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Installation manual

1. 8 Spare parts Special dangers Hainsuch 89 SPANNTOP nova Appendix T Transport Inepecton Transport inner company Trouble shooting 81 Trouble shooting table 82 Type desionation 30 U Unpacking e ts ocara a iaca a e 40 W Work piece end stop 37 90 waineuce Order Hotline 49 7144 907 333 EC Declaration of conformity EG Konformitatserklarung im Sinne der EG Richtlinie 2006 42 EG uber Maschinen Anhang II A EC Declaration of conformity according to EC directive 2006 42 EC on machinery Annex II A Original Konformitatserklarung Translation of original declaration of conformity Hersteller manufacturer HAINBUCH GmbH Spannende Technik Erdmannh user StraBe 57 71672 Marbach Deutschland Diese Erkl rung bezieht sich nur auf die Maschine in dem Zustand in dem sie in Verkehr gebracht wurde vom Endnutzer nachtr glich angebrachte Teile und oder nachtr glich vorgenommene Eingriffe bleiben unber cksichtigt Die Erkl rung verliert ihre G ltigkeit wenn das Produkt ohne Zustimmung umgebaut oder ver ndert wird This declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes components which are added and or operations carried out subse quently by the final user The declaration is no more valid if the product is modified without agreement
2. 43 13107596 0 43 13107596 31 office ggwgruber com Internet www ggwgruber com 420 533433722 420 548217219 info tmccr cz Internet www tmccr cz Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone Fax E mail Internet 372 6030508 372 6030508 info dv tools ee www dv tools ee 84 9 HAINBUCH Finland Oy Maantera Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact utilis com Internet www utilis com Greece PAPET Papadopoulos GbR Martinstrasse 68 DE 73061 Ebersbach Fils Phone 49 71635858 530668 Fax 49 716352265 E mail paris papet technologies de lreland HAINBUCH UK Ltd WORKHOLDING TECHNOLOGY 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 278731 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com France HAINBUCH France SNC Equipements de machines outils ZI Lons Perrigny 1600 Route de la Lieme 39570 Lons l
3. 6 Coupling Order Hotline 49 7144 907 333 wainpucy 31 Brief description The SPANNTOP nova combi pull back is a through bore chuck for bar work and it can also be used as an end stop chuck When used as an end stop chuck the base end stop included in the scope of delivery is screwed into the chuck Due to the axial draw tube force that is produced by the draw tube component the work piece is pulled firmly onto the fixed end stop The rigidity of the entire clamping device thus achieved makes it possible to also provide stable clamping for work pieces with an extremely short clamping length The spindle flange of the clamping device is mounted on the machine spindle Then the clamping unit with the draw tube adapter including threaded adapter optional is screwed onto the draw tube After check ing concentricity and face run the clamping head is in serted The work pieces that will be machined are now clamped into the clamping head o 32 HAINBUCH SPANNTOP nova Structure and function 4 2 Overview and brief description of the SPANNTOP nova combi deadlength Fig 9 1 Clamping unit 8 Spindle flange 2 Cylindrical screw clamping unit 9 Clamping screw 3 pc 3 Lubricating nipple 10 Base end stop 4 Clamping head optional 11 Flange adapter 5 Locating pin 12 Cylindrical screw coupling 6 Guard bushing 13 Positioning bore 7 Centering disc Order Hotline 49 7144 907 333 HAINBUCH 3
4. Fig 56 1 with an oil stone and apply a thin layer of grease to the torsional safety element Remove ex cess grease with a cloth 4 Lightly grease all cylindrical screws Remove ex cess grease with a cloth 5 Remount the clamping devices To do this for the SPANNTOP nova combi deadlength and combi pull back variants re insert the clamping unit in the spindle flange 6 For the SPANNTOP nova modular variant first insert the coupling with the torsional safety ele ment in the spindle flange and then mount the clamping unit 7 Screw all cylindrical screws into the clamping de vice again and tighten them hand tight For subsequent storage tightening the cylindri cal screws hand tight suffices This facilitates re commissioning and protects the cylindrical screws 1 Use the lubricating nipples to grease the SPAN NTOP nova combi deadlength clamping unit with a grease gun and universal grease 2 Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 3 Pack the clamping device airtight in foil Place it on a level impact free storage location and safeguard it from falling With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond pressure stability and solubility in lubricating coolant In addition no dirt particles may be in the grease they cause run errors if they come in in between two mating surfaces
5. Tighten the cylindrical screws 1 with a torque wrench 2 in a cross pattern see section Screw tightening torque fi For exact adjustment if necessary loosen the cylindrical screws several turns and retighten in across pattern 5 Wipe off the taper reception in the clamping unit with a soft lint free cloth and remove all oil and grease residues Checking concentricity Special tools required a Dial indicator Plastic tip hammer Torque wrench 1 Place the magnetic base of the dial indicator on the inside of the machine 2 Place the dial indicator 2 for concentricity on the clamping taper 1 3 Adjust the clamping unit in such a manner that the dial indicator shows the value 0 f For exact adjustment if necessary loosen the cylindrical screws several turns and retighten in a cross pattern Fig 54 6 2 7 Assembly of the clamping device to an interface The clamping device can bei provided with an inter face 1 centroteX centroteX V 2 capteX B capteX D The assembly of the clamping unit to one of the named interfaces is described in the corresponding manual of the interface Hainsuch 57 6 2 8 SPANNTOP nova modular reduction of the size The SPANNTOP nova size 52 can be reduced to size 42 Special tools required m Assembly wrench i m Fig 55 The following steps are required for reduction of the size 1 If necessary remove the reducing sleeve instal
6. We recommend for this the following lubricant 78 HA NBUCH HAINBUCH grease See optional Accessories Alternatives Lubricant Manufacturer Product Universal grease MicroGleit GP 355 Kl ber QNB 50 Zeller amp Gmelin DIVINOL SD24440 Bremer amp Leguill RIVOLTA W A P Special grease Kl ber MICROLUBE GL 261 8 5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble free operation If increased wear is detected during regular inspec tions then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning mainte nance tasks and intervals Interval Maintenance task Daily Visual inspection and complete cleaning in case of heavy contamination see section Cleaning Weekly Clean the clamping unit see section Cleaning Clean the taper reception and coupling area see sec tion Cleaning Grease the clamping unit see section Preservation Every 6 months Completely disassemble and clean the clamping unit see section Cleaning y For proper operation of the coolant feed a pre filtering with duplex filter mesh size 100 um PI 3754 is necessary The duplex filter is mount ed on the coolant cleaning system Hainsuch 79 8 6 Bolt torque
7. it can be ordered from HAINBUCH Fig 17 4 4 7 Grease gun The grease gun is filled with universal grease which is pressed into the clamping device The grease gun Fig 18 has a pointed mouthpiece The order number for the grease gun is 2086 0004 it can be ordered from HAINBUCH 38 waiwpucn Order Hotline 49 7144 907 333 5 Transporting packaging and storing 5 1 Safety instructions for transporting Unbalanced package WARNING Danger of falling due to an unbalanced package Packed goods can have an unbalanced pack age If attached incorrectly the package can tip and cause life threatening injuries m Note the markings on the packages m Attach the crane hook in such a manner that it is located above the center of gravity Carefully lift and see if the load tilts If neces sary change the attachment y Transport a For transport always use a suitable clamping means crane m Make sure that a rolling falling of the clamp ing device is not possible 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to fall and do not subject them to impact Protect from moisture Keep packed goods dry and protected against mois ture Hainsuch 39 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dam age Proce
8. www hainbuch com India M la Sales Corporation 5 Yeshwantnagar Telco Century Enka Road Pimpri Pune 411018 Phone 91 20 27477405 Fax 91 20 27464249 E mail info mla sales com Internet www mla sales com Indonesia PT STAHL ARBEIT WTC Mangga Dua 2nd Floor A 6 JL Mangga Dua Raya No 8 Level 2 Blok C No 41 45 Jakarta 14430 Phone 62 21 3777 6622 Fax 62 21 3001 8070 E mail info stahl arbeit com Internet www stahl arbeit com Hainsuch 87 Israel M T M Machine Tools Marketing Ltd 26 Hakishor St Holon 58867 Phone 972 36479560 Fax 972 36479578 E mail sales mtm co il Internet www mtm co il Korea Kimi Co B 101 98 Okgucheondongro Siheung Si 429 925 Gyeonggi Do Phone 82 24137911 Fax 82 24137910 E Mail kimi kimigroup co kr Taiwan GSTC Technology Co Ltd No 418 Youn Chun East 1st Rd Taichung City 40877 Taiwan Phone 88 6423805678 Fax 88 6423805511 E mail gstc seed net tw Internet www gstctech com tw 10 2 4 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield NSW 2164 Phone 61 297211799 Fax 61 297211766 E mail sales romheld com au Internet www romheld com au 10 2 5 Africa South Africa South Africa Retecon PTY Ltd P O Box 1472 1620 Kempton Park Phone 27 119768600 Fax 27 113942471 E mail tools retecon co za Internet www retecon co za Japan NK Works Co LTD 2 17 17 lwamoto cho Chiyoda ku Tokyo 101 003
9. Metric ISO thread The guide values for bolt tightening torque for achiev ing the highest permissible pre tension for metric ISO thread are specified in Nm in the table a Total friction coefficient piot 0 12 O Torque for screw Diameter quality 10 9 Nm mm mm MA 7 3 4 M5 8 4 7 M 6 10 5 12 M 8 13 6 25 M 10 17 8 50 M 12 19 10 100 M 16 24 14 220 M 20 30 17 400 M 24 36 19 600 The table shows the prescribed values Knowledge of the applicable guidelines and configu ration criteria are the prerequisites 80 HAINBUCH 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance inter vals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that can not be corrected by following the instructions below see the service address on the back of this operating instruction 9 1 Safety Trouble shooting The following always applies 1 For faults that pose a direct danger for personnel and or property immediately execute the emergen cy stop function of the machine 2 Determine the cause of the fault 3 If correction of the fault requires work in the danger zone put the machine in set up mode 4 Immediately inform the responsible parties at the installation site of the fault 5 Depending on
