PTC-0140BA-1 User Manual
Contents
1. 2 J amp Rs 232 J3 DRY CONTACTS a J5 REMOTE ON OFF LRS L Uu aa NAME PLATE f SU M A Zo X ON b 2 Net T N ui VAG 20 AMP MAX 115 230 VAC 30 AMP MAX 2 NES ACOUTEUT AC INPUT JI X Figure 6 Rear Panel 8 Production amp Trading Company AG 140BA1UM REV A June 2009 6 Operation Controls and Indicators ref Figures 4 and 5 6 1 Turning the UPS ON and OFF In order to turn the UPS ON after an electrical connection is made turn ON the Input ON OFF switch 4 the Master ON OFF switch 5 and the remote ON OFF switch The order is not important If remote ON OFF is not used the connections of J5 described in para 8 3 should be installed before the unit is turned on When the Master ON OFF switch 5 or the remote ON OFF switch are turned off the internal contactors open and disconnect both the input and the output of the UPS and it turns OFF When the UPS operates turning off the Input ON OFF switch 4 disconnects the UPS from the AC input and the UPS then runs on battery power only To turn the UPS off the Master ON OFF switch or the remote ON OFF switch must be in the OFF position It will automatically disconnect the input connector two Note The UPS will not start on battery power to avoid battery discharg2. Production amp Trading Company AG UNINTERRUPTIBLE POWER SOURCE SINGLE PHASE 2KW 2 2kVA PTC 0140BA 1 MADE IN THE U S A USER S MANUAL P T C Production amp Trading Co AG P O Box CH 6330 Cham Switzerland Phone 41 41 740 45 54 Fax 41 41 740 46 64 E Mail ptc bluewin ch Web http www ptcag ch Publication Number PTC 0140BA1UM REV A June 2009 P T C Production amp Trading Company AG 140 REV A June 2009 Table of Contents Page Safety LD AEE 1 UD La LOG d 1 1 1 Intended Applications sssini gae tee dee aia 1 1 2 Functional Overview rss 1 2 Setting the Input Voltage Range rrua 3 3 Installation 3 4 Front Panel Description aaa 6 4 1 X Front Panel Main Components See Figure dra 6 4 2 Front Panel Indicators and Switches See Figure 5 7 5 Rear Panel Description See Figure 6 rrura 8 6 Operation Controls and Indicators ref Figures 4 5 9 6 1 Turning the UPS ON and OEE rrura 9 6 2 Visual IndiCators e pce eee cente pce see e dp Erara 9 6 2 1 During Normal entente nnns nnne nennen 9 6 2 2 During Standby Mode ren a tice ia eene e dte ene dam 9 6 2 3 During
3. 14 Table 3 RS232 Connector J4 Pin Assignment eene nnn 15 P T C Production amp Trading Company AG 140 REV A June 2009 IMPORTANT SAFETY INSTRUCTIONS The contains an internal high voltage high energy power source 120VDC battery and large high voltage 340VDC capacitors The unit should not be tampered with by unauthorized personnel Turning off the Input ON OFF Switch and or disconnecting the input connector do not turn off the UPS The Power Conditioner output is not switched off by the Input ON OFF Switch The unit should only be plugged into an approved double pole and fused 30A electrical outlet The fuses or circuit breaker rating for 115VAC input should be between 32 AMP to 38AMP for 230VAC input use 16 to 20 AMP fuse The Replaceable Battery Pack of the P N M356380 contains lead acid batteries The Battery Pack should not be opened It can only be replaced with a new pack battery cells cannot be replaced individually Dispose the Battery Pack properly Careless disposal such as into a fire may cause an explosion Local regulations may require controlled disposal of lead acid batteries Please check your local regulations before disposal Production amp Trading Company AG 140BA1UM REV A June 2009 1 General Description 1 1 Intended Applications The PTC 0140BA 1 is a high quality rugged 2 2KVA 2KW 19 rack mounted Un interruptible Power
