M O D U L E - 5 C Model CS-130
Contents
1. 8 5 Model CS 130 SC Operators Manual e User friendly e Removes all hydraulics from the cab e Simplicity in front face controls Detented Spread Width and Application Rate knobs e Blast function Stationary Unload feature Auger Conveyor Reverse and Pause functions e Remote Pause and Blast feature A COMPU SPREAD 99 MODSC 020899 MODULE 5 Model CS 130 SC Operators Manual Copyright 1998 Basic Technologies Corporation All rights reserved Reproduction or use of editorial or pictorial content in any manner is prohibited without the express permission of BASIC TECHNOLOGIES CORPORATION While every precaution has been taken in the preparation of this manual the publisher assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting in the misuse of the printed material contained herein First Edition 1998 Printed in Canada for Basic Technologies Corporation P O Box 1006 490 West Side Rd Welland Ontario Canada L3B 5R6 Phone 905 735 0510 Fax 905 735 5646 99 MODSC 020899 0 5 TABLE OF CONTENTS A COMPU SPREAD Model CS 130 SC Operators Manual Functional Purpose Introduction to the Front Face Controls Operation e Configuration e Operating Adjustments Special Operating Conditions e Stationary unload Blast e Auger Reverse e Auger C2. Open Loop Mode The Auger Conveyor is stopped when vehicle is running Ground speed calibration is incorrect There is no spinner or Auger Conveyor Output Model CS 130 SC Operators Manual Probable Cause Valve spool jammed open Stray ground speed signal Minimum conveyor null to high e Hydraulic Mechanical Electrical Incorrect ground speed calibration procedure Defective component Low vehicle voltage Corrective Action Remove and inspect Replace if necessary See Module 4A Check sensor or connection point Recalibrate ground speed See Parameter 8 1 Lower the value Check for system pressure and flow Check hoses pumps motors and gearboxes for leaks and proper operation Check oil level in reservoir Check shafts and chains Check cables and solenoids repair or replace if required Check CS 130 SC for output to solenoids replace or repair as required Recalibrate ground speed Return CS 130 to supplier for repair Check ground connection Check battery voltage 99 MODSC 020899 MODULE 5 Symptoms CS 130 SC will not turn on CS 130 SC turns on but does not operate Conveyor Auger settings slow to respond A COMPU SPREAD c Model CS 130 SC Operators Manual Probable Cause Poor power connection Defective power cable Blown fuse Burnt traces Low vehicle voltage Poor power connection Con
3. Reset if necessary Confirm Operator Fault e Simulate where possible the conditions Before and During the fault listed on the Operator Fault Log Repair System and Retest Perform the adjustments or repairs as identified in Step 6 and then retest the system 99 MODSC 020899 M 8 5 Model CS 130 SC Operators Manual OPERATOR FAULT LOG TRUCK IDENTIFICATION NUMBER FAULT DATE TIME CONDITIONS BEFORE FAULT CONDITIONS DURING FAULT ENGINE RPM TRANSMISSION GEAR VEHICLE SPEED SYSTEM OPERATION MODE GATE POSITION OR SETTING LOAD SETTING SPREAD WIDTH SWITCH SETTING SPINNER ACTION APPLICATION RATE SWITCH SETTING OTHER INFORMATION CAUSE OF FAULT SOLUTION COMPU SPREAD 99 MODS5C 020899 5 11
4. only to adjust his Application Rate to suit the road conditions The spreader operation is triggered by vehicle movement and therefore the Conveyor will automatically stop when necessary i e at an intersection Additionally the Spinner may be set to stop when the vehicle stops When programmed to this mode the operator needs only to adjust his Application Rate ONCE to suit the road conditions The rate at which the Auger Conveyor rotates will increase proportionally with the speed of the truck to the maximum speed at which the vehicle should be spreading The spreader operation is triggered by vehicle movement and therefore the Conveyor will automatically stop when necessary i e at an intersection Additionally the Spinner may be set to stop when the vehicle stops 99 MODSC 020899 3 9 5 OPERATING ADJUSTMENTS COMPU SPREAD Model CS 130 SC Operators Manual These steps should be taken or checked prior to setting out on each spreading route 1 POQOWER Use Power ON OFF toggle to ensure power is on The Power LED will signify power is on 2 APPLICATION RATE Adjustment should be set to the application rate required for the existing weather conditions NOTE At any time truck stopped or travelling you can select another Spread Rate 3 SPREAD WIDTH Set the Spread Width selector to the desired spread pattern NOTE This setting may be changed at any time However th
5. e spinner speed is best adjusted while the truck is spreading so that the operator can see the resulting width of the spread pattern 99 MODSC 020899 5 5 M 03 9 5C SPECIAL OPERATIN CONDITION STATIONARY UNLOA 6 5C Model CS 130 SC Operators Manual This is the function of dumping off the remaining material after a route has been completed To run the conveyor and off load this material follow these steps A Toggle on box power if necessary Ensure the vehicle is stationary B Toggle the Pause Reverse switch to Pause Note the Pause LED illuminates C Press Blast The Blast button indicator will illuminate to indicate the truck is unloading Use the Application Rate knob to increase decrease speed NOTE To reach higher conveyor speeds the truck must be throttled off idle and held at a higher R P M E Use the spread width selector to set the spinner speed if the spinner is required to run F To shut off the conveyor when the box is empty toggle the Pause Reverse switch back to its centre position NOTE At any time during stationary unload the process will AUTOMATICALLY STOP if the vehicle is moved when in 12 Volt Triggered or Open Loop Mode 99 MODSC 020899 3 9 5 BLAST AUGER REVERSE AUGER CONVEYOR A COMPU SPREAD PAUSE Model CS 130 SC Operators Manual To temporarily increase the spread rate higher
