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USER'S MANUAL

1. menu selection Board 28 22 Serial LSVLL123456 Input Voltg V 24 00 Hr System 0001 23 47 home more ystem Temp 28 TEC Current A 06 12 E STAND BY STAND BY lt STAND BY menu selection Serial LSVLL123456 Diode Temp C 25 34 LASER MONITOR Hr Diode 0001 23 47 SetPoint C 25 00 ELM Diode Curr A 12 00 home more Max Current A 30 00 lt STAND BY gt STAND BY gt lt STAND BY menu more Save menu selection 4 STAND BY STAND BY home more l FOCUSING BEAM more Save STAND BY lt STAND Figure 81 Display Touch screen menu ULYXE User s Manual 61 menu selection home more dal STAND BY j gt menu selection home more STAND BY menu selection home more STAND BY gt menu selection home more 4 STAND BY LcdFW F30902001 006 TecFW F30901003 002 Language English STAND BY Board Temp C 28 22 Input Voltg V 24 00 Heatsink T C 26 12 System Temp C 28 34 lt STAND BY Serial LSVLL123456 Hr System 0001 23 47 TEC Voltage V 10 00 TEC Current A 06 12 STAND BY
2. Figure 77 Panel socket front view and internal interface SYMBOL TYPE DESCRIPTION 5VDC Output power supply 5Vdc output supply max 200mA Shutter enable signal 5 SHUTTEREN Digital input 5Vdc 5Vdc Enable i ou dc Disabled 4 START Digital input 5Vdc Sar markina 5 STOP Digital input 5Vdc e E Laser Ready signal active when system is ready READY i o work mode is P Closed Open Open collector digital Laser Busy signal active during marking output max 120mA Closed On Open Off collector digital End marking signal active at the end of marking enn Reno max 120mA Closed On Open Off Output power supply CANPOWER CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO System enable signal KEY KEY Digital input 6Vdo puta Digital input 5Vdo System ON 0Vdc OFF Input Output 11 CAN H CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED Main alarm signal active ready to mark status ALARM Open collector digital output max 120mA Closed System ready Open System not ready Shutter enable OFF or Fault Input Output CAN_L CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED 14 CANGND CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED GROUND Ground ULYXE
3. apkqanuunyaawsakausnqayawkuqaywdaaqanqSasas 38 Size of the marking 39 UA Le 4 Eit 40 CE ANA 41 Field pig eio uu uuu ___________ _ FRYN 41 Example of external connections 43 Safety mode example iii 44 Possible external CONNECHIONS 45 Boxed power supply with main SWitCh 47 Ulyxe M mainh SWIC aero 47 Staring SyS le ie 48 Waiting for key Sallustio 48 Waiting for warm aa oo 48 System waiting enable command ii 48 Led bar stand by system status a 49 Led bar orange system ready for 49 ESS gt PR E AE 50 Red eBe iMicc d ijr NN NEF GE FFAN FF CANY NND 50 TAMARAC SS ICM Peer c _ aisi 51 6 uuu uuu usss 52 Female panel socket cod UTG0103SVDE front view 56 Male plug connector cod UTG6103PNVDE front view and wiring 56 Female panel socket cod 09 9766 30 04 front view 57 Male plug connector cod 09 9767 00 04 front vi
4. 2 Scannig Head In particular it is very important to know the diameter of the focal spot which can be identified with beam waist 2Wo and the real divergence of the beam in output from the focalization lens With all these optical data it is possible to do the calculations of the nominal distance of optical risk and of the optical density requested to the protection filters of the laser radiation Calculations have been done following the CEI EN 60825 1 2003 Normative regarding nominal distance and optical risk in the worst condition and in case of accident exposition of 10s per direct radiation and 100s for diffused radiation ULYXE M Pulsed Q Switched ULYXE M Users Manual 73 VATALOGIC DATALOGIC AUTOMATION AI ACCIDENTAL CONDITION OF VISION OF THE DIRECT REFLECTED RADIATION Distance gt 0 5 m and for a maximum exposition period of 10s and supposing that there is a total reflection without attenuation DNRO 28 5 m OPTICAL DENSITY OF THE PROTECTION GOGGLES Case a Assuming to remove the fix protections and penetrate in the working area to ad just the process maintaining an observation distance Z of at least 0 5 m from the focal point and presupposing an accidental exposition of maximum 105 The protection goggles must have such an optical density to bear down the radiation under the maximum permitted value precedently calculated according to the here below reported calculation D
5. DPSS technology makes possible to mark on same variety of organic materials like paper and buff but not on glass and other transparent materials IMPORTANT WARNING Only authorized qualified fully trained personnel and in any case only technicians who are fully skilled and aware of the risks inherent in the maintenance of electric mechanical and optical components may be allowed to access the internal parts of the electric sections and components of this machinery Datalogic Automation S r l declines all responsibility and liability for maintenance and repair work carried out on live parts of this machine by technicians who have not been authorized or trained to perform such NOTE T Its not allowed modify destination use of the system in different way of its functions Datalogic Automation S r l declines responsibility liability for irregular use the machinery witch it manufactures Equipment is previewed in order to work with a low voltage supply 24V DC 13A It s available as optional the suitable power supply with 100 240 50 60 Hz voltage input iv ULYXE M User s Manual SVDATALOGIC RAT AIL A cda li A dla DATALOGIC AUTOMATION SYMBOLS The symbols used in this manual along with their meaning are shown below The symbols are repeated within the chapters and or sections and have the following meaning Generic warning This symbol indi
6. 62 ULYXE User s Manual GVATALOGIC DATALOGIC AUTOMATION Selection menu to display general SERVICE e Press the middle area to select it and display the information e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display SYSTEM MONITOR e Press the middle area to select it and display the data e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display LASER MONITOR e Press the middle area to select it and display the data e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display the SETUP e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Data contained in the SERVICE menu LcdFW FW version of the LCD card TecFW FW version of the power mainboard Language language automatically selected through the setting on ULYXE Editor If the language is not recognized it is set on English Press the bottom left arrow to return to the main screen with the ULYXE logo Information contained in the SYSTEM MO
7. 4 4 2 ERROR MESSAGES ERROR MESSAGE DIODE MAX CURRENT FAULT SHUT DOWN AND RESTART DIODE HIGH TEMP FAULT SHUT DOWN AND RESTART DIODE LOW TEMP FAULT SHUT DOWN AND RESTART DIODE OUTPUT PROTECTION SHUT DOWN AND RESTART TEC CURRENT FAULT SHUT DOWN AND RESTART 66 ULYXE User s Manual The laser diode max current software level was exceeded The value is displayed in the Max Current field in the LASER DATA section The laser diode max temperature software level was exceeded The value is set at 35 C The system cuts off the current on the diode and tries to bring the laser diode to the proper temperature The laser diode temperature has fallen below the minimum temperature software level The value is set at 10 C The system turns off the entire power section laser diode Peltier module RF driver etc since the laser diode temperature controller is out of control The laser diode voltage software level was exceeded The value is set at 2 5V The system turns off the entire power section laser diode Peltier module RF driver etc since the laser diode may be broken its contacts not connected properly or the internal card malfunctioning The Peltier module current software level was exceeded The value is set at 12A The system turns off the entire power section laser diode Peltier module RF driver etc si
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9. User s Manual SVDATALOGIC DATALOGIC AUTOMATION 6 GUIDE TO APPLYING LASER RADIATION SAFETY 6 1 Information As required by standard EN 60825 1 it is necessary to provide opportune information on eye and skin risks to individuals who may come into contact with Laser radiation 6 2 Training The operator and all individuals who are assigned to using the laser system must receive opportune instructions on safely starting and shutting off the system by means of a Standard Operating Procedure SOP to be followed 6 3 Confining radiation As required by the Machine Directive the Laser radiation must be completely confined within opportune guards 6 4 Inspection windows Inspection windows must possess an opportune clearly identifiable protection filter for Laser radiation If equipped with the source do not replace the filter with another non original one 6 5 Laser safety Technician As indicated in standard EN 60825 1 it is necessary to periodically check that the safety conditions for using a Laser source are maintained that the Optical Risk Nominal Distance ORND is observed and that Goggles IPD are always available and if required that the are regularly used Therefore a Laser safety Technician LST must be appointed 6 6 Protection during maintenance Since some safety measures are lacking during maintenance operations it is necessary to establish a class 4 Controlled Laser Area with access only for professionally
10. 25 Figure 25 Heavy Duty 26 Figure 26 Focusing and aiming beams laser 5 nennen 26 Figure 27 Prerequisites for installation 27 Figure 28 Ulyxe TANS DOM RR 28 Figure 29 Ulyxe fixing points a vw tui 28 Figure 30 Measures distance threaded holes and fixing pins drivers 29 Figure 31 Installation nna nnns ann nnn nnn 29 Figure 32 Interlock connector 30 Figure 33 Power Supply cable plug 30 Figure 34 Main lead connector 31 Figure 35 Plug in signal key Connector 31 Figure 36 Control Box Basic connection nnne nnn nnne nenne nane 32 Figure CONTIG Evo COMIC CON uuu uu uuu EE 32 Figure 38 USB pen drive insertion on PG A codex vo 33 Figure 39 Stan Wizard IS ATOM 33 Figure 40 License agreement a ia 34 Figure 41 Installation destination
11. User s Manual 58 SoOACUCALOGI C TM i B Te strife P LE FA L Veit U TOMATIO N 4 2 6 SIGNAL KEY CONNECTOR EXTERNAL SAFETIES AND STATUS SIGNALS Male connector SUB D15 ways o o o 9 6 o Figure 78 Signal Key male ULYXE User s Manual 99 VATALOGIC 4 3 DISPLAY Figure 79 Display Ulyxe Selection areas Touch Screen N Selection area Status System Selection area Figure 80 Selection areas Touch Screen ULYXE User s Manual 60 SVDATALOGIC From display main window where it shows system ready it is possible to access to a menu list with more options to select and view as showed in figure WAITING FOR START turn on the key System OFF g WARM UP 0 22 System warm up Please wait System standby ready Pushing touch screen menu selection menu selection menu selection menu selection home more home more home more home more STAND BY gt STAND BY lt STAND BY gt PT STAND BY gt Y menu selection LcdFW F30902001_005 Status system TecFW F30901003 01 J SERVICE gt Language English home more lt STAND BY gt STAND BY
12. Sesto Calende 15 FEBRUARY 2010 Business Unit Director signature Ut ULYXE M Users Manual 91 DATALOGIC Je6eueyy Ill S1o W 929 229 JeBeue A 130119 0209107 OLOZ E0 LE ues euo Apnjuie SINOA 4111 JO Ajug amp uew e se ag o Aue ul jou SI SI 1 ep2281 o jo Auenb ay jng pue Aijenb Burzipiedoof ynoyym suoisueuip abeyoed jonpoud pue uondunsuoo Bjeue je pawie si sjonpoud mau jo juawdojarap eu uonippe ul 3INV suonesiueBuo Aq pue uolssiwwog ueedoun3 au Ag uonoipsunf ueedoun3 y Jo uone auduejul eu UMA eouepjo2oe pue Buipuejsiepun pue abpejmouy Jno jo jseg eu o Buipioo5e sjueulejejs s ul Aq 1 0 suw ay peyepdn jsnonuguoo eq jw 6002 u peusilgnd sy ejepipueo au u pue uonenbay HOVaM Jo eu oj Buipioooe uieouoo jo seouejsqns 3HAS se paljssejp seouejsgns Jo aouasaid ay pue jjuep Japjo u spooB y pesn saouepjsgns jo Ajddns eu jo uopenu uoo eejuejenB oj ui sjejddns eAneujeje puy oj suonesuoujne Jo suononsel
13. 34 Figure 42 Installation type options Gua a 34 Figure 43 Not certified driver supplier warning from Microsoft Vista 7 and 35 ULYXE M Users Manual 93 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 94 ULYXEM TAa DATALOGIC AUTOMAT USB cable plug In TeQ eSL u _ 35 USB cable to CONMCCHON s 35 USB cable lo PG connection illa 35 New hardware found message 2 36 Automatic installation of the 36 New hardware installation 36 il RY FYFYR FFR FFF FEN FF WYNFF 37 Firmware upgrade 37 Firmware upgrade procedure nnns 37 Disconnect USB cable message
14. environment temperature etc Cut off power supply to the Ulyxe M externally and wait 30 60 minutes before restarting Contact technical assistance if the problem persists Make sure the right Ulyxe M USB driver as well as the connection cable are present Please refer to section INFORMATION ABOUT USB 2 0 for additional info The LCD does not No power on the display Make sure the machine is turned on Contact work technical assistance if the problem persists The machine does The input power is not right or Make sure the Reverse Voltage back panel LED The USB connection No connection between and is not working ULYXE not turn on the internal board is broken is active and exchange the power supply cable pins because they reversed Contact technical assistance if the problem persists Laser beam emitted The internal RF Q switch may Check to see if you can solve the problem with shutter open be damaged or misaligned or decreasing thermalization value on Ulyxe Editor with no emission its RF driver is not working laser settings Contact technical assistance if the commands properly problem persists The laser beam and The laser beam galvo mirrors Contact technical the pointer one do are not driven correctly due to persists not move correctly internal damage assistance if the problem during emission ULYXE Users Manual 65 VATALOGIC DATALOGIC AUTOMATION
15. 24V DC 300W PERFORMANCE x O I OI O 14 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 1 2 LABELS IDENTIFICATION LABEL DESCRIPTION ODACALOGIC Name plate UlyxeTM BR ONAE Machine Type MEA 2 0 bd NOTE E AS N The name plate attached to the machine must not be removed Mar ufacttirer year 2000 or damaged For a replacement please contact the Weight 7 5 Kg manufacturer Laser radiation It s situated close to the structures or objects which may emit laser radiation This symbol is placed on the top front cover close to led bar Interlock connector It s situated on back panel close to interlock connector It informs where is located safety device for emergency stop Laser information This label informs about main laser characteristic laser type aiming beam type laser class It is on the back panel of the system Laser class Warning label inside the machine positioned on the resonator lt informs about dangerous level of laser radiation Laser aperture Located close to laser output beam It is positioned at the bottom of the system close to focusing head USB plug It is located close to USB plug on the back panel Voltage input OK It s located on back panel close to associated green led to show presence of right power supply voltage input when the system is turned on Reverse voltage input It s located on back panel close to associated red
