On-Premise Elite Installation Manual
Contents
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4. z fe E 5 WNOIS EXIBAMOTH awes 3 e e 8 e amp gt lt gt lt ojok e 60607 LL MO LNO Hsp Y Y Y H H yo 6 e amp e 8cecvlZ Y GNNOWD 8313WWOH 3 N 1 LF aMOd 8 v 2 LOS e 6 o e P TR H 1H B e e 7 gt gt c c ai MPN r 2 eee IDE NOUD3NNOD 5 Cee Re UK 2 uf Our 6r er L ly 1 5 2 5 a 9 dWNd st r S dWNd vdWNd dWNd ld 5567 Page 17 of 28 REL 09 13 0900976 Rev SINGLE WASHER FLOW METERS dojs pue dn 94 SIUL i49 J uu esn jou
5. e F L 3 G o ro x 8 e e M Ne CES H amp DME 2 JHM gt n 2 5 2 Bs L i Poor a ud Ix Z na E i E ole ev 0 D e 1 EIN e Elsen s Mm LIS 5 12 8 P le Es aaa r0 re K En s F ES T o E D E e T E D i 5 3 XE or Aro K B E E ra 1 1 I 1 1 T 1 1 1 1 o e m I e 20 gi 28 gis 28 S CN 8 fi e 2 lt No E 25 q Apes zo co 0900976 Rev REL 09 13 Page 9 of 28 MULTI WASHER PUMP CONNECTION 9 O cr LZ WNDE YAO 6 sleep l
6. e E Ge ee oO 5 ae Ji meje ee k DID ae 000 iier Qhana q eeeeee 3 00000008 QQ 08600000 L wae P TE KNIGHT LLC UN SZ NE sg 00 65 MESTA C sesseesse G B SOO ee eee RP OCC CO e e RP3 OOO 0008 ton afi o TRE e lus CS 101 oa UE FORE 0 02 03 404 05 3406 407 p8 Es pio on EJ 5 M T sw2 ii SWI2LL SW3 Li swat sws LL swe SW swe swa Lt swo H Switi NEUTRAL E a a Ue ug QoS QS SW qi QU le le m COMMON Peis Pri 10 ain he A M pe M e e RID ERI AERA URS z RI 212 I ep e e e e e E J 3 5 5 vf ooooool ooooolhoooool eooooo OER o e s 4 E p GO CIL ETAT LIN oly EUR TC Le 4 961 Sic 2 S 3A 96 38 Sic 4A Sic 48 SIG 5 906 907 Sc 8 969 as LOW VOLTAGE SIGNAL FILTER The SIB has low voltage signal filtering capability that can help prevent unwanted injections caused by low voltage stray signals or bleed voltages The sign
7. TWNOLdO HOLMS 8 GIONGIOS HSNTA S890007 XZ 1 3ATVA GIONGIOS HSN1d SS3N3IVH JAIM Z6Z00E7 3I3133AIQ SS3NaIVH JAIM 5550056 Cit AATVA GIONATOS HSN1d SSANSVH JAIM 66 0055 98908 WaVTY 19 91 MOT OLE L SS3N23 VH JAIM MOH SSINAYH JAIM 7 18 E THM TNO 9 s r 35 waf tft HM l 0 visio gt STL Via C or 5890005 X8 elf sf ar
8. lis Lit dWNd 8 gt 8 evo av O our 16 18 Lf 1 1 al B B 9dWnd T lal lal 1 la lu Y dW d dWNd t dWnd E 94 S Sit Z265 ys dWNd Vit dWNd Cit dWNd L 3191 335 dWNd 0500086 1900050 8 S Vit Ls SdWNd SS3N3 VH JAIM YOLOW dWfd 9191 0900976 Rev REL 09 13 Page 10 of 28 MULTI WASHER DIVERTER VALVES FLUSH SOLENOID 0555714 TWNOMdO
9. 9 dWNd S dWNd L dWNd Seer lL Page 11 of 28 REL 09 13 0900976 Rev MULTI WASHER FLOW METERS dojs pue dn esneo 14 UJIA asn Sal3Id3W ww ce Nev caer SU No u zu u Ho Ho Ho 8wd 9W4 SQ H 9 M Lu CUL CEH BU C BY 387 MH M l _ IWNOWdO HOLIMS 3 Jovia NvITvallsnv JUHM I TO MOTBA N33N5 MO HH 3uvds Q34 5890005 Xb LT Ef 9660
10. 0900976 Rev REL 09 13 Page 18 of 28 SINGLE WASHER MAIN HOUSING SIHONI 801 8220080 TWNOILdO 31435 008 1IV13q ASSV 3313W 0210808 S3HONI 801 0650080 TWNOILdO dWNd 531935 00S TiV13Q ASSV 3313W MOT Page 19 of 28 0900976 Rev REL 09 13 DIVERTER VALVES amp FLUSH SOLENOID 6049032 3X 1500468 3 PLACES 4X 1400518 4X 1600755 4X 9600576 e gt o o a oo 05 846 lt lt Lo n E c ctw 8 Lu lt Qu gt N Vj g 3 5 7 8 UTA o 2 X lt 3 e N S ps gt lt N S OT 7 50 Sz 2 ALS x SINN ayy 6 Lee 902 UES 9 ay NT E Q g RIK 7 S S Q 4 v2 wo I 420 2 N ns o eo eo 1600724 Page 20 of 28 0900976 Rev REL 09 13 REMOVE INSTALL PUMP FACE PLATE Removal or installation of the pump face plate for maintenance purposes should ONLY be performed by A qualified and trained personnel who are considered the Responsible Body for the system A The laundry facility operators of the system should NEVER attempt removal or installation of the pump face plate and should be made aware of this by the Responsible Body A The system should ALWAYS be put on Maintenance Hold if system power is ON
