6180-6.1
Contents
1. Processor Board Connectors B 3 Front Panel I O Connectors a x sii T LOI O E 5 S 2an EE o e Front Panel I O Connectors Speaker Connector 1234 CELL SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name Wire Color SPKR_DATA Black 2 On board speaker 3 No connect 4 5V Vcc Red Infrared Connector 123456 oe E SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name 1 No Connect 2 IRTX 3 Ground 4 IRRX 5 No connect 6 5V B 4 Processor Board Connectors SLEEP PWR Connector 12345 EZIO SPKR IR SLEEP PWR HDLED PWRLED RST FAN Hard Drive LED Connector 12 34 E oe SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name 1 5V2. Serial Port Connectors COM1 COM2 1 5 Pin Signal Name DCD Serial In Serial Out Data Terminal Ready DTR GND Data Set Ready DSR Request to Send RTS Clear to Send CTS RI k ojo NI D oy amp wy Pp Processor Board Connectors Parallel Port Connector 14 25 Pin Signal Name Pin Signal Name 1 Strobe 14 Auto Feed 2 Data Bit 0 15 Fault 3 Data Bit 1 6 INIT 4 Data Bit 2 17 SLCT IN 5 Data Bit 3 18 Ground 6 Data Bit 4 9 Ground 7 Data Bit 5 20 Ground 8 Data Bit 6 21 Ground 9 Data Bit 7 22 Ground 10 Ack 23 Ground 11 Busy 24 Ground 12 Error 25 Ground 13 Select Keyboard and Mouse Connectors Pin Signal Name 1 Data 2 No Connection 3 Ground 4 5 V fused 5 Clock 6 No Connection Note You can plug the mouse and keyboard into either of the PS 2 style connectors The system automatically detects the presence of the keyboard and mouse at boot up
3. wy Allen Bradley Processor Board User For 6180 Manual Industrial Computers Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Throughou
4. 2 No connect 3 HD ACTIVE 4 5V Power LED 12345 E E SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name Wire Color 1 No connect 2 LED PWR Green 3 No connect 4 Ground 5 No connect Blue Processor Board Connectors B 5 Reset Connector 1 2 D0 SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name 1 Reset 2 Ground Fan Connector 123 DO SPKR IR SLEEP PWR HD LED PWRLED RST FAN Pin Signal Name 1 Ground 2 12 V 3 No connect Appendix C System BIOS Messages BIOS Beep Codes The following beep codes may be heard while the Setup program saves changes to CMOS RAM Beeps Indicates Description i Refresh Failure Memory refresh circuitry on the baseboard is faulty 2 Parity Error Will not occur parity is not supported 3 Basen Ka Memory failure in the 1st 64 KB Memory Failure Memory failure in the 1st 64 KB of memory or 4 Timer Not Operational Timer 1 on the processor board is not functioning 5 Processor Error CPU generated an error Keyboard controller 8042 may be faulty 9 9042 Gate A20 Failure The BIOS cannot switch to protec
5. User Administrative mode has full access to the Setup program User mode allows limited access to these setup options e system date and time change e power management hot key user password change security hot key e unattended start You can set separate Administrative and User passwords to limit who can change critical setup values The limitations depend on whether either the Administrative or User passwords or both are set To limit boot up access to the system set the User password The system asks for this password before booting If only the Administrative password is set the system boots without requesting a password If both passwords are set you can enter either password to boot the system User Administrative Password Functions The following table summarizes the password functions Password Set Administrative User Mode Can Password Required During Mode Can Boot Process Change All j Neither Password Set Options Change All Options None Administrative Only Password Change All Options Change a Limited Number of Options None User Only Password Not Applicable Change All Options User Both Passwords Set Change All Options Change a Limited Number of Options Administrative or User If no password is set any user can change all setup options Memory Map Board Interrupts Appendix A Technic
6. components e front panel connectors e configuration jumpers Installation and removal of the processor board is described in the 6180 Industrial Computer User Manual To access the processor board you will need to remove the back cover You may also have to remove other boards See the 6180 Industrial Computer User Manual The Basic Input Output System BIOS is a set of instructions for the processor board stored in Read Only Memory ROM These instructions allow the processor board to interact with the other boards and hardware that make up a 6180 Computer Chapter 3 tells how to use the Setup program to configure the BIOS Processor Board Processor Board Components 10 11 12 13 14 16 15 9 nn EI D at 8 gt tl LI lt 17 6 Y Pi 18 A 4 5 ae 19 jra 20 Fe QI 2 gt J E 22 le ad D 128 Item Description Item Description 1 2 MB TSOP FLASH U181 13 Primary Power Connector J6M1 2 1 MB PLCC FLASH U182 14 PB SRAM Sites U6K1 U6L1 CMOS Battery BH2E1 3 Sony CR2032 or Equivalent 15 Floppy Drive Connector J7L1 4 Recovery Jumper J1F1 16 Configuration Jumper Block J7K1 5 COM 1 Serial Port J1G
