Cycraft Manual
Contents
1. 9 Spanner 10 mm 5 1 Fence mesh M6 10 Mini Socket Wrench amp 1 Coin mechanism 5 16 inch B 5 3 STEPS FOR INSTALLATION Installation should be carried out according to the following steps STEP1 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT STEP2 CONNECTING THE HEAVE ACTUATOR STEP3 CONNECTING THE SAFETY LINK STEP4 ASSEMBLING THE FLOOR SENSOR PLATE STEP5 SETTING THE PHOTO SENSORS STEP6 COIN MECHANISM INSTALLATIONS STEP7 CONNECTING THE POWER CORD STEP 8 TESTING AND ALIGNING THE PHOTO SENSORS STEP9 TESTING AND ADJUSTING THE FLOOR SENSOR STEP 10 FENCE ASSEMBLY 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT After Cycraft is placed in location the level pads must be adjusted correctly to prevent Cycraft from moving about the floor due to its own motion Cycraft has 3 stationary rubber pads and 4 adjustable level pads as shown POSITION OF 3 PCS RUBBER 4 Front side of CYCRAFT PADS amp 4LEVERS VIEW RUBBER LEG PAD LEVELER Page 25 The processes to place Rubber Pads and adjust the Leg Levelers as follows 1 2 Make sure that all of the four adjustable Leg Levelers are not touching the ground If it is raise it so that only the three rubber pads touch the ground The center of mass of Cycraft is very near the central rear rubber pad Therefore it is advisable to have two people stand on top of the front two rubber pads to make sure the three pads are touc2. inserted WARNING cause the power cord to be damaged resulting in a fire or electric shock when installed in a new location e When moving the machine with the heave actuator in the assembled state make sure that the machine is not exposed to high vibrations and shock Mechanical and structural damage can result Page 22 5 INSTALLATION INSTRUCTION 5 1 LOCATION REQUIREMENTS 5 1 1 ENVIRONMENT REQUIREMENTS Cycraft is designed for indoor use and should never be installed outdoors Environment and facility requirements are as follows Installation location Indoor use only Ambient temperature 5 to 40 C Humidity 10 to 70 no condensing Min Entrance 1540 mm W x 2100 mm H dimensions Min Ceiling Height 2400 mm H Min Footprint 4050 mm L x 2900 mm W incl Fence Min Floor Loading 310 kg m Cleanliness Free of dust and debris e Never install the game machine outdoors CAUTION humidity that can condense CAUTION Close to an indoor pool or showers e Exposed to direct sunlight Exposed to direct heat such as close to a heater vent or in a highly heated room Close to flammable or volatile chemicals or dangerous materials Avoid floors that slope any slope more than 2 degrees Avoid strong vibrations Avoid dusty locations Avoid any location that does not allow enough space around the machine Also avoid the following location
3. 3 Inject grease in the amounts given in the table below for each of the components Page 61 Part Picture Amount of Grease 1 Heave Actuator Cylinder 60 grams 2 4 Top Actuators Cylinder 30 grams 919 Top Actuators Bearing 10 grams 4 Wipe away any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows 7 8 LUBRICATING THE JOINTS This maintenance work should be performed every 18 months 1 Prepare grease gun with grease specified as below or equivalent KLUBER HIMONAX WS433 2 Identify the grease nipples as shown in the figure below Page 62 JOINT GREASE NIPPLE POSITIONS 3 Inject grease in the amounts given in the table below for each of the components No Part Picture Amount of Grease 1 Heave Actuator 5 grams Universal joint Upper 2 Heave Actuator 5 grams Universal Joint Lower 3 4 Rocker Arm Joint 5 grams Page 63 5 6 Top Actuator Gi 5 grams mbal Joint 7 8 Top Actuator Uni 5 grams versal Joint 9 Central Universal 5 grams Joint 4 Wipe away any excessive grease 5 Play the game for at least three games and wipe away all excessive grease 6 Replace all covers and bellows Page 64 8 REPLACEMENT OF SERVICE PARTS 8 1 main power is switched OFF and disconnected before attempting a
4. play 21 Game Stop Button Terminates the game and lowers the cabin to the initial position 22 Video Control Buttons Removing this cover exposes the control buttons to adjust video screen parameters Refer to Chapter 2 for details 23 Steering Wheel Produces steering input for the game 24 Accelerator Pedal Produces accelerator input for the game 25 Brake Pedal Produces braking input for the game 26 Monitor Displays game graphics 27 Front Speakers Produces audio effects 28 Rear Speakers Produces audio effects 29 Subwoofer Produces audio effects with low frequency Page 18 4 TRANSPORTING AND MOVING 4 1 EQUIPMENT REQUIRED FOR UNLOADING AND TRANSPORT No Equipment Description Qty Purpose 1 Fork Lift Capacity over 1500 kg 1 Lift and transport out of Boom attached fork packing crate 2 Wood block 10 cm x 10 cm x 100 4 Set under the base frame so that fork can be inserted and removed easily 3 Rear caster 2 Used together with front Supplied casters already installed to roll the machine to destination location 4 Socket wrench amp 1 Attaching the rear Extension bar casters Over 200 mm 5 Wrench 1 Adjusting the level of casters 6 Philips type 1 Loosening and screwdriver securing truss bolts 7 Bolt Hex head M12 35 L 6 Attaching the casters 4 2 UNLOADING AND OPENING THE CRATE 1 When unloa
5. Insert the cables through this hole and secure the end of bellows with truss M4 bolts and nuts attached in shipping Please ensure to use the Rubber Bellows amp cable ties supplied with the Cycraft Page 34 2 There 4 electric connectors the 1 10 pins 2 4 pins 2 pins and P4 2 pins for Coin Validator Bill Acceptor amp Coin Meter interfacing to the Sega circuit The pin assignments for each connector 1 10 pins White plug for coin validator 1 GND wire colour GREEN pp 12V wire colour YELLOW COIN SW1 in Sega I O BD wire colour BROWN COIN SW2 Sega I O BD wire colour WHITE P2 4 pins for bill acceptor power amp 12V lam deny 110V AC R gcnus 110V AC T e 12V wire colour BROWN RN GND wire colour WHITE 2 pins for coin meter for chute 1 always ACTIVE with Electronic Mech COIN METER 1 for Sega I O BD wire colour BROWN 2 5V wire colour WHITE P4 2 pins for coin meter for chute 2 SPARE meter connection TECHN COIN METER 2 for Sega I O BD wire colour YELLOW 5V wire colour GREEN 3 Attach the coin chute door and coin selector Then perform the wiring referring to the electric schematic 1 of the SCU provided in session 10 1 to determine the correct connection method Page 35 5 10 CONNECTING THE POWER CORD Before supplying power to the power cord ma
6. Menu All settings through the LCD panel can be made only when the system is powered up in the maintenance mode This mode is entered by first putting the Maintenance Switch in the operation panel in the Maintenance position and powering up the system After the maintenance mode is entered configuration and settings can be made as described in the following sub sections 6 5 1 SETTING THE SAFETY SENSOR PARAMETERS 1 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds 2 Highlight the 4 Sensor Usage item by using the and DOWN buttons The highlighted item is indicated by the gt sign 3 Press MENU SET button to bring up the Sensor Usage sub menu Sensor Usage Sub Menu Each of the items in the above list can be enabled or disabled For example to disable the floor and photo sensors highlight item 1 press the MENU SET button and use the UP and DOWN switches to toggle to the OFF setting 4 After setting the sensor press the ESC button to go to the previous upper level menu until the main menu is displayed 5 Highlight 4 Exit and press MENU ESC for three seconds to fix the settings and exit the menu Page 51 The safety sensors motion stop switch and seat belt sensor should always be enabled in the ON setting during all normal situations The feature to IMPORTANT disable the safety settings should be used only in special situations for