10. Packaging About the packaging Individual packages are packed according to the ex pected transport conditions Environmentally friendly materials have been used exclusively for the packag ing Packaging should protect the specific components from transport damage corrosion and other damage until installation Therefore do not destroy the packag ing remove it just before installation fi The packed goods are sealed in foil airtight and packed in cartons See the Technical Data section for the specific weight of the re spective sizes Handling packaging Dispose of packaging materials in accordance with materials the respectively valid statutory regulations and local guidelines y NOTE Improper disposal causes environmental damage Packaging materials are valuable raw materi als and in many cases they can be reused or they can be effectively treated and recycled m Dispose of packaging materials in an envi ronmentally responsible manner Comply with locally applicable disposal guidelines If necessary commission a spe cialized company to dispose of packaging o HAINBUCH 41 5 6 Storing Storage of packages Subsequent storage of the clamping device fi Under certain circumstances instructions for storage and subsequent storage are affixed to the packages that extend beyond the require ments cited here Comply with these instructions accordingly Only store packages under the following condition
11. always use a suitable mounting aid 6 2 1 Installing the spindle flange y NOTE Material damage due to the wrong tighten ing torque of the cylindrical screws in the spindle flange The tightening torque of the cylindrical screws is prescribed by the spindle or machine manu facturer Incorrect tightening torque of the cylindrical screws in the spindle flange can cause significant material damage on the clamping device and on the machine Only tighten the cylindrical screws of the spindle with the torque prescribed by the spindle or machine manufacturer Two people are required for this task Special tools required Crane from weight 15 kg Allen wrench 1 Put the machine in set up mode 2 Wipe off the mating surfaces of the machine spin dle with a soft lint free cloth and remove all oil and grease residues 3 Lift the spindle flange 2 into the machine by hand or with the aid of a crane and place it on the ma chine spindle 1 Hainsucn 47 In this process position the spindle flange on the ma chine spindle with the aid of the bores 1 1 Screw all cylindrical screws 1 into the spindle flange with an allen wrench and hand tighten in a cross pattern y NOTE Material damage is possible if the eye bolts are left in the spindle flange Eye bolts that are left in the clamping device can significantly damage or even destroy lathe clamping device and work piece m Always remove eye bol
12. switched on again Open the protective door or hood adaptation clamping device and adapter of chips and production residues using a soft lint free cloth and oil them lightly Close the protective door or hood HAiNBUcH 65 7 Disassembly If there is break in production that lasts longer than 3 days the clamping device must be disassembled and properly stored in accordance with the manufacturer s specifications see section Transport packaging storage Prior to disassembling Put the machine in set up mode Remove fuels and auxiliary materials as well as residual processing materials and dispose of these items in an environmentally responsible manner 7 1 Safety Safeguarding against DANGER restart Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for per sons in the danger zone Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again WARNING Danger of injury due to falling components When mounting components can fall and cause severe injury and material damage m Two people are always required for this task m Use a crane For assembly on a vertically suspended spin dle always use a suitable mounting aid 66 uai NBUCH WARNING Danger of injury due to vertical suspended spindle B
13. the type of fault either have autho rized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault 6 If there is a fault that was not caused by the clamp ing device the cause of the fault may be in the ma chine area See the operating manual for the ma chine in this regard Hainsuch 81 9 2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping head The change gap between Rework the work piece end Specialist cannot be the clamping head stop replaced coupling and work piece end stop is insufficient Clamping Fouling between the draw Remove the clamping head Specialist device does mechanism and the move the draw tube back not open or the clamping unit and clean the coupling area release stroke see section Disassembling is insufficient the clamping head Dimensional deviation of Check the dimensions of the Specialist the draw tube adapter draw tube adapter and correct them if necessary Clamping force Work piece is under di Replace with a suitable Specialist is too low mensioned clamping head Insufficient hydraulic Check the machine side Hydraulic pressure on the clamping hydraulic aggregate specialist cylinder Defective clamping Contact the machine Machine manufac cylinder or blocked draw manufacturer turer tube Compression spring
14. the work piece m Before operation set the operation pressure back to operation level m The operating pressure should be checked and adjusted regularly WARNING Slipping danger due to escaping hydraulic fluid Escaping sprayed out hydraulic oil can cause serious injuries m Make sure that all o rings seals for the hy draulic pneumatic interfaces are available and in undamaged condition m Make sure that the clamping device is empty and leakage of hydraulic fluid is avoided Hainsuch 61 SPANNTOP nova Assembly 6 2 11 Assemble disassemble the clamping head fi For changing in the clamping head move the coupling of the clamping device to front end position Depending on the model of the clamping head the handling of the changing fixture is easier or more difficult WARNING Danger of violent pressure to hands and fin gers During operation never reach into the cou pling or slot area of the clamping head nor in the changing fixture m Only run the machine in set up mode or jog mode Before working at the installed clamping de vice make sure that starting of the machine is impossible 62 waiwpucn Order Hotline 49 7144 907 333 6 3 Workpiece X WARNING W rt Risk of injury due to thrown out parts During clamping of the work piece and the pro cessing parts can be thrown and cause severe injuries and property damage m Check the clamping diameter of
15. they are neither broken nor do they show any signs of wear m The set speed of the machine tool should not ex ceed the maximum permissible speed of the clamp ing device The maximum draw tube force specified on the perimeter of the clamping device must not be ex ceeded The clamping pressure of the machine must be suf ficiently high All mounting tools must be removed from the interi or of the machine a Clamping device and work piece must be compati ble check the clamping diameter regularly m The work piece must be clamped into the clamping device with sufficient work piece tension Do a pressure loss test and a measurement of clamping force o 64 mainsucu 6 5 Control of the stroke position WARNING Crushing danger from moving parts Crushing danger from moving parts during controlling the stroke position Gaps caused while controlling the stroke posi tion can cause severe injury Only do the controlling of the stroke position with assembled changing parts Only run the machine in set up mode or jog mode m Do not reach into moving parts or handle moving parts during operation m Note the gap dimensions of moving parts m Wearing of gloves PSA is required 6 6 Activities after production is concluded 1 2 3 Clean the clamping device and a possibly mounted Move the clamping device into unclamped position Switch off the machine tool and safeguard it from being
16. whom it can be expected that they reliably execute their work are considered as person nel Persons whose capability to react is impaired for instance through drugs alcohol or medication are not approved Comply with age specific and job specific regula tions that are applicable at the installation site when selecting personnel 2 3 Intended use The clamping device is designed for installation in a machine tool according to CE compliant Within the machine tool the clamping device is designed exclu sively as a through bore chuck for bar work and or as an end stop chuck for chuck work The clamping device should only be mounted operat ed maintained and cleaned by instructed special ized personnel Intended use also includes compliance with all the in structions in this manual o 10 ua iNBUCH The clamping device is to be used for the case of ap plication contractually agreed between the producer deliverer and the user as well as such cas es of application described in the product description which are also in accordance with the technical val ues The safe function of the clamping device is as far as it can be foreseen guaranteed when it is used for the intended purpose in accordance with the appropriate safety regulations Any use that extends beyond the intended use or any other use of the clamping device is considered to be misuse and can cause dangerous situations WARNING Danger due to mis
17. 0 E mail sales hainbuchamerica com Internet www hainbuch com Mexico HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuch com 10 2 3 Asia China HAINBUCH Shanghai Co Ltd WORKHOLDING TECHNOLOGY Room 611 612 BaoHong Center No 7755 Zhongchun Road Minhang District Shanghai 201101 Phone 86 2120916384 Fax 86 2120916383 E mail sales hainbuch cn Internet www hainbuch cn India A H Rao Technical Consultant to HAINBUCH Ground Floor 4157 14th Main HAL 2nd Stage Indiranagar Bangalore 560 008 Phone 91 8041463972 Mobile 91 9986997959 E Mail ahr rao gmail com Brasil SSanposs Tecnologia Suprimentos e Consultoria Internacional Ltda Rua Candia n 65 Jardim do Mar CEP 09726 220 Sao Bernardo do Campo Sao Paulo Phone 55 11 41266711 Fax 55 11 41266710 E mail tsci sanposs com br Internet www sanposs com br Canada Representative for Ontario Qu bec J Winkel amp Associates Inc 6516 Warbler Lane L5N 6E1 Mississauga Ontario U S A Phone 1 4143589550 Fax 14143589560 E mail sales hainbuchamerica com Internet www hainbuch com USA HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 Washington Dr Germantown WI 53022 Phone 1 4143589550 Fax 1 4143589560 Se habla espanol Tel 1 2143268081 E mail sales hainbuchamerica com Internet