4. 6 2 2 During Standby Mode When the yellow Output Standby LED 8 is on the UPS is in the Standby Mode In this Mode the DC AC inverter is OFF and the output contactor is open but all other function of the UPS are active including battery charging and RS 232 communication port The UPS reaches this mode when command by the RS 232 or the dry relays into this mode P T C Production amp Trading Company AG 140BA1UM REV A June 2009 6 2 3 During Input AC Failure When the input AC voltage is below the minimum required for proper operation the UPS runs on battery power During this condition the red Input Fail LED 6 is on the yellow On Battery Warning LED 11 blinks and five seconds after input power loss an audible alarm starts beeping once every five seconds To turn off the audible alarm press momentarily on the Alarm OFF Push button 12 When the button is pressed a short beep will sound to indicate compliance During battery operations the Battery Charge Bar Graph 18 continuously displays the battery charge level When the charge in the battery drops below 35 the yellow Low Battery Warning LED 13 starts blinking indicating that less than 110 seconds of full load may be supported by the battery and the audible alarm emits two short beeps once every five seconds To turn off the audible alarm press momentarily on the Alarm OFF Push button 12 When the button is pressed a short beep will sound to indicate complia
5. Pull out the exposed connector handle upward e Reconnect the connector in the desired location the window should line up with the desired voltage marking f Close the access cover tighten the two screws g Verify that the desired AC input voltage matches the voltage seen through the window 3 Installation Instructions Before installing the unit please read carefully the Safety Instructions at the beginning of this manual Make sure that the input voltage setting is correct Make sure that the Master switch is in the OFF position Two circular connectors J1 and J2 are provided on the rear panel of the UPS see Figure 6 J1 is the input connector to the Power Conditioner section of the unit J2 carries the output of the Power Conditioner and both input and output of the UPS section Please refer to Fig 1 for the definitions of the Power Conditioner and the UPS sections If bypass is not required use Figure 3 If it is desired to use the power conditioner as a buffer between the mains and the load when the PTC 0140BA 1 is externally bypassed use Figure 2 Please note that grounding of the power conditioner s output is permitted only at the output side of the bypass selector marked as NEUT in figure 2 When the unit is installed and ready to be turned ON see paragraph 6 1 Turning the UPS ON and OFF for operating instructions Production amp Trading Company 140BA1UM REV A June 200 1
6. Input AC Failure rra 10 6 2 4 During Overload GOGO rra 10 6 2 5 During Over Temperature 10 6 3 Battery Test esee ec eter pe deu ore eee dp nu Duy d 11 7 Taking Care of the Battery rra 11 fA Battery Service Life sea aeg sede ve od re gae day ad ees 11 7 2 Replacing the Battery Pack rss 12 8 Communications and Remote GOO rra 13 8 1 Dry Contacts 1 nennen stris intrent 13 8 1 1 Option 0 Standard Dry Contacts Interface ra 13 8 2 RS 232 Communication 14 8 3 Remote ON OFF Interface JR 14 9 Specifications AEA epi n E rece ee eee 15 List of Figures Page Fig 1 Dia Grains E 2 Fig 2 Electrical Connections with nmn 4 Fig 3 Electrical Connections without Bypass eene 5 Fig 4 Front Panel Main Components aa 6 Fig 5 Front Panel ImGIGOTOTS susara 7 Fig 6 Rear AI esee eoi ra Rire Ee Ree ea 8 Fig 7 Dry Contacts DDD arriaren aar 14 Fig 8 Dry Contacts Option zerraren erre neri nire eae 14 List of Tables Page Table 1 Dry Contacts Connector J3 Pin Assignment Option 0 13 Table 2 Dry Contacts Connector J3 Pin Assignment Option 1
