SERVICE MANUAL No. I-0006 - Emerson Process Management
Contents
1. 4521 Seat Block with White Nylon 4524 Seat Block with Kel F Seats for 4528 Adjusting Screw 4534 ENVIRO CAP Water Heated Back Cap Assembly 5140 Yoke Part of 4506 5145 Bonnet Screw 6 required Pkg 12 5155 Yoke Gasket Teflon Pkg 12 Part 0 44506 5158 Nozzle with 5 64 Orifice 6 6 177 Rear Spring for over 500 PSI Inlet Pressure Standard 5181 Yoke Clamping Screw 0 6 5182 Yoke GUlde bale Tele ES 5197 Filter Screen pk 6 es 5215 Sintered Filter pkg 12 54 5259 Spring Button 5263 Compression Spring for 30 PSI Pressure 5264 Compression Spring for 125 PSI Pressure 5265 Compression Spring for 150 PSI pressure 5267 Diaphragm Plate Part 4506 5268 Stainless2. S 499 AGH8 3425492 610 926 EI 134404 DNI8 O 210 926 21 alel i oS S tas 600 7 6 BET lil Na 13m00 332948 134404 800 26 8 1 OG L y t adgn 13qgng 200 72 2 lt and X 83Mm01 13dd0d 900 726 9 IT 4888 MAT 590 PeE 911909 1V 2408 4344 00 726 PBLON ALOL VIa31IVM C 1894 33 0006 i 107 X ESFI 20 XX 10131 SOF XXX 532 9837101 00 00 2 I8 G NVT 2 268 0 ga ON SAG to y AHO 86 82 4 34 3190 44 AJA 335 I1HDI3 00 ABIA vE00 2 933 SoS CM Na 23074837111 104 SNOISN3AIQ ANY VIVA A18W3SSV A W lt 038 531958 0 21 6661 5 6 AS NIRS TINS 8 1 ES09 9 ETE Lu I 0901 199 C8 P NI z imma 441 S3HONI SNOISN3WIC 1v 7 Siw Ee 3 17 1138 51148 351 83 18 031319395 SS3 Nn a D Nr 01195 WWNIWON 9189 1991 4 GD 043 0067011 9154 0051 idAVM D NO 64 211 158 3 021 NYHL 2 06 dWIL 01 IF RIKS 570 8005 SZH Z8 599 13345 IV 391 43 SASI ASN ldN 1 551504 CD gt ESS
3. JUN 09 92 RS 1998 02 02 e 0605 1 8 0801 DVG_LAYER_DUAL vo DWG NO REV REV 8 28 98 C 0201 03 i 0006 wpd 31 998899800 E tt SUCTION i 0006 wpd DESCRIPTION 3 VALVE MANUAL 3 WAY VALVE MANUAL PILOT SELECTOR VALVE CHECK VALVE BALL SPRING PLUG O RING FILTER PRESSURE REGULATOR OPTIONAL RELIEF VALVE OPTIONAL AUTO MANUAL SELECTOR VALVE OPTIONAL HANDPUMP SAFETY VALVE SUPPLY 1 4 SIGNAL 1 1 4 1 1 1 1 1 1 1 D 4 4 1 D i 4 6 D gt FROM HANDPUM DISCHARGE TO OPERATOR CYLINDER FROM TANK UNLESS SPECIFIED OTHERWISE wess secrrp BETTIS BETIS CANADA LTD POORER CHECK VALVE DETAIL Actuators amp Controls RB 1998 04 01 06053 Company No 37 WAS 20 IN ERRER TYPICAL MANIFOLD ASSEMBLY RS 1998 01 27 9 06053 1 REDRAW UPDT STDS FOR GAS HYDRAULIC OPERATO RS 1997 10 23 06053 1 3 SHOW P 1 DD BOW RS 1995 03 29 5 AS REG A 0197 DWG VIE W 00 REV BY DATE REF APR 0 98 PATE JUN 10 91 202 5 301 321 231 TOF X OA 63 20 XX 015 G 0F XXX 51 86 avas S3ONVS3 TD 86 82 Sdy 338 3199 8 A38 00 DAC 2 00 3 53195 8 81 21 2661 47 WOE 1040 VO 8 8 1 2894 10 0 9661 1 3LV1d3HWN V 5
4. 2 18 OPERATOR DISASSEMBLY 434 443 4 ek ark ak Dee av 19 All OPERATOR ASSEMBEY lt 1 2 d Set Lea aa 20 OPERATOR CUTAWAY re Bice Serene 22 XIII FLUID MAINTENANCE GUIDE 5 asbie Head 23 XIV HYDRAULIC FLUID SPECIFICATIONS 23 GAS HYDRAULIC TANK 1 0006 13 24 XV OPERATOR SPECIFICATIONS Dy Aa DEE NE PA Dee PAY 25 XVI OPERATOR REPAIR KITS egene Ce e eS ee 27 XVII TROUBLE SHOOTING stender re o er do ee RR C e RR 28 XVIII GENERAL SERVICE NOTES pola uk CEP Reel aS 29 GAS HYDRAULIC OPERATOR BASIC SCHEMATIC C 0201 03 31 BASIC MANIFOLD ASSEMBLY DRAWING A 0197 32 24 RELAY DRAWING se Vo drea eR 2 C 0032 33 A324 DM RELAY C 0034 00 34 WBMC SELECTOR DRAWING APB0648 35 SPEED FLOW CONTROL VALVES 252 a hae 36 HANDPUMP DRAWING A 0181 37 GFMA 48 FILTER DRAWING A 0182 38 i 0006 wpd 2 continued SECTION GAS HYDRAULIC ROTARY VALVE OPERATOR DESCRIPTI
5. 00 8 1 6609 82 0 8661 5 0901 14 18 1355 35012 ONY N3d0 53 80133335 2WBM kadar por sl I LORY gt wu S3HONT SNOISNINIG TY anvowwosuss SJJ a 45 ON Sisvd 3593 A 22 N3d0 1 913 35073 1GNVH 1437 D QNyH NV 133V 135 834 SI 3 08 ALO 9 055 Pet 19 S TT 6t NZ 99 S9fv 340 350159 310NVH t 91 SS MOH 7 220256 9HXH 1 M3YISdVY _______7 JAWA M3YISdYVI 449 2GZ 18N8H __________ 206 SS 311 37138 er OE SS C 43401103 _ age 2 SNMOYd MIISI 4 il FP 0OsiH Hd 5 31 720t S ____________ 8 TT am _ 1dNZ 998v 8015 QIOJINVA JAVA 9I 909 T 31 1308 ML AGO 31833 03 8 91 1909 1008 WIYILYN 2530 WIL mi ix mnd 0000 CODD APB0648 DWG NO 35 i 0006 wpd IOJJUOO 1154 0001 240GE OIS 30 jou BENI ne is M Ld d reso e 99LOEO 911x401 99 0 0 211 101 eerigzo EXZO
6. open line valve rotate the handle on lower right hydraulic switching valve counter clockwise against stop Operate handpump to open line valve Return valve handle to vertical position against stop when line valve is open Placing hydraulic switching valve in mid position at the completion of handpump operation will allow the handpump plunger to be returned to retracted position Do so and then return hydraulic switching valve handle to vertical position C TO DISARM OPERATOR shut off supply valve and press handle on either upper gas switching relay halfway to vent power gas NOTE Read this document through to understand the general arrangement and functioning and be able to proceed safely and efficiently Have the necessary tools and equipment at hand i 0006 wpd 6 MOUNTING ARRANGEMENT A MOUNTING ARRANGEMENT i 0006 wpd OPERATOR CONTROL PANEL COVER FLANGE ADAPTOR FOR MATCHING VALVE SHIPPED BOLTED TO OPERATOR VALVE KEY __ X ll X __ LG QTY ol VALVE GEAR FLANGE VALVE BOLTS LG QTY ol VALVE STUDS W NUTS ______ X __ LG QTY __ SPOOL ADAPTOR FOR MATCHING VALVE SHIPPED BOLTED TO OPERATOR OR LOOSE DEPENDING ON CRATING RESTRICTIONS OPERATOR BOLTS OPERATOR KEY X VALVE STEM CONNECTOR TO OPERATOR EN VALVE KEY RETAINED IN STEM CONNECTOR VALVE GEAR FLANGE VALVE BOLTS x __ LG QTY __ VALVE STUDS LG QTY __ C W NUTS QTY __ NOTE
7. valve closure position translates to only 0 035 0 89 mm at periphery of 4 100 mm diameter stem c For block and bleed type ball valves only if the indicator marks are lost or covered the closed and or open position may be found by trial and error body blowdowns This is a task for a millwright and a valve technician and requires special equipment Different types of valves have other ways for checking these positions so check with valve manufacturer s instructions if at all possible d For most valves if the valve stop is wrong or the indicator marks are lost or obscured the closed position may be assumed 90 1 from full open e For central stem lubrication valve refer to drawing C 0180 on page 9 2 Place operator and valve in the same position both open or both closed Damage to valve and or operator can be caused if operator tries to open or close a valve against valve internal stops Operator position can be controlled and confirmed safely by operation with handpump 3 Check mounting surfaces valve stem operator bore and orientation for any dimensional discrepancy dirt rust etc 4 If access to yoke cover is obstructed by limit switch or other accessories it is recommended that the stem key be set in place at this point before actuator is installed on the valve stem If so double check item 1 above be sure that tapped hole in key is to top of valve stem and ignore item 7 below 5 Set operator in
8. LOWER SPRING 185302 11 5 906 005 UPPER SPRING CR van 1 6 906 006 O RING BODY 8 906 08 ____ PVC 110 9 906 009 PLUNGER eve at c 10 906 010 PHPPET SPACER ALLHYSTEEL 171 n 906 011 CAPSCREV TRIGGER GRJSPL 1 5 PL as m 13 906 013 CAPSCREW BODY GRSPL 1471 NITRILE 1 SOFT PARTS REPAIR KIT PART SPRK ES 01 6 74 171 2 42 62 1 14 0 33 8 DUM 013883 DYPE 7 6 4 Cao UO 6 7 G2 SPECIFICATIONS PORTS 1 4 NPT SERVICE AIR SWEET GAS lt 5 H2S SOUR GAS TEMP RATING 50 C THRU 120 C MASS 2 0 LBm 0 9 kg MAX WORKING PRESSURE 150 PSIG MAX PRESSURE EXH PORT 30 PSIG MAX TRIGGER OPERATING FORCE 40 LB 150 PSI UNLESS SPECIFIED OTHERWISE UNLESS BETS CANADA LTD eee Actuators amp Controis eee UPDT LOGO hdustnes Company 5 1998 04 27 8 6053 1 MODEL 5 01 UPDT STDS ADD MAX TRIGGER OPERATING FORCE VL 1996 04 01 6 7482 1 UPDT BOM IN WAS NO WAS JY 1992 12 22 SALES e C 0082 DVG WEIGHT REV BY DATE REF APR 27 98 SEE ABOVE TOLERANCES SCALE 1 5 CHK DATE XXX 40 5 410 E EB Erit JUN 21 89 XX 402 55 W D 07116 R E DWG C 0082 REV 4 X 01 i2 3 WAY CAM OPERATED ASSEMBLY AND SPECIF
