BVIR User Manual
Contents
1. 5 1 3 OVER PRESSURE CATEGORY cccssossssccssssccccccccccsccsssscccsccccees 5 LAPRECAU HON er 6 DY PAR 41 VY T E E 7 ZLOVERVIE W er 7 ZZ ADE FILET TIONG c E 7 2 9 TECHNICAL SPECIFICATIONS ssssssssccssnssssssoesssscsensossassesssasesessssssesessses 7 DSENUCTURBE Linie E ERREUR 9 SS BU L TOON m E 9 SAN BID M 9 33 LED INDICATORS 5itrio tit en RES SEFAS r EN CH EP EE FER EERS Ee Re doe erae PESE FS S kou 10 4 MEASURING PROCEDURE eee eeeee eene ee eee eee eee enosas 11 dI PREPARA TION Pe 11 4 2 STANDARD MEASURING PROCEDURE eere 12 tO COMPARISON M 12 4 4 START SHUTDOWN THE BUZZER cerne eee eere eere nnn n nenne 13 AS HOLD e 13 40 VIEW HISTORY DA EA cissssssissasessccsassocsatscassesstesossssnsonssssesssesssasnosesseeesass 14 Ao CALIBRATION em 14 4 8 BATTERY SHORTAGE TIPS ee eee eere eee n 15 4 9 SHUTDOWN AUTOMATICALLY eeee eee eee e eere eere ono n oe eue 15 did duh DJ EX de 16 OPERATION NOTICES csisicsectececsnsossiasevecccesssossncdovseancensasenisosscnsosssaseniavecass 16 HOW TO MAINTENANCE csccccscessssswissntessanscaivs dastesessonsctusdsesissteeesecseinste2. LILILLLLILEL ILigstillarl iE UF I ik LER E W d M LL E ae o a HH NEWARE BVIR User Manual 3 STRUCTURE BVIR consists of buttons screen LED indicators and a pen 3 1 BUTTONS 8 Figure1 the shape of the device The interface of connecting the source pen The zero and span calibration 3 2 SCREEN The measuring values and measuring account were displayed on the screen the maximum and STRUCTURE 9 i at NEWARE BVIR User Manual minimum value of inner resistance and voltage as well as the group numbers were displayed on the screen when it is under the comparison interface te COMP SET rea ox Errug EAA IA mo Figurel The screen of BVIR As shown in Figurel D is the value of inner resistance 2 refer to voltage value 3 is the record account is the unit of inner resistance V is the unit of voltage HOLD appears when the screen is locked ren appears when the buzzer is opened 1mm stands for the battery capacity min max and MEMO appears under the compassion application DATA appears while editing and viewing the data record 3 3 LED INDICATORS 4 when it lights up it means the comparison has passed X when it lights up it means the comparison is failed 10 STRUCTURE NEWARE BVIR User Manual 4 MEASURING PROCEDURE 4 1 PREPARATION COMP SET rra mono LI Lf Lf m2 ee DE IDE minc L C Ici V EARRA Figure3 the s
3. 5 NEWARE BVIR User Manual CAT III Connected to the electrical circuit of the distribution box on the heavy equipment which from the distribution box to the DC circuit of the AC outlet CAT IV Introduced from the introduction of overhead line to line meter leakage current protection device distribution box The high level classification corresponding of high instantaneous electrical energy through it so if an equipment design to meet the CAT III environment it can withstand the more instantaneous energy than CAT II standards If an excessive measuring device is used at a higher standard of environment it will have a serious accident which must be avoided 1 4 PRECAUTION Warning Caution Note Tip Service l l The following precaution content is to ensure the operations security that all of the function of this device can be used under the features The maximum voltage between input and ground is 25V AC DC do not try to measure the ground voltage more than 25V Ensuring adequate ventilation when measuring the battery When the measurement electrode contact the battery electrode it maybe produce sparks also the flammable gas such as hydrogen Verify that the power terminals and measuring terminals connected correctly To avoid damage equipment do not attempt to measure more than 25V of AC DC voltage Do not try to plus a voltage on the power positive SOURCE terminal and measuring
4. SENSE terminal or power negative SOURCE terminal and measurement negative SENSE terminal which can damage equipment This device is not waterproof or dustproof To avoid damage do not use in wet and dusty environments Before using this product make sure the insulating wire 1s not damaged and the pen is not exception exposed please change a new model table pen when electric shock in this case Do not use the device in the sun heat moisture and fogging which the product may be damaged and the product insulation deterioration it will not meet the design requirements of performance Accurate measurement is basically impossible implementation in magnetic interference as in the transformer accessories big or strong electromagnetic current to the places such as radio stations Using the distribution measurement pen or fixture in measurement When you first use this product verify that the equipment is working properly confirm that during the transport or storage the equipment is not damaged If you find any problem contact your sales representative of the NEWARE When sending product rework please remove the batteries to prevent damage during transport Add cushions in the box to prevent shaking during transport Be sure these details of the product the NEWARE will not bear the loss arising during transport 6 INTRODUCTION NEWARE 2 OVERVIEW 2 1 OVERVIEW BVIR battery voltage and inter resistance testing wa