7. UP fully and slowly put itself to the horizontal initial position Also the steering wheel will rotate slowly to the right and left limits and then come to rest in the neutral position Make sure the steering wheel is not obstructed during this process When the SYSTEM ON sequence is complete the cabin monitor will show the game s graphics screen with the message Insert Coin to Start Upon successful SYSTEM ON the Operator Panel LED s and the LCD display will indicate as follows Page 47 INDICATOR Items page 45 CONDITION REMARK Power Pilot Lamps 5 All 4 lamps Cycraft Sets OK ON Green Normal LED Green 6 1 ON Green Will turn off when driving starts Driving LED Green 6 2 OFF Will turn on when driving starts Control Error LED Red 6 3 OFF ON Error Safety Sensor LED Red 6 4 OFF ON Will turn on if photo sensor or floor sensor is activated Seat Belt LED Red 6 5 OFF ON Will turn on if seat belt is not locked LCD Display 7 See below CAN TCP NOR CAN TCP NOR CAN TCP NOR 1 43 2 43 3 43 1 8043 2 8043 3 8043 LCD Display when GAME is ON LCD Display After Power ON CAN 7 Control Area Network TCP Telephony Connection Protocol or LAN Local Area Network NOR Normal Operation All Systems OK The SYSTEM SHUT DOWN Sequence can be initiated at any time by pressing the red SYSTEM OFF button for about 2 seconds cabin monitor
8. before working on the machine To prevent electric shock be sure to turn off power before starting any work in which the worker is exposed to the interior of the product Exercise great care when handling the monitor Some of the monitor parts are subjected to high tension voltage Even after turning the power off some components retain high tension voltage Only qualified service engineers should perform monitor repair and replacement Be sure to adjust the monitor properly Do not operate the product with on screen flickering or blurring unadjusted Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator a player or the customers Specification changes removal of equipment conversion and or additions not designated by SIMULINE is not allowed Do not make any engineering changes by alterations unauthorized parts replacements or other modifications under any circumstances Should doors lids and protective parts be damaged or lost refrain from operating the product and contact the office where the product was purchased from or the office of Simuline given in this manual SIMULINE shall not be held responsible for any accidents compensation for damage to a third party resulting from unauthorized changes and modifications to the product When transporting or reselling this product be sure to attach this manual to the product Description herein contained may be subjected to improv
9. chute box are released Make sure there are no personnel or objects under or in the area of the cabin N before switching the power The power up sequence will move the cabin WARNING and personnel can be injured Make sure there are no passengers in the cabin when power is turned on The extra weight of the passenger can cause a fault in the power IMPORTANT sequence After successful power UP it is possible that a beeping sound is heard and the red LED labeled Safety Sensor on the Operator Panel is lighted This indicates that adjustments on the safety sensors floor sensor and or photo sensors are needed Even if the beeping sound is not made read the following sections and verify that the sensors are in the best operating conditions Page 38 5 11 1 TESTING AND ALIGNING THE PHOTO SENSORS 1 Make sure that the Yellow LED on top of the photo sensor is lighted when there is no obstacle between the photo sensor and the reflective mirror 2 Tap and slightly shake the photo sensor bar and the reflective mirror bar Make sure that small vibrations and motion of the photo sensor and the reflective plate does not cause the Yellow LED to instantaneously turn off 3 Make sure that the Yellow LED tums off when an obstacle is placed between the sensor and reflective plate 4 If any of the above tests fail carry out the following to align the sensor and mirror A Remove the steel cove
10. file named MCUErr log This file can then be sent to the manufacturer for analysis Do not attempt to take out or access the compact flash card unless instructed to do so by the distributor or manufacturer 8 2 REPLACEMENT MSCU COMPONENTS AND BOARDS Turn off the power and disconnect the supply power before servicing rod This unit is to be serviced by trained personnel only IMPORTANT 1 The following pictures show the location of major modules components and boards in the MSCU Main power must be disconnected before any part is accessed or replaced Only qualified maintenance personnel or serviceman should carry out replacement work Replacement procedures of components and parts are mostly straight forward However if any questions arise or additional information is required contact your distributor or Simuline Inc Page 66 SERVO CONTROL BOARD 2 SERVO CONTROL BOARD 3 SERVO CONTROL BOARD 1 SW REGU 15V FOR MCU SW REGU 5V FOR MCU RRAN NOISE FILTER k Mile MAIN AC POWER INLET TB MAIN BREAKER INPUT VOLTAGE SELECTION TB Page 67 GD ROM DRIVER BD FOR JVS MOTION BD POWER SUPPLY FOR AMP NAOMI2 BD SRIP BD Page 68 vas T SW REGU FOR JVS MAIN TERMINAL BLOCK y 9 TROUBLESHOOTING 9 1 TROUBLESHOOTING TABLE disconnected or switched off or the volume i
11. is pressed the motor control circuits with brake boards will make sure that the simulator will shutdown and rest softly Safe Inherent Design The basic configuration of the inverted motion system allows for the cabin to be suspended much lower from the ground than conventional motion simulators Also it is dynamically much more stable by making it very difficult to tip the cabin over to it s side Thus the Cycraft structural design is inherently much safer than conventional motion simulators Page 13 INITIAL INSPECTION 2 1 PACKING LIST CYCRAFT PACKING LIST 1 2 CYCRAFT PACKING LIST 2 2 No Description Qty No Item Description Qty Main 1ea 19 Hex Bolt M8x20L 10 ea Body 2 Rear Caster R 1ea Hex Nut M8 7 3 Rear Caster L 1ea Clamping Filter 1ea 4 a RERO PISIS A Type 1ea Fence Sign Plate 4ea Floor Sensor Plate Fence Sign Ring 5 BT 1 8 B ype ea Clip ea Floor Sensor Plate Play Instruction 6 C C Type 1ea Sticker 1 set Floor Sensor Plate Installation amp User 7 DT 1 1 D 8 Floor Sensor 8 Boarding Step 1ea 20 Spare Parts Box Micro switch 2 ea 9 Coin Chute Tower 1ea Monitor BD Fuse 1ea Fence Holding 2 10 Bracket A 1030 mm 1ea Cable Tie 5ea Fence Holding 11 Bracket B 690 mm 1ea Pushbutton Lamp 2ea Fence Holdi
12. speed motion It can be used to verify that the actuators are operating properly After finishing the test you should press the shutdown SW to finalizing the test 6 5 6 MOTION LEVEL This is only use for Simuline Default factory set is 1 Do not change the value without request from Simuline 6 5 7 FALLING DETECT This is only use for Simuline Default factory set is 2 Do not change the value without request from Simuline 6 6 SETTING THE COIN AND CREDIT CONFIGURATION The coin and credit configuration i e cost per game must be set directly on the game computer 2 by using the Service and Test buttons on the Operator Panel Refer to the 2 service manual for instruction on how to change the coin credit configuration Page 54 6 7 GAME PLAY OPERATION The operator must make sure that all the safety features are functioning correctly before accepting passengers Manufacturer shall not be held IMPORTANT liable for damages and claims due to operation of Cycraft without all safety features operating properly Make sure that all safety sensor functions are operating properly To start the game player must first insert the correct amount of coins enter the cabin and put on the seat belt The screen will then show the Press Start Button sign Pressing the Start button will raise the cabin to the neutral position and the game will start beginning from the c
