CREASY preliminary user manual v1.5.9
Contents
1. PINS ay lay mis 1815 18181818 ani 8181818181818 Below any crease type icon there can be selected the number of creases composing the folging line of the box Save the actual Box definition Typical procedure to define new standard Open the standards library window Eao Create a new empty standard nsert the standard Identifier Insert material thickness and knife width and calculate the tool dimensions ice aa Create a new Box Layout if required by means of the Box Editor Link the new Box Layout to the standard by selecting it from the list 9 Get a proposal for the brightness settings O CREASY Manual GB docx 17 35 5 27 2014 e ed Measure reference boxes that perform properly on the packaging line for any single crease type e Insert tolerances ma save the standard permanently into the database Initialize the camera Click Preview to start the Live Image of the camera DO np flashing left dot shows that the camera is active A steady right dot shows that the key at the device has been pressed a new image has been captured and the software is analyzing the image Select the brightness type white gray black of the substrate Use the scroll bare to fine tune the brightness White or light gray card board can be analyzed with the standard setting shown below lI ot iz 5 4 j Measurement functions Measure b2. Card board z m SetupProcess Production Quality Control ity Report Y mm Act Average Max SN Bead width Symmetry 0 033 Ojire Folding angle 93 o a O m OSs Oa Gia 2 m e a Bead width length of line D symmetry line C D intersection point position compared to the center point of line D Folding angle real world angle between line A and B corrected for all projections CREASY Manual GB docx 2 7 35 5 27 2014 Multi Crease measurements Rounded corners are obtained by using multi crease technology In this case several creases are produced with small distance between them Select the number of creases in the settings Window Gael Fe 7T Select 1 to let the software automatically determine the number of available creases or beads and their distances Position the CREASY well centered on the multi crease and press the measurement button CRERSY wW The statistics displays the average bead height and the average distance Daily production quality control or creasing a Start the measurement of a new box blank in production quality control by clicking the new job icon Enter the Job Identification number select the standard you want to work with and enter the name of the operator CREASY Manual GB docx 28 35 5 27 2014 a3 Please enter the Identification Number Please enter the Ident
3. W Crease opening narrow interpretation o W Crease opening wide interpretation O W The Power Crease Module offers additional measurements CREASY Manual GB docx 21 35 5 27 2014 Section A B Symmetry B A B Manual measurement of bead and crease Move the mouse pointer to first position in your crease or bead Press the left mouse button down and keep it depressed Move the mouse pointer to the second position in your crease or bead Click the right mouse button while the left mouse button is still depressed Move the mouse pointer with left mouse button still depressed to the bottom of the crease or to the top of the bead respectively Release the left mouse button The analysis is displayed in terms of crease depth or bead height and bead width 0 18mm CREASY Manual GB docx 22 35 5 27 2014 Cross Section measurement Measure the bead turn the sample over to the opposite side and measure the spine of the same crease The software displays the overlaid image 0 09mm Measure embossing or debossing on large areas es select the embossing debossing tool to measure embossing or debossing depth as CREASY Folding Creasing Analyzer v1 0 2 4 SN 00001 2 qum Fie Tools Device eXit Help A s te el iw x WW Move the mouse pointer to the upper corner of the embossing area A horizontal line is drawn when moving the mouse Press the left mouse button down and keep it depresse
4. 0 662 O27 5 001 Wid 2 014 z000 00 i l o 0 582 0 575 2 014 2 000 ME E 0 569 0 57 High resolution verification PREMIUM Version only The CREASY STEP WEDGE can be acquired as an optional to perform high resolution verification of the CREASY device Based on a Look Up table this feature can be used to match one CREASY perfectly to another over years Open the high resolution function by selecting the Verify Scale Item from the main menu Device f Insert the reference values from the CREASY STEP WEDGE label into the reference column of the table Make sure to insert the lowest value on top Click the SAVE Icon to save the reference values Click the CLEAR Icon to clear the table Now start measuring each level starting with the lowest level The absolute height will be displayed in blue color and the difference in red color in real time inside the graph Bu In case the differences are out of tolerance you can calculate a LUT by clicking the LUT Icon The LUT will be automatically stored and applied on all future measurements until a new LUT is created The LUT does improve the inter instrument Agreement of the devices CREASY Manual GB docx 34 35 5 27 2014 Finally click the report Icon to create a calibration report z ame Verify CREASY OOH CREASY sn 00001 step REF Height DIFF Ve 1 0 052 0 052 0 000 0 45 2 0 081 0 081 0 000 0 4 035 3 0 109 0 109 0 000