7. or other if input is redirected could not be found Secondary IDE Controller Resource Conflict The secondary IDE controller has requested a resource that is already in use Serial Port 1 Resource Conflict Serial port has requested a resource that is already in use Serial Port 2 Resource Conflict Serial port 2 has requested a resource that is already in use Static Device Resource Conflict A non Plug and Play ISA card has requested a resource that is already in use A Advanced Menu BIOS Setup 3 4 Allen Bradley P 3 Contacting for Assistance P 3 Auto Configuration IDE PCI B Battery Disposal Replacing Beep Codes BIOS Advanced Menu Beep Codes Error Message Main Menu 3 2 Messages Recovery Jumpe Security Menu Setup Access Jumper 2 6 Setup Program Upgrade 1 2 Board Interrupts C Clear CMOS 2 5 Clear Password 2 6 CMOS Battery Replacement 2 7 Components Processor Board 2 2 Configuration Jumpers 2 4 Connectors Front Panel 2 3 Contacting Allen Bradley for Assistance P 3 Contents of Manual P 2 Conventions Used in Manual P 2 CPU Speed Settings 2 5 Voltage Settings aCTb D Disposal of Battery 2 8 E Error Messages C 2 Expansion Slots Description 1 2 F Fan CPU Connections fof 2 3 B 5 Front Panel Connectors 2 3 I O Connectors B 1 Description Controller Board Front Panel Connectors B 3 IDE A
8. the clock and set clear the system values stored in CMOS RAM using the BIOS Setup program described in Chapter 3 Because the BIOS is stored in flash memory upgrades are easy A utility will be provided on disk to update the BIOS when applicable Chapter 2 tells how to run the BIOS Recovery Utility The system has 6 slots 3 PCI 2 ISA and 1 shared ISA PCI The ATX form factor allows you to add full length add in cards in any slot see note below The 6180 Industrial Computer User Manual tells how to install add in boards Note Installation of a drive in the lower bay reduces the number of slots available for full sized cards to 1 ISA 1 Shared and 3 PCI In addition other slots may be filled by other cards video 1 PCI slot and Keyboard Interface Card 1 ISA slot The PCI Auto Configuration utility operates with the system Setup program to allow the insertion or removal of PCI add in boards to the system When you turn on the system after adding a PCI board the BIOS automatically configures interrupts I O space and other parameters Since PCI add in boards use the same interrupts as ISA add in boards you must specify the interrupts used by the ISA boards using the Setup program See Chapter 3 If you install an IDE drive in the system the Setup program automatically detects and configures the drive for optimum performance if Configuration Mode is set to Auto This eliminates the need to enter the Setup program after installin
9. to Enter Setup You have about 5 seconds to press F1 before the boot process continues Note You can disable access to the Setup program in system BIOS using a configuration board jumper See page 2 6 If you can t enter BIOS Setup Check position BIOS enable jumper see Chapter 2 The jumper may be set so that access to the BIOS Setup is disabled If the jumper enables access to BIOS Setup you may have to clear CMOS RAM to default values This is done by moving the Clear CMOS jumper to the Clear position and cycling power You can then reconfigure the setup values 3 2 BIOS Setup Program Main Menu Options Main Menu Options System Date Sub Menu Options AB Default Description Specifies the current date Select the month from a popup menu System Time Specifies the current time Floppy Options Floppy A Reports if diskette drive is connected to the system No options Floppy B Reports if a second diskette drive is connected to the system Floppy A Type 1 44 1 25 MB 3 5 inch Disabled if Floppy option not selected Specifies the physical size and capacity of the diskette drive The options are e Disabled e360 KB 5 25 inch e 1 2 MB 5 25 inch e 1 44 1 25 MB 3 25 inch e2 88 MB 3 5 inch Floppy B Type Disabled Specifies the physical size and capacity of the diskette drive The options are e Disabled e360 KB 5 25 inch e1 2 MB 5 25 inch e 1 44 1 2
10. 1 17 Front Panel Header J7K2 6 Parallel Port J1J1 18 BGA 82430HX U5H1 7 PS 2 Keyboard Port J1K1 19 IDE Connectors J7G1 J7G2 8 PS 2 Mouse Port J1L1 20 SIMM Sockets Qty 4 J4F1 J4F2 J4G1 J4G2 9 COM 2 Serial Port J1M1 21 PIIX3 U6D1 10 Linear Voltage Regulator Q2K1 22 PCI Connectors Qty 4 J4C1 J4D1 J4E1 J4E2 11 National 306B I O Controller U2H1 23 ISA Connectors Qty 3 J4A1 J4B1 J4B2 12 Pentium Processor Socket 7 U3K1 Front Panel Connectors Processor Board 2 3 The front panel connectors on the processor board support e System Reset e Power LED e Hard Drive Activity LED e System Speaker e CPU Fan e Infrared IDA port Sleep Resume Some of these front panel connections may or may not be used depending on the 6180 Computer hardware configuration Rc SPKR IR SLEEP PWR HD LED PWRLED RST FAN Infra red IrDA Connector Serial port 2 may be configured to support an IrDA module through the 6 pin front panel connector Once configured for IrDA files can be transferred to from portable devices using application software
11. 5 MB 3 25 inch 2 88 MB 3 5 inch Hard Disk C D E F Hard Disk Type Auto Configured Manually configure the hard drive or have the system auto configure it e User Definable e Auto Configured If you select User Definable the Number of Cylinders Number of Heads and Number of Sectors can be modified Number of Cylinders Auto Configured If Hard Disk Type is set to User Definable you must enter the number of cylinders If Hard Disk Type is set to Auto Configured the number of cylinders is displayed read only field Number of Heads Auto Configured If Hard Disk Type is set to User Definable you must enter the number of heads If Hard Disk Type is set to Auto Configured the number of heads is displayed read only field Number of Sectors Auto Configured If Hard Disk Type is set to User Definable you must enter the number of sectors If Hard Disk Type is set to Auto Configured the number of sectors is displayed read only field Maximum Capacity Displays the maximum capacity of your hard disk read only field It is calculated from the number of cylinders heads and sectors IDE Translation Mode Auto Detected Specifies the IDE translation mode The options are e Standard CHS less than 1024 cylinders eLogical Block e Extended CHS more than 1024 cylinders e Auto Detected BIOS detects IDE drive support for LBA Important Do not change this option after the h