7. Temperature Shutdown is automatic when the temperature drops Check condition of the Air Filter on the front panel If it is dirty clean it and re install into the unit 10 P T C Production amp Trading Company AG 140BA1UM REV A June 2009 6 3 Battery Test Battery Test may be invoked only when all the following conditions are true the UPS runs on AC input power the Battery Charge level is above 85 and the load is above 35 If Battery Test is denied due to low charge level the Charge Level Bar Graph blinks once when the Battery Test Push button is pressed To test the battery press momentarily on the Battery Test Push button 21 The green Battery Test Passed LED 20 will blink for about 3 seconds indicating that Battery Test is running After about 3 seconds either the red Battery Test Failed LED 22 will turn on and latch indicating a bad battery or the green Battery Test Passed LED 20 will turn on for about 20 seconds indicating that battery successfully passed the test The Battery Test may be repeated only after at least 20 seconds have elapsed since the last test 7 Taking Care of the Battery 7 1 Battery Service Life The gel lead acid sealed and maintenance free battery used in the PTC 0140BA 1 is of the highest quality Nevertheless it is a Limited Life Item and its life expectancy depends upon its operating and storage conditions The three most important factors that determine the life of the batter
8. cycles vibration and power burn in is available upon support ACOUSTIC Less than 48dbA NOISE Does not support fungus growth in accordance with the guidelines of MIL STD 454 Requirement 4 WEIGHT 154 Pounds 90 Pounds without the Battery Pack Notes 1 The Neutral Grounding Link is accessible to the user and may be removed to obtain a floating output 2 This Option allows the user to feed the UPS from a limited power outlet When in this mode momentary peak power will be supported by the internal battery 3 High temperature for prolonged duration will shorten the battery life 17
9. 15VAC Input Phase 1 Input to PWR Conditioner from Ship VIA Two Poles Phase 2 Input to PWR Conditioner 34AMP Circuit Breaker Chassis Ground UPS In 2 PWR Cond OUT 1 M 115VAC Output E to loads 6 PWR Cond OUT 2 b UPS UPS Output Neutral GO UPS Output Hot o D By pass Selector A Note 3 Chassis Ground Rear Panel Grounding Bolt CO Safety Ground Notes 1 Use AWG 8 Wires 2 D Pin A UPS Neutral Output is grounded inside the UPS by a removal ground strip 3 The Selector must be Break before make Type Upper position is UPS Mode Lower Position is By pass Mode Figure 2 Electrical Connections with Bypass 9 Production amp Trading Company AG 140BA1UM REV A June 2009 115VAC Input Phase 1 Input to PWR Conditioner from Ship VIA Two Poles Phase 2 Input to PWR Conditioner 34AMP Circuit Breaker Chassis Ground External Jumpers UPS UPS Output Neutral Regulated and protected 115VAC Output UPS Output Hot to loads Chassis Ground Rear Panel Grounding Bolt Q bd Safety Ground Notes 1 Use AWG 8 Wires 2 J2 Pin A UPS Neutral Output is grounded inside the UPS by a removal ground strip Figure 3 Electrical Connections without Bypass P T C Production amp Trading Company AG 140BA IUM REV A June 2009 4 Front Panel Description 4 1 Front Panel Main Components See Figure 4 1 Removable air fil
10. J4 Pin Assignment Pin 0 jDescripion 2 input RXD jReceiveData 3 Output TXD TransmitData 4 Output DTR_ DataTerminal Ready 5 Lz 866 SignalGround 6 Input DSR j DataSetReady 7 Output RequestToSend 8 input CTS ClearToSend 9 Internally shorted to J3 9 not used by RS232 link 8 3 Remote ON OFF Interface J5 Important note The PTC 0140BA 1 is shipped with a matting connector plugged into J5 with a jumper that enables the unit If remote ON OFF is not desired do not remove it The remote ON OFF Interface provides a mean for turning the UPS ON and OFF by a remote panel switch When pin 8 or 15 are connected to pin 7 or 14 8 is internally connected to 15 and 7 is internally connected to 14 the UPS is enabled It will be ON only if the Master ON OFF is also ON When pins 8 and 15 are not connected externally to pins 7 or 14 the UPS will be OFF regardless of the position of the switches on the front panel To control the UPS by the remote switch leave the front panel switches in the ON position and turn the UPS ON and OFF by closing ON and opening OFF the remote switch The remote switch should be rated to 28Vac 0 5AMP Remote ON OFF Remote ON OFF RTN 14 P T C Production amp Trading Company AG 140BA IUM REV A June 2009 9 Specifications INPUT OUTPUT BATTERY Voltage Range S