13. status of the simulator as follows NORMAL LED Lights Green when normal operating condition DRIVING LED Lights Green when simulator is in driving condition CONTROL ERROR LED Lights Red when an error condition in the motion system is detected System will automatically power down SAFETY SENSOR LED Lights Red when either the photo sensor or floor pressure sensor is activated SEAT BELT LED Lights Red when the seat belt is released during the game Menu Set Up amp Down LCD Panel These buttons and the LCD panel are used to configure the simulator settings and show the current status of the simulator They are explained in a separate section below in this manual Service Button This button increments the credit It has the same effec t as inserting a coin in the coin selector But there is n o change of coin meter Page 45 10 Test Button This button is used to configure the game computer Refer to the game computer manual for further information 11 Cabin Power Switch This switch turns on and off the power supply to the 29 monitor and speaker amp and other components inside the Cabin Power can be turned on only if the Main AC power is on 12 Buzzer Activates when a system error occurs or when the safety sensors are activated 13 Sound Volume Cabin interior speaker volume knobs for the front Knobs speakers back speakers and the subwoo
14. technical support left or to the right and then locks may malfunction center and ask for replacement 10 Coins is rejected Coins may be jammed Reset the machine by powering down and up Page 70 9 2 CONTROLLER ERROR MESSAGE TABLE MCU Error Meaning Remedy Message NOP No motor e Verify that the Emergency Power Shutoff Switch button power on the SCU is released e Verify that circuit breaker inside the MSCU is switched off caused by an error e Check the main power source in the building ECD No Encoder Check the encoder line connections to the actuators and Signal servo controllers FLT Fault e Motor controller module may have a fatal damage if this happens repeatedly e Replace the controller module if necessary Over Current e This error occurs when excessive current flows through the controller and motor It can occur due to the following reasons a the actuators are overloaded because of excessive movement b The actuator has a mechanical problem causing excessive friction and or abnormal vibration c too much grease is put in e Replace the controller module or actuator as deemed necessary OVT Over e This error appears when the temperature of the power Temperature module on the controller is too high e Replace the controller module if necessary OVV Over Voltage e This error appears when output voltage from the Rectifier on the controller exceeds the sta
15. the front and slide backwards 3 Disassemble the heave actuator holding bracket and free the heave actuator Make sure the actuator is supported so that it does not fall over to one side when the holding bracket is disassembled 4 Rotate the actuator piston counterclockwise as seen from the top to extend the actuator Match the 4 bolt holes of the flange and rocker arm mating part close Page 27 enough so that bolts be inserted It is not necessary to have the flange mated exactly to the rocker arm at this stage 5 Tighten the four bolts evenly one at a time The heave actuator piston will extend as the bolts are tightened Tighten all four bolts to 1200 kgfecm torque Mark the bolt and relative side of the flange as in the figure so that it can later be inspected easily for looseness 6 Rotate the turn buckle clockwise to lower the cabin and extend the heave actuator fully When the bolts connecting the turnbuckle to the rocker arm feels loose and the weight of the cabin is held fully by the actuator disassemble the turnbuckle completely from each end and remove it 5 6 CONNECTING THE SAFETY LINK 1 Position the safety link as in the figure below with the longer link section above the shorter link section Tighten the bolt connecting the link to the rocker arm to 1200 kgfecm torque and mark the bolt position so that it can later be inspected for looseness 2 Make sure that the link is bent such that the center connectin
16. will turn off and the cabin will glide down to the nose down rest position Then the main powers to the computers and other components will shut off automatically Before turning off the power MAKE SURE THERE IS NO PERSON OR N OBSTACLE NEAR OR UNDER THE CABIN The cabin will glide down upon WARNING power off and can cause serious damage or injury Page 48 6 3 ADJUSTMENT OF THE SPEAKER VOLUMES Cycraft has 5 speakers installed in the cabin 2 front stereo speakers on each side of the monitor 2 rear stereo speakers in the chair shoulder area and 1 woofer speaker located behind the brake and accelerator pedals Three knobs are provided on the Operator Panel to set the front rear and woofer speaker volumes independently 6 4 SETTING VIDEO MONITOR PARAMETERS MENU SELLECT EXIT DEGAUSSING VIDEO CONTROLLER LOCATION IN CABIN VIDEO CONTROLLER VIDEO CONTROLLER BUTTON FUNCTIONS BUTTON FUNCTION MENU SELECTION In the beginning start the VIDEO controls In a sub menu moves the control to the higher level EXIT DEGAUSSING In the main menu exits the VIDEO controls UP In the beginning proceeds to the contrast adjustment In the main menu moves the control menu to the right In a sub menu increase the adjustment DOWN In the main menu moves the control menu to the left In a sub m
17. EL SYSTEM SERVICE CABIN SYSTEM ON SHUTDOWN TEST ON Simuline 44 Description Power Cutoff Switch This push button switch cuts off the main power to the Cycraft It should be used in such emergency situations as when a fire breaks out in the system Note that pressing this switch will cause the cabin to glide down to the un powered rest position Therefore the space under the cabin must be free from objects and personnel to prevent damage and injury System ON Button These buttons are used to power up the simulator norm ally Press the buttons for 2 seconds or longer to activa te System Shutdown B utton These buttons are used to power down the simulator normally Press the buttons for 2 seconds or longer to activate Maintenance Switch This switch is for use by trained maintenance personnel only The switch allows the computer systems to boot up without starting the simulator operation for special maintenance troubleshooting purposes This switch should always be in the down position when the simulator is being operated normally Supply Power LEDs These LEDs light respectively when the main power power to the actuator controllers and the cabin power are supplied Condition LEDs These LEDs light according to the
18. G426601E REV1 2 INSTALLATION amp USER MANUAL IMPORTANT e Touse this machine safely and correctly read this manual carefully e After reading this manual be sure to keep it available nearby the product or somewhere convenient so that it can be referred to whenever necessary e When transporting or reselling this product be sure to attach this manual to the product Simuline 2003 Simuline Inc BEFORE USING THIS PRODUCT Thank you for purchasing our arcade use simulator equipment CYCRAFT game machine Safety notes To ensure the safe usage of the product be sure to read the following before using this product The following instructions are intended for the users operators and the personnel in charge of the operation of the product After carefully reading and sufficiently understanding the warning displays and cautions handle the product appropriately Be sure to keep this manual available nearby the product or somewhere convenient so that it can be referred to whenever necessary In this manual explanations which require special attention are enclosed with dual lines Depending on the degree of potential hazards the terms of DANGER WARNING CAUTION etc are used Be sure to understand the contents of the displays before reading the text Indicates that mishandling the Indicates that mishandling the product by disregarding the product by disregarding the instructions can cause severe instructions can ca