16. 27 VATALOGIC DATALOGIC AUTOMATION 2 2 ULYXE TRANSPORT To be able to positioning and wiring Ulyxe will be necessary its movement Ulyxe can be easy raised and transported by a single person thanks to its small dimensions and contained weight Figure 28 Ulyxe transport Be careful to don t damage the system during the movement Don t shake 2 3 FIXING AND POSITIONING Ulyxe marker need to be positioned in safety mode and fixed and fixed on an appropriate plan parallel to floor and absolutely with no vibrations To prevent marker distortions install a vibrometer on marking base plate and check vibrations absence during marking process Figure 29 Ulyxe fixing points Its very important to fix the machine first of begin to marking because a not capable fixing or positioning can causes serious damages Don t fix the system in different as shown in figure 28 ULYXE M User s Manual SVDATALOGIC F R D AL Kal ATIF DATALOGIC AUTOMATION Ulyxe is equipped with 4 threaded holes and 2 fixing pins gt gt 11 m a d fxd M amp x1 Figure 30 Measures distance threaded holes and fixing pins drivers 2 4 INSTALLATION ENVIRONMENT Ulyxe need to be installed in an appropriate environment to be able a right air flow on the system and for a correct cables passage as shown in figure Figure 31 Installation environment U
17. CONTENT 1 5 ELECTRICAL SAFETY 1 6 LASER SAFETY 1 6 1 STANDARD REGULATIONS 1 7 ACCESSORIES HEAVY DUTY SUITCASE FOCUS BEAM LASER DIODE 1 7 1 BOXED POWER SUPPLY KIT 1 7 2 CONTROL BOX BASIC 1 7 3 CONTROL BOX EVO 1 7 4 FOCUS LENS 1 75 SUITCASE 1 7 6 1 7 7 2 INSTALLATION AND SET UP 2 1 PREREQUISITES FOR INSTALLATION 2 2 ULYXE M TRANSPORT 2 3 FIXING AND POSITIONING 2 4 INSTALLATION ENVIRONMENT 2 5 CONNECTIONS 2 5 1 PLUG IN INTERLOCK CONNECTOR 2 5 2 POWER SUPPLY CONNECTION 2 5 3 CABLING BOXED POWER SUPPLY KIT OPTIONAL 254 PLUGIN SIGNAL KEY CONNECTOR ULYXE M User s Manual VI viii IX GVATALOGIC DATALOGIC AUTOMATION 2 5 5 CONTROL BOX BASIC CONNECTION OPTIONAL 32 2 5 6 CONTROL BOX EVO CONNECTION OPTIONAL 32 2 6 ULYXE EDITOR SOFTWARE INSTALLATION 33 2 1 MARKING AREA 38 2 71 PRINCIPLE OF OPERATION 38 2 7 2 COMPENSATION OF FIELD 41 2 8 EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS 43 2 9 MATERIAL PROCESSING 46 3 UTILIZATION AND OPERATIONS 47 3 1 STARTING PROCEDURE 47 3 2 EXTERNAL CONTROL SIGNAL 51 3 2 1 TIMINGS I O 51 3 3 MAINTENANCE 52 4 TECHNICAL SPECIFICATIONS 53 4 1 ELECTRICAL UNIT 53 4 2 EXTERNAL CONNECTORS SPECIFICATIONS 56 4 21 POWER SUPPLY PLUG 56 4 2 2 POWER SUPPLY CONNECTOR 56 4 2 3 INTERLOCK SOCKET 57 4 2 4 INTERLOCK CONNECTOR 57 4 2 5 SIGNAL KEY PANEL SOCKET EXTERNAL SAFETIES AND STATUS SIGNALS 58 4 2 6 SIGNAL KEY CONNECTOR EXTERNAL SAFETIES AND STATUS SIGNALS 59 4 3
18. DISPLAY 60 4 4 TROUBLESHOOTING 64 441 LIST OF POSSIBLE MALFUNCTIONS 64 442 ERROR MESSAGES 66 APPENDIX A SAFETY 69 SAFETY 69 LASER RADIATION 69 ABSORPTION OF LASER RADIATION 70 CLASSIFICATION AND DANGER LEVEL 71 RADIATION VIEWING CONDITIONS 72 DIRECT VIEWING OF THE LASER BEAM 72 DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION 72 DIRECT VIEWING THE OUTPUT BY AN OPTICAL FIBER 72 DIRECT VIEWING OF THE BEAM AFTER FOCUSING 72 SCATTERED VIEWING THE BEAM AFTER FOCUSING 72 REAL DNRO DETERMINATION AND O D OF PROTECTION GOGGLES 73 EYES SKIN RISKS 75 GENERAL SAFETY REGULATIONS 75 COLLATERAL RISKS 75 SEALS 77 x ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION APPENDIX B 78 DIRECTIVE OF THE EUROPEAN PARLIAMENT 78 HARMONIZED EUROPEAN STANDARDS 78 AMERICAN STANDARDS 79 SAFETY REGULATIONS 79 INTRODUCTION 80 PROTECTION SYSTEM 80 DESIGN DEVICES 80 REGULATIONS ON GUARDS 81 SPECIAL MEASURES FOR CLASS 4 LASER 81 NOTE 82 CONTROL AND PLATE POSITIONING 82 USER REQUIREMENTS ADMINISTRATIVE PROCEDURES AND S O P 82 INDIVIDUAL PROTECTIONS INDIVIDUAL PROTECTION DEVICES I P D 83 REMAINING RISKS THAT THE USER MUST IDENTIFY AND ELIMINATE 83 WARNINGS 83 APPENDIX C 84 1 TERMINOLOGY 84 1 1 MACHINE 84 1 2 LASER SYSTEM 84 13 MANUFACTURER 84 14 COMPLEX COMPONENT 84 15 INSTALLED SYSTEM 84 16 ELECTROMAGNETIC COMPATIBILITY 84 1 7 SECOND ENVIRONMENT 85 18 ONSITE 85 19 LIMITED DISTRIBUTION 8
19. OR USER ARE AWARE OF THE REQUIREMENTS RELATED TO ELECTRO MAGNETIC COMPATIBILITY 3 1 3 THE SOURCES DEFINED IN THE TITLE OF THIS PARAGRAPH MUST BE INSTALLED ACCORDING TO THE INSTRUCTIONS INDICATED IN THE PREVIOUS PARAGRAPHS OF THIS PUBLICATION IN ADDITION THE INSTRUCTION PROVIDED HEREIN MUST BE COMPLETELY OBSERVED INCLUDING ON SITE TESTING OF FINAL COMPLIANCE WITH THE DIRECTIVES 3 1 4 THE SOURCES DEFINED IN THE TITLE OF THIS PARAGRAPH ARE ONLY DESTINED FOR USE IN A SECOND ENVIRONMENT As defined in point 1 7 DECLARATION OF CONFORMITY Datalogic Automation S r l hereby declares that in the conditions described in this document in particular in section 3 ULYXE series sources are in conformance with EEC Directives related to ELECTRO MAGNETIC COMPATIBILITY and EEC Directives related to LOW VOLTAGE according to the regulatory references in section 2 3 2 NOTE FOR THE APPLICATION OF OTHER EEC DIRECTIVES LASER sources are not subject to other EEC Directives other than those indicated in section 2 However for application purposes there are references to other Directives and the following declaration has been provided in particular to comply with art 13 of Procedure for partly completed machinery FOR THE PURPOSE OF 2006 42 EC machinery Directive MANUFACTURER DECLARATION FOR THE PURPOSE OF MACHINE DIRECTIVE REQUIREMENTS Datalogic Automation S r l hereby declares that the ULYXE sources must be installed pursuant to its own instr
20. atomic system requires an external energy source in a suitable form able to start the laser effect Optical pumping is obtained when the light emitted from a luminous sources hits the active material material able to emit laser light so that the atoms energize by absorbing luminous energy Amplification of the laser effect is obtained by making the activated material cross the same light it emits various times This is done by placing the material between two opposite mirrors so crystal and mirrors are centered on an aligned optical axis The faces of the crystal the front mirror and the flat face of the rear mirror are parallel In this optical configuration the extraction of laser energy from the resonator is at the maximum the beam is circular and the intensity is approximately uniform The Q Switch is a supplementary optical acoustic optical device placed between the crystal and front mirror it oscillates at a fixed frequency or is driven in radio frequency on It acts as an optical switch preventing the regular and constant flow of photons when closed it is used to increase the energetic level of crystal atomic energizing when reopened the useful energy available output by the resonator is higher than the average value Once produced laser radiation can be transferred to any point by optical fiber to a refocalization telescope using it for a specific application In this specific case of laser system the followi
21. have the right focus on Z axis is possible to request a focusing beam laser diode in addition to aiming beam laser diode Figure 26 Focusing and aiming beams laser diodes ULYXE User s Manual 26 A ACALOQGIC DATALOGIC AUTOMATION gt 4 2 INSTALLATION AND SET UP NOTE is a class 4 laser For a right operation in safety mode it s necessary to convert the system to a class 1 Ulyxe M need to be installed in an appropriate environment dedicated to laser operations Laser Safety Officer must to isolate that area from others work areas and shows with appropriated danger warnings to inform about access denied to unauthorized personnel to laser marking area See appendix A Safety for more details 2 1 PREREQUISITES FOR INSTALLATION To be able to work it is necessary to have available Figure 27 Prerequisites for installation Ulyxe Editor software need to be installed on a PC or a laptop that will be used with Ulyxe by an USB 2 0 connection See chapter 2 6 for installation procedure To be able to install and operate with Ulyxe Editor on PC following minimal requirements are needed Intel Pentium a 300MHz or equivalent 500MHz recommended Windows XP Home Professional or Windows Vista e Windows 7 32 Mb 64 Mb recommended 40 Mb free space Minimal resolution 800 x 600 1280 x 1024 recommended USB 2 0 CD ROM player ULYXE M Users Manual
22. important in order to prevent making the Manufacturer s efforts in terms of safety fruitless They also force the User to correctly use the protections provided by the Manufacturer with the addition the User is responsible for and with the obligation of developing an in house procedure aimed at providing individuals with a standard behavior for the best safety conditions 82 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION They are also aimed at preventing unauthorized individuals from accessing areas where LASER processing is effected A Standard Operating Procedure must be established related to operation for starting and shutting down the Equipment This procedure must be displayed near the installation as a reference for the Operator and must be written in the Operators language Training of personnel is essential and must include a Familiarization with system operating procedures b Appropriate use of danger control procedures warning signals etc c Necessity of individual protection d Biological effects of LASER on eyes and skin INDIVIDUAL PROTECTIONS INDIVIDUAL PROTECTION DEVICES I P D These devices must be viewed as an additional safety measure along with the protection systems indicated in A and B and not as the main or even only safety measure They include goggles which must be secure and conformance certified they are the final barrier between the eye and radiation The O D calculation of
23. intrinsic function for final use 1 5 INSTALLED SYSTEM system composed of multiple machines and or system combined to meet a specific objective but not destined to be put on the market as a single saleable unit 1 6 ELECTROMAGNETIC COMPATIBILITY Electro Magnetic Compatibility suitableness of a machine or system to satisfactorily operate in its own electro magnetic environment without introducing electro magnetic disturbance that is unacceptable for everything found in this environment including emission requirements disturbance produced by the machine and immunity insensitivity of the machine to the disturbances produced by the environment 84 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 1 7 SECOND ENVIRONMENT environment which includes all industrial uses other than those directly connected to a low voltage electrical supply for building for domestic use 1 8 ON SITE area where the machine is installed for normal use by the final user and where the machine has been tested 1 9 LIMITED DISTRIBUTION sales procedure whereby the manufacturer limits the supply of machines to suppliers customers or users which separately or jointly have the technical knowledge of requirements related to E M C for the installation of electric and electronic machinery and which provide through exchange technical specifications for on site measurement of actual surrounding conditions 2 REFERENCE DOCUMENTS A
24. is ON disconnect USB connector from PC and select OK Ulyxe Editor 2 0 0 E Please switch off the ULYXE device and unplug the USB cable before starting again Ulyxe Editor Figure 53 Disconnect USB cable message Reconnect USB connector to PC turn on Ulyxe see CHAPTER 3 1 Starting procedure and launch Ulyxe Editor 2 7 MARKING AREA 2 7 1 PRINCIPLE OF OPERATION DATA TRANSFER The commands transferred to the scan head by DSP board are commands for scanning straight line segments vectors and polygons Each path to be marked by the scan head has to be divided in small line segments The commands spooler is transmitted by the PC to the DSP where a double circular buffer is available for the storage of this data After a start signal data are transferred in analogue mode to the scan head in real time to positioning the mirrors on the galvanometer scanners Spooler commands The DSP driver offers a set of functions to create and fill the marking spooler with commands for scan head laser control and stepper motors control Some of them are explained in detail hereafter The argument of a vector command is always the end point of the vector to be scanned The start point is identical whit the end of the preceding vector Closing the spooler whit the appropriate function causes the laser focus positioning at the centre of the image field Move to spooler command A move to command effects a fast movement of th
25. led to show a fault on power supply voltage input like reversed input pins Alarm System It s located on back panel close to associated yellow led to show that system is ready to mark and shutter is open MU Power ON It s located on back panel and shows where is power on main switch Serial communication lt s located on back panel close to RS232 3 ways circular mini connector It is used for firmware upgrade and debug tool o CAN CAN communication lt s located on back panel close to CAN 4 ways circular mini connector It is used for possible enabled CAN devices Control and manage signals It s located on back panel close to DB15 CONTROL BOX connector lt is used for connecting control and manage signals to the machine ULYXETM User s Manual 15 GVATALOGIC DATALOGIC AUTOMATION o C CONTROL BOX D Q RS232 Figure 4 External labels location 1 2 2 INTERNAL LABELS LOCATION Figure 5 Internal labels location ULYXE User s Manual 16 SVDATALOGIC DATALOGIC AUTOMATION 1 3 SEALS Ulyxe device has seals in the below indicated areas Figure 6 Seals position The seals must not be broken or removed for any reason The sealed parts may be opened only by Datalogic Automation S r l or Trained Technicians allowed by Datalogic Automation S r l Breakage of these seals by a customer shall result in immediate cancellation of the warranty on the enti
26. manufacturer provides for the right waste disposal or other types of recycling as per Standard Rule 2003 108 ECC relevant to electrical and electronic RAEE machines waste Disposing of the product according to this Directive e Avoids potentially negative consequences to the environment and human health which other wise could be caused by incorrect disposal e Enables the recovery of material to obtain a significant savings of energy and resources Datalogic Automation S r l invites all the users to comply with all the rules related to this case executing the waste disposal as per Standard Rule Datalogic Automation S r l undertakes to do its products when it is technically possible respectful of the current applicable standards and states to be available in case of any doubt or explanation For more detailed information about the disposal contact the supplier that provided you with the product in question or consult the dedicated section at the website www automation datalogic com vill ULYXETM User s Manual A ACALOQGIC DATALOGIC AUTOMATION SUMMARY REVISION INDEX FOREWORD OVERVIEW DESTINATION USE IMPORTANT WARNING SYMBOLS USB 2 0 ADVICE WEEE COMPLIANCE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT SUMMARY 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES 1 1 TECHNICAL SPECIFICATION 1 2 LABELS IDENTIFICATION 1 2 1 EXTERNAL LABELS LOCATION 1 2 2 INTERNAL LABELS LOCATION 1 3 SEALS 1 4 PACKING