5. 2014 E select the file location of the reference database Type the file name into the proper field and confirm by pressing the ENTER key or select the database file by clicking the open Icon on the right hand select if the database can be modified or not Use this flag to prevent the user from editing the database in case of multi user installations accessing the same reference database file In case the Power Crease Module is active also the database file for the embossing debossing references can be selected In addition you can select the destination path where all PDF reports should be saved The reports will be saved into sub directory of the selected path In case the Power Crease Module is activated you can save original captured images into a sub directory SetupRep lmg by selecting the Save Image Selector The CREASY PREMIUM can run on a network communicating with a server application based on two communication protocols TCP IP e HOT FOLDER For details check the manual CREASY Host Interface pdf Standards Database The CREASY software offers a database with standards Click the database icon to open the database interface 3 CREASY Folding Creasing Analyzer Standards Database Folding box blank Embossing Debossing Card Board Standard mm New Box Blank Stakiai Card Board New Box Blank 1 ADER Sample POTA eee X Ais Sample 2 Material Thickness 0 20 vadld in hee SampleBoxBlank Width of creasing rule 1 50 across
6. installation of the driver is finished Now connect the USB cable to a free USB2 0 port Windows will automatically detect the driver and assign it to the device Run the application e Launch the CREASY exe e Click the CREASY Icon on your desktop or e Runthe CREASY from the Windows Start Menu CREASY Manual GB docx 5 35 5 27 2014 Main Window r 3 CREASY Folding Creasing Analyzer v1 5 2 0 SN 00096 PREMIUM l o0 SSE Enom File Tools Device Help lt 2 Default Box Card board z X Setup Process Production Quality Control Quality Report Creasing channel Q Standard Card Board Creasing rule mm Act Average Bead height 0 106 Bead width 1 515 Left fold point F 151 167 139 Right fold point p En 167 139 Symmetry 0 059 0 007 A Captured image for analysis B Box definition window C Live Image of camera D Analysis types and grafical results E Numerical Results and Report preview Main Window Icons Main Menu Functions i _ Measure a new box in production quality control m P J Measure new e bossing debossing job ower Crease only Save actual image i Load Image Open Standards Database IEN 7 Open Statistics on quality reports CREASY Manual GB docx 6 35 5 27 2014 Analyze image Camera Functions l review Capture Setup Statistics and Job Sta
7. or debossed icon text drawing Make sure the embossed or debossed areas are quite visible inside the preview window By slightly moving the device maximize the visible difference between surface and embossed or debossed area Press the measurement button on your device The software will capture the image and automatically detect upper and lower areas The software will automatically measure height deviations and calculate the maximum embossing or debossing The maximum will be highlighted in red 0 043 mm 0 017 mm 0 057 mm 0 011 mm 0 071 mm The small numbers on top are representing the height difference between the actual surface and the average surface height red line The physical depth of above example is 0 0 1mm and is calculated as the level difference between its neighbor s height and the own depth 0 017mm 0 011mm 0 071mm 0 057 7 This maximum embossing or debossing value is added to the table CREASY Manual GB docx 25 35 5 27 2014 Standard Card Board mm Act Embossing 0 071 Measure on several locations and calculate the statistics Standard Card Board mm Act Average Max Min Std Dev Embossing 0 078 0 072 0 000 0 078 0 005 In case of embossing negative numbers the MIN value is the most appropriate to control your manufacturing process In case of debossing positive numbers the MAX value is the most appropriate to control your manufacturing process In general it is recom