11. The jumpers and addresses on each SIBs will also need to be set in order for the Multi Washer system to operate properly The last SIB and only the last SIB on the Chain must be set to terminate the chain By default all SIBs that are packaged are currently set to Terminate the chain In the example above SIBs A B and C will need to be changed from their default TERM state to an OPEN state Changing a SIB from the TERM state to an OPEN state can be done by moving the Jumper on J12 to J13 Leave the Jumper on J12 if the SIB must be in the TERM state Lastly every SIB must be set to a unique yet valid address There are for valid addresses 0 1 2 and 3 Set washer 1 as SIB address 0 washer 2 as SIB address 1 washer 3 and SIB address 2 and washer 4 as SIB address 3 SIB Addresses are set with SW1 Address 0 is 1 2 3 and 4 to OFF Address 1 is 2 3 and 4 to OFF 1 to ON Address 2 is 1 3 and 4 to OFF 2 to ON Address 3 is 3 and 4 to OFF 1 and 2 to ON gt M 2 i 0P ELITE 58 REV REL KMGNT LLC a y 90 LAKE FOREST 6248 4 49 Tut Fel Rat Rel Fa fel MEE wt ttti 1111 us m ER me 1 J om gt Loree 5 gt m ii amp 4 d SIGNAL INPUT 24 240V ALL SIONAL MUST BE THE SAME VOLTAGE MAIN es 0900976 Rev REL 09 13 Page
12. tdWnd zdWnd _ LdWnd 9 dWNd 3 dWNd 8 dWNd 6 dWNd OL dWNAd ee He a S po 70 v G I F f L d18v133s Sit dWNd vs dWNd E dWNd dWNd L dWNd OSZO0ET LSCOOET YASWIAN Lu vd OL NYHLS v NYHL 1 SdWNd hq id hq bel SSANYVH 3HIM YOLOW dWAd 318V1 0900976 Rev REL 09 13 Page 16 of 28 SINGLE WASHER FLUSH SOLENOID L 3ATVA GIONGTIOS SS3N3IVH JAIM 06 0086 TWNOWdO L HOLMS 8 GION3TIOS 5890006 HOLMS 8 GION3TIOS 5890006 JAYA GION3IOS HSN 14d 554 JAIM 66 0056 Walviv MOT OLE L SS3N2IVH JAIM Cit MOT SSINAYH JAIM
13. LLA warnings 1 possible warning A LLA Warning can only occur if there are no other active Warnings Errors If Low Lvl input on the connection board is a closed connection all remotes will change to Screen 1 If Low Lvl input on the connection board is an open connection all remotes will change to Screen 2 Screen 1 Indicates a LLA Warning System will continue to operate without issue during this warning Flush errors 2 possible errors A Flush Error will occur even when other Warnings are active All Remotes will change to Screen 1 and alarm will sound if the Duration of a Flow switch in an Off state exceeds the Flush Error Delay while the Flush for said Flow switch is running Pressing Enter on Screen 1 will Cause the Remote to Flush for the Flush time to the Washer said remote is connected to Pressing Down on Screen 1 will transition to Screen 2 Screens 3 and 4 are available from Screen 2 these screens will allow a user to change the Flush Error Delay time to zero System will not operate until Error has either been eliminated or resolved Page 24 of 28 0900976 Rev REL 09 13 TROUBLESHOOTING Remote control does not light up power indicator does not come on e Check the power source that the dispenser is connected to e Check voltage at power input terminals inside dispenser refer to wiring diagram Pumps do not trigger from signals Check signal voltage and duration Check for flush error press RESET t
14. during this or any maintenance procedures A Access to internal parts are for Responsible Body i e service personnel Removal Installation To remove the face plate gently push back on the tab Install the face plate into the slots and slide down so and slide the face plate up then pull it away from the that the tab clicks into place pump assembly TAB REPLACING SQUEEZE TUBE 1 Bleed any pressure from discharge line 2 Disconnect suction and discharge lines from tube 3 Remove the faceplate of the pump per steps shown above 4 Pull old tube out being careful not to splash chemical Insert new tube by squeezing into place 5 Apply a small amount of silicone tube lube to the middle third of the tube where the rollers contact it 6 Put the faceplate back on the pump per steps shown above 7 Re connect suction and discharge lines from tube 8 Re calibrate the pump and take note of the new flow rate for future reference Page 22 of 28 0900976 Rev REL 09 13 REMOVE PUMP CHANGE MOTOR Disassembly 1 2 3 Bleed any pressure from discharge line Remove the faceplate of the pump Carefully pull the squeeze tube away from the pump ensuring not to disconnect the chemical lines 5 6 7 4 Grasp the roller block and pull the pump assy out from the pump housing Disconnect the motor wires and note or mark the polarity and position by wire color Remove the roller