27. marking command pushbutton with DSP busy status led indicator DSP End amp Stop marking with end job status led indicator ES DSP Read DSP ready for marking led indicator 7 Key Selector key to enable the system Figure 18 Control Box Basic 22 ULYXETM User s Manual SVDATALOGIC DATALOGIC AUTOMATION Figure 19 Control Box Basic overall dimensions 1 7 3 CONTROL BOX EVO Ulyxe control and command device to manage laser power on to open shutter and laser enable to start and stop marking and to show DSP status This device contents also remote LCD with encoder pushbutton control and allows to view laser parameters and to set up aiming and focusing laser beams like Ulyxe display onboard Figure 20 Control Box Evo ULYXE Users Manual 23 GVATALOGIC DATALOGIC AUTOMATION LCD Display Operative parameters and system status view Encoder To select voices on LCD display Shutter Enable Selector switch with led indicator to open shutter and laser enable DSP Busy amp Start marking Start marking command pushbutton with DSP busy status led indicator DSP End amp Stop marking Stop marking command pushbutton with end job status led indicator VO connection Connection to Ulyxe I O signals connector DSP Ready DSP ready for marking led indicator Alarm System OK Led indicator for shutter opened Key Selector key to enable the system Figure 21 Control Bo
28. o pesn seouejsqns au J ejenjeA e o Ajddns au sjeuueuo JO uoneaJ2 uj uonenbeMu HOV3M eu Jo suoisiaoid eu o Ajduioo oj je o unbeg seu uonewozny 2oibojejeg NOILVWOLNY 21901 1 0 gt I201V3 ivc s 258629 150 6 1959 9 150 6 PL ESPLILE 150 6C mam eubojog 902109622201 PI 23 PL 90210862 20 VAI en euojog v d S ollonuoS euorz ng 00 0001 oue p Ip Oddi 21007 A POD 262 ue V d s eph oddio Sb OUNENA S BIA NOILVWOLNY 21001V1vG 5 JO 5 iyin jou si sny pue uogejnbay eu Buipioooe seouejsqns jo Jeuodui Juen oeynueu e se paljijenb jou ued 2 Z spooB jeoiueuo se peyijenb eg jouueo pue sjueueuinbei HOWSY 991 woy pejduexe uonewozny 216ojejeg paijddns spoo6 ay suuojur 2 fjquessegns Jo juauoduwoo Aue o si o Buipioooe spooB _ jo Jen oeynueuu e se u pue sn se paljijenb si sjuawasinbay HOYAY 0 Buipioooe 2 s ouglsqns
29. problem may be caused by critical environmental conditions high outside temperature insufficient air flowing into the fans etc or by a malfunction of the cooling fans The environment temperature software level was exceeded The value is set at 40 C The system turns off the entire power section laser diode Peltier module RF driver etc since the internal heat cannot be dissipated The environment temperature has fallen below the minimum temperature software level The value is set at 10 C The system turns off the entire power section laser diode Peltier module RF driver etc since there is a risk of damaging the optical parts Fans are maintained ON to try to back to right temperature the system device Turn off wait 30 60 minutes and restart Read the value displayed in the TEC Voltage field in the SYSTEM MONITOR section In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the environmental conditions comply with specifications Read the value displayed in the Card Temp field in the SYSTEM MONI TOR section checking to see if it quickly reaches 65 C In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the environmental conditions comply with specifications Read the value displa
30. the goggles must be conducted pursuant to regulatory recommendations based on worst case viewing conditions Remember that no goggles can effectively protect the eyes from direct viewing of the LASER beam REMAINING RISKS THAT THE USER MUST IDENTIFY AND ELIMINATE These are risks related to using the LASER and not from the LASER itself There is collateral radiation associated to the main radiation It is visible infrared and ultraviolet which can represent a potential danger due to its intensity Due to its high power density Irradiation the LASER beam is able to cause the combustion of flammable substances such as volatile substances Solvents gases ethers alcohols etc as well as metacrylic or plastic resins The interaction of the LASER beam with organic and inorganic material causes the production of fumes and vapors which may be harmful and or toxic in some cases A highly flammable solvent which is irritating for the eyes or if inhaled is used for cleaning the Lenses WARNINGS The following warnings minimize the remaining risks Do not aim the LASER at material considered to be flammable e Use appropriate suction devices to eliminate fumes e Filter fumes before releasing them into the air e Do not work with the electrical system on and the guards removed e Do not adjust the Laser while it is operating e Only use professionally trained and authorized personnel If all the requirements described to this point are me
31. the power voltage to 24Vdc before you restart Read the value displayed in the nput Voltage filed in the SYSTEM MONI TOR section making sure that the value displayed is around 24Vdc In case the problem re occurs carry out the data log with the service tool and contact technical assistance A ACALOQGIC DATALOGIC AUTOMATION AM 4 4 APPENDIX A SAFETY SAFETY This chapter covers topics related to personnel safety The tests performed demonstrate the safety and reliability of the laser when used correctly It is necessary that the operator be informed of precautionary regulations aimed at avoiding injury or damage to the equipment LASER RADIATION Laser radiation is an electromagnetic emission with a micrometric wave length which ranges from the long infrared CO2 Laser close infrared Laser Nd Yag Nd YVO4 visible Laser He Ne or Argon and ultraviolet excimer laser It should be considered non lonizing Radiation In Ulyxe Lasers the emission of a crystal bar is stimulated by optical pumping generated by a Diode Laser The continuous reflection of Photons between a front mirror and rear mirror creates a positive reaction so that their number continues to increase until reaching the concentration necessary to produce a beam which projects from the semi reflecting front mirror The radiation which we can imagine as a Beam of invisible light is then Collimated and Focalized with Lenses at a point
32. the subject of specific standards in terms of electricity and radiation non ionized Consequently the technical recommendations offered by these specific Standards must be carefully observed They are aimed at reducing the access Risk to Danger at levels presumably in conformance with the Law Observance of these Standards is the responsibility of the Manufacturer of the LASER Source and the Integrator of the Source in the System and the System User Thus there is not only one way for increasing the safety as various protection systems can be identified PROTECTION SYSTEM A general rule to be observed is that where there is danger there should not be a Person and where there is a Person there should not be danger This makes it immediately clear that the main path to take involves placing a Guard between the Person and the danger this reduces the risk of access to the danger to a minimum Another path to take is to setup a series of protective measures which inform individuals of the existence of danger preventing them from involuntarily coming into contact with danger Lastly there is the necessity of individual protection devices for any risk which may vary according to the operating conditions Three types of protective measures have been identified for LASER equipment A Design Devices B Procedural and Administrative C Individual Protection DESIGN DEVICES These are the most opportune for an industrial enviro
33. 5 2 REFERENCE DOCUMENTS AND INDUSTRY STANDARDS 85 214 ELECTROMAGNETIC COMPATIBILITY 85 22 LOW VOLTAGE DIRECTIVE 85 23 CENELEC EN 60204 1 STANDARD 85 24 CENELEC EN 60825 1 STANDARD 85 25 CEN EN UNI 12626 STANDARD 85 3 COFORMANCE WITH EEC DIRECTIVES AND CE MARKING 86 3 1 CONDITIONS FOR CONFORMITY DIRECTIVES OF ULYXE LASER 86 DECLARATION OF CONFORMITY 86 32 NOTE FOR THE APPLICATION OF OTHER EEC DIRECTIVES 86 MANUFACTURER DECLARATION 86 4 ELECTROMAGNETIC COMPATIBILITY APPLICATION GUIDE 87 5 GUIDE TO APPLYING LOW VOLTAGE SAFETY 88 6 GUIDE TO APPLYING LASER RADIATION SAFETY 89 CONCLUSIONS 89 FIGURES 93 ULYXE Users Manual xi VATALOGIC xi ULYXE User s Manual ZEN A ACALOQGIC 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE CHAPTER CONCERNING LASER SAFETY APPENDIX A 1 1 TECHNICAL SPECIFICATION CABINET INFORMATION Figure 3 Ulyxe Overall dimensions ULYXE User s Manual 13 GN UE DAT TALO C GIC AU ON STORAGE Storage temperature Min 5 C 23 F 55 C 131 F The components are not designed to Shock and vibrations withstand shocks and vibrations Maximum sustainable acceleration ENVIRONMENTAL CONDITIONS FOR OPERATION Min 15 C 59 F 35 C 95 F lt 90 without condensation POWER SUPPLY Input Voltage Power
34. 8 Sesto Calende VA Italy www automation datalogic com declares that the ULYXE CLASS 4 EQUIPMENT LASER In all its models produced since the year 2010 It is in conformity with the following CE Directives 2004 108 EC Approximation of the laws of the Member States relating to electromagnetic compatibility 2006 95 EC Harmonization of the laws of the Member States relating to electrical equipments designed for use within certain voltage limits The Equipment complies with the requirements of the following European Standard CEI EN 61000 6 4 EMC Generic emission standard Part 6 4 Industrial environment CEI EN 61000 6 2 EMC Generic immunity standard Part 6 2 Industrial environment CEI EN 60204 1 Safety of machinery Electrical equipment of machines CEI EN 60825 1 Safety of laser product Eguipment classification requirements and User s guide This Class 4 laser product does not include all safety features that are required in laser systems sold to end users It is sold solely to gualified manufactures who in their end product will supply interlocks indicators and other reguired safety features in full compliance with applicable national and local regulations Name CARMELO Surnam D ANDREA Ma it Di Position Business Unit Director Mina Sesto Calende 4 March 2010 90 ULYXE User s Manual SVDATALOGIC v DATALOGIC DATALOGIC AUTOMATION Certifi
35. A ACALOQGIC DATALOGIC AUTOMATION 3 UTILIZATION AND OPERATIONS 3 1 STARTING PROCEDURE First to proceed with turn on the Ulyxe insure to a right device connection like descripted previously Check presence of voltage power supply connector interlock connector Signal Key connector or Control Box and USB cable Proceed as follow 1 power on Ulyxe with 24V DC voltage turn on power supply if present MAIN SWITCH Figure 61 Boxed power supply with main switch 2 press back panel main switch of Ulyxe M Figure 62 Ulyxe main switch ULYXE Users Manual 47 VATALOGIC k M i ele P d uL yir k DATALOGIC AUTOMATION kk k k k k k 3 turning on Ulyxe the fans cooling system will be powered on and it will be showed LCD firmware version on display temporarily then led bar will be lighted on in orange colour until system power on time will be not completed ASTE STARTING SYSTEM Please Wait Figure 63 Starting system 4 immediately after led bar is lighted off Ulyxe M remains in waiting for key start mode and power module is off ASTE WAITING FOR START turn on the key Figure 64 Waiting for key start 5 enable key signal to start Ulyxe and wait for a moment to permit system warm up After this operation led bar will come green blinking WARM UP 9 PLEASE WAIT Figure 65 Waiting for warm up 6 once
36. ALOGIC FI i r um um F U n DATALOGIC AUTOMATION 11 to complete installation select FINISH Datalogic Ulyxe Editor Setup E x Completing the Datalogic Ulyxe_Editor Setup Wizard Datalogic Ulyxe_Editor has been installed on your computer Click Finish to close this wizard Visit the Datalogic site for the latest news FAQs and support SM Figure 50 Installation completed 12 at the of installation as last operation copy LASER INI from USB pen drive supplied to installation directory just created X xxxxxx Ulyxe_Editor2 x Bin Concluded this procedure Ulyxe is ready to use At the first start of Ulyxe Editor it is possible that firmware upgrade will be required This procedure happens only in case of Ulyxe contains a different firmware version than from new installation Proceed as follow 1 To begin firmware upgrade procedure select UPGRADE NOW Guy ww TT sj Current FW version aD 18 Upgrade FW version Upgrade Now Figure 51 Firmware upgrade request 2 Once firmware upgrade procedure has finished select DONE wf Ulyxe device flash FW LILYXE device updated Current FW version Upgrade FW version Figure 52 Firmware upgrade procedure completed 37 ULYXE User s Manual GVATALOGIC DATALOGIC AUTOMATION 3 After firmware upgrade is completed switch off Ulyxe if it
37. ALOGIC AUTOMATION The co ordinates of the projected point can be computed with the following formula f tan 9 tan 2 d h tan 9 a4 1 tan 9 anc J tan tan 3 fl tan 9 2 xL CHET The error i e the discrepancy between the real y and the ideal value according to variations of 4 _ f tanca ___ 1 tan lecci 4 i cos 4 As a result the angular correction to be applied to 9 for compensating this distortion is AJ tan Ay tan tan 1 f 9 BARREL DISTORSION The applied objectives for the scanner heads beside giving the focus on the working plane apply a deformation called Barrel which eliminates the dependency from the tangent y h 3 The use of this kind of objectives should simplify the job of the software eliminating the distortions of the tangent According to focal lens used it is necessary to respect right working distance Marking Area is always a square field 42 ULYXE M User s Manual SVDATALOGIC Pri m Y a h DATALOGIC AUTOMATION 2 8 EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS Handy and simple installation of Ulyxe allow to make it easy to use also in line production applications Main connections 2772711211111 Optional connections Figure 58 Example of external connections NOTE 1 It is
38. D USING THE LASER READ CAREFULLY THE CHAPTER CONCERNING LASER SAFETY APPENDIX 19 ULYXE User s Manual GVATALOGIC DATALOGIC AUTOMATION 1 6 1 STANDARD REGULATIONS This product conforms to applicable requirements of both EN 60825 1 2003 ANSI 2136 2007 and CDRH 21 CFR 1040 at the date of manufacture This laser is classified as Class 4 laser product according to the EN 60825 1 2003 ANSI Z136 1 2007 regulations and as Class 4 according to the CDRH regulations Regulation EN 60825 1 2003 differs from the CFR 1040 only for Laser Notice No 50 CLASS 4 LASER The following safety devices are required for Class 4 laser e Remote interlock connector when the terminals of the connector are open circuited the accessible laser radiation does not exceed Class 1 e Key Control it prevents that unauthorized staff could make the laser system working For this purpose it is used a removable key in OFF position e Safety Stop Device It prevents human access to laser radiations exceeding Class 2 e Laser radiation emission warning When the laser is working the user must be advised and the equipment produce an audible or visible warning Some devices capable to censure job security through individual protective device I P D are at user s disposal for kind of laser 1 7 ACCESSORIES Following accessories are described only for information purpose and they are not intended in basic machine package Minimal
39. DATALOGIC DATALOGIC AUTOMATION Ulyxe USER S MANUAL REVISION E SEPTEMBER 2010 A ACALOQGIC DATALOGIC AUTOMATION REVISION INDEX Number of added or Revision Date edited pages Complete Revision for 2009 09 30 Datalogic Automation format 240 2010 09 11 Standards References Environmental Declaration Copyright 2010 Datalogic Automation S r l All right reserved This document contents information covered by copyright Any information contained in this manual may be subject to change without prior notice All product or program names mentioned in this document are registered trademarks owned by the respective companies They are only used in this document for editorial purposes All projects information and designs content in this document are property of Datalogic Automation S r l and they can t be shown distributed modified and or reproduced through electronic mechanical or any other way without a delivery from Datalogic Automation S r l Published 23 September 2010 Printed in Donnas AO Italy ULYXE User s Manual i SDATALOGIC DATALOGIC AUTOMATION FOREWORD Information included in the following manual are indicated to a qualified installer able to integrate the equipment in a system accomplishing with all the protection systems required from internationals rules and local legislations Following manual is referred to an Ulyxe system and its d