9. Operates gate valves Refer to Operator Service GAS HYDRAULIC TANKS For pressure transfer Refer to 0006 13 on page 24 Drain accumulated moisture and contaminants An aviation grade hydraulic fluid ESSO UNIVIS or a suitable equivalent is used in all Bettis operator systems or per customer request Bettis RELAY MODEL 324 M Lever operated to direct power gas to GAS HYDRAULIC TANK Soft parts replacement is required Refer to cutaway drawing and parts list Bettis RELAY MODEL 324 DM Lever or diaphragm operated to direct power to GAS HYDRAULIC TANK Soft parts replacement is required Refer to cutaway drawing and parts list Bettis HYDRAULIC SELECTOR VALVE Lever operated to select flow direction of hydraulic fluid Drain GAS HYDRAULIC TANK below selector valve level if valve must be removed Refer to cutaway drawing and parts list SPEED FLOW CONTROL VALVE A variable restriction which allows for independent control of opening and closing speed MANIFOLD CHECK VALVES Prevents interflow between tanks Refer to manifold assembly drawing Bettis HANDPUMP Manual operation without power gas Plunger seal and wiper may be easily replaced Specify model HV or HP when ordering 29 GENERAL SERVICE NOTES continued 10 12 13 19 17 37 i 0006 wpd GAS FILTER Power gas filtration and liquids dropout Blow down moisture and contaminants as required Filter element may be replaced Refer to
10. rotate cam to position desired and re tighten set screw NOTE The correct location of the cam is based on the trigger screw being advanced from between 1 32 to 3 32 inches from the micro switch trip position as required to suit the application 2 Sensitivity is factory set To adjust turn trigger screw 20 out to advance and lengthen signal turn in to shorten and delay IX INSTRUCTIONS TO SET END OF STROKE Refer to drawing 0046 on page 17 NOTE Operator stops must be set for valve travel before attempting adjustments Determine operator valve position ie open closed fail position before making adjustments CAUTION Changing operator travel can cause damage to end of stroke trigger valve if over travel occurs and trigger strikes component The End of Stroke Trigger Valve ensures that Gas Hydraulic tanks and cylinders are depressurized at the end of each automatic operation as specified by many users 1 If yoke cover with trigger and limit switch assembly was removed for installation of stem key then leave it off Stroke operator to the fail position Install yoke cover and limit switch assembly Install trigger with bolts hand tight so trigger can be slid forward to actuate trigger valve Holding trigger in position such that trigger valve has switched and sealed tighten bolts Operate operator to check trigger valve operation At the end of the stroke the trigger valve should switch and seal pr
11. 3049 2510 206 55 2400 49 ONIddS 1443 73315 va 1 1 6 PI y CU SST Sq 7 NX3H Am e osal 8209 TT 6210 99 ANIT 0OeOIISIVI Ez00 gwl ign3Ssw a3A31 9EO ovl 1008 01514 aaga 0 5 5 5 5 ae 25 900 3 FEE N WILT 37 i 0006 wpd ITEM PART NO DESCRIPTION MATERIAL ic e 907 002 a eote Jif 3 907 003 BUTTON 6016 1117 SPRING 55 302 6 1907 8007 BT 55304 4 141 8 907 00 RIN 11160 9 907 014 BLEEDER PLUG 534 11 10 907 015 BLEEDER BALL 55446 111 11 907 006 DECAL DE PRESSURIZE J VINL 11 907 051 DECAL 100 vinye 111 NOTE Y RECOMMENDED SPARE PARTS PART SPRK GFMA FASTENERS AND MAINTENANCE TOOLS ARE ANSI INCH SIZE p 3 0 76 GFMA 48 1 2 NPT INLET 6 56 167 DRAIN BLEEDER BETTIS CANADA LID Actustors amp Controis EE UNLESS SPECIFIED OTHERWISE ALL DIMENSIONS INCHES mm LOGO AS 1998 04 28 e 6053 1 Dane hdusines Company UPDT SS 303 304 FILTER CUTAWAY ASSEMBLY AND DIMENSIONS RS 1998 01 29 8 06051 1 GFMA 48 REDRAW TOOLS DECAL RS 1995 1
12. M177 9 4 2 dist EFJO SD SL P continued i 0006 wpd 45 continued E CHECK LIST FOR OFTEN OVERLOOKED CAUSES TANK FLUID LEVELS ARE CORRECT FOR OPERATION POWER GAS OF SUFFICIENT PRESSURE AND FLOW IS PRESENT ESD LINEBREAK SYSTEM IS RESET OPERATOR TRAVELS FULLY AND SMOOTHLY SPEED CONTROLS ARE MORE THAN 25 OPEN CORRECTLY MOUNTED VALVE ie VALVE OPEN OPERATOR OPEN STOPS SET EXHAUSTS NOT RESTRICTED OR VENTED TO HEADER SYSTEM w PRESSURE ALL RELAYS AND SOLENOIDS ARE SWITCHING D CONFIRM SIGNALS ARE BEING APPLIED AND REMOVED AS REQUIRED F IDENTIFY COMPONENT S THAT MAY CAUSE THE PROBLEM LIST ANY ADJUSTMENTS THAT WERE MADE BY OTHERS G CONDITIONS UNDER WHICH PROBLEM OCCURS FLOWLINE OPERATOR GAS SUPPLY PIPELINE PRESSURE psi kPa FROM PIPELINE ___ psi kPa DIFFERENTIAL ACROSS VALVE psiKPa FROM FUEL GAS LINE ____ psi kPa PIPELINE RATE OF DROP psi kPa minute OTHER WEATHER H REQUIREMENTS 1 0100 wpd 2 orig db mc 1993 08 09 2 aa mc1998 04 29 app dist EF O SD SL P i 0006 wpd 46 XIX MAINTENANCE LOG DATE TEMP PRESSURES POINTS CHECKED OR MAINTENANCE DONE i 0006 wpd 47 XX ROTARY GAS HYDRAULIC NOTES i 0006 wpd 48 rev9 ap ps 1998 04 09 app dist EF O SM P
13. OPERATOR SHIPPED IN THE CCW POSITION MOUNTING HARDWARE LOCATED IN BOX ON PALLET OR INSIDE CONTROL PANEL COVER UNLESS SPECIFIED OTHERWISE wuess SPEGIFIED BETS CANADA LTD A Actuators amp Controls OSA Dare indusines Company ROTARY GAS HYDRAULIC OPERATORS UPDT Loca MOUNTING INSTRUCTIONS AS 1998 04 27 8 6053 1 8 FOR VALVES WITH GEAR FLANGES UPDT TITLE BLOCK 85 1996 09 11 6 SALES 1 0097 DWG_ VIEW 00 REV BY DATE REF APR 27 98 TOLERANCES SCALE BY CHK DATE XXX 0 5 10 26 93 402 1131 WO X 01 5 NO 0097 REV 2 INSTALLATION Mounting hardware is usually a separate box on shipping pallet crate or inside panel cover of unit Gas Hydraulic tanks must remain generally vertical regardless of valve and valve stem orientation Lifting eyes are to be used in combination with a 3 leg sling with one shortening hook to lift the operator only A FIELD MOUNTING 1 If valve is installed in line fully open or closed position can be determined only with reference to valve stem key and run of valve or valve stops Refer also to valve manufacturer s instructions But in general a The operator internal stops not the line valve s must govern travel b Valve manufacturer and buried extension manufacturer must provide a precise mechanical stem stop or indicator marks calibrated before valve installation For example 1
14. PER WIRING DIAGRAM IF APPLICABLE TO ADJUST LOOSEN SETSCREW 12 gt ROTATE CAM TO POSITION DESIRED AND RE TIGHTEN SETSCREW SENSITIVITY ADJUSTMENT SENSITIVITY IS NORMALLY FACTORY SET TO ADJUST TURN TRIGGER SCREW 13 QUT ADVANCE AND LENGTHEN SIGNAL TURN IN TO SHORTEN AND DELAY USE 0 001 FEELER GAP GAUGE TO ENSURE SWITCH LEVER CONTACT WITH SWITCH BODY MICROSWITCH REPLACEMENT 1 DISCONNECT SUPPLY CIRCUITS BEFORE REMOVING COVER ROTATE CAM SHAFT TO INTERMEDIATE MICROSWITCHES UNACTUATED POSITION 3 DEMDUNT TERMINAL STRIPCS IF PRESENT 4 NOTE MICROSWITCH ARRANGEMENT TWO STACKS STAGGERED WITH SPACERS ABOVE ONE BELOW THE OTHER FOR RE ASSEMBLY S REMOVE MICROSWITCH MOUNTING SCREWS 6 REPLACE DEFECTIVE MICROSWITCH AND CHECK THAT LAMINATE SEPARATES EACH SWITCH 7 REPLACE MICROSWITCH MOUNTING SCREWS CAUTION ENSURE COVER JOINT THREADS AND O RING ARE FREE OF DEBRIS AND LUBRICATED BEFORE REPLACING COVER IN HAZARDOUS LOCATIONS KEEP COVER TIGHTLY CLOSED WHILE CIRCUITS ARE ALIVE MOUNTING BOLT SETSCREW ADAPTER BRACKET COUPLING STEM TYPICAL UNLESS SPECIFIED OTHERWISE ALL DIMENSIONS INCHES TOLERANCES DECIMALS RMS FRACTIONS Xx 1005 90 21 16 INSTALLATION AND ADJUSTMENT Xx 1002 830 21 32 xxx 0005 125 X X 21 64 uae um Lar 2 3 SCALE DATE Dare ch FIRST TRE