19. NG THE PHOTO SENSORS 5 11 2 TESTING AND ADJUSTING THE FLOOR PRESSURE SENSOR 5 12 ASSEMBLING THE FENCE 5 13 FIGURE OF CYCRAFT AFTER FINISHING THE INSTALLATION WORK Page 6 6 OPERATION amp ADJUSTMENT INSTRUCTION 8 9 6 1 DESCRIPTION OF INDICATORS AND SWITCHES ON THE OPERATION PANEL 6 2 TURNING THE POWER ON AND OFF 6 3 ADJUSTMENT OF THE SPEAKER VOLUMES 6 4 SETTING VIDEO MONITOR PARAMETERS 6 5 USING THE LCD PANEL TO SET CONFIGURATIONS 6 5 1 SETTING THE SAFETY SENSOR PARAMETERS 6 5 2 SETTING TCP IP CONFIGURATION 6 5 3 VIEWING THE TOTAL COIN COUNT STATISTICS 6 6 SETTING THE COIN AND CREDIT CONFIGURATION 6 7 GAME PLAY OPERATION MAINTENANCE amp INSPECTION INSTRUCTION 7 1 ROUTINE MAINTENANCE 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS 7 3 VERIFICATION OF SNAP RINGS 7 4 CHECKING WELD CONDITION 7 5 CHECKING THE ACTUATOR DRIVE BELT 7 6 CLEANING THE MSCU AIR FILTERS AND FAN 7 7 LUBRICATING THE ACTUATORS 7 8 LUBRICATING THE JOINTS SERVICE amp REPLACEMENT INSTRUCTION 8 1 EXCHANGING THE COMPACT FLASH CARD 8 2 REPLACEMENT OF SERVO CONTROLLER BOARD TROUBLE SHOOTING 9 1 TROUBLESHOOTING TABLE 9 2 CONTROLLER ERROR MESSAGE TABLE 10 ELECTRIC SCHEMATICS 10 1 SCU SCHEMATIC 10 2 CABIN SCHEMATIC 10 3 MCU SCHEMATIC Page 7 1 PRODUCT SPECIFICATIONS 1 1 GENERAL SPECIFICATIONS When the cabin is at the power on position Approximately 2200 mm S p mm 2870
20. OF mechanically Therefore fast and accurate motion cueing is made possible without increasing costs Page 9 3 DOF Motion Systems The heave actuator produces up down heave motion by rocking the rocker arm which holds the passenger cabin The two suspended actuators on the rocker arm assembly produce the relative pitch and roll motions Separate controllers inside the MSCU control each of the linear actuators The controllers are in turn connected to the motion controller board which generates the commands for each actuator via high speed industrial Control Area Network CAN cable During the game the game computer regularly sends the attitude data and other dynamic properties data in real time to the motion control computer The motion board then calculates in real time the motion necessary to give the passenger the best feeling of reality and converts this motion to commands for the motion controllers and actuators Page 10 Servo Control Board 3 Motion Computer 3 x Boards Flash Rom Fitted Servo Control Board 2 gt 2 ay 2 U m 3 HAN can A Sega Game System LAN cable NAOMI 2 or Triforce Servo Control Dimm Bd GD Rom 4 1 Drive I O Bd PSU T I O Board 1 Game Audio Monitor System SYSTEM DIAGRAM OF CYCRAFT Page 11 1 3 SAFET
21. Y SYSTEM FEATURES Operators of Cycraft should familiarize themselves with the safety features of Cycraft to ensure that they are functioning properly for safe and proper operation Cycraft incorporates a number of safety features to ensure that accidents and injury will not be caused to passengers and on lookers due to the motion of the simulator Following is a description of each safety feature Fence A sturdy metal fence with an entrance door is provided with Cycraft will ensure that on lookers and waiting players will be kept a safe distance from the moving cabin The fence will also prevent on lookers from approaching too closely and unnecessarily tripping the photo sensors during play Warning signs and regulation signs are attached to the fence and door to inform customers and on lookers Side Photo Sensor Two photo sensors attached on either side of the outer frame of Cycraft cause the motion to stop if any obstacle obstructs the line between the sensor and the reflective plate during play Therefore even if people enter the fence and approach Cycraft when it is moving safety is ensured since the photo sensor will be tripped and motion stopped Motion resumes 3 seconds after the obstacle is removed Floor Sensor The floor plate beneath the cabin seat is a pressure sensor which activates when stepped on It is guaranteed to detect pressures above 20 kg Activation of the floor sensor will stop the Cycraft motion as with the ph
22. age 41 5 12 ASSEMBLING THE FENCE 1 Confirm that boarding step is fitting to the base frame of main machine with no gap to the ground and locate the 9 fence poles around Cycraft as shown Coin bo H EN 9 Boarding Step 2 Assemble the pole and mesh from the pole no 1 to the pole no 9 in the order of clockwise It is needed to be aware that there are 3 kinds of poles Type B no 1 9 are the gate door poles with lower the junction ring other than poles Others are Type A You can identify the Type Bs with the position of O ring which is lower than that of Type As Type C are when fitted to base plate bracket which are screwed on to the machine Only three positions are required 3 5 7 No7 is the short base and no 3 is the longest base plate bracket 3 The fence U bracket assembling work is as shown below Perform total 32 assembling of U bracket and 4 door gate bolt fixings Page 42 5 14 FIGURE OF AFTER FINISHING THE INSTALLATION WORK Figure of Power ON position Page 43 6 OPERATING amp ADJUSTMENT 6 1 DESCRIPTION OF INDICATORS AND SWITCHES ON THE OPERATION PAN
23. ar and course selection process During play the GAME STOP button can be pressed to stop the game at any time Players who feel nauseous from the motion or need to terminate the game for any other reason can use this button to discontinue the game and exit the simulator The View button is used to toggle the graphics viewpoint between the driver s seat view and tail following view It is recommended that players use the driver s seat view for best virtual reality effects After the game is finished the cabin will come down to the initial position and the player may exit Page 55 7 1 7 MAINTENANCE AND REPLACEMENT ROUTINE MAINTENANCE IMPORTANT Maintenance and repair shall be performed only by qualified mechanical and electrical maintenance personnel in accordance with instructions provided in the manuals Routine maintenance and inspection of Cycraft should be carried out to ensure safe operation and longevity of the machine Contact your distributor or the manufacturer for any instructions beyond those given in the manuals and for any questions regarding maintenance and repair procedures Routine Maintenance and Frequency Frequency Maintenance Activity Daily Verify that all the safety sensors floor sensor photo sensor motion stop switch are working properly If any malfunction is found repair it before accepting players Daily Check the system for abnormal
24. can be tested for functionality by using the LCD panel on the Operator Panel To carry out DIO test 1 2 3 4 5 6 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds Highlight the 1 DIO TEST item by using the UP and DOWN buttons The highlighted item is indicated by the gt sign Press MENU SET button This will display the first DIO channel Pressing the UP and DOWN buttons will navigate through the different DIO items Press the MENU SET button when the desired channel appears If it is an input channel the state of the channel either ON or OFF will appear on the screen Proper operation can be checked by physically activating the channel and verifying that the state shown changes accordingly If it is an output channel the current output command will be indicated Use the UP and DOWN arrows to change the command state and verify that the output is physically activated i e lamp turns on and off When finished press the ESC switch repeatedly until main screen appears There are 17 DIO Test items Seatbelt Sensor Game Stop SW Safety Sensor Motion Stop SW Shutdown SW Keypad 1 Keypad 2 Keypad 3 Keypad 4 0 0 0 0 Maintenance SW Page 53 LED Normal LED Driving LED Error LED Safety LED Seatbelt Buzzer OO 0 0 6 5 5 MOTION TEST This menu item runs the motion system of Cycraft through a series of pre recorded slow