8. the fibers Description Insert additional Information here mm a e 4c p Je Hr H et Channel Depth 9 51 0 20 0 20 0 20 0 20 0 20 0 20 Channel Width 1 19 L8 1 78 1 78 L7 A 1 78 Bead height 0 15 n wl ll 0 25 Bead width Distance Fold point 120 120 120 L55 LS 1 45 L L I 1 60 e MyBoxBlank CREASY Standards tt You can maintain your own database by adding or removing records from the database CREASY Manual GB docx 11 35 5 27 2014 Click the ADD Icon to add a new record Compile the fields and click OK select the record from the list that you would like to remove from the database Click the delete icon to remove the record from the list fy Create a new reference record and copy the data of the selected record into the new record Select the record from the list you would like to modify Modify the data and click OK The Bead and Spine dimensions as well as the requirements for the crease channel dimensions differ depending on the direction of the crease and fibers of the material The standard database offers four different references A B C and D In case of PREMIUM version there can be used up to 7 different references whereby the naming of the references can be selected with the box editor see below The crease of type B are assumed to be perpendicular to the crease of type A The orienation of the package can be defined as A being parallel to fibers or A being orthogonal to fibers
9. 03 4 0 203 0 203 0 000 0 25 02 5 0 308 0 308 0 000 Bs 6 0 398 0 398 0 000 0 05 7 0 500 0 500 0 000 0 a 0 05 E a P 0 1 im SaS wT 015 0 2 io 06 11 2013 0 Of 02 03 04 05 06 Height Height Diff CREASY Manual GB docx 35 35 CREASY VERIFICATION PERET GmbH Forch Sr 6 BOZ vetm UID Mr TECTIA www pere II vigQpere II 06 1120311 5 17 PERET CREASY Creasing Analyzer Serial Humber 00001 REF Height 0 052 0052 0 031 0031 0 109 0 109 0 203 0203 0 308 0308 0 398 0398 a region 0 500 0400 LUT 06 11 2013 CoPERET ERTH KLUD OPP HES 2 PROF CTS CRG Sy GOURCE CEL Repor Steed CRESY A6 ite d iT par 5 27 2014
10. CREASY preliminary user manual v1 5 9 Ta cele 0 1 i 0 9 iene eee 2 PRENN VE TON sessed casaecaste asta ncseecg ter EE E E E 2 CGREASING RULE lt sirrorrense ninn remanres N NEEDE ERENER Eare aN EFON NENEN 2 POWER CREA E seors anctaspaespennscectneneananennesudeemneacuisemueaedeanssancsamenandacmaesaatennetedeenteseatmawenectanceanaens 2 SEA E e a e EETA E ATT AATA E A AATE 4 WV MINING ee E E E E E E 4 Genra S doy TUG eere eE 4 AT E E 5 Install the CREASY software ccccecccecceeeceeececeseeeueeeeeeeeeseeeeeeeeueeeeseeeseeeeeeeeueeueeeuneeeueeeseeeeneeenes 5 RUNING AO OIG QUO Miess eni E EAE EE N NER 5 M VW COW ae ss socsneat ceceusci encoun cuueceect eeenetesaieectsaes 6 Main Window ICONS ccceccecceeceeceeceeeeeeeeeeeceueeueeaeenesaecnecseseeseeceeseeeeeeeeeeeeeeeeeeeeceueeeeeaeeaesaesaeseeseeeaeees 6 Mai Menu FUNCIONS sacciccceseascica aron ssic ester suipie ietednictna eivid aicianletalei E needled uaa 6 Camara NC HOI ae E A E E A 7 Setup Statistics and Job Statistics FUNCTIONS sxssssssasexineravesasrresasavasnnevaeaeoeensuavauesaneyaveuasbenuaualieveabe 7 Rorera n e bata acSe UNCON wars staccccensaneeenenaedacdetacdecuutsacecuuieadedusteasequebendeaumtaasaacstatesquenaudeseuscnends 7 Configure your INStANATION cccccceecccceeeeeceeeeeceeeeeseeeeeseeesseueessaeeeseaeeeseaceeseeesseeeessaesessueesaeeeesaaeees 8 Standards Dataa SE ne E EEE E EE E N S 11 The Box Layout Editor PREMIUM Version Only cc
11. E code by selecting the Creasing Rule License Item from the Help menu s CREASY Creasing Rule Function Code 1 25351 POWER CREASE The Power Crease function offers additional job statistics for crease and embossing measurements Also additional crease profile calculations are available with this function CREASY Manual GB docx 2 35 5 27 2014 module The function can be accessed only if the POWER CREASE Code is inserted Insert the POWER CREASE code by selecting the Power Crease License Item from the Help Menu a CREASY POWER CREASE FUNCTI Code 1 27129 Important This manual describes the current version of the CREASY hardware and software Future enhancements or modifications are reserved CREASY Manual GB docx 3 35 5 27 2014 Safety Instructions Warning For safety reasons it is absolutely necessary to read through the user s guide and all of the instructions it contains General safety rules lf the safety recommendations and instructions in this User Guide are not complied with measurement errors or data loss or physical injury or property damage may result CREASY is not intrinsically safe Therefore the device cannot be used in an environment with explosive vapors where there is a risk of Spark ignition CREASY may not be used in an area with strong electromagnetic fields Use the CREASY in ambient temperatures between 10 C 50 F and 40 C 104 F and do not expose the CREASY to direct sun light T
12. ate a statistics over all measurements of this job You can also use wild cards like to select similar job numbers CREASY Manual GB docx 31735 5 27 2014 Card board Bead Embossing Debossing Card board Crease Standard Card Board ad From 01 01 2013 H To 27 05 2014 Hr Identification Number Samplejob Tools Card Board A parallel to fibers 62 Click the Statistics Icon to calculate the statistics All selected jobs will be listed The overall Average the Standard Deviation the maximum and the minimum are calculated and displayed in a table The measurement results of the selected quality reports will be displayed graphically a Statistics Statistics Quality Report Card board Bead C Card board Crease Card Board 01 01 2013 27 05 2014 Identification Number Samplejob Tools Card Board Samplejob A parallel to fibers Bead height 62 08 18 06 26 08 38 08 48 06 56 09 08 09 16 09 26 09 38 09 46 09 58 10 08 10 16 mm VEAM BEM BcCHwH BD BES Fl Bs A Bead height A Bead width B Bead height B Bead width C Bead height C Bead width D Bead height D Bead width E Bead height E Bead width F Bead height F Bead width G Bead height 08 18 08 28 08 38 08 48 08 58 09 08 09 18 09 28 09 38 09 48 09 58 10 08 10 18 G Bead width VRAM BBM BCH BOT BES OF Bs N ra m amm Seg Bead width Select and display a report Move the mouse pointer on one of the squares o