11. Power Loss Battery operation 3 Notes to Table 1 1 Pin 1 is shorted to 2 when any one of the following conditions occurs Over Temperature Condition Battery failure Charger Failure Internal UPS Controller Failure 2 Connecting 5 to 12Vdc to pin 3 to pin 5 causes the UPS to shutdown if in Battery Mode latched If in AC mode the UPS enters a Standby Mode Ac output is off all other functions are on 3 Ifthe UPS operates on battery power pin 9 is shorted to pin 5 and pin 4 is open Otherwise pin 4 is shorted to 5 and 9 is open 4 If battery voltage is low pin 7 is shorted to pin 5 Otherwise pin 7 is open 5 If UPS output is OK pin 8 is shorted to pin 5 Otherwise pin 8 is open Figure 7 shows the dry contacts interface circuits for Option 0 13 P T C Production amp Trading Company AG 140BA1UM REV A June 2009 8 2 RS 232 Communication Interface The RS232 serial communication interface is available through connector J4 a D Type 9S connector located on the back panel of the UPS This port is a DTE This interface allows control and monitoring of the UPS by a host computer through the serial RS232 communication link For further information about this feature refer the Software Interface Manual available at www ptcag ch Table 3 shows the standard RS232 pin assignment On the I O column Input and Output entries designate input and output pins of the UPS Table 3 RS232 Connector
12. Source UPS It fully complies with all the requirements of MIL STD 1399 Section 300 and is specifically designed to meet the harsh military shipboard environment The high reliability and ruggedness of the PTC 0140BA 1 make it an excellent choice not only for military shipboard applications but for critical shore based applications as well 1 2 Functional Overview The PTC 0140BA 1 consists of two main sections Power Conditioner and UPS Section see Fig 1 The Power Conditioner is an isolation transformer with filters and spike absorbers Both the input and output of the Power Conditioner are available to the user via the external connectors of the unit This configuration allows the user to externally bypass the UPS section of the PTC 0140BA 1 without loosing the galvanic isolation the surge protection and the noise filtering provided by the Power Conditioner In standard shipboard electrical systems both AC lines are HOT and none may be grounded In contrast most standard commercial equipment is designed to operate safely only from a grounded AC source The Power Conditioner in both UPS Mode and By pass Mode allows the safe connection of commercial equipment without creating a safety hazard See Section 3 for detailed connection diagram The isolation transformer also provides the 24V for the internal contactors that allow the Remote On Off When AC input drops the 24V is provided from battery power The UPS Section is composed
13. UPS is bypassed an external circuit breaker or fuse must be used in order to protect the Power Conditioner from overload The circuit breaker may be on the input or output side of the Power Conditioner The Power Conditioner contains internal fuses on its input These internal fuses are intended only as a safety feature in case of an internal failure and should not be used as the main overload protection devices Production amp Trading Company AG 140BA1UM REV A June 2009 115 220Vac MANUAL SELECT gt i RFI FILTER T ISOLATION E RFI FILTER Ji gt AC INPUT amp VARISTOR TRANSFORMER amp VARISTOR 115 230 VAC EO EXTERNAL Power Conditioner BYPASS 12 lt 2 POLES INPUT 24VDC To CONTACTOR Contactors 2 POLES OUTPUT CONTACTOR ele AC DC DC AC ele I CONVERTER INVERTER I gt AC OUTPUT 115VAC J5 SWITCH J5 BATTERY CHARGER MASTER ON OFF SWITCH BATTERY CONTROL J4 RS 232 PACK amp MONITOR J3 DRY CONTACTS 24VRTN 24VDC Figure 1 PTC 0140BA 1 Block Diagram P T C Production amp Trading Company AG 140BA1UM REV A June 2009 2 Setting the Input Voltage Range Note The input voltage range is set prior to shipping to 115VAC To change the input voltage range a Turn off both Input and Master ON OFF switches b Disconnect connectors J1 and J2 from the rear panel c Open the Input Voltage Setting access cover 2 screws d