25. ct your distributor or the manufacturer CHECKING THE ACTUATOR DRIVE BELT The actuator drive belt can be accessed by removing the belt cover as shown in the figure below o TOP ACTUATOR DRIVER BELT Page 59 Visually inspect both of the belts for wear or tear If any damage to the belt is discovered the belt must be replaced Check the tension of the belt If the belt is loose it must be tightened The procedure to replace and tighten the belt is described in the Installation and Service manual 7 6 CLEANING THE MSCU AIR FILTERS AND FAN The MSCU air filters and fans are located as shown in the above figure They should be cleaned regularly to ensure proper ventilation and prevent excessive rise in electric component temperatures Pull out the filter cover to access the filter Take the filter out and clean with water Ensure the filter is dry before replacing Clean the ventilation fan with a damp cloth MSCU FAN Make sure water does not drip into the open circuitry the MSCU during MSCU AIR FILTER cleaning Permanent electrical damage can occur WARNING Page 60 7 7 LUBRICATING THE ACTUATORS This maintenance work should be performed every 6 months 1 Prepare grease gun with grease specified as below or equivalent KLUBER HIMONAX WS433 2 Take off the actuator bellows and bearing covers and identify the grease nipples as shown in the figure below NIPPLE POSITIONS
26. ding the crate from the container or truck it is recommended to insert the forklift from the heavier rear side of the crate 2 The crate should not be opened from the front sides when opening the crate Page 19 Open the rear and or one of the 4 3 UNPACKING AND INSTALLING REAR CASTER WHEELS 1 After the crate is opened unpack the separate accessories and components so that the main simulator body is accessible 2 Insert forklift from the rear of Cycraft or from the side DO NOT INSERT FORKS FROM THE FRONT SIDE When inserting forks from the side make sure the forks are positioned to enter the cutoff sections in order to ensure Cycraft does not tip over Insert forks fully until the tips are visible on the other side FORK LIFT HERE Fork Lift Insert Mark DO NOT INSERT FORKS FROM THE FRONT SIDE IMPORTANT Page 20 3 After CAREFULLY taking Cycraft out of the crate install the rear two wheels by first removing the MSCU cover as shown in the figure below Note that the front two wheels are already installed 3 x Hex head Bolt M12 x 35L Socket wrench 19mm amp Extension bar Over 200 mm Be careful not to step on and damage the floor pressure sensor springs and switches installed the frame beneath the cabin IMPORTANT 4 Adjust the heights of the wheels by rotating the nut on top of each wheel using wrench until Cycraft is raised suffici
27. ements and changes without notice The contents described herein are fully prepared with due care However should any question arise or errors be found please contact SIMULINE Page 3 INTRODUCTION OF THIS INSTALLATION amp SERVICE MANUAL This manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies electro mechanicals servicing control spare parts etc for the product CYCRAFT This manual is intended for the owners personnel and managers in charge of operation of the product Operate the product after carefully reading and sufficiently understanding the instructions If the product fails to function satisfactorily non technical personnel should under no circumstances touch the internal system Please contact office where the product was purchased Use of this product is unlikely to cause physical injuries or damages to property However where special attention is required IMPORTANT symbol and message is given in the manual as follows Indicates that mishandling the product by disregarding this message can cause performance degradation or malfunctions IMPORTANT DEFINITION OF PERSONNEL IN THIS MANUAL Non technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the arcade WARNING maintenance personnel or a serviceman to carry ou
28. ently for transport Then carefully roll Cycraft to its destination location After Cycraft is positioned in it s installation location lower Cycraft by turning the wheel height adjustment nuts counterclockwise and disassemble each of the wheel assembly To lift up the base frame turn the nut clockwise 4 4 MOVING THE MACHINE Only QUALIFIED SERVICE PERSONNEL should carry out this operation IMPORTANT Cycraft simulator is a complex amp delicate machine Special care must always be taken when handling Cycraft When moving Cycraft within a facility it is recommended to utilize the casters provided with the product It is not necessary to disassemble the heave actuator and or the safety link Only the fence and boarding step with coin chute need to be disassembled When Cycraft must be moved long distances by truck it is recommended that the heave actuator and safety link be disassembled such that the cabin is set securely on the base of the outer frame Trucking Cycraft without the heave actuator disassembled can cause mechanical damage to the actuator due to shock and vibration during transport Be sure to lay the wooden plate between the cabin and the base frame as when Cycraft was delivered This plate protects the floor sensors and switches during transport e When moving the machine be sure to remove the power cord and plug from the power supply Moving the machine with the power
29. enu decrease the adjustment Page 49 VIDEO Control Menu Set 1 BRIGHTNESS 2 CONTARST 3 H POSITION 4 H SIZE 5 V POSITION 6 V SIZE 7 SIDE PINCUSHIN 8 PIN BALANCE 9 TRAPEZOIDE 10 PARALOGRAM 11 ROTATION 12 TOP CORNER 13 x taamaan aoada 8 5 4 BRIGHTNESS 14 H MOIRE 15 V MOIRE 31 4KHz 60Hz 16 LANGUAIGE 17 COLOR TEMP 18 DEGAUSSING 19 RECALL 20 ZOOM The brightness contrast color alignment sharpness and degaussing settings for the cabin graphics monitor can be adjusted by using the monitor setting panel located in the upper left had side of the front monitor panel To access the panel first remove the two screws on the panel cover Instructions for adjustment will display on the monitor during the adjustment process 6 5 USING THE LCD PANEL TO SET CONFIGURATIONS The LCD display and the 4 buttons below it inside the Operator Panel can be used to set different configurations Operation method and functions of the LCD buttons are as described in the table below BUTTON FUNCTION ESC Returns the menu to the upper level MENU SET When pressed for 1 seconds the first time it puts the display in the setting mode and brings up the configuration main menu Once inside the setting mode it will set the highlighted menu item UP Highlights the upper menu item DOWN Highlights the lower menu item Page 50 Configuration of LCD Main
30. ere is no sound Speaker lines are Check that there are no loose connections or switched off behind the speaker Page 69 properly Rotate the volume knob on the rear of the right speaker 5 The LCD screen on the SCU does Motion Board boot up Open the door on the rear of not show any message after failure the SCU power up Hook up the extra monitor Motion base does not Keyboard mouse to the initialize when initializing cabin connectors labeled Motion moves slightly with jerks Board Check if the Motion Board boots up normally If Motion Board has problem contact technical support center for replacement 6 The simulator does not initialize Controller module may have Check the error message malfunction appeared on the LCD of the SCU Refer to the controller error message list 7 Some area on the cabin monitor The monitor may be Press the degaussing switch has strange color magnetized on the monitor adjustment The display is out of position or The monitor may not be control pad inside the cabin distorted adjusted properly front beside monitor Adjust the monitor as the screen instructions with the control panel 8 Sound is too loud or low The sound level is not Change the volume setting on Vibration level on the seat is too adjusted properly the back side of the operator high or low panel 9 Steering wheel turns either to the The Steering potentiometer Contact