13. ccceccceeeceeeeseeeceeesaeeeseeeseueeseeeneeseeeeaeeenaees 15 Typical procedure to define new standard ccccceccccsececeececeeeeceeeeseeeeeeeeseeeesseeeseeeesseeesseeesaeeeeas 17 aZe TMC eA a vse cte ce re uta outes sis ote weadetnsaargnusenoates E AEA 18 Measurement TUNCTIONS cccceccecceeccececeeceeeeeeseesneseecsecnececeeseteeseeeeeeeeeeceeeeeeeueeaeeuenaesaesaeseeseeaes 18 Execute A measurement cccccecceeceeceeceeeeeeeceeeceeeeeeeeenensesaeseeseeeeeeeeeeeeceeeeeceeeeeeeuenaeeaesaeseeseesaeees 19 SGUD PrOCESO ene eee 19 Bead measurements cacacsiaeasacctsancacettananavteantcencaaedaasiacanacatnantaaataanaaaaiaunnauaiouctaansausadcntaaniaauteunoaaniiad 20 eee T E E E E E E E E 20 Manual measurement Of bead ANC Crease cccecceeceseeeeceeeteeeeeeeaseceueeeeeseeeseeceueesueteeeeenaeeaas 22 Cross Section measurement ccccceccecccececeeeeeeeueeeeeeeeeeeeeeueeeueeeeseeeueeeeseeeueeeuneeaueeeeeeeseeeeneeenes 23 Measure embossing or debossing on large ALCAS cceececeeeceeeeeceeeeeeeeeeeeeeeaeeeseeeesaeeesseeeeneeeeas 23 Fine structured Embossing or D DOSSING ccccecccceeeeeeeeeseeeeneeeeseeeeseeeeseeeeseeeseeesseeesaeeesseeeeas 24 Finished box control eee 26 M lt Crease measuremenlo sssrini ipiri reniir niaise rnani lowe ikon pabnestas 28 Wally ProaUCHOn GUAY CONTO OF Cle aS 1G orerar EEEE AEREE EEEE EEE 28 Se S E o E A E E E E A A E A AE A A 31 oelet and display a TODON seseina 32 Cr
14. color The bead width is displayed on top of the window The bead height is displayed on top of the curve Left and right angle are displayed at the left folding point and right folding point respectively The symmetry is displayed as difference between the perpendicular of the maximum height position to the base line and the center of the bead The previous measurement displays as a red line The average bead is displayed as a blue line Crease measurement CREASY Manual GB docx 20 35 5 27 2014 3 CREASY Folding Creasing Analyzer v1 5 6 0 SN 00096 PREMIUM REF File Tools Device Hel elo aE 4 Ai Card board x al e Y mm Act Average Max Min Std Dev aime SN Crease depth 0 118 0 118 mm A C E G B D b DO OB OB Ow al X 145 274 Setup Process Production Quality Control Quality Report E Standard Card Board Crease width 50 0 846 Opening 0 688 Crease depth measurements are showing the deformation of the substrate The crease with is measured at half depth 50 as the crease cross section function is quite smooth at the substrate ends Opening does express the difference between the width at half depth and the with at substrate level There can be selected the interpretation to be narrow or wide in the settings menu 0 Crease depth d Half crease depth d 50 d Crease width
15. d CREASY Manual GB docx 23 35 5 27 2014 Move the mouse pointer to the second level of your embossing area Release the left mouse button to obtain the measurement result Move the mouse pointer to the upper corner of the embossing area A horizontal line is drawn when moving the mouse Press the left mouse button down and keep it depressed Move the mouse pointer to the second level of your embossing area Confirm the second level with a click on the right mouse button while the left mouse button is still depressed The height difference is calculated and displayed in the main window Continue to insert levels with right mouse clicks until all height differences are calculated standard Card Board Release the left mouse button to obtain the mm Act average measurement result Embossing Fine structured Embossing or Debossing In many cases the embossing and debossing is composed only by small lines or characters such as there can be several embossed or debossed areas inside the captured image of the device CREASY Manual GB docx 24 35 5 27 2014 Moreover the embossed or debossed areas are not necessarily uniform straight lines but they are composed of curves lines are wider and smaller This makes a simple edge height measurement impossible Version 1 5 0 of the software implements an additional tool to measure randomly height deviations due to embossing or debossing Position the aperture over the embossed