15. e Check the settings for assigned signal mode if used 0900976 Rev REL 09 13 Page 25 of 28 NOTES Page 26 of 28 0900976 Rev REL 09 13 KNIGHT LLC KNIGHT TET eroe 20531 Crescent Bay Drive IBEX Lake Forest CA 92630 8825 Phone 949 595 4800 Fax 949 595 4801 EC Declaration of Conformity We declare that the product listed below to which this Declaration of Conformity relates is in conformity with the Standards and other Normative Documents listed below Equipment Description Advanced Laundry Chemical Dosing System for Single and Multi Washers TypeModel Number On Premise Elite Low Voltage Directive 2006 95 EC and former Directive 73 23 EEC Standards to which Conformity is Declared Electrical Safety IEC 61010 1 2 Ed EN 61010 1 2 Ed Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements For Information The Electrical Safety took place at the CSA International Irvine CA U S A Electromagnetic Compatibility EMC Directive 2004 108 EC and former Directive 89 336 as amended by 92 31 EEC and 93 68 EEC Standards to which Conformity is Declared EMC Emissions CISPR 11 Industrial scientific and medical ISM radio frequency EN 55011 Equipment Radio disturbance characteristics Limits and methods of measurement EN 61000 3 2 Limits for harmonic current emissions EN 61000 3 3 Limitation of voltage changes voltage f
16. 7 of 28 NIVW 60607 LZ 8CECV IZ 0900976 Rev REL 09 13 SIB DAISY CHAIN WIRING B Q 3e J Jol 5 Bip e I Plo H0 0 FE os e r4 0 DE oeol oeol ame Jo o p Ece 021 0 See 0 E fof foe o 1 le oc joi 0 DE Ge 0 aso r1 o selo 1 o e om ze Jo Oe jos o EE e e Jo e 0 E ENS Been 7815 ISAHLYNA 3I3TIO3IN
17. washer s SIB from the Main terminal of a previously connected SIB in a daisy chain fashion SIBs must be connected in a linear progression see wiring diagram 3 Connect the supply signals to the SIB per wire colors on the SIB label If using Drain Mode only one signal is required Signal 1 4 If you have one signal common typical connect the common to COM on the SIB If you have two signal commons you will need to configure the SIB before connecting the common wires See the details on the following page 0900976 Rev REL 09 13 Page 5 of 28 SPLIT COMMON SIGNAL WIRING For most applications the SIB will typically have only one signal common connection as most washers have trigger signals that utilize the same common shared neutral for all signals However for special applications the SIB can be configured to accept isolated common connections for various combinations of pumps This is also referred to as splitting commons isolated neutrals in reference to the washer trigger signals OP Elite standard models 1 Locate the three resistors marked R15 R16 and R17 on CUT RESISTOR USE AND COM B the SIB circuit board each resistor has a single black FOR PUMPS FOR PUMPS band to identify R15 1 2 3 10 2 Cut and remove the resistor that will split the commons R16 1 3 4 10 between the desired pumps remove only one resistor E idus European models
18. 061 ania mio e 6 lelelele e iz ET NMON38 3 1 gt oo ojo o colo oS m wmo Od BIAMOTH 28504 HSN Pi 33AOd j H H 9800050 EN 1 SONM H Jh 8 v H e 9 gt Co gt zi 3 a s s ss m EE WAR ou NOLDD3NNO ALTO wt 5 S 2 UN 0900976 Rev REL 09 13 Page 12 of 28 MULTI WASHER PUMP CONNECTION 6049013 pe 8080108 HOSE ASSEMBLY _ 7320195 6049022 7010211 LC 6049006 PUMP WIRE HARNESS 0900976 Rev REL 09 13 Page 13 of 28 MULTI WASHER PRIMING BOARD amp EUROPEAN SIB EURO SIB BOARD OPTIONAL PRIMING BOARD OPTIONAL Page 14 of 28 0900976 Rev REL 09 13 SINGLE WASHER MAIN HOUSING
19. KNIGH r FLUID amp METERING On Premise Elite Installation Manual 0900976 Rev REL 09 13 Page 1 of 28 TABLE OF CONTENTS Specifications dM 3 ER 4 5 hdi me qha 5 Split COMMON u u ues ce ede ee b eene hectic pu Mg FRE LRL v Rug Euge Eu va ee 6 Multi Washer Diagrams eee 9 Single Washer Diagram Sici dia FR EL ene brad ng dec 15 Squeeze Tube 22 n soU RAE CEN ia sis EE duin 24 et edan nna Eni E nitie mainat tiA 25 Conformity Documentation 27 Warranty Information nnn nnne 28 Knight le fers 28 Equipment Ratings This includes equipment supply description of I O connections duty cycle and operating environmental conditions 1 Pollution degree 2 Installation category 2 Altitude 2000 m Humidity 50 to 80 Power supply 100 240 VAC 2 0 A 50 60 Hz Indoor use only Temperature 5 C to 40 C N A Mains supply voltage fluctuations are not to exce
20. OO NIVW 5 915 ELT 33dWnr c EI 0 BEJ 228 olo LL l HJTIOSINOO NIVW WOdd 815 LSIHLANA IHL NO alddWnf 1 S31ON 5 i PETE 7 5856711 THM THM NID NYS Gay T8 O o L MEINEN NENNEN E O e nt on wl oa O y uuu dd 0000000000 W H 0000000000000 00000000000 0000006000000 5555 5555555555555 5555555555555 5555555555555 lesco g g g J u D 1 Y q r Y D IZ LEEZY 14 LEEZY 14 Leet 14 M Fa a F D FS gt ay P az p ofa bali 5 als 5 as eam gt gt gt lt gt a3 2 a3 Firg gt alli gt BB BB 88 C3 amp O 1 1 5556711 5567 Page 8 of 28 MULTI WASHER MAIN HOUSING
