5 Installation Procedure Installation Method B This section explains how to install the 24 V Power Supply Option to the following drive capacities CIMR AL12A0110 to 2A0211 CIMR ALI4A0058 to 440165 m Removing the Connector Cover The connector cover must be removed from the drive to install the 24 V Power Supply Option 1 Remove the screw holding the connector cover in place Uuuu N Y Screw O U Connector cover Mi J Phillips screwdriver Figure 13 Removing the Connector Cover 22 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure 2 Slide the connector cover as shown in the Figure 14 Figure 14 Sliding Connector Cover 3 Insert the blade of a straight edge screwdriver into the opening shown in Figure 15 Pull on the connector cover in the direction indicated by the arrow in Figure 15 and remove it from the drive o mi Ea o Ed diu gt vt aonne z amp Figure 15 Removin
11. 4 V Power Supply Option Power Supply Plug Table 3 Plug Connector Terminals Terminal Designation 24 24 V 0 Ground Description Plug Connector 12 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electrical Shock Hazard Disconnect all power to the drive before servicing Failure to comply will result in death or serious injury Voltage still remains in the drive capacitors even after the 24 V Power Supply is shut off Both the drive and the 24 V Power Supply have a Charge LED These LEDs will extinguish when the DC bus voltage is below 50 V dc To prevent electric shock wait at least the amount of time specified on the drive before touching any components Electrical Shock Hazard Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not use damaged wires or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical conne
12. ATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4511 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 800 927 5292 or 1 847 887 7000 Fax 1 847 887 7370 http www yaskawa com YASKAWA ELETRICO DO BRASIL COMERCIO LTDA Avenda Fagundes Filho 620 Bairro Saude Sao Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA ELECTRIC EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAI
13. WAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 2009 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 48B Published in Japan March 2009 08 9 j 0 09 1
14. ctions YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 13 5 Installation Procedure NOTICE Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option Single Drive Installation Refer to Figure 4 to make sure there is sufficient space for airflow and wiring Top Bottom Clearance Side Clearance B Tti 120 minimum 30 minimum Figure 4 Correct Installation Spacing Note IPO0 NEMA Type 1 and IP00 Open Chassis models require the same amount of space above and below the drive for installation 14 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure Wiring Diagram Figure 5 illustrates the 24 V Power Supply Option and drive con
15. d Failure to comply can damage the cable Connector tabs Insertion tabs i a Wee i zr 9 fm aloe i 3 c Bien 0 Figure 9 Location of Tabs YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 19 5 Installation Procedure 2 Slide the 24 V Power Supply Option as indicated by the arrow in Figure 10 to lock it into place 20 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure Uninstalling the 24 V Power Supply Option A Follow the instructions below to uninstall the 24 V Power Supply Option from drive models CIMR AL12A0004 to 0081 and 4 0002 to 0044 Insert the blade of a straight edge screwdriver as shown in Figure 12 and gently slide the option in the direction indicated by the arrow NOTICE Do not use excessive force when uninstalling the 24 V Power Supply Option Failure to comply can damage the cable and connector Figure 1
16. d to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESSED OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the 24 V Power Supply Option 24 V Power Supply Option Yaskawa AC Drive Option 24 V Power Supply Installation Manual Manual No TOBPC73060048A Read this manual first The installation manual is packaged with the 24 V Power Supply Option It contains basic installation and wiring required for proper use of this product Yaskawa Drive Refer to the manual of the drive this option card 15 being used with The instruction manual for the drive covers basic installation wiring operation procedures functions troubleshooting and maintenance information It also includes important information on parameter settings and how to tune the drive YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 1 Preface and Safety Terms Note Indicates a supplement or precaution that does not cause drive damage Registered Trademarks Company names and product names listed in this manual are registered trademarks of those companies
