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2705-800, RediPANEL User Manual

1. OFF ON 2 3 4 5 6 7 8 SW 2 OFF ON 1 2 3 4 5 6 7 8 SW 2 OFF ON 1 r 2 3 4 5 6 7 8 SW 2 OFF ON 1 2 3 4 5 6 7 8 SW 2 Figure 2 3 DIP Switch Bank 2 SW 2 Settings RediPANEL 800A and 800EP EM Membrane Modules Baud Rate Baud Rate Flashing Lamps ENABLED Switch Fault Mode Last Rack Rack Size Handshake ENABLED Last State ENABLED Example Baud Rate Baud Rate 57 6K Flashing Lamps DISABLED Switch Fault HALT Last Chassis NOT LAST Rack Size TABLE Handshake DISABLED Last State DISABLED Baud Rate Steady Lamps ENABLED Flashing Lamps ENABLED Switch Fault Last Chassis Rack Size Handshake ENABLED Last State ENABLED Example Baud Rate 57 6K Steady Lamps ENABLED Flashing Lamps DISABLED Switch Fault HALT Last Chassis NOT LAST Rack Size TABLE Handshake DISABLED Last State DISABLED Figure 2 3 shows the functions and settings for Switch Bank 2 SW 2 Table 2 B defines the DIP Switch functions RediPANEL 800T H Modules Switch Description Switch Setting 1 amp 2 Baud Rate 57K 1 0N 2 0N 115 2K 1 OFF 2 0N 230 4K 1 0N 2 0FF N A 1 OFF 2 0FF 3 Flashing Lamps OFF Disabled ON Enabled 4 Switch Fault OFF Continue ON Halt 5 Last Chassis OFF Last ON Not Last 6 Rac
2. Handshake Bit Note In 800T H Push Button Modules the cables that connect to the push buttons are marked A00 A17 This corresponds to input and output bit locations 00 17 Chapter 2 Configuring the RediPANEL Module I O Image Tables for 32 Push Button Modules Output Image Table Input Image Table 1 Rack Handshaking and Lamps Enabled Flash Disabled 1 2 Rack Handshaking Enabled 17161514131211107 654321 0 17 16 15 14 13 12 11107 654321 0 lt Lamp Control Bits _ WORD 0 lt Switch Status Bits Lamp Control Bit WORD 1 Switch Status Bits gt WORD 2 WORD 3 Output Image Table Input Image Table 3 4 Rack Lamps Flash and Handshaking Enabled 3 4 Rack Handshaking Enabled 17161514131211107 6 5 4 32 100 1716151413121 107 65 4 32 100 Lamp Control Bits WORD 0 dllld Switch Status Bits
3. ols L cu cu cu cu cu lt cu cu cu c 4 eu eu E IES E ojojojojojojojo o ojoj joj oj oj ojo o o jojojojoj oj o o o ojojojojo o EJ el J ey e El LES LS l e l e el Ee L See R RL EE E L KAL 0 el RD RE ojojojojojojojo ojojojojojojojo ojolojojojojojo ojojojojojojo eo c Slelelelelele le le Ele lele IES IES IES SE IE E IE Sl lele ES DES LE o o ojojoj joj jojo o ojojoj joj oj jojo o o jojojojoj ojo o o ojojojojo e Oo ceO z s zsizsizsies sise uo ulqu qulgoulqugqul u e oem mem emm HSH PE PE qul ou 4 ojojojojojojojo EE E S S S IE ojojojojojojojo ojojojojojojo wn a s Ss sicci cic iciclceicic c uc ulqul qul uloqul qul qu uc ul ou 5 qul ou au o o ojojoj joj ojo o ojojoj oj joj ojo o o jojojojoj jojo o o ojojojojo E E IS 4 HH SEE gu uu HHH ul ul ETE I HH PE PE Pe ou 4 o o ojojoj joj jojo o ojojoj joj oj ojo o o jojojojoj jojo o o ojojojojo o o S 9 l a led led loa l la lw lr CO led lr lmm m io 9 r LH aA cc 00 xt L0 L Cc ld ld lma ler lI lO CS st Bcc LA O LO LM lW LN O M WO OO IO O O O O o fe qp pm Pe gp gm qe og nolo ISH SI Yq 21S oloo S s 2 Ols S E SL las cc woir sisi iee c E o t c cu cu cu cu cu cu c 4 cu cu c 4 c jy S 4 c jy cu o o o o o o o o o o o o o o o o o o o jojojojoj oj
4. PLC Bit Addresses Octal SLC Bit Addresses Decimal 1 21 2 4 5 6 lt Button 1 2 3 4 5 6 00 01 02 03 04 05 Address Bit 00 01 02 03 04 05 7 8 9 10 11 12 7 8 9 10 11 12 06 07 10 11 R 13 06 07 08 9 10 1 13 14 15 16 13 14 15 16 14 15 O 16 17 12 13 e 14 15 Front Panel Front Panel The PLC example below shows where these bit addresses appear in your instruction address m Starting 1 0 Group Number XXX XXX io iade Bit Address 10 Push Button 9 for Lamp 9 The SLC example below shows where these bit addresses appear in your instruction address Starting 1 0 Group Number T XXX XXX L Bit Address Bit Address y Push Button 9 for Lamp 9 4 5 PLC Bit Addresses Octal PB1 PB2 PB3 PB4 2 9 00 01 02 03 a pas IR RL HL G 04 6 06 v PB9 PB10 PBI PBI O Ww Q0 9 10 Hu nD 1m PB13 PBl4 PBI5 PB16 G Q0 Q9 9 14 15 16 17 ez L In 800EM EP Push Button Modules the cables that connectto the push buttons are marked PB1 PB16 and diagnostics This corresponds to PLC input and output bit locations 00 17 Chapter 4 Programming the RediPANEL Modules Bit Addresses for 16 Button 800EM EP Modules SLC Bit Addresses Decimal Cable Le PB3 PB4 mt 1 2 3 9 Address Bit Z 00 01 02 PB PB7 PB8 Y
5. 1 2 3 4 5 6 7 8 Button 00 01 0 03 04 05 06 07 4 BitAddress 9 10 11 12 13 14 15 16 08 09 10 1 R B 14 15 Two Module Groups or words of bit addresses are needed for the 32 push buttons 17 18 19 20 21 22 23 24 e Bitaddresses 00 through 15 of the starting I O group are assigned to the lamps 00 0 o 03 04 90 06 07 and push buttons 1 through 16 26 27 2 2 1 2 e Bitaddresses 00 through through 15 of the next I O group number are L assigned to the lamps and push buttons 17 through 32 08 09 10 Hd R 1 14 15 Front Panel See the next section for PLC and SLC addressing examples 4 5 Chapter 4 Programming the RediPANEL Modules Bit Addresses for 32 Button 800EM EP Modules PLC Bit Addresses Octal PB2 PB3 PB4 Cable Button Address Bit SLC Bit Addresses Decimal Front Panel Views PB14 PB15 a G 16 PB20 PB21 20 21 03 04 PB23 PB24 23 24 06 07 PB26 PB27 PB28 See next section for PB28 PB29 PB30 PB27 PLC SLC addressing examples 2 28 29 30 10 11 12 13 eoo When using a PLC with 800EM EP Push Button Mod ules the cables that connect to the push buttons are marked PB1 PB32 and diagnostics This corresponds to PLC input and output bit locations 00 17 When using an SLC with 800EM EP Push Button Mod ules the cabl
6. Lamp Control Bit WORD 1 Switch Status Bis gt Flash Control Bits WORD 2 Flash Control Bits WORD 3 WORD 4 S WORD 5 S Output Image Table Input Image Table Full Rack Regardless of Configuration Full Rack Regardless of Configuration 17161514131211107 65 4 32 100 17 161514131211107 65 4 32 100 oj Lamp Control Bits r WORD 0 ald Switch Status Bits leke _ Lamp Control Bits WORD 1 Switch Status Bits Flash Control Bits s WORD 2 a Flash Control Bits gt WORD 3 WORD 4 WORD 5 N WORD 6 WORD 7 SN N Handshake Bit Note In 800T H Push Button Modules the cables that connect to the push buttons are marked A00 A17 This corresponds to input and output bit locations 00 17 Chapter Objectives Electrical Precautions Grounding Chapter Wiring and Installation This chapter contains the following sections Section Page Electrical Precautions 3 1 Grounding 3 1 Power Requirements 3 2 Connecting Power 3 2 Enclosures 3 3 Space and Clearance Requirements 3 4 Installing the 800A and Sealed Membrane Modules 3 8 Installing the 800EM EP Modules 3 10 Installing the 800T H Push Button Modules 3 14 Connecting to a Remote 1 0 Link 3 16 Connecting to a Scanner Module 3 16 Install the Bulletin 2705 Push Button Module
7. List of Figures Figure Title Page P DIP Switch Bank 1 SW 1 Rack Address Settings for PLC 2 with 1771 SN Sub Scanner 2 4 DIP Switch Bank 1 SW 1 2 2 Rack Address Settings for PLC 3 PLC 5 and SLC Processors 2 5 2 3 DIP Switch Bank 2 SW 2 Settings 00 cece cece eee 2 6 3 1 Panel Cutout Dimensions of 800A and Sealed Modules 3 8 3 2 Depth Dimensions of 800A and Sealed Modules 3 9 2 2 Mounting Bracket Thumbscrews a 3 9 3 4 Panel Cutout Dimensions of 800EM EP Push Button Modules 3 10 3 5 Depth Dimensions of S00EM EP Push Button Modules 3 11 3 6 Fiberglass Enclosure Mounting Dimensions of 800EM EP Push Button Modules iivs aroda exces ro Rel ests was Ra eal 3 12 2 7 Steel Enclosure Mounting Dimensions of 800EM EP Push Button Modules ss sese sees e ert herede 3 15 3 8 Mounting Dimensions of 32 Button 800T H Modules 3 14 3 9 Mounting Dimensions of 16 Button 800T H Modules 3 15 4 1 PLC 2 20 or 2 30 Programming Example sees 4 9 4 2 Block Transfer between Sub I O Scanner and PLC 2 4 11 4 3 Remote I O Addressing with a Sub I O Scanner 4 13 4 4 PLC 5 15 or 5 25 Programming Example esee 4 14 4 5 PLEC 5 Block Iransfer i4 E reds esi otin Ei same PEE US 4 15 4 6 PLC 5 15 and Sub I O Scanner Programming Example 4 17 4 7 PLC
8. 4 Install the new operator by inserting it into the panel from the front and attaching the locking ring Torque EP plastic mounting ring with drive wrench 800E AW2 to 15 Ib in Torque EM metal mounting ring with 24 mm socket to 40 Ib in 5 Snap the latch back onto the operator Typical Connection Diagram Plug blue wires into terminal X1 4 Blue wire from bundle Blue wire back to bundle Note This wire does not exist on the end of the blue wire strand Plug blue wires into terminal 3 Plug yellow wire into terminal X2 Plug blue wire into terminal 4 DIP Switches G 4 Appendix Installing Color Inserts in Membrane Modules You can install color legend inserts in the NEMA Type 4X Modules The following legend kits are available Catalog Number Legend Kit Includes 2705 N3 2 sheets of white inserts 2 sheets of 4 color inserts 2705 N3W 1 sheet of white inserts 2705 N3R 8 strips equivalent to 1 sheet of red legends 2705 N3G 8 strips equivalent to 1 sheet of green legends 2705 N3B 8 strips equivalent to 1 sheet of blue legends 2705 N3Y 8 strips equivalent to 1 sheet of yellow legends To install color inserts in the NEMA Type 4X module 1 Remove the 4 screws that secure the back faceplate to the housing 2 Pull the faceplate away from housing approximately 2 inch clearance 3 Slide the inserts in the appropriate row of bu
9. Figure 4 1 PLC 2 20 or 2 30 Programming Example s id Illuminate Push utton Button 4 00 01 02 03 Module Group 0 1 2 3 4 Input Rack 2 04 05 06 07 Sput i Pc en 3 120 Module Group 0 020 10 1 12 13 j 9 10 11 12 14 15 16 17 N J 13 14 15 16 UU Bis 03 Push Button 1 Push Button 4 Lamp 120 020 o 00 03 4 9 Chapter 4 Programming the RediPANEL Modules After entering the ladder logic place the PLC in the RUN or REMOTE RUN mode to test your logic Monitor the ON OFF status of the input and output bits of the RediPANEL push button module by pressing SEARCH 53 followed by the address to monitor This displays the input or output image table for that address The following figure shows what the I O image table looks like when you press push button 1 for the previous example i CH 00 2 Push Button 1 Illuminate the Lamp in Button 4 03 Input Image Table ee i 1 4 Rack 1 4 R Module Group 17 161514131211107 65 4321 0 Word 17 16 15 14 13 12 11107 65 432 1 U 0 0 00 0 Switch Status Bits 0 0 0 0 1 0 010 010 0 Lamp Control Bits 051 0 0 0 1 Special Considerations If the MODE SELECT DIP Switch 5 Fault Table on the 1772 SD2 is set to OFF a remote I O fault table is gener
10. K Allen Bradley Bulletin 2705 RediPANEL User Push Button Man ual Modules Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of the Allen Bradley Company is prohibited Throughout
11. 1 Mark the locations of the four mounting holes See Figure 3 6 Figure 3 6 Fiberglass Enclosure Mounting Dimensions in Inches mm 800EM EP Push Button Modules a m5 S ALLEN BRADLEY RARE NA 0000 g R 32 button module 32 button module 10 00 254 0 16 button module 12 00 304 8 32 button module 12 96 329 2 16 button module 14 96 380 0 32 button module Fiberglass Enclosure 2 Drill four mounting holes suitable for your mounting hardware The mounting flange on the enclosure will acommodate a fastener up to 50 in 12 7 mm long x 31 in 7 9 mm wide 3 Secure the enclosure with the fastening hardware 3 12 Chapter 3 Wiring and Installation 800EM EP Steel Enclosure Mounting To mount a 16 or 32 Push Button 800EM EP Steel Enclosure Module 1 Mark the locations of the four mounting holes See Figure 3 7 Figure 3 7 Steel Enclosure Mounting Dimensions in Inches mm 800EM EP Push Button Modules o o GB ALLENBRADLEY Rea le OO O O O O 16 button module 16 button module O 1 32 button module O O O O 32 button module O O C O Gj U 10 00 254 0 E 16 button module I 12 00 304 8 32 button module 12 94 328 7 P 16 button module gt 14 94 3
12. Do not use the slot on either side of the lens carrier for prying This may break the assembly 2 Remove the color lens by placing a small screwdriver into the slot on the back of the lens carrier and gently prying the 2 pieces apart ATTENTION Do not use too much pressure when prying the assembly apart This may damage the colored lens 3 Insert the new legend and snap the 2 pieces back together 4 Replace the keyed lens carrier into the push button 5 Check for proper operation of the push button Appendix Replacing Lamps This appendix shows how to replace lamps in 800A Push Button Modules ATTENTION To avoid electrical shock or unintended operation of the equipment disconnect power before servicing If you replace bulbs on a regular basis it is recommended that you replace the entire set 1 Remove the lens carrier from the push button on the module by gently prying it out on either side of the carrier with a screwdriver ATTENTION DO NOT use the slot on either side of the lens carrier for prying as it may break the assembly 2 Remove existing lamp from socket ATTENTION DO NOT use the screwdriver or any other metal object to remove the bulb Use ONLY the 800M N5 lamp replacement tool 7 og STEP 1 STEP 2 N F7 E 1 Appendix E Replacing Lamps 3 Carefully insert the new lamp into the socket ATTENTION Before replacing the lens carrier into the push button be sure the
13. before checking connections Avoid electrical noise by Following the electrical guidelines discussed in Chapter 6 Keeping enclosure doors closed Chapter 5 Maintenance and Troubleshooting Using the Fault Indicator The red FAULT indicator on front of module indicates any software or hardware faults not related to communications The Fault LED indicates one 5 2 of 3 states e Off e On e Blinking FAULT State What it Means What to do 1 Module is operating correctly and no internal faults have 1 Nothing been detected OFF 2 Module is not receiving input power 2 Nothing 3 Module is in the first second of the Push to Test cycle 3 Nothing 1 The FAULT indicator is on momentarily during the powerup 1 Nothing sequence of the module 2 Push to Test button pushed and the module has been in 2 Nothing ON the test mode for more than one second 3 Internal fault detected 3 Cycle power to module For 800A Push Button Modules see the Push to Test button on page 5 4 f the fault continues return the module to the factory for repair 1 DIP switch fault 1 Check the following 2 Rack address and calculated size is invalid e Make sure you programmed the PLC for handshaking For example the module is addressed for the last module before enabling the handshake bit on the Push Button a group group 3 of a logical rack and its size was calculated odule Blinking as a half rack The functional