15. Steel Diaphragm Part 4506 5269 Diaphragm Gasket 6 5272 Diaphragm Plate Nut Part of 4506 5273 Slot Type Adjusting 5 5274 Protection Cap for Slot Adjusting 5369 Compression Spring for 50 PSI pressure 5400 Compression Spring for 225 PSI pressure Grey 5411 Body 1 inlet 2 outlets 1 5412 Body 1 inlet 3 outlets 1 5413 Body 2 inlets 2 outlets 1 00 5418 Bonnet for Type Adjusting 5 5419 Bonnet for Slotted Type Adjusting Screw 5423 Allen Head Adj 5424 Back Gap 2 poserer re ed ener 5429 Back Gasket Teflon 12 i 0006 wpd 40 Instructions for Changing Seat Blocks Type Industrial Regulators average time required 12 to 15 minutes 1 Remove Type P Industrial Regulator from system 2 Turn adjusting screw
16. clock wise in approximately half way 3 Clamp backcap of Type P Regulator in jaws of a vise firmly but not too tight 4 Obtain a short length of steel pipe or steel rod threaded NPTM and insert this into the inlet of the regulator to use as a lever 5 Remove the regulator from the backcap held in vise turning the regulator counter clockwise by striking the steel pipe or rod with the heel of the hand 6 Remove regulator from backcap which is still clamped in the using care not to lose the backcap spring located in the bottom of the backcap 7 Place regulator and seat block assembly a flat steady surface such as a work bench with the yoke clamping screw pointed up 8 Holding the regulator bonnet in one hand remove the yoke clamping screw with a standard screw driver counter clockwise 9 Hold seat block between thumb and forefinger and pull completely out from the prongs of the regulator yoke 10 Remove seat block from voke guide and Lurn seat block until an unused undented seat surface is found 11 Slip seat block back into the seat guide with the unused seat surface facing regulator nozzle 12 Hold seat block with thumb and forefinger and insert into the prongs of the regulator yoke lining up the hole i 0006 wpd Step 10 in the yoke guide with the threaded hole in the yoke 13 Grasp regulator in one hand insert yoke clamping screw into yoke and yoke guide
17. cutaway drawing and parts list REGULATOR Provide signal gas for devices operating at 700 KPa 100 psig On some models the seat block may be rotated to bring a new seating surface into use RELIEF Signal gas overpressure protection END OF STROKE VALVE trigger valve N O relay Cam operated at end of stroke to vent power gas Normally only soft parts replacement is required Refer to cutaway drawing and parts list LIMIT SWITCH Electrical indication of valve status Consult limit switch bulletin for service and adjustments Specify make and model when ordering parts HANDPUMP SAFETY VALVE Protection against handpump actuation when accidentally operating with power gas with open or close hydraulic selector valve positioned in handpump mode 30 LIST OF COMPONENTS OPERATOR LINE VALVE GAS HYDRAULIC TANK 5 VALVE MANUAL SELECTOR VALVE SPEED CONTROL VALVE CHECK VALVE HANDPUMP FILTER HANDPUMP SAFETY VALVE SUPPLY 0 39090090809 LEGEND BETTIS BETS CANADA LTD Actuators 4 Controis Ee ae POWER GAS S Z PERG GAS HYDRAULIC OPERATOR TWO WAY MANUAL SHOWN IN POWER GAS MODE PLUGGED PORT SIGNAL INSTRUMENT RETURN VENT gt lt CLOSED DQ OPEN FIELD CONNECTION UPDT LOGO 5 1998 04 27 e 6053 1 B SCALE BY CHK DATE PDT TITLE BLOCK S N A P kN
18. enclosing seat block and tighten yoke clamping screw with screw driver clockwise 14 Blowout interior of regulator with clean shop air 15 Check gasket for possible wear and replace with new gasket if required 16 Remove backcap spring from backcap blow out interior of backcap with clean shop air and replace spring 17 Insert regulator into backcap held in vise and turn clockwise tightening regulator onto the backcap with the aid of the steel pipe or rod that was screwed into the regulator inlet 18 Remove steel pipe or rod that was used as a lever and retain in tool box for future use 19 Replace regulator into system making sure all connections on inlet and outlet are tight 20 Turn regulator adjusting srrew counter clockwise until no tension is found Pressurize system with downstream valve closed 21 Turn regulator adjusting screw in clock wise until 38 PSI is registered on the downstream side of the system then back adjusting screw off removing tension tcounter clockwise this procedure making a good nozzle impression in the regulator seat for correct operation 22 Open downstream valve to bleed off gas trapped in regulator 23 Regulator is now seated correctly and ready for use 41 DESCRIPTION MATERIAL QTY NOT 4 UPPER BODY 6061 76 if CENTER BODY 6061 76 117 906 003 AL 6061 76 BEN 4 906 004
19. position on the valve Keep hooks and chains clear of tubing and accessories 6 Install mounting bolts to fasten operator to valve Align operator to valve while bolts are slightly loose then tighten mounting bolts evenly and thoroughly to industry standard for the grade and size of bolt 7 f necessary temporarily remove yoke cover and install key with tapped hole for eyebolt to top of valve stem i 0006 wpd 8 YOKE COVER HUB 1 4 NPT BUTTON HEAD LUBRICATOR FITTING 5 16 SETSCREW 2 PLCS YOKE COVER O RING PIPE NPS 174 L TYPICAL LUBRICATOR ADAPTER MTG PLATE SPOOL UNLESS SPECIFIED OTHERWISE UNLESS srecirieD T BETTIS BETIS CANADA LTD Actuators amp Controls EE indusines Company TYPICAL LUBRICATOR EXTENSION TO LUBRICATOR PLUG VALVE w ROTARY LIMIT SWITCH APR 27 98 ARES APR 27 98 SCALE BY CHK DATE 23 MN AU i DEC 23 91 w D C 0180 REV 3 UPDT 1060 5 1998 04 27 e 6053 1 REDRAW CAD PO 1998 01 02 8 6053 1 B REV BY DATE REF i 0006 wpd 9 FIELD MOUNTING continued 8 If necessary adjust operator end stops for line valve fully open and fully closed positions Stops are factory adjusted for approximately 90 rotation Refer to Operator Cutaway drawing on page 22 a b 9 Rotate operator against its stop to be adjusted Remove stop cover It shoul
20. values for your model 1 2 Shut off power gas supply disarm automatic control and blowdown power gas Remove valve stem key to disconnect operator from valve END STOP SEAL REPLACEMENT at either end of operator Using the handpump stroke operator against the stop remove end stop cover then replace o ring Replace cover and tighten NOTE When end stop cover is removed some fluid will run out To facilitate stroking for cylinder fluid removal for repairs isolate one side of the TEE location of piping to the cylinder ports Connect flexible hoses to the ports of the cylinder to be repaired Using handpump cycle the operator to push the fluid from the cylinder Leave the operator in the position such that the piston bolt is against the end stop of the cylinder to be repaired NOTE If necessary to remove all piping speed control valves will hold fluid in the tanks if turned down CYLINDER DISASSEMBLY 1 Mark the cylinder parts for reinstallation on the same end and orientation of the operator 2 Remove stay rod nuts and end cap it is not necessary to remove end stop and cover if no seal is replaced 3 Remove some stay rods for access to cylinder and piston 4 Slide cylinder back off piston 5 Remove piston bolt nut piston and seals i 0006 wpd 19 OPERATOR DISASSEMBLY continued 6 Remove cylinder plate ring cylinder plate bolts and cylinder plate itself Note the location and number of seals R