5. Troubleshooting support We will provide the suitable solutions regarding of how to operation the device how to repair the device and how to replace the component etc If could not solve the problem by technical support person guidance after receiving the message of customer consultation we will try our best to work out the suitable solution to customers Make sure that the device is in the best working condition e Response time If the case was reasonable and required supplier assigns qualified technical support engineer to customer location for troubleshooting repair we will try to arrive within promised time since we work out the troubleshooting solutions Service time according to daily conventional working hours that is from Monday to Saturday 9 00 am to 18 00 pm Public holidays are exception e Others We offer one year free maintenance long term software upgrade and tracking services EXCEPTION The following items are not limited in after sales service rules e Any accidents such as transportation delectation misuse abuse or breach of contract occurred by customer or agents or any third party e Replaced and modified any non supplier providing or permitting parts of component e Any malfunctions occurred by unauthorized operation or non supplier providing component e Any disasters of lightning strike fire damage flood war acts of violence or other similar event e Repaired and modified by other non supplier assigned te
6. BVIR User Manual VERSION 2 0 NEWARE TECHNOLOGY LIMITED WWW neware com cn 86 755 83 108866 Note Tip and Cautions L NOTE A NOTE indicates important information that helps you make better use of device TIP A TIP indicates either potential damage to hardware or loss of data and tells you how to avoid the problem CAUTION A CAUTION indicates a potential for property damage personal injury or death Please Note This manual describes how to better use the system operation of device please reading thoroughly before doing the system operation The updated information in this manual is subject to change without notice due to operation maybe different if the system is upgraded at a later time Please always state the version No xx indicated in the cover page for any question you may have 2010 NEWARE All rights reserved Reproduction in any manner without the written permission of NEWAE Ltd is strictly forbidden March 2010 VERSION 2 0 To Customers Thank you for your concern and support to NEWARE brand series products Before using this system please read this user manual seriously in order to use the system more better For the continuously upgrading please refer to the latest version and this version is only for reference e We are committed to supplying high quality product of battery formation grading and testing device During more than 10 years development our product has passed strict inspection a
7. ET mra rrr VE Ei Ef Limo PUn gn pss oe L Li Lii no i Figure6 inner resistance upper and lower value setting L Tip the upper value must be bigger than the lower value at least be equal the logical relationship of compare voltage and resistance condition is and 4 Set upper and lower voltage values a Press to move the cursor to the highest position of voltage maximum refers to Figure7 b Press lt button to switch between the setting values press 1 1 to increase and decrease the setting values within in OV to 20V c Change the group value to set comparison values of other groups the previous value will be set automatically COMP SET mra WqiUi n Ad d 14 Ll ri IE Pp min ene L 24 LEV Pa i Figure7 upper and lower voltage setting 5 Complete the setting After all the setting has been finished press COMP button to quit if press POWER button to quit that will lead the save failure if forget to press any button the instrument will turn back to the comparison interface after 1 minutes rest E Tip before pressing COMP all the values are stored in the memory the setting values will be stored in hard disk until pressing COMP button pressing other button to quit is useless 4 4 START SHUTDOWN THE BUZZER The buzzer works when the comparison is failed press t gt to start shutdown the buzzer When ire symbol appears indica