31. example when an attendant is present near the machine solely under the discretion and responsibility of the operator Simuline Inc will not be liable for any accidents or damages resulting from operation of Cycraft with any of the safety features disabled 6 5 2 SETTING TCP IP CONFIGURATION This function allows the TCP IP setting of the motion board to be set The motion computer and the game computer are connected via TCP IP All settings are preset in the factory but for future upgrades and maintenance it may be necessary to adjust settings 1 Bring up the configuration main menu by pressing the MENU SET button for 2 seconds 2 Highlight the 3 SETUP TCP IP item by using the UP and DOWN buttons The highlighted item is indicated by the gt sign 3 Press MENU SET button to bring up the TCP IP setting sub menu 4 Highlight and select the desired parameter and use the UP and DOWN buttons to change the values The following are the factory pre set values for the Club Kart game IP ADDRESS 192 168 1 1 SUBNET MASK 255 255 255 0 GATEWAY ADDR 192 168 1 1 Page 52 6 5 3 VIEWING THE TOTAL GAME MOTIONS COUNT STATISTICS The total number of games with motions accepted by Cycraft after production can be viewed by selecting the 5 Statistics item from the configuration main menu 6 5 4 TESTING THE DIGITAL INPUT OUTPUT CHANNELS The digital input output DIO channels in Cycraft
32. fer 14 Motion Stop Switch Pressing the Motion Stop Switch will stop the cabin motion and hold it in its current position Motion will resume normally 3 seconds after the switch is released The game will continue without motion even when the switch is pressed Page 46 6 2 TURNING THE POWER ON AND OFF Before you power up Cycraft make sure of the following 1 The power cord is connected to the correct voltage outlet and the green main power LED is lighted 2 The power cutoff switch and motion stop switch behind the coin chute tower are released 1 Make sure there are no personnel or objects near or under the cabin before WARNING switching the power on in order to prevent damage and injury Make sure there are not passengers in the cabin when power is turned on The extra weight of the passenger can cause a fault in the power IMPORTANT sequence To power ON Cycraft switch the cabin power switch ON and press the green SYSTEM ON button on the operator panel for about 3 seconds The power up sequence will proceed automatically according to the following sequence 1 2 3 4 The main power contacts will close with a few clicking sounds and the MCU power LED cabin power LED and the LCD panel will light up The monitor screen inside the cabin will show the start up sequence of 2 or Triforce game board The cabin will pitch
33. g joint protrudes forward and the link is bent in the lt shape as in the figure Correct If the link is installed incorrectly the reverse 1 shape see figure the link will hit the actuator and actuator joint when heave motion occurs and IMPORTANT the system will be damaged Make sure it is installed correctly Page 28 Longer Link Section Figure of after assembling the heave actuator and safety 5 7 ASSEMBLING THE FLOOR SENSOR PLATE A WARNING AN CAUTION link NEVER go under the cabin to install or service the floor pressure sensor system when the main power is ON Serious injury can result if the system malfunctions Always place a structure to support the cabin in case it falls Turn the main power off when it is necessary to go under the cabin Be careful not to damage the springs and micro switches on the bottom frame when assembling the floor sensor plates 1 Make sure there are no objects or debris on top of the lower frame structure where the floor plates must be installed 2 Two persons should lift each of the 4 sections of the floor plate and place them in the specified position careful not to damage the springs and micro switches 3 There are two guide holes in each of the floor plate sections as in the figure Insert the provided spacer washer and bolt assembly into each of
34. her buttons and safety features Instead the cabin will slowly pitch forward nose down and glide down to its lowest position due to its own weight Therefore this switch should NOT be pressed when the motion needs to be stopped This switch should only be used in the rare emergency case when power must be cut off such as when a fire is ignited NEVER press the power cutoff switch when there is a person or obstacle UNDER the cabin The cabin will glide down after the switch is pressed and WARNING can cause serious injury to anybody under the cabin Safety Link page 29 and Safety Oriented Mechanical Design The safety link located on the rear part of the rocker arm functions to prevent a free fall of the cabin in case the heave actuator is broken off from the rocker arm The two rocker arm bearings and center shaft of the rocker arm is designed such that even if one of the bearings comes loose the shaft will be held up by the frame to prevent a fall The cabin is suspended by three universal joints central joint and two joints connecting to the actuators Therefore even if one of the joints fail the other two will support the cabin to prevent a complete free fall Other Safety Features Cycraft is equipped with Brake Boards to supply step down voltages to critical motor controller circuits in case of power outages so that the cabin seat does not fall abruptly At power outages and also when the power cutoff switch
35. hing the ground securely Lower the 4 adjustable Leg Levelers so that they touch the ground and evenly hold the weight of Cycraft Do not extend them so much that the central rubber pad is raised from the floor To secure the machine Locker Nut turn the adjusting nut clockwise Level P Adjusting Nut Mel fae 3 After you are satisfied that the pads are set correctly you can proceed to assemble Cycraft However after assembly the pads should be observed during the test runs and adjusted further if there seems to be excessive movement or uneven loading and lifting of the pads 5 5 CONNECTING THE HEAVE ACTUATOR 1 At no time during the installation and assembly process should personnel place body parts or go beneath the cabin Take note that there is always the DANGER danger of the cabin falling 1 Install the turnbuckle firmly between the frame and rocker arm as shown Page 26 Turnbuckle 2 Turn buckle works as a kind of ratchet mechanism Lower the rear end of the rocker arm by ratcheting up the turnbuckle clockwise as seen from the rear until the tumbuckle almost go to its limit Hold and Lift to prevent the cabin from dragging the floor er i Lift pa the cabin Turn the turn buckle clockwise rom dragging the 100 carefully to lift up the cabin During this process the cabin will be lifted up As it lifts up it will simultaneously tip to wards
36. ings or sensors have been damaged or slightly bent out of shape during transport and installation To adjust the floor sensor carry out the following steps on the floor plate section s that do not operate properly A Each floor plate has 4 sets of springs and switches under it Lift the plate off to expose them B With the plate lifted the Green floor sensor LED must be ON If not this indicates a defective sensor switch or wiring Refer to the service manual for instructions on how to replace the floor sensor switch C Press each sensor lightly and verify that it clicks when pressed within its stroke Verify operation of the Green LED r p 7 mss A Ue Micro Switch D The suspected switch s sensitivity can be increased or decreased by slightly b ending the sensor contact lever up or down see figure below Do not bend more than 1 or 2 millimeters Page 40 E Note that making the sensor too sensitive i e bending the lever up too much will cause the sensor to activate due to the own weight of the floor plate or make it so sensitive that slight motions or vibrations during play will trip the sensor Making the sensor too insensitive i e bending the lever down too much will cause the sensor to not activate even when the floor plate if fully pressed down F You can find the micro switch s number on the wiring diagram using the sensor arrangement figure as shown below ARRANGEMENT OF FLOOR SENSOR P