40. Installation Only professionally trained individuals can operate in the installation connection to external energy sources and in general for any type of intervention on the electric part Dangerous voltage Is present inside the Laser power supply 5 2 Power cut off device Since the laser is designed to be incorporated in a system including other equipment it is necessary to install a manually controlled power cut off device common to the entire system This is the installer s responsibility 5 3 Stop function Since the laser is designed to be incorporated in a system including other equipment it is necessary to create a category O stop common to the entire system This is the installer s responsibility 5 4 Emergency_ stop Since the laser is designed to be incorporated in a system including other equipment the emergency stop must be installed based on the technical specifications of the system bearing in mind that it may be necessary to let cooling water circulate for a few seconds before disconnecting the power The emergency function is the installer s responsibility 5 5 Protection category The ULYXE V laser sources have a minimum protection classification of IP54 while the Laser Power supply has a minimum protection category of IP33 To comply with the Machine Directive and Standard EN 60204 the installer is responsible for placing them in a container according to the protection category required for the final use 88 ULYXE
41. LYXE M Users Manual 29 VATALOGIC DATALOGIC AUTOMATION 2 5 CONNECTIONS 2 5 1 PLUG IN INTERLOCK CONNECTOR Plug interlock connector to Ulyxe Connector absence defines a stop of the system Figure 32 Interlock connector plug 2 5 2 POWER SUPPLY CONNECTION Connect power supply cable to Ulyxe Check connector right orientation and plug in Once plugged in check also right coupling between two connectors parts Figure 33 Power Supply cable plug in NOTE Ulyxe needs a safety circuit for emergency Consult chapter 2 8 for more details NOTE Ulyxe M needs a 24V DC stabilized supply voltage 13A max current absorption It is suggested to 9 use BOXED POWER SUPPLY KIT option See following chapter for further information 30 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 2 5 3 CABLING BOXED POWER SUPPLY KIT OPTIONAL BOXED POWER SUPPLY KIT contents a switching power supply with 85 265Vac 47 63Hz voltage input and 24V DC 14A output and a main lead For any further information on available accessory options follow dedicated chapter 2 5 5 Figure 34 Main lead connector insertion NOTE Connect Ulyxe to PC through USB cable only after Ulyxe Editor software installation DON T o CONNECT USB cable until it is not required from installer 2 5 4 PLUG IN SIGNAL KEY CONNECTOR Connect Signal Key laser signals control key to Ulyxe M device as shown in figure In th
42. ND STANDARD DOCUMENT METHODS ANSI SAFETY REGULATIONS EUROPEAN MARKET Datalogic lasers are partly completed machinery product intended for incorporation as components in laser processing systems As supplied by Datalogic these lasers do not meet all the requirements of EN 60825 1 without additional safeguards European Union Directives state that OEM laser products which are sold to other manufacturers for use as components of any system for subsequent sale are are not subject to this Standard since the final product will itself be subject to the Standard This means that Buyers of partly completed machinery laser components are solely responsible for the assurance that the laser processing system sold to an end user complies with all laser safety requirements before the actual sale of the system Note that when a partly completed machinery laser component is incorporated into another device or system the entire machinery installation may be required to conform to EN 60204 1 and EN292 safety of machinery The machinery Directive 2006 42 EEC and or any other applicable Standards In cases where the Buyer is also the end user of the laser product the Buyer end user must integrate the laser product so that it complies with all applicable laser safety standards as set forth above UNITED STATES MARKET Datalogic lasers are partly completed machinery product intended for incorporation as components in laser processing systems As
43. ND INDUSTRY STANDARDS 2 1 ELECTROMAGNETIC COMPATIBILITY Directive 2004 108 EC of 15 December 2004 related to Electromagnetic Compatibility and subsequent modifications 2 2 LOW VOLTAGE DIRECTIVE Directive 2006 95 EC of 12 December 2006 concerning electric material destined to be used within certain voltage limits 2 3 CENELEC EN 60204 1 STANDARD Machine safety Machine electrical equipment 2 4 CENELEC EN 60825 1 STANDARD Laser equipment safety User requirements and guide 2 5 CEN EN UNI 12626 STANDARD Laser processing machinery machine safety ULYXE User s Manual 85 VATALOGIC DATALOGIC AUTOMATION 3 COFORMANCE WITH EEC DIRECTIVES AND CE MARKING 3 1 CONDITIONS FOR CONFORMITY TO EMC DIRECTIVES OF ULYXE LASER SOURCES The conformity of Laser sources defined in the title of this paragraph to the Directives related to Electro magnetic Compatibility are only valid for the conditions listed below 3 1 1 THE SOURCES DEFINED IN THE TITLE OF THIS PARAGRAPH ARE PARTLY COMPLETED MACHINERY as defined in art 2 g of 2006 42 EC Machinery Directive SOLD TO BE INCLUDED AS PART OF A MACHINE OR SYSTEM OR INSTALLED SYSTEM THEREFORE THE OPERATING CONDITIONS OF THE SOURCE WITHIN A SYSTEM MUST BE AS DESCRIBED IN PARAGRAPH 4 OF THIS PUBLICATION 3 1 2 THE SOURCES DEFINED IN THE TITLE OF THIS PUBLICATION ARE ONLY SOLD BY LIMITED DISTRIBUTION As defined in point 1 9 THEREFORE THE INSTALLER AND
44. NITOR menu 1 of 2 Board Temp C Temperature of the mainoard for the power section Input Voltage V Input power voltage measured on the mainboard Heatsink T C Central heatsink temperature System Temp C Environment temperature measured inside the system at the cooling fans inlet Press the bottom left arrow to return to the main screen with the ULYXE logo Press the bottom right arrow to access the following information Information contained in the SYSTEM MONITOR menu 2 of 2 Serial System serial number visible on the outside label too Hr System Total time elapsed with system in operation hhhh mm ss TEC voltage V Voltage on the Peltier module TEC Current A Current on the Peltier module Press the bottom left arrow to return to the main screen with the ULYXE logo SVDATALOGIC DATALOGIC AUTOMATION Serial LSVLL123456 Hr Diode 0001 23 47 STAND BY Diode Temp C 25 34 SetPoint C 25 00 Diode Curr A 12 00 Max Current A 30 00 STAND BY STAND BY mode STAND BY gt STAND BY Information contained in the LASER MONITOR menu 1 of 2 e Serial Laser Diode serial number e Hr Diode Total time elapsed with hhhh mm ss e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the following information Information c
45. O 4 04 1064 nm Case b Supposing to remove focusing head to do measurements on beam alignment maintaining a Z observing distance at least to 0 66m from laser aperture and supposing to use a reduction power of 5096 and a total accidental reflection for a 10s maximum The protection goggles must have such an optical density to bear down the radiation under the maximum permitted value precedently calculated according to the here below reported calculation D O 5 3 1064 nm D I R SCALE INDEX OF THE PROTECTION GOGGLES FILTER The scale index L of the filters indicates the stability to the radiation that means the ability of the filter to maintain its characteristics unchanged This stability is certified by the producer according to the EN 207 with tests conducted for 10s or 100 pulses It is then necessary to verify that the scale index of the adopted filter is stable for this period and foreseen an adequate over dimensioned in order to make sure that it could last longer than the accidental exposition period Case a Htl 62 6 J m Case b 6760 J m To which it respectively corresponds a scale index tab2 UNI EN 207 L5 and L7 To satisfy completely all prescriptions need to use a filter with optical density OD gt 6 and scale index Lz7 74 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION EYES AND SKIN RISKS If exposed to intense Laser radiation even of a short duration or a less inten
46. The internal shutter does not work properly lts position is wrong The system turns off the entire power section laser diode Peltier module RF driver etc since the system may emit an unwanted laser beam The problem may be caused by malfunction of the shutter or of its position sensor or the internal card may be malfunctioning A wrong power on sequence was carried out The system was started with the enable shutter active The CAN communication between the internal cards is not working properly The problem may be caused by an internal connection or a damaged internal device The inlet power voltage has fallen below the minimum voltage software level The value is set at 20Vdc The entire internal electronics is disabled GVATALOGIC DATALOGIC AUTOMATION Turn off and restore the interlock connector before you restart the device In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Disable the enable shutter signal and the system will return to its proper operating status In case the shutter is not disabled contact technical assistance Turn off and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off and restore
47. USB memories external HD etc can disconnect the ULYXE peripheral devices in particular it is observed that any USB 2 0 peripheral connected for last in temporal order isn t recognized fro O S e here are some viruses that prevent the correct functioning of the USB devices For example W32 SMALL R WS32 SMALL S WORM SMALL HYN WIN32 SMALL R Wa2 SILLY FDC SILLYFDC H and others It is suggested to use an updated anti virus program e he computer must support USB 2 0 connection In order to execute the check verify the presence of the wording USB2 EHC or USB2 Enhanced Host Controller in the settings of the USB controller START gt CONTROL PANEL gt SYSTEM select from hardware menu DEVICE MANAGER gt CONTROLLER USB per WINDOWS XP START gt CONTROL PANEL gt SYSTEM gt DEVICE MANAGER per WINDOWS VISTA and WINDOWS 7 like figure 2 Gestione periferiche File Azione Visualizza 7 m fS e A Rg LAPTOPO39 Batterie Computer Controller audio video e giochi Controller host Secure Digital Controller IDE B amp Controller USB Universal serial bus Hub principale USB Hub principale LISB Hub principale USB Hub principale USB Hub principale USB Intel R 828016 ICH Family USB Universal Host Controller 27C8 Intel R 828016 ICH Family USB Universal Host Controller 27C9 Intel R 828016 ICH7 Family USB Universal Host Controller 27CA Intel R 828016 ICH7 Famil
48. acturer must supply the User with a device used to easily add an external safety device to the LASER This is created with a remote locking connector or a contact which if open blocks or reduces laser emission The start device must prevent unauthorized personnel from operating the LASER A key control which can be removed in the OFF position is used for this purpose When LASER radiation is active it is necessary to warn personnel of its presence In this case an emission warning is given generally a flashing red light A device must always be present to temporarily stop the LASER beam For this the source Manufacturer creates a beam attenuating or shutter device Other construction requirements are described in table D2 of EN 60825 1 2003 Safety of Laser products Part1 Equipment classification requirements and user s guide ULYXE Users Manual 81 GVATALOGIC DATALOGIC AUTOMATION NOTE Center for Devices and Radiological Health CDRH European Union Requirements of Class 4 Laser safety features FEATURE LOCATION DESCRIPTION CDRH EN60825 1 Panel control Keyswitch On Off Keyswitch controls power to laser electronics Key can YES YES non be removed from switch in On position Laser control Functions as a beam attenuator to disable current driver laser YES YES output when closed Shutter Panel Indicator blue Notes NO Indicator Illuminates blue to indicate shutter is open y Read Panel Indi
49. adiation and are certified as suitable for this use The Ulyxe M marker laser device contains class 4 invisible source ULYXE M Users Manual 71 VATALOGIC DATALOGIC AUTOMATION RADIATION VIEWING CONDITIONS The Laser output by the resonator is to be considered as a highly collimated and intense monochromatic light source Due to these characteristics it can be seen as a punctiform source of high luminosity This means that its image is then focalized on the Retina in a very small spot with a dangerously high power density If the beam becomes divergent and scatters to a non reflecting screen then there is an extended vision of the image with a decisively less dangerous power density So there are different types of radiation viewing based on the access to the radiation and consequently different degrees of dangerousness DIRECT VIEWING OF THE LASER BEAM This type of viewing is the most dangerous and can occur at the outlet of the laser aperture after having removed the lens It is to be avoided at all costs No protective goggles represent a valid means against direct viewing of the beam DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION This may occur by directing the beam on a reflecting surface Viewing of a mirror reflected beam from a flat surface is very dangerous and equal to direct viewing DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER This happens if an Optical Fiber disco
50. anager controller USB Vi Figure 3 Ulyxe u 13 Figure As Externallsbels OG ao 16 Figure 5 Internal labels TOT EET 16 6 OS MOM u u o To RY NEA ETT EET 17 Figure 7 Ulyxe Figure 8 Focusing Lens 160 mm 18 Figure 9 Power supply cable Figure 10 USB cable Figure 11 RS232 cable 18 Figure 12 Interlock Figure 13 USB key Figure 14 Signal Key 18 Figure 15 Power supply and cables uU LLULLU Vend pie asawa Sa Unix 20 Figure 16 Power supply overall dimensions nnn nnn 21 Figure 17 Conto OG Sl REED Tm 22 Figure 18 Control BOX Basic n 22 Figure 19 Control Box Basic overall diMenSsions nnne nnne nennen nnn nnns 23 Figure 20 Control BOX EVO 23 Figure 21 Control EVO 24 Figure 22 Control Box Evo overall dimensions 24 FOCUS le uuu lu u lll noia ari iraniani 25 Figure 1 YR
51. arking field The marking system Ulyxe belongs to a Diode Pumped Solid State DPSS Q switched side pumped laser category Its simple and compact design conveys a versatile intuitive and easy product to integrate due to its advanced technology Easy to use it can be the best investment to entry in the laser world without compromises about performance and to obtain excellent markings Ulyxe M system includes all necessary to operate a laser source DPSS Q switched a galvanometer scanning head digital power controls cooling system and monitoring functions Entire unit and its mechanical base are covered by a high technology polyurethane plastic top The user can easily interacts and monitors laser status and its functions with an easy use of a LCD touch screen control display Ulyxe comprises all safety devices to prevent laser radiation leakage that could be potentially dangerous These devices actuation is demanded to the system integrator Figure 1 Overview Ulyxe M 1 Main switch with led 9 Top Cover 2 Power supply plug 10 Touch screen LCD display 3 Interlock plug 11 System status led panel 4 USB plug 12 Focus lens 5 Control Box plug 13 Fan protection grid 6 RS232 plug 7 CAN plug 8 Led indicators TP TALOGIC AUTOMATION DESTINATION USE The Ulyxe equipment is destined for identification marking of various metallic and plastic material