8. chnical APPENDIX 17 J NEWARE BUIB User Manual engineer can work out the troubleshooting solution according to concrete contents e Cooperate with technical engineer Taking instructions and operating under technical support engineer guidance If couldn t solve the problem by telephone consultation service we recommend as follows NOTE Customer should carry out above of consultation procedure first after we worked out the final solutions and then assign the qualified engineer to customer location for repair e Allowed technical support engineer to operate the device e Providing necessary facilities to technical support engineer for use of repair e In order to provide services effectively customer should arrange a staff whose is familiar with workshop environment and the security policy to accompany with our technical support engineer during perform repair operation The after sales service is subject to the latest After sales service manual please contact us if there is any questions we will offer the wholehearted service for you 18 APPENDIX SE di HEJ NEWARE BVIR User Manual CONTACT NEWARE Thank you for using NEWARE brand products we hope our products can become your profit assistant in the future We provide a variety of customer service for you and help you to quickly solve the problem that may arise while operating the device For rapid and effective to solve the problem we recommend that c
9. chnical support person e Other service place unauthorized by supplier REPLACEMENT e We will reserve the right of taking the replaced component back which was considered necessary to investigate the reason of fault e During replacement operation of spare parts we reserve the right of offering used spare parts which at structure specification function and appearance are equal with the replaced component e Using and non supplier provided spare parts by supplier authorized e All the replacing and replaced component belongs to supplier e The warranty period of repair parts replacing component used in repairing the device is year since installed in the device or the rest warranty period of device adopting the longer one alternatively For avoidance of doubt Warranty period does not extend while after conducted repair or replacement operation If customer failed to delivery the replaced component to supplier within 10 days should pay the money according to spare part price list CUSTOMER OBLIGATION In order to perform best after sales service customer should be responsible for compliance with the following items e Provide request information Please prepare all the useful information before consult with technical support person such as device No device Model No and device working status so that our engineer can make judgment quickly e Describe the problem Customers should describe the problem of device so that te
10. creen after boot 1 Figure 3 show the screen in 3 seconds after there pressing the power button after 3 second the screen show as Figue4 at this point the voltage is beating wait for 2 minutes warming up time the screen voltage stability adjustment the 7 button change the group number view the historical data 2 Join the pen or the polymer jig connect the four terminals SOURCE and the SENSE Figue4 shows not connected to the battery status Figue4 stable display screen 1 When the L symbol appears it illustrate that the battery is low so please charge it if the battery has been rest more than 1 weeks you d better charge it to 2 grid power and then go on to rest it 2 In the charging process L will flash until the battery is full EE means the battery is full 3 After charging plug out the charger and disconnection the instrument MEASURING PROCEDURE 11 NEWARE 4 2 STANDARD MEASURING PROCEDURE CAUTION In order to avoid damage to equipment do not try to measure the voltage over fs 25AC DC not measure constant voltage source after measuring the high voltage battery while continuing to measure low voltage battery the pen must be short connected to discharge the capacitor l Join the pen connect the four terminals SOURCE and the SENSE 2 Press the Power button wait for 3 minutes warming up time to ensure the instrument stability 3 Use the red pen to conn
11. damaged Before using make sure you are in accordance with the order of the operating manual and the operating environment Notations Used in This Manual The following instruction of warning and note are representative important in the manual WARNING The warning is to alert you to the possibility of a dangerous safety condition that could result in damage to the NEWARE equipment damage to the battery under test or very serious injury or death to you and surrounding people CAUTION The Caution message is to alert you to potential conditions less severe than the Warning but where damage could still occur NOTE A Note shows key information an easier way to do something or provide a better 4understanding of what is being presented TIP A Tip is to inform you of an alternate method or a good idea 1 3 OVER PRESSURE CATEGORY This product meets the class I over pressure measurement of product standard In order to ensure the safe operation of measurement product IEC 60664 has established a safety standards for variety of electrical environment from CAT I to CAT IV is divided into four categories called over pressure standards They are defined as follow CAT I Through a transformer or similar electrical circuit connected to the AC outlet on the secondary electrical circuit CAT II Directly connected to the AC power output devices on the electrical circuit Portable tools home appliances etc INTRODUCTION