14. 2O Lamp Output Word 0 Bit 04 8007 N306 Contact Bit Location INPUT Word 0 Bit 04 INPUT Word 0 Bit 05 0 z Open X 2 Closed Non Illuminated 4 Position Selector Switch 800T N 2 K K 4 8 Z3 AAW A38 O Cable A06 e 4POSITION A4B O 800T N308 46713 238 A A Contact Bit Location White Actuator INPUT Word 0 Bit 06 Black Actuator 0 INPUT Word 0 Bit 07 0 Open X Closed Attaching the 800T Adaptor Kit to 800T H Push Buttons Appendix G Installing R eplacing Push Buttons To attach the 800T Adaptor Kit to an 800T H Push Buttons 1 Remove the wiring screws from the contact block and transformer on the 800T H push button 2 Insert circuit board posts into the appropriate wiring screw holes on the push button contact block and transformer 3 Put spacers in position and line up caps on circuit board with circuit board posts 4 Press circuit board down so it is firmly seated on circuit board posts 5 Secure the circuit board to the push button with enclosed screws Attaching the 800T Adapter Kit to an 800T H Push Button Push Button Appendix G Installing R eplacing Push Buttons Installing Replacing To install or replace 800EP EM Push Buttons 800EP EM Push Buttons 1 Without removing the wiring from the contact block remove the latch with a screw driver 2 Remove the locking ring on the back of the operator 3 Remove the operator by pulling it out from the front of the panel
15. 75 O F 9373 8 61 3 12 79 25 Dia 218 69 4 Places O These 2 additional 0 312 inch 7 92 mm diameter holes are required for NEMA Type 4X push button modules Chapter 3 Wiring and Installation Figure 3 2 Depth Dimensions in Inches mm 800A and Sealed Modules 44 11 18 12 3 05 Max Height of Buttons Max Thickness NC ee 7 87 6 88 j 174 75 Max pim BEBE 2 Drill 4 or 6 0 312 7 92mm diameter holes for the top and bottom mounting brackets 3 Slide the Module through the opening The mounting tabs help seat the Module against an 1 16 1 6mm to 1 8 3 2mm thick enclosure 4 To complete the mechanical installation apply the mounting brackets and tighten all the captive knurled thumbscrews Figure 3 3 shows the location of these screws NOTE Your unit may not have a mounting bracket and thumbscrews In that case tighten the 10 32 nuts that are provided to complete the installation Figure 3 3 Mounting Bracket Thumbscrews o 2 E Thumbscrews te e B BE 7 Mounting T 000 3 9 Chapter 3 Wiring and Installation Installing the 800EM EP The 800EM EP Push Button Modules are available in 3 different Push Button Modules mounting styles Panel Mounting Fiberglass Enclosure Mounting e Steel Enclosure Mounting This section s
16. 8 Disconnect cable attached to the board on the front panel which contains the indicator LED s 9 Gather and secure tape cables to the plexiglass shield 10 Remove E ring from hinge pin using pliers or grasping tool 11 Lift or slide back panel off stationary side ATTENTION May require oil on hinge if difficult to remove 5 5 Chapter 5 Maintenance and Troubleshooting Basic Troubleshooting Since the Push Button Module is part of an integrated system you must Questions evaluate the entire system when a fault is detected Start your troubleshooting by asking these basic questions Is the source power to the Push Button Module present Do you have a communications light If not check your twin axial cable wiring The blue and clear wires may be interchanged Isthe rack address set properly Refer to Chapter 2 Are the baud rates of the Push Button Module and the Scanner Module the same Refer to Chapter 2 Is the Push Button Module the last in a series of modules and has it been identified as the last rack Refer to Chapter 2 e Is the communication connector securely plugged in at both the Push Button Module end and the Scanner Module end Have you changed the settings of any of the DIP switches New DIP switch settings are not acknowledged until power is cycled Refer to Chapter 2 On modules with a switch selectable power supply is the 120 240 AC voltage switch position correct e If applica
17. Cycle Handshake Input Bit 17 Handshake Output Bit 17 Read Inputs Write to Outputs Program Scan Push Button Contact Push Button Input Handshake holds the push button input high even if the push button contact signal goes low PLC 5 Flashing Lamp Example Chapter 4 Programming the RediPANEL Modules The ladder diagram in Figure 4 10 shows how to flash a lamp with a button The program uses Rack 2 group 0 and bit location 0 Push Button 1 with Lamp 6 for the output For applications in which a RediPANEL Module communicates via a scanner module this is the only programming that is necessary Figure 4 10 Flashing a Button Lamp When button 1 1 20 00 is pressed turn on lamp for button 6 0 20 05 1 20 0 20 I 00 05 When button 2 1 20 01 is pressed along with push button 1 flash lamp 6 0 21 05 1 20 0 21 I 01 05 Chapter 4 Programming the RediPANEL Modules SLC 5 02 The example in this section interfaces a RediPANEL module with an SLC Programming Example 5 02 controller An alarm connected to an output module signals when communications with the RediPANEL are lost The system consists of SLC 5 02 Processor Catalog No 1747 L524 in slot 0 Remote I O Scanner Catalog No 1747 SN in slot 1 Output Module Catalog No 1746 OB8 in slot 2 An alarm connected to the
18. Installing or Replacing l l 800T H Push Buttons ATTENTION To avoid electrical shock or unintended operation of the equipment disconnect power before servicing 1 Open enclosure by loosening the screws on the back of RediPANEL module Guide the modules back door open 2 Disconnect RediPANEL wiring from the push button you want to replace 3 Remove the push button from the enclosure 4 Mount the replacement push button in the enclosure 5 Attach RediPANEL wiring to the replacement push button See Push Button and Selector Switch Connection Examples on next page 6 Carefully guide the modules back door closed Be sure that the wiring is not pinched between the side plate and the chassis Tighten the screws on the back of the RediPANEL enclosure Figure G 1 Replacing 800T H Push Buttons 89 344 3 G 1 Appendix G Installing R eplacing Push Buttons Push Button and Selector Illuminated Push Button Switch Connection Examples 800T P B 1 6 R Z3 O A4 Cable A00 Ll O A Contact INPUT Word 0 Bit 00 Lamp OUTPUT Word 0 Bit 00 O A3 JP 2 POSITION DO 800T N305 Illuminated 3 Position Selector Switch 800T 1 6 JR2KB7A X Z3 O A4 OB2 Cable A04 Ll O Cable A05 i E E i Note Lamp is controlled through connector J PA S 3 POSITION
19. OKO H 04 05 06 07 Front Panel Views PB PB10 PBI1 H V 10 G 12 11 Ns PB14 PB15 PB16 2 a Qe e OO s 12 13 e 15 In 800EM EP Push Button Modules the cables that connect to the push buttons are marked PB1 PB16 and diagnostics This corresponds to SLC input and output bit locations 00 15 The PLC example below shows where these bit addresses appear in your instruction address Starting 1 0 Group Number XXX XXX 13 Bit Address Bit Address y Push Button 12 for Lamp 12 The SLC example below shows where these bit addresses appear in your instruction address Starting 1 0 Group Number T XXX XXX Bit Address Push Button 12 Bit Address for Lamp 12 1 4 3 Chapter 4 Programming the RediPANEL Modules Bit Addresses for 16 Button 800T H Modules PLC Bit Addresses Octal SLC Bit Addresses Decimal A00 A01 A02 A03 Cable gt A00 A01 A02 A03 1 2 3 4 a Button 1 2 3 4 00 01 02 03 Address Bit 00 0 02 03 A04 A05 A06 A07 A04 A05 A06 A07 5 6 7 8 5 6 7 8 04 05 06 07 04 05 06 07 A10 All A12 A13 A10 All A12 A13 9 10 11 12 9 10 11 12 10 11 12 13 ni 08 09 10 1 A14 A15 A16 A17 M E A14 A15 A16 A17 13 14 15 16 13 14 15 16 14 15 16 17 12 13 14 15 In 800T H Push Button Modules the cables enum
20. ON ON OFF Actuated OFF OFF OFF ON Contact Failure Flashing Table 5 B Testing the Contacts of Illuminated Selector Switches Typical Example Contact A 800T R2KB7AXZ3 Open amp or 9 Closed off To test 4 position selector switch inputs and other non illuminated push button and selector switch inputs release the TEST button on the module and examine the corresponding Input Image Table locations while operating Make sure the controller is in TEST mode before operating buttons Additional Test for 800A Push Button Modules Hold the push to test button in while power is applied to module If a push button causes a fault the lamp in that push button will flash Removing the Back Panel of RediPANEL 800T H Modules Chapter 5 Maintenance and Troubleshooting The RediPANEL 800T H Modules have removable back panels The module s electronics are mounted to the back panel If a failure occurs swap the back panel for another with operating electronics Return the failed back panel to the factory for repair To remove the back panel 1 Disconnect power to RediPANEL and external wiring Unplug input power terminal block Remove external wires from the unit Unplug the remote I O connector Loosen screws on the back of the unit QN tA A YW N Open back panel ATTENTION Back panel may fall open if not secured or supported 7 Disconnect all push button cables A0 A17 BO B17
21. Output Nc 0 034 01 4 14 Push Button 2 Push Button 2 Lamp T 0 034 C 01 01 Chapter 4 Programming the RediPANEL Modules Using a PLC 5 Use a 1771 SN Sub I O Scanner with a PLC 5 processor when the with a Sub I O Scanner application requires more remote devices than the processor can accommodate The Sub I O Scanner module can communicate to 16 additional remote I O devices Locate the 1771 SN Sub I O scanner in the same rack as the PLC 5 the local rack or in anyone of the remote racks supported by the processor The PLC 5 communicates with the Sub I O Scanner using block transfer read and write instructions The block transfer read instruction reads input data from the Sub I O Scanner and transfers that data to integer files in the PLC The block transfer write instruction writes output data to files in the PLC then transfers that data to the Sub I O Scanner Input and output addresses begin at the integer file assigned to the block transfer instruction instead of Input addresses starting with I and Output addresses starting with O The rest of the input addresses depend on the specific integer file designated as the Data File in the block transfer read instruction The rest of the output address depends on the specific integer file designated as the Data File in the block transfer write instruction Figure 4 5 an example of a bidirectional block transfer between a Sub I O
22. devices RediPANEL modules keypad modules remote I O racks To select the Handshake feature enable set ON the module s DIP switch 7 of Switch Bank 2 Setting this switch OFF gives you the TIMED feature which is the default setting Chapter 2 discusses switch settings for mode configuration Figure 2 3 refers to Handshake enable and disable settings To use the Handshake feature the PLC program must have a rung that accepts the handshake bit and allows communication to continue Figure 4 8 shows an example rung Your PLC program must contain this rung or the module will not operate EE Figure 4 8 Ladder Logic Handshake Rung Input Handshake Bit Output Handshake Bit iq M Jay If handshake is enabled and the handshake rung is in the user s program the RediPANEL module holds all push button input signals high for a minimum of one complete PLC program scan The signal s remain high for one complete cycle of the handshake input bit The handshake input and output signals continuously toggle independent of any push button closures The handshake function is operational even if no push buttons have been pressed Chapter 4 Programming the RediPANEL Modules 4 22 Figure 4 9 shows handshake timing diagrams They are not precise timing diagrams Timing varies from application to application and is dependent upon the number of remote I O nodes program scan time etc Figure 4 9 Handshake Timing Diagrams PLC Scan
23. extended head or mushroom head operators Pilot lights 2 position selector switches illuminated non illuminated 3 position selector switches illuminated non illuminated 4 position selector switches non illuminated Pilot lights must be either a 120V AC transformer or 120V AC transformer LED Push to Test lights are not acceptable Custom modules are factory ordered or customer installed To order a custom unit from the factory complete a custom order worksheet as described in Publication 2705 3 3 To modify a standard module in the field the following 800T H accessories are available 800T H Accessories Catalog No Pre Assembled Push Button and Adapter Kit 800H 23 or enter Z3 as the last 2 digits of selected push button Catalog Numbers 800T 1 Z3 2 position devices using a single shallow contact block 800T N305 Exception Devices using the 800T XD2 contact block 1 N C or the 800T XD4 contact block 1 N C Late Break All 3 position devices 800T N306 2 position devices that use the 800T XD2 800T N307 4 position Selector S witch 800T N308 Pilot Light Adapter Cable 800T N309 For 3 or 4 position devices Allows additional pilot light B 4 Overview Replacement Kit Appendix 800A Switch Replacement Kit and LED Upgrade Kit This appendix contains information for the replacement of push button devices on 8 16 and 32 Push Button Modules Information is also provided for t
24. lamp is seated properly or a short may result If installing an LED the LED must be installed with plus indicator facing to the left 4 Replace the keyed lens carrier into the push button 5 Check for proper operation of the push button Y NW l l o STEP 3 STEP5 ti LED Lamp Upgrade Appendix Converting from Incandescent to LED Lamps This appendix describes how to convert the RediPANEL modules from incandescent to LED illumination To replace the incandescent bulb with an LED lamp for an 800A RediPANEL module order the lamp upgrade kit For this module Order 32 Operator Modules Catalog No 2705 NLU1 16 Operator Modules Catalog No 2705 NLU2 8 Operator Modules Catalog No 2705 NLU3 Replace the existing circuit board with the board provided in the kit Instructions are provided with the kit You must purchase the LEDs separately For these LEDs Order 12 VDC Red LEDs Catalog No 800T N61R 12 VDC Green LEDs Catalog No 800T N61G 12 VDC Amber LEDs Catalog No 800T N61A To convert an 800T H RediPANEL from incandescent bulbs to LED lamps you must have a 120 VAC transformer style power module Order as follows For these LEDs Order Red LEDs Catalog No 800T N318R Green LEDs Catalog No 800T N318G Amber LEDs Catalog No 800T N318A Appendix Installing Replacing Push Buttons This appendix shows how to install or replace push buttons in RediPANEL modules