21. wpd 25 OPERATOR SPECIFICATIONS continued C SERIES 5 AND SERIES 6 OPERATORS BOLT NUT TORQUE TLB fefete m PLATE BOLTS 120 120 120 120 120 120 Maximum engagement of 5 8NC bolts into drive case is 1 1 2 INCHES OPERATOR SERIES 5 MODEL SERIES 6 MODEL 45 DH 55 DH DH EM DH EU DH EA DH M A W P psi 1500 1500 1440 1500 1500 1500 STROKING TIME 10 13 10 WEIGHT WEIGHT Ibs 1050 1300 1050 1300 gals D SERIES 7 OPERATOR BOLT NUT TORQUE MODEL FTL RUNE f so RE MTG PLATE PLATE BOLTS 350 350 350 350 350 Maximum engagement of 1NC bolts into drive case is 1 3 4 INCHES MODEL MODEL 9 gals i 0006 wpd XVI OPERATOR REPAIR KITS NOTE Please provide the MODEL identification and unit SERIAL NO when ordering operator repair parts The W O number from Gas Hydraulic tank tag will help and may suffice if no other information if obtainable Any other identification cast into drive case cover or stamped on manufactured metal parts may help if all else fails and location is noted or sketched Description Operator Repair Kit Minor Soft Parts Description Material Qty O Ring Yoke Nitrile 1 O Ring Piston Center Nitrile 2 O Ring Cylinder Ring Nitrile 2 O Ring End Stop Nitrile 2 Polypak Drive Rod M
22. 015 104 537 5 8 E0 21 9661 58 NOI193aan2 TWI3DLIG 8 1 09 82 0 8661 5 0901 144 2500 95 ON DAG 08 IO ADN igal 7 0 335 NOLLISOd Z AYM C AV13d ONIHOLIMS W tctv 1300N odin sanso ae 51041929 SONIY 138 9154 0061 id AWW 64 011 ug 22 15590 2 021 N HL 2 06 ONILV3 dW3l 599 anHS SZH ZS gt SVO 13345 1321435 14 351304 5 011 9 21312385 44 S3HONI NY 351 83 10 131312345 SSIINN QLT VOVNVO 51138 SSSR RRR RR IY 25250505000 0 06000606050 05050 004 2 55555555504 50525050050500 050 0 05000 222 OO OO 3LVId WYN ISA 44904 915 403 S AGH8 43407 703INVW 403 1804 1SNYHX3 IV 34055344 NIVA 9154 02 W WIXVW 3215 HONI ISNV 57001 3ONVN3INIVW NV SYINILSVI N CEV 2ddS ON 1994 51494 33 45 A 31DN 1 0 7912345 31V1d3AvVN 901 002 0 INN 290 26 27 ___ 91 009 1V BAST 860 926 86 T 91 1909 Tv 31914 0 2 W 260 926 LE TL 14426 49 43437 INN 020 926 02 NZ S 35 1108 HSnd 610 52 61 IS 002 NZ S 49 30193390 43838493 610 26 81
23. 1 30 2 SALES REDRAW DIM S w BLEEDER VL 1994 12 14 8 SALES REV BY DATE REF TOLERANCES XXX 405 10 0 2 5 X 01 2 GAS FILTER A 0182 DWG_VIEW_00 WEIGHT 142 LB SCALE 1 5 BY CHK DATE 051 _ DET JuN 10 91 V D NU ND 5 i 0006 wpd 38 MEGO INDUSTRIAL REGULATORS Type P HIGH PRESSURE REGULATORS for gas pressures to 6000 psi i 0006 wpd 39 With the advance of varied mechanical apparatus operated by compressed air or other gases indus try needs dependable regulation to lower receiver pressures to working pressures for the operation of pneumatic feeds and controls Backed by more than half a century of research and experimentation P Industrial Regulators are de signed to fili numerous industria compressed air or gas pressure control needs Regulation is accurate and pressure control is uni form under constant or interrupted gas flow All P Industrial Regulators will reduce inlet pressures of 6000 PSI or less to outlet pressures of 5 to 500 PSI Our engineering department is at your service to help develop the appropriate regulator should you fail to find such shown SPECIAL FEATURES Dia Biok con struction features the diaphragm being positively connected to the regulator seat block by means of a yoke Thus any pres sure on the dia phragm results in the diaphragm and seat moving the same dis tance at exactly the same t
24. 425492 019 606 POE SS 9 580 91 1909 WI 1181989 606 916 55 134404 2 606 91 1909 w AUDA 22 606 2 91 1909 WW 1408 43407 129 606 1 10 71919431984 NOL 2182530 QN 139319311 2 SINT 47 vigil Saana Vw JAOHJS 238 31 0 8 AJA 018 6006860 21 661 0 3 vaDdi 092 NAVYTIS 8 1 28 1810 21 5661 1 Y I WILD 134 1 DNISSIM 37491 1440 5915 1040 8 1 6509 8 82 0 8661 5 0907 104 0815 44 i 0006 BI 15 Bettis Canada Ltd 4112 91A Street SN SS eae Edmonton Alberta Canada T6E 5V2 NN Tel 403 450 3600 W A Daniel industries Compony Fax 403 450 1400 FIELD SERVICE REQUEST To assist in providing service assistance with your equipment the following information is requested A CONTACT RESPONSIBLE NAME COMPANY POSITION SITE PROJECT IDENTIFICATION PHONE FAX PAGER B VALVE OPERATOR ROTARY LINEAR GATE MODEL SERIAL NUMBER APPLICATION MAINLINE BLOCK LINEBREAK ESD MAINLINE VALVE STATION BYPASS D UNIT SUCTION DISCHARGE BLOCK METER STATION SHUT IN H S SHUT IN C PIG LAUNCHER RECEIVER PROBLEM IDENTIFIED DURING D INSTALLATION COMMISSIONING OPERATION MAINTENANCE D PROBLEM IDENTIFIED AS If operator valve travel is open closed fully or partially How far 1 0100 wpd 1 orig db mc 1993 08 09 2 aa mc1998 04 29 app
25. AD e 4 25 DEC t 95 V5 07482 1 1 0048 08 BETTIS CANADA LTD ee Actuators Contrats ENERSEN SWITCHPAK SW2BXX PDT LOGO AS 1998 04 28 8 6053 1 8 REV 0006 43 v3ddl 15413 833 3003 davHS SI808dv _ sag 038 60060 0 B 4 7 13 OH 01007 2011 v9 13 X X S000 xxx X X X 65 2008 AVENISSY 72 IGAL 90 AS soor x BATWA 133 5 dW dGNVvH 540112943 SHY 51 1230 532 170 ou 44 S3H NI SNDISN3WIQ TI QT VOVNVO 51138 51138 3 1 83Hi0 031312395 553380 Add S 154 062 v 1 gt 3818 WYJ ASIL 79401194390 3INVK30 80181140 303 81 13 01 OL 51708 JQVANIT NILHIIL NAOO SI 310H 3SNSNI 110 1804 NOILVINS dwrtddNVH NV ND 13Nvd 1081402 33 138 TIVLSNI SYD 011917915 3215 HJNI ISNV 389 57001 NV 583 315 3 2190 5 445 1394 LIN 1893 38 45 Q 30N34WO238 A LIN 9 0 262 606 1691 6200 Ty 069 606 01 a f sn 9 14 0 627 506 6 801514 ONIN dn x2v8 88 606 8 79 311911 NOLSId 0 27 506 9 A vor 55 133205 X3H 3
26. Bettis Canada Ltd BETTIS 4112 91A Street AN EEA Edmonton Alberta Canada T6E 5V2 Y Actuators amp Controls Tel 403 450 3600 NS A Daniel Industries Company Fax 403 450 1400 SERVICE MANUAL No 1 0006 ROTARY GAS HYDRAULIC OPERATOR CUSTOMER P O W O TAG DATE APPLIES TO OPERATOR MODEL 0006 WPD 1 REV9 APR 29 98 SECTION GAS HYDRAULIC ROTARY VALVE OPERATOR DESCRIPTION DWG NO PAGE AEETYWARNINGS SO 4 DECAL GAS HYDRAULIC OPERATING PROCEDURES 5 OPERATING INSTRUCTIONS Sauda 6 MOUNTING INSTRUCTION DRAWING l 0097 aan 7 III INSTALLATION 1i rei et ca oe DAGE NESSET SR Wd EDEN 8 LUBRICATOR STEM EXTENSION PLUG VALVES 0180 9 IV INSTALL CONNECTIONS 555255 RRR KE xd 11 V 43 23 em aee ee ane ex e ares Jed eio edge ee 11 Ml SIARI SUP CHEGKS ser er xen ea e arce ed eoe e At ad Pedes dte 12 SCHEDULED MAINTENANCE AND TESTING 14 VIII LIMIT SWITCH INSTRUCTIONS 40 20 ESTE 15 IX END OF STROKE VALVE INSTRUCTIONS 16 LIMIT SWITCH AND END OF STROKE VALVELAYOUT 0046 17 X OPERATOR MAINTENANCE
27. ICATIONS i 0006 wpd 42 12 13 15 TERMINAL BLOCK MELAMINE 2 MICROSWITCH 3 2 8 17 GROUND SCREW 5534 111 18 O RING SHAFT 19 O RING HOUSING ee ceramic 1 foran fss 34 1 NOTE 0 DENOTES SUPPLIED AS OPTION FASTENERS AND SERVICE TOOLS ARE ANSI INCH SIZE 180048 08 m x 046 SWITCHPAK INSTALLATION AND SERVICE SWITCHPAK ROTARY POSITION INDICATING SWITCHES MODELS SW28XX ARE SUPPLIED WITH 8 SWITCHES ADJUSTABLE THROUGH 360 OF SHAFT ROTATION THE DRAWING ILLUSTRATES A TYPICAL 8 SWITCH UNIT AND MOUNTING ARRANGEMENT THE ENCLOSURE IS WATERTIGHT AND SUITABLE FOR INSTALLATION IN CLASS 1 DIV I GROUP C 8 D HAZARDOUS LOCATIONS INSTALLATION REMDVE COVER 2 ATTACH HOUSING XD TO STATIONARY BRACKET WITH CAM SHAFT AND ROTARY STEM ENGAGED 3 BEFORE TIGHTENING MOUNTING BOLTS ALIGN CAM SHAFT CONCENTRIC TO STEM AND POSITION CAMS WITH SETSCREWS 12 AS SHOWN ENSURE THAT BOTH STEM AND SHAFT CAN BE ROTATED WITHOUT BINDING BEFORE TIGHTENING SETSCREWS 4 IN HAZARDOUS LOCATIONS INSTALL SEALING FITTINGCS IN ACCORDANCE WITH LOCAL REGULATIONS AND NATIONAL CODE S SECURE GROUND WIRE S TG GROUND SCREW 17 gt ENSURE THAT ALL WIRES ARE FREE OF STRAIN AND LOCATED TO CLEAR COVER SETPOINT ADJUSTMENT SETPOINTS ARE FACTORY SET
28. L LACKS 2 02923 VN 6 1920 211 01 AZLLZ 00923 8 561220 clLXZ0L Z NELLZ OGGE 3 00264 N9112 4 4 4 662620 211 201 112112 2 849210 629010 SC010 61201 AZ10Z NZL0Z 4 169700 4 416 00 41 116 00 5 715700 euo 748006 251 134404 drOY8 hvas 1309 134404 VIN 955855 5 36 i 0006 wpd VOF X 8 A38 1810 9 T S 20 22 10131 GOT XXX 68 60 4 he 5 2 S3 Nva3 1 5 2 338 3199 8 A38 00 240 1810 531 5 8 22 11 9661 54 H SYA dH 5615 1040 39 4 1 16090 8 92 10 8661 58 ON JION QY S090 8 10 0 8661 88 dH 531035 dW dONVH 1008 idd 440000 sausnpy PU fu marte 51041029 SUNNY en 49 S3HONI SNOISN3WIC TV 1138 51138 3SIA33H1D 031312395 SS3 Nn 0181 DWG 3A WA 23 2 1205 SV SJANIS 13NVd NI 8 WILI SV T3NVd H D HLIM NOLLINACNOI NI 1350 LON 92 ANY ZI WILL 3215 HONI ISNV 51001 30311435 NV SHINILSV4 2 E dH XO 6 dH bl dH x gH NdS ON 1494 514 34945 A NMOHS LON H I 310N 206 SS 1910 4 345 NOILINS 916 55 0610 49 8319909 NOILINS 3INVHLATON 676 0052 7935 22 916 SS 0 10 4 8314909