12. Who Should Use this Manual Purpose of this Manual eakCTa Using this Manual Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics e who should use this manual e the purpose of this manual e contents of this manual e conventions used in this manual e Allen Bradley support Use this manual if you are responsible for installing or removing the processor board in the 6180 Industrial Computer or connecting components to the processor board You should have a basic understanding of computers and the 6180 Industrial Computer This manual is a user guide for the 6180 Computer Processor Board It gives an overview of the board components and describes procedures for configuring system setup values P 2 Using this Manual Contents of this Manual Chapter Title Contents Describes the purpose background and scope of Preface this manual Also specifies the audience for whom this manual is intended Gives an overview of the processor board 1 System Features features Describes components of the processor board 2 Processor Board including front panel connectors and configuration jumpers Tells how to use the Setup program built into the 3 Using the Setup system BIOS to configure system setup Program parameters Available settings and defaults are provided for each setup option Provides physical electrical environmental and Appendix A Specifica
13. ables or disables the ability ofa primary PCI graphics controller to share a common palette with an ISA add in video card Latency Timer PCI Sets the length of time an agent on the PCI bus can hold the bus when y Auto Configured another agent has requested the bus Valid numbers are between 0 and Clocks 256 Memory Error Detection Parity Provides memory error detection capability of information in the SIMMs Bank 0 SIMM Detected Displays the type of memory in the bank 0 SIMM slots read only Bank 1 SIMM Detected Displays the type of memory in the bank 1 SIMM slots read only Advanced Menu BIOS Setup Program o Sub Menu Options AB Default Description Options Advanced Power Disabled Enables or disables the Advanced Power Management APM in BIOS Management If disabled none of the fields in the APM subscreen are displayed dosi IDE Drive Power Down Enabled Enables or disables the IDE drives to power down when the system goes M i into a power managed mode SI ree Sets how long the system must be inactive before it enters the power Configuration Inactivity Timer 10 minutes f managed mode The range is 0 to 255 minutes Sets the hot key that when pressed while holding down the lt Ctrl gt and Hot Key lt Alt gt keys causes the system to enter the power managed mode Sets how BIOS gets information about ISA cards that do not have Plug f and Play capabilities The options are f M Configu
14. al Data Address Range Decimal Hex Size Description 960K 131072K 100000 8000000 127 25M Extended Memory 944K 959K FEO00 FFFFF 8K Boot Block erasable only if jumpered 936K 949K FD000 EDEFF 4K 1 Plug and Play configuration 928K 935K FC000 FCFFF 4K Reserved Data Area 896K 927K E0000 FBFFF 112K AMI System BIOS Available HI DOS memory open to 800 895K C8000 DFFFF 96K ga and PCI bus yop 640K 799K A0000 C7FFF 160K Off board video memory and BIOS Extended BIOS Data moveable b 639K 9FC00 9FFFF 1K GEMM EN y 512K 638K 80000 9FBFF 127K Extended Conventional 0K 511K 00000 7FFFF 512K Conventional IRQ System Resource NMI O Channel Check 0 Reserved Interval Timer 1 Reserved Keyboard Buffer Full 2 Reserved Cascade Interrupt from Slave PIC 3 Serial Port 2 4 Serial Port 1 5 Parallel Port 1 PNPO option 6 Floppy 7 Parallel Port 1 8 Real Time Clock 9 User Available 10 User Available 11 User Available 12 Onboard Mouse Port if present or user available 13 Reserved Math Coprocessor 14 Primary IDE if present or user available 15 Secondary IDE if present or user available Appendix B Processor Board Connectors 1 0 Connectors coo MM II CF wr COM 2 PS 2 PS 2 Parallel Port COM 1 Mouse Keyboard pu
15. ard drive has been formatted Data may be corrupted Multiple Sector Setting Auto Detected Sets the number of sectors transferred by an IDE drive per interrupt generated The options are e Disabled 4 Sectors Block e Auto Detected Check the specifications for your hard disk drive to determine which setting provides optimum performance Fast Programmed I O Modes Auto Detected Sets how fast transfers on the IDE interface occur The options are e Disabled e Auto Detected If set to disabled transfers occur at less than optimized speed BIOS Setup Program Main Menu Options Sub Menu Options AB Default Description Specifies the language used for text strings and help in the Setup program and the BIOS The options are e English eGerman Language Language English eltalian eFrench eSpanish Only one language can be resident at one time Sets which drives the system checks first to find an operating system to First Floppy boot from First Second Third Second Hard Disk For First Boot Device the options are Disabled Floppy Hard Disk Fourth Boot Device Third Disabled CD ROM Network Fourth Disabled For Second Third or Fourth Boot Device the options are Disabled Floppy Hard Disk Network System Cache Enabled Enables or disables both the primary and secondary cache memory Sets the system s boot speed eDeturbo Boot Speed Turbo eTurbo If Turbo is selecte