52. ating condition The maintenance activities must be done in respect of law prescriptions regarding the safety rules during the operations The following parts functions have to be controlled MAINTENANCE PROGRAM Laser Output Check cloth tampered with acetone or ethyl ether Every 6 months according to Fan and heat exchanger unit Check the place and frequency of use Figure 72 Cleaning laser output 52 ULYXE User s Manual A ACALOQGIC DATALOGIC AUTOMATION 4 TECHNICAL SPECIFICATIONS 4 1 ELECTRICAL UNIT PWM MAIN BOARD The PWM main board communicates with the various elements of the electrical system centralizing and sorting operational and management e Temperature control a peltier cells module is mounted on the base of power laser diode to maintain ait to constant temperature e Current Driver manages and controls the current which supplies the laser diode e Supply voltages Devices e Fan thermally control e Aiming Beam e Display LCD with CAN bus e Shutter control inside resonator DSP The electronics that controls laser system and the relative signals consists of a board with DSP processor which has to be connected to a standard PC through an USB cable It manages all the operations concerning the marking process the remote commando from DSP board to scan head are used for scanning of lines segments vectors and polygons and raster images Each element to be marked b
53. cate of Compliance RESTRICTION OF THE USE OF CERTAIN HAZARDOUS SUBSTANCES ROHS DATALOGIC AUTOMATION Srl Laser Marking Business Unit Datalogic Automation Srl Laser Marking Business Unit via Lavino 265 40050 Monte San Pietro via Le Gorrey 10 Reg Gurey Donnas AO Italy Bologna Italy f via dell industria 20 21018 Sesto Calende VA Italy www automation datalogic com in accordance with the Directive 2002 95 EC of the European parliament and of the council of 27 January 2003 about the restriction of the use of certain hazardous substances in electrical and electronic equipment declares that all our products and all their models produced since the year 2010 do not exceed the maximum concentrations limits as defined in the Annex of the RoHS Directive by weight in homogeneous materials for Lead Cadmium Mercury Hexavalent Chromium Polybrominated Biphenyls PBB and Polybrominated Diphenyl Ethers PBDE placed into normal circulation in Europe effective July 15 2006 Maximum substance limits by weight Flame retardant PBB and PBDE in plastic materials We consider that our product is defined as RoHS free if the hazardous substances content in the component do not exceed the above concentration levels Our supplier has confirmed the compliance status of relevant products We have implemented processes to confirm and document this This statement covers products dated July 17 2006 and later
54. cates the need to read the manual carefully or the necessity of an important maneuver or maintenance operation Electricity Warning This symbol indicates dangerous voltage associated with the laser or powerful enough to constitute an electrical risk This symbol may also appear on the machine at the risk area Laser Warning This symbol indicates the danger of exposure to visible or invisible laser radiation This symbol may also appear on the machine at the risk area Fire warning This symbol indicates the danger of a fire when processing flammable materials Because there is a danger of fire it is indispensable to follow the instructions provided by the manufacturer when commissioning the machine ULYXE M User s Manual v SVATALOGIC DATALOGIC AUTOMATION USB 2 0 ADVICE ULYXE exclusively works via USB 2 0 Full Speed only Certain hardware configurations and certain operative systems do not fully support the requested connection It is suggested to perform the following checks e Use only USB cables certified HIGH SPEED or quality USB2 0 cable not longer than 2 meters e Avoid using any kind of extension cable or any HUB on the cable path e Verify the compatibility of the operative system see table below e Close all running programs and deactivate anti viruses during installation e Some computers support only one USB2 0 at a time On those systems the use of other devices
55. cator yellow In V Indicates that the laser has power applied and is capable of YES YES lasing Laser on Panel Indicator red Indicates that the laser is actively lasing Laser circuit element Five seconds Disables current driver laser output for 5 s after Keyswitch is YES NO delay turned to On or remote reset restart is applied when Keyswitch is in On position Laser circuit element Power fail Disables current driver laser output if input power is removed YES NO lockout then later reapplied AC or DC power supply failure or remote interlock actuation while keyswitch is in on position TA Panel connection imerlock Disables current driver laser output when a remote interlock YES YES switch on an equipment door or panel is opened Exterior Warning labels Labels attached to various external housing locations to warn YES YES personnel of potential laser hazard This laser equipment complies with FDA Performance Standards for Laser Products except for deviations pursuant to Laser Notice N 20 dated July 26 2001 CONTROL AND PLATE POSITIONING According to requirements the controls must be positioned outside of any possibility of radiation access and opportune and standardized warning labels must be positioned so they are clearly visible Shutter Function USER REQUIREMENTS ADMINISTRATIVE PROCEDURES AND STANDARD OPERATING PROCEDURE S O P Use requirements which must be observed for correct use of Laser equipment are
56. content packaging includes main hardware cables and keys For any further information consult paragraph 1 4 1 7 4 BOXED POWER SUPPLY KIT AC DC stabilized power supply with front cover power inlet plug power on mains witch and cables Figure 15 Power supply and cables ULYXE User s Manual SVDATALOGIC Px PH P FI R DATALOGIC AUTOMATION F LAMBDA HWS300 24 Output voltage 24V DC 14A 300W Ripple Noise 150mV Input voltage 85 265 Vac 47 63Hz Withstand Voltage Input to ground 2 5kVac Input to Output 3kVac Output to ground 500Vac Isolation voltage gt 100MQ Output to ground 500Vdc EMI compliance EN55011 EN55022 FCC VCCI Class B Immunity compliance IEC61000 4 2 3 4 5 6 Level 3 8 Level 4 11 Safety Agency Approvals UL60950 1 CSA60950 1 EN60950 1 EN50178 UL508 D EJ EJ ED ES ES LI LD EJ EJ ED EJ CT ODOLDU B W mBEBBHEE BO Ba 80 B3 LO Figure 16 Power supply overall dimensions ULYXE M Users Manual 21 VATALOGIC DATALOGIC AUTOMATION 1 7 2 CONTROL BOX BASIC Ulyxe control and command device to manage laser power on to open shutter and laser enable to start and stop marking and to show DSP status I O connection Connection to Ulyxe IO signals connector Shutter Enable open shutter and laser enable Alarm System OK Led indicator for shutter opened DSP Busy amp Start marking Start
57. d 32767 Theoretical range of values Usable marking field Figure 54 Size of the marking field The interval defining the practicable x and y coordinates is shorter than the theoretical range of values As there is no field correction outside the usable image field the maximum values for the coordinates of points inside should not be exceeded ULYXE M Users Manual 39 TORNAR DATALOGIC AUTOMATION k k k 160 100 178 254 140 282 330 220 3 6 Figure 55 Working Area WD Working Distance MA Marking Area 40 ULYXE M User s Manual SVDATALOGIC MATAI fASSI a 17 DATALOGIC AUTOMATION 2 7 2 COMPENSATION OF FIELD The scanning head used for laser engraving employs electrical drives to set the angular position of two mirrors and deflect the beam along the two directions X and Y A simplified diagram is shown below Fig Figure 56 Scan head DISTORSIONS The picture projected on the engraving surface by the two mirrors is deformed due to the different length of the optical paths for the different angles Observe the next diagram Fig 57 the point on the plane does not follow a straight line parallel to the x axis as angle 9 varies but it rather flows a trajectory which is similar to a parabola distancing the hypothetical line according to the two angles 4 and 4 Figure 57 Field projection ULYXE M Users Manual 41 NOR DAT
58. driver and its compatibility select CONTINUE to proceed with installation ll soltware che si sta installando per l hardware 0 Uwe desee ordered Don t install ts driver software Informazioni sc testing Tou 1heuld check your manmulscbarm s vestite fer updated diver sullvirt for your device L installazione del software potrebbe impedire il corretto Install this driver software anyway re per ottenere un Only ingl diver software obtained from your man i di prodotto software che abbia superato il testing del duz Unsigned gihe sources may harm yeur ceenputer or steal programma Windows Logo se See details Figure 43 Not certified driver supplier warning from Microsoft Vista 7 and XP 7 During installation will be requested to plug ULYXE USB cable Figure 44 USB cable plug in request Insert hence USB cable first on Ulyxe device and after to PC Figure 46 USB cable to PC connection ULYXE M UsersManual 35 GVATALOGIC DATALOGIC AUTOMATION I WARNING if WINDOWS VISTA or WINDOWS 7 is used jump to step 11 8 Once Ulyxe is connected to PC Operative System shows new hardware found message choose option No not now and select NEXT Installazione guidata nuovo hardware Installazione guidata nuovo hardware Verr effettuata una ricerca di software attuale e aggiornato nel computer nel CD di in
59. e case of Control Box Basic or Control Box Evo option is not available consult following chapter Figure 35 Plug in signal key connector NOTE Signal Key eauipped need to be connected inside as shown in chapter 2 8 figure 60 In option it is possible to use Control Box accessory chapter 1 7 Accessories 31 ULYXE User s Manual D A T A P P a A imm Figure 36 Control Box Basic connection Figure 37 Control Box Evo connection 2 5 5 CONTROL BOX BASIC CONNECTION OPTIONAL 2 5 6 CONTROL BOX EVO CONNECTION OPTIONAL 32 ULYXE M User s Manual SVDATALOGIC Fh i mE EG I DATALOGIC AUTOMATION 2 6 ULYXE EDITOR SOFTWARE INSTALLATION Ulyxe Editor installer executable file is located on USB pen drive supplied with equipment Proceed following below instructions 1 Insert USB pen drive on the PC that will be used with Ulyxe Figure 38 USB pen drive insertion on PC NOTE ULYXE works only and exclusively with USB 2 0 Full Speed device connections For any further information consult USB 2 0 ADVICE chapter NOTE Administrator rights are required for Windows 7 NOTE Connect ULYXE to PC only after installer software request N Launch executable installer and select NEXT to continue Welcome to the Datalogic Ulyxe_Editor Setup Wizard This wizard will guide you through the installat
60. e mirrors The laser is turned off during a move to The jumping speed has to be defined by the dspSetJlumpSpeed function Scan to spooler command A scan to command leads the laser focus to mark along a vector with constant velocity At the beginning of the scan to command the laser is tuned on if necessary only if it was off The marking speed has to be defined by the dspSetScanSpeed Usually the marking speed is lower than the jumping speed Each vector executed by the scan head after a move to or scan to command is divided in micro steps by the DSP This division is necessary as the galvanometer scanners are controlled via analogue regulator circuits The shortest possible output interval is about 3 2us on DSP1 and 2 8us on DSP2 1 board that means a maximum rate of about 300K coordinates s 312 5K DSP1 and 375K on DSP2 1 at the maximum resolution step size 1 38 ULYXE M User s Manual SVDATALOGIC ines FI E L MN WM Ir Hal FEN L Wel AUP UMA Tie SIZE OF THE MARKING FIELD The dimensions of the usable marking field are determined by the size of the scan angle and the focal length of the objective For the indication of the coordinates 16 bit with sign are available for each axis The origin of coordinates is in the centre of the field The theoretical values for the x and y coordinate of points inside the image field are between 32768 an
61. ed In case of Hardware error Ulyxe shuts off automatically without signaling the error Power off the device upstream before you perform any recovery operation The operating limits of Ulyxe are subdivided into hardware values and software values If a software limit is reached the machine stays on the power section is turned off and an error message is displayed If a hardware limit is reached the machine goes into a protection status and shuts off automatically In this case the type of error can be identified only if the malfunction is listed in the following table sr w LL I o o r 7 4 4 4 LIST OF POSSIBLE MALFUNCTIONS Hed LED bar An internal error has occurred Check the error message shown on the display blinking and the system is in software and refer to paragraph 4 4 2 for the recovery protection mode procedures Orange LED bar Warning status The display If the machine was powered on with the signal blinking shows DISABLE SHUTTER enable shutter active disable it Ulyxe M will because start sequence is automatically go into stand by mode if the key wrong signal is activated otherwise into system off status If enable shutter is already disabled Ulyxe does not supply external power onto I O connector control box Make sure that there is 5Vdc voltage between pin 1 and pin 15 of connector 0815 there is make sure the command signals are connected and in compliance If there
62. edicated software Ulyxe Editor in Class 4 configuration The manual has been prepared in conformance with the requirements of Directive 2004 108 EEC and subsequent modifications and integrations and is composed of e Safety regulations for use and maintenance e General machine specifications e Machine installation e Operating modes e Repairs and adjustments e Electrical and mechanic diagrams Personnel assigned to operating the machine in addition to being professionally trained for their specific job must read the manuals pay careful attention to safety regulations and the sections pertinent to their job Individuals assigned to operating the machine are broken down as follows OPERATOR assigned to loading the elements to process visual inspection of the work cycle unloading of finished product and cleaning of the machine MAINTENANCE PERSONNEL assigned to electrical and mechanical maintenance of the machine NOTE Datalogic Automation S r l shall not be held responsible for any non conforming use of equipment med Of its manufacture 02 NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE CHAPTER 9 CONCERNING LASER SAFETY APPENDIX A ii ULYXE M User s Manual A ACALOQGIC DATALOGIC AUTOMATION OVERVIEW OVERVIEW We are satisfied of your choice for a Datalogic Automation S r l product and especially for an ALL IN ONE compact system made from experience years in laser m
