IRDA-WELDER User Manual
Contents
1. Focus holder Focus holder control knob Fasten nut for focus holder Steady ring Fasten nut for steady ring Power Cable 110VAC or 200VAC 5mm Fuse 10A 250VAC Spare CD User Manual w Video m p p p p p u u a i Mla m M re O I D 28mm D 38mm Shipped On Lamp Body Http www tech168 cn IRDA BGA Rework Station T862 User Manual T 862 illustrated explaining 1 The whole machine The end covering Fan Protector Protection Cover Cell guide Lamp body Focus holder Eye Protection IR Filter Preheat plate 936 searing iron 936searing iron support Chassis working bench Front panel 2 Front Panel Http www tech168 cn 4 IRDA BGA Rework Station T862 User Manual temperature of the preheat plate The screen displayed The screen displayed the screen displayed the the peak temperature temperature of the 936 iron of the IR lamp Touch UP Iron Switch Infrared Lamp Switch Preheat Switch T 862 Y o IRDA Em SMD amp BGA Rework Station SOLDING Temperature Set Point Entry Buttons Rear Panel Connecter for Connecter for Connecter for 936Iron universal power line Lamp body 220V IRDA LIGHT GUN Main Power Switch Http www tech168 cn 5 IRDA BGA Rework Stat2. you about 30 60seconds 3 When the area of the chips is above 30mm 30mm please choose the IR lamp temperature 350 C Attention you should turn on the pre heat dish first and set up the temperature about 150 200 C wait 3 5minutes to allow the temperature steady on the set up temperature and choose the lens which D 48mmto avoid destroying other places and keep the lamp body direct light You should control the time carefully to avoid burning the chips 5 Adjust the focus The minimum focal diameter of infrared lamp body is 15mm the maximum is above 30mm adjust them according to different chips Usually the ideal height between lamp and the chip is 20 30mm Adjust the focusing knob by the size of the chip Ideally the bright spot should cover the whole chip 6 Turn on the two switches on the front panel for the pre heating plate and the infrared lamp Http www tech168 cn 10 IRDA BGA Rework Station T862 User Manual 2 Unsoldering operation Adjust temperature make the center of the infrared lamp aim at the unsoldered chip 3 Soldering operation Clean up the welding plate with a brush Http www tech168 cn IRDA BGA Rework Station T862 User Manual 2 Put the tin ball and spread soldering flux not too thick only a thin layer of it on the soldering plate 8 Put the chip in the accurate place after the solvent volatilizes out of soldering flux heat the tin ball until it melts and so
3. IR BGA Rework Station T862 User Manual TAIAN PUHUI ELECTRIC TECHNOLOGY CO LTD www tech168 cn IRDA BGA Rework Station T862 User Manual CONTENT IBI C PE 2 2 Technical PArAMeters oasis csss vs nceewsdiesdasensceatanendeeedsesuseesseeects 3 Sy List of content ii sirve seo resns uev ox iov vous QE Ve teg X oro epo hasse 3 4 Description of the main parts 4 1 Mam DOdU Peres esl Ode viuo ee IS EEUU pet edu sce 4 2 Front panel seers disease ie deren UR e Rees sou Cr ouo usiha e 4 3 Back panel i ent eoo suede BE vo vy issn 4 4 Focusing SUPPOM i es esp ato eue verae Pa veo Pad ene 5 5 InstallaHoll ose eset eu ss sae newer sens EON QUE NE IS Nu E LER 7 1 Install the guide FoU oo Fe epe uo rau DI gea meg 7 2 Install the locating ring ee eere 7 3 Complete Assembly seri eoo eaae Nae ER ENS VR QR ORA VER Esau es 8 4 Connecting wire of the lamp body eee 8 6 Operating instructions eee eene eren 9 UB SEATUNG uou via eoe eo 9 2 Unsoldering 11 3 Soldering operation 5 scenes oe ero n nero ner o e pene pe arra oa ean 12 4 Using the soldering iron pp 13 yo ip 14 sien 15 Http www tech168 cn IRDA BGA Rework Station T862 User Manual 1 Feat
4. aged module we will be happy to replace it However we will not replace the complete machine this is not covered by our warranty PUHUI is responsible to give proper guidance of the use and installation of the machine if you don t follow these it will void the warranty Http www tech168 cn 14
5. ion T862 User Manual 3 Infrared Lamp Focus holder and others IR Lamp Cooling Fan Cell guide Focus holder control knob 4 Focus holder a 5 Focus holder Fasten nut for focus holder Fasten nut for steady ring steady ring Http www tech168 cn IRDA BGA Rework Station T862 User Manual Installation 1 Install the guide rod Loosen the pinch nut of focusing support put the guide rod in according to the direction of arrow icon pointing Note The Infrared Head Body Mounting and Focus Assembly will be installed in the T 862 chassis later The direction of guide rod Guide 2 Inventory all Items confirm no parts are missing If parts are missing call 0086 538 6138575 3 Put the locating ring in Loosen the pinch nut of locating ring put the locating ring in according to the arrow icon pointing and fasten the nut to the appropriate height Locating ring The direction of the locating ring 4 Machine Assembled Loosen the pinch nut of focusing support Http www tech168 cn IRDA BGA Rework Station T862 User Manual Pick up focusing support make the guide rod aim at the corresponding nut on the base then rotate the guide rod Fasten the focusing support by rotating pinch nut of it Rip off the protective film of the filter Rotation Direction 5 Connecting the wire of the lamp body Get the adapte