16. d previously defined box blank layouts by clicking the box blank Icon r a CREASY Box Editor rns G 11816 wri 18 1561861 CREASY Manual GB docx 15 35 5 27 2014 Click the clear Icon to clear the layout from any measurement locations previously defined allelic le lele ooa Select the type of measurement you would like to define measurement locations for A preview rectangle will be displayed when moving the mouse arrow over the box layout E Move the preview rectangle over the intended measurement position and click the left mouse button to store the new position P Continue to click on positions until all A measurement locations are set Now select the B icon and proceed to define B measurement locations Proceed with C and D accordingly r 3 CREASY Box Editor A B s 3 1 amp 1 16 1 a E E 3 ANN i x Remove a single measurement position by selecting the Remove Icon and clicking with the left mouse button into the proper position Al Rename a position by double clicking the proper icon and inserting a new name singel character CREASY Manual GB docx 16 35 5 27 2014 Position Label Enter Positon Label x All positions that have already been inserted will be renamed automatically a CREASY Box Editor
17. e Create a new reference by clicking the Icon e Insert anew name into the Standard field e Select the orientation of the A crease e Based on material thickness tool width and fiber orientation you can calculate a proposal for the crease channel specifications for A and B by clicking the calculator Icon If you would like to use other specifications type the new values into the proper edit fields oe Ais Material Thickness 0 20 E pade io ers Width of creasing rule 1 50 across the fibers Select the camera settings to be used to measure this material pe Position the Device on a typical bead of the target material Click this icon The Software will automatically test different settings and select the best setting for the current material The selection will be confirmed by a beep There are four sets A B C and D of references for each record one for crease parallel to fibers and one for crease perpendicular to fibers and two diagonoal crease types CREASY Manual GB docx 12 35 5 27 2014 The PREMIUM version of the CREASY Software offers seven sets of references per box that can be configured by means of the box editor see below mm A eH Hek eH SEE FE 48 h Channel Depth 9 54 0 20 0 20 0 20 0 20 0 20 0 20 0 05 Channel Width 1 19 1 80 1 78 1 78 1 73 1 73 L78 0 05 Bead Crease Bead height Bead width Dist Fold point 120 Annn Specify the noise filter for this reference The nois filter always
18. ead characteristics Measure crease characteristics kad a a Measure subsequently bead and crease characteristics and overlay images to obtain cross section image es a Measure embossing or de bossing areas Measure fine structured embossing or de bossing areas as for example text vas Measure the folding characteristics of the finished box Crease Measurement CREASY Manual GB docx 18 35 5 27 2014 Execute a measurement e Click Preview in case actually no Live Image is displayed inside the preview window e Select the measurement function e Position the device parallel to the crease bead to measure such as the crease image is centered in relation to the blue guide line overlaid to the PREVIEW image e Press the button of the device and keep the device in position until the captured image appears in the Analysis Window The software automatically calculates the dimensions and displays the results graphically inside the result window and the numbers in the table window Setup Process Setup your embosser by measuring various locations of beads and collecting the data in a Statistic When testing in a new box or material there will not be any pre defined standard available Make sure the proper selector is un checked 9 Production Quality Cont Card Board Act E Standard Bead height Once a reference for a card board material or a box blank is available it i
19. eate a job summary FePOlt ccceccccsecccceececceececeeeeeceeeeeeeeeeeseeeeeseeeeeseeeesseeesseueessaueesseeesaneeeeas 33 SV ICS VENCIO enre E E A 33 High resolution verification PREMIUM Version only ccccsccceeeeseeeseeeceeeseeeeneeesaeeseueeaeeenaees 34 CREASY Manual GB docx 1 35 5 27 2014 Introduction Congratulations You have just acquired the portable creasing and folding analyzer CREASY This device is the optimum tool to control the converting process of creasing It measures the characteristics of the bead the spine the folding symmetry and angle in a fast and intuitive manner The software automatically creates quality control reports The CREASY software is available in two versions e Basic Version e PREMIUM Version This manual will always outline functions that are available only in the premium version The software can be upgraded from Basic to Premium by an upgrade code PREMIUM version Contact your dealer to get the proper upgrade code for your device Insert the upgrade codes by selecting the PREMIUM upgrade function from the Help menu a CREASY PREMIUM UPGRADE Code 1 725 Code 2 15276 In addition there are offered optinal function modules These modules require the PREMIUM license CREASING RULE The Creasing Rule function enables you to measure the characteristics of your creasing rules The function can be accessed only if the CREASING RULE Code is inserted Insert the CREASING RUL