29. ON DWG NO PAGE REGULATOR eee ena 39 END STROKE VALVE ASSEMBLY C 0082 42 SWITCHPAK INSTALLATION AND ADJUSTMENT DRAWING 0048 08 43 SV 06 HANDPUMP SAFETY VALVE DRAWING APB0815 44 FIELD SERVICE REQUEST FORM Il 0100 45 M INTENANGE LOG eee 47 NET 48 SECTION II WORK ORDER SPECIFIC CONTROLS AND COMPONENTS 49 SECTION III SCHEMATICS WIRING DIAGRAMS DIMENSIONAL DRAWINGS 50 i 0006 wpd 3 SAFETY WARNINGS 1 OPERATING INSTRUCTIONS Page 6 This equipment exhausts gas as part of its operating cycle Wear hand ear and eye protection and keep sparking devices and open flames away 2 INSTALLATION Page 8 For final assembly over stem to valve lifting eyes are to be used in combination with a 3 leg sling with one shortening hook to lift the operator only 3 INSTALLATION Page 8 Excess operator travel can cause damage to end of stroke trigger valve if over travel occurs and the trigger interferes with the component The operators mechanical end stops are preset at the factory for 90 travel 4 START UP CHECKS Page 12 If unit has a fail or ESD Emergency Shut Down position the failsafe or ESD controls may have to be temporarily disabled bypassed or overridden by AUTO MANUAL selector to prevent inadvertent valve operation 5 MAINTENANCE AND OPERATIONAL TESTING Pag
30. ROL PANEL ACTUATOR LINE VALVE NOTE 1 AN AVIATION GRADE HYDRAULIC FLUID ESSO UNIVIS OR EQUIVALENT IS USED IN ALL BETTIS OPERATOR SYSTEMS OR PER CUSTOMER REQUEST 2 MINIMUM AND MAXIMUM FLUID LEVELS REFER TO CONDITIONS AT FULL OPEN OR CLOSED VALVE POSITION 3 DRAIN ACCUMULATED MOISTURE AND CONTAMINANTS BY PLUGGING TUBE CONNECTION AND LOOSENING RISER FITTING IF DRAIN PLUG AVAILABLE LEGEND BETTIS BETTIS CANADA LTD gt POWER GAS fusos HYDRAULIC A industnes Company ELECTRICAL GAS HYDRAULIC UPDT LOGO a FIELD CONNECTION TANK FILLING AS 1998 04 27 6053 1 B PLUGGED PORT REDRAW UPDT STDS SIGNAL lt INSTRUMENT RS 1997 10 23 6053 1 B gt RETURN gt VENT PDT PLUGS lt CLOSED D lt OPEN RS 1995 03 23 amp ASSEMBLY PDT FLUID TYPE 2 PATE JUN 05 92 PL 1992 12 30 6 SALES DVG_VIEV_ Duc REV BY DATE REF APR 28 98 i 0006 13 4 0006 24 OPERATOR SPECIFICATIONS A SERIES 2 OPERATOR BOLT NUT TORQUE MODEL FT LB 12 SH 22 DH COVER BOLTS B SERIES 3 OPERATOR BOLT NUT TORQUE MODEL keres 6 m 7 m ov o 9 Maximum engagement of 5 8NC bolts into drive case is 1 3 8 INCH STROKING TIME a WEIGHT WEIGHT Ibs gals i 0006
31. STM A516 70 2 37 Inspection 9 Piston ASTM A516 70 2 Hole Plug Polyethylene 1 V 10 Cylinder C1026 2 38 NPT Port 4 11 Tie Rod AISI 4140 16 V Pressure Vessels N 5 KAR 2 50 Fto150 F Shell ASMESA 333Gr6 14 Cylinder PI 46 C to 65 C Head ASME SA 420 WPL6 me ASME SA 516 70 Capscrew SAE Gr 5 Plated 6 V Fittings ASME SA 350 LF2 15 Cover Capscrew SAE Gr 5 Plated 10 5 20Fi5 150 F Sh ASME SAAOS GUB 16 Yoke Cover 20 F to 150 Capscrew SAE Gr 5 Plated 4 29 C to 65 C Head ASME SA 234 WPB 17 Tie Rod Nut ASTM A194 Gr 2H 16 ASME SA 516 70 18 Piston Capscrew SAE Gr 8 Plated 2 Fittings ASME SA 105 19 EndStop Cover ASTM A194 Gr 2H 2 ASME SA 350 LF2 21 Tie Rod Notes Lockwasher SAE 1060 Plated 16 V C Chrome Plated 23 Snap Ring SAE 1075 Heat Treated 2 Shown 24 Yoke O Ring Nitrile 1 Y Y Spare Parts Kit 58 2 Quantity vary depending on model O Ring Nitrile 2 7 Impact tested as ASTM 22 18J average 14J minimum C ull size x n M All metal parts coated with corrosion inhibitor 29 Piston Seal Urethane MoS Nitrile 4 Y All specifications are subject to change upgrade i 0006 wpd 22 XIII FLUID MAINTENANCE GUIDE The hydraulic fluid is an important component of each BETTIS Gas Hydraulic operator system An aviation grade hydraulic fluid ESSO UNIVIS or EQUIVALENT is us
32. acement Only cylinder disassembly is required to replace the parts below For each cylinder ITEM DESCRIPTION QTY 25 O ring END STOP COVER 1 26 O ring PISTON CENTRE 1 27 polypak DRIVE ROD 1 28 O ring CYLINDER 2 29 polypak PISTON 2 36 polypak CYLINDER PLATE 1 TOOLS AND EQUIPMENT REQUIRED ARE a For Series 2 1 1 8 Hex socket and long extension 15 16 Impact or hammer wrench 7 8 Impact or hammer wrench b For Series 3 1 1 2 Impact or hammer wrench 1 1 2 Hex socket and long extension 3 8 Socket Hex Key c For Series 5 2 1 4 Impact or hammer wrench 2 1 4 Hex socket and long extension 1 2 Socket Hex Key d For Series 6 2 1 2 Impact or hammer wrench 2 3 8 Hex socket and long extension 5 8 Hex Key e For Series 7 3 1 8 Impact or hammer wrench 3 1 8 Hex socket and long extension 3 4 Hex Key i 0006 wpd 18 OPERATOR MAINTENANCE continued Other tools that are also required include X A set of standard imperial size wrenches and sockets through 1 1 2 Hex keys size 1 16 through 5 8 A pair of 8 or longer screwdrivers A container funnel 10 micron filter flexible hose and fittings to drain and salvage hydraulic fluid Solvent eg Varsol Sealant eg Silicone Lubricant petroleum grease petroleum jelly hydraulic fluid Anaerobic adhesive eg Loctite OPERATOR DISASSEMBLY Refer to Operator Specifications on page 25 for bolt and nut torque
33. cumulated moisture and contaminants from gas filter Refer to General Service Notes on page 29 If step 1 indicates heavy accumulations drain contaminants from GAS HYDRAULIC TANK S and check tank levels Refer to General Service Notes on page 29 NOTE Consider replacing filter element s as it may be clogged with contaminants If line valve position must not be changed remove valve stem key if necessary to disconnect operator from valve before proceeding or proceed to verify system for given line valve position only to do opposite side at later date NOTE With gate valve operator decoupling is not recommended also shut speed controls off if provided to prevent line valve movement Refer to Operating Instructions on page 6 to ensure that proper method of operation is followed Check manual operation with handpump if applicable a There should be noticeable suction on the suction stroke decreasing as the pump cylinder fills indicating suction lines are open and full of fluid b Handle effort on the pressure stroke will depend on line pressure and line valve position c Pressure stroke should be smooth and feel solid not spongy indicating pressure lines are open and full of fluid d At the end of operator stroke line valve open or closed the handle should stop solid on the pressure stroke indicating no bypass flow in operator or hydraulic components Test by applying 150 force for two minutes to t
34. d be tight and may require torque wrench call for assistance or proper tools rather than improvise Adjust end stop into or away from operator as required To adjust the end stop into the operator first use the handpump to position the operator Estimate based on thread pitch if adjustment is away Rotate operator against stop if adjustment c was away Install and tighten stop cover against o ring Notice the end stop adjustment table below The stop cover must be tightened firmly to seal against full rated pressure NOTE Excess operator travel adjustment can cause damage to end of stroke trigger valve if over travel occurs and trigger interferes with the component Refer to limit switch layout on page 17 END STOP MOVEMENT VS DEGREES ROTATION sess Ses STT End Stop 125 125 125 125 091 Movement per turn inches Stem Shaft Rotation per turn degrees End Stop Location cylinder cylinder cylinder cylinder drive case Cover or Jam Nut Torque ft lb 9 Replace yoke cover and gasket proceed to Install Connections and Prestart up Checks i 0006 wpd 10 IV INSTALL CONNECTIONS 1 Supply gas take off should be from top or side of header Supply gas connection is as per schematic drawing User should provide a shutoff valve on supply and size lines to ensure draw down when operating valve does not interfere with pressure sensing devices that is use proper size of tubing f