12. e default shutdown time 1s 30 minutes user can close this function or decrease the shutdown time to 15 minutes the detail procedure is as following 1 Press the POWER button to power off 2 Press POWER and HOLD button simultaneously 3 Press HOLD button for a few seconds and then appears the shutdown setting interface shown as 8Yx RRA FAVE 4 Press the HOLD button again it will change 15 minutes and 30minutes are selectable displaying time is 30 minutes press HOLD button again to turn off the automatic shutdown function 5 Press POWER button to power off then press POWER button again to power on E eS kj Figure 10 Automatic shutdown interface BVIR User Manual MEASURING PROCEDURE 15 NEWARE BVIR User Manual APPENDIX OPERATION NOTICES In order to better use of device before operation we remind you of the following notices Do not try to measure the voltage which is more than 25V In the measurement it should ensure that adequate ventilation because sometimes during the measurement electrodes and the battery electrode contact will produce sparks and flammable gases such as hydrogen Do not unauthorized disassembly circuit boards so as to avoid communication errors or damage to equipment Do not try to plus a voltage at the positive terminal SOURCE and measurement terminal SENSE or negative terminal SOURCE and measurement terminal SENSE this will dama
13. ecause of the humidity might affect the performance of components of device Don t knock and shake the device heavily as for these actions might break the component of the device Using matched and approved parts by supplier while conducting replacement of pares Any unauthorized parts modified parts might affect device performance and out of after sales service Always saving the test data such as formation and grading data to prevent from losing data in case of suddenly broken Correct use and maintenance of device will good for improving device performance By our long term customer investigation and after sales service practice has shown that device broken in many cases are because of improper operation or neglect correct method of maintenance if the device is not working properly we recommend customer reference at the product s user manual or contact the advisory service timely 16 APPENDIX LE NE NE NEM ee el ee pa ep HEH NEWARE BVIR User Manual AFTER SALES SERVICE SERVICE ITEMS e Free technical training We are providing free pre sale and after sale technical training course along with specialized technical engineers working for your service timely e Telephone consultation service For any operation problems dial at consultation service line 800 830 8866 for help our technical supporting engineer will work out proper solutions for you The consultation time according to daily regular work time of supplier e
14. ect positive pole and use the black pen to connect the negative pole external terminal connected to SOURCE the internal terminal are connected to SENSE When pen contact with the battery electrode downward pressure the pen so that reduction to the table inside the terminal pen inside all the SOURCE and the SENSE terminal is a good contact 4 When the measurement has been completed disconnect the battery connection and turn off the power BVIR User Manual L NOTE In the measurement if OF appears on the screen it said that resistance or voltage exceeds the device range when the resistance value display it said that can not be measured the circuit breaker may exist t or the contact between the pen and pole are not good it may be due to contact resistance relative to the measurement range too In addition to automatic shutdown mode please do not press the power button at the same time and other keys in case the same time press the Power key and other keys please press the Power button Close equipment continue to operate may make all the calibration information is lost no longer correct measurements when the table open pen a sensor voltage will be displayed in the instrument it is not equipment failure 4 5 COMPARISON This function is to compare the measuring resistance and voltage values and the presetting resistance and voltage values If the comparison is failed then the red X will be light