25. of the RediPANEL Push Button Modules include standard and custom configurations with 8 16 or 32 push buttons remote I O operations built in diagnostics simultaneous push button applications handshake mode for data input integrity Diagnostic Indicators 1 1 Chapter 1 Overview 800A 16mm Push Button Modules 800EP EM 22 5mm Push Button Modules RediPANEL 800A Modules support Bulletin 800A push buttons in 2 configurations standard custom The 800A modules can operate in Class 1 Division 2 Groups A B C and D hazardous locations Standard Configuration Standard configurations support 8 16 or 32 momentary illuminated 800A push buttons Custom Configuration Custom configurations support any 8 16 or 32 of the following 800A devices Momentary push buttons illuminated Maintained push buttons illuminated Flush head or extended head operators 2 position selector switches 2 position key switches RediPANEL 800EP EM Modules support Bulletin 800EP and 800EM 22 5mm devices Table 1 A lists NEMA ratings for 800EP EM devices Table 1 A NEMA IEC Ratings for 800EP EM Devices Type of Enclosure Device Cold Rolled Steel Stainless Steel Fiberglass Faceplate Faceplate Meta Eneiosure Enclosure 800EP 4 12 13 IP 66 4 4X 12 13 IP 66 12 13 IP 65 4 4X 12 13 IP 66 800EM 4 12 13 IP 66 4 12 13 IP 66 12 13 IP 65 4 12 13 IP 66 RediPANEL 800EP EM modules are available in 3 configur
26. output module Bulletin 2705 RediPANEL Module Alarm RIO NETWORK Push Button Module The 1747 SN Scanner can address four racks 0 3 32 input words and 32 output words may be addressed in 4 2 3 4 or full rack format The scanner module can connect to 16 Remote I O devices 4 24 Chapter 4 Programming the RediPANEL Modules The G File contains the configuration information for communications between the RediPANEL module and the SLC 5 02 Word 0 of the G File indicates the I O mix of the scanner You cannot modify the contents of the G File s word 0 Word 1 of the G File defines the RIO rack address and starting group for each network device Word 2 of the G File specifies the size of the network device You can only modify the contents of the G File in the offline mode The file is then downloaded to the SLC processor Example G File Bit Number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 I O Mix Word 0 0 0 1 0 0 50 0 0 0 150 0 0 0 0 RIO Rack3 RIO Rack2 RIO Rack 1 RIO Rack 0 Staring Staring Staring Staring Group Group Group Group 6 42 0 6 4 2 0 6 4 2 0 6 4 2 0 Device Address Word 1 0 012 0 0 0 1 0 0 0 0 1 1 0 0 Device Size Word 2 UHEL NE d ip 0 1 E6F9H i 2219H 2 Quarter Rack devices Starting Group 0 amp 6 Full
27. requirements in the table and specify a full rack by setting switch 6 in DIP Switch Bank 2 on the RediPANEL A full rack is automatically reserved in the Input Output Image Tables of the processor 2 2 Chapter 2 Configuring the RediPANEL Module DIP Switches The RediPANEL module has two DIP Switch banks Switch Bank Function Switch Bank 1 SW 1 Sets rack address Switch Bank 2 SW 2 Controls baud rate flashing lamps fault mode behavior handshaking and last states The DIP Switch banks are located on the back of the RediPANEL module You can access the DIP switches by opening the back panel as shown below DIP Switches DIP Switches 800A Push Button Module 800T H Module DIP Switches 800EM EP Module Steel enclosure mounting shown Other styles similar The following figure shows ON OFF positions of the rocker style switches ON ON gt OFF OFF FRONT SIDE FRONT SIDE ON OFF ON and OFF switch settings are indicated by shading ATTENTION Remove power from the module before setting switches Switch settings are scanned only on power up The new settings take effect when you power up the module 2 3 Chapter 2 Configuring the RediPANEL Module Setting Switch Bank 1 Switch Bank 1 SW 1 sets the rack address Figure 2 1 shows rack address settings for the PLC 2 o
28. s Republic of e Colombia e Costa Rica e Croatia e Cyprus Czech Republic e Denmark e Dominican Republic e Ecuador e Egypte EI Salvador e Finland e France e Germany e Ghana e Greece e Guatemala e Honduras e Hong Kong Hungary e Iceland e India e Indonesia e Iran e Ireland e Israel Italy eJ amaica eJ apan eJ ordan e Korea e Kuwait e Lebanon e Macau e Malaysia e Malta e Mexico e Morocco The Netherlands e New Zealand e Nigeria e Norway e Oman e Pakistan e Panama e Peru ePhilippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic of e Spain e Sweden e Switzerland e Taiwan e Thailand e Trinidad e Tunisia e Turkey e United Arab Emirates United Kingdom e United States e Uruguay e Venezuela Rockwell Automation Headquarters 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Rockwell Automation European Headquarters Avenue Hermann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 Rockwell Automation Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 World Wide Web http www ab com Publication 2705 800 May 1995 40061 175 01 B Supersedes Publication 2705 ND001 Series B Dated J uly 1992 Copyright 1995 Allen Bradley Company Inc Printed in USA
29. the Push Button Module face down on the template Appendix C 800A Switch Replacement Kit LED Upgrade Kit 6 Remove the screws that secure the PC board to the push buttons 7 Carefully remove the PC board from the push buttons by gently prying at each corner of the board d PC Board Template ATTENTION Do not bend any pins on the push buttons 8 Remove the brass colored retaining ring with the 800A N50 mounting ring wrench sa ni 800A N50 Mounting Wrench Mounting aS 9 To access both the front and back of the push button set the template on end The push button can be removed from the front C 3 Appendix C 800A Switch Replacement Kit LED Upgrade Kit C4 10 A replacement device can be inserted from the front Note Make sure new switch is lined up in template before securing the retaining ring 11 Place faceplate and template face down on a flat surface Replace the retaining ring and torque to 12 in lbs Note Examine for bent pins and check for alignment problems 12 Starting at one of the corners carefully align PC board sockets over pins Check at eye level to verify that pins and sockets line up Make the appropriate adjustments if necessary 13 Carefully apply downward pressure to fully insert pins in sockets 14 Examine pins to make sure all are fully inserted into the sockets 15 Replace the four screws that secure the PC board to the pus
30. the electronics of the Push Button Module from atmospheric contamination Standards established by the National Electrical Manufacturer s Association NEMA define enclosure types based on the degree of protection an enclosure will provide Heat Dissipation Within the enclosure the Push Button Module or Modules requires room for convection cooling In some applications other equipment inside or outside the enclosure may produce too much heat Place blower fans inside the enclosure to circulate air to reduce hot spots near components In extreme cases use air conditioning to prevent heat build up ATTENTION Do not use unfiltered outside air It could contain contaminants or dirt harmful to the components 3 3 Chapter 3 Wiring and Installation Space and Clearance Requirements 34 Spacing of 800A Modules To properly space 800A Push Button Modules follow these guidelines e Vertical stacking of modules The lower edge of the top cutout must be at least 6 inches 152mm from the top edge of the lower cutout The enclosure must be at least 8 inches 203mm deep Horizontal mounting Mount modules as close together as physically possible The enclosure must be at least 8 inches 203mm deep f 4 Recommended minimum spacing A 6 inches 152mm from lower edge of top cutout to upper edge of lower cutout B 1inch 25
31. this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product PLC PLC 2 PLC 3 and PLC 5 are registered trademarks of Allen Bradley Company Inc SLC SLC 500 PanelView RediPANEL and Dataliner are trademarks of Allen Bradley Company Inc IBM is a registered trademark of International Business Machines Incorporated Overview Configuring the RediPANEL Module Wiring and Installation Table of Contents Bulletin 2705 RediPANEL Modules User Manual Preface Contents of Manual iiesdsacssr ssveakaas eta stad L AR RT P 1 Intended Audience sec R NTE th e eee p 2 Related Publications 2 so o ax kb xke as senas ace E p 2 Chapter 1 Chapter Objectives sa tad etm ced x Rex A H n Rc QE RE 1 1 Ses STT 1 1 800A 16mm Push Button Modules 1 2 800EP EM 22 5mm Push Button Modules 1 2 800T H 30mm Push Button Modules llle 1 4 NEMA Type 4X Membrane Push Button Modules 1 5 Chapter 2 Chapter Objectives sese bie ek beet ede Dena rue IR ae deed 2 1 Calculating Rack SiZ 2 5 ssorh Lire tise nia x what cdacededa 2 1 DIP Swit
32. 15 and Sub I O Scanner Programming Example 1771 SN Sub 1 0 Scanner PLC 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 5 15 1771 1771 1771 1714 0 ASB 1771 1 0 ASB 17714 0 ASB 17714 0 Local Rack 0 Remote 1 Remote 2 Remote 3 16 Button RediPANEL 16 Button RediPANEL _ 16 Button RediPANEL N10 0 N10 5 BTR L l BLOCK TRNSFR READ pes Eu p 15 15 RACK 0 GROUP 7 DN MODULE 1 CONTROL BLOCK N10 0 ER DATA FILE N11 0 LENGTH 14 CONTINUOUS N N10 5 N10 0 BTW lt lil BLOCK TRNSFR WRITE EN 15 15 RACK 0 GROUP 7 DN MODULE 1 CONTROL BLOCK N10 5 ER DATA FILE N12 0 LENGTH 14 CONTINUOUS N Chapter 4 Programming the RediPANEL Modules Figure 4 7 shows the instruction addresses for the RediPANEL Module configuration in Figure 4 6 The first 8 words of files N11 and N12 are reserved for the Sub I O Scanner utility functions Figure 4 7 PLC 5 15 and Sub I O Scanner Ladder Logic Example RediPANEL Address Profile Input Addresses Output Addresses N11 00 00 N11 07 15 N12 00 00 N12 07 15 Reserved for Sub Scanner Utili
33. 4mm from outside edge of mounting flange mu 1 EE Depth of enclosure 8 inches 203mm or more Chapter 3 Wiring and Installation Spacing of 800EM EP Modules The 800EM EP Push Button Modules are available in 3 different mounting styles Panel Mounting Fiberglass Enclosure Mounting e Steel Enclosure Mounting Panel Mounting Spacing Requirements Vertical stacking of modules The lower edge of the top cutout must be at least 6 inches 152mm from the top edge of the lower cutout The enclosure must be at least 8 inches 203mm deep e Horizontal mounting Mount modules as close together as physically possible The enclosure must be at least 8 inches 203mm deep Mounting Screw Torque Torque mounting screws to 8 Ib in 908 N m to ensure good seal between module gasket and panel B 4 Recommended minimum spacing A 6 inches 152mm from lower edge of top cutout to upper B edge of lower cutout 4 B 1 inch 25 4mm from outside edge of mounting flange Depth of enclosure 8 inches 203mm or more 3 5 Chapter 3 Wiring and Installation Fiberglass Enclosure Mounting Clearance Requirements The enclosure mounting style requires a 2 inch 50 mm clearance on the latched side for opening and closing the enclo
34. 5 15 and Sub I O Scanner Ladder Logic Example 4 18 4 8 Ladder Logic Handshake Rung 00 aa 4 21 4 9 Handshake Timing Diagrams aaa 4 22 4 10 Flashing a Button Lamp 0 Ra TER RN TART ERS 4 23 G 1 Replacing 800T H Push Buttons liii ii a G 1 List of Tables Table Title Page 1 A NEMA Ratings for 800EP EM Devices iii 1 2 2 A Rack Size Requirements for 8 16 or 32 Button Modules 2 2 2 B DIP Switch Bank 2 SW 2 Functions sese 2 7 5 A Testing the Contacts of Illuminated Push Buttons 5 4 5 B Testing the Contacts of Illuminated Selector Switches 5 4 iii Contents of Manual Preface Preface This manual gives an overview of the Bulletin 2705 RediPANEL Push Button Modules and describes how to configure install program and troubleshoot the device on the Allen Bradley Remote I O network This manual is organized as follows Chapter Title Description bike Describes the purpose and contents of the manual and the intended audience Provides an overview of the Bulletin 2705 RediPANEL i v j ku modules and the configurations available Describes how to configure RediPANEL functions 2 Configuring the using the module s DIP Switches Configuration RediPANEL Module includes the rack address baud rate handshaking flashing lamps last state and fault mode behavior Descri
35. 79 5 32 button module Steel Enclosure 2 Drill four mounting holes suitable for your mounting hardware The mounting flange on the enclosure will acommodate up to a 25 in 13 mm diameter fastener 3 Secure the enclosure with the fastening hardware 3 13 Chapter 3 Wiring and Installation Installing the 800T H This section shows how to install 32 and 16 Push Button 800T H Modules Push Button Modules To install a 32 Push Button 800T H Module 1 Cut an opening in the panel approximately 14 inches 355 60mm W x 25 inches 635 0mm H See Figure 3 8 2 Drill fourteen 0 22 inch diameter holes for the mounting studs 3 Slide the module through the opening 4 Fasten the module in place with the enclosed locking nuts Figure 3 8 Mounting Dimensions in Inches mm 32 Button 800T H Modules 1 50 38 1 gt lo Max 800T 0 12 VE G2 gag 50 50 215 5 gt i 4 00 6 00 4 00 D7 gp 0 gt 101 6 1524 101 6 I 0 25 6 4 0 62 12 7 y p i n Gasket 15 9 gt Y ri 2 Wire Loop o A o 87 L A 50 22 1 12 7 6 00 ls 152 4 Y EP o 25 00 635 0 6 00 152 4 26 75 Y lt PANEL _ 1400 gt A S CUTOUT 355 6 o 679 5 I 24 50 622 3 6 00 152 4 L 6 00 152 4 22 5 5 Dia 14 Places 10 32 Mtg Studs 14 Places 9 Y y E m Y 50 R i B Y Y 15 75 a