16. d boot up occurs at full speed If Deturbo is selected the board operates at a slower speed Sets the beginning state of the Num Lock feature on your keyboard N mtok off The options are eOn eOff Enables or disables the Press lt F1 gt Key if you want to run Setup Setup Prompt Enabled prompt during powerup This option does not affect the ability to access BIOS Setup it only toggles the prompt Boot Options ae 7 Sets the hard disk drive pre delay Options are 3 6 9 12 or 15 seconds i A pre delay causes the BIOS to wait the specified time before PAra DISET E ay DR accessing the first hard drive A pre delay provides additional time for a hard drive to initialize Sets the typematic rates The options are Typematic Rate Default clin peau Override Override enables Typematic Rate Delay and Typematic Rate If Typematic Rate Programming is set to Override this option sets how long it takes for a key repeat when you hold down a key on the Typematic Rate Delay 250 keyboard The options are 250 500 750 and 1000 millisecond delays The default is 250 If the Typematic Rate Programming is set to Default this option will not be visible If Typematic Rate Programming is set to Override this option sets the speed at which characters repeat The higher the number The faster Typematic Rate 6 the characters repeat The options are 6 8 10 12 20 24 and 30 characters per second If the Typematic Rate Programming is set to Default this opti
17. d 2 5 CPU System Speed Settings CPU Frequency fin Jumper Jumper CPU Clock Jumper MHz J7K1 C K7K1 D Multiplier J7K1 B MHz 200 66 1 2 5 6 1 2 5 6 3 166 66 1 2 5 6 2 3 5 6 2 5 150 60 2 3 4 5 2 3 5 6 2 5 133 66 1 2 5 6 2 3 45 25 The STD VRE 120 60 2 3 45 2 3 45 2 aa 100 66 1 2 56 1 2 45 2 su n 90 60 2 3 4 5 1 2 4 5 1 5 5 6 for VRE 75 50 2 3 5 6 1 2 4 5 1 5 Reserved 2 3 5 6 1 2 5 6 Reserved 2 3 4 5 1 2 5 6 BIOS Recovery Jumper J1F1 Pins 1 2 3 It is unlikely that a BIOS Flash Upgrade process would be interrupted However if an interruption occurs that prevents the upgrade from continuing you may need to use the BIOS recovery Moving the jumper from pins 1 2 Normal Operation to pins 2 3 Recovery and then turning the system on loads the BIOS upgrade from a diskette in the floppy drive After recovery the upgrade process can be continued bb bo J1F1 J1F1 Recovery Disabled Recovery Enabled Clear CMOS Jumper J7K1 A Pins 4 5 6 Moving the jumper from pins 4 5 Keep to pins 5 6 Clear and then turning the system on resets the CMOS settings to default values 6 3 6 3 4 1 4 1 A A Keep CMOS Clear CMOS After the system indicates NVRAM Cleared by Jumper turn the system off and return the jumper to the 4 5 posit
18. e COM1 COM2 and parallel ports in the Peripheral Configuration Subscreen Security Menu Options BIOS Setup Program 3 7 Main Advanced Security Exit User Password is Disabled Fl Help Administrative Password is Disabled ESC Back Enter Select Set User Password Press Enter t Previous Item Set Administrative Password Press Enter Next Item Select Menu F5 Setup Defaults F6 Previous Values F10 Save amp Exit Security Menu Options AB Default Description User Password Is Disabled Displays if a User password is set read only Administrative Password Is Disabled Displays if an Administrative password is set read only Set User Password Sets User password of up to 7 alphanumeric characters E Set Administrative password of up to 7 alphanumeric characters Controls when a security password is requested The options are Disabled and Enabled Th r word m n i ion i Unattended Sta Dissbe rated ssl te sytem wl bot bt he keyboard wil ren locked nt the User password is entered Selects a hot key that locks the keyboard until a User password is entered The Security Hot Key Keyboard LEDs flash to indicate that the keyboard is locked When you enter the User Password you do not have to press the lt Enter gt key 3 8 BIOS Setup Program The Security screen allows you to restrict access to the Setup program by setting passwords for two different access modes e Administrative e
19. e recommended by the manufacturer 220mAh Sony CR2032 Dispose of used batteries according to the manufacturer s instructions 5 Install the new battery with the plus facing away from the battery socket as shown on the previous page 6 Install any removed boards and back panel 7 You will need to set the system date and time Refer to Chapter 3 for details on using the BIOS Setup Program 8 When disposing of the old battery refer to the battery manufacturer s instructions There may also be additional disposal regulations in your area ATTENTION The battery module contains lithium Do not attempt to dispose of it in a fire or incinerator it may explode Always follow regulations in your area for lithium battery disposal Chapter Objectives Overview of the Setup Program Recording the System Configuration Accessing the Setup Program Chapter 3 BIOS Setup Program This chapter tells how to use the Setup program built into the system BIOS The Setup program allows you to change the configuration such as the type of peripherals installed and the boot up sequence of the system BIOS The Setup parameters are stored in CMOS random access memory RAM and is backed up by a battery when power to the system is off Keep a reference of your system s setup parameters and update this record when settings are changed To use the Setup program reboot the system and press F1 when you see the message Press F1