14. arked in 100 10 minutes at 1500W load Set Battery Charge Indicator to 100 Push button forces the Charge Indicator to 100 Used during the Manufacture s In process tests Note In PTC 0140BA of REV B or higher this button was deleted and its functionality moved to the Alarm Off Push button Battery Test Passed LED green Battery Test Push button Battery Test Failed LED red 1 25 w V d 120 EN Ne ZO 2 D beren e 2 bi e LAE NS j OUTPUT s ae y LOAD eec LEVEL 7 ON WARNING Q ALARM 1 5 i00 LOW WARNING 50 OVERLOAD 5 SHUTDOWN i C 10 HEE BATT OVERTEMP 7 PASSED TEST OX FAILED P INPUT x L ETE 1 i Figure 5 Front Panel Indicators and Switches P T C Production amp Trading Company AG 140BA1UM REV A June 2009 5 Rear Panel Description See Figure 6 23 Cooling Fan Air Outlet 24 J1 Input Power Connector see Figure 2 for pin out 25 J2 Output Power Connector see Figure 2 for pin out 26 GND Connection 2T Dry Contacts Connector J3 see paragraph 8 for pin out description 28 RS232 Connector J4 see paragraph 8 for pin out description 29 Optional Bushing 2 places 30 Remote ON OFF connector J5
15. e during shipping and storage Hence the Input ON OFF switch must be ON and AC voltage must be present at the input in order to start the UPS When a remote control of the UPS is desired the Input ON OFF and the Master ON OFF switches on the front panel should be both in the ON position Turning the remote ON OFF switch ON and OFF will turn the UPS ON and OFF Please see paragraph 8 3 6 2 Visual Indicators 6 2 1 During Normal Operation When the UPS is running on AC input power and both Master and Input switches are ON the two bar graphs 17 18 the green Input OK LED 7 and the green Output OK LED 9 are on The Load Level Bar Graph 17 indicates the loading percentage of the UPS 100 load is equal to 2 000W of output power The lower six positions of the Load Level Bar Graph 15 to 75 are green The next three positions 80 110 120 are orange and the two uppermost positions 130 and 140 are red The colors do not have any special significance and are only intended to assist fast scanning of the load level The Battery Charge Bar Graph 18 indicates the percentage charge level of the battery 100 signifies that the battery will support 5 minutes of full load 50 signifies 2 5 minutes at full load Lower loads result in longer expected battery operation time When the battery is being charged the uppermost active segment of the Battery Charge Bar Graph blinks to indicate that charging is actively charging the Battery
16. nce When the Battery Charge Bar Graph reaches 0 no segments are lit the UPS will continue to operate until the actual voltage of the battery trips the Over Discharge protection circuit and shuts down the UPS When the input AC voltage recovers the UPS will turn on automatically 6 2 4 During Overload Condition If the load exceeds the rating of the UPS or there is a short circuit on the UPS s output the protection circuit of the UPS will shut down the UPS output after a short delay depending on the depth of the overload This condition is indicated by the red Output Fail LED 10 and the red Overload Shutdown LED 14 To recover from overload shutdown Turn off the Master ON OFF switch 5 Remove the overload or short circuit from the UPS output Turn on the Master ON OFF switch 5 The output may turn on immediately or after a short delay depending on the duration the unit was off During this delay the yellow Output Standby LED 8 blinks 6 2 5 During Over Temperature Condition When the internal temperature of the UPS exceeds a preset level the yellow Over Temperature Warning LED 15 blinks and audible alarm sounds at one second intervals 50 duty cycle Three minutes after the Over Temperature Warning LED starts to blink and if the temperature does not drop the UPS shuts itself off This condition is indicated by the red Over Temperature Shutdown LED 16 and the red Output Fail Led 10 Recovery from Over