36. DM INM DI INM DI CC CC I DO NN I O PI PI l l l l l l l l l l l l Rack2Group4 word20 I NU LECHE M RR H HO ERREUR ERE Rack 2 Group 5 Wod2 DAN DM DM MM DM IM I I KI IM M PM S PO S A 7157 Rack 2 Group 6 oro 22 MEINEM DM DM ERN INM LC CO DM I I PI Oaa 0022 Rack 2 Group 7 Vera 23 I NR A Rack 3 Group O wodza IM DM A DM a e Rack 9 Group 1 WVorci 25 WENN RR A Rack 3 Group 2 ord 26 DM DM DM RR RR PIN CO C VM D I PA PA V V 0 25 Rack 3 nak 2 Group a wo DI RM DO DI D IM Z CC DO yy Rack 3 Group 4 ord 20 DM DM RR RR RR PIRM CSC DM I I PA PI V PO 1 25 Rack 3 Group 5 Word 20 DM RR RR PM EH PE 1 2 Rack 3 Group 6 oro 0 IM DM DM RR RR INM CO C VOM I I PA PO V 5 Rack 3 Group 7 words WEM I RR D PM ET CS VI IRR ERR V V Bit Number octal 173 163 153 143 133 123 11g 103 73 63 53 49 3 23 lg O The BAUD rate is 115 2K DIP Switch 1 must be in the OFF position DIP switch 2 must be ON The G file size is set to 3 using the Speciality I O Configuration function The MO and M1 file sizes are set to 32 in the Advanced Set Up function Since only the first 4 words of the input and output files contain valid information the scanned input and output words can be set to 4 Reducing the number of scanned input and output words decreases SLC scan time Configuration information is entered in the Modify G File function Word 0 is reserved and cannot be modified Word 1 indicates the starting address o
37. F ush Button Modules the Cables that connect to the push buttons are marked kr rao the push V ee i i A17 This corresponds to inpu A00 A17 This corresponds to PLC input and output bit locations 00 15 and output bit locations 00 17 The PLC example below shows where these bit addresses appear in your instruction address Starting 1 0 Group Number j Bit Address Bit Address Push Button 12 for Lamp 12 The SLC example below shows where these bit addresses appear in your instruction address m Starting 1 0 Group Number mE XXX XX Bit Address Bit Address Push Button 12 for Lamp 12 4 4 Chapter 4 Programming the RediPANEL Modules Bit Addresses for 32 Button Modules Bit Addresses for 32 Button 800A Modules PLC Bit Addresses Octal 1 2 3 4 5 6 7 8 Button 00 O1 02 03 04 05 06 07 Bit Address 9 10 11 12 13 14 15 16 10 11 12 B M 15 16 1 Two Module Groups or words of bit addresses are needed for the 32 push buttons e Bitaddresses 00 through 07 and 10 through 17 of the starting I O group are 00 01 02 03 04 05 06 0 assigned to the lamps and push buttons 1 through 16 25 26 27 28 29 30 301 32 e Bit addresses 00 through 07 and 10 through 17 of the next I O group are 10 1 12 B 4 D 16 17 assigned to the lamps and push buttons 17 through 32 Front Panel SLC Bit Addresses Decimal
38. FILE 0200 0215 110 DN 17 2 Write information to the sub scanner from PLC BLOCK X FER WRITE 010 DATA ADDR 0031 er MODULE ADDR 101 BLOCK LENGTH 014 FILE 0300 0315 10 DN J 16 Buffer the read information from the sub scanner 110 FILE TO FILE MOVE 010 3 I EN 17 DATA ADDR 0033 16 POSITION 001 FILE LENGTH 014 FILE A 0200 0215 110 FILE R 0400 0415 DN RAT PER SCAN 014 16 Chapter 4 Programming the RediPANEL Modules 4 12 Ladder Logic Description The block transfer Read and Write instructions in the first two rungs move information between the Sub I O Scanner and the PLC 2 You must assign the block transfer instructions to the first available timer counter location The length of the block transfer is equal to eight words for the Sub I O Scanner utility functions plus 2 words for each 1 4 rack of I O image table your module requires For additional information on block transfers see your PLC 2 User s Manual The File To File Move in rung 3 is triggered by the Done bit of the block transfer Read instruction The File To File Move serves as a buffer for the block transfer Read data Block Transfer Read Instruction Reads input data from the Sub I O Scanner and transfers that data to the Input Data File in the PLC starting with word 200 The File To File Move is a buffer for this information The input data transferred to word files 200 215 will immediately after Block Transfer Read done b
39. Not Last not necessarily the last remote rack on the 1 0 link The Last setting is not a terminator resistor for the remote 1 0 link Not Last specifies that the RediPANEL module is not the last device in the logical rack 6 Rack Size Full Full configures the module as a full rack regardless of the I O requirements in Table Table 2 A The Full setting is reguired when connecting RediPANEL modules directly to PLC 5 15 Series B Revision G or earlier or PLC 5 25 Series A Revision C or earlier controllers Table configures the rack size of the module using Table 2 A 7 Handshake Enabled When enabled handshaking allows the use of the handshake bit Any push button Disabled depression is held ON until the controller verifies that it has received the signal The controller s ladder logic must contain a handshake rung or the RediPANEL module will not function properly See page 4 21 for details on using the Handshake Mode When disabled handshaking holds any push button depression ON for 100 milliseconds 8 Last State Enabled If Last State is enabled when communications is lost the module stops sending signals Disabled and the COMM LED turns off Any output signals that were on when communication was lost return to that state when communications is regained The module locks up and ignores any push button depressions Lamps remain in their last state f Last State is disabled the module turns off any lamps that were on when communicatio
40. Rack Device Starting Group 0 Half Rack Device Starting Group 2 Three Quarter Rack Device Starting Group 2 Note The 1747 SN Scanner does not support block transfer functions Refer to scanner user manual for additional information on scanner configuration Chapter 4 Programming the RediPANEL Modules The scanner input file is shown below The output file is similar it is addressed O 1 0 to O 1 3 BitNumber 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O Input File pack oGroupo woo oa RackoGroupt Worat L TTJ lod PANEL 31 2 eal RackoGroup2 Wod2 j l LL Rack 0 Rack 0 Group 3 Word 3 Rack O Group 4 worda IM DM I DM INM INM LC DTO pack O Group 5 woos MM MM M DM PM I K M M PAM OS PM M 75 Rack O Group 6 Worde A MM DM A Rack O Group 7 Wo7 I A Rack 1 Group O words VM DM DIMM RR DM IM HH ee l l l l l l l l Rack 1 Group 1 wodo N O H M PA Rack1Group2 Word 10 DM DM DM DO RR M M PAM V PA Rack 1 P Cows woan ot fuseaf T T 1 EE RackiGroup4 Word 12 MME O O Oaa Rack 1 Group 5 vvora 13 MME A Rack 1 Group 6 woda D RR RR DM DM LO KO I DI S M M PM M Rack 1 Group 7 ord 15 IM RR MM DM LIC KO DM D ERREUR 7 Rack 2 Group O Wordi IM DM DM NN a i Rack 2 Group 1 Word 17 M M DM M IC S K OM M ERR RR ERREUR Rack 2 Group 2 ord 16 R DM DM DM DM M H K M DI I M O PA V A Rack 2 kRack2Groups ord 19 INM
41. SR5 PLC 3 10 Integral PLC 5 15 5 25 5 40 5 60 5 80 5250 RS PLC 5 250 0 to 40 C 32 to 104 F 40 to 85 C 40 to 185 F 5 to 95 non condensing Appendix A Specifications RediPANEL 800T H Module Electrical Built in Power Supply Input Current and Power Ratings Lamps Lamps LEDs Communications Connector UL File Guide CSA Mechanical Enclosure 800T 800H Configurations 16 Push Button Module 32 Push Button Module Fuses Logic Fuse Central Fuse Replacement Illuminated Push Button 800T 800H Weight Approximate 16 Push Button Module 32 Push Button Module 90 to 132 or 185 to 264 VAC 32 Buttons 16 Buttons On Off 1 25A 150VA 0 75A 90VA All On 120V AC Input 0 4A 48VA 0 34 36VA All Off 6 3V AC Catalog No 800T N65 ANSI 755 or 1866 Illuminated Selector Switches 6 3V AC Catalog No 800M N15 ANSI 86 Push to Test Button 28V DC Catalog No 800M N17 ANSI 85 6 3 Volts Catalog No 800T N77R Red N77G Green N77A Amber Standard 3 prong female connector supplied with each module as Part No 22112 046 03 Non hazardous Locations E56639 NMTR Hazardous Locations E10314 NO1V Non hazardous Locations LR62923 Hazardous Locations LR 11924 NEMA Type 12 13 NEMA Type 4 4X Standard 4 red 8 green 4 amber Standard 8 red 16 green 8 amber 1 25A Type MDL 1 5A Type GMC 2 0A Type MDL 2 0A Type GMC Catalog N
42. Scanner and a PLC 5 Figure 4 5 PLC 5 Block Transfer BTR BTW Enable Bit Enable Bit N10 0 N10 5 BTR lt ht Read from Sub Scanner to the PLC 5 BLOCK TRNSFR READ ENJ 15 15 RACK 0 GROUP 7 DN MODULE 1 CONTROL BLOCK N10 0 ER DATA FILE N11 0 LENGTH 20 CONTINUOUS N BTW BTR Enable Bit Enable Bit N10 5 N10 0 BTW H Write to the Sub Scanner from the PLC 5 BLOCK TRNSFR WRITE EN 15 15 RACK 0 GROUP 7 DN MODULE 1 CONTROL BLOCK N10 5 ER DATA FILE N12 0 LENGTH 20 CONTINUOUS N Chapter 4 Programming the RediPANEL Modules Block Transfer Read and Write Instruction Parameters Program all block transfer read and write instructions in the first rungs of your program Each instruction transfers a maximum of 64 words between the processor and the sub I O scanner There are 8 words for the sub I O scanner utility functions and 8 words for each of the 7 logical racks of RediPANELs the sub I O scanner can communicate with The block transfer read and write instructions have certain parameters that you must enter They are as follows located Parameter Description Notes Rack Number of I O rack in which the I O scanner is located Consult PLC manual Group Number of I O group in rack 0 7 Module Number of slot in I O group in which the sub I O scanneris QO orl Control Block 5 word integer file that controls the instruction s operation This is not the fil ty
43. Setthe DIP switches to the correct baud rate rate of the PLC s scanner 1 The Module is operating correctly with no communication 1 Nothing faults ON 2 Push to Test button pushed and the module has been in 2 Nothing the test mode for more than one second 1 PLC is in the program or test mode and communications 1 Nothing m with the module have been established Blinking 2 The module rack size does not match the size of the 2 Reconfigure the module or PLC to a matching rack size configured PLC 5 3 Chapter 5 Maintenance and Troubleshooting Using the Push to Test Button A TEST button is located on the front of the module When you press and hold this button the module enters test mode Two tests are run 1 Lamp LED Test All push button lamps and red green LEDs turn OFF for one second then illuminate for two seconds If you press the TEST button when the test is done the module continues with the Push Button Contact test 2 Push Button Contact Test Push buttons react as shown in Table 5A Selector switches react as shown in Table 5B During TEST mode the status of the lamps are not updated and any push button presses are not transmitted to the PLC The module exits test mode two seconds after you release test button Table 5 A Testing the Contacts of Illuminated Push Buttons 5 4 Push Button Lamp int 800EM EP and 800T H Description 800A NEMA 4 N O Contacts N C Contacts Non actuated ON
44. The worst case occurs when a second button is pressed while a 64 word block transfer is pending A calculation for this condition is 0 5 milliseconds word x 64 words 32 milliseconds When you add these two figures together you get 112 milliseconds 32 milliseconds 144 milliseconds Therefore if a button is pressed released and pressed again within 144 milliseconds the second press is missed by the Scanner Module To deal with the response time factor 1 The RediPANEL Module maintains each press of a push button in the ON state for a minimum of 100 milliseconds in the Timed Mode or until it is recognized by the PLC in the Handshake Mode 2 The push button must be released for 50 milliseconds between presses or the second press is ignored Handshake Mode Chapter 4 Programming the RediPANEL Modules RediPANEL Modules have a standard TIMED feature that holds all push button depressions for a minimum of 100 milliseconds allowing the PLC to read the depression during its scan cycle No programming is required Most system configurations use this feature to insure data capture of a push button depression Handshaking is required only under certain conditions 1 Lengthy scan times Lengthy scan times occur when the block transfer instruction is used numerous times in the ladder program Lengthy scan times also occur with large ladder programs 2 When the remote I O link is approaching its physical limitation of 16
45. am a PLC or SLC controller to operate the RediPANEL module on a Remote I O network You must be able to create a ladder logic program in your PLC or SLC controller understand basic PLC or SLC ladder logic addressing program block transfer instructions when using Sub I O Scanners Related publications you may want to refer to include User manual and other support documentation for your processor and scanner e Allen Bradley Publication 1770 4 1 for grounding and wiring guidelines National Electrical Code published by the National Fire Protection Association of Boston Massachusetts refer to sections on wire sizes and types for grounding electrical equipment Chapter Overview Chapter Objectives This chapter describes the features functions and operation of the Bulletin 2705 RediPANEL Push Button Modules Section Page Description 1 1 800A 16mm Push Button Modules 1 2 800E M EP 22 5mm Push Button Modules 1 2 800T H 30mm Push Button Modules 1 4 NEMA Type 4X Membrane Push Button Modules 1 5 Description The Bulletin 2705 RediPANEL Push Button Modules are prepackaged push button stations that connect to Allen Bradley programmable controllers over a Remote I O link RediPANEL Push Button Modules are available with Bulletin 800A 16mm devices Bulletin 800EP or 800EM 22 5mm devices Bulletin 800T or 800H 30mm devices Sealed membrane buttons for NEMA 4X indoor applications Features
46. ated and remote I O rack 2 must be declared used These fault status bits are generated in the addresses associated with Module Groups 5 and 6 of remote I O rack 2 See Publication 1772 2 18 4 10 Chapter 4 Programming the RediPANEL Modules Using a PLC 2 When using a PLC 2 processor with RediPANEL module the system must with a Sub I O Scanner contain a 1771 SN Sub I O Scanner Mini PLC 2 processors communicate with remote I O using this Sub I O Scanner The Sub I O Scanner is located in the same chassis as the mini PLC 2 and communicates with the PLC using block transfers The 1771 SN Sub I O Scanner looks like an intelligent I O module to the PLC You can also use Sub I O Scanner in any chassis of a PLC 2 20 or 2 30 system The 1771 SN requires one PLC scan to receive the output data from the output image table and another PLC scan to send discrete input data to the input image table Anything connected to the Sub I O Scanner is scanned asynchronous to the PLC scan The PLC then scans the Sub I O Scanner during the I O portion of the PLC scan See the section on Operating Cycles Block Transfer Example Figure 4 2 shows an example of a block transfer between a Sub I O Scanner module and a PLC Figure 4 2 Block Transfer between Sub I O Scanner and PLC 2 1 Read information from the sub scanner into the PLC BLOCK X FER READ a 1 DATA ADDR 0030 17 MODULE ADDR 101 BLOCK LENGTH 014