63. els and the safety locks must be designed so there is no access to dangerous radiation Depending on the type of process or process intervention it may be necessary to remove the casing or panels In this situation and if the panels are not attached to the structure by screws which require specific tools these removable panels must be equipped with removable safety locks which once engaged reduce the radiation to permitted levels This is normally created using an electric interlock with the LASER energizing power system The interlock device acting as a safety function for individuals must be in conformance for this type of use and acceptance tested The inspection devices must contain specific attenuation devices able to prevent human access to radiation over AEL class 1 There is often a problem of having an Inspection window for observing the interaction between the LASER ray and the material being processed The windows must be equipped with Optical Density O D Filters able to decrease the radiation to levels which are not dangerous The O D calculation must take the type of LASER into account its operation distance of the focus surface observation direction exposure time etc The filter acting as a safety device for individuals must also be acceptance tested and certified SPECIAL MEASURES FOR CLASS 4 LASER Class 4 LASER requires remote control key control emission warning and an attenuation device For these LASERS the Manuf
64. em into the air An additional risk may be represented by fire caused by processing materials other than those the equipment was designed for NOTE Do not subject materials other than those the equipment was designed for to radiation NOTE When processing flammable material such as plastic since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned and follow the instructions in the SAFETY Chapter in the Collateral Risks section 76 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION SEALS The engraving system has seals in some areas The seals must not be broken or removed for any reason The sealed parts may be opened only and exclusively by Datalogic Automation S r l Breakage of these seals by a customer shall result in immediate cancellation of the warranty on the entire engraving system NOTE If a customer breaks or removes the seals placed by the manufacturer on the laser system the warranty on the entire laser system will immediately become null and void gt WARNING The manufacturer shall not be held liable for any non conforming use of equipment of its manufacture It is forbidden to operate the equipment before the machine it is intended for has been declared in conformance with statutory Directives gt NOTE Access to the internal parts of the electrical equipment is only permitted for aut
65. et it is possible to reasonably state that operating on a system containing a LASER source does not involve greater risks than any other activity If in doubt contact source and system manufacturers ULYXE M Users Manual 83 SDATALOGIC DATALOGIC AUTOMATION APPENDIX C APPENDIX C CONFORMANCE TOO EEC DIRECTIVES AND CE MARKING ADDITIONAL INSTRUCTIONS FOR THE USER 1 TERMINOLOGY International regulations have standardized the terminology related to Lasers Laser components accessories performance etc The particularly significant ones and applicable industry regulations have been provided below Definitions according to European standard EN 12626 ISO 11553 Safety of machinery Laser processing machines 1 1 MACHINE a group of connected parts or components of which at least on is moving with appropriate actuators controls and power circuits combined for a specific application in particular for processing treating moving or packing material 1 2 LASER SYSTEM machine in which a Laser source is inserted which possesses sufficient energy to interact with the piece being processed and such machine has all the operation and safety aspects of a machine ready for use 1 3 MANUFACTURER individual or organization which assembles the laser system 1 4 COMPLEX COMPONENT element used to create a machine but which cannot in itself be considered a machine as it does not possess the
66. etup iol xl Choose Install Location Choose the Folder in which to install Datalogic Ulyxe_Editor Setup will install Datalogic Ulyxe_ Editor in the Following folder To install in a different Folder click Browse and select another folder Click Mext to continue Destination Folder CiiProgrammi Ulyxe_Editor2 1 Space required 27 6MB Space available 28 0GB Datalogic software installer lt Back Cancel Figure 41 Installation destination folder 5 Selectinstallation type and proceed with INSTALL E Datalogic Ulyxe Editor Setup y cuf x Choose Components Choose which Features of Datalogic Ulyxe Editor you want to install Check the components you want to install and uncheck the components you don t want to install Click Install to start the installation Select the type of install Or select the optional Ulyxe Editor2 1 components you wish to Laser Printer install Laser Device Driver Desktop Shortcut Description Space required 27 6MB Position your mouse over a component to see its description Datalogic software installer Figure 42 Installation type options NOTE Consult Ulyxe Editor manual for more details about installation type options j ACALOGIC F m E LE A i FN DATALOGIC AUTOMATION 6 Microsoft Windows could show to user that it can t verify the publisher of software
67. ew 57 Panel socket front view and internal interface 58 Signal Key Male CONNecioh ua 59 Sly LARE 60 Selection areas Touch Screen ii 60 Menu Display Touch a NN WA MA GA A eU vk X bud yd ROMAN 61 yol UON NR E 70 User s Manual V DALALOCIC wDALALOCIC DATALOGIC AUTOMATION Headquarters Via Lavino 265 40050 Monte San Pietro Bologna Italy Tel 39 051 6765611 Fax 39 051 6759324 Purchasing Dept Fax 39 051 6765499 info automation it datalogic com Laser Marking operation officies Donnas Reg Gurey via Le Gorrey 10 11020 Donnas AO ITALY Tel 39 0125 8128201 Fax 39 0125 8128401 Sesto Calende Via dell Industria 20 21018 Sesto Calende VA ITALY Tel 39 0331 9180601 Fax 39 0331 9180801
68. ge is installed on the resonator unit FOCUSING BEAM OPTIONAL Focusing beam pointer is supplied with approximately 3 5 4Vdc low voltage and it is used to show right focus distance of marking plain It is located on right side front view of scanner head DISPLAY CAN LCD Display make of CMD board with touch screen provides information on the status of the laser and is the first diagnostic tool in the event of a fault Q SWITCH DEVICE Q Switch is an acoustic optical component located inside the resonator unit It is an active component it is directly driven by the radio frequency driver with wave values between 15 000 Hz and 200 000 Hz Ext Environment ULYXE Ulyxe usg Interlock I O Signals Interface on off ac Power 22 MainBoard FANS Aiming Beam Resonator Scanning QSW Head 54 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION OPTICAL UNIT The principle of physics that the generation of laser light is based on is the phenomenon of light stimulated emission Laser is the acronym of Light Amplification by Stimulated Emission of Radiation This means that laser is a light amplified by a chain reaction light emission starting from an initial photon light particle which by interacting with the energized atomic system stimulates the emission of two photons and they in turn interact with other atoms giving rise to a landslide effect Energizing the
69. horized personnel who have been trained and instructed on the electrical risks Datalogic Automation S r l shall not be held liable for work on electrically charged parts by inadequately trained personnel gt NOTE Access to the internal parts of the resonator is only permitted for authorized personnel who have been trained and instructed on the optical risks Datalogic Automation S r l shall not be held liable for work on parts by inadequately trained personnel gt ULYXE Users Manual 77 GSVATALOGIC DATALOGIC AUTOMATION APPENDIX B APPENDIX B GENERAL SAFETY REGULATION FOR LASER SYSTEMS DURING OPERATION DIRECTIVE OF THE EUROPEAN PARLIAMENT EUROPEAN REFERENCE NUMBER OF THE ORGANIZATION DIRECTIVE AET ERENCE DOCUMENT The Council of the On machinery and amending directive The Council of the 2004 108 EC of 15 December 2004 Approximation of the laws of the 4 8 Sup Member otates relating to European Union Repealing directive 89 336 Li electromagnetic compatibility Harmonization of the laws of the The Council of the 2006 95 EEC of 12 December 2006 Member States relating to electrical European Communities Repealing directive 73 23 equipments designed for use within certain voltage limits The Council of the 2003 108 EC of 8 December 2003 Amending directive 2002 96 on waste European Communities electrical and electronic equipment Minimun health and safety The Council of the 2006 25 EC
70. important to install an emergency circuit able to cut 24V DC power supply voltage or indirectly on 110 220Vac switching off Ulyxe entirely This safety circuit needs to be installed from qualified personnel only 43 ULYXE User s Manual VATALOGIC DATALOGIC AUTOMATION According to have a device in safety mode see APPENDIX A for more details we recommend to install Ulyxe in order to limit laser output area like in figure 59 To obtain a good marking quality and not to decrease life time we recommend a ventilation or suction in a protection box to limit dust due to marking phase Figure 59 Safety mode example 44 ULYXE M User s Manual GAE DATALOGIC AUTOMATION POSSIBLE EXTERNAL CONNECTIONS POWER SUPPLY BINDER CONNECTOR INPUT OUTPUT SIGNALS O Figure 60 Possible external connections ULYXE M Users Manual 45 VATALOGIC 2 9 MATERIAL PROCESSING Here below indicative parameters for different material processing metal plastic are specified Use the indicated values only as reference parameters MATERIAL PARAMETERS ANNEALING COLOR MARKING ABLATION WU Power W 70 80 70 80 100 EE opeed mm s 100 mm s 50 200 mm s gt 200 mm s m Single Cross MATERIAL PARAMETERS COLOR Power W 80 70 80 Consider the additives that are added to the plastic 46 ULYXE M User s Manual
71. ion of the Ulyxe_Editor 2 1 0 package Ulyxe_Editor package contains the Laser Editor software For creation of engraving layout Datalogic Ulyxe_Editor2 1 device driver and other utilities for laser engraving Please close all the open applications before proceeding with this installer Click Next to continue Figure 39 Start Wizard installation ULYXE Users Manual 33 VATALOGIC DATALOGIC AUTOMATION CHAPTER 2 3 select AGREE to accept licence agreement and to continue with installation Datalogic Ulyxe Editor Setup License Agreement Please review the license terms before installing Datalogic Editor Press Page Down to see the rest of the agreement PRODUCT LICENSE AGREEMENT YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONSBEFORE INSTALLINGTHE SOFTWARE BY INSTALLING YOU ACKNOWLEDGE ACCEPTANCE OF THESE TERMS AND CONDITIONS IF DO NOT AGREE WITH THEM YOLI SHOLILD PROMPTLY RETURN PACKAGE AND YOUR MONEY WILL BE REFUNDED This product which includes the documentation and all other related material is licensed solely For If you accept the terms of the agreement click I Agree to continue You must accept the agreement to install Datalogic Ulyxe_Editor Datalogic software installer lt Back Cancel Figure 40 License agreement 4 choose installation destination folder and select NEXT Datalogic Ulyxe_Editor S
72. is no voltage call technical assistance Green LED bar The machine is in warm up Wait for the pre heating phase to finish before blinking mode because the key carrying out any other operation command has been enabled ALARM output Put the machine in Ready mode Contact signalin OFF mode mode technical assistance if the problem persists 64 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION The machine turns The machine goes into Check compliance with the stated specifications off when powered on hardware protection mode input voltage environment temperature etc Cut because a parameter does not off power supply to the Ulyxe and wait 30 60 comply with specifications minutes before restarting Contact technical assistance if the problem persists The machine turns The machine goes _ into Check compliance with the stated specifications off after turning the hardware protection mode due laser diode temperature and current etc Cut off key to a protection in the power power supply to the Ulyxe and wait 30 60 system minutes before turning it back on Contact technical assistance if the problem persists The machine turns The machine goes into Make sure the interlock connector is present Cut off during regular hardware protection mode due off power supply to the Ulyxe M and turn it back operation to a system malfunction on Check compliance with the stated specifications input voltage
73. lem re occurs carry out the data log with the service tool and contact technical assistance SVDATALOGIC DATALOGIC AUTOMATION TEC OUTPUT VOLTAGE FAULT SHUT DOWN AND RESTART PWM CARD TEMPERATURE FAULT SHUT DOWN AND RESTART HEAT SINK HIGH TEMP FAULT SHUT DOWN AND RESTART SYSTEM HIGH TEMP FAULT SHUT DOWN AND RESTART SYSTEM LOW TEMP FAULT The Peltier module voltage software level was exceeded The value is set at 10V and it is displayed in the Voltage field in the SYSTEM DATA section The system turns off the entire power section laser diode Peltier module RF driver etc since the internal card is malfunctioning The temperature software level on the power section of the internal card was exceeded The value is set at 65 The system turns off the entire power section laser diode Peltier module RF driver etc since the internal heat cannot be dissipated The problem may be caused by critical environmental conditions high outside temperature insufficient air flowing into the fans etc or the internal dissipation is not efficient poor thermal contact between the internal devices The temperature software level on the central heat sink was exceeded The value is set at 60 C The system turns off the entire power section laser diode Peltier module RF driver etc since the internal heat cannot be dissipated The
74. line and cause fabric and clothing to burn NOTE This laser is classified as class 4 Class 4 includes lasers which can produce risks not only from direct or reflected radiation but also from scattered radiation The laser sources may be a significant risk for the skin and risk of burning flammable materials ULYXE Users Manual 69 eoAUtALOCGIC DATALOGIC AUTOMATION k ABSORPTION OF LASER RADIATION Human skin absorbs electromagnetic radiation in different ways depending on the wave length of the radiation Both the eye and skin have a predisposition for accepting certain wave lengths and are more unresponsive to absorbing others In the specific case of the Eye the Cornea and Crystalline lens let all the wave lengths from 400 to 1400 nm pass and reach the Retina even with various attenuations They include the range from visible light to IRA infrared Thus Nd YVO4 laser radiation 1064 nm wavelength is included in this range and leads to direct Retina exposure In terms of the Skin the biological window has different absorption percentages but is not dissimilar in terms of wave length The maximum exposure values for Skin are much different compared to those tolerated by the Eye Retina Vitreus Body Cornea Optical Nerve Crystalline Lens Crystalline Humor Figure 82 Eyeball section In terms of the damage mechanism that absorbed radiation can cause it also depends on the wave length Sho