6. onveyor Pause Trouble Shooting e Trouble Shooting Guide e Trouble Shooting Chart e Operator Fault Log 99 MODSC 020899 oak NNNO 10 11 0 5 FUNCTIONAL PURPOSE COMPU SPREAD Model CS 130 SC Operators Manual The CS 130 SC controller is capable of three modes of operation Manual Mode 12 Volt Triggered Manual Mode and Open Loop Mode The controller is designed to provide simplified installation timely setup and operation The benefits are simple more value added features at a lower cost These objectives have been achieved with the CS 130 SC The front console layout has been designed to reflect the traditional layout of a manual spreader control block thus allowing an easy transition for understanding and operating the CS 130 SC control functions 99 MODSC 020899 5 2 5C Model CS 130 SC Operators Manual NOTE This section pertains to driver activated operations only For Calibration and programming please refer to module 5B in the CompuSpread manual 1 POWER ON OFF Turns the control unit on and off The power LED illuminates when the switch is in the ON position 2 PAUSE REVERSE This toggle switch when moved downward will reverse the rotating direction of the auger When moved upward it will pause the Spinner and Auger Conveyor circuit Note that when activating pause the pause LED illuminates 3 SPREAD WIDTH Controls
7. than selected with the APPL RATE selector you can press the Blast button e The conveyor not the spinner will speed up instantly to give a higher spread rate e While Blast is left ON the Blast button indicator will remain on When the increased rate is no longer required press Blast again to instantly return to the selected spread rate NOTE Blast has no effect on spinner speed Blast will not operate when the truck is stationary AND the controller is set to 12 Volt Triggered or Open Loop Mode The Blast function should only be used when necessary Never continuously run in Blast mode This usually only applies to trucks equipped with augers as opposed to trucks with conveyors The purpose of Reverse is to reverse the Auger to free up any obstruction caused by oversized foreign material caught in the auger Reverse can be activated when the truck is stationary or mobile Reverse is activated by the Reverse toggle and must be held to keep the Auger Reverse feature active To stop the Auger release the Reverse toggle CAUTION DO NOT OPERATE IN REVERSE FOR ANY EXTENDED PERIODS Switched in the upward direction this function will pause the Spinner and Auger Conveyor until switched back to the center position 99 MODSC 020899 5 M O DULE 5C TROUBLE SHOOTING GUIDE Symptoms The Auger Conveyor is running when vehicle is stopped NOTE Only applicable when operating in 12 Volt Triggered or
8. the width of the spread pattern by increasing or decreasing the speed of the Spinner motor 99 MODSC 020899 Model CS 130 SC Operators Manual 4 BLAST This illuminated button allows you to achieve two functions e When the truck is running you may press Blast to go to a higher than selected Application Rate e Blast is used when the truck is stationary to access the Stationary Unload feature 5 APPLICATION RATE Allows you to control the amount of material spread by increasing or decreasing the speed of the Auger Conveyor circuit 6 POWER LED This illuminates when powered ON 7 PAUSE LED This illuminates when Pause is activated A COMPU SPREAD 99 MODSC 020899 5 M O D ULE 5C CONFIGURATION MANUAL 12 TRIGGERED OPEN LOOP 4 5C MODE VOLT MODE MODE Model CS 130 SC Operators Manual The CS 130 SC once installed is programmed to operate in one of three modes The default mode is Manual Mode This means the operator has full control over the spreader functions He must adjust the Application Rate output to suit the road conditions He also must intervene with spreading operation pausing the controller when necessary i e approaching an intersection Manual Mode is easily identified The Auger Conveyor will operate AT ALL TIMES when the Application Rate knob is rotated to any of the 1 10 position settings When programmed to this mode the operator needs
9. veyor Auger nulling too low 99 MODSC 020899 Corrective Action e Check power and ground connections e Test repair or replace power cable Wait for minutes and fuse will reset Return CS 130 SC to supplier for repair e Check vehicle voltage Check ground connection e Check power and ground connections Reset Parameter 5 9 Recalibrate Parameters 8 1 and 8 2 5C 9 M O D ULE 5C TROUBLESHOOTING CHART STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 10 50C Model CS 130 SC Operators Manual Check Operator Fault Log Collect information from the operator See what action the operator noted as being abnormal Perform Visual Inspection Perform visual walk around inspection e Check the general condition of the complete system Look for loose electrical of hydraulic connections leaks fluid levels etc Record but DO NOT fix faults e Troubleshoot the system and verify the cause of fault Prepare Unit for Troubleshooting Increase and maintaining engine RPM above the critical flow limit for your system Engage pump drive e Turn on all accessories lights etc that the operator uses during normal spreading NOTE You may have to alter engine RPM in order to simulate conditions before and during the described fault Review System Operation Review the operation of a correctly functioning system for comparison purposes Confirm Operator Set up Adjustments
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