15. ed up and the opened buzzer will works If the comparison is success the green will be lit up In the measuring interface press the COMP button to open and shutdown the comparison function When COMP symbol appears on the screen it means this function is working Follow the steps shown below for changing the parameters 1 Enter the comparison interface Press COMP button at least 3 seconds until the SET appears on the right of the screen COMP SET rr rere dM x wo dT y 4 nin MEMO ag p tif Ra i z am ra Figure5 Comparison parameters setting interface The comparison interface is as shown as Figure5 1 is the upper value of inner resistance 2 is the lower value of inner resistance 3 stands for the present setting is inner resistance or the voltage 4 is the comparison group 2 Set the comparison group In the comparison interface press lt gt to move the cursor to the group setting place press ft to change the group number the maximum is 10 the minimum is 1 3 Set upper and lower inner resistance values 12 MEASURING PROCEDURE E dbi NEWARE BVIR User Manual ec a Press to move the cursor to the highest position of inner resistance maximum refers to Figure6 b Press lt button to switch between the setting values press 61 1 to increase and decrease the setting values within in 0m to 2000mQ COMP S
16. ge equipment This instrument has no waterproof and dustproof functions in order to avoid damage please do not use it in humid and dusty environments Before using this product make sure wire insulation is not damaged and the pen has no unusual pens nudity or please stop use and replace with new matching pen Do not use this instrument at the sun heat humidity and aerosol environments in these cases the product may be damaged Do not use it at the strong electromagnetic interference or electrostatic charge place otherwise they will produce erroneous results HOW TO MAINTENANCE You are using the technical well designed device The following suggestions will help you protect from mistake of incorrect operations and good for conducting after sales service Please conduct calibration operation at least once half a year so as ensure the data precision Users should uninstall the original system before upgrade and then install the latest software Please operate under system operation manual guidance other incorrect operation might damage the device Keeping the device dryness Those kinds of liquid such as water and humidity might damage the circuit of panel Keeping the device cleaning don t placed dusty and dirty environment otherwise might damage the panel of device Don t placed the device in heater environment it might shortening the life of components and lead to accident Don t placed the device in colder environment b
17. nd obtained a number of certifications We have accumulated more than 8000 business partners throughout institutions government departments enterprises and trading companies NEWARE Technology Ltd has become the industry mainstream supplier with customer admitted e Shenzhen NEWARE Technology Ltd has passed the ISO9001 2000 quality management system certification registered NEWARE trademark and adopted global advanced SAP software system as company business processes management platform In order to achieve sustainable development NEWARE now is on its way to cut down our carbon emissions At the same time we are pursuing an optimal service both from better performance against with lower cost product and perfect after sales service to meet customer s various needs e Under the advanced integrated project management system our software has achieved CMMI 3 level It guaranteed the consistency between the development and the production Solved the customer s special needs e For any operation problems please have no hesitate to contact our service line 800 830 8866 our technical supporting engineer will work out proper solutions for you e Browse more type of models download and upgrade your software and consult information please visit our website http www neware com cn 1 5 NEWARE BVIR User Manual CONTENTS LM DS E E07 B2 UL OX TION err n 5 LIBI ood ud Oc GL L0 T 5 1 2 SECURITY c
18. ontact us in the following accesses Free consultation service line 800 830 8866800 830 8866 Visit company website www neware com cn Tel 0755 83108866 83108867 83108868 Fax 0755 83109966 Bus No N9 15 44 45 60 67 102 201 210 216 218 222 324 328 374 388 get off at Xia Mei Lin Market bus station Post ID 518049 Company address No 4 floor An Tong Industry building No 207 of Mei Hua Road Xia Mei Lin subdistrict Fu tian district Shenzhen city Guangdong Province China te eh APPENDIX 19