47. ation Spacing of 800T H Modules You can mount 16 and 32 Push Button 800T H RediPANEL Modules in either a vertical or horizontal orientation To mount more than one RediPANEL Push Button Module in the same enclosure use a 1 inch 25 4 mm minimum horizontal vertical spacing between modules measured at the front panel OOOO OOOO 16 Push Button 800T H LO LO LO L Module Front Panel OOOO linch 25 4 mm minimum clearance e OO OOOO OOOO L LO LO L 32 Push Button 800T H Qu GO OCO G Module Front Panel OOOO OOOO OOOO OOOO OOOO OOOO 3 7 Chapter 3 Wiring and Installation Installing the 800A and Sealed Membrane Modules 3 8 Mounting tabs are built into the Module After sliding the Module into the enclosure the tabs secure the Module until the mounting brackets are in place The installation procedure follows Mounting Tabs and Brackets S w Mounting a Tabs aF To install the 800A and Sealed Membrane Modules 1 Cut an opening in the panel approximately 5 86 inch 148 84mm H x 8 61 inch 218 69mm W See Figure 3 1 Figure 3 1 Panel Cutout Dimensions in Inches mm 800A and Sealed Modules 9 25 234 95 gt 1 06 7 375 0 26 26 92 gt lt 187 33 6 60 O L A 6 375 Panel Cutout 161 93 5 86 x 8 61 7 00 148 84 x 218 69 5 86 177 8 148 84 Y O U 3 Y ae an 3 69 15
48. ations standard custom unpopulated Standard Configuration Standard configurations support 16 or 32 illuminated 800EP EM push buttons Chapter 1 Overview Custom Configuration Custom configurations support any 16 or 32 of the following 800EP or 800EM devices Momentary push buttons illuminated non illuminated Maintained push buttons illuminated non illuminated Flush head extended head or 40mm mushroom head operators Pilot lights 2 position selector switches illuminated non illuminated 3 position selector switches illuminated non illuminated Hole closing plugs 3 position devices use two RediPANEL inputs leaving an unused hole on the front panel hole plug 800E N2 Unpopulated Configuration You can order an unpopulated 800EM EP RediPANEL Module The unpopulated configuration consists of the enclosure and electronics without the 800EM or 800EP devices Each 800EM EP device is ordered separately ATTENTION Only install Allen Bradley 800EM or 800EP devices in the RediPANEL module Using operators from other manufacturers voids the warranty 1 3 Chapter 1 Overview 800T H 30mm Push Button Modules 1 4 RediPANEL 800T 800H Modules support Bulletin 800T and 800H 30mm 120 VAC Class 1 Div 2 Groups A B C and D devices only The 800T devices have a NEMA Type 12 13 rating for applications reguiring protection from oil and dust The stainless steel faceplate of 800H devices is designed fo
49. bes how to install the RediPANEL module and MUG a sta AON connect the module to a remote 1 0 link Describes how to program the RediPANEL module 4 EM Nds from a PLC or SLC controller Also covers handshake mode and response times 5 Troubleshooting Describes how to troubleshoot and maintain the R edi and Maintenance PANEL module A Specifications Provides specifications for the RediPANEL modules B Custom RediPANEL Modules Describes how to create a custom unit Describes how to replace push buttons in the appropri C AV U IE Kit ate module Also provides information for upgrading pg from incandescentto LED lamps D Adding Replacing Push Button Describes how to replace push button legends in Bul Legends letin 800A Push Button Modules Describes how to replace lamps in Bulletin 800A Push E Replacing Lamps Button Modules F Converting form Incandescent Describes how to upgrade a Bulletin 800A Push But Lamps to LED Lamps ton Module from incandescent to LED lamps G Installing R eplacing Describes how to replace push buttons in a RediPA Push Buttons EL module H Installing Color Inserts Describes how to install color legend inserts in Mem in Membrane Modules brane type odules Preface Intended Audience Related Publications p 2 This manual is for the individuals responsible for installing mounting and operating a RediPANEL Push Button Module in an industrial environment You must know how to progr
50. ble is the fuse properly installed and in working order 5 6 RediPANEL 800A Module Appendi X Specifications Electrical Built in Power Supply 90 to 264V AC 47 63 Hz 18 to 30V DC Input Current and Power Ratings 32 Buttons 16 Buttons 8 Buttons On Off pel 2 1A 50VA 1 25A 30VA 0 83A 20VA AllOn 24V DC Input ESA 20VA 058A VA O 46A IVA All Of 120V ACI 550 mAmps 360 mAmps 260 mAmps AllOn o nput 260 mAmps 190 mAmps 135 mAmps All Off Lamps 12V DC Catalog No 800M N16 LEDs 12 Volts Catalog No 800T N61R Red Communications Connector UL File Guide CSA Mechanical Enclosure Configurations 8 Push Button Module 16 Push Button Module 32 Push Button Module Replacement Illuminated Push Button 8 16 Push Button Units 32 Push Button Units Dimensions Length Height Depth Weight N61G Green N61A Amber Standard 3 prong female connector Supplied with each module as Part No 22112 046 03 Non hazardous Locations E56639 NMTR Hazardous Locations E10314 NO1V Non hazardous Locations LR62923 Hazardous Locations LR 11924 NEMA Type 13 4 red 4 green backlit buttons 6 red 6 green 4 amber backlit buttons Module is also available with membrane buttons 4 rows of 4 buttons with LED output indicators 8 red 8 green 8 amber 8 clear white backlit buttons Catalog No 800A C2D 1 Catalog No 800A C2C 12 9 25 inch 234 95 mm 7 00 inch 177 8 mm 6 88
51. brane E uia 47 63 Hz 800T H 120 or 240V AC 47 63 Hz wee al The AC power supplies for the 800A and Membrane Modules have an automatic over voltage shutdown Automatic shutdown occurs if the output voltage of the 5V supply rises by 25 or the 12V supply rises by 20 To reset the RediPANEL after an automatic shutdown disconnect AC power as follows For Disconnect a AC power for 120V AC Source minimum of 30 seconds 240V AC Source minimum of 60 seconds Con necting Power Connect power lines to the module as shown below Terminal Block Connection GND Ground Wire L2 N Neutral Wire L1 Power Wire DC 0 Volts DC 24 Volts ATTENTION Do not apply power to the module until all electrical connections including communications lines have been connected ATTENTION The ground terminal GND must be connected to a reliable low impedance earth ground to protect the display against electrical noise The ground will also help protect personnel from electrical shock if a voltage is shorted to the enclosure ke Connect ground wire to the GND terminal on the terminal block D Connect the power lines L1 and L2 N or and DC Do not apply power until all connections have been made 3 Connect the communications lines as described on page 3 16 4 Apply power and verify power up operation 3 2 Enclosures Chapter 3 Wiring and Installation You must use an enclosure to protect
52. ce for 03 Reserved space for sub scanner utility words sub scanner utility words 04 04 05 05 07 17 MEME d 6543210 07 17 16 15 14 13 12 1110 7Y6 5 4 3 2 1 0 410 Switch Status Bis 0 0 0 0 0 0 0 ohf 310 Lamp Conitol Bis 0101010101010 o 1 1 11 11 12 12 13 13 Input Data Output Data 14 14 15 Y 15 Y Chapter 4 Programming the RediPANEL Modules Using a PLC 5 The PLC 5 15 and 5 25 processors have built in remote I O scanners No additional hardware is required Run the two conductor shielded cable Blue Hose from the RediPANEL to the remote I O port of the PLC 5 To use the built in scanner e Set switch 8 in DIP Switch Bank SW 1 on the processor to the OPEN OFF or Scanner Mode position e Set the baud rate on the RediPANEL module to 57 6K baud for a PLC 5 15 or 5 25 For an enhanced processor the baud rate can be 57 6K 115 2K or 230 4K Programming Example Switch Bank 1 on the RediPANEL Module is set to use e Rack Address 3 switch settings 1 6 Module Group 4 switch settings 7 and 8 Figure 4 4 shows typical address instructions and how these instructions are used in your PLC 5 15 or 5 25 program Figure 4 4 PLC 5 15 5 25 Programming Example 00 01 02 03 1 2 34 04 05 06 07 5 6 7 6 10 1 12 13 9 10 11 12 14 15 16 17 13 14 15 16 Rack 43 input Module Group 4 NY I 034 01 lt Bits Module Group 4
53. ches c oom eere e RR Si seas NE E g 2 3 Setting Switch Bank l erc wR ede RE see eb eR ee 2 4 Setting Switch Bank 2 2 2 ee eee ee 2 6 Input and Output Image Tables 0 0 0 0 cee eee eee 2 8 Chapter 3 Chapter Objectives iis desea bad p eeu a eta stad LAR RT ad 3 1 Electrical Pr cautions c X S 6 ese vas mee 3 1 Gro ndiis ar sic Sod ence aoe deka wed hae Renee de 3 1 Power Requirementt 304 000 cc ded ined eoe whee bebes e 3 2 Conn cting POWeE x cases sies rex nad oid Re ER eie 3 2 Enelos fes s sas ra Pied X ang Ss da tie iueee wd 3 3 Space and Clearance Requirements aa 3 4 Spacing of 800A Modules een 3 4 Spacing of 800EM EP Modules ii 3 5 Spacing of 800T H Modules ee 3 7 Installing the 800A and Sealed Membrane Modules 3 8 Installing the 800EM EP Push Button Modules iii 3 10 800EM EP Panel Mounting 0 0 cee eee eee 3 10 800EM EP Fiberglass Enclosure Mounting 3 12 800EM EP Steel Enclosure Mounting ii a 3 13 Installing the 800T H Push Button Modules iii 3 14 Connecting to a Remote I O Link id a 3 16 Connecting to a Scanner Module 3 16 Table of Contents Bulletin 2705 RediPANEL Modules User Manual Programming the RediPANEL Module Maintenance and Troubleshooting Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F Appendix G Appendix H Chapter 4 Chapter Objectives csc cok serd
54. configurations which result in a size of two quarter racks are indicated in Chapter 4 FAULT During Test Mode ake sure you enabled one of the functions of the Push Button Module lamps or push buttons If DIP switches 2 3 and 4 at switch location SW 2 are Off the module is not capable of any functions Recalculate the rack size If the FAULT indicator was ON before you pressed the push to test button the LED will remain ON only if a fault is found If the fault disappears and no lamps are flashing the FAULT indicator will turn Off Chapter 5 Maintenance and Troubleshooting Using the COMM Indicator The green COMM indicator on front of module indicates communication faults or errors The COMM LED indicates one of 3 states e Off e On e Blinking COMM State What it Means What to do 1 Module is not receiving input power 1 Nothing 2 The Module is operating correctly but no communication is 2 Check the Remote 1 0 Link wiring the blue and clear wires OFF occurring at this time of your twin axial cable may be interchanged 3 Module is in the first second of the Push to Test cycle 3 Nothing 4 Module is the last rack but the DIP switch indicating this 4 Change the DIP switch setting state is not in the OFF position 5 The PLC scanner or sub I O scanner is not configured to 5 See Chapter 2 recognize the rack number of the Module 6 The baud rate ofthe module is notsetto match the baud 6
55. dressed like a remote I O rack The link can have up to 32 remote I O devices Refer to the appropriate PLC SLC manual The baud rate limits the maximum cable length link distance Baud Rate Cable Length Maximum 57 6 K 3 000 meters 10 000 feet 115 2K 1 500 meters 5 000 feet 230 4K 750 meters 2 500 feet The connection to the link is through the Serial Data Link cable Catalog No 1770 CD This cable wires into the connector plug of the module Connect the Push Button Module to the scanner module with the Allen Bradley I O cable Catalog No 1770 CD or Belden 9463 A connector plug is provided with each Push Button Module Wire the connector to the I O cable as shown below Wiring Connections for Communications Cable 2705 MODULE ee CLEAR LINE 2 TWIN AXIAL CABLE SHIELD mu C MATING CONNECTOR BLUE LINE 1 A Belden twin axial cable links the RediPANEL Module to the Remote I O communications It wires the mating connector of the user s scanner module to the mating connector of the 2705 module It is recommended that you terminate the first and last device on the remote I O link Install a 150 ohm 1 2 watt resistor between lines 1 and 2 at both ends of the link for up to 16 devices and an 82 ohm 1 2 watt resistor for up to 32 devices on the link Chapter Objectives Module Bit Addresses Chapter Programming the RediPANEL Modules This chapter provides informatio
56. e q27 393 7 gt 22 1 203 2 3 14 Chapter 3 Wiring and Installation To install a 16 Push Button 800T H Module 1 Cut an opening in the panel approximately 14 inches 355 60mm W x 15 inches 381 0mm H See Figure 3 9 2 Drill ten 0 22 inch diameter holes for the mounting studs 3 Slide the module through the opening 4 Fasten the module in place with the enclosed locking nuts Figure 3 9 Mounting Dimensions in Inches mm 16 Button 800T H Modules 1 50 38 1 Max 800T tae gt lt 0 12 3 2 50 d s 7 50 3 75 6 50 3 75 3 6 gt 12 7 0 62 pore amp 3 7 165 1 ay 71 a 15 9 ae Y y L 5 E UE A a Wire Loop E 87 L 3 S 22 1 6 50 o 15 00 N 165 1 381 0 PANEL 14 00 16 75 Y ig i P CUTOUT 355 6 ef 419 1 m 14 50 368 3 6 50 165 1 o E 3 22 5 5 Dia 87 14 Places 22 1 310 32 Mtg Studs Y E S Z 14 Places C1 Y 100 TE 2 i g a Y I 254 50 155 T S 8 00 J 12 7 393 7 E 203 2 3 15 Chapter 3 Wiring and Installation Connecting to a Remote I O Link Connecting to a Scanner Module 3 16 The Remote I O link begins at the scanner module The scanner modules and controllers impose physical and logical limitations on the link e The push button module is ad
57. e RR ER et Re RR e Re Re 4 1 Module Bit Addresses aaa 4 1 Bit Addresses for 8 Button Modules iii 4 1 Bit Addresses for 16 Button Modules iii 4 2 Bit Addresses for 32 Button Modules iii 4 5 Addressing Examples for 32 Button Modules 4 8 Using a PLC 2 with a 1772 SD Scanner i a 4 9 Using a PLC 2 with a Sub I O Scanner a 4 11 Using a PLC 5 3 s eta ct RRR RR eee eed ev RRR E Re ee 4 14 Using a PLC 5 with a Sub I O Scanner a 4 15 Operating Cycles sic cess drenira diea rore ed TRR R ERR 4 19 Response m6 4 dads eR RR amas a ee dees 4 20 Handshake Mode 0 ccc cece etn nen 4 21 PLC 5 Flashing Lamp Example a 4 23 SLC 5 02 Programming Example i a 4 24 Chapter 5 Chapter ObJECtIVES isses ete eet Dre rec Rec oe Pen e SG era 5 Preventive Maintenance seansi erarema 9 T es 5 Using the FAULT Indicator 0 0 0 0 a 5 Using the COMM Indicator 0 0 0 aaa 5 3 Using the Push to Test Button 0 0 0 0 a 5 Removing the Back Panel of RediPANEL 800T H Modules 5 Basic Troubleshooting Questions 0 0 0 0 a 5 Specifications Custom RediPANEL Modules 800A Switch Replacement Kit and LED Upgrade Kit Adding Replacing Push Button Legends Replacing Lamps Converting from Incandescent to LED Lamps Installing Replacing Push Buttons Installing Color Inserts in Membrane Modules Table of Contents Bulletin 2705 RediPANEL Modules User Manual