20. f one of the curves CREASY Manual GB docx 32 35 5 27 2014 ea ral Click the left mouse button The associated report will be displayed automatically and can be printed Create a job summary report Click the job summary Icon to create a Summary report of the selected job ag Statistics ees Card board Bead Card board Crease CREASY STATISTIC REPORT PE RET GmbH Forch Sr 6 502 vahm UD hr moase 11 wwwparctlt Infogiparctit Card Board 27S 201408 23 01 01 2015 kantikon Number Imp ab i 27 05 2014 Samplejob Samplejob yowee E EGEEE f EA EEEL s 525 SCLCL ELLE GHSHSHSBE oonmn poi ooo GEECCCEEE Device verification The CREASY comes with the CREASY target reference plaque that can be used for internal Device verification Open the Verification Tool by selecting the Verify Menu Item from the Device menu Type the reference numbers written on the reference plaque into the proper edit fields for bead and crease verification CREASY Manual GB docx 33 35 5 27 2014 Position the device on the Bead side of the plaque and press the measurement button Now rotate the plaque and measure the crease If both measurements are in tolerance you can create a PDF report and print the report using the PDF functions on bottom a Verify CREASY CREASY VERIFICATION CREASY J 1206 2014 182955 CREASY Cressing Analyzer Serial Humber 0000 41 Helghil
21. he CREASY Sensor should never be opened as there are no user serviceable parts Doing so voids the guarantee Contact your authorized dealer if repairs are necessary To avoid incorrect handling the CREASY should only be used by trained personnel The CREASY should only be used on dry measurement objects The CREASY should be protected against chemicals corrosive vapors strong mechanical vibrations and impacts Use original spare parts and accessories only Use the original packaging exclusively when transporting The CREASY casing can be cleaned with a dry cloth CREASY Manual GB docx 4 35 5 27 2014 Installation Start your Computer and wait until all boot processes have terminated and your computer is ready to operate Do not plug the USB cable in at this time Plug the CREASY USB Memory Stick into a free USB Port and wait until Windows has recognized and registered the USB Stick as a Mass storage Device Install the CREASY software The USB Memory stick contains a setup utility setup CREASY exe which can be run to install the CREASY Software on your PC Before termination the video driver installer will automatically be started Click INSTALL p This will install the Videology viewer and USB drivers on your computer You may choose a directory to hold the viewer Files Destination Folder Program Files Videology Cameras Browse Space required 2 4MB Space available 20 9GB Cancel Wait until the
22. ication of references will be disabled by this function Select the Additional page and e change between metric system mm and Imperial inch system e select the number of significant digits for measurement results e select the number of beads in case of multi bead measurements If 1 is selected then the software will automatically detect the number of beads e select History if the previous measurement should be displayed by a red line or the previous measurement is not displayed at all e Select the mathematical formula for the opening calculation in crease measurement Narrow opening is an alternative interpretation for the starting and ending of a creasing line cross section on the material surface e Select if a noice filter should be applied to the surface profile curve and how strong this filter should be values 0 no filter 10 very strong filter The noise filter will reduce the impact CREASY Manual GB docx 8 35 5 27 2014 of surface structure like fibers print or gloss Please note that a noise filter always makes the curves smooth and therefore eliminates drawing details It can appear little differences in measurement values depending on the filter setting It is recommended to use filter setting O if very tiny structures should be measured like cut score lines On rough surfaces glossy surfaces or printed surfaces the noice filter can help to improve the repeatability of the readings e Incase the Power Crease Module
23. ification Number Please select your Standard Card Board User pesc Click the OK Icon to continue X Click the CANCEL Icon to abort The Bead measurement function is selected automatically and the Job table appears in the Result Window Select A type measurements by clicking on the A on top of the table AJ B The Basic version of the creasy software always shows just the standard box layout The PREMIUM Version of the software now displays the Box Layout that has been assigned to the active reference containing all A measurement locations Measurements of type B C and D are hidden CREASY Manual GB docx 29 35 5 27 2014 3 CREASY Folding Creasing Analyzer v1 3 0 0 SN 00001 PREMIUM l o File Tools Device Help 3218 ge Standard Box Setup Process Production Quality Control Quality Report Identification Number 123 Standard Card Board Card board Y Ole Parallel to fibers 0 0 0 0 i A B 4 c j D mm AVG SDEV AVG SDEV AVG SDEV AVG SDEV Bead height 0 10mm Bead width Left fold point a 154 eft fold poin Right fold point 2 OB OB SIr 5 4 Symmetry X 124 Y 276 Measure as many type A locations as required The Average and Standard Deviation are calculated automatically Select B type measurements by clicking on the B on top of the table CA Bi The PREMIUM version now displays the B locations Standard Bo