21. The choice of shared commons or isolated commons is determined by switch settings within the SIB Each trigger signal input has its own slide switch to choose between shared common or isolated common e SHARED NEUTRAL All pump signal inputs that are set for this option will have their respective neutral connections on the PCB joined together so that the signal common wire from the washer only needs to be connected to the any one of the neutral terminals e ISOLATED NEUTRAL All pump signal inputs that are set for this option will have isolated neutrals Each of these particular pumps must then have their own separate neutral connection apart from the other pumps in the system OP Elite standard SIB European model SIB Resistor pack location Signal switch location Resistor pack location
22. al filter is controlled by resistor packs inside the SIB The resistor packs are marked RP1 RP2 and RP3 e When the resistor packs are in place normal the signal input range RESISTOR 100 240V 24 240V is 100 240 volts PACK SIGNAL RANGE SIGNAL RANGE When the resistor packs are removed the signal input range is 24 RRI N 240 volts 2 IN OUT How to remove the resistor packs external SIB RP3 IN OUT 1 Take out all screws from the bottom of the SIB to open the module 2 Carefully remove the resistor packs marked RP1 RP2 and RP3 3 Close the module and replace screws when finished Page 6 of 28 0900976 Rev REL 09 13 SIB DAISY CHAIN WIRING When Wiring a Multi Washer system Terminal J4 location labeled as Remote on the OP Elite Connection Board must be connected to J7 labeled as MAIN on each Standard SIB in a bus like fashion The SIB closest for this example we will refer to it as SIB A will need to be connected to the Dispenser with a single cable The next SIB referred as SIB B will need to be connected to SIB A with a single cable The third SIB connected referred to as SIB C will need to be connected with a single cable to SIB B The last SIB referred to as SIB D will need to be connected to SIB C with a signal Cable So from the dispenser to SIB D will be a single long chain with SIB A B and C between Dispenser SIBA SIBB SIBC SIBD
23. block from the motor shaft Remove the 4 screws that hold the motor to the pump body Re assembly 1 2 3 Attach the pump body to the new motor with the 4 screws 4 Carefully slide the pump assy into the case housing by aligning the grooves on the outside of the pump body Slide the roller block onto the motor shaft ensuring that is all the way down flush with the pump body Connect the motor wires to the new motor according to the polarity noted in the disassembly steps 5 6 7 Insert squeeze tube back into place on pump unit Put the faceplate back on the pump Re calibrate the pump and take note of the new flow rate for future reference 0900976 Rev REL 09 13 Page 23 of 28 SYSTEM ALARMS Flow meter warnings 10 possible warnings Flow meter Warnings can only occur if a Flush Error is not active All Remotes will change to screen 1 and alarm will sound if the Flow meter pulse rate has reduced below acceptable levels Pressing Enter will clear the Alarm Sound and transition all remotes to Screen 2 While in Screen 2 any Flow meter with a reduced pulse rate will dose in Time Mode Screen 2 will transition to Screen 3 if Flow meter s pulse rate increases to acceptable levels and error will clear All Motors dosing in Flow meter Mode will dose based on Flow meter Pulses in Screen 3 Screen 1 and 2 Indicates a Flow meter Warning System will continue to operate without issue during this warning