17. er supply plug Connect wiring to the 24 V 0 and FE terminals then tighten the terminal screws to hold wiring in place Refer to Wire Gauges and Tightening Torque on page 27 NOTICE Properly connect an external 24 V power line to the power supply plug Refer to 24 V Power Supply Option Specifications on page 36 Improper wiring practices could damage the 24 V Power Supply Option due to incorrect terminal connections Preparing Wire Ends Avoid fraying wire strands when stripping insulation from wire Blade depth of 0 6 mm or less Strip length 5 5 mm Blade width of 2 5 mm or less 5 5mm Figure 21 Wiring the 24 V Power Supply Plug Wire Gauges and Tightening Torque Table 5 Wire Gauges and Tightening Torque Bare Wire Pluggable Terminals Tightening Torque Allowable Recommended Allowable Recommended N m Gauges mm Gauges mm Gauges Gauges mm AWG AWG mm AWG AWG Stranded wire 0 25 to 1 0 24 to 17 0 75 18 Single wire 0 25 to 1 5 24 to 16 0 25 to 0 5 Shielded Q41920 9509 tine etc YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 27 5 Installation Procedure Wire Gauges for Connecting Multiple Drives The 24 V Power Supply Option can be wired to three drives in parallel Table 6 indicates the proper wire gauges for connecting multiple drives Table 6 Wire Gauges for Multiple D
18. g the Connector Cover NOTICE Once the 24 V Power Supply Option is installed the connector cover is no longer needed YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 23 5 Installation Procedure m Connecting the 24 V Power Supply Option 1 Pull out the connection cable from the 24 V Power Supply Option E SUL at MNT Figure 16 Pulling Out the Connection Cable 2 Firmly plug the connector into the matching port inside the drive Note The location where the connector plugs into the drive differs by the capacity of the drive NOTICE Make sure the connector is facing in the right direction when plugging it into the drive An improper connection can damage the connector and the drive OX IN 24 V Power Supply aad Option port A Connector cable Figure 17 Plugging in the Connector CIMR AL12A0110 24 YASKAWA ELECTRIC TOBP 730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure installing the 24 V Power Supply Option 1 As shown in Figure 18 align the connector tabs on the 24 V Power Supply Option with the insertion tabs on the drive NOTICE Make sure the connector cable does no
19. l Dimensions in CIMR ALI H1 H2 H4 H5 Three Phase 200 V Class 2A0110A 5 2 0 3 3 0 6 4 2A0138A 7 1 0 3 3 3 6 4 2 0169 11 0 3 3 2 6 4 2A0211A 21 1 0 3 3 2 6 4 Three Phase 400 V Class 4A0058A 5 2 0 3 3 0 6 4 4A0072A 7 1 0 3 3 3 6 4 4A0088A 9 5 0 3 2 1 6 4 4A0103A 9 5 0 3 2 1 6 4 4A0139A 21 41 0 3 3 2 6 4 4A0165A 21 1 0 3 3 2 6 4 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 35 8 Specifications 8 Specifications Specifications Specifications for PS A10L and PS A10H appear in Table 14 Table 14 24 V Power Supply Option Specifications Item Specifications Option Input Operating Voltage 24 20 19 2 to 28 8 V Option 24 V Input Current 1 9A Consumption Power 38W PS AIOL 140 V PS A10H 280 V Output Power 30W Output Ride Thru time when power is off Over 50 ms Ambient Temperature 10 to 50 C lt gt Storage Temperature 20 to 60 C Output Voltage Maximum Possible Drive Connections 3 Weight 0 2 kg Compliance UL CE lt 1 gt The 24 V power supply must be installed in an environment compatible with the drive environmental specifications Selecting an External
20. lready on the front of the 24 V Power Supply Option ANWARNING A WARNING Risk of electroshock Risk of electric shock Read I before installing Wai indes for capactor 3 discharge after disconnecting dish fer di i power supply eed lisconnecting A AVERTISSEMENT Risque de d charge lectrique Lire le manuel avant l installation Attendre 5 minutes apr s la coupure de l alimentation pour permettre la d charge des condensateurs 7 0 BBOStNDHOSS BAN BORIS DRHABEROTL AUER OIA AAS s Warning information Warning information 8 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 2 Product Overview 2 Product Overview About this Product The 24 V Power Supply Option maintains drive control circuit power in the event of a main power outage As long as the control circuit has power network communications and I O data remain operational The 24 V Power Supply Option provides external power to the control circuit only and does not provide power to the main circuit of the drive It is possible to read fault and parameter data in the drive via the operator or network communications when the drive switches to the 24 V Power Supply Option as a back up power suppl
21. nections 24 V Power un Drive SUppty pian ANC 9 S L2 V T2 W T3 24 V Power Supply Input 24V 6 9 0V OFE Figure 5 Connection Diagram for Drive and 24 Power Supply Option Note 24 Vdc external power supply must be wired separately by the user Refer to Selecting an External Power Supply on page 36 for details UL and CE Compliance W Installation Note 1 For compliance with UL and CE standards the 24 V Power Supply Option should be placed within the enclosure 2 This product must be used in areas with an environment rating no greater than Pollution Degree 2 according to UL standards External Power Supply Use a Class 2 power supply as defined by UL standards YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 15 5 Installation Procedure Prior to Installing the 24 V Power Supply Option DANGER Electrical Shock Hazard Disconnect all power to the drive before servicing Voltage still remains in the drive capacitors even after the 24 V Power Supply is shut off Both the drive and the 24 V Power Supply have a Charge LED These LEDs will extinguish when the DC bus voltage is below 50 V To prevent electric shock wait at least the amount of time specified on the drive before touching any components installation Method of the 24 V Power Supply