58. e lamp must be moved to the second terminal block connector If the blue wire is not long enough a wire jumper 2705 E3 must be installed from the second contact block to the first contact block terminal screw If the adjacent position contains a pilot lamp the existing wires stay as is in the adjacent position The lamp wires and adjacent contact block wires not used must be insulated to protect them from touching any other conductive material The wire terminal should be insulated with heat shrink tubing or tape and secured to the cable assembly with a tie wrap When the switch is actuated left the normal input image table bit will be set When the switch is actuated right the adjacent location that was used will be set Three Position Illuminated This assembly requires that one of the adjacent positions not contain a push button but either be left blank or contain a pilot lamp Two terminal blocks 800E 4X10V are required The gray wire from the adjacent terminal block must be moved to the second terminal block on the three position selector switch assembly It may be necessary to cut the tie wrap to allow the wires to reach the terminal block If the adjacent position is blank the blue wire that would have been used for the lamp must be moved to the second terminal block connector If the blue wire is not long enough a wire jumper Appendix B Custom RediPANEL Modules 2705 E3 must be installed from the second contact block to t
59. eplacement Kit 800A Switch C 1 to C 4 Response Time 4 20 S Scanner Input F ile 4 26 Scanner Module Connection 3 16 SLC programming example 4 24 to 4 27 Space and clearance requirements 800A modules 3 4 800EP EM modules 3 5 to 3 6 800T H modules 3 7 Specifications 800A module A 1 to A 2 800EM EP module A 3 to A 5 800T H module A 6 to A 7 Switch Bank 1 I O group 2 4 rack address 2 4 to 2 5 Switch Bank 2 baud rate 2 6 flashing lamps 2 6 functions 2 7 handshake 2 6 last rack 2 6 last state 2 6 rack size 2 6 settings 2 6 steady lamps 2 6 Switch fault mode 2 6 Switch Fault Mode 2 6 to 2 7 Switch Replacement Kit C 1 to C 4 T Troubleshooting COMM indicator 5 3 fault indicator 5 2 push to test button 5 4 questions 5 6 U Unpopulated C onfigurations 800EP EM modules 1 3 800T H modules 1 5 Upgrade LED Lamp F 1 on Rockwell Automation Rockwell Automation helps its customers receive a superior return on their investment by bringing together leading brands in industrial automation creating a broad spectrum of easy to integrate products These are supported by local technical resources available worldwide a global network of system solutions providers and the advanced technology resources of Rockwell D Worldwide representation Argentina e Australia e Austria e Bahrain e Belgium e Bolivia e Brazil e Bulgaria e Canada e Chile e China People
60. es that connect to the push buttons are marked PB1 PB32 and diagnostics This corresponds to SLC input and output bit locations 00 15 Two Module Groups or words of bit addresses Two Module Groups or words of bit addresses are needed for the 32 push buttons are needed for the 32 push buttons e Bit addresses 00 through 07 and 10 through e Bit addresses 00 through 15 of the starting 1 0 17 of the starting I O group are assigned to group are assigned to the lamps and push the lamps and push buttons 1 through 16 buttons 1 through 16 e Bit addresses 00 through 07 and 10 through e Bit addresses 00 through 15 of the next I O 17 of the next I O group number are assigned group number are assigned to the lamps and to the lamps and push buttons 17 through 32 push buttons 17 through 32 4 6 PLC Bit Addresses Octal A00 A01 A02 A03 Bit Addresses for 32 Button Chapter 4 Programming the RediPANEL Modules SLC Bit Addresses Decimal gt A00 A01 A02 A03 00 01 03 A04 A05 A06 A07 OIQLQIO 04 05 06 07 A10 Al A122 AB When using a PLC with 800T H Push Button Modules the cables that connect to the push buttons are marked A00 A17 amp B00 B17 This corresponds to the input and output bit locations as shown A refers to the 1st word B refers to the 2nd word Two Module Groups or words of bit addresses are needed for the 32 push buttons e Bitaddresses 00 through 07 and 10 throug
61. f the device word 2 indicates its size 4 26 Chapter 4 Programming the RediPANEL Modules Address Conversion The addresses for the Input and Output files are provided in an octal format You must convert the bit addresses to decimal to accommodate the SLC 5 02 Bit Address MSB LSB Decimal 15 14 13 12 1 10 9 8 7 6 5 443 2 1 0 SLC502 Octal 17 16 15 14 13 12 11 10 7 6 5 4 3 2 1 0 PLC5 Chapter Objectives Preventive Maintenance Chapter Maintenance and Troubleshooting This chapter contains the following sections Section Page Preventive Maintenance 5 1 Using the Fault Indicator 5 2 Using the COMM Indicator 5 3 Using the Push to Test Button 5 4 Removing the Back Panel of 800T 800H Push Button Modules 5 5 Basic Troubleshooting Questions 5 6 The best maintenance technique is preventive maintenance Observe the following guidelines to minimize malfunctions Once a month use the push to test button located on the front of the Push Button Module Prevent accumulation of dust and dirt by Installing in a NEMA Type 12 13 or 4 4X enclosure Keeping enclosure clean Keeping enclosure doors closed Avoid hot spots by Maintaining minimum spacing Not storing unnecessary articles in enclosure Periodically check for loose connections ATTENTION To avoid shock hazard remove incoming power
62. h 17 of the starting I O group are assigned to the lamps and push buttons 1 through 16 e Bitaddresses 00 through 07 and 10 through 17 of the next I O group number are assigned to the lamps and push buttons 17 through 32 SIL Front Panel Views 4 d 7 B A04 A05 A06 A07 55 5 9 05 07 AlO All AD AB 6 5 d G 6 0 D T Al Al Al6 ALT 13 4 15 16 12 13 14 15 B00 BOl B02 B03 17 1 1 20 ar uw Q8 a 00 01 02 03 B04 B05 B06 B07 2 2 8 29 See next section for PLC SLC addressing examples QU E x y 04 0 B10 B11 B12 B13 5 Q5 7 0 08 09 10 11 B14 B15 B16 B17 12 13 14 15 e When using an SLC with 800T H Push Button Modules the cables that connect to the push buttons are marked A00 A17 amp B00 B17 This corresponds to the input and output bit locations as shown A refers to the 1st word B refers to the 2nd word Two Module Groups or words of bit addresses are needed for the 32 push buttons e Bitaddresses 00 through 15 of the starting 1 0 group are assigned to the lamps and push buttons 1 through 16 e Bit addresses 00 through 15 of the next 1 0 group number are assigned to the lamps and push buttons 17 through 32 4 7 Chapter 4 Programming the RediPANEL Modules Addressing Examples for 32 Button Modules Below are PLC and SLC addressing examples for the 32 button modules The PLC example below shows where these bit add
63. h buttons Torque to 9 in lbs 16 Plug in the ribbon cables and reconnect wiring Make sure all connections are seated properly 17 Slide the push button assembly into the sheet metal housing 18 Replace the 4 screws that secure the faceplate to the housing Torque to 18 in lbs To Verify Operation of Modified Push Button Module Apply power and proceed through the Push to Test sequence See Chapter 5 LED Lamp Upgrade Appendix C 800A Switch Replacement Kit LED Upgrade Kit To upgrade from the incandescent lamps to the LED lamp order a lamp upgrade kit 9 For 32 operator modules order Catalog No 2705 NLUI 9 For 16 operator modules order Catalog No 2705 NLU2 9 For 8 operator modules order Catalog No 2705 NLU3 Replace the existing circuit board with the board provided in the kit instructions included with the kit LEDs must be purchased separately 9 For 12 VDC Red LEDs order Catalog No 800T N61R 9 For 12 VDC Green LEDs order Catalog No 800T N61G 9 For 12 VDC Amber LEDs order Catalog No 800T N61A Appendix D Adding Replacing Push Button Legends This appendix describes how to add or replace push button legends for 800A push button modules ATTENTION To avoid electrical shock or unintended operation of the equipment disconnect power before servicing 1 Remove the lens carrier from the push button on the module by gently prying it out on either side of the carrier with a screwdriver ATTENTION
64. he LED lamp upgrade kit The replacement kit includes templates for each module plus an 800A N50 mounting ring wrench a a 171 C n a f v LJ U A Templates emplates o OO O U U Q k 800A Mounting L Ring Wrench ATTENTION Disconnect power to the module If the module is mounted in an enclosure remove it and use the following instructions Appendix C 800A Switch Replacement Kit LED Upgrade Kit 1 Place the Push Button Module on a flat surface and locate the 4 screws connecting the push button faceplate to the sheet metal housing LZ SR LG au gt GP 3 DG LIES ZILLI R LE DPD LEX VA LIL LL DE CELL ILI LE FE Z O S IN Screws 2 Remove the screws and carefully slide the faceplate out of the housing Note You will be able to slide the faceplate out approximately 1 inch 25 mm 3 Unplug the ribbon cable s on the faceplate from the push button printed circuit PC board Note 8 and 16 Push Button Modules have 1 ribbon cable and 32 Push Button Modules have 2 ribbon cables Ribbon Cables Ribbon Cable 32 Button Module 8 or 16 Button Module 4 A 2 wire assembly is also connected to the PC board Disconnect the connector plug for this 2 wire assembly 5 Select the correct template for the Push Button Module 8 16 or 32 button you are modifying Place
65. he first contact block terminal screw If the adjacent position contains a pilot lamp the existing wires stay as is in the adjacent position The lamp wires and adjacent contact block wires not used must be insulated to protect them from touching any other conductive material The wire terminal should be insulated with heat shrink tubing or tape and secured to the cable assembly with a tie wrap When the switch is actuated left the normal input image table bit will be set When the switch is actuated right the adjacent location that was used will be set If the normal output image table bit is set the selector switch lamp will illuminate If the adjacent output image table bit is set the adjacent pilot lamp will illuminate Pilot Lamp Only A pilot lamp only may be installed in any position The blue and yellow wires from the cable assembly will connect to the lamp terminals in the normal fashion The switch terminals wires blue and grey are not used and must be insulated to protect them from touching any other conductive material The wire terminal should be insulated with heat shrink tubing or tape and secured to the cable assembly with a tie wrap Appendix B Custom RediPANEL Modules Custom 800T H The 800T H Push Button Modules can contain any combination of the RediPANEL Modules following 800T or 800H devices Momentary push buttons illuminated non illuminated Push Pull push buttons illuminated non illuminated Flush head
66. hows how to install all 3 versions of the 16 and 32 Push Button 800EM EP Modules 800EM EP Panel Mounting To install a 16 or 32 Push Button 800EM EP Faceplate Module 1 Cut an opening in the panel approximately 12 55 inch 318 8mm H x 12 75 inch 323 9mm W See Figure 3 4 Figure 3 4 Panel Cutout Dimensions in Inches mm 800EM EP Push Button Modules 14 25 T amp K 361 95 12 75 225 59 Dia 323 9 i 8 Places k Mo O Opr 6 64 168 66 1425 4255 Panel Cutout L J Y 361 95 318 8 O O 13 28 337 31 O O Q4 6 64 168 66 13 28 337 31 3 10 Chapter 3 Wiring and Installation Figure 3 5 Depth Dimensions in Inches mm 800EM EP Push Button Modules 00000000000000000000000000 0000000000000000000000000000000 00000000000000000000000000000000 00000000000000000000000000000000 1 167 9 Max N Drill eight 0 22 in 5 59 mm diameter holes for the top and bottom mounting brackes Slide the module through the opening and against a 1 16 in 1 6 mm to 1 8 in 3 2 mm thick enclosure Ge Fasten the module in place with the enclosed locking nuts Alternately tighten the nuts to a torque of 8 Ib in 0 908 N m A Chapter 3 Wiring and Installation 800EM EP Fiberglass Enclosure Mounting To mount a 16 or 32 Push Button 800EM EP Fiberglass Enclosure Module
67. inch 174 75 mm 9 Ibs 4 1 kg Hazardous location RediPANELs approved for Class 1 Division 2 Group A B C and D applications Appendix A Specifications RediPANEL 800A Module Communications User Supplied Cable Baud Rates Maximum Distance Remote I O Serial Data Link Environment Operating Temperature Storage Temperature Humidity 1 0 Cable Catalog No 1770 CD or Belden cable 9463 only 57 6K 115 2K 230 4K 10 000 feet 3 000 meters at 57 6K 5 000 feet 1 500 meters at 115 2K 2 500 feet 750 meters at 230 4K Communicates with the Allen Bradley PLC controllers using the following scanner modules Scanner PLC 1771 SN PLC 2 05 2 15 2 16 2 17 PLC 5 12 1747 SN SLC 5 02 5 03 1772 SD2 PLC 2 30 Rev 3 or later 1775 S4A B PLC 3 orS5 1775 SR SR5 PLC 3 10 Integral PLC 5 15 5 25 5 30 5 40 5 60 5 80 5250 RS PLC 5 250 0 to 60 C 32to 140 F 40 to 85 C 40 to 185 F 5 to 95 non condensing RediPANEL 800EM EP Module Electrical Built in Power Supply Appendix A Specifications 90 to 264V AC 47 63 Hz 18 to 30V DC Input Current and Power Ratings 32 Buttons 16 Buttons On Off bci 4 2A 100VA 2 5A 60VA All On SIC DG Input 0 21A 25VA 0 15A 15VA ATOR ACI 2 0A 230VA 0 9A 115VA AllOn 120V AC Input 254 30VA Q25A 30VA ANOT Lamps 24V DC Catalog No 800E N157 LEDs 24 Volts Cata Communications Con
68. ing the RediPANEL Module I O Image Tables for 16 Push Button Modules 16 Push Button Module 1 4 and 1 2 Rack Output Image Table nput Image Table Tu Rack Lamps Enabled 1 4 Rack 17 161514131211107 6 5 4 32 100 17161514131211107 65 4 32 100 amp Lamp Control Bits WORD 0 _ Switch Status Bits WORD 1 Output Image Table nput Image Table 1 4 Rack Lamps amp Flash Enabled 1 4 Rack 17161514131211107 6 5 4 32 100 17161514131211107 65 4 32 100 amp L Lamp Control Bits WORD 0 Switch Status Bits Flash Control Bits j gt WORD 1 Output Image Table Input Image Table 1 4 Rack Handshaking amp Lamps Enabled Iq Rack 17 161514131211107 6 5 4 32 100 17161514131211107 65 4 32 100 amp Lamp Control Bits WORD 0 Switch Status Bits WORD 1 Output Image Table nput Image Table 1 Rack Handshaking Lamps amp F