18. 0 kg and the clamping unit can weigh up to 23 kg see section Technical data Depending on the weight to safely lift the clamping device out of the package and position it in the ma chine it must be hooked into a crane WARNING Danger of injury due to falling components When mounting components can fall and cause severe injury and material damage Two people are always required for this task From weight 15 kg use a crane 6 1 1 Preparing SPANNTOP nova combi deadlength and SPANNTOP nova combi pull back clamping devices Special tools required Allen wrench Oil stone Crane and eye bolts from weight 15 kg Hainsucu 43 SPANNTOP nova Assembly Loosen all cylindrical screws 1 in the clamping device element reception 3 with an allen wrench 2 and remove them completely Lift the clamping element reception 1 off of the spindle flange Wipe off the mating surfaces on the spindle flange and clamping unit with a soft lint free cloth and re move all oil and grease residues Hone the mating surfaces on the spindle flange with an oil stone 6 1 2 Preparing the SPANNTOP nova modular clamping device Special tools required Allen wrench Oil stone Crane and eye bolts from weight 15 kg 1 Loosen all cylindrical screws 1 in the clamping device element reception 3 with an allen wrench 2 and remove them completely 2 Lift the clamping element reception 1 off of
19. 2 Phone 81 338645411 Fax 81 338646752 E mail info nk works co jp Internet www nk works co jp Malaysia Singapore amp Vietnam Jebsen amp Jessen Technology S Pte Ltd Process Engineering Division 18 Enterprise Road Singapore 629824 Phone 65 63053692 Fax 65 63053699 E mail phillip_lee jjsea com Internet www jjsea com Thailand HAINBUCH Thailand Co Ltd WORKHOLDING SOLUTIONS 2 25 Sukhapiban 2 Road Prawet Prawet Bangkok 10250 Phone 662329 0622 23 Fax 662329 0624 E Mail info hainbuch co th Internet www hainbuch com o HAINBUCH Index A ACCOSSOMOS insine ca ia aa ba Assembly wrench Optional 2 12 c ac ier sens Reducing coupling Assembly amet anne Clamping device to interface 57 Clamping head 62 Workpiece jd Workpiece end stop 60 B Bolt tor QUE et 80 Brief description SPANNTOP nova combi deadlength io 33 SPANNTOP nova combi pull back 31 SPANNTOP nova modular 35 C Carbon CERN 8 Changing Tsiture eee Manual pneumatic ele E dp Clamping head Ge Glearnilig e ceeace ek Control of the stroke position 65 D Description of variants Dimensional sheet Disassembly cena Clamping head 62 SPANNTOP nova combi deadlength A 70 SPANNTOP nova combi deadlength siz
20. 2 down from the machine spindle 1 by hand or with the aid of load handling equipment and lift it out of the machine tool Wipe off the mating surfaces of the machine spin dle with a soft lint free cloth and remove all oil and grease residues Remove all tools from the interior of the machine 7 8 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning NOTE The storage conditions are specified in the section Transport packaging and storage 74 HA NBUCH 7 9 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components CAUTION Risk of injury due to leaking fluids Hydraulically or pneumatically operated clamp ing devices may contain residues of liquids Uncontrolled leakage of fluids can lead to se vere injuries m Open the pressure relief screw and drain re maining liquid a Discard the liquid y NOTE Improper disposal causes environmental damage Lubricants and other auxiliary materials are subject to treatment as special waste and should only be disposed of by approved spe cialist companies y NOTE Composite materials For disposal clamping devices which include composite materials mineral cast CFK must be returned at HAINBUCH Local municipal authorities or specialized disposal companies provide information on envir
21. 5 6 6 5 o 106 x 77 KKE 8000 70 IP 115 KK4 KK5 KK6 3 IP 100 2 12 55 65 131x 103 5 E 148 7000 80 t IP 120 8 IP 140 E 2 KK4 KK5 42 E n 14 4 10 0162x101 5 IP 100 IP 108 7000 80 E IP 110 IP 120 E IP 140 IP 170 O i KK4 KK5 KK6 3 IP 115 3 11 55 5 5 9 131 x 83 5 IP 120 7000 80 gt IP 145 IP 170 KK short taper size IP inner fit dimensions AP outer fit dimensions 20 o HAINBUCH Size Variant Weight clamping device Weight spindle flange kg Weight clamping unit kg Dimensions clamping unit a x length in mm Spindle flange connection a in mm Speed max rpm C amping force max kN ikg KK4 KK5 KK6 KK8 IP 120 IP 140 11 5 5 5 6 a 131 x 103 5 7000 94 KK4 KK5 KK6 IP 100 IP 120 IP 140 IP 170 52 13 5 8 162 x 101 5 7000 94 Combi deadlength Combi pull back KK5 KK6 11 5 5 5 5 131 x 83 5 IP 115 7000 94 IP 120 IP 140 Modular KK4 KK5 KK6 KK8 IP 120 13 4 5 8 5 9 148 x 111 IP 140 6000 105 IP 170 IP 185 IP 220 KK4 KK5 KK6 AP 130 16 6 10 165x 116 5 IP 110 6000 105 IP 120 IP 140 IP 170 KK5 KK6 KK8 IP 120 IP 140 IP 170 IP 220 65 Combi deadlength Combi pull back 12 4 5 7 5 9148 x 102 5 6000 105 Modular KK short taper size IP inner fit dimensions AP outer fit dimensions o HAINBUCH 21 Size Weight clamping dev
22. 6 KK8 ES 62 25 37 9 264 x 154 3200 165 EE IP 220 ES E a2 KK6 KK8 125 E8 63 1215 415 0274x 158 IP 170 3200 165 38 IP 220 jo 3 KK8 3 52 19 33 9 264 x 144 KK11 3200 165 IP 220 5 KK6 140 52 54 18 36 9 260 x 152 KK8 3200 235 O 3 KK11 s KK6 KK8 160 EL 64 21 43 9 290 x 152 KK11 3200 3200 Ga IP 220 KK short taper size IP inner fit dimensions AP outer fit dimensions HAiNSUcH 23 WARNING Risk of injury Using false technical data can lead to serious personal injury and property damage m The technical data label on the product as sembly drawing must be observed and may not be modified by the operator 3 2 Clamping force diagram In the diagrams the effects of friction and the clamp ing diameter are included f NOTE The measured values for the radial clamping force Frag may not leave the permitted area Un der optimal conditions the values for Frag are below the top in bad conditions above the low er limit m If the measured clamping forces are outside the allowed range the maintenance is mandatory to perform After servicing the clamping forces have to be re examined a H the clamping force even after the mainte nance is not in the permitted area please contact the manufacturer Example for size 42 52 With an axial force Fax of 25 kN the radial clamping force Fia is depending on the maintenance state of the clamping d
23. 7550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit B Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 90 2242436365 E mail hidkom tr net Internet www hidkom com Romania Banatech srl connecting technologies Ep Miron Cristea 26 325400 Caransebes Caras Severin Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Slovakia NS s r o Vacka ulica 4109 10 01841 Dubnica N V Phone 421 424450873 Fax 421 424440406 E mail tns tnssro sk Internet www tnssro eu Spain Portugal ATMS L C Gran Bretanya 16 Pol Ind Pla de Llerona 08520 Les Franqueses del Vall s Barcelona Phone 34 938700885 Fax 34 938606572 E mail atm sI atmbarcelona com Switzerland Utilis M llheim AG Prazisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 527626262 Fax 41 527626200 E mail info utilis com Internet www utilis com o HAINBUCH 10 2 2 America Argentina HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129N10980 Washington Dr Germantown WI 53022 U S A Phone 1 4143589550 Fax 1 4143589560 E mail sales hainbuchamerica com Internet www hainbuchamerica com Canada HAINBUCH America Corp WORKHOLDING TECHNOLOGY W129 N10980 Washington Dr Germantown WI 53022 U S A Phone 1 4143589550 Fax 1 414358956
24. 838 Brief description The SPANNTOP nova combi deadlength is a through bore chuck for bar work and it can also be used as an end stop chuck When used as an end stop chuck the base end stop included in the scope of delivery is screwed into the chuck Due to the axial fixed clamping head shoulders that are short to clamp can be machined and so can long work pieces that must be machined in sections and moved forward several times With the SPANNTOP nova combi deadlength clamp ing device you can grip without axial stress on the work piece The spindle flange of the clamping device is mounted on the machine spindle Then the clamping unit with the draw tube adapter including threaded adapter optional is screwed onto the draw tube After check ing concentricity and face run the clamping head is in serted The work pieces that will be machined are now clamped into the clamping head o 34 neuen SPANNTOP nova Structure and function 4 3 Overview and brief description of the SPANNTOP nova modular Fig 10 1 Clamping element reception 5 Spindle flange 2 Clamping screw 3 pc 6 SPANNTOP coupling 3 Clamping head optional 7 Positioning bore 4 Clamping screw clamping head Order Hotline 49 7144 907 333 wa Naucu 35 Brief description The SPANNTOP nova modular is a through bore chuck for bar work This means that additional rigidity of the entire clamp ing device is achieved
25. EE 77 8 4 Use oflubricant mm eee aan 78 8 5 Maintenance schedule eee nenea nenea 79 8 6 BOR OFTE us 80 Trouble SHOOTING BEE 9 1 Safety 9 2 Trouble shooting table 9 3 Start up after corrected fault APDO EE 10 1 Service HONE na nenea sans nana 10 2 Representatives P ee oa aia o d dE D a i aa n 10 2 RTE 10 2 2America 10 2 3Asia 10 2 4Australia 10 2 5 Africa Translation of original installation manual 4 HAINBUCH 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prereq uisite for safe work is compliance with all the safety in structions and handling instructions in this manual Illustrations in this manual are provided for a basic un derstanding and may deviate from the actual model of the clamping device It is assumed that the reader is familiar with standard procedures such as cleaning the mounting surfaces 1 2 Description of variants Three variants of the SPANNTOP nova clamping device are presented in this manual SPANNTOP nova combi pull back SPANNTOP no
26. Hiermit erkl ren wir dass die nachstehend beschriebene Maschine Herewith we declare that the machinery described below Produktbezeichnung SPANNTOP nova combi pull back product denomination SPANNTOP nova combi deadlength SPANNTOP nova modular allen einschlagigen Bestimmungen der Maschinenrichtlinie 2006 42 EG entspricht is complying with all essential requirements of the Machinery Directive 2006 42 EC Angewandte harmonisierte Normen Harmonised Standards used m EN ISO 12100 2011 03 Sicherheit von Maschinen Allgemeine Gestaltungsleit satze Safety of Machinery Basic concepts m DIN EN 1550 1997 Sicherheitsanforderungen fur die Gestaltung und Konstruktion von Spannfuttern f r die Werkst ckaufnahme Safety requirements for the design and construction of work holding chucks Bevollmachtigter f r die Zusam HAINBUCH GmbH Spannende Technik menstellung der technischen Konstruktionsleitung Unterlagen Erdmannh user StraBe 57 The person authorized to compile 71672 Marbach the relevant technical document Deutschland ation Marbach 01 January 2015 Konstruktionsleitung Head of engineering Ort Datum Funktion function of signatory Place Date Hainsuch 91 HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 71667 Marbach Erdmannh user StraBe 57 71672 Marbach Germany Phone 49 7144 907 0 Fax 49 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 7144 907 444 ject to technic