20. g the IDE drive The setup program automatically configures the IDE drive for Logical Block Addressing LBA You can override the setting by selecting Manual for Configuration mode The system allows auto configuration of Plug and Play ISA cards PCI cards and resource management for legacy ISA cards when using the ISA Configuration Utility This utility also supports Windows 95 plug and play capabilities Security Advanced Power Management IrDA System Features 1 3 You can authorize full or limited access to the system by setting passwords in the Setup program There are two levels of passwords Administrative password and User password The Administrative password allows full access to the system The User password allows limited access to setup options See Chapter 3 The system supports Advanced Power Management APM To enable the energy saving Stand By mode you can e initiate a keyboard hot key sequence e specify a time out period The IrDA link supports up to 115 Kilobytes of data per second at a distance of up to 1 meter IrDA is an Industrial Standard for Infrared Communications Chapter Objectives Access Installation and Removal of Board System BIOS Chapter 2 Processor Board This chapter describes components of the processor board and the system BIOS which configures system components Topics include access installation and removal of board components system BIOS e processor board
21. ion Processor Board Clear Password Jumper J7K1 A Pins 1 2 3 Moving the jumper from pins 1 2 Password Enabled to pins 2 3 Password Clear and then turning the system on clears the system password 6 3 6 3 4 t 1 4 1 A A Password Enabled Password Clear After clearing the password turn the system off and then change the jumper back to pins 1 2 Only clear the password if the user password has been forgotten Leaving the jumper in the pin 2 3 position disables the password BIOS Setup Access Jumper J7K1 B Pins 1 2 3 Moving the jumper from pins 1 2 to pins 2 3 disables access to the BIOS Setup program 6 3 6 r 4 F 4 1 B B Enable BIOS Access Disable BIOS Access CMOS access enabled pins 1 2 is the default position STD VRE Jumper J7K1 B Pins 4 5 6 This jumper controls the voltage level to the Pentium processor Different speeds or stepping of Pentium processors may require a different voltage setting The voltages are as follows e STD 3 135V 3 6V VRE 3 4V 3 6V 6 3 3 4 t 1 4 1 B B STD VRE Processor Board 2 7 Replacing the Battery RTC amp CMOS A lithium battery on the processor board provides power for the Real Time Clock RTC and CMOS RAM This battery has an estimated life expectanc
22. lled in the PCI card slots Message Bad PnP Serial ID Checksum Meaning The Serial ID checksum of a Plug and Play card was invalid Floppy Disk Controller Resource Conflict The floppy diskette controller has requested a resource that is already in use NVRAM Checksum Error NVRAM Cleared The ESCD data was reinitialized because of an NVRAM checksum error Try rerunning the ICU NVRAM Cleared By Jumper The Clear CMOS jumper has been moved to the Clear position and CMS RAM has been cleared NVRAM Data Invalid NVRAM Cleared Invalid entry in ESCD Parallel Port Resource Conflict The parallel port has requested a resource that is already in use PCI Error Log is Full This message is displayed when more than 15 PCI conflict errors are detected No additional PCI errors can be logged PCI I O Port Conflict Two devices requested the same resource resulting in a conflict PCI IRQ Conflict Two devices requested the same resource resulting in a conflict PCI Memory Conflict Two devices requested the same resource resulting in a conflict Prime Boot Device Not Found The specified primary boot device hard disk drive diskette drive or CD ROM drive could not be found Primary IDE Controller Resource Conflict The primary IDE controller has requested a resource that is already in use Primary Input Device Not Found The specified primary input device keyboard mouse
23. on will not be visible Scan User Flash Area Disabled Enables or disables scanning of User Flash Area for option ROMs Video Mode Displays the video mode read only Mouse Displays if a mouse is installed or not read only Base Memory Displays the amount of base memory read only Extended Memory Displays the amount of extended memory read only 3 4 BIOS Setup Program Advanced Menu Options Main Advanced Security Exit Processor Type Pentium R Family Fl Help Processor Speed 166 MHz ESC Back Cache Size 256K Enter Select Peripheral Configuration Press Enter t Previous Item Advanced Chipset Configuration Press Enter Next Item Power Management Configuration Press Enter Select Menu Plug and Play Configuration Press Enter F5 Setup Defaults F6 Previous Values F10 Save amp Exit Advanced veny Sub Menu Options AB Default Description Options Processor Type Displays the CPU type read only Processor Speed Displays the CPU clock speed read only Displays the size of the secondary cache read only If your system Cache Size Der does not have an L2 cache this item does not appear Determines whether the peripheral configuration is set by you or if the system handles it automatically The options are eAuto Configuration Mod Aut SERRA vile ada When Auto is selected the system peripherals PCI IDE Interface Floppy Interface Serial Port 1 and Serial Port 2 Addres