17. ning them yet After all screws are in torque them at 11 IN LB for the 6 top screws and 22 IN LB for the 8 side screws Note Suitable locking compound Locktite 242 or similar should be applied to all screws Caution When tightening the top Battery Screws applying excessive downward force on the screwdriver may damage the nuts inserts Connect the battery connector Close the battery connector cover and tighten its screws 6 5 IN LB Close the battery s rear cover and tighten its screws 6 5 IN LB Reconnect J1 and J2 to the rear panel The unit is now ready for operation 12 P T C Production amp Trading Company AG 140BA1UM REV A June 2009 8 Communications and Remote Control 8 1 Dry Contacts Interface Dry Contacts Interface is available through connector J3 a DB9 male connector located on the rear panel This interface allows control and monitoring of the UPS by a server Two configurations are available Option 0 Standard and Option 1 8 1 1 Option 0 Standard Dry Contacts Interface Table 1 shows J3 pin assignment for Standard configuration Option 0 Table 1 Dry Contacts Connector J3 Pin Assignment Standard configuration Option 0 VO DESCRIPTION 1 NOTES FaultDetect SignalLow 1 O FaultDetect SignalHigh 1 Remote Shutdown 02 NotBattery Operation EO T PN Battery osc T O Input
18. of a High Power Factor AC DC Converter a Removable Battery Pack a Battery Charger a DC AC Inverter and a microcontroller based Control Circuit The AC DC Converter is a high frequency switching converter that provides 320VDC to the DC AC inverter The AC DC converter draws clean sine input current waveform and does not induce distortions into the input lines The Removable Battery Pack is a disposable unit composed of ten 12V 7AH lead acid sealed maintenance free type cells and a temperature sensor It provides 5 minutes of full rated output power 2KW The Battery Pack is not a serviceable item It cannot be disassembled and can only be replaced as a single unit Note local regulations may require controlled disposal of lead acid batteries Please check your local regulations before disposal The Battery Charger is voltage regulated and current limited DC to DC converter It is powered from the 320VDC output of the AC DC Input Converter and provides temperature compensated float charge to the Battery Pack The DC AC Inverter generates clean sine shape 115VAC voltage from the 320VDC output of the AC to DC Input Section The DC AC Inverter is current limited and has an overload protection circuit The Control Circuit is a microcontroller based circuit that provides monitoring of the unit s status battery charge load level input and output levels etc and supports communications and front panel status indicators Note that when the
19. r Battery is protected from over discharge and thermal runaway by internal protection circuit to avoid damage in case of prolonged power outage The Battery charge level and internal impedance are monitored by the UPS micro controller FCC Title 47 part 15 class A MIL STD 461D Requirements RE101 RE102 CE101 CE102 CS101 CS116 AC Input and RS103 I O lines are protected from ESD 15 P T C Production amp Trading Company AG 140BA IUM REV A June 2009 ENVIRONMENT INDICATIONS amp CONTROLS Temperature Humidity Altitude Orientation Mechanical Shock Vibration Visual Indications Front pane Test Mode Audible Alarm Power Switches Non Operating 40 C to 72 C Note 3 Operating 0 to 45 C No load to Full load 52 C up to 1 5KW Up to 95 non condensing Operating Up to 10 000 feet Non operating Air transport 40 000 feet May be installed at any orientation When packed withstands the free fall drop and edgewise drop IAW Methods 5007 1 and 5008 1 of Federal Test Method standard 101C When operating withstands the high impact shipboard shock IAW MIL S 901D grade A class II Type B When operating withstands Type I vibration IAW MIL STD 167 1 The UPS will endure a sweep of 1 5g sinusoidal vibration from 5 to 50 Hz for a total duration of 2 hours and random vibration IAW MIL STD 810D Cat 9 Proc I test condition I 3 2 11 Fig 514 3 34 10 segment t