35. e 14 DE PRESSURIZE operator before attempting to service power gas filter check tank fluid level or check manual operation of handpump 6 END OF STROKE VALVE INSTRUCTIONS Page 16 Changing operator travel can cause damage to end of stroke trigger valve if over travel occurs and trigger strikes component 7 OPERATOR MAINTENANCE Page 18 Gas Hydraulic tanks should be drained and flushed if fluid is contaminated with scale rust particulates water foam or etc Flush only with hydraulic fluid Refill with filtered fluid Please refer to the applicable section for details and further information i 0006 wpd 4 OPERATING PROCEDURE MANUAL OPERATION WITH POWER GAS A PRESS UPPER LEFT RELAY HANDLE AND HOLD TO CLOSE LINE VALVE B PRESS UPPER RIGHT RELAY HANDLE AND HOLD TO OPEN UNE VALVE MANUAL OPERATION WITHOUT POWER GAS A TURN LOWER LEFT VALVE HANDLE AND OPERATE HAND PUMP TO CLOSE LINE VALVE TURN LOWER RIGHT VALVE HANDLE OPERATE HAND PUMP TO OPEN LINE VALVE CAUTION 3 TO DISARM OPERATOR A SHUT OFF POWER GAS SUPPLY B PUSH EITHER UPPER RELAY HANDLE HALFWAY TO BLEED PRESSURE AIN 001 9926845 MADE IN CANADA 5 89244 120 REV 3 WITH POWER GAS CAUTION WITHOUT POWER GAS ONLY TURN HANDLE AS SHOWN ORERATE MAND PUMP TO CLOSE SI MADE IN CANADA SPB9244 110 REV 3 MADE IN CANADA 5 8244 100 REV 3 i 0006 wpd 5 OPERATING INSTRUCTIONS Refer to specific sc
36. ed unless Customer has specified otherwise Contact the factory for suitable Gas Hydraulic system compatible hydraulic fluids 1 Do not add automatic transmission fluid brake fluid methanol or any other solvent to the fluid as it can damage the seals of some internal components Flush the system with recommended fluid only 2 Operators systems that cycle more than 2 3 times per week unit suction discharge pig launcher receiver block valves should have the fluid changed or at least monitored analyzed when volume and expense of fluid or disposal warrants ANNUALLY 3 For Gas Hydraulic systems at least ONCE PER YEAR a The power gas filter should be drained of contaminants and if heavy liquid contamination is evident the Gas Hydraulic tanks should be drained of contaminants and levels checked b The fluid may be filtered or gravity separated if the contamination is light c Levels should be checked fluid added to make up the correct level for given line valve operator position Refer to 0006 13 on page 24 HYDRAULIC FLUID SPECIFICATIONS Temperature Rating Low 50 C to 65 C Standard 20 C to 77 C Specfic Gravity at 15 C 085 Kinematic Viscosity centistokes at 65 F 54 C at 40 F 40 C at 100 F 38 C at 212 F 100 C Viscosity Index 5 6 i 0006 wpd 23 FILLER PLUG DIFFUSER MAXIMUM FLUID LEVEL MINIMUM FLUID LEVEL DRAIN PLUG CONT
37. emove drive rod seal polypak from cylinder plate NOTE There is no drive rod seal in the drive case only a guide ALL PRESSURE CONTAINING PARTS CAN NOW BE INSPECTED AND REPLACED AS NECESSARY IT IS GOOD PRACTICE TO REPLACE ALL SEALS EVEN IF THEY APPEAR SERVICEABLE PROCEED WITH CYLINDER ASSEMBLY STEP 9 BELOW UNLESS COMPLETE DISASSEMBLY IS REQUIRED B DRIVE CASE DISASSEMBLY 8 9 10 11 12 13 Remove 10 cover cap screws and lift off the drive case cover Remove tanks allowing entry to access hole for lower snap ring removal if necessary Remove the 2 drive pin snap rings drive pin and rollers Lift lower roller for best access to lower snap ring Series 3 and Series 6 drive pin with its lower snap ring is removed through the access hole in bottom of drive case Slide the drive rod out of the drive case careful to avoid damage to the drive rod surface Lift out the yoke and upper and lower bushings and bearings Upper bushing may lift off with the cover Clean and inspect all parts replace if necessary OPERATOR ASSEMBLY NOTE Gas Hydraulic tanks should be drained and flushed if fluid is contaminated with scale rust particulates water foam or etc Flush only with hydraulic fluid Refill with filtered fluid A DRIVE CASE ASSEMBLY 1 2 Install drive rod guides lubricate with petroleum jelly Install yoke lower thrust bearing all models and upper thrust bearing to y
38. for leaks blowby at exhaust port of components during operation limit switch actuation and end of stroke venting 0 Put operator in normal operating position for ESD Fail operation check out which follows below 5 SHUT OFF POWER GAS SUPPLY DISARM OPERATOR AS PER INSTRUCTIONS a Replace any tubing that was removed or disconnect any that bypassed ESD COMPONENT for above test b Remove electrical jumper s installed to simulate AUTO operation unless required to operate ESD device 6 EMERGENCY SHUTDOWN FAIL POSITION OPERATION CHECK OUT a Ensure operator is in normal operating position b Apply remove the required ESD signal to operate the unit C Apply power gas supply to the unit it should operate to ESD Fail position NOTE If unit has power gas storage bottle on it you may want to install a gauge in high pressure inlet gauge port of regulator and check the consumption and number of strokes available 7 RESTORE ALL TUBING AND WIRING AS PER FACTORY SHIPPED OR NORMAL OPERATING CONDITIONS i 0006 wpd 13 Vil SCHEDULED MAINTENANCE AND OPERATIONAL TESTING A program of scheduled maintenance and operational testing of the operator by a trained technician is recommended NOTE DE PRESSURIZE operator before attempting to service power gas filter check tank fluid level or check manual operation of handpump The following test and maintenance procedure should be performed AT LEAST ONCE PER YEAR 1 Drain ac
39. gt gt SNOL1V21I J123dS TD 77 3LLIWO S ACOS 43407 DNILNNOW GTHJINVN 303 lt 1909 15 19 34155344 JIVE 9154 OG NTNIXVN 3 N3WND332 3215 HONI ISNV 51001 3ONVN3LNIVW SYINILSVI 495 led 51394 384945 A 310N 655 0 IAN 2v0 vaE cv 111 9149979 MgvaHdvId 660 26 02 QA Ad 820 26 82 ag 5 AST 1nN 020 726 08 __ _ 89 1708 HSNd 610 26 61 t poe 55 _ 3835492 810 926 81 191 vo SS 73425492 260 26 vi SS AADA A3B2SdV2 10 926 EI 134404 ONIN D 210 926 21 a T 3ii 3N3udNIv4 010 26 01 EE 06 111 906 55 7 uaovds 134404 800 v2E 8 IHE 9S add 20 826 111 Ad ADT 134431 900 926 9 911909 jana 43407 600 926 S t1 91 1909 N3ddn v00 v2E __ 91 1909 T 31914 N3INI142 600 926 91 1909 14 1 200 2 IHNIAIO ___ 1399 KALI i 0006 wpd 2 aaa 8 90449 vag 851 60060 163 205 xx 96 21 8034 2 0 21 E 86 82 8 138 31 0 8 AJU 00 A3IA 9 4 899049 4 1 1609 8 2 10 8661 58 3104 OL
40. he operator there should be no signal gas leakage indicating that the signal section of the switching relay is okay g Test the handpump safety feature With the handpump handle in place and the handpump in manual mode while standing well clear apply power gas manually in the same direction open close as handpump selected and observe for any handpump handle movement INSTRUCTIONS SET LIMIT SWITCH NOTE Operator stops must be set for valve travel before attempting adjustments A Determine operator valve position ie open closed fail position before making adjustments Refer to drawing 1B0048 08 on page 43 SW Switchpaks are supplied with up to 8 micro switches For example the SW14XX has four micro switches and the SW28XX has eight micro switches INSTALLATION 1 Remove cover 3 2 Attach housing 1 to stationary bracket with cam shaft and rotary stem adapter engaged 3 Before tightening mounting screws check that the Switchpak cam shaft is concentric to i 0006 wpd 15 stem 4 Tighten stem adapter set screw checking that the setscrew is tightened against the flat section of the cam shaft B ADJUSTMENTS NOTE Setpoints are factory set per wiring diagram if applicable Limit switches are staggered with spacers in two stacks The lowest on the stack is ZSOA 250 actuated at fully open position ZSC actuated at fully closed position 1 To adjust loosen cam set screw 19