69. ion e 800A mounting wrench instructions Bulletin 2705 Push Button Modification Replacement Kit a a T S a a ane U U Templates gt emplates OO Pa U LJ 800A Mounting Ring Wrench D y Appendix B Custom RediPANEL Modules Custom 800EM EP RediPANEL Modules The Bulletin 800E selector switches described below can be installed in RediPANELs Two Position Illuminated These devices operate the same as a normal pushbutton All wiring cable terminals are used Two Position Non Illuminated The switch terminals wires blue and grey make normal connections The lamp wires are not used and must be insulated to protect them from touching any other conductive material The wire terminal should be insulated with heat shrink tubing or tape and secured to the cable assembly with a tie wrap Three Position Non Illuminated This assembly requires that one of the adjacent positions not contain a push button but either be left blank or contain a pilot lamp Two terminal blocks 800E 4X10V are required The gray wire from the adjacent terminal block must be moved to the second terminal block on the three position selector switch assembly It may be necessary to cut the tie wrap to allow the wires to reach the terminal block If the adjacent position is blank the blue wire that would have been used for th
70. it is set move to word files 400 415 The input addresses will start at 4 instead of 1 Block Transfer Write Instruction Writes output data to the Output Data File in the PLC 300 315 and then transfers it to the Sub I O scanner Output addresses start at 3 instead of 0 Helpful Hint If you start your word files with hundred numbers 200 300 or 400 the rest of the instruction address is similar to hardwired I O The 2nd number in the address equals the rack number the 3rd number equals the module group number word and the 4th and 5th numbers equal the bit location For more details on the Sub I O Scanner refer to Sub I O Scanner Module Product Data Publication No 1771 2 184 Chapter 4 Programming the RediPANEL Modules Figure 4 3 shows instruction addresses for a Mini PLC 2 with a Sub I O Scanner connected to a RediPANEL module The module is configured as rack 1 module group 0 Figure 4 3 Remote I O Addressing with a Sub I O Scanner When button 1 410 00 is pressed turn on its lamp 310 00 410 310 I 00 00 When button 2 410 01 is pressed turn on its lamp 310 01 410 310 d 01 01 The following figure shows the I O Data File configurations for the examples in Figures 4 2 and 4 3 Rack Module Group Word Rack Module Group Word U INPUT DATA FILE OUTPUT DATA FILE A 300 01 01 02 02 03 Reserved spa
71. k Size OFF Full ON Table 7 Handshake OFF Disabled ON Enabled 8 Last State OFF Disabled ON Enabled Switch Description Switch Setting OFF ON 1 Baud Rate 115 2K 57 6K 2 Steady Lamps Disabled Enabled 3 Flashing Lamps Disabled Enabled 4 Switch Fault Continue Halt 5 Last Chassis Last Not Last 6 Rack Size Full Table 7 Handshake Disabled Enabled 8 Last State Disabled Enabled Table 2 B Chapter 2 Configuring the RediPANEL Module DIP Switch Bank 2 SW 2 Functions DIP Switch SW2 Onti Descripti Number Function ptions PPENEROR 1 2 __ Baud Rate 57 6K e 57 6K for links up to 10 000 feet 3 000 meters 115 2K e 115 2K for links up to 5 000 feet 1 500 meters 230 4K s 230 4K for links up to 2 500 feet 750 meters 3 Flashing Lamps Enabled When enabled the Module uses the built in flash feature to flash the lamps inside the Disabled push button ata 0 5 sec rate Programming ON OFF Timers is not necessary 4 Switch Fault Mode Halt Halt stops all push button operations when a fault is detected using the P ush to Test Continue button Communications with the PLC is disabled the COMM LED turns off and the FAULT LED illuminates Continue forces all associated input image table bits to the released state The rest of the push buttons continue to operate while the faulted button remains inoperable 5 Last Rack Last Last tells the controller that the RediPANEL module is the last device in that logical rack
72. lash Enabled 1 4 Rack Handshaking Enabled 17161514131211107 6 5 4 32 100 17161514131211107 6 5 4 32 100 lt Lamp Control Bits WORD 0 _ Switch Status Bits Flash Control Bits WORD 1 WORD 2 J WORD 3 N Handshake Bit G Ko Chapter 2 Configurin g the RediPANEL Module 2 10 16 Push Button Module Full Rack Output Image Table Input Image Table Full Rack Lamps Flash and Handshaking Enabled Full Rack Handshaking Enabled 17161514131211107 6543210 17 161514131211107 654321 0 Lamp Control Bits WORD 0 Switch Status Bits Flash Control Bits WORD 1 WORD 2 SS wonp3 N N WORD 4 WORD 5 WORD 6 WORD 7 Output Image Table Input Image Table Full Rack Lamps Enabled Full Rack 17161514131211107 65 4 32 10 17161514131211107 6 5 4 32 100 Lamp Control Bis WORD 0 Switch Status Bi ts oe WORD 1 WORD 2 WORD 3 WORD 4 WORD 5 WORD 6 WORD 7
73. n on programming a RediPANEL module from a PLC or SLC controller For additional programming information refer to the user manual for your controller or scanner module Section Page Module Bit Addresses 4 1 Using a PLC 2 with a 1772 SD2 Scanner 4 9 Using a PLC 2 with a Sub I O Scanner 4 11 Using a PLC 5 4 14 Using a PLC 5 with a Sub I O Scanner 4 15 Operating Cycles 4 19 Response Time 4 20 Handshake Mode 4 21 Flashing Lamp Example 4 23 SLC 5 02 Programming Example 4 24 Each push button on the RediPANEL module is assigned a bit address You need to know these addresses when writing your PLC program These bit addresses are the same for all PLC processors This section shows the bit address locations for 8 16 and 32 button modules Bit Addresses for 8 Button Modules Type 800A only Octal and Decimal O0 OE Oe a Bit addresses 00 through 07 of the starting 1 2 3 4 I O Group Numbers are assigned to lamps 04 05 06 07 and push buttons 1 through 8 5 6 7 8 e The PLC example below shows where these bit addresses appear in your instruction address m Starting 1 0 Group Number i XXX XXX Bit Address Bit Address Push Button 4 for Lamp 4 Chapter 4 Programming the RediPANEL Modules Bit Addresses for 16 Button Modules Bit Addresses for 16 Button 800A and NEMA Type 4X Membrane Modules
74. nector UL File Guide CSA Enclosures Device O O og No 800T N157R Red N157G Green N157A Amber Standard 3 prong female connector supplied with each module as Part No 22112 046 03 Type of Enclosure Cold Rolled Steel Faceplate Stainless Steel Faceplate Metal Enclosure Fiberglass Enclosure 800EP 4 12 13 IP 66 4 4X 12 13 IP 66 12 13 IP 65 4 4X 12 13 IP 66 800EM 4 12 13 IP 66 4 12 13 IP 66 12 13 IP 65 4 12 13 IP 66 Configurations 16 Push Button Module 32 Push Button Module Weight Panel Mount 16 Button 32 Button Fiberglass Enclosure 16 Button 32 Button Steel Enclosure 16 Button 32 Button 6 red 6 green 4 amber backli t buttons 8 red 8 green 8 amber 8 clear white backlit buttons 16 0 lbs 7 27 kg 18 8 lbs 8 55 kg 16 3 lbs 7 41 kg 21 2 lbs 9 64 kg 28 0 Ibs 12 73 kg 36 3 Ibs 16 5 kg UL listing for Hazardous locations Class Division 2 Groups A B C and D is pending for RediPANEL type 800EM and 800EP modules A 3 Appendix A Specifications RediPANEL 800EM EP Module communications User Supplied Cable 1 0 Cable Catalog No 1770 CD or Belden cable 9463 only Baud Rates 57 6K 115 2K 230 4K Maximum Distance 10 000 feet 3 000 meters at 57 6K 5 000 feet 1 500 meters at 115 2K 2 500 feet 750 meters at 230 4K Remote I O Serial Data Link Communicates with the Allen Bradley PLC controllers
75. ns is lost When communications is regained the module updates itself and resumes operations Switches 1 and 2 set the baud rate on RediPANEL 800A 800EM EP and Membrane modules Switch 1 only sets the baud rate on RediPANEL 800T H modules Q Switch 2 sets steady lamps for the 800T H RediPANEL 2 7 Chapter 2 Configuring the RediPANEL Module Input and Output This section shows the Input and Output Image Tables for 8 16 and 32 D D g Image Tables button RediPANEL modules I O Image Tables for 8 Push Button Modules 8 Push Button Module 1 4 Rack Output Image Table 4 Rack Input Image Table 1 4 Rack Handshaking Lamps and Flash Enabled Handshaking Enabled 17161514131211107 6 5 4 32 100 17161514131211107 6 5 4 32 100 Lamp Control Bits TP WORD 0 re Switch Status Bits gt Fe Flash Control Bits gt WORD 1 Handshake Bit NS 8 Push Button Module Set to Full Rack Output Image Table Input Image Table 17161514131211107 6 5 4 32 100 17161514131211107 6 5 4 32 100 Lamp Control Bits WORD 0 Switch Status Bits gt Flash Control Bits m WORD 1 WORD 2 WORD 3 WORD 4 WORD 5 WORD 6 Handshake Bit 2 8 Chapter 2 Configur
76. o 800T PB16 D1Z3 1 N O Contact Catalog No 800H P B16 D1Z3 1 N O Contact 9 Ibs 4 1 kg 28 Ibs 12 71 kg 45 Ibs 20 43 kg Hazardous location RediPANELs approved for 120 VAC Class 1 Division 2 Group A B C and D for 800T Series D or later and 800H Series B or later RediPANEL 800T H Module Communications User Supplied Cable Baud Rates Maximum Distance Environment Operating Temperature 800H 800T Storage Temperature Humidity Appendix A Specifications 1 0 Cable Catalog No 1770 CD or Belden cable 9463 only 57 6K 115 2K 10 000 feet 3 000 meters at 57 6K 5 000 feet 1 500 meters at 115 2K 0 to 40 C 32 to 104 F 0 to 60 C 32 to 140 F 40 to 85 C 40 to 185 F 5 to 95 non condensing Custom 800A RediPANEL Module Appendix Custom RediPANEL Modules The 800A RediPanel Module is available in a standard or custom configuration If the standard unit with momentary push buttons does not meet your application requirements you can create a custom module Custom modules can contain any of the following Momentary illuminated push buttons Maintained illuminated push buttons 2 position selector switches Flush head or extended head operators 2 position key switches Custom units are factory ordered or customer installed The Modification Replacement Kit allows you to modify a standard module in the field The kit contains e 3 templates one for each module configurat
77. o ojojojojojojojo o o Sg wm fol Sy el e SPS elel cycle fe S o lt S He LL L cl el Ee lo InN let luo o o o o o o o o ojojojojojojojo ERI ERI GO G RI Rl 9 ojojojojojojojo or 8 R E amp la zesis s uu le le L H ol Sle el Ee u c ci c c tu E cicic cju uuu K o o o o o o o o o ojoj joj oj oj jojo o o jojojojoj ojo o o ojojojoj jojo wn O o elel G SESE le u SS SS SS SS ul ul E E Ele 19 o o o o o o o o o ojoj joj oj oj jojo o jo jojojojoj oj o ojojojojojojojo wn n lt s s ss S 5 15 m mS SES EE LE Else qu ucl ul E E qul le se 19 o o o o o o o o o o o o o o o o o j o jojojojoj ojo o j o jo joj joj joj jo jo u LA 1 C e e s s s lele e e e e j j e ej ar l j fl m e ojojojojojojojo ojojojojojojojo ojojojojojojojo ojojojojojojojo p gt 925 9 go jc co xr to o r Cc led lr TMI i0 o r C ld lm xt i 9 T Cc lr ld lm ls o rT tcCo ooo o ojoo o d led led led lead led lead led CN ld ld ld l lead led lr lro la lm llli 5 os l x a v GE A Chapter 2 Configuring the RediPANEL Module Setting Switch Bank 2 OFF OFF ON 2 6
78. pe for control elements R Enter the integer file address without the symbol For example N7 any integer file not N7 Data File Address that the processor uses to transfer data writing to or reading from Enter file address without the symbol Length Number of words the sub I O scanner is transferring 8 words for Sub I O Scanner utility functions plus 2 words for each 1 4 rack of I O the Sub I O Scanner communicates with The Length is 20 for the following example 4 RediPANELS configured for 1 4 rack 1 RediPANEL configured for 1 2 rack to the Sub Scanner 8 words Sub I O Scanner utility functions 8 words 2 words for each 1 4 RediPANEL 4 words for one 1 2 rack RediPANEL 20 words Continuous Enter N for No Mode of instruction execution Chapter 4 Programming the RediPANEL Modules Programming Example The Sub I O Scanner is in slot 1 module group 7 of the local I O rack The Sub I O Scanner is connected to three RediPANEL 16 button modules each configured for 1 4 rack The Block Transfer Length is 14 8 words for utility functions and 2 words for each of the 3 RediPANELS configured for 1 4 rack Data File address for the block transfer read starts at N11 0 This means that addresses for RediPANEL buttons start at N11 8 The Data File for the block transfer write starts at N12 0 This means addresses for the RediPANEL lamps start with N12 8 Figure 4 6 PLC 5
79. r 3 2 connecting to remote 1 0 link 3 16 connecting to scanner module 3 16 electrical precautions 3 1 enclosures 3 3 grounding 3 1 modules 3 8 to 3 15 power reguirements 3 2 remote I O cables 3 16 Installing color inserts in membrane modules 3 8 to 3 9 Lamps LED testing 5 4 replacing 800A buttons E 1 to E 2 Last Rack 2 6 to 2 7 Last State 2 6 to 2 7 LED Lamps converting from incandescent F 1 upgrade kit C 5 Legends D 1 Index 2705 RediPANEL Modules User Manual I 2 M Maintenance 5 1 Module Bit Addresses 4 1 0 Operating Cycles 4 19 p PLC 2 with a 1772 SD2 Scanner 4 9 program example 4 PLC 2 with a Sub I O S block transfer examp remote addressing 4 PLC 5 4 14 programming examp PLC 5 with a Sub I O S block transfer examp 9 to 4 10 canner 4 11 e 4 11 to 4 12 13 e 4 14 canner 4 15 e 4 15 to 4 16 programming example 4 17 to 4 18 Power requirements 3 2 Preventive Maintenance 5 1 Push Button Contact Test 5 4 Push Buttons adding replacing legends D 1 and selector switch connection example G 2 attaching adaptor kit to 800T H buttons G 3 installing replacing 800EP EM buttons G 4 installing replacing 800T H buttons G 1 Push to Test Button 5 4 R Rack size 2 1 to 2 2 2 6 to 2 7 RediPanel Push Button Modules 800A devices 1 2 800EP EM devices 1 2 800T H devices 1 4 description 1 1 NEMA type 4X membrane 1 5 Remote I O Link 3 16 R