20. ri color Bar Graph for load level display 10 segment Bar Graph for battery charge level display Output OK Output Fail and Standby status lamps Input OK and Input Fail status lamps ON Batt status lamp Batt Passed and Batt Failed lamps for battery self test Low Batt warning lamp Overload Shutdown status lamp Overtemp warning and Overtemp Shutdown lamps When test mode is invoked by pressing the push button on the front panel the UPS performs battery impedance testing without interrupting the output power even if the battery fails utilizing a proprietary time sharing circuit The test results are displayed on panel indicators End to End testing of the UPS is accomplished by cycling the INPUT ON OFF switch on the front panel The UPS will beep when it operates on battery power or during over temperature condition The alarm may be silenced by pressing the Alarm Off push button on the front panel The PTC 0140BA 1 has two double pole pcontactors one on the input one on the output The input ON OFF contactor is controlled by the input ON OFF switch located on the front panel The Master ON OFF switch located on the front panel shuts down the UPS and opens both input and output contactors when in the OFF position When the two ON OFF pins are opened the UPS will turn OFF and the input and output contactors will open When the two lines are shorted together the front panel switches determine the statu
21. s The UPS is supplied with a mating connector and a jumper between the two ON OFF pins 16 P T C Production amp Trading Company AG 140BA IUM REV A June 2009 INTERFACE Discrete Four dry contacts indicating the following conditions interface UPS ON Output OK Battery Voltage Low Input Power Loss Battery Operation Fault Detect A Shutdown input via opto isolator for remote shutdown of the UPS during AC input fail When the AC input recovers the UPS will automatically turn ON Serial RS 232 Serial port EIA RS 232 Interface The serial port allows transmission of status and reception of User Programmable Options some of which are described below Status Input OK Output OK On Battery Low Battery Over Temperature Warning Battery Test Passed Failed Load Level Charge Level status of all User Programmable Options and failure diagnostic Commands UPS Shutdown UPS Standby Initiate Battery Test Enable Disable Periodic Battery Test Enable Disable Battle Mode Enable Disable Aural Alarm Set Input power Limit see Note 2 Protection Reset resets all latching protection circuits System Reset forces all User Programmable Options into their default state and resets all latsching protection circuits For the complete set of available Status messages and Commands refer to the PTC 0140BA 1 Software Interface Manual Available at http www ptcag ch Environmental stress screening including thermal
22. s before it fails will be three times the number of cycles had it been allowed to reach 30 charge Limiting the operating time on battery power to the minimum required by the system to perform an orderly shutdown may prolong Battery life 7 2 Replacing the Battery Pack The PTC 0140BA 1 uses a removable Battery Pack P N M356380 that may be ordered separately During storage the Battery Pack may be removed and stored separately in a cooled ambient To remove the Battery Pack from the UPS a b c d e f g Turn OFF the Master ON OFF switches Disconnect J1 and J2 from the rear panel Open seven screws on the battery s rear cover Open the Battery Connector access cover Remove screws Disconnect the connector by pulling upward Unscrew the right battery s screws on the top and three screws on the right side of the UPS marked by a B on the top and recessed on the side Caution When unscrewing the top Battery Screws applying excessive downward force on the screwdriver may damage the nuts inserts Hold the Battery Pack by the two edges on the sides Caution Two man lift and lift it straight up To install a new battery a b c d e f Lower the Battery Pack straight into its place at the right side of the UPS Verify that the battery mating connector and harness near the front panel are not damaged by the battery Install the screws on the top and the right side without tighte