37. ke sure that the system is properly configured inside the MSCU for your facility power supply voltage IMPORTANT Improper configuration can damage your system permanently Cycraft is designed to accept the single phase 200V 208V 220V 230V and 240 VAC 50 60 Hz power sources to support the different electric power systems in different parts of the world However the system must be configured correctly for each power supply voltage by connecting an electric line to one of three available terminals inside the MSCU Specification of the main AC power cord Recommended Main AC Power Cord Isolation Tube UL 16 AWG EXO 2 40 EO 2sq 40 Isolation Tube KO 1 25sq 40 UL 16 AWG UL 16 AWG Green Color 300 Prepare the main AC power cord compatible with above specification description To connect and or verify the power cord voltage setting 1 Open the MSCU cover in the rear of the simulator Before opening the MSCU cover make sure the power line is NOT connected to the building power source and that there is no electrical WARNING power supplied to the system to prevent injury from electrical shock Page 36 2 Locate the input voltage selection terminal block the voltage selection wire shown in the picture below 3 Connect the voltage selection wire to the terminal tha
38. llows e Are then any dented parts or defects cuts etc on the external surfaces of the product e Are castors and leg adjusters present and undamaged e Do the power supply voltage and frequency requirements match with the local supply e Are all wiring connectors correctly and securely connected Unless connected in the correct direction connector connections cannot be made successfully Do not insert connectors forcibly e Are all IC s of each IC board firmly inserted e Does the power cord have any cuts or dents e Do fuses meet the specified rating e Are such units such as monitors control equipment IC boards etc firmly secured e Are all earth wires connected e Are all accessories available e Can all doors and lids be opened with the accessory keys and or tools Page 15 3 NAMES OF MAJOR PARTS Page 16 MN J No Item Description 1 Cabin Seat Monitor Carries the player and moves during operation 2 Main Frame Holds the cabin actuator system and electronics 3 Actuators Three electric linear actuators that move the cabin in 3 DOF degrees of freedom The two actuators on top of the cabin creates pitch and roll motions The actuator behind the cabin creates heave motion 4 Motion System Cabinet Houses all the control elect
39. mm 1000 mm lt Page 8 Category Coin op interactive motion simulator Play type Arcade game Main Machine Dimensions At the power on position 2870 L x 2150 mm W x 2200 mm Main Machine Dimensions Transport dimensions 2890 mm L x 1540 mm W 2020 mm Fence Dimensions 4050 mm L x 2900 mm W x 1000 mm H Weight Main Machine Approximately 900 kg Fence Approximately 110 kg Electric Power Single phase AC 200 208 220 230 240 V 50 60 Hz Max 10A No Of Passenger Single Player Passenger Weight Limit 120 Kg Compartment Semi enclosed with seat belt 1 2 MOTION SYSTEM DESCRIPTION The motion actuation system used in Cycraft is a very unique high tech system that distinguishes Cycraft from other simulator products The motion system has the following special features Fully electric motion system The actuators are fully Electrical no hydraulics making it superior in terms of maintainability and transportability Patented inverted configuration virtual 5 DOF system The motion actuators are configured such that pitch and roll rotational motions have their center of rotations above the passenger This patented technology enables the simulator to produce the effects of a 5 X DOF degrees of freedom motion system although it has only 3 D
40. ndard voltage e Check the input voltage value e Replace the controller module if necessary BLS Bottom Sensor e The actuator is extending or retracting beyond it s Error normal range of motion and is tripping the Limit TLS Top Sensor Sensors on the upper and bottom stroke limits of each Error actuator e Verify that the sensors are functioning properly Page 71 10 ELECTRIC SCHEMATICS The following pages contain the electrical schematic for this machine 10 1 SCU SCHEMATIC SCHEMATIC 1 HERE Page 72 10 2 Cabin Schematic SCHEMATIC 2 HERE Page 73 10 3 MCU Schematic SCHEMATIC 3 HERE DOCUMENT END Page 74
41. ng 12 Bracket C 550 mm 1ea Grease Gun 1ea 13 Gate Door R 1ea Grease 400g 14 Gate Door L 1ea Paint Red 200ml 15 Fence Pole A A Type 4ea Fence U Bracket 2ea SUS Wrench Bolt 16 Fence Pole B B Type 2ea M6x10L 2ea SUS Wrench Bolt 17 Fence Pole C C Type 3ea M6x25L 2ea 18 Wire Mesh 1200 mm 6ea SUS Nut M6 2ea Count Sink Head Bolt 1800 mm 2ea 10L 2ea 19 Installation Kit Box Safety Link 1ea Hex Bolt M12 x 35L 2ea Hex Bolt M8x30L 2 DU Bush10 15 2ea Rubber Washer Fence U Bracket 32 ea Hex Bolt M8x20L 2ea SUS Wrench Bolt M6x10L 32 ea Hex Nut M8 2ea SUS Wrench Bolt M6x25L 32 ea Truss Bolt M4 x12L 5ea Round Head Bolt SUS Nut M6 32 ea M5x10L 4ea Counter Sink Head Harness for coin 4ea 1 set Bolt mechanism Bolt M12 x 351 10 21 NAOMI2 Carton 1ea Hex Bolt 30 22 GD ROM Carton 1 DU Bush10 15 Page 14 fe Rubber Washer 2 2 GENERAL RECEIVING INSPECTION Only QUALIFIED SERVICE PERSONNEL should carry out inspection IMPORTANT All Simuline products are manufactured so that operation is possible immediately after the proper installation However it can be possible that an irregular situation occurs during transport and delivery to prevent this To verify that transport and delivery has be carried out without irregularity a proper general receiving inspection should be made as fo
42. noise and vibrations There should not be screeching grinding or rattling noises which can indicate loose bolts or abnormally rubbing of parts If such suspected noises are heard verify the source and repair or replace as necessary Inspect bolts and connections and the integrity of the mechanical system as described below Weekly Verify that all the bolts connecting the outer frame actuators and cabin are not loose according to the procedure described in the next section Tighten if necessary Weekly Verify that the snap rings in each of the universal joints are lodged in their grooves correctly according to the procedure described in the next section The snap ring must be set securely in place Monthly Check all weld areas of the frame and actuator described in the next section for cracks or other damage None is acceptable Monthly Check the actuator drive belt for indication of tears cracks or other damage Exchange immediately if any damage is found Monthly Clean the MSCU air filters and fan Every 6 Months Lubricate the actuators with grease provided by manufacturer or equivalent Every 18 Months Lubricate the joints with grease provided by manufacturer or equivalent Page 56 All inspections described below must be performed with all electrical POWER OFF Attempting to carry out the processes with the power ON can cause serious injury to personnel due to ab