24. is activated there is a separate filter setting for crease measurements In addition the level for the crease width measurement can be selected Insert a value followed by to specify a percentage level Insert a value without to specify the level in microns The level is always calculated starting from the bottom of the crease e Enable and disable measurement functions a4 Settings Reports Software Configuration mt Bead mm Crease Round Corner AA a 7 a a Cross section a S Embossing Debossing Small Embossing Debossing T SN Folding angle J F Narrow Opening Filter g Power Crease Filter Select the Reports page Load your company Logo that will be applied to your quality reports by clicking the File Open Icon Insert your company details below as they will appear in the header of any report Specify the output format for tab delimited text format output CREASY Manual GB docx 9 35 5 27 2014 3 Settings 5 8 Important in order to save and re load setup process data the Output Header flag needs to be checked The PREMIUM version offers in addition the software configuration page Sofware Configuration Reference Database Configuration Edit References enabled Reference Database File Folding box blank Reference Database File Embossing Debossing IP Address TCP IP Test CREASY Manual GB docx 10 35 5 27
25. ley GUM Select a Box Layout by clicking into the graphical display of the proper Box Layout Link the selected Box Layout permanently to the actual selected refence by clicking the OK icon In case there has not yet been defined a Box layout you can open the box editor by clicking the Box editor Icon Define a Box Layout and link it to the actual reference set as described above CREASY Manual GB docx 14 35 5 27 2014 Reference values can also be defined by measuring samples Click the Measure sample icon of the proper column to start the measurement process Measure the bead of the samples Finally click OK to permanenily save the new reference values cul OK The Box Layout Editor PREMIUM Version only Open the Box Layout Editor by selecting the Box Editor from the Tools menu aa Open an existing Box Layout or import a Box Layout from any JPG File The import will automatically resize the Box Layout for the 3 resolutions required by the CREASY Software m As an alternative you can retrieve the source image by selecting it in the PDF file copy it to the Windows clipboard and clicking the past icon of the Box editor T In case the source image does not show high contrast edges the past can be performed applying a filter Select the proper area in the source PDF file copy the image and click the filtered past Icon You can also load one of the predefined box layouts from the library by clicking the LIB Icon Reloa
26. mended to measure the inner side of the boxes to reduce the impact of print to the measurement results CAUTION The calculation of embossing and debossing differs from the calculation of bead height and crease depth The bead and crease are assumed to have more or less round shapes The height and depth therefore are calculated as the distance from the maximum peak to the surface of the material The embossing and debossing are assumed to have a flat surface on top or bottom of the line The embossing and debossing are calculated as the Average depth or height of the center area As a result the embossing debossing value is typically lower than the bead crease value L o Aaa a Bead Crease Debossing Embossing Finished box control Attach the angle tool accessory to the CREASY device in order to have a 45 reference Hold the finished box with one side parallel to the 45 plane of the Angle accessory CREASY Manual GB docx 26 35 5 27 2014 Check the preview window and make sure the spine is visible inside the window Please note that for higher measurement accuracy the vertical resolution of the image is higher than the horizontal resolution Therefore a 90 opening angle will look like approximately 60 Press the button of the CREASY to capture an image and to analyze the edge properties 3 CREASY Folding Creasing Analyzer v1 5 9 0 SN 00096 PREMIUM 7 f JE msr File Tools Device Help