6. lder the chip Http www tech168 cn 12 IRDA BGA Rework Station T862 User Manual 4 Using the lead free soldering iron Switch on the power set the temperature that you need turn on the It can be used separately But be sure it must be connect with the chassis If the component is too small you needn t use the IR lamp the 936 searing iron is enough Open the switch of the 936 searing iron set up the temperature then use it as you want Caution 1 Do not cut the power off right after the work finished You need to wait until the fan cools down the lamp body 2 Keep the lamp body clean and the ventilation opening free of any obstructions 3 The guide rod and the focusing support should be spread with lubricant Http www tech168 cn 13 IRDA BGA Rework Station T862 User Manual regularly 4 Pull out the power plug if you don t use it for a long term 5 Be careful of operating under high temperature conditions Warranty statement Reminder These machines are very heavy between 8 to 15 kilograms and are not designed to be shipped on airplanes but in containers that do not move We are not the shipping company the airplane crew the customs agent or the carrier in your country and therefore take no responsibility for damage caused in transit Corollary When our machines leave QC they are tested 100 new and in perfect condition These machines consist of modules Should you receive a faulty or dam
7. r of connecting wire plug in the socket of infrared lamp connecting wire Rotate set screw clockwise 6 Attach IR Eye protective filter with the supplied screw and nut Http www tech168 cn IRDA BGA Rework Station T862 User Manual T 862 Operation Infrared Lamp Body as o mu PC Board Support I T 862 chassis 1 Starting 1 Inspect the infrared lamp body temperature sensor and power line and see if they are in good connection 2 Turn on the power switch then use self checking first The previous setting value demonstrated on the keyboard display monitor after you turn on the machine 3 Put PCB on the corresponding notch in PCB support and adjust the pinch nuts of locating ring and focusing support then adjust the height of infrared lamp body the ideal height between lamp and the unsoldering article is 20 30mm 4 Locate choose and attach the appropriate lens The usable of the lenses diameter are 28mm 38mm 48mm Http www tech168 cn IRDA BGA Rework Station T862 User Manual 1 When the area of the chips is below 15mm 15mm please choose the IR lamp temperature about 160 240 C and choose the lens which D 28mm to avoid destroying other places usually it will take you about 20 40seconds 2 When the area of the chips is between 15mm 15mm and 30mm 30mm please choose the IR lamp temperature about 240 320 C and choose the lens which D 38mm to avoid destroying other places usually it will take
8. ures 1 Use of infrared welding technology which is developed independently 2 Use of an infrared heat lamp Heat is easy to pierce and distribute evenly which overcome disadvantage burn out elements of traditional welding machines 3 Easy operation You just need one day training and you can operate it skillfully 4 No need for unsolder tools IRDA Welder T 862 can unsolder all the elements between 15 and 35mm 5 This machine has 600W hot melt system Its preheating area is 120x120mm 6 Infrared heating without heated air flowing No impact on circumjacent small elements It is suitable for all of the elements especially Micro BGA elements 7 Processor controlled set point regulated temperatures with thermocouple Integrated and adjustable Infrared IR eye protection 8 The T 862 also contains a temperature controlled soldering iron 9 factory provided video Http www tech168 cn 2 IRDA BGA Rework Station T862 User Manual Technical parameter AC220V 50Hz Working Voltage ACII0V 60Hz Output power 800W Infra red lamp body temperature adjustable 100 C 350 C Preheating dish temperature adjustable 60 C 200 C Components Description Quantity Illustration 862 Chassis 1 PCB Board holder 936 Searing iron 936 searing iron rack Lamp Body and Lens D 28mm Lens D 38mm Lens D 48mm Eye protection IR Filter Cell guide
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