24. onent provides e Multi mode bi directional parallel port Standard mode IBM and Centronics compatible Enhanced Parallel Port EPP with BIOS Driver support High speed mode Extended Capabilities Port ECP compatible e Integrated real time clock with an accuracy of 13 minutes year e Integrated 8042 compatible keyboard controller e Industry standard diskette driver controller with 16 byte data FIFO 2 88 MB floppy support Support for IrDA compliant version 2 0 infrared interface The infrared interface supports data transfer rates of up to 115 Kbaud with either half or full duplex operation In full duplex mode both the transmitter and receiver are enabled simultaneously for faster throughput e A 242 byte battery backed CMOS RAM Two NS16C550 compatible UARTs with send receive byte FIFO The system BIOS provides ISA and PCI compatibility The BIOS is stored in Flash EEPROM on the processor board The BIOS provides the power on self test POST the system Setup program the PCI and IDE configuration utility the Windows 95 Plug and Play and the BIOS recovery code The system BIOS supports shadowing which allows the BIOS to be executed from 64 bit onboard DRAM 1 2 System Features Real time Clock and CMOS RAM BIOS Upgrades Expansion Slots PCI Auto Configuration IDE Auto Configuration ISA Plug and Play The onboard I O controller provides a real time clock and CMOS RAM You can set the time for
25. port 2 available to infrared applications If Configuration metal Pathe R Mode pease Mode is set to Auto this field cannot be edited Selects the address and IRQ of the parallel port The options are e Disabled e LPT3 3BCH IRQ7 LPT1 eLPT1 378H IRQ7 Parallel Port Address 378H eLPT1 378H IRQS If the Configuration Mode is set to Auto the Setup program assigns LPT1 378H IRQ7 as the parallel port regardless of the option selected for parallel port address Selects the mode for the parallel port The options are Compatible Bi Directional EPP and ECP Compatible specifies an AT compatible mode Bi Directional means the parallel port operates in the bi directional PS 2 compatible mode EPP and ECP specify high speed bi directional operation Parallel Port Mode Compatible e Compatible e Bi directional eEPP eECP Compatible specifies an AT compatible mode Bi Directional means the parallel port operates in the bi directional PS 2 compatible mode EPP and ECP specify high speed bi directional operation Sets the size of the base memory The options are Base Memory Size 640KB e512 KB e640 KB Sets the size of the linear frame buffer The options are ISA LFB Size Disabled aN a If 1 MB is selected the ISA LFB Base Address field will appear Shows the size of the Linear Frame Buffer read only This field will not Advanced Chip SAFE Base sddEs appear if the ISA LFB Size is set to disabled Set Configuration P pr P A Video Palette Snoop Disabled En
26. ration Mode Use ICU Use Setup Utility eUse ICU ISA Configuration Utility Enables PC boot with an operating system capable of Plug and Play add in cards The options are Boot with PnP OS Windows 95 eNone eOther eWindows 95 Enables you to unshadow a block in upper memory The options are e Disabled 16 KB 32 KB 48 KB 80 KB e96 KB ISA Shared Memory Disabled If disabled the ISA Shared Memory Address will not be visible Size Shadowing is a technique that copies a block of memory from an add in Plug and Play card s ROM to the same address in system memory for faster access Configuration Important This field should only be set to enabled when a non Plug and Play ISA card that requires non ROM memory space is installed For example LAN cards with on board memory buffers and video capture cards with video buffer memory If Use Setup Utility under Configuration Mode is selected this option sets the status of the IRQ The options are e Available e Use By ISA Card The PCI auto configuration code looks here to see if these interrupts are available for use by a PCI add in board If an interrupt is available the IRQ 5 9 10 11 Available PCI auto configuration can assign the interrupt used by the system If the system contains an ISA agent that uses one of these interrupts select used By ISA Card for that interrupt Note IRQ 3 4 5 and 7 may not be available for this option depending upon the setting chosen for th
27. rs LL toc ii Table of Contents Configuration Jumpers LL CPU System Speed Settings Clear CMOS Jumper J7K1 A Pins 4 5 6 LL Clear Password Jumper J7K1 A Pins 1 2 3 BIOS Setup Access Jumper J7K1 B Pins 1 2 3 STD VRE Jumper J7K1 B Pins 4 5 6 LL Replacing the Battery RTC and CMOS BIOS Setup Program Chapter 3 Chapter Objecliv S sassate dei Overview of the Setup Program Recording the System Configuration Accessing the Setup Program Main Menu Options 00 cece eee eee Advanced Menu Options Security Menu Options iii Specifications Appendix A MemoniMaP s rersna vello ii iaia LR RR E Processor Board Appendix B Connectors IO CONNECIONS scia pe e pa Serial Port Connectors COM1 COM2 Parallel Port Connector Keyboard and Mouse Connectors Front Panel I O Connectors Speaker Connector colpire driaaafaaiotta Infrared Connector LL SLEEP PWR Connector Hard Drive LED Connector Power LED sic ioni e SRI Reset GOnnectoln lira Fan COnneclon spit PO e EER E Baseboard Connectors LL Power Connector 2 0 ccc eee teens Diskette Drive Connector IDE Connectors LL ISA Connectors LL PCI Connectors LL Table of Contents toc iii System BIOS Messages Appendix C BIOS Error Beep Codes Bootup Error Messages 0 0 e cece eee eens PCI Information and Error Messages