24. e proposed location for a 100 240 VAC power source e Check voltage of all supply signals that will be used from the washmachine Measure voltage between supply signal and signal common with a voltmeter DO NOT check signal voltage between supply signal and case earth ground e Measure the distance from chemical supply containers to pump housing and from pump housing to injection point inside washmachine INSTALLATION 1 Disconnect all power to washer 2 Mount pump cabinet in a convenient location no higher than 8 above and within 10 horizontally of supply containers This is usually near the washer however dispenser can be mounted as a remote pumping system 3 Using the provided mounting bracket mount the Remote Control to the front of the washer where operators can easily access it Secure the bracket to washer using provided mounting screws or Dual Lock fastening strips be sure to first clean the mounting surface as the adhesive will not stick to a dirty surface 4 Connect 100 240 VAC power source to main power connection in pump cabinet Use suitable conduit for electrical wiring per applicable wiring codes A suitable ground conductor should be connected to the ground terminal in accordance with local electrical codes The user installer should provide a disconnect switch or circuit breaker close to the equipment and should be marked that it is for this equipment NOTE Low voltage Plug amp Play cables do not r
25. e pumps are programmed with volumes and delay times if necessary and the flush mode works the same way it does in normal operation The multiple level feature works slightly different in drain mode because of the way drain mode counts the number of signals to pump 1 input If a second injection level is required it should be programmed to inject on a later drain number occurrence than the first level for that pump e Using signal lockout is not recommended for drain mode operation e During a wash cycle when pumps are idle the display will show the formula name on the bottom line of the display and the current drain count on the top line When a normal wash cycle has ended the load count will be displayed e Cycling power will reset the drain count if an incomplete load has been run e All pump dosing must occur prior to the Last Drain Signal The Last Drain Signal indicates to the dispenser to end the cycle for the active formula For example if you have a last drain count of 5 You can assign pumps to drain counts 1 through 4 drain count number 5 will act like a load count pump to end the cycle e The Drain Signal State configures the dispenser to increment the drain count based on signal polarity If the Drain Signal state is set to Normal an Energized Drain Signal will increment the drain count If the Drain Signal State is set to Inverted a De energized Drain Signal will increment the drain count RELAY MODE not for use wi
26. ed 10 percent of the nominal supply voltage Electrical Ratings Chemical dispensing pumps Models OP Elite permanently connected rated 100 240 VAC 2 0 A 50 60 Hz CAUTION Wear protective clothing and eyewear when dispensing chemicals or other materials Observe safety handling instructions MSDS of chemical mfrs CAUTION To avoid severe or fatal shock always disconnect main power when servicing the unit CAUTION When installing any equipment ensure that all national and local safety electrical and plumbing codes are met PPP Page 2 of 28 0900976 Rev REL 09 13 SPECIFICATIONS Max Number of Washers a u u ua terere ono un ede are UR SER vau 4 Max Number of Chemicals for Single 10 Max Number of Chemicals for Multi washer a 8 bDoe 100 240 VAC FPREQUGNCY 2 uu n 50 or 60 Hz Gioia ei aed eee Ee ene Pe ede 2 0A Water Pressure 30 40 PSI 2 2 75 bar Water 32 120 F 0 50 C Max Distance to 100 feet 30 5M Peristaltic Pump Duty Cycle minutes 2 on 15 off Humidity maX ERR 50 to 80 Working Temperature 41 104 F 5 40 C Storage Temperat re ceste 40 185 F 40 85 C IMPORTANT NOTE Do not use
27. equire conduit 5 Install and wire the Signal Interface Module SIB per notes on the following pages 6 For each pump cut the suction tube to length and insert one end into the appropriate supply container using PVC pipe as a support Insert other end of suction tube into the left input side of the pump s squeeze tube 7 For each pump cut the discharge tube to length and insert one end into the right output side of the pump s squeeze tube Form an anti siphon loop pointing with the other end of discharge tube and insert into the supply pocket of the machine 8 The system is now ready to be powered up and programmed The Signal Interface Module SIB The SIB receives supply signals from the washer then communicates with the dispenser to run the pumps For External SIBs the low voltage cable allows a quick clean connection from the module to the pump system without requiring conduit For an Internal SIB all Washer signals can be connected inside the Main Enclosure 1 For External SIBs mount the module using the provided Dual Lock adhesive strip The module can be mounted inside the washer s controls along side the washer s controls or to the bottom of the pump cabinet Internal SIBs are pre installed at the factory 2 Connect the low voltage cable from the module to the OP ELITE REMOTE terminal located inside the main enclosure to the MAIN terminal on the SIB If this is a Multi Washer System chain each