27. OP nova combi pull back clamping unit size 125 160 6 2 5 Installing the SPANNTOP nova modular esses 6 2 6 Checking and adjusting the face run and concentricity of the clamping WEM a 56 6 2 7 Assembly of the clamping device to an interface 57 6 2 8 SPANNTOP nova modular reduction of the size 58 6 2 9 Installing the base end stop 6 2 10Assembly of the workpiece end stop 6 2 11 Assemble disassemble the clamping bead 62 6 37 WOIKDISCO si si dan 63 6 4 Inspectiols sitios tt dt dt a i a gi Da da ai M M 64 6 5 Control of the stroke position 65 6 6 Activities after production is concluded men nenea eee 65 MG de EE 66 O REE 66 7 2 Disassembling the base end stop 67 7 3 Disassembly of the workpiece end stop 68 7 4 Disassembling the clamping unit SPANNTOP nova combi deadlength and SPANNTOP nova combi pull back size 23 120 68 7 5 Disassembling the clamping unit SPANNTOP nova combi deadlength and SPANNTOP nova combi pull back size 125 160 70 7 6 Disassembling the SPANNTOP nova modular clamping unit 73 7 7 Disassembling the spindle onge 74 2 3 HAINBUCH 10 7 8 Subsequent storage of the clamping device eee 74 19 DIS POS leurs eat 75 MAN RES 76 8 1 ET ii a Ie d 76 8 2 Cleaning TEE 77 8 3 Ee T
28. The maximum permissible speed is marked on the product By the combination of a clamping device and an add on clamping element a reduction of the maximum permissible speed may be neces sary Of all RPMs of the groups specified the low est given RPM must always be used Note that the clamping force is influenced by the centrifugal force of the clamping elements m If necessary adjust the machining force This manual is protected by copyright and is provided exclusively for internal purposes Delivery of the operating manual to third parties dupli cation in any form including excerpts as well as ex ploitation and or communication of the content are not permitted except for internal use without written ap proval from the manufacturer Actions to the contrary make damage compensation mandatory We reserve the right to enforce additional claims 9 7 HAINBUCH 1 7 Scope of delivery 1 8 Spare parts 1 9 Warranty terms 1 10 CFK All tools and accessories that are not included in the scope of delivery are marked as option al In scope of delivery of the clamping device 1 Spindle flange 1 Clamping unit m 1 Base end stop Optionally the scope of delivery of the clamping de vice includes u 2 Eye bolts 1 Threaded adapter WARNING Safety risk if the wrong spare parts are used Incorrect or defective spare parts can cause damage malfunction or total failure they can also impair safet
29. The spindle flange of the clamping device is mounted on the machine spindle Then the clamping unit with the draw tube adapter including threaded adapter optional is screwed onto the draw tube After check ing concentricity and face run the clamping head is in serted The work pieces that will be machined are now clamped into the clamping head 4 4 Optional Accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only en sured when using original HAINBUCH segmented clamping bushings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protec tion of the vulcanized segments of the segmented clamping bushings and increase their service life and elasticity by a significant factor 4 4 1 Reducing coupling 7 A reducing coupling is available for reduction of a N SPANNTOP nova modular clamping device size 52 to size 42 If The reducing coupling can be ordered from HAIN ll BUCH 4 Fig 11 36 neuen 4 4 2 Assembly wrench An assembly wrench is required for assembly with the reducing coupling The assembly wrench can be ordered from HAIN BUCH ri Fig 12 4 4 3 Changing fixture Man
30. al modifications 01 2015 Part no 80001 0001_en Sub
31. aw tube adapter into the machine and place it on the drawtube of the machine tool Insert wrench if necessary through the assembly plate into the clamping unit so that the wrench en gages in the grooves of the adapter Use the wrench to screw the adapter onto the drawtube of the machine via the adapter thread to the stop without tightening In this process ensure that the drawtube adapter does not tilt Do not tighten the drawtube adapter with clamping unit Hainsuch 53 Fig 44 10 Turn back the clamping unit until the arrows of the balance marks are aligned i A The through bore of the clamping element re ception and the threaded bores of the spindle flange should now be aligned as well Depending on the machine type it may be nec essary to comply with a given screw in depth of the draw tube adapter This dimension is pointed out in the assem bly drawing of the clamping device WARNING Crushing danger due to machine move ment It may not always be avoided that in the as sembly of the clamping unit there is a gap be tween spindle flange and clamping unit Therefor the reasons are the position of the drawtube as well as the request to maximum usable work space Through this gap there is a higher risk of crushing that can lead to severe injuries m Never reach into the gap between spindle flange and clamping unit 11 Carefully move the drawtube of the machine tool back i
32. bling overhead can cause severe head in juries m Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle always use a suitable mounting aid 70 o HAINBUCH SPANNTOP nova Disassembly 4 Loosen all cylindrical screws 1 with an allen wrench and unscrew them from the clamping unit 5 Vertically suspended disassembly a Place the assembly plate illustration is symbolic on the tool turret a In jog mode move the spindle slowly and care fully downward until it touches the clamping unit Insert wrench if necessary through the assembly plate into the clamping unit so that the wrench en gages in the grooves of the adapter Use the wrench to unscrew the adapter from the drawtube of the machine via the adapter thread In this process ensure that the drawtube adapter does not tilt Order Hotline 49 7144 907 333 wa Naucu 71 SPANNTOP nova Disassembly 8 Vertically suspended disassembly m Move the machine spindle completely upward a Use a crane to take the clamping unit off of the assembly plate and set it down at a safe place a Remove the assembly plate from the tool turret 9 Horizontal or vertical standing disassembly a Use a crane to take the clamping unit off of the assembly plate and set it down at a safe place The clamping unit is disassembled 72 waiwpucn Order Hotline 49 7144 907 333 7 6 Disassembling t
33. ch Turn the clamping unit counterclockwise so that it comes out of the machine spindle If required slowly and carefully move the machine spindle upward a When the clamping unit is completely disassem bled move the machine spindle completely up ward a Use a crane to take the clamping unit with draw tube adapter off of the assembly plate a Remove the assembly plate from the tool turret 5 Horizontal or vertical standing disassembly m Loosen and remove the cylindrical screws by us ing an allen wrench Hainsuch 69 m Move the drawtube of the machine tool into the front stop position Schrauben Sie die Spanneinheit mit Zu grohradapter vom Zugrohr der Maschine ab Da rauf achten dass der Zugrohradapter nicht verkantet Lift the clamping unit with the drawtube adapter if necessary by using a crane out of the machine and place it safely 7 5 Disassembling the clamping unit SPANNTOP nova combi deadlengih and SPANNTOP nova combi pull back size 125 160 Two people are required for this task Special tools required Allen wrench a Crane and eye bolts 1 2 3 Put the machine tool in set up mode Disassemble the base end stop see section Dis assembling the base end stop From weight 15 kg mount the eye bolts see sec tion Unpacking and inner company transport WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sem
34. cylindrical screws several turns and retighten in across pattern Wipe off the mating surfaces of the spindle flange with a soft lint free cloth and remove all oil and grease residues 6 2 3 Installing the SPANNTOP nova combi deadlength or SPANNTOP nova combi pull back clamping unit size 32 120 Special tools required Allen wrench a Crane and eye bolts from weight 15 kg Fig 34 1 2 3 Put the machine tool in set up mode Remove all tools from the interior of the machine Set the clamping pressure of the machine tool on the lowest setting Move the drawtube of the machine tool into the front stop position Screw the drawtube adapter 2 into the clamping unit 1 WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries m Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle always use a suitable mounting aid 50 HAINBUCH 6 Vertically suspended assembly Place the assembly plate illustration is symbolic on the tool turret a Use a crane to place the clamping unit with draw tube adapter on the assembly plate a In jog mode move the spindle slowly and care fully downward until it touches the clamping unit Screw the clamping unit clockwise into the ma chine spindle to the end stop If required slowly and carefully move th
35. d 4 Carefully pull out the base end stop 1 straight from the front 7 3 Disassembly of the workpiece end stop Special tool required Allen wrench 1 Loosen and remove the mounting screws ma 2 Remove the workpiece end stop through the as A sembled clamping head out of the clamping de vice Fig 67 7 4 Disassembling the clamping unit SPANNTOP nova combi deadlength and SPANNTOP nova combi pull back size 32 120 From weight 15 kg the task requires two people or use a crane Special tools required a Use load handling equipment from weight 15 kg Allen wrench 68 mainsucu 1 Put the machine tool in set up mode 2 Disassemble the base end stop see section Dis assembling the base end stop 3 From weight 15 kg mount the eye bolts see sec tion Unpacking and inner company transport WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries m Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle always use a suitable mounting aid 4 Vertically suspended disassembly a Place the assembly plate illustration is symbolic on the tool turret a In jog mode move the spindle slowly and care fully downward until the clamping unit touches the assembly plate m Loosen and remove the cylindrical screws using an Allen wren
36. d or holes The clamping device can be provided with large slots and or holes e g chips drain holes m Never reach into the slots and or holes ei ther during assembly disassembly as well as during machining WARNING Risk of injury Falling down of the clamping device or its parts can cause severe bruises and fractures The dead weight of the clamping device or its parts can lead to high physical stress d WARNING Risk of injury By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages o 16 na Naucu WARNING Risk of injury Missing o rings or seals may cause severe injuries Due to missing fallen out O rings and seals compressed air or hydraulic fluids which are under high pressure may expel m Make sure that all O rings seals for the hy draulic pneumatic connections are available and undamaged m If necessary lubricate them before assembly and or during service Risk of injury Leaking sprayed out hydraulic oil can cause serious injury m Make sure that all O rings seals for the hy draulic and or pneumatic connections are available and undamaged WARNING Damage of clamping device The clamping device may be released exclu sively in the standing condition 2 7 Clamping force The achieved clamping force can vary due to the main tenance condition of the clamping device state of lubri ca