75. nce the Peltier module may be broken its contacts not connected properly or the internal card malfunctioning ACTIONS Turn off wait 30 60 minutes and restart Read the value displayed in the Diode Current field in the LASER MONITOR section and check to see if it exceeds the Max Current value In case the problem occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure that the cooling fans unit is working properly and that the fans are not obstructed in any way Read the value displayed in the Diode Temp field in the LASER MONITOR section and check to see if it deviates from the Set point value In case the problem occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the room temperature complies with the specifications Read the value displayed in the Diode Temp field in the LASER MONITOR section and checks to see if it deviates from the Set point value In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Read the value displayed in the TEC Current field in the SYSTEM MONITOR section In case the prob
76. ng information is also of interest The optical part is composed of two modules with different functions The first is the resonator described above where the laser light is generated The second is the scanner head a module able to deviate the light beam to any point in the work field previously determined by the selected Lens which is then used to engrave any two dimensional geometric figure The special feature of the solid state Ulyxe laser source lies in the optical pumping method of the resonator Unlike the traditional method in this case optical pumping is effected by a laser diode instead of a flashbulb This method is used to obtain an extremely efficient modal and it produces very little heat to be dissipated These two features make it very easy to significantly reduce the dimensions of the resonator and electrical unit which in this case includes the oumping laser diode coupler and its cooling system ULYXE Users Manual 55 DATALOGIC AUTOMATION k k k k k k 4 2 EXTERNAL CONNECTORS SPECIFICATIONS 4 2 1 POWER SUPPLY PLUG Panel socket SOURIAU TRIM TRIO 3 ways cod UTG0103SVDE Figure 73 Female panel socket cod UTG0103SVDE front view SYMBOL TYPE DESCRIPTION Power supply input L Ground Earth Earth connection Table Pin out power supply inlet 4 2 2 POWER SUPPLY CONNECTOR Male plug connector SOURIAU TRIM TRIO 3 ways cod UTG6103PNVDE 3 mete
77. nment They involve a series of steps which during the design construction and integration phase of the System take into account the existing dangers and devices to minimize risk When applicable this is effected by equipping the system with specific casing which encloses both the LASER and the work area preventing dangerous radiation from reaching the outside of the casing This reduces the acceptable emission level AEL to a level so that a LASER classified as dangerous Class 4 does not emit radiation toward the exterior that is higher than that corresponding to Class 1 and not considered dangerous 80 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION REGULATIONS ON GUARDS Guards barriers or casing must be able to intercept infrared radiation emitted by a LASER and be able to withstand perforation This requirement is easy to meet for a LASER with low power using sheet metal panels which completely shield the radiation and indefinitely withstand perforation due to radiation not aimed at them For a high power LASER it is necessary to establish a perforation time between one inspection and the next or use active casing able to withstand perforation using hollow spaces and adequate sensors For Nd Yag Nd YVO lasers a metal protection with a thickness over 1 5 mm provides sufficient protection to indefinitely withstand laser radiation of the incorporated Laser source which is not directly aimed The access pan
78. nnects from the resonator Viewing of the beam is dangerous up to a significant distance Filters and Goggles do not ensure safety DIRECT VIEWING OF THE BEAM AFTER FOCUSING This occurs if the Laser beam is not extinguished with an opportune absorber at the end of its useful path Looking at the beam is dangerous up to a considerable distance Filters and goggles can ensure safety for brief exposure as long as they are the right size and certified SCATTERED VIEWING OF THE BEAM AFTER FOCUSING This is the most frequent viewing but opportune Filters and Goggles can ensure safety even for prolonged exposure The Optical Risk Nominal Distance O R N D for Ulyxe laser is over 28 5 m for direct or mirror reflected radiation and over 0 5 m for scattered radiation Only goggles with an Optical Density O D over 5 can momentarily protect the eyes against accidental viewing of damaging laser radiation NOTE Always use goggles with conformity certificate Remember that no goggles can provide prolonged protection from direct radiation 72 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION REAL DNRO DETERMINATION AND O D OF PROTECTION GOGGLES In order to determinate the characteristics of the protection goggles it is essential to determine the characteristics of the radiation knowing it optical path the dimensions of the beam and its divergence FF i plat
79. of 5 April 2006 requirements regarding the exposure of European Union workers to risks from artificial optical radiations HARMONIZED EUROPEAN STANDARDS i REFERENCE AND TITLE OF THE REFERENCE LIMIT AND CLASS ORGANIZATION STANDARD DOCUMENT METHODS EN 61000 6 4 2007 anales Electromagnetic compatibility EMC IEC 61000 6 4 CISPR 11 Group 2 part 6 4 generic standards Emission ClassA standard for industrial evironments EN 61000 6 2 2005 Cenelec Electromagnetic compatibility EMC IEC 61000 6 2 part 6 2 Generic standards Immunity for industrial evironments EN 60204 1 2001 Cenelec Safety of machinery Electrical IEC 204 1 equipment of machines Part 1 General requirements EN 60825 1 2003 Safety of Laser products Part IEC 60825 1 1 Equipment classification A2 2001 requirements and user s guide UNI EN 12626 Safety of machinery LASER CEN Cenelec PROCESSING MACHINES Safety EAE requirements EN ISO 11252 CEN Lasers and laser related equipment ISO 11252 2004 Laser device Minimum requirements for documentation 78 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION AMERICAN STANDARDS AMERICAN STANDARD ORGANIZATION ANSI 2136 1 2007 ANSI American National Standard for the safe Tab 10 use of Lasers ANSI Z136 4 2005 American National Standard Recommended Practice for Laser safety Measurements for Hazard Evaluation REFERENCE AND TITLE OF THE REFERENCE LIMIT A
80. ons and wiring Laser equipment connections to other devices and external sources must be made taking into account minimization criteria of electro magnetic influences between them Power circuit wiring must be physically separated from command and control signal circuit circuits this is effected using metal channels metals shields or shielded cables even for power circuits 4 3 2 Filter devices All equipment which requires supplementary devices to comply with EMC regulations must be equipped with such devices assembled according the Manufacturer instructions Supplementary devices include RC units to assemble in parallel to AC relay coils diodes to assemble in parallel to DC relay coils filters for high frequency conducted disturbance to be assembled on the mains input ask Datalogic Automation S r l for the most suitable type 4 3 3 Wire shielding Wire shielding must end as close to the incoming terminal boards as possible 4 3 4 Metallic panels All the panels which make up the system must be interconnected so that they present low impedance to high frequencies This is obtained by adding numerous screws between the unpainted walls and using EMC metal seals All the metallic parts are connected with a good ground connection ULYXE User s Manual 87 VATALOGIC k k m _ Fl 1 un fa 1 Ph 1l DATALOGIC AUTOMATION k k 1 a k 5 GUIDE TO APPLYING LOW VOLTAGE SAFETY 5 1
81. ontained in the LASER MONITOR menu 2 of 2 e Diode Temp C Temperature measured on the laser diode SetPoint C Set point temperature of the laser diode Diode Current A Current measured on the laser diode Max current A Max admissible current on the laser diode Press the bottom left arrow to return to the main screen with the ULYXE M logo laser diode in emission Selection menu to set the aiming laser diode e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE M logo e Press the bottom right arrow to switch to the focusing diode Selection menu to set the red diode e Press the bottom left arrow to confirm the setting and return to the main screen with the ULYXE logo Press the bottom right arrow to change the operating mode ON OFF AUTO ON always on OFF always off AUTO on when system is in stand by status Selection menu to set the focusing diode e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE M logo e Press the bottom right arrow to switch to the pointer diode ULYXE M Users Manual 63 GVATALOGIC DATALOGIC AUTOMATION 4 4 TROUBLESHOOTING Problems may occur while the machine is in operation due to malfunctions or simple oversights In both cases the display will show messages referred to the type of problem detect
82. qeljas pue Ayjenb ay Buisiuuoduuoo squawsJinbaJ eAnosJg SHOM Meu oj way BuiKduoo sjpnpoid pue sesseoojd jeusaju SY pasas seu 9002 Kew puz jp ueuuoJAu3 sy uy seuejpep a s uoneuiojny sBuleq ueunu o puezey e ueseudeu pue 12 au o ejnqujuoo yey seouejsqns SO4d sejeuojns euejooojonjjed jo esn pue eyJsew euj uo uononponu sjujise O3 ZZL 900Z PUL uyeeu ueunu pue jueuluoJi ue 2e 04d o ejnqujuoo sny pue saouejsqns s u jo y o JepJo ur 9002 ISL uo pasejd uawdinba pue Mau Ul s y Jo sjeuje IKu udip pajeuiwojgAjod sikueudiq uejeAexeu peej seouejsgns snojeBuep jo asn ssal 23 56 2004 SHOM 941 Buipnjoui soouejsgns snopuezeH Jo 5 SHOM HOV33 9 333M SOdd SHOM uone4ejoep NOILVWOLNY 21901 1 0 JIDOYQ1VCS ULYXE User s Manual 92 A ACALOQGIC DATALOGIC AUTOMATION FIGURES POWE UIE M WYR _____ _______ sss lil Figure 2 Device M
83. r length Figure 74 Male plug connector cod UTG6103PNVDE front view and wiring ULYXE User s Manual 56 SVDATALOGIC Fh j gem r a Fao AL a ki DATALOGIC AUTOMATION 4 2 3 INTERLOCK SOCKET Panel socket BINDER series 719 4 ways The interlock signal has the function of securing le laser case of danger to the operator Interlock function involves off the machine To restore the machine is necessary restart For more information see the paragraph 4 4 2 Error Messages O O Figure 75 Female panel socket cod 09 9766 30 04 front view SYMBOL TYPE DESCRIPTION Table Pin out interlock socket Environmental Interlock Digital input 5Vdc Connected 0Vdc Disconnected 4 2 4 INTERLOCK CONNECTOR Plug connector BINDER series 719 4 ways Figure 76 Male plug connector cod 09 9767 00 04 front view NOTE For more information of safety connection see the next paragraph 4 2 5 Signal Key Panel Socket ULYXE Users Manual 57 VATALOGIC DATALOGIC AUTOMATION 4 25 SIGNAL KEY PANEL SOCKET EXTERNAL SAFETIES AND STATUS SIGNALS Female panel socket SUB D 15 ways INTERLOCK DSP READY ENABLE DSP BUSY DSP START 00000000 DSPSTOP DSPEND
84. re product ULYXE Users Manual 17 SDATALOGIC P A Ew m E DATALOGIC AUTOMATION 1 4 PACKING CONTENT MAIN HARDWARE Figure 7 Ulyxe Figure 8 Focusing Lens 160 mm CABLES Figure 9 Power supply cable Figure 10 USB cable Figure 11 RS232 cable KEYS Figure 12 Interlock Figure 13 USB key Figure 14 Signal Key ULYXE User s Manual 18 SVDATALOGIC DATALOGIC AUTOMATION 1 5 ELECTRICAL SAFETY Ulyxe equipment is powered mean 24 V DC low voltage the equipment is designed to operate correctly in connection of a public low voltage supply systems for equipment with rated voltage frequency and max over current with conditions specified This electrical equipment is suitable for the physical environment and operating conditions of its intended use See Appendix for more information 1 6 LASER SAFETY The following information is provided to comply with the rules imposed by International Authorities and refers to the correct use of Ulyxe See Appendix A for more information NOTE The device is a Class 4 laser product N Visible and invisible laser radiation can be diffused Avoid skin exposure to direct or reflected radiation N Direct vision of a laser beam may cause irreversible damage to eyes Wear protection glasses while using the device NOTE BEFORE INSTALLING AN
85. rt lengths ultraviolet UV C 180 280nm UV B 280 315 nm UV A 315 400 nm generally cause photo chemical effects e cataract or opacification of the crystalline lens e melanic coloring or reddening of the skin Greater wavelengths infrared IR A 780 1400 nm IR B 1400 3000 nm IR C 3000 1055 nm generally cause thermal effects detachment or photocoagulation of the retina e burning of the skin The degree of injury obviously depends on the amount of absorbed radiation and the instantaneous power of the radiation source 70 ULYXE M User s Manual SVDATALOGIC ARATAI AZIL AITAN PF DATALOGIC AUTOMATION CLASSIFICATION AND DANGER LEVEL Regulations have established different classes of Laser danger based on the ability to injure people from Laser class 1 basically safe in all conditions to Laser class 4 dangerous in various conditions Lasers which can produce risks not only for direct or reflected radiation but also for scattered radiation belong to class 4 These Laser sources can also have a significant risk for the Skin and fire risk for flammable material For these reasons the User must put into effect all measures aimed at containing the radiation to make sure that it is terminated at the end of its useful path The operator must also be informed of the risks from exposure to Laser radiation and must wear specific I P D individual protection devices including goggles that protect against r
86. sable not to change the intended use without previously contacting the Manufacturer An additional risk may be represented by fire caused by processing materials other than those the equipment is designed for NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned NOTE Do not subject materials other than those the equipment was designed for to radiation ULYXE Users Manual 75 GVATALOGIC DATALOGIC AUTOMATION k The most serious collateral risk associated with laser equipment which may be fatal is electricity This may occur when the manufacturers warning and procedures are not followed Unauthorized and untrained personnel must never do any work on the electrical part The safety devices must never be removed and their operation must be periodically checked NOTE TAN Do not work on the electrical part if you are not trained to do so Do not remove protection devices NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned For example during the intended use of the Laser source if a material being processed undergoes alterations and produces irritating and or toxic fumes it may be necessary to remove the fumes from processing before releasing th
87. se but longer lasting duration both the Cornea and the Retina can burn and be damaged irreparably forever This consequence is completely realistic in the event of direct viewing of a class 4 Laser beam If subject to direct focalized radiation even the skin can burn In addition it is necessary to bear in mind that a collateral ultraviolet radiation may exist with the main radiation long exposure may cause skin cancer GENERAL SAFETY REGULATIONS The User must comply with the regulations and work in the best possible safety conditions to prevent decreasing the degree of machine safety Therefore it is necessary to develop a Standard Operating Procedure S O P related to maneuvers to effect for turning on and off the equipment This procedure which shall be prepared around the time of installation shall serve as a reference for the Operator and shall be written in his her language Training is essential and must include Familiarization with system operating procedures e Knowledge of the biological effects of radiation on the Eyes and Skin e Understanding of the necessity for Individual Protection Devices I P D COLLATERAL RISKS If the intended use of the source is changed for example for material processing applications collateral risks may arise represented by the production of fumes and vapors which may be irritating or toxic if not removed and adequately filtered before being released into the air again NOTE It is advi