28. formula except for the load count pump ONLY 1 LEVEL CAN BE PROGRAMMED FOR THE LOAD COUNT PUMP and any other pump that may be signaled simultaneously with the load count pump s signal The level feature can also be used to skip over an injection Simply do not program any volume or delay time for that level When a formula begins after power is turned on or the Load Count pump has been triggered from the previous formula the first signal to a pump will activate level 1 The signal has to be present for at least qualifying time to be recognized The second signal to the pump during the formula will activate level 2 The third signal to the pump during the formula will activate level 3 The load count pump signal must be received to reset levels in preparation for the next formula DRAIN MODE This mode is similar to normal operation but requires only one signal source from the washer and works by counting the number of drains during a wash cycle When programming the dispenser for Drain Mode use each chemical pump is assigned a specific drain occurrence drain count to inject product on This feature only affects how the pumps are triggered all other functions such as pump volumes delay times and flush mode will still operate in their normal fashion During a wash formula each drain signal is counted and the pumps inject chemical according to the drain number they are assigned Drain mode is similar to normal operation in that th
29. luctuations and flicker in public EN 61326 1 2006 Electrical Equipment Measurement Control amp Laboratory Use Normal Environment EN 61000 4 2 Electrostatic discharge immunity test EN 61000 4 1 1 Voltage dips short interruptions and voltage variations immunity test For Information The Electromagnetic Test took place at the Aegis Labs Lake Forest CA U S A C We declared that the equipment specified above conforms to the referenced EU Directives and Harmonized Standards 10493 0900976 Rev REL 09 13 Page 27 of 28 DISCLAIMER Knight LLC does not accept responsibility for the mishandling misuse or non performance of the described items when used for purposes other than those specified in the instructions For hazardous materials information consult label MSDS or Knight LLC Knight products are not for use in potentially explosive environments Any use of our equipment in such an environment is at the risk of the user Knight does not accept any liability in such circumstances WARRANTY All Knight controls and pump systems are warranted against defects in material and workmanship for a period of ONE year All electronic control boards have a TWO year warranty Warranty applies only to the replacement or repair of such parts when returned to factory with a Knight Return Authorization KRA number freight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and
30. o clear Check pump run and delay time settings e Pump may be counting down a lockout time if used from a previous activation e Pump may be trying to activate its second level feature this applies to pumps 1 6 only e System may be set for Drain Mode which requires pumps to have a drain number assignment to activate Pumps will not turn when trying to prime or during a washcycle e Check for loose pump motor wires e Check for voltage from circuit board to motor e Check for mechanical binding of moving parts System hangs up with Knight IDEX logo showing on the display e Check SIB address DIP switch settings to ensure that you do not have a duplicate address e Check SIB address DIP switch settings to ensure that they match the settings in the programming menus e Verify wiring Flush errors keep occurring e Check to see if a flush manifold is used if so is it operating correctly e Check flow switch for proper connection to dispenser and proper water flow Pumps run but do not dispense product Check product containers Check squeeze tube for wear Check condition of roller and pump housing Check for air leaks on suction line Check for blockage from pump tube into flush manifold if used Pumps trigger more than once during cycle e Check supply signal input for repeat signals from washmachine e Check signal lock out function All pumps run at the same time e Check signals from washmachine