23. ter Air Inlet 2 Visual Indicators and Switches for detailed view see Figure 5 3 Removable air filter Air Inlet 4 Input ON OFF Switch 5 Master ON OFF Switch INPUT FAL Ime HR Ww CoC TS CNC cm e COG E CQ 2 WARNING ON aLarM oFF H OVERLOAD muro CO 11 n um overteme OU Ek COC C OCHO bearr zei CC 2 5 C OCT 6 7 ICG d _ 002 INPUT MASTER E C OC XO C dC E CDC CZ C P T C Production amp Trading Company AG 140BA1UM REV A June 2009 4 2 Front Panel Indicators and Switches See Figure 5 20 21 22 Input ON OFF switch Master ON OFF switch Input Fail LED red Input OK LED green Output Standby LED yellow Output OK LED green Output Fail LED red On Battery Warning LED blinking yellow Alarm Off Push button Note In 1 gt of REV B or higher this button is used also to manually set the Batt Charge Level Indicator to 100 Low Battery Warning LED blinking yellow Overload Shutdown LED Overtemperature Warning LED blinking yellow Overtemperature Shutdown LED red Load Level Bar Graph marked in 100 1500W Battery Charge Bar Graph m
24. witchover Voltage Frequency Power Factor Spikes Isolation Current waveform Line impedance Voltage Rating Freguency Waveform Type Capacity Charger Protection Monitor Federa Military 0 165VAC 0 to 265VAC when 230V Range is selected lt 104VAC 204VAC for 230V Range Below this voltage Battery Power is used Note MIL STD 1399 worst case min steady state voltage is 107 48 67 Hz gt 98 200 joules clamping device Input is galvanically isolated from output and chassis gt 1 MQ at 600VDC Total capacitance between input and chassis is less than 0 02uf per line Leackage current is less than 2ma 130dB Input Isolation Transformer Both input wires may be hot I A W MIL STD 1399 Sinusoidal with harmonic content of less than 2 596 for harmonics between 2fo to 32fo and less than 100 N for harmonics between N 32 and 20kHz I A W MIL STD 1399 section 300A Up to 5 ohms between 100 to 200kHz I A W MIL STD 1399 sectionA 115Vac 3 grounded Neutral Note 1 2 200VA 2 000W 60Hz 0 2 digitally synthesized from a crystal oscillator Sinusoidal THD of lt 2 linear load 6 non linear Internal encapsulated sealed maintenance free lead acid Full rated power 2KW for at least 5 minutes Low ripple regulated voltage float charger with current limiting and temperature compensation Fully charges the battery within 6 hours following 5 min discharge at full powe
25. y are Temperature Storage Conditions Charge Discharge Cycles Temperature The battery used in the PTC 0140BA 1 is sealed and does not dry up or lose gasses but its end of service life is brought about by the gradual corrosion of the electrodes This process is accelerated by high operating temperatures Every 10 C rise above 20 will reduce the battery service life by half Storage Conditions When lead acid batteries are stored for extended periods of time lead sulfate is formed on the negative plates and insulates them The sulfating rate depends on the ambient temperature and the charge level of the battery High temperature and low charge level accelerate the sulfating and reduce the battery life In order to protect your battery from damage during storage e Store the batteries a cool place may be stored separately from the UPS e Never store a discharged battery e sure the battery is fully charged periodically every 5 months if the temperature is lower than 76 F and every 3 months if the temperature is higher but not above 100 F by operating the UPS for at least six hours Charge discharge Cycles The number of times and the depth of battery discharges during AC input failure affects the service life of the battery 11 P T C Production amp Trading Company AG 140BA1UM REV A June 2009 If the battery is allowed to discharge only to 50 of its charge the number of charge discharge cycle
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