User Manual - MPI Distribution AG
Contents
1. 2008 by MPL AG 9 MEH 10127 001 Rev PIPVIN x High Tech Made in Switzerland 4 Overview available PIPVIN versions PIPVIN 4 12V 50W Output 18 48V Input voltage PIPVIN 3 24V 50W Output 18 48V Input voltage PIPVIN x 2008 by MPL AG 10 MEH 10127 001 Rev PIPVIN x This page intentionally left blank 2008 by MPL AG 11 MEH 10127 001 Rev PIPVIN x 5 COPYRIGHT Copyright 2008 by MPL AG Elektronikunternehmen All rights are reserved Reproduction of this document in part or whole by any means is prohibited without written permission from MPL AG Elektronikunternehmen 6 DISCLAIMER MPL AG has fully tested the PIPVIN and reviewed the documentation However MPL AG makes no warranty or representation either expressed or implied with respect to this product its quality performance merchantability or fitness for a particular purpose In no event will MPL AG be liable for direct indirect special incidental or consequential damages resulting from any defect in the product or its documentation even if advised of the possibility of such damages In particular MPL AG shall have no liability for any parts connected to this product MPL AG reserves the right to make changes to any product herein to improve reliability function or design 7 TRADEMARKS Brand or product names are trademarks and registered trademarks of their respective holders 8 SUPPORT 8 1 SERIAL NUMBER AND REVISI2. 6 DISCLAIMER 7 TRADEMARKS 8 SUPPORT 8 1 SERIAL NUMBER AND REVISION 8 2 CONTACT MPL AG 2008 by MPL AG 2 MEH 10127 001 Rev PIPVIN x 1 INTRODUCTION 1 1 ABOUT THIS MANUAL This manual provides all the information necessary to handle and configure the PIPVIN 4 or PIPVIN 3 The manual is written for technical personnel responsible for integrating the PIPVIN into their systems 1 2 SAFTY PRECAUTIONS AND HANDLING For personal safety and safe operation of the PIPVIN follow all safety procedures described here and in other sections of the miscellaneous manual e Remove power from the system before installing or removing the PIPVIN to prevent the possibility of personal injury electrical shock and or damage to the product e Handle the product carefully i e dropping or mishandling the PIPVIN can cause damage to assemblies and components e Do not expose the equipment to moisture WARNING There are no user serviceable components on the PIPVIN 4 3 1 3 ELECTROSTATIC DISCHARGE ESD PROTECTION Various electrical components within the product are sensitive to static and electrostatic discharge ESD Even a small static discharge can be sufficient to destroy or degrade a component s operation With an open housing do not touch any electronic components Handle or touch only the unit chassis 1 4 EQUIPMENT SAFETY Great care is taken by MPL AG that all its products are thoroughly and rigorously tes
3. GND Input Gnd VIN Input Voltage 18 48V VIN_GND Input Gnd VIN Input Voltage 18 48V OFF Open collector input Off lt 0 8V n c n c n c n c n c SENSE Pos Input for remote sensing SENSE Neg Input for remote sensing VOUT_GND Output Gnd VOUT Output Voltage 12V 24V VOUT_GND Output Gnd VOUT Output Voltage 12V 24V VOUT_GND Output Gnd VOUT Output Voltage 12V or 24V 2 19171513119 75 3 1 20 1816141210 8 6 4 2 Notes 1 Depending of the DC DC Converter on the board other input voltage ranges are available on demand 2 Depending of the DC DC Converter on the board PIPVIN 4 12V Output PIPVIN 3 24V Output 2008 by MPL AG MEH 10127 001 Rev PIPVIN x 3 3 OPTIONAL SIGNALS 3 3 1 SENSE SENSE The sense inputs are needed for remote sensing With remote sensing the output voltage is regulated on the load but not directly on the output pin of the DC DC Converter The voltage drop which depends of the load i e output current and the length of the output path cables can be compensated on this way 3 3 2 OF F The OFF Signal is an open collector input which is used to switch the DC DC Converter off When this signal is below 0 8V DC DC Converter is off To switch the DC DC Converter on this signal has to be driven over 0 8V or can be left open
4. ON For support it is needed that you know the product name the product variant and the serial number of your PIPVIN Please have a look at the label on the bottom of the PIPVIN PCB for this Product Product Serial Name Variant Number PIPYIN 4 fign Tecn Figure 1 PIPVIN Label 8 2 CONTACT MPL AG In case of general information questions please feel free to contact us at our homepage www mopl ch or per email info mpl ch In case of sales information questions please send an email to sales mopl ch If you have a technical problem with a PIPVIN first please read this manual carefully If you can t solve the problem on your own you can contact us for technical support per email at support mopl ch Our local Distributor 2008 by MPL AG 12 MEH 10127 001 Rev