31. starch with a flow meter This will cause the flow meter to clog up and stop working SAFETY SYMBOL EXPLANATIONS Listed below are explanations of the safety symbols that appear either on the unit in the instruction manual or both Please familiarize yourself with the meaning of each symbol GENERAL CAUTION This symbol indicates general safety caution READ MANUAL This symbol indicates to read the manual for important instructions and procedures related to safety 0900976 Rev REL 09 13 SHOCK HAZARD This symbol indicates that hazardous voltages are inside the enclosure Page 3 of 28 OPERATION NORMAL MODE The system is capable of 100 user selectable formulas with each formula having unique volumes and delay times for each pump Signals from the washer trigger the pumps then the OP Elite takes control to count down delay times and run times with up to 4 individual levels explained below for each pump The supervisor of the facility or the machine operator will select the formula using 4 9 buttons to choose the appropriate wash formula when the formula menu line is highlighted on the run time screen Programming levels allows a pump to inject different amounts of chemical for multiple signals to the same pump during a formula For example pump 1 could inject 8 ounces of chemical on its first signal then later inject 12 ounces of chemical on its second signal Four levels are available for any pump on any
32. synthetic rubber parts such as O rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment Product abuse or misuse voids warranty FOOTNOTE The information and specifications included in this publication were in effect at the time of approval for printing Knight LLC reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever KNIGHT LLC Unit of IDEX Corporation www knightequip com Knight Headquarters USA Toll Free Knight Canada Knight Europe Knight Australia Knight N Asia Knight S Asia Tel 949 595 4800 Tel 800 854 3764 Tel 905 542 2333 Tel 0044 1323 514855 Tel 61 02 9352 1801 Tel 82 2 3481 6683 Tel 65 6763 6633 Fax 949 595 4801 Fax 800 752 9518 Fax 905 542 1536 Fax 0044 1323 514828 Fax 61 02 9352 1899 Fax 82 2 3482 5742 Fax 65 6489 6723 Page 28 of 28 0900976 Rev REL 09 13
33. th multi washer This type of operation is typically used with a single microprocessor controlled washer When set to relay mode the system will run its pumps as long as their respective signals are present To accomplish this the system by passes its volume and delay time capabilities for the chemical pumps however flush mode is still available for optional use SOIL MODE This operation allows three different soil classifications light medium heavy and the option of selecting bleach or softener When a wash cycle is ended the system automatically resets itself to default settings For example The medium soil classification is automatically selected The operator can choose light or heavy based on the next soil load The bleach and softener pumps are also reset to their default settings enable or disable based on your specific programming preference The bleach and softener pumps can also be overridden as necessary for the next wash cycle e Formula 1 Heavy Soil e Formula 2 Medium Soil e Formula 3 Light Soil Page 4 of 28 0900976 Rev REL 09 13 PRE INSTALLATION Before the equipment is installed you should survey the installation site thoroughly At the very least your survey should include the following e Check to make sure that all functions of the washmachine are operating properly Including card reader or timer water solenoids flush down valves water level switch machine motor and drain valve e Check th
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