88. stallazione dell hardware o nel sito Web di Windows Update con l autorizzazione dell utente Legaere l informativa sulla privacy Consentire la connessione a Windows Update per la ricerca di software O Si solo in questa occasione Si ora e ogni volta che viene connessa una periferica No non ora Scegliere amp vanti per continuare Figure 47 New hardware found message window 9 Select option Install the software automatically recommended option and continue with NEXT Installazione guidata nuovo hardware Questa procedura guidata consente di installare il software per Ulyxe Se la periferica dotata di un CD o un disco 122 floppy di installazione inserirlo nell apposita unit Scegliere una delle seguenti opzioni 9 Installa il software automaticamente scelta consigliata O Installa da un elenco o percorso specifico per utenti esperti Per continuare scegliere Avanti Figure 48 Automatic installation of the software 10 Research function and driver installation will begin At the end of operation select FINISH Installazione guidata nuovo hardware Completamento dell Installazione quidata nuovo hardware in corso Installazione del software completata per gt u lyxe Per chiudere l installazione guidata scegliere Fine lt Indietro Fine Annula Figure 49 New hardware installation completed 36 ULYXE User s Manual SVDAT
89. supplied by Datalogic these lasers do not meet all the requirements of 21 CFR Subchapter J without additional safeguards In the U S it is sold solely to qualified manufacturers who in their end product will supply interlocks indicators and other required safety features in full compliance with 21 CFR 1040 and or other applicable national and local regulations Under CDRH regulations the Buyer must submit a report to the CDRH prior to shipping the system In cases where the Buyer is also the end user of the laser product the Buyer end user must integrate the laser so that it complies with all applicable laser safety standards as set forth above Only authorized qualified fully trained personnel and in certain cases only technicians fully aware of the risk connected to the maintenance of electric mechanical and optical components are allowed to access the internal parts of the electric sections and components of Ulyxe device ULYXE M Users Manual 79 GVATALOGIC DATALOGIC AUTOMATION INTRODUCTION When faced with the problem of checking the safety of a System the first step to take is to identify the dangers connected with operating the System If a LASER device is installed on the system in addition to the Dangers for the type and mode of operation it is necessary to bear in mind the further Danger represented by LASER Radiation electromagnetic radiation primarily infrared The safety of this type of Device is
90. trained and authorized individuals equipped with specific goggles CONCLUSIONS Datalogic Automation S r l as manufacturer of Ulyxe M laser sources provides a laser device which is not intended for immediate use but is to be connected by others to other devices which have the final aim of creating a laser processing system Datalogic Automation S r l as manufacturer of a laser source has built its equipment considered as Partly Completed Machinery in compliance with current Directives and in keeping with industry regulations The system Manufacturer must ensure the safety of the laser processing Machine according to other Directives for example Machine Directive including as required by the Directive the analysis of risks implementation of safety measures certifications and testing of safety measures and the production of adequate information for safe use of the machine Datalogic Automation S r l is available for providing the machine Manufacturer with all the information in its possession to help the Manufacturer comply with the Directives ULYXE Users Manual 89 VATALOGIC v DAULALOGCIC DATALOGIC AUTOMATION CE Conformity Declaration DATALOGIC AUTOMATION Srl Laser Marking Business Unit Datalogic Automation Srl Laser Marking Business Unit via Lavino 265 40050 Monte San Pietro via Le Gorrey 10 Reg Gurey Donnas AO Italy Bologna Italy via dell industria 20 2101
91. tware confirmation The DSP board detects a valid external input signal the DSPapi software module queries the user program to perform the desired action This behaviour is useful to make some dynamic spooler updates just before the execution starts In addition external system can monitor the laser system status with four open collector outputs e Laser Ready The spooler is full and software is ready to start e Laser Busy The current spooler is executing marking in progress e Laser End The current spooler execution is terminated 3 2 1 TIMINGS I O The following diagram illustrates the possible timings and settings of these signals Laser Ready Start External Stop External Figure 71 Timing signals The time intervals in the diagram can all be programmed by a resolution of 1 ms T Start Time For setting the minimum acceptable time for the start engraving signal To Start Delay For delaying engraving start Busy Advance Busy signal corresponding to mark progress Stop Time The minimum time for stop signal to stop the marking process Ts End Delay For delaying the Laser End signal with respect to laser emission Te End Time For setting the Laser End activation time ULYXE M Users Manual 51 GVATALOGIC PA m um s P ro d Lal Ha Fr T DATALOGIC AUTOMATION 3 3 MAINTENANCE The ordinary maintenance program foresees only Some operations consist in a mere check of the oper
92. uctions and shall not be put into operation until the machines where they are incorporated have been declared in conformance with the above mentioned Directive 86 ULYXETM User s Manual SVDATALOGIC DATALOGIC AUTOMATION 4 ELECTROMAGNETIC COMPATIBILITY APPLICATION GUIDE The requirement to comply with precise EMC regulations is die to the increasing use of powerful electronic devices which due to the techniques used are the source of disturbances in a very vast field of frequencies emission and at they same time they are also affected by disturbances produced by other devices and thus require an adequate level of immunity 4 1 Disturbances are customarily classified as low frequency 0 lt f lt 9 kHz and high frequency f gt 9 KHz Low frequency phenomenon which are particularly important are those connected to harmonic frequencies and electricity frequency There are other widespread phenomenon such as electrostatic discharge in air or by contact 4 2 Disturbances can be transmitted via conductors conducted disturbances in a field ranging from 0 15 MHz to 30 MHz and via irradiation irradiated disturbances ranging from 30 MHz to 1000Mhz 4 3 Case studies in industrial environments point to conducted disturbances as the main cause of failure to comply with electro magnetic compatibility For this reason installation of a Laser Source must be effected scrupulously following the instructions below 4 3 1 Connecti
93. warm up is completed Ulyxe is ready to use waiting external enable command and led bar comes Figure 66 System waiting enable command 48 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION Figure 67 Led bar stand by system status NOTE If aiming and focusing optional beam laser diodes setup are in automatic mode they ll be light on Ulyxe is ready for operation See chapter 4 2 for touch screen display functions NOTE For information about use of Ulyxe Editor software see the related manual 7 activate enable shutter command to open mechanical shutter Led bar comes orange ALARM signal will be active Figure 68 Led bar orange system ready for marking ULYXE Users Manual 49 GVATALOGIC Wm uL NM NM E ul K _ DATALOGIC AUTOMATION In this situation Ulyxe M can emit LASER NOTE If aiming and focusing optional beam laser diodes setup are in automatic mode they ll be light off 8 if marking operation starts led bar comes red and on display will be showed laser emission status Figure 69 Laser emission Figure 70 Red led bar laser emission 50 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION 3 2 EXTERNAL CONTROL SIGNAL To start or stop the current spooler execution externally two opto isolated inputs are provided The start signal is subdue a sof
94. where the intensity becomes high enough to be able to react with various materials producing an alteration in them due to thermal effect The radiation of Ulyxe Lasers is invisible but since it is near the threshold of visibility the Eye receives it almost in its entirety without using the natural defense provided by pupil reflex Added to this is the fact that it is generally very intense with the result that it can be very harmful to the eye and present vision problems NOTE Directly viewing a Laser beam can cause irreversible damage to vision To prevent permanent damage to vision a few precautions must be taken All individuals who may be exposed to dangerous levels of laser radiation must know that the laser is active and wear protective goggles if necessary Due to its high power the laser integrated in the Datalogic Automation system provokes reflected laser light from flat surfaces Reflected light is potentially dangerous for the eyes and skin Electromagnetic emission with a micrometric wave length is placed in long infrared and is therefore invisible thus it is not clear where reflected beams are aimed NOTE It is indispensable to protect yourself from reflected light beams because they can be sufficiently intense to create permanent injury to the eyes or skin In addition to possible injury to the eyes or skin direct laser emission can cause flammable materials to burn like organic solvents alcohol acetone or gaso
95. x Evo 210 6 Figure 22 Control Box Evo overall dimensions 24 ULYXE M User s Manual SVDATALOGIC Pel m x ES LE A i FN DATALOGIC AUTOMATION 1 7 4 FOCUS LENS On request are available various focus lens models to permit different marking areas in order to your best solution consult chapter 2 7 for more details Focus internal fixing Marking Area 160 47mm 100x100 mm 330 90mm Figure 23 Focus lens 1 7 5 SUITCASE Plastic material ABS simple and ergonomic suitcase with expanded polypropylene material inside worked to content and protect device and optionals Figure 24 Suitcase EXTERNAL DIMENSIONS WxHxD 500x420x225 mm INTERNAL DIMENSIONS WxHxD 459x420x210 mm ULYXE Users Manual 25 VATALOGIC DATALOGIC AUTOMATION 1 7 6 HEAVY DUTY SUITCASE In addition to standard suitcase is available Heavy Duty model for more critical shipment or trip Specification Lid O ring Stainless Polypropylene ABS Polymer Steel Purge Purge Foam Body Purge Vent Org 3 micron 1 3lb Hydrophobic 70 Shore Polyurethane Non woven Nitrile PET External Dimensions Internal Dimensions LxWxD LxWxD 524x428x206 mm 468x355x193 mm Weight Weight w o Buoyancy w Foam Foam Max 5 4 Kg 4 8 Kg 31 7 Kg e Range Temperature 40 C 99 C Figure 25 Heavy Duty suitcase e IP67 1 7 7 FOCUS BEAM LASER DIODE In order to
96. y USB Universal Host Controller 27CB Intel R 828016 ICH Family USB2 Enhanced Host Controller 27CC B Human Interface Device HID L Modem 77 Mouse e altre periferiche di puntamento Figure 2 Device Manager controller USB vi ULYXE M User s Manual SVDATALOGIC In some cases there could be conflicts with the marking software SMARTIST it is suggested to remove it form the PC OPERATIVE SYSTEMS SUPPORTED WINDOWS XP HOME WITH SERVICE PACK 2 WINDOWS XP PROFESSIONAL WITH SERVICE PACK 2 WINDOWS VISTA WINDOWS 7 ULYXE Users Manual ODATAL CIC DATALOGIC AUTOMATION WEEE COMPLIANCE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT Information for the user in accordance with the European Commission Directive 2003 108 ECC The electrical and electronic parts container in the laser machine could contain dangerous substances for health and an inadequate waste in environment could be source of potential damage to human health You must not dispose the electrical and electronic parts of the machine as common waste but you must dispose them as a separate waste The electrical and electronic parts such as printed circuit board connecting cables and converter which have to be disposed or replaced with new parts must be separate from other parts contained in the machine and can be sent back to the Distributor or directly to the Manufacturer The
97. y scan head has to be divided in small lines and segments Spooler command is sent from PC to DSP board where a circular double buffer stores the data After a Start signal data are converted from digital to analog signals inside DSP board through an integrated DAC After that they are sent in real time to scanner head Q SWITCH RF DRIVER The radio frequency driver driver the electro optical Q Switch QS modulating an output to 40 68 MHz between 15 KHz and 200 KHz directly based in the command signals received from DSP card by PWM connections COOLING FANS Five fans grants a constant air flow for the cooling of the power laser diode and current driver electronics SCAN MARKING HEAD ON BOARD Two inclinable mirrors are mounted inside the scan marking head They are moved by galvo motors and controlled by DSP I O INTERFACE Interfaces control managing and external internal status signals generating an insulation between them ULYXE Users Manual 53 VATALOGIC DATALOGIC AUTOMATION LASER DIODE AND PELTIER CELL The laser diode is installed in the couplet unit It is supplied about 2 Vdc low voltage and current up to 30A It works at a monitored and regulated temperature between 22 71 69F and 35 95 F and supplies electro magnetic energy the so called optical pumping needed to supply the resonator AIMING LASER DIODE The aiming laser diode supplied with approximately 3 5 4Vdc low volta
98. yed in the Heat sink T field in the SYSTEM MONI TOR section checking to see if it quickly reaches 60 C In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off Ulyxe and make sure the environment temperature complies with the specifications before you turn it back on Read the value displayed in the System Temp field in the SYSTEM MONITOR section checking to see if it is near the 40 limit In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off and make sure the environment temperature complies with the specifications before you turn it back on If it is first installation wait 30 60 minutes until turn on again Read the value displayed in the System Temp field in the SYSTEM MONITOR section check ing to see if it is near the 10 limit In case the problem re occurs carry out the data log with the service tool and contact technical assistance ULYXE M Users Manual 67 INTERLOCK DISCONNECTED SHUT DOWN AND RESTART SHUTTER FAULT SHUT DOWN AND RESTART DISABLE SHUTTER CAN CONNECTION ERROR LOW VOLTAGE INPUT SHUT DOWN AND RESTART 68 ULYXE User s Manual The interlock connector or its closed contact is not present upon turning on the system The entire internal electronics is disabled

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