5. PIPVIN x PIPVIN x PIPVIN is designed for the PIPs from MPL A 50W DC DC Converter gives the possibility to extend the supply voltage range of the PIPs from 8 28V to 18 48V PIPVIN 4 with 12V Output is used for PIPs without UPS PIPVIN 3 24V Output is used for PIPs with UPS At the publication date of this manual the following MPL products are supported PIP5 PIP6 PIP7 PIP8 PIP9 PIP10 11 PIP20 PIP9 E PIP10 E PIP11 E This document describes the PIPVIN x module Its purpose is to give all the needed information to handle the board successfully Features Isolated 50W Output Over voltage protection Efficiency to 85 Passive Cooling with 5 sided metal case Remote Sensing Logic Input to switch DC DC Converter on off Short Circuit Protection Temperature range 40 C 75 C Note 1 Other input ranges are available on demand for example 9 36V 2008 by MPL AG 1 MEH 10127 001 Rev PIPVIN x High Tech Made in Switzerland TABLE OF CONTENTS 1 INTRODUCTION 1 1 ABOUT THIS MANUAL 1 2 SAFTY PRECAUTIONS AND HANDLING 1 3 ELECTROSTATIC DISCHARGE ESD PROTECTION 1 4 EQUIPMENT SAFETY 1 5 MANUAL REVISIONS 1 5 1 RELATED PRODUCTS 1 5 2 REVISION HISTORY 2 3 STANDARDS COMPLIANCE 2 3 1 EMC 2 3 2 Environmental 2 3 3 Safety 2 3 4 Type Approval 3 CONNECTOR 3 1 DESCRIPTION CONNECTOR 3 2 PINOUT 3 3 OPTIONAL SIGNALS 3 3 1 SENSE SENSE 3 3 2 OF F 4 OVERVIEW AVAILABLE PIPVIN VERSIONS 5 COPYRIGHT
6. ds Particular references are 2 3 1 EMC EN 55022 Class B Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 55024 Information technology equipment Immunity characteristics Limits and methods of measurement EN 61000 4 1 Electromagnetic compatibility EMC Part 4 1 Testing and measurement techniques Overview of IEC 61000 4 series EN 61000 4 2 Level 3 Criterion B Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test EN 61000 4 3 Level 3 Criterion A Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 Class 3 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test EN 61000 4 5 Class 3 Electromagnetic compatibility EMC Part 4 5 Testing and measurement techniques Surge immunity test EN 61000 4 6 Class 3 Electromagnetic compatibility EMC Part 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields EN 61000 6 1 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residential commercial and light industrial environments EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for in
7. dustrial environments EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments MIL STD 461E REQUIREMENTS FOR THE CONTROL OF ELECTROMAGNETIC INTERFERENCE CHARACTERISTICS OF SUBSYSTEMS AND EQUIPMENT 2 3 2 Environmental e EN 50155 Railway applications Electronic equipment used on rolling stock e MIL STD 810 F ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS 2 3 3 Safety e EN 60601 1 Medical electrical equipment Part 1 General requirements for safety EN 60950 Class III Information technology equipment Safety 2 3 4 Type Approval e 60945 Protected Equipment Maritime navigation and radiocommunication equipment and systems General requirements Methods of testing and required test results e E10 Test Specification for Type Approval 2008 by MPL AG 7 MEH 10127 001 Rev PIPVIN x High Tech Made in Switzerland 3 CONNECTOR 3 1 DESCRIPTION CONNECTOR The connector is a 2x10pin 2 54mm header Connector Samtec IPL1 110 01 S D RA Counterpart Housing Samtec IPD1 10 D Contacts Samtec CC79L 2024 01 S 3 2 PINOUT Pin Number Signal Description Pin Out VIN_GND Input Gnd VIN Input Voltage 18 48V VIN_
8. power down 16 0V Output Output Voltage Trim 10 Initial Set Accuracy 1 max Load Regulation 0 2 max Ripple amp Noise 1 max pk pk Short Circuit Protection Continuous General Switching Frequency 300 kHz typ Isolation Resistance 1500 VDC Input to Output 1500 VDC Input to Case 1500 VDC Output to Case Efficiency 85 typ Operating Ambient Temperature 40 C to 75 C Storage Ambient Temperature 45 C to 85 C Relative humidity 5 to 95 RH non condensing Note Operating Ambient Temperature can only be guaranteed when PIPVIN is mounted on the cover of the case 2008 by MPL AG 5 MEH 10127 001 Rev PIPVIN x High Tech Made in Switzerland 2 2 DIMENSIONS amp PART LOCATIONS All components are on the top layer 2 2 1 DIMENSIONS TOP VIEW M1 M4 3 3mm 5 8 M3 Thread PIPVIN U1 50 80mm M5 M8 depending on DC DC Converter 100 00mm 95 00mm Cat lt 7 00mm 18 00 8 40 58 00 mm _ _____________65 00mm _ 2 2 2 FORMFACTOR Length Width Height 2008 by MPL AG MEH 10127 001 Rev PIPVIN x 2 3 STANDARDS COMPLIANCE The PIPVIN x is designed to meet or exceed the most common industry and military standar
9. ted before leaving the factory to ensure that they are fully operational and conform to specification However no matter how reliable a product there is always the remote possibility that a defect may occur The occurrence of a defect on this device may under certain conditions cause a defect to occur in adjoining and or connected equipment It is your responsibility to protect such equipment when installing this device MPL accepts no responsibility whatsoever for such defects however caused 2008 by MPL AG 3 MEH 10127 001 Rev PIPVIN x 1 5 MANUAL REVISIONS 1 5 1 RELATED PRODUCTS Manual Related To Revisions e PIPVIN 4 PIPVIN 3 e PIPVIN 4 PIPVIN 3 e PIPVIN 4 PIPVIN 3 1 5 2 REVISION HISTORY Manual Date Description Revisions A 2006 11 23 Initial release of this document B 2007 02 23 Corrected Storage temperature range on page 5 Added relative humidity on page 5 Added chapter standards compliance on page 7 Corrected drawing dimensions and part locations on page 6 2008 02 12 Added PIP20 PIP9 E PIP10 E and PIP11 E as supported products 2008 by MPL AG 4 MEH 10127 001 Rev PIPVIN x 2 GENERAL INFORMATION AND SPECIFICATIONS 2 1 TECHNICAL SPECIFICATIONS Input Input Voltage Range 18 48V Input Current Full Load 2 510 mA Input Current No Load 50 mA Under voltage Lockout 9 36V power up 8 8V power down 8 0V 18 48V power up 17 0V
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