27. removes tiny details of the measured profile such as there might appear small differences in measurement reasults between filter and no filter It is recommended to use a filter on rough surface glossy surface or surface with print with it is recommended to use no filter value 0 in case sharp corners or very small objects need to be measured In case the Power Crease Module is activated there can also be inserted references for crease measurement Bead Crease Crease depth 0 18 0 18 0 23 0 00 0 00 0 00 0 00 Crease width 0 91 84 A AAA In case of crease measurement insert the level of width measurement The Power Crease Module also supports the use of references for embossing and de bossing Select the embossing debossing page to insert references and tolerances CREASY Manual GB docx 13 35 5 27 2014 3 CREASY Folding Creasing Analyzer Standards Database Folding box blank Embossing Debossing New Box2 New Boxt 255 4 a t ono OBC OL Description a al yi Pi K if j ji Y Ni if 7 ji ji mm T J 1 B a is D B d is A Embossing 0 15 0 08 0 10 0 00 0 00 0 00 0 00 De bossing 0 18 0 12 0 12 0 00 0 00 0 00 0 00 ACREASY EBOX tet In addition the PREMIUM version implements the possibility to link a specific customized Box Layout to any reference The Basic version offers only one standard Box Layout Click the Box Layout selection Icon to open the list of available Box Layouts Default Box Standard Box Wrig
28. s still necessary to setup the embosser before starting production In this case check the Standard selector to compare actual readings with reference numbers If the current readings are out of tolerance the numbers will be displayed in red n m Clear statistics start new statistics Measure the first sample Add the first sample measurement to the statistics All future measurements are automatically added to the statistics until this Icon is clicked again B Delete most recent measurement from the statistics R Click the OK Icon to create a PDF report of the actual statistics The report is automatically saved and can be printed CREASY Manual GB docx 19 35 5 27 2014 cl Click the save icon to save all measurement data into a tab delimited text file Important in order to re load the data to continue adding readings it is necessary to have checked the option Output Header in the settings window Reload the data by clicking the Load measurement data Item in the File menu Bead measurements a CREASY wW The vertical axis Y of graphical display is zoomed by a factor displayed in the left top corner of the graph Y X 3 4 1 in above example This makes it easy to identify minor differences in shape and height of the Bead or Spine The optimum bead is drawn as a gray background based on the reference values of the active reference The actual bead curve is displayed in black
29. tistics Functions Clear statistics U Add most recent measurement and all future measurements to statistics automatically and re calculate average maximum and minimum and Standard Deviation Click this icon again to stop adding measurements to statistics E Remove most recent measurement from Statistics E R Accept and save data create PDF report Save actual statistical data x Cancel box data collection Reference Database Functions t Add new Box reference Remove Box reference from Database f Copy a reference Calculate tool dimensions E Select Box Layout PREMIUM Version only rer Measure references me cle Open Box Editor PREMIUM Version only cy Get a proposal fort he brightness settings CREASY Manual GB docx 7 35 5 27 2014 Configure your installation select Settings from the file menu Select your language from the Language page z gt Settings Language Additional Reports Software Configuration Nederlands Password protection iV You can protect additional settings by password Check or un check the Password protection item on the right bottom Insert the password lt creasing gt to make your choice permanent W Password protection Password Insert Password creasing The password protection will disable the modifications of all settings Only the language can still be selected Further the modif
30. x Measure as many type B locations as required Average and Standard Deviation are calculated automatically CREASY Manual GB docx 30 35 5 27 2014 Continue by selecting C and D and measuring the proper creases The PREMIUM version does Support seven crease types Use the scroll bar on bottom to scroll additional crease types into view Setup Process Production Quality Control quality Report Identification Number 133 Standard Card Board User parallel to fibers CA B mm AVG SDEV G SDEV AV SDEV Bead height 0 173 0 040 0 105 0 003 0 000 0 114 Bead width 1 417 0 021 1 354 6 014 0 000 1 3561 Left fold point 1417 60 15FP oF 0 07 149 Right fold point 1387 10 37 152 1 1 0 07 151 Symmetry 0 022 0 010 0 062 0 032 0 000 0 027 Out of tolerance values are highlighted in red izal Click this Icon to restart the measurement of the actual Box Click the OK Icon to create a report X Click the cancel Icon to exit without creating a report Click the save icon to save all measurement data into a tab delimited text file Statistics Ta w am Open Statistics on quality reports Select the sample type Card board Bead Card board Crease Embossing Debossin Select the Standard from the list of available Standards Select the time frame by selecting the FROM date and the TO date appropriately Select the Job Identification number You can select a specific job identification number to calcul
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