37. e HAINBUCH Installation manual EN Clamping devices SPANNTOP nova combi pull back SPANNTOP nova combi deadlength SPANNTOP nova modular Table of contents d General n 5 1 1 Information about this manual 5 1 2 Description of vartante nennen 5 1 3 Explanation of svmbole A 5 1 4 Limitations of liability 6 15 Max REM m 7 WB GOP e 7 17 SCope 0f CONV EE 8 UE 8 1 9 Warranty terms o an KE 2 1 Responsibility of the customer 2 2 Personnel requirements mmm 9 2 3 ET 10 2 4 Personal protective equipment 12 2 5 Special dangers sse cias do ds nadia 2 6 Further warnings ass cease so sce sinta dede de patena di 2 7 Clamping tele EE EE 2 9 Functionality 2 10 Environmental protection 3 Technical data iia rata 3 1 General Information ecce d aa i a tt a a a a 3 2 Clamping force diagram sse eene 3 2 1 Clamping force diagram size 22 3 2 2 Clamping force diagram size 42 52 3 2 3 Clamping force diagram size 65 80 3 2 4 Clamping force diagram size 100 125 3 2 5 Clamping force diagram size 140 160 3 3 Operating conditions eese nennen 3 4 Power Specificato nnne nennen nnne Ehe nha ARAL AE Hane nen hai 3 6 Dimensional eheet AA 3 7 Type designation mmm nenea neret nnne 4 Structure and Tuncton nn nn nnnnnnnnnnnnnnannns 4 1 Overvi
38. e 32 120 68 SPANNTOP nova combi pull back size 125 160 sees 70 SPANNTOP nova combi pull back size 32 120 68 SPANNTOP nova modular 73 Spindle flange 74 Depot aciei toit ect 75 E Inspectioris sarea rise 64 installing 2 2 1 2 li SPANNTOP nova mModular 54 Spindle flange 47 Intended use 10 M Maintenance schedule 79 Montage SPANNTOP nova Kombi Axfix 50 52 SPANNTOP nova Kombi Axzug 50 52 O Operating Cond ions 29 Overview nenea SPANNTOP nova combi deadlength io ae n Nut gin a ra aaa 33 SPANNTOP nova combi pull back 31 SPANNTOP nova modular 35 P Packaging ier ett t nein 41 Personal protective equipment Hard bat Protective gloves Protective goggles Protective work clothing Safety Tooiwear Personnel requirements Power specifications Preparation nenea SPANNTOP nova combi deadlength ARE EIER RA 43 SPANNTOP nova combi pull back 43 SPANNTOP nova modular 44 Preservation 77 R Representatives AMCE Catarina America DANS 2 PRE uuu Australia Europe eet n S Scope of delivery
39. e Saunier Phone 33 384876666 Fax 33 384876677 E mail info hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Ltd WORKHOLDING TECHNOLOGY 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 278731 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Hungary GIMEX Hydraulik GmbH Selyem utca 1 9025 Gy r Phone 36 96525588 Fax 36 96427239 E mail info gimex hu Internet www gimex hut Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail postmaster onstadmaskin no Internet www onstadmaskin no Hainsuch 85 Poland BIM Sp z 0 0 Ztotniki ul Kobaltowa 6 62 002 Suchy Las Phone 48 616232041 Fax 48 616232040 E mail bim bazafirm pl Russia ROSNA Engineering LLC Sveaborgskaya street 12 Letter A office 20N 196105 Saint Petersburg Phone 7 812 4016767 Fax 7 812 4016767 E mail rosna rosna spb ru Internet www rosna spb ru Slovenia Elmetool doo Prvomajska ulica 62 5000 Nova Gorica Phone 386 53303300 Fax 386 53303304 E mail info elmetool si Sweden HAINBUCH Svenska AB SPANNANDE TEKNIK Kemistvagen 17 18379 Taby Phone 46 8732
40. e machine spindle further downward When screwing in the drawtube adapter ensure that it does not tilt Horizontal or vertical standing assembly a Use acrane to lift the clamping unit with draw tube adapter into the machine and place it on the drawtube of the machine tool Screw the drawtube adapter with the clamping unit onto the drawtube of the machine tool to the end In this process ensure that the drawtube adapter does not tilt Do not tighten the drawtube adapter with clamping unit 8 Turn back the clamping unit until the arrows of the balance marks are aligned fi The through bore of the clamping element re ception and the threaded bores of the spindle flange should now be aligned as well fi Depending on the machine type it may be nec essary to comply with a given screw in depth of the draw tube adapter This dimension is pointed out in the assem bly drawing of the clamping device Hainsuch 51 9 WARNING Crushing danger due to machine move ment lt may not always be avoided that in the as sembly of the clamping unit there is a gap be tween spindle flange and clamping unit Therefor the reasons are the position of the drawtube as well as the request to maximum usable work space Through this gap there is a higher risk of crushing that can lead to severe injuries m Never reach into the gap between spindle flange and clamping unit Carefully move the drawtube of the machi
41. ed as follows it there is apparent external dam age m Do not accept the delivery or only accept it with reservation m Note the extend of transport damage on the trans port documents or on the transport company s deliv ery ticket a Submit a complaint Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giv ing notice of lack of conformity 5 4 Unpacking and inner company transportation fi From about weight 15 kg there are threaded holes in the circumference of the clamping de vice Lifting eye bolts can be screwed into these threaded holes For transporting with transport trolley the clamping device must be positioned in stand ing condition Make sure that a non slip pad has been laid To safely lift the clamping device out of the package it must be hooked into a crane de pending on the weight All tools and accessories which are not in scope of delivery are marked as optional in the operating instructions m Two people are required for this task Special tools required Crane from weight more than 15 kg a Lifting eye bolts o 40 HAINBUCH Screw lifting eye bolt into the radial thread in the circumference of the clamping device Hook the load handling equipment into the lifting eye bolt Use acrane to carefully lift the clamping device out of the transport packaging and put it down ona stable level substrate 5 5
42. ending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle always use a suitable mounting aid Transport a For transport always use a suitable clamping means crane m Make sure that a rolling falling of the clamp ing device is not possible LLL d 7 2 Disassembling the base end stop fi If the SPANNTOP nova combi deadlength or SPANNTOP nova combi pull back clamping device will be used as through bore chuck the base end stop must be disassembled The SPANNTOP nova modular clamping de vice can only be used as a through bore chuck and thus has no base end stop Special tools required Allen wrench m Mounting bolt or suitable cylindrical screw 1 Take the clamping head out of the taper of the clamping element reception 2 Insert the mounting bolt 1 and screw it clockwise into the threaded bore in the center of the base end stop Hainsuch 67 fi NOTE Material damage if the clamping screws are loosened incorrectly Tightening the clamping screws too forcefully can damage or destroy them The base end stop can no longer be clamped in m Loosen the clamping screws by hand m Do not unscrew beyond the resistance 3 Carefully loosen all clamping screws 1 with an allen wrench counterclockwise until resistance is tangible The base end stop is now loosene
43. evice in the range between 22 kN and 66 kN it must not be smaller than 22 kN or higher than 66 kN 24 o HAINBUCH SPANNTOP nova Technical data 3 2 1 Clamping force diagram size 32 Frad KN 80 70 60 50 40 30 20 O r4 10128 20 30 Fax KN Order Hotline 49 7144 907 333 Wa NBucu 25 SPANNTOP nova Technical data 3 2 2 Clamping force diagram size 42 52 Frad kN 120 110 100 90 80 7O 60 50 40 30 20 10 O 14 6 1013 20 30 40 Fig 3 26 wainpucn Order Hotline 49 7144 907 333 SPANNTOP nova Technical data 3 2 3 Clamping force diagram size 65 80 Fraa KN 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 1 7 i Y 20 30 40 45 50 Fox KN Order Hotline 49 7144 907 333 wainpuc 27 SPANNTOP nova Technical data 3 2 4 Clamping force diagram size 100 125 Fraa kN 1 190 180 Und TT TT 160 150 140 ize 130 4 2 120 110 100 90 80 4 ff 4 70 60 J 50 gt 7 40 30 20 10 3 6 6 5 10 20 30 40 50 60 7O Fax kN Fig 5 28 wainpucn Order Hotline 49 7144 907 333 3 2 5 Clamping force diagram size 140 160 Frad KN 280 260 240 220 200 180 160 140 120 100 80 60 40 20 3 6 6 5 20 30 40 50 60 Fig 6 3 3 Operating conditions Environment Specification Temperature range Mechanica
44. ew and brief description of the SPANNTOP nova combi pull back 31 4 2 Overview and brief description of the SPANNTOP nova combi deadlength paid vo 33 4 3 Overview and brief description of the SPANNTOP nova modular 35 4 4 Optional Accessories nennen 4 4 1 Reducing coupling 4 4 2 Assembly wrench 2 HAINBUCH 4 4 3 Changing fixture si ss atarnata c ca a a z i aa ae e aa a ias 37 4 4 4 Clamping head 4 4 5 Work piece end stop NENNEN AA Orea sisi se ia AAT ET EE Transporting packaging and stong 5 1 Safety instructions for transporting teers eeeaees 5 2 Symbols on the packaging 5 3 Transport inspection nenea nea nennen 5 4 Unpacking and inner company transportation 5 5 Packaging EE D6 S SIONO DEE Anse REI 6 1 CIC 6 1 1 Preparing SPANNTOP nova combi deadlength and SPANNTOP nova combi pull back clamping devilces eee eee crete 43 6 1 2 Preparing the SPANNTOP nova modular clamping device 44 MEE C T 45 6 2 1 Installing the spindle onge 47 6 2 2 Checking and adjusting the face run and concentricity of the spindle HANGS E E RE 48 6 2 3 Installing the SPANNTOP nova combi deadlength or SPANNTOP nova combi pull back clamping unit size 32 120 50 6 2 4 Installing the SPANNTOP nova combi deadlength or SPANNT
45. f injury Bending in the working area of the machine can cause severe head injuries CAUTION Risk of injury Unexpected start up of the tool spindle can cause severe injury m Make sure that the system is pressure free and that a restart of the machine can be ex cluded Risk of injury Contamination of the mechanism can influ ence reduce the stroke thus the clamping force is reduced and thus the work piece is not properly tightened and can be thrown out a Clean the product regularly see chapter Maintenance and service Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe damages of the components of the clamping device may occur the throwing out of the work piece u Before operation set the operation pressure back to operation level m The operating pressure should be checked and adjusted regularly The dimension of the work pieces should be checked regularly clamping e Transport a For transport always use a suitable clamping means crane m Make sure that a rolling falling of the clamp ing device is not possible 46 o HAINBUCH WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle
46. he SPANNTOP nova modular clamping unit From weight 15 kg the task requires two people or use a crane Special tools required a Use load handling equipment from weight 15 kg Allen wrench Put the machine tool in set up mode Disassemble the base end stop see section Dis assembling the base end stop From weight 15 kg mount the eye bolts see sec tion Unpacking and inner company transport Loosen all cylindrical screws 1 with an allen wrench and unscrew them from the clamping unit Move the drawtube of the machine tool into the front stop position Pull the clamping element reception 2 off of the spindle flange 1 and lift it out of the machine Remove the torsional safety element 1 8 Unscrew the coupling with drawtube adapter 2 In this process ensure that the torsional safety ele ment is kept safe and is not damaged Hainsuch 73 7 7 Disassembling the spindle flange From weight 15 kg the task requires two people or use a crane Special tools required Torque wrench Allen wrench a Crane from weight 15 kg a Eye bolts Put the machine tool in set up mode If necessary mount the eye bolts see section Un packing and inner company transport Loosen all cylindrical screws 1 with a torque wrench 2 in a cross pattern see section Screw tightening torque Remove all cylindrical screws from the spindle flange Take the spindle flange
47. ice Variant Ikg Weight spindle flange kg Weight clamping unit kg Dimensions clamping unit x length in mm Spindle flange connection in mm Speed max rpm C amping force max KN 80 o a 165x 111 5 KK4 KK5 KK6 KK8 KK11 IP 140 IP 170 IP 220 5500 115 20 Combi deadlength Combi pull back a 179 x 120 5 KK5 KK6 KK8 KK11 IP 140 IP 170 IP 220 5500 115 14 Modular 165 x 102 KK6 KK8 KK11 IP 140 IP 170 IP 220 5500 115 100 33 5 12 5 21 a 219 x 128 5 KK4 KK5 KK6 KK8 KK11 IP 140 IP 170 IP 220 5000 150 35 Combi deadlength Combi pull back 12 23 9 220 x 145 KK5 KK6 KK8 KK11 IP 170 IP 220 5000 150 14 Modular 165 x 102 KK6 KK8 KK11 IP 140 IP 170 IP 220 5000 150 KK short taper size IP inner fit dimensions AP outer fit dimensions 22 o HAINBUCH o EE 2 2 E o o 22 el 2 ae Pc E Do s EE EE GLE Se Se O oc Oo o gt m Foe EN DIS D 3 52 o oD EE 2 E lt aa es S E lzo ES EES Ess g BE E a E50 Sos S E mo E ax me o g 2 g a 2 Ea 38 KK6 KK8 EQ 425 15 27 9 239 x 139 3200 165 85 KK11 EX E 52 KK6 120 ES 51 17 34 9 154 x 148 KK8 3200 165 38 KK11 jo E KK8 3 38 15 23 9 154 x 148 3200 165 Ei KK11 gt det 33 KK
48. ing out of control m Never step under suspended loads Comply with the instructions concerning the intended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compo nents Only use approved hoists and sling gear with sufficient bearing capacity m Do not use rope and belts that are torn or frayed Hainsuch 13 Moving parts Wrong clamping of the work piece A WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries m Do not reach into moving parts or handle moving parts during operation m Note the gap dimensions of moving parts m Do not open covers when the device is in op eration a Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill u Wear tight fitting protective work clothing in the danger zone WARNING Danger of injury due to incorrect clamping of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious injuries Under dimensioned tolerance parts can lead to incorrect clamping m Check the unmachined work pieces at ran dom on dimensional accuracy Too low supply pressure can lead to the reduc tion of clamping force Too high supply pressure can lead to damage of the components of the clamping device m Check and adjust if necessary the supply pressure reg
49. ion 1 4 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of appli cable standards and regulations the current state of technology as well as our many years of experience The manufacturer assumes no liability for damage due to Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel m Unauthorized conversions Technical changes m Use of non approved spare parts The actual scope of delivery can vary from the expla nations and graphic representations provided in this manual in the case of special versions if supplemental order options are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the general terms and conditions as well as delivery condi 6 want HAINBUCH 1 5 Max RPM 1 6 Copyright tions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply CAUTION Our clamping devices are balanced with bal ance quality G 4 in one level n 1 The data on the rotation balance refers to rota tionally symmetrical work pieces The clamping of not rotationally symmetrical work pieces may not be clamped and or only be clamped after consultation with the manu facturer Balancing bolts and balancing weights at the clamping devices may not be removed disas sembled AN CAUTION
50. l actuating 70 80 90 100 Fox kN Value Unit 15 65 C In each possible operating condition the maximum draw force and compressive force may not be ex ceeded Hainsuch 29 3 4 Power specifications y NOTE Material damage if the power specifications do not agree If the power specifications of clamping device machine adapter and machine do not agree severe damage extending to total damage can Occur Only operate clamping devices and adapters in machines with the same power specifica tions Information on maximum clamping force and draw tube force is provided on the clamping device and the adapter 3 5 Check Static test Used coefficient 1 25 3 6 Dimensional sheet Dimension sheets for the respective product can be requested from HAINBUCH 3 7 Type designation i The type designation is on the product and includes CES 2 4 the following information 1 ID no marked with the symbol 2 Maximum speed rpm 3 Maximum clamping force kN 30 HAINBUCH SPANNTOP nova Structure and function 4 Structure and function 4 1 Overview and brief description of the SPANNTOP nova combi pull back 1 Clamping unit 7 Spindle flange 2 Cylindrical screw coupling 8 Clamping screw 3 pc 3 Cylindrical screw clamping unit 9 Base end stop optional 4 Clamping head optional 10 Draw tube adapter 5 Clamping screw clamping head 11 Positioning bore
51. led by the customer 2 Insert the assembly wrench into the reducing cou pling To do this guide the pins of the assembly wrench into the grooves of the reducing coupling 3 Now use the assembly wrench to screw the reduc ing coupling into the clamping device and firmly tighten it 4 Remove the assembly wrench from the clamping device The reducing coupling is installed 6 2 9 Installing the base end stop fi If the SPANNTOP nova combi deadlength or SPANNTOP nova combi pull back clamping devices will be used as end stop chuck the base end stop must be mounted The SPANNTOP nova modular clamping de vice can only be used as a through bore chuck and thus has no base end stop Special tools required Allen wrench m Mounting bolt or suitable cylindrical screw 58 HA NBUCH 1 Take the clamping head out of the taper 2 Unscrew the clamping screws see section Disas sembling the base end stop 3 Screw the mounting bolt 1 clockwise into the threaded bore 2 in the center of the base end stop 3 fi Screw the mounting bolt into the base end stop gt so that the polished side of the base end stop Fig 56 is pointing up 4 Use the mounting bolt to insert the base end stop into the clamping device in such a manner that the lateral fixing pin 1 of the base end stop is aligned flush with the fixing groove 1 in the centering disk fi NOTE Material damage is possible if the clamping screws are tighte
52. n jog mode until the clamping unit is com pletely inserted in the spindle flange 12 Screw all cylindrical screws 1 into the clamping unit with an allen wrench and hand tighten in a cross pattern 6 2 5 Installing the SPANNTOP nova modular Two people are required for this task Special tools required Allen wrench Crane and eye bolts from weight 15 kg 54 o HAINBUCH 1 Put the machine tool in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the drawtube of the machine tool into the front stop position 5 Screw the drawtube adapter 1 into the coupling 2 6 Lift the coupling with drawtube adapter into the machine and place it on the drawtube of the ma chine tool Fig 45 7 Screw the drawtube adapter with coupling onto the drawtube of the machine tool to the end In this process ensure that the drawtube adapter does not tilt Do not tighten the drawtube adapter with clamping unit 8 Turn the coupling back until the coupling groove 2 is aligned flush with the 1 groove of the spindle flange 9 Insert the torsional safety element 1 vertically into the coupling groove and slide it into the groove of the spindle flange 1 fi Coupling and spindle flange are now fixed in place To prevent the torsional safety element from tilting carefully pull the coupling again ap proximately 1 cm h
53. ne tool back in jog mode until the clamping unit is com pletely inserted in the spindle flange 10 Screw all cylindrical screws 1 into the clamping unit with an allen wrench and hand tighten in a cross pattern 6 2 4 Installing the SPANNTOP nova combi deadlength or SPANNTOP nova combi pull back clamping unit size 125 160 Fig 39 Special tools required Allen wrench Crane and eye bolts from weight 15 kg 1 Put the machine tool in set up mode 2 3 Set the clamping pressure of the machine tool on Remove all tools from the interior of the machine the lowest setting Move the drawtube of the machine tool into the front stop position Screw the drawtube adapter 2 into the clamping unit 1 52 o HAINBUCH WARNING Danger of injury due to vertical suspended spindle Bending into the machine work are when as sembling overhead can cause severe head in juries Secure components prior to overhead as sembly For assembly on a vertically suspended spin dle always use a suitable mounting aid 6 Vertically suspended assembly a Place the assembly plate illustration is symbolic on the tool turret a Use a crane to place the clamping unit with draw tube adapter on the assembly plate a In jog mode move the spindle slowly and care fully downward until it touches the clamping unit Horizontal or vertical standing assembly a Use acrane to lift the clamping unit with dr
54. ned too forcefully Tightening the clamping screws too forcefully can damage or destroy them The base end stop can no longer be clamped in Tighten the clamping screws by hand m Do not screw in beyond the resistance SSE 5 Tighten all clamping screws 1 of the base end stop in the spindle flange clockwise with an allen wrench The base end stop is now secured Hainsuch 59 SPANNTOP nova Assembly 6 Unscrew the mounting bolt 1 counterclockwise Fig 60 6 2 10 Assembly of the workpiece end stop Special tools required Allen wrench 1 Put the workpiece end stop through the assembled clamping head into the clamping device fi NOTE Material damage is possible if the mount ing screws are tightened too forcefully Tightening the mounting screws too forceful ly can damage or destroy them a Tighten the mounting screws by hand m Do not screw in beyond the resistance 2 Screw in and firmly tighten mounting screws 60 ma weuca Order Hotline 49 7144 907 333 WARNING Risk of injury Tools and gages that are thrown out of the ma chine can cause injury m Remove all tools and gages from the working area of the machine before the machine is started up Risk of injury If the clamping pressure is too low clamped work piece may be thrown out If the clamping pressure is too high severe damages of the components of the clamping device may occur the throwing out of