19. s specifically designed for testing the inner resistance of secondary battery lead acid cell nicked cadmium cell lithium battery as well as testing the open circuit voltage 2 2 APPLICATIONS Complicated comparison BVIR can compare the testing inner resistance and voltage value with the presetting inner resistance and voltage e Edit and view data 99999 groups of data can be stored in BVIR provide a convenient way to edit and view the measuring data e Calibration there are zero calibration and full range calibration e Shutdown automatically save power by shutdown automatically the default time is half hour after using e Low battery prompting BVIR will prompt user when battery is low 2 5 TECHNICAL SPECIFICATIONS Indicators Project indicator parameter Measuring method Measuring in AC power l R 0 20V 20mQ 200mQ 2000mQ there automatic Measurement range Manual switch Resistance BVIR User Manual 20000 Accuracy of component 2000mQ Requirements of equipment work environment Indicators Project indicator parameter 30 80 RH No condensation Relative humidi i e uds umidity range storage 30 90 RH No condensation environments Both indoor and outdoor easy carry OVERVIWE 7 Ww TT It NEWARE BVIR User Manual Fixtures and equipment size specifications Indicators Project Indicator parameter Accessory 4 test pen or polymer fixture WDH 120 75 25 mm About 05K 8 OVERVIEW
20. st 1s zero calibration the second is full range calibration and then the third one will cycle to zero calibration The steps of zero calibration are as follows 1 Short connect the two SOURCE pen and two SENSE pen 2 Press ADJ button until 0 Adj appears on the screen then the calibration has began 3 Until O Adj disappeared and green light flashed it means the calibration is succeed otherwise the red light flashing with a buzzer means the calibration is failed The steps of full range calibration are as follows 1 Connect the pen to the 100mQ resistance which is attached in the product 2 Press ADJ button until 0 Adj appears on the screen then the calibration has began 3 Until O Adj disappeared and green light flashed it means the calibration is succeed otherwise the red light flashing with a buzzer means the calibration is failed E Tip In the full range inner resistance calibration the access resistance is 100mQ and in the full range voltage calibration the access voltage is 20V dc constant voltage source In the zero calibration process to ensure a good short connection with four pens only the SOURCE and SENSE pen are both shorted then it will show 0 14 MEASURING PROCEDURE 1555 NEWARE 4 8 BATTERY SHORTAGE TIPS There will be a prompt symbol L in the battery situation at that time you should charge the battery to ensure the normal operation 4 9 SHUTDOWN AUTOMATICALLY Th
21. te the buzzer is working otherwise it is shutdown Ut Tip There will be a short buzzer when press any button no matter the buzzer is started or not 4 5 HOLD This function can hold the current interface and remain the same press HOLD button to hold or MEASURING PROCEDURE 13 NW TIT Ie 3 NEWARE BVIR User Manual release this function when HOLD appears on the screen that mean this function works Lt Tip It is only used in the measuring status in that case only POWER and HOLD button will be still on work You should press this button for less than 3s otherwise it will enter in the history data view interface 4 6 VIEW HISTORY DATA This instrument can store 99999 groups of measurement data user can view and edit data follow the operations below 1 Inthe main interface press HOLD button for at least 3s to enter the history data interface which 1s as shown as Figure 8 wa RM D l Li mt nr ALLE V Sie Figure 8 view history data interface 2 Press ft to increase decrease the data number Figure 9 not measured data set display 3 Press HOLD button to exit 4 7 CALIBRATION There are zero calibration and full range calibration Zero calibration is to calibrate the inner resistance and voltage at the zero point full range calibration is to calibrate the inner resistance and voltage at the full range Both calibration insist of a cycle the fir
22. tess 16 AB TER SALES SERV CB penen a n 17 EY FG TTE NE A 4 X 17 EXCEPTION 17 REPLACEMENT cciseansdeccmssiscsmenspentsinsedmasismcnsmantsinsetnesisnacismensnseheenisnsnsesesesobesssecnseseseneteanees 17 CUSTOMER OBE ATOT ee ee ee 17 CONTACT NEWARE ccsssccesscssssscssassvesscssessvesssvonsestcessstsssdvessesesssss sesevscssecsess 19 4 CONTENTS LE EE TE ME ft FE ee pa ep HE NEWARE BVIR User Manual 1 INTRODUCTION Thank you for choosing our product In order to make your operation more convenient please read this manual before using 1 1 INSPECTION When you get this product please check it over if there is any problem in the transportation Especially the accessory included panel buttons and the wire If there is obvious damage or does not work in accordance with the instructions please contact the NEWARE sales engineer Accessory a manual 4 test pen or polymer fixture a recharger 100mQ standard resistance Transportation To make use of the original packing materials the company provided in the transportation to avoid unnecessary losses 1 2 SECURITY Danger This product is designed in accordance with relevant safety standards and passed the safety tests before transportation But using the equipment in the wrong way will be harmful to the human body the equipment will also be
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