28. ses Serial Port 2 IR Mode and the Parallel Port Address are automatically configured during powerup and cannot be modified PCI IDE Interface Enabled Enables or disables the PCI IDE hard disk interface This option cannot be edited if Auto was selected Enabl isables the fl isk interface This option cannot be Floppy Interface Enabled nables or disables the floppy disk interface p edited if Auto was selected Serial Port 1 Address COM1 3F8H IRQ4 Selects the address of the serial port The options are e Disabled eCOM1 3F8H IRQ4 eCOM2 2F8H IRQ3 eCOM3 3E8H IRQ4 eCOM4 2E8H IRQ3 eCOM1 3F8H IRQ3 eCOM2 2F8H IRQ4 eCOM3 3E8H IRQ3 eCOM4 2E8H IRQ4 If the Configuration Mode is set to Auto the Setup program assigns the first free COM port normally COM1 3F8H as the serial port regardless of the serial 1 port address option Advanced Menu BIOS Setup Program Sub Menu Options AB Default Description Options Selects the address of the serial port The options are e Disabled eCOM1 3F8H IRQ4 eCOM2 2F8H IRQ3 i e COM3 3E8H IRQ4 renpneral COM4 2E8H IRQ3 Configuration Serial Port 2 Address COM2 2F8H IRQ3 COM1 3F8H IRQ3 eCOM2 2F8H IRQ4 e COM3 3E8H IRQ3 e COM4 2E8H IRQ4 If the Configuration Mode is set to Auto the Setup program assigns the first free COM port normally COM2 2F8H as the serial port regardless of the options selected for the serial 2 port address Makes serial
29. skette Boot Failure The boot disk in the floppy drive i corrupt Use another boot diskette DMA Error Error in the DMA controller DMA 1 Error Error in the 1st DMA channel DMA 2 Error Error in the 2nd DMA channel FDD Controller Failure BIOS cannot communicate with the floppy drive controller Check all connections with power off HDD Controller Failure BIOS cannot communicate with the hard disk drive controller Check all connections with power off INTR 1 Error Interrupt channel 1 failed POST INTR 2 Error Interrupt channel 1 failed POST Invalid Boot Diskette BIOS can read floppy diskette but cannot boot the system Try a different boot diskette Keyboard is Locked Unlock It The keyboard lock is engaged The system must be unlocked to continue Keyboard Error Keyboard timing problem Set the keyboard option in BIOS Setup to Not Installed to skip keyboard POST routines iwhere KB Interface Error There is an error in the keyboard connector Off Board Parity Error DS4 Parity error in memory installed in the expansion slot The format is OFF BOARD PARITY ERROR ADDR HEX XXXX where XXXX is the address of the error Parity Error DS5 Parity error in system memory at an unknown address System BIOS Messages C 3 PCI Information and Error Messages The following table list the error messages that may occur with devices insta
30. such as LapLink Appendix B shows the IrDA connections Reset Connections for a Reset button 2 pin SPST normally open provide for a hard reset Appendix B shows the Reset connections CPU Fan Connections for a CPU Fan Appendix B shows the fan connections 2 4 Processor Board Configuration Jumpers Di 4122 41 JI BIOS Recovery 6 0 0 3 pes OO There are 2 jumper sets JIF1 and J7K1 for configuring the processor board The processor board is shipped with the default settings indicated below 6 o 0 3 7 hesh D 610 0 3 PE 881 6f 0 3 A ed B 6f 0 3 483 A J J7K1 Configuration Jumpers Function Jumper Settings Host Bus Speed J7K1 C See CPU System Speed Table next page CPU Speed Ratio J7K1 D See CPU System Speed Table next page CMOS Clear J7Ki 45 Keep default 5 6 Clear 1 2 Password Enabled default Paswoord cigal a 2 3 Password Clear Disabled io 1 2 Access Allowed default BIOS Setup Access J7K1 B 2 3 Access Denied 4 5 STD default STD VRE J7K1 B 5 6 VRE BIOS Recovery JAF 1 2 Recovery Boot Disable default 2 3 Recovery Boot Enable CPU amp Host Bus speed Processor Boar
31. t this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid the hazard e recognize the consequences Important Identifies information that is critical for successful application and understanding of the product Table of Contents Preface Who Should Use this Manual Purpose of this Manual c eee eee eee Contents of this Manual LL Manual Conventions 0 00 cee eee eee eee Allen Bradley Support c cee eee eee eee es Local Product Support c ca anioni Technical Product Assistance 00 00 cc eee eee eee System Features Chapter 1 Chapter Objectives ec cece la CRC RR eh ene bet iuaas ta iawad sudiuted Suds System BIOS spirit ea Real time Clock and CMOS RAM Expansion Slots citi et geen cena ear siieeere cee ee gees PCI Auto Configuration eee eee IDE Auto Configuration cv eSceneceda we eeedtaedatdeares ISA Plugand Play sierra bade ta tinna ia SECUN ribellioni Advanced Power Management NO eere e i eeuseiae ee saceeeneeetateeeeters Processor Board Chapter 2 Chapter Objectives 0 0 cc cece cee eens Access Installation and Removal of Board System BIOS oriana ii Processor Board Components Front Panel Connecto