22. rives Connection Recommended Gauges mm AWG 2 to 3 drives wired in parallel 0 5 20 28 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 6 Verifying Operation 6 Verifying Operation After properly wiring and installing the 24 V Power Supply Option use the following procedure to check for normal operation Procedure 1 sure the drive main circuit power is on and 24 V external power is supplied to the 24 V connector plug Switch off the main power supply to the drive The 24 V external power supply should provide power to the drive s control circuit 2 Ared LED on the 24 V Power Supply Option indicates proper operation 3 The operator on the drive should display Uv for about 10 seconds to indicate an undervoltage situation Note If Uv does not flash on the display screen check the wiring If Uv fails to appear on the operator after confirming proper wiring the drive or the 24 V Power Supply Option may be damaged Power Supply and the Control Circuit Table 7 outlines the various conditions under which the 24 V Power Supply Option provides power to the control circuit Table 7 Power Supply and Control Circuit Drive Main Circuit Power from 24 V Power Control Circuit Input Power Supply Supply Option Operation in Drive ON ON Possible ON OFF Normal operation Possible ON Not possible OFF Stop Not possible Drive Operation
23. ssumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 4 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 4 Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provide
24. t get caught or pinched between the drive and the 24 V Power Supply when installed Failure to comply can damage the cable Is alo E un C t tab _T mem onnector ta Em v Insertion tab b 8 9 0 o o Figure 18 Location of tabs 2 Usea Phillips screwdriver M4 and the screws included in the package to fasten the 24 V Power Supply Option to the drive in the three locations shown in Figure 19 NOTICE Use only the screws packaged with the 24 V Power Supply Option Other screws may damage drive components YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 25 5 Installation Procedure oo o o Figure 19 Location of Screws Figure 20 24 V Power Supply Option Properly Installed Uninstalling the 24 V Power Supply B For drive models CIMR AL12A0110 to 2A0211 and CIMR AL14A0058 to 4A0165 remove the three screws that fastened the 24 V Power Supply Option into place when it was installed 26 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 5 Installation Procedure Power Supply Plug Wiring PS A10L PS A10H Use a flat blade screwdriver to loosen the screws on the 24 V pow
25. tent and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed Make sure all cables and wiring are properly connected Improper connections can damage to the drive YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 7 1 Preface and Safety W Option Label Warnings Warning information is displayed on the 24 V Power Supply Option as shown in the figure below Follow all warnings and safety instructions when using the product For an area that may require displaying warning information in Japanese and English a warning label is provided with the 24 V Power Supply Option This label can be placed over the English and French warnings a
26. y Note Parameter settings cannot be changed without the power of the drive s main circuit even though the control circuit may have enough power to operate Applicable Models Refer to Table 1 to make sure the 24 V Power Supply Option and drive model are properly matched Table 1 24 V Power Supply Options and Applicable Drive Models 24 V Power Supply Model Compatible Drive Model PS A10L Three Phase 200 V Class CIMR AD2A0000 PS A10H Three Phase 400 V Class CIMR ALIAALILILILI YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 9 3 Receiving 3 Receiving Perform the following tasks after receiving this product Inspect the option for damage If the option appears damaged upon receipt contact the shipper immediately Verify receipt of the correct model by checking the model number f you have received the wrong model or this product does not function properly contact your supplier Nameplate Option Model Code PS A10L CODE EUS610030 APPLICABLE INVERTER 1000 SERIES US Input Specification INPUT DC24V 20 1 9A 7J48 B Output Specification OUTPUT 140V 0 2A MASS 0 2kg Lot Number O N GW3050 2 100 C Serial Number S N J0065F575310100 FILE E131457 YASKAWA ELECTRIC CORPORATION MADE IN JAPAN R oH 5 J
27. y YASKAWA YASKAWA AC Drive Option 24 V Power Supply Installation Manual Type PS A10L PS A10H To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual gII UN 9 Ay ay EE 24V flf HRSRBHE I PS A10L PS A10H lt COMRMRMWBSAAS Gs lt EAL Ke BSZAFTICRBLCVCECEEBIC RIRNICAR E CEAT I T ROSFTICHRICRIFSNSKS MANUAL TOBP 730600 48B This Page Intentionally Blank Table of Contents 1 PREFACE AND SAFETY 5 2 PRODUCT 9 3 RECEIVING cas ir 10 4 24 V POWER SUPPLY OPTION COMPONENTS 12 5 INSTALLATION PROCEDURE 13 6 VERIFYING OPERATION 29 Z DIMENSIONS RACES TE E Sb E Ratis 30 8 36 YASKAWA ELECTRIC TOBP C730600 48B YASKAWA AC Drive Option 24 V Power Supply Installation Manual 3 Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is a
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