80. r NEMA Type 4 4X applications hosedown or corrosive environments RediPANEL 800T H modules are available in 3 configurations standard custom unpopulated Standard Configuration Standard configurations support 16 or 32 illuminated 800T H push buttons Custom Configuration Custom configurations support any 16 or 32 of the following 800T or 800H devices Momentary push buttons illuminated non illuminated Push Pull push buttons illuminated non illuminated Flush head extended head or mushroom head operators Pilot lights 2 position selector switches illuminated non illuminated 3 position selector switches illuminated non illuminated 4 position selector switches Hole closing plugs 3 or 4 position devices use 2 RediPANEL inputs and 2 connector cables leaving a physical location with an output bit only You can either 1 Reduce the total number of push button devices by one for each 3 or 4 position device Use a hole plug Catalog No 800T N1B to cover the unused hole For example a 16 button module that includes a 3 or 4 position device can have a maximum of 14 additional push buttons 2 Use a pilot light adapter cable Catalog 800T N309 to install a 3 or 4 position pilot light instead of the hole plug The above example would then support an additional pilot light for a total of 16 devices NEMA Type 4X Membrane Push Button Modules Chapter 1 Overview Unpopulated Configuration You can o
81. r any PLC using a 1771 SN Sub Scanner Figure 2 1 DIP Switch Bank 1 Rack Address Settings for PLC 2 or PLC with 1771 SN Sub Scanner OFF ON _ Rack Address Settings for PLC 2 and 1771 SN Scanner 1 Rack address MSB I O Rack Switch Settings Series B 2 Rack address Address 4 4 4 3 Rack address 1 2 3 4 3 6 4 Rack address 1 on on on on on on 5 Rack address 2 on on on on on off 6 Rackaddress LSB 3 on on on on off on 7 First 10 group MSB 4 on on on on off off 8 First lO group LSB 5 on on on off on on SW 1 6 on on on off on off 7 on on on off off on Example OFF ON 1 Specifying First I O Group off Cm 2 PLC 2 Switch Setti 3 11 0 rack First I O eee ON 4 number 1 Group 5 6 7 First 1 0 8 group 0 SW 1 Figure 2 2 lists rack address settings for the PLC 3 and PLC 5 family 2 4 Chapter 2 E LU lt a D cc 5 pum D D U s C Rack Address Settings for PLC 3 PLC 5 and SLC Processors DIP Switch Bank 1 Figure 2 2
82. rder an unpopulated 800T 800H RediPANEL module The unpopulated configuration consists of the enclosure and electronics without the 800T or 800H devices Each 800H T device is ordered separately ATTENTION Only install Allen Bradley 800T or 800H devices in the RediPANEL Using operators from other manufacturers voids the warranty The NEMA Type 4X Membrane Push Button Module has a standard configuration of 4 rows of 4 buttons Each button has an LED in the upper right corner These LEDs perform the same function as the lamp on the standard push button modules The module comes with five different color inserts to legend each button location The inserts are coated mylar stock for writing ink pencil or marker typing or printing a legend 1 5 Chapter Objectives Calculating Rack Size Chapter Configuring the RediPANEL Module This shows how to configure the RediPANEL Module using DIP Switches Section Page Calculating Rack Size 2 1 DIP Switches 2 3 Setting Switch Bank 1 2 4 Setting Switch Bank 2 2 6 Input and Output Image Tables 2 8 DIP Switches on the RediPANEL are used to set Input Output I O requirements On a Remote I O network I O is measured in terms of racks The smallest unit is a 1 4 rack Rack size determines the amount of space the module uses in the Input and Output Image tables When you select a rack size using DIP switches space is reserved in the Input and Output Image Tables of
83. resses appear in your instruction address Starting 1 0 Group Number Word XXX XXX L Bit Address Bit Address y Push Button 8 for Lamp 8 Starting I O Group Number Word 1 XXX XXX l BitAddress Bit Address 10 Push Button 25 for Lamp 25 The SLC example below shows where these bit address will appear in your instruction address m Starting I O Group Number Word mum XXX XXX Bit Address Bit Address Push Button 7 for Lamp 7 Starting I O Group Number Word 1 XXX XXX Bit Address Bit Address a Push Button 27 for Lamp 27 4 8 Chapter 4 Programming the RediPANEL Modules Using a PLC 2 When using a PLC 2 20 or 2 30 with a RediPANEL module the system must with a 1772 SD2 Scanner include a 1772 SD2 Remote I O Scanner Distribution Panel or a 1771 SN Sub I O Scanner Module The 1772 SD2 allows the PLCs to communicate with as many as 16 remote I O devices in any configuration totaling 7 logical racks of I O or less For details on 1771 SD2 wiring connections and switch settings see Publication No 1772 2 18 The Remote I O Scanner Distribution Panel Programming Example Switch Bank 1 on the RediPANEL Module is set to use e Rack Address 2 switch settings 1 6 Module Group 0 switch settings 7 and 8 Figure 4 1 shows typical address instructions and how these instructions are used in your PLC 2 20 or 2 30 program
84. scan The I O chassis connected to the scanner are scanned in sequential order according to the I O rack number regardless of I O channel The remote I O scan time varies according to the amount of I O data change taking place Data from the input devices is transferred to the PLC s input image table and data from the PLC s output image table is transferred to the output devices After completing the I O scan the processor begins the program scan At this time all ladder logic program instructions are scanned and executed in the order in which they were entered The I O scan and the program scan are performed one after the other The operating cycle is the total time required for both the I O scan and the program scan The sections on Response Time and Handshake Mode cover the importance of timing in the program portion of the cycle in contrast to the I O portion Chapter 4 Programming the RediPANEL Modules Response Time 4 20 Response time is the amount of time it takes the RediPANEL Module to respond to a depression of a button The RediPANEL Module uses the Scanner Module to tell the PLC when a button is pressed The Scanner Module takes a maximum of 7 0 milliseconds to scan a device unless there is electrical noise A maximum of 16 physical devices may be connected to any single Scanner Module channel The maximum time between reading button depressions is 7 0 milliseconds device x 16 devices 112 milliseconds
85. sure cover Adequate clearance must be provided to allow for a minimum 90 swing of the cover Clearance for Cover Swing 4 NOTE If the wiring is run through the bottom of the enclosure it must be secured to the tie wrap holders provided The power wiring and the communications wiring must be run through separate cutouts 16 Button Module 13 5 342 9 32 Button Module 15 5 393 7 Wiring Cutouts typical 4 00 101 6 F 4 00 101 6 Clearance for latches and opening of adjacent door Additional clearance may be required depending on wiring configuration Steel Enclosure Mounting Clearance Requirements The mounting style requires a 3 inch 76 mm clearance on the latched side for opening and closing the enclosure cover Adequate clearance must be provided to allow for a minimum 90 swing of the cover NOTE Ifthe wiring is run through the bottom of the enclosure it must be secured to the tie wrap holders provided The power wiring and the communications wiring must be run through separate cutouts Clearance for Cover Swing 4 16 Button Module 13 5 342 9 m _ 32 Button Module 15 5 393 7 us N P Wiring Cutouts typical i Fd m 3 00 76 2 Clearance for latches and opening of adjacent door Additional clearance may be required depending on wiring configuration Chapter 3 Wiring and Install
86. ttons 4 Replace the 4 screws that secure the back faceplate to the housing Installing Color Legend Inserts A Address Conversion 4 27 Back Panel Removal 800T H Modules 5 5 Baud Rate 2 6 to 2 7 Bit Addresses 16 button module 4 2 addressing example 4 2 to 4 4 32 button module 4 5 to 4 7 addressing example 4 8 8 button module 4 1 addressing example 4 1 Block Transfer PLC 2 4 12 C Color Inserts installing in membrane modules H 1 COMM Indicator 5 3 Connection Examples Push Button amp Selector Switch G 2 Custom Configurations 800A modules 1 2 B 1 800EM EP modules 1 3 800T H modules 1 4 B 2 B 4 D DIP Switches 2 3 switch bank 1 2 4 switch bank 2 2 6 E Electrical Noise avoiding 5 1 Electrical Precautions 3 1 Enclosures 3 3 Spacing of 800A modules 3 4 Spacing of 800EM EP modules 3 5 to 3 6 Spacing of 800T H modules 3 7 F Fault Indicator 5 2 Files G 4 25 scanner input 4 26 Flashing Lamps 2 1 2 6 to 2 7 4 23 Index 2705 RediPANEL Modules User Manual G G File 4 25 Grounding 3 1 H Handshaking 2 1 2 6 to 2 7 4 21 timing diagrams 4 22 I O Image Tables 16 button modules 2 9 to 2 10 32 button modules 2 11 8 button modules 2 8 Indicators COMM indicator 5 3 fault 5 2 Input output size 2 1 Installation 800A and sealed membrane modules 3 8 to 3 9 800EM EP modules 3 10 to 3 13 800T H modules 3 14 to 3 15 connecting powe
87. ty Functions Reserved for Sub S canner Utility Functions N11 08 00 N11 09 15 N12 08 00 N12 09 15 Reserved for button addresses for Module 1 Reserved for lamp addresses for Module 1 configured for rack 1 module group 0 and 1 configured for rack 1 module group 0 and 1 N11 10 00 N11 11 15 N12 10 00 N12 11 15 Reserved for button addresses for Module 2 Reserved for lamp addresses for Module 2 configured for rack 1 module group 2 and 3 configured for rack 1 module group 2 and 3 N11 12 00 N11 13 15 N12 12 00 N12 13 15 Reserved for button addresses for Module 3 Reserved for lamp addresses for Module 3 configured for rack 1 module group 4 and5 configured for rack 1 module group 4 and 5 Module 1 odule 1 Push Button 16 Lamp 16 N11 08 N12 08 15 15 Module 3 Module 3 Push Button 15 Lamp 15 N11 12 N12 12 im Lum Operating Cycles Chapter 4 Programming the RediPANEL Modules The figure below illustrates a single operating scan or cycle of a PLC processor End of program scan I O scan Status of inputs is noted and ee outputs are energized Start of program scan Instructions are scanned sequentially as entered One cycle Program scan 1 0 scan On power up the processor begins a scan of the user program The PLC scans the input output I O devices to determine their status During the I O update scan the PLC communicates with the scanner The scanner performs a remote I O scan asynchronous to the PLC s
88. using publication NFPA 70E Electrical Safety Requirements for Employee Workplaces ATTENTION Do not program any of the devices on the Push Button Module as emergency stop switches Emergency stop switches must be hardwired to the master control relay of the system to turn off all machine power completely Additional guidelines to follow include Careful wire routing helps cut down on electrical noise Route incoming power to the module by a separate path from the communication cables Do not run communications wiring and power wiring in the same conduit Where wire paths must cross make their intersection perpendicular Grounding helps to limit the effects of noise due to electromagnetic interference EMI To avoid EMI use shielded cables Grounding is an important safety measure in electrical installations As mentioned previously with solid state systems grounding helps to limit the effect of noise from EMI electromagnetic interference An authoritative source on grounding requirements is the National Electrical Code published by the National Fire Protection Association of Boston Massachusetts Refer to an article of the Code that discusses the types and sizes of wire conductors and safe methods of grounding electrical equipment and components 3 1 Chapter 3 Wiring and Installation Power Requirements RediPANEL Modules operate with different power sources Module Type Power Source e S ud Sealed Mem
89. using the following scanner modules Scanner PLC 1771 SN PLC 2 05 2 15 2 16 2 17 PLC 5 12 1747 SN SLC 5 02 or 5 03 1772 SD2 PLC 2 30 Rev 3 or later 1775 S4A B orS5 PLC 3 1775 SR SR5 PLC 3 10 Integral PLC 5 15 5 25 5 30 5 40 5 60 5 80 5250 RS PLC 5 250 Environment Operating Temperature 0 to 40 C 32 to 104 F Storage Temperature 40 to 85 C 40 to 185 E Humidity 5 to 95 non condensing A 4 RediPANEL 800EM EP Module Weight 16 Push Button Fiberglass 32 Push Button Fiberglass 16 Push Button Sheet M etal 32 Push Button Sheet Metal 16 Push Button Face Plate 32 Push Button Face Plate Communications User Supplied Cable Baud Rates Maximum Distance Remote I O Serial Data Link Environment Operating Temperature Storage Temperature Humidity Appendix A Specifications 16 3 Ibs 7 39 kg 21 2 lbs 9 62kg 28 0 Ibs 12 7 kg 36 3 Ibs 16 47 kg 16 0 Ibs 7 26 kg 18 8 Ibs 8 53 kg I O Cable Catalog No 1770 CD or Belden cable 9463 only 57 6K 115 2K 230 4K 10 000 feet 3 000 meters at 57 6K 5 000 feet 1 500 meters at 115 2K 2 500 feet 750 meters at 230 4K Communicates with the Allen Bradley P LC controllers using the following scanner modules Scanner PLC 1771 SN PLC 2 05 2 15 2 16 2 17 PLC 5 12 1747 SN SLC 5 02 5 03 1772 SD2 PLC 2 30 Rev 3 or later 1775 S4A B orS5 PLC 3 1775 SR
90. your processor Three factors determine rack size Input Output size e Flashing functions e Handshaking functions Input Output Size Input Output Size directly relates to the number of push buttons on the RediPANEL module A 16 push button module has 16 inputs and 16 outputs A 32 push button module has 32 inputs and 32 outputs Flashing Function The flashing function causes the RediPANEL outputs to flash without additional PLC programming If flashing is enabled the processor allocates additional memory in the I O Image Table By branching the RediPANEL output bits with the corresponding flashing bits the RediPANEL outputs blink at a 0 5 second rate A 16 push button module requires 16 additional outputs A 32 push button module requires 32 additional outputs to enable the flashing function Handshake The handshake function latches an input bit until it is acknowledged by the processor Handshaking requires an additional output bit in the Output Image Table Chapter 2 Configuring the RediPANEL Module Table 2 A lists the rack size requirements for an 8 16 or 32 button RediPANEL module The rack size varies depending on the number of push buttons and the functions used Table 2 A Rack Size Requirements for 8 16 and 32 Button RediPANEL Modules Number Handshake Lighted of Buttons No Yes Lighted and Flashing 8 L LS 1 4 16 v a 1 2 32 w L 1 2 3 4 You can ignore the I O

2705-800, RediPANEL User Manual

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