55. odule may no longer be used m Observe the operating instructions of the ma chine 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualifi cation Improper handling of the clamping device can cause serious injury or material damage a Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas 2 9 HAINBUCH a Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the applicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own a Hydraulic specialist The hydraulic specialist has been trained for the particular task area in which he is active and is fa miliar with the relevant standards and regulations Due to his specialized training and experience the hydraulic specialist can perform tasks on hydraulic equipment and recognize and avoid possible dan gers on his own a Electric specialist The electric specialist has been trained for the par ticular task area in which he is active and is familiar with the relevant standards and regulations Due to his specialized training and experience the electric specialist can perform tasks on electric equipment and recognize and avoid possible dan gers on his own Only persons from
56. onmentally re sponsible disposal Hainsuch 75 8 Maintenance Environmental Comply with the following instructions for environmen protection tal protection when performing maintenance work a At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regulations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 General Cleanliness of the appropriate end stop as well as the guidance diameters are conditions for reaching the concentricity and perpendicularity tolerances Clean these surfaces with an appropriate cleaner CAUTION Danger of injury due to improper handling of cleaners Improper handling of cleaners can cause health impairments a Always comply with the safety data sheets and guidelines provided by the manufacturer of the cleaning agent for handling using the cleaners AN CAUTION Danger of injury due to loss of clamping force Fouling of the clamping device can cause the clamping device to lose considerable clamping force Always comply with the maintenance and cleaning intervals specified in this manual In conjunction with the maintenance inter vals regularly check the maintenance status of the clamping device through clamping force measurements AN Risk of injury Slipping while the lubricating with a grease gun can lead to
57. orizontally out of the spindle flange to the front In this process ensure that the drawtube adapter does not tilt Hainsuch 55 Fig 51 10 Place the clamping unit 2 on the coupling and slide it into the spindle flange 1 11 Turn back the clamping unit until the arrows of the balance marks are aligned The through bore of the clamping element re ception and the threaded bores of the spindle flange should now be aligned as well 12 Carefully move the drawtube of the machine tool back in jog mode until the clamping unit is com pletely inserted in the spindle flange 13 Screw all cylindrical screws 1 into the clamping unit with an allen wrench and hand tighten in a cross pattern 6 2 6 Checking and adjusting the face run and concentricity of the clamping unit NOTE Material damage due to insufficient face run and concentricity Due to insufficient face run and concentricity work pieces can be damaged during process ing m After each mounting check and if necessary readjust the face run and concentricity of the clamping device Checking face run Special tools required a Dial indicator Plastic tip hammer 56 HA NBUCH 1 Place the magnetic base of the dial indicator on the inside of the machine 2 Place the dial indicator 1 for face run on the face 2 of the clamping unit 3 Use the plastic tip hammer to carefully knock the clamping unit into position 4
58. pping on slippery substrates Special protective equipment is required when exe cuting special tasks Separate reference is made to this equipment in the specific sections of this manual This special protective equipment is explained below Hard hat to protect against falling and flying parts and materi als Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 12 o HAINBUCH 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool In each case the residual risks that have been determined based on a risk analysis of the machine must be specified by the customer a Follow the safety instructions listed here and the warnings in the other sections of this manual to re duce health hazards and to avoid dangerous situa tions Horizontal lying WARNING parts Danger of injury due to horizontal parts Before transporting the clamping device in hor izontal condition Put the clamping device on a non slip pad Screw in the eye bolts Suspended loads WARNING Life threatening danger due to suspended loads Some clamping devices must be lifted with a crane When lifting the clamping device there is a life threatening hazard due to falling parts or parts swing
59. r correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool con troller 3 Ensure that no one is in the danger zone 4 Start the machine tool Hainsuch 83 10 Appendix 10 1 Service Hotline Order Hotline Quickly ordered and delivered A call is all it takes 49 7144 907 333 Schedule Hotline Current status of your 49 7144 907 222 24h emergency call Has there been a crash or emergency Our experts are at your service around the clock 49 7144 907 444 10 2 Representatives order other Just call technical The sales partners and service employees listed be low are available for further consultation or support 10 2 1 Europe Austria HAINBUCH in Austria GmbH SPANNENDE TECHNIK Pillweinstr 16 5020 Salzburg Phone 43 662 825309 E mail verkauf hainbuch at Internet www hainbuch com Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail info bistechnics com Internet www bistechnics com Denmark Jorn B Herringe A S Ramsgmagle Syvvejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools dk Austria GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone Fax E Mail Czech Republic TMC CR s r o Masna 27 9 60200 Brno Phone Fax E mail
60. s m Do not store outdoors a Store in a dry and dust free location Do not expose to aggressive media m Protect from direct sunlight Avoid mechanical vibration m Storage temperature 15 bis 35 C a Relative humidity max 60 96 m For storage periods longer than 3 months m Check the general condition of all parts and the packaging at regular intervals Touch up or re apply anti corrosion agents as needed Only re store the clamping device under the following conditions m Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning m Thoroughly oil and grease the clamping device see section Cleaning Store the clamping device in airtight foil a The clamping device must be stored securely in po sition If this is not guaranteed use a suitable con tainer for the clamping device or equip the shelf with a circumferential securing edge o 42 HAINBUCH 6 Assembly WARNING During the initial installation of the clamping device severe injuries may occur The initial installation must be done only by qualified personnel m All screws remaining in the clamping must be tightened firmly m All tools and keys must be removed after in stallation 6 1 Preparations The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 40 kg The individual weight of the spindle flange can be as much as 2
61. s Replace compression Specialist fatigued at permanent springs tension Eccentric Concentricity error of the Check the concentricity on Specialist dimensional clamping unit the clamping taper and deviation on correct it if necessary the work piece see section Checking and adjusting the face run and concentricity of the clamping unit Dimensional Contaminated coupling Clean the coupling area of Specialist deviation on area the clamping unit see the work piece section Cleaning Contaminated clamping Remove the clamping head Specialist taper and clean the clamping taper see section Cleaning 82 o HAINBUCH Fault Possible cause Fault correction Corrected by Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work feedstock that is subject formal defects piece to formal defects After Use a clamping head with machining the work piece several sharp teeth in the returns to its original form clamping surface Marks on the Point or linear work piece Replace with a clamping Specialist clamping clamping head that has a smoother surface clamping surface Wrong clamping head Replace the clamping head Specialist type Excessive dimensional Replace with a clamping Specialist difference between the head that has a suitable work piece diameter and clamping bore the clamping bore 9 3 Start up after corrected fault Afte
62. severe cuts o 76 mainsucu 8 2 Cleaning NOTE Material damage if cleaned with com pressed air Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device m Never clean the clamping device with com pressed air a Auxiliary material required a Ester free non polar cleaning agent Soft lint free cloth Disassemble the clamping device see section Disassembling the clamping unit Clean all the components listed below with clean ing agent and a cloth remove all oil and grease residues Spindle flange Clamping unit a Taper reception and coupling area Draw tube adapter Threaded adapter optional Cylindrical screws 3 For the SPANNTOP nova modular in addition also clean the coupling with torsional safety ele ment with cleaning agent and cloth remove all oil and grease residues To do this take the torsional safety element out of the coupling groove 8 3 Preservation Special tools required m Universal grease 2085 0003 a Grease gun Oil stone Soft lint free cloth Hainsuch 77 8 4 Use of lubricant Fig 83 Disassembling the clamping device see section Disassembling the clamping unit Hone all the bearing surfaces of the clamping de vice with an oil stone For the SPANNTOP nova modular in addition hone all bearing surfaces of the coupling
63. the spindle flange 44 waGwpucn Order Hotline 49 7144 907 333 3 Take the coupling 3 out of the spindle flange 1 In this process ensure that the torsional safety pin 2 is kept safe and is not damaged 4 Clean the mating surfaces on the spindle flange drawtube adapter coupling and clamping unit with a soft lint free cloth and remove all oil and grease residues 5 Hone the mating surfaces on the spindle flange with an oil stone 6 2 Installation WARNING Danger of injury due to unintentional start up of the tool spindle Unexpected start up of the tool spindle can cause severe injury Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool Unscrew all eye bolts from the clamping de vice and remove them from the interior of the machine Only run the machine in set up mode or jog mode Always remove immediately all the tools and wrenches from the clamping device after use AN WARNING Risk of injury By operating the clamping device without changing parts clamping head segmented clamping bushing work piece end stops there is an increased risk of crushing injuries by the stroke of the moving components of the clamping device By uncontrolled discharge of the clamping process e g by incorrect installation of the en ergy supply or faulty programming there is an increased danger Hainsuch 45 A WARNING Risk o