41. he pump handle provided with the unit Check manual operation with power gas if applicable a Depress appropriate relay handle There should be a momentary flow of gas from exhaust port in intermediate position NOTE Some effort up to 50 16 should be required to fully depress handle indicating adequate supply pressure b The operator should stroke smoothly indicating Gas Hydraulic tank levels are okay and operator mechanicals are okay i 0006 wpd 14 SCHEDULED MAINTENANCE AND OPERATIONAL TESTING continued c Fluid returning to the opposite tank during stroking will cause a continuous slight exhaust gas flow from exhaust port but which stops when the operator reaches end of stroke This indicates proper relay function and no bypass flow in operator or Gas Hydraulic components d There should be no leaks of gas or hydraulic fluid e Upon releasing relay handle there should be a momentary rush of gas from exhaust port as the pressurized Gas Hydraulic tank is vented Operating with power gas check remote automatic operation if applicable NOTE Ensure that adequate pressure and flow of gas and correct hydraulic fluid levels are present a Shutoff valve should be open b There should be no gas leaks c Hydraulic speed control valves should be partially open d With appropriate meter or gauge check for correct signal condition Simulate remote or automatic switching f During stroking of t
42. hematic drawing and list of components at the end of this document and Operating Procedure diagram which is located inside the control package cover on the unit also reproduced on pages 5 through 9 NOTE Operating procedures for equipment with automatic switching capability vary with particular applications Refer to Owner s Procedures for operators with automatic or remote switching devices NOTE The four valves needed for local manual operation are located on a manifold plate inside the control package compartment The handpump is located below the control package compartment CAUTION This equipment exhausts gas as part of its operating cycle Wear hand ear and eye protection and keep sparking devices and open flames away A WITH POWER GAS or auxiliary nitrogen bottle present appropriate supply shutoff valves open and both handles of lower hydraulic handpump switching valves in vertical position against stops 1 To close the line valve press and hold handle on upper left gas switching relay Release after line valve is closed 2 To open the line valve press and hold handle on upper right gas switching relay Release after line valve is open B WITHOUT POWER GAS and supply shutoff valve closed 1 To close the line valve rotate the handle on lower left hydraulic switching valve clockwise against stop Operate handpump to close valve Return valve handle to vertical position against stop when line valve is closed 2
43. ime thereby providing long seat life Multi Seat Biock features a square block containing four extruded non combustible seats which can be easily revolved from one seat to another whenever a seat needs to be changed in the regulator Stainless Steet Diaphragms feature mini mized pressure fiuctuation within the regulator by their extremely long life and ability to maintain constant elasticity Thousands of diaphragms have been known to last 25 years or more with out replacing O Tee Handle or Slotted Adjusting Screws feature two available means of adjustment that can be had on all of the P industrial Regulators with the exception of Series 8370 Intets and Outlets feature the possibility of either right hand or teft hand inlet or straight through and right hand left hand bottom or top outlet or combination of them Various Seating Materials feature a choice of either Nylon or Kel F depending on gas service used No special tools or skill are required to change seats in the P Industrial Regulators change of seats is adjustment not repair job Seat material which varies with gases used is shown in the specification table P 30 50 P 125 150 amp 225 INDUSTRIAL MULTI SEAT REGULATOR 5429 5158 5181 1 Lig sl 4506 co 5182 5177 5270 Stock No Description 4506 Diaphram Yoke
44. n same position Tank fluid levels low Pump suction or discharge check valve malfunction Speed control or locking valve blockage malfunction Dirt ice in fluid lines Damaged rod seal Damaged seal High tank levels Blow by across piston 28 Check and increase Check and open a few turns Blow out lines See Maintenance and Operational Testing Disconnect operator from valve if possible Make up levels with aviation grade hydraulic fluid ESSO UNIVIS or EQUIVALENT or per customer specification See GENERAL SERVICE Remove tubing at cylinder Check for flow when handpump operated See OPERATOR SERVICE See OPERATOR SERVICE re end stop seal replacement Check levels See MAINTENANCE AND OPERATIONAL TESTING Manual operation with handpump XVIII GENERAL SERVICE NOTES Refer to schematic drawing and list of components at the end of this document and testing and trouble shooting on pages 14 and 28 respectively The following pages contain information on the components identified on the schematic drawing of a BETTIS Gas Hydraulic Rotary or Gate Valve Operator Information on additional optional components as specified by users is at the end of this manual Please provide operator serial number if ordering spare parts ITEM NO 1A 1B i 0006 wpd COMPONENT Bettis ROTARY OPERATOR Operates quarter turn valve Refer to Operator Service Bettis LINEAR OPERATOR
45. oke when provided for valve stem horizontal Lubricate with grease Install upper yoke bushing and o ring in cover lower yoke bushing in drive case lubricate with grease Lower yoke into drive case Install drive rod into drive case i 0006 wpd 20 OPERATOR ASSEMBLY continued 6 8 Install drive rollers in yoke slots drive pin through drive rod and rollers snap rings to retain Lubricate with petroleum grease Series 3 and Series 6 drive pin with its lower snap ring is installed through access hole in bottom of drive case NOTE Check that snap rings are seated Install drive case cover using sealant around perimeter inside bolt pattern to make it weather tight TORQUE BOLTS TO SPECIFICATION Replace tanks with handpump and manifold assembly B CYLINDER ASSEMBLY 9 10 11 12 13 14 15 16 17 18 19 20 21 Install drive rod seal in cylinder plate and slide cylinder plate over drive rod into position with port in correct orientation Install tighten and TORQUE cylinder plate bolts Install cylinder plate ring s and 2 different seals Lubricating with hydraulic fluid install wear ring and replace piston seals on piston with seal lip facing outwards Insert into cylinder using tapered compression tool or install seals one at a time with each groove in turn protruding from cylinder Press piston back into cylinder in position to match drive rod position Ins