32. ted mode f Processor Exception CPU generated an exception interrupt Interrupt Error 8 Display Memory Video adapter is either missing or memory is Read Write Error faulty This is not a fatal error 9 ROM Checksum Error ROM checksum value does not match the value encoded in BIOS CMOS Shutdown 10 Register Shutdown register for CMOS RAN failed Read Write Error System BIOS Messages Bootup Error Messages The following table lists the error messages that may occur during BIOS setup or during the initial power up sequence Power On Self Test and device initialization Error Message 8042 Gate A20 Error Explanation Gate A20 on the keyboard controller 8042 is not working Address Line Short Error in the address decoding circuitry Cache Memory Bad Do Not Enable Cache Cache memory is defective CH 2 Timer Error There is an error in Timer 2 CMOS CMOS RAM is protected by a battery Replace the battery Battery State Low see Publication 6180 6 0 CMOS Checksum Failure After CMOS RAM is saved a checksum is generated The previous checksum value is different from the current value Run BIOS Setup CMOS System Options The values stored in CMOS RAM are either corrupt or Not Set nonexistent Run BIOS Setup CMOS Display The video type in CMOS RAM does not match the type Mismatch detected by the BIOS Run BIOS setup er ang Dale Run BIOS Setup to set the date and time Di
33. tions functional specifications for the 6180 Computer system Processor Board Illustrates the various connectors on the processor ppendw B Connectors board with pinouts Manual Conventions The following conventions are used throughout this manual e Bulleted lists such as this one provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information Allen Bradley Support Using this Manual P 3 Allen Bradley offers support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Allen Bradley representative for sales and order support product technical training e warranty support support service agreements Technical Product Assistance If you need to contact Allen Bradley for technical assistance please review the information in the Troubleshooting chapter first Then call your local Allen Bradley representative Chapter Objectives System I O System BIOS Chapter 1 System Features This chapter describes features of the processor board used by the 6180 Industrial Computer The onboard I O controller National Semiconductor 306B integrates the functions for the serial ports parallel port diskette drives RTC and keyboard This comp
34. uto Configuration 1 2 Installing Removing Board 2 1 Intended Audience Interrupts IrDA 1 3 Connections fof 2 3 B 3 ISA Plug and Play 1 2 Jumpers BIOS Setup Accessi 2 6 Clear CMOS 2 5 Clear Password 2 6 Configuration CPU Speed for BIOS Recovery 2 5 J1F1 J7K1 STD VRE K Keyboard amp Mouse Connectors B 2 Index LED Hard Drive Activel B 4 Power B 4 Main Menu BIOS 3 2 Memory Map Mouse amp Keyboard Connectors B 2 P Parallel Port Connector B 2 PCI Auto Configuration 1 2 Error Message Plug and Play 1 2 Power LED B 4 Power Management 1 3 Connections fo R Real Time Clock Battery Replacement 2 7 Description 1 2 Removing Installing Board Reset Connections fo B 5 S Security BIOS Menul 3 7 Clear Password Jumper 2 6 Passwords 1 3 Security Menu 3 7 Slots Description 1 2 Speaker Connector for B 3 Speed Settings for CPU 2 5 T Technical Data Troubleshooting Beep Codes Contacting Allen Bradley P 3 Error Message PCI Messages C 3 I Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of soft
35. ware Rockwell is one of the world s leading technology companies Worldwide representation _ ___ gt A OAN y n Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras e Hong Kong e Hungary Iceland e India e Indonesia e Ireland e Israel e Italy e Jamaica e Japan e Jordan e Korea e Kuwait e Lebanon e Malaysia e Mexico e Netherlands e New Zealand e Norway e Pakistan e Peru e Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia ClS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden e Switzerland e Taiwan e Thailand e Turkey e United Arab Emirates e United Kingdom e United States e Uruguay e Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 40061 376 01 B Copyright 1997 Allen Bradley Company Inc Printed in USA
36. y of three years if power is not applied to the system and seven years if power is applied When the battery loses power system settings stored in CMOS RAM such as the time date may be wrong The figure below shows the location of the battery The replacement battery must be a 220 mAh coin cell lithium battery that is compatible with the Sony CR2032 battery ATTENTION Disconnect all power from the 6180 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the 6180 Computer ATTENTION Wear a wrist strap well grounded and perform work in a static safe environment Electrostatic discharge can damage the 6180 Computer and components iT Battery i l Ps y Sa Bi fra Battery Holder Processor Board To replace the battery 1 Disconnect power from the 6180 Computer 2 Remove the back panel Refer to the 6180 Industrial Computer user manual 3 Remove any boards that may interfere with your access to the battery Refer to the 6180 Industrial Computer user manual Processor Board 4 Lift up on the battery with the tip of your finger and remove battery CAUTION Danger of explosion if lithium battery is incorrectly replaced Replace only with the same or equivalent typ
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