64. the work piece Tighten only work pieces that meet the di mensional requirements in this regard pay attention to the maximum utilization of the clamping reserve reserve stroke see chapter 2 5 Faulty workpiece clamping Fig 63 Only clamp workpieces with a minimum clamping depth X 2 3 mm As in this case only the area of the taper without front nose extension applies m Toclamp extremely long workpieces in addi tion use a tailstock steady rest for support CAUTION Risk of injury When placing the work piece m Make sure that the hands fingers may not be clamped between the flange and the work piece Hainsuch 63 6 4 Inspections NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamp ing device can significantly damage or even destroy the machine tool and the work piece Only install undamaged complete and pre cisely balanced clamping devices a H in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device All cylindrical screws of the clamping device must be present and tightened with the proper tightening torque m The balance screws of the clamping device must all be present and undamaged All rubber segments must be intact this means that they are neither torn nor are they porous at any point m All edges and bearing surfaces are intact this means that
65. tion and degree of contamination see chapter Maintenance The clamping force must be checked at regular inter vals This requires the use of static clamping force measuring devices CAUTION Damages due to excessive draw and com pressive force An excessive draw force and or compressive force may damage the clamping device m The max draw force and compressive force may not be exceeded o HAINBUCH 17 2 8 Screws Moving parts 2 9 Functionality o WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the product can be accelerated out of the de vice and cause severe injuries At the product radially mounted screws and stud screws which were loosened for assem bly and maintenance must be re tightened with the correct tightening torque The tightening torque is given at the product itself near the screw or threaded pin and or given in chapter Bolt torque All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked medium strength bonding in the factory and should only be unscrewed after consultation with the manufacturer If in doubt you must contact the manufacturer im mediately do determine the subsequent pro cedure NOTICE With high contamination of the clamping device the functionality is no longer g
66. ts immediately after mounting the clamping device in the lathe 6 2 2 Checking and adjusting the face run and concentricity of the spindle flange NOTE Material damage due to insufficient face run and concentricity Due to insufficient face run and concentricity work pieces can be damaged during process ing m After each mounting check and if necessary readjust the face run and concentricity of the clamping device Checking face run Special tools required a Dial indicator 1 Place the dial indicator 1 for face run on the outer edge 2 of the mating surface 48 wainsucu SPANNTOP nova Assembly Place the magnetic base 3 of the dial indicator 1 on the inside of the machine 2 Adjust the spindle 1 in such a manner that the dial indicator 2 shows the value 0 Checking concentricity Special tools required a Dial indicator Torque wrench 1 Place the magnetic base of the dial indicator on the inside of the machine 2 Place the dial indicator 2 for concentricity on the inside edge 1 of the spindle flange 3 Adjust the spindle flange 1 in such a manner that the dial indicator shows the value 0 2 Order Hotline 49 7144 907 333 mafumucn 49 Fig 33 4 5 Tighten all cylindrical screws 1 with a torque wrench 2 in a cross pattern see section Screw tightening torque For exact adjustment if necessary loosen the
67. ual changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fixture is tensioned via hand force The clamping head is firmly clamped in the changing fixture and can be inserted into the mounted clamping device with the aid of the changing fixture Fig 13 Pneumatic changing fixture The pins of the changing fixture are inserted in the matching holes in the clamping head The changing fixture is tensioned via compressed air The clamping Fig 14 head is firmly clamped in the changing fixture and can be inserted into the mounted clamping device with the aid of the changing fixture q 4 4 4 Clamping head The clamping heads are used to accommodate the work piece that will be machined They consists of hard steel and rubber segments that are connected via a vulcanizing process Depending on the requirements of the work piece there are clamping heads in different sizes and with different profiles and bores Fig 15 4 4 5 Work piece end stop The work piece end stop is manufactured with a end stop dimension according to the customers request In combination with the clamping head and the chuck it provides a functional unit Fig 16 Hainsuch 37 SPANNTOP nova Structure and function 4 4 6 Grease The universal grease for chuck and mandrel lubrica tion is supplied in a 1000g can The order number for the universal grease is 2085 0003
68. uaranteed m The cleaning and maintenance intervals must be observed 18 9 HAINBUCH 2 10 Environmental protection y NOTE Environmental hazard due to incorrect han dling Incorrect handling of environmentally haz ardous substances particularly improper dis posal can cause significant environmental damage Always comply with the instructions cited be low a If environmentally harmful substances should inadvertently get into the environment initiate suitable measures immediately If in doubt notify the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants Lubricants like greases and oils can contain toxic sub stances Ensure that they do not get into the environ ment The device must be disposed of by a specialized dis posal company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses Hainsuch 19 3 Technical data 3 1 General Information o 2 Ten o E E 3 wee o e x S o 5 2 29 ES oe SSE Je N S 25 98 3 Bes Be Sl 0 3 37 228 955 ges BE ZES gt A 2 26G 255 Sidi RE S El a 257 Re a E S 2 3 2 2 Ax o 3 SS KK4 KK5 2 10 6 4 o 106 x 99 5 KK6 KK8 8000 70 a IP 100 E o O t 2 KK4 5 KK5 2 i E 10 55 45 0 162x 100 5 KKG 8000 70 3 i IP 110 5 IP 130 5 IP 140 O 5 KK4 E KK5 3 12
69. ularly m Do random checks of the unmachined work pieces on dimensional accuracy 14 o HAINBUCH Missing changing parts Parts with sharp edges A WARNING Danger of injury due to missing changing parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device m The clamping process may not be initiated without assembled segmented clamping bushing and or work piece end stop WARNING Risk of injury When screwing in individual components such as for example work piece end stops threaded adapters and similar devices that are equipped with an external thread or wear caused by burrs there is risk of cutting m The operation must be done only by qualified personnel m Wearing of gloves PSA is required CAUTION Risk of injury A special use dependent or job based design can result in variations in the clamping strokes and thus the clamping force m The notes on the associated clamping situa tions or product drawing must always be ob served HAiNBUcH 15 2 6 Further warnings WARNING Risk of injury Never reach for the clamping device while the spindle is rotating Before starting to work on the mandrel make sure the machine spindle cannot be put in motion CAUTION Risk of injury through slots an
70. use Misuse of the clamping device can cause dan gerous situations Particularly refrain from the following uses of the clamping device m Use in machines other than machine tools m Use in machine tools with technical data oth er than that specified on the clamping device Claims of any type due to damage arising from non intended use are excluded Unintended and improper use of the Power Chuck is for example a f workpieces are not clamped properly a l safety regulations are disregarded and persons are working at the clamping device without addition al protective devices e g for machining a If the clamping device is used for machines or tools for which it is not intended Ba PT HAINBUCH 2 4 Personal protective equipment Always wear For special tasks wear Wearing of personal protective equipment is required to minimize health hazards when working with the de vice a Always wear the protective equipment necessary for the respective task when working with the device a Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by moving machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and sli
71. va combi deadlength SPANNTOP nova modular If the variants differ in structure installation disas sembling and maintenance or fault correction they will be described separately Based on the headers sections and action steps can always be assigned to a specific variant Starting with weight 15 kg eye bolts must be used to transport the clamping device Usual approaches like a cleaning of the areas for screwing are presupposed to be familiar 1 3 Explanation of symbols Safety instructions Safety instructions are indicated by symbols in this operating manual The safety instructions are intro duced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to You must act prudently to prevent accidents personal injury and material damage nainsuch 5 Tips and recommen dations DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided A WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided A CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided y NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided fi indicates useful tips and recommendations as well as information for efficient and trou ble free operat
72. y m Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or direct from the manufacturer Addresses are in the ap pendix The warranty terms are included in the manufacturer s terms and conditions In case of visible damage or visible wear of the carbon parts m Further processing only after consultation with HAINBUCH 8 mal HAINBUCH 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well as for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Conse quently the owner of the device is subject to legal in dustrial safety obligations In addition to the safety instruction in this manual generally valid safety and accident protection guide lines and environmental protection guidelines as well as the machines manual must be adhered to and complied with for the area of implementation of the device Note in particular that the status scans of the machine must be adjusted to the respective clamping device DANGER Risk of injury due to thrown out parts Incorrect machine settings may lead to the throwing out of parts m The status scans the machine must be set to the respective clamping device m Regularly check the status scans of the ma chine see chapter Maintenance Schedule If the end position can not be reached the jaw m

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