46. olythane 2 O Ring Cylinder Nitrile 4 Polypak Piston Molythane 4 Description Operator Repair Kit Major Description Material Qty Piston Wear Ring Nylon MoS2 2 Drive Rod Guide Acetal 2 Yoke Bushing AISI C1020 Acetal 2 Yoke Bearing Nylon 2 In addition all soft parts from Minor Kit would be included Description Control Package Component Repair Kits See specific component drawings in service manual for indicated spare parts kits i 0006 wpd 27 XVII TROUBLE SHOOTING Of all the system components the OPERATOR itself is the least likely to malfunction and requires the most time and effort to service For this reason a thorough effort should be made to pinpoint the source of trouble before proceeding with operator service Completion of the operational test steps page 14 should confirm satisfactory operation or indicate the most likely source of a problem POSSIBLE CAUSES REMEDY PROBLEM Slow jerky or partial stroke on manually controlled gas powered Slow or no operation with handpump Fluid leaking from drive case vents ROTARY Fluid leaking from cylinder plate GVO Fluid leaking from END STOP COVER SEAL Excessive amounts of fluid from with exhaust i 0006 wpd Low supply pressure Shutoff speed control closed Dirty gas filter element resulting in insufficient flow and pressure to stroke operator Contaminated fluid will not flow easily through lines Operator and valve stops not i
47. operly If trigger valve is not sealing properly after operation loosen bolts adjust trigger forward a little re tighten APPROXIMATELY 1 4 inch 6 mm OF TRIGGER TRAVEL IS MINIMUM REQUIRED i 0006 wpd 16 BOLT TRIGGER CLAMPING TRIGGER SWITCHPAK END OF STROKE VALVE UNLESS SPECIFIED OTHERWISE WSHS TO TRIGGER UPDT LOGO ALL DIMENSTUNS INCHES mm BETTIS BETTIS CANADA LTD L al 5 1998 04 27 e 6053 1 B DESCRIPTIONS TOLERANCES Actuators amp Controls RS 1995 03 06 SERV_ REA DECIMALS RMS FRACTIONS Donel industnes Company TYPICAL LIMIT SWITCH LAYOUT 500 P X 0 05 XX X X 1 16 FOR SWITCHPAK 2002 850 x x x 31 32 WITH END OF STROKE VALVE 0005 122 1 64 1 0046 DWG WEIGHT 0 010 THD 1 TURN 1 lapr 27 98 BREAK SHARP EDGES SCALE PATE FEB 06 S5 CHAMFER FIRST THREAD REMOVE ALL BURRS 9 07482 1 G PP ND 1 0046 REV REV BY DATE REF MATERIAL FINISH i 0006 wpd 17 OPERATOR MAINTENANCE Refer to Operator Cutaway drawing on page 22 BETTIS SERIES Series 7 Series 6 Series 5 Series 3 Series 2 BETTIS MODEL 67 DH 46 DH 45 DH 23 SH 12 SH 77 DH 56 DH 55 DH 33 DH 22 DH 87 DH 66 DH 65 DH 43 DH 97 DH 53 DH 107 DH The operator has a hydraulic cylinder at each end of the drive case A scotch yoke mechanism is used to convert the linear piston motion to quarter turn rotation The only servicing normally expected is soft parts repl
48. or flow and pressure purposes 2 Inthe case of a volume tank power gas storage bottle with inlet check user should confirm that the tank is rated and or protected against any possible supply overpressure or thermal expansion overpressure 3 Electrical connection s to junction box if any are as per wiring diagram and electrical drawings 4 Conduit connection to limit or pressure switch if field installed are to comply with all local regulations seal within 18 inches for explosion proof PRESTART UP CHECKS A CHECK OPERATOR 1 Unit has been mounted on valve properly Gear flange mounting bolts stem key setscrew s installed and secured No tubing damaged or accessories dislodged during shipping or installation Indicated position confirms valve position All switching valves in normal operating position as per DIAGRAM INSTRUCTIONS If removed yoke cover bolts limit switch end of stroke mounting bolts have been replaced and secured Limit switch end of stroke valve trigger s if removed for valve installation have been replaced and are properly set Refer to Instructions to Set Limit Switches on page 15 for applicable instructions Switchpak shaft centerline aligned with yoke cover operator stem centerline Refer to drawing 1 0048 08 on page 43 In case of valve stem lubricator two piece yoke cover setscrews are secured and stem section is centered in yoke cover There is a gap between top of
49. r gas applied to supply port When each position has been reached CHECK a Operator stop settings If adjustment is required refer to installation on page 8 b Fluid levels in tanks Refer to tank filling drawing 0006 13 on page 24 and the decal on the manifold plate for correct level for each position c Limit switch end of stroke actuated at or before respective correct position Power gas supply CONFIRM power gas supply PRESSURE a Gas Hydraulic rotary or linear maximum operating pressure as per tank and operator Name Plates minimum as specified by user s Engineer i 0006 wpd 12 START UP CHECKS continued 3 Leak test by applying power gas supply and at end of stroke manually maintain power gas on system for TWO MINUTES CHECK a for leaks at supply points fittings in supply line b for hydraulic air leaks at fittings while operator is operating 4 To check manual and automatic operation a ifunit has auto manual selector place selector in MANUAL position b open power gas supply valve or apply power gas to unit c Manually operate upper relays as per instructions to stroke unit to open and or close position Check for leaks at connections and exhaust gas blowby after stroke is completed There will be exhaust during travel of the operator d Put selector in AUTO position e Simulate automatic operation by energizing or de energizing solenoid s and or switching relays f Check
50. stem and switchpak adapter Refer to drawing C 0180 on page 9 i 0006 wpd 11 PRESTART UP CHECKS continued B CHECK CONNECTIONS 1 Pneumatic hydraulic components connected as per schematic enclosed or in service manual supplied 2 Power gas signal gas connected to identified ports 3 Electrical connections in junction box terminals are secure 4 Wiring as per enclosed diagram or service manual supplied 5 SWITCHPAK remove cover a ensure wiring will not become tangled or hooked by nylon trigger screws during rotation b nylon trigger screws are in correct location between switch stacks if ALLEN adjusting screws are accessible when valve operator is in either open or closed position NOTE 250 actuated at fully open position ZSC actuated at fully closed position LOWEST 75 IN STACK IS ZSOA the one next to operator VI START UP CHECKS NOTE If unit has a fail or ESD Emergency Shut Down position the failsafe or ESD controls may have to be temporarily disabled bypassed or overridden by AUTO MANUAL selector to avoid inadvertent valve operation To check operation in AUTO or MANUAL mode temporarily disconnect the ESD control component pilot solenoid switching relay signal line and plug or cap it so it does not bleed the system during check out procedures 1 If possible manually operate unit to full open and close positions by a handpump on unit or low pressure 100 psi powe
51. tall piston centre o ring in piston Slide piston cylinder unit on drive rod against cylinder plate ring taking care that parts seals remain in correct position and alignment Piston centre seal faces drive rod Apply anaerobic adhesive on threads install tighten and TORQUE piston nut bolt Install stay rods Install cylinder o ring on end cap and install end cap with port in correct orientation Install stay rod nuts and tightening evenly TORQUE TO SPECIFICATION Reconnect piping cycle unit with handpump to refill cylinders with fluid Add fluid to tanks to obtain correct levels for operator positions Hydrostatic test with handpump Refer to page 14 item 6 Replace stem key yoke cover and gasket and position flag indicating correct valve position i 0006 wpd 21 2 sssaisT Typical Gas Hydraulic Parts List Quarter Turn Operators Material specifications are typical for operation at 50 F to 150 F 46 C to 65 C Description Material Note Item Description Material Qty Note 1 Drive Case Tenzaloy 713 1 30 Drive Rod Guide Acetal 2 2 Cover Tenzaloy 713 1 31 Yoke Bushing C1020 2 C 3 Yoke ASTM A148 or DI 1 32 Yoke Bearing Nylon 1 4 Drive Rod AISI 4140 1 C 34 Position Indicator C1010 1 5 Drive Pin AISI 4140 Heat Treated 1 35 Piston Wear Ring Nylon MoS 2 6 Drive Roller AISI 4140 Carburized 2 36 Cylinder Plate 7 Plate ASTM A516 70 2 Polypak Molythane 2 Y 8 EndCap A
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