43. nsor lens points toward the reflective plate 3 Tighten the setscrews to secure the arms Remove the clear protective plastic on the photo sensor lens if it is still intact 4 It may be necessary to adjust the photo sensor alignment later on This process is described in the Chapter 5 12 5 9 COIN MECHANISM INSTALLATION Only Qualified Service Personnel should carry out this operation IMPORTANT Cycraft uses the standard coin box faceplate provided by Happ Controls and Sega Enterprise The compatible model numbers are HAPPS Frame 42 3272 00 Lower Door 42 3245 16 Upper Door 42 7201 00 SEGA ASAHI Standard Also SR3 NRI amp Alberici coin validators are electronically compatible Contact your distributor for coin loom specifications The coin chute door and coin mechanism to be used must physically match the above coin chute frame When fitting the coin mechanism to the door please refer to the specific manufacturers installation instructions for that coin mechanism Page 33 To mechanically assemble the coin chute frame and cash door 1 Loosen all of the bolts on the frame that secure the clips 2 Turn all clips in towards the door 3 Position the door into the aperture in the coin chute tower 4 Turn the clips around so that they will hold the door in the machine 5 Tighten all of the bolts 5 9 1 WIRING CONNECTION 1 Route the bundle of cables into the coin chute tower
44. ny work IMPORTANT Only Qualified Service Personnel must carry out maintenance Ensure that the EXCHANGING THE COMPACT FLASH CARD Cycraft s motion board inside the MSCU is programmed to log any occurrence of errors with relevant system status data onto a compact flash card In case of unidentifiable problems it can be recommended that the compact flash card be replaced by a duplicate provided by the distributor and the original one be returned to the manufacturer for analysis Or if the operator is capable the error log file can be accessed from the compact flash card and sent to the manufacturer by the operator Also future program upgrades may require exchanging the compact flash card To remove the compact flash card 1 Make sure all electrical power is OFF 2 Locate the motion control computer in the MSCU and disassemble it from the floor plate by loosening the 4 screws in the corner of the computer board as shown in the figure FB in MSCU 3 Expose the underside of the computer board where the compact flash card is locat ed and pull the compact flash card out Page 65 Compact Flash Card To re install the compact flash card follow the above process in reverse Once the compact flash card is removed it can be sent to the manufacturer for analysis Another way is to plug the compact flash card into a compact flash card reader connected to a PC and copy the
45. okers near the games at facilities and shops where arcade amusement game machines are installed REVISION RECORDS Language English Rev 1 2 Modified Date December 2003 gb sk esk O S Version 1 64 Game Version BGDO PLACE TO BE CONTACTED For necessary repairs and parts contact the Distributor whom you purchased your Cycraft SIMULINE INC CUSTOMER SERVICE 461 28 Jeon Min Dong Yu Sung Gu Deajeon Korea 305 811 Phone 82 42 610 1010 Fax 82 42 862 0795 E mail sales simuline com Web Site www simuline com Page 5 TABLE OF CONTENTS BEFORE USING THE PRODUCT 1 PRODUCT SPECIFICATION 1 1 GENERAL SPECIFICATION 1 2 MOTION SYSTEM DESCRIPTION 1 3 SAFETY SYSTEM DESCRIPTION INITIAL INSPECTION 3 NAMES OF MAJOR PARTS TRANSPORTING AND MOVING 4 1 EQUIPMENT REQUIRED FOR UNLOADING AND TRANSPORT 4 2 UNLOADING AND OPENING THE CRATE 4 3 UNPACKING AND INSTALLING REAR CASTER WHEELS 4 4 MOVING THE MACHINE INSTALLATION INSTRUCTION 5 1 LOCATION REQUIREMENTS 5 1 1 ENVIRONMENT REQUIREMENTS 5 1 2 ELECTRICAL REQUIREMENTS 5 2 EQUIPMENT REQUIRED FOR INSTALLATION 5 3 STEPS FOR INSTALLATION 5 4 SECURING IN PLACE LEG ADJUSTER ADJUSTMENT 5 5 CONNECTING THE HEAVE ACTUATOR 5 6 CONNECTING THE SAFETY LINK 5 7 ASSEMBLING THE FLOOR SENSOR PLATES 5 8 SETTING THE PHOTO SENSORS 5 9 COIN MECHANISM INSTALLATION 5 10 CONNECTING THE ELECTRIC POWER SOURCE 5 11 POST INSTALLATION TESTING AND INSPECTION 5 11 1 TESTING AND ALIGNI
46. oto sensors described above Motion will re activate 3 seconds after the pressure is removed The floor sensor guarantees safety even in the case when people somehow approach Cycraft without tripping the photo sensor and also in the case when the passenger falls from the cabin during play for any reason Seat Belt Sensor The seat belt buckle in Cycraft is equipped with a sensor that detects when the seat belt is fastened or not Cycraft will not start the game unless the seat belt is fastened properly Also if the seat belt is unfastened during the game the motion will stop until it is re fastened Game Stop Button This button located inside the cabin allows the player to stop the game anytime during play Pressing this button will terminate the game and lower the cabin to the initial position e Motion Stop Switch The motion stop button located behind the coin chute case stops the motion when pressed Motion restarts 3 seconds after the button is released This button can be pressed by outside on lookers or by the operator in Page 12 case the photo or floor sensors cannot be activated or the motion must be stopped for safety reasons Power Cutoff Switch This button located inside the operator panel but accessible through a sliding door on the operator panel cover shuts off the main power to the system Pressing this switch will stop the ongoing motion of the system but will not stop and hold the position of the cabin as with the ot
47. r of the photo sensor and expose the sensor holding bracket and screws as shown below Bolts For Photo sensor Position Adjustment B Loosen the screws as necessary to align the photo sensor correctly Adjust the reflective plate alignment by loosening the setscrews shown below C Align the reflective mirror and the photo sensor correctly by observing the Yellow LED on top of the photo sensor Tighten all setscrews when complete D Carry out the tests described in steps 1 2 and 3 above Page 39 5 11 2 TESTING AND ADJUSTING THE FLOOR PRESSURE SENSOR 1 NEVER go under the cabin to install or service the floor pressure sensor system when the main power is ON Serious injury can result if the system WARNING malfunctions f it is necessary to work under the cabin turn the power off 1 2 3 and support the cabin by a strong structure if it is necessary to raise it Verify that the two green floor sensor LED s on each side of the MSCU front side cover see figure is turned On when nothing is on top of the floor plates If the green LED is OFF the floor sensor system must be adjusted Verify that stepping on different parts of the floor sensor lightly turns the Green LED off If the LED does not turn off the floor sensor system must be adjusted note that a 20kg weight on any part of the floor sensor must activate the sensor If any of the above tests do not pass itis possible that the spr
48. ronics and electrical Unit MSCU components 5 Coin Chute Tower Carries the coin chute mechanism 6 Motion Stop Switch Pressing this button will stop the simulator motion but game play will continue Motion resumes 3 seconds after the switch is released This button can be used in case of emergency when motion must be stopped 7 Operator Panel Houses indicators and switches to set and control Cycraft Refer to Chapter 2 for details Page 17 8 9 Safety Photo Sensors amp Reflectors There are 2 photo sensors on each side of the outer frame If any of the sensor lines are obstructed the simulator will stop in its current orientation until 3 seconds after the removal of the obstruction 10 Safety Floor Sensor The metal floor plate underneath the cabin is a pressure sensor that stops the simulators motion when stepped on The simulator will begin to move again 3 seconds after the removal of the pressure 11 Safety Floor Sensor Plates 11 Atype 12 B type 13 type 14 14 D type 15 Floor Sensor Indicator Lamp Green goes off when the floor sensor is Lamp activated 16 Safety Link Safety link connected to the rocker arm 17 Actuator Joint 18 Rocker Arm Tilts up and down to create heave motion 19 Start Button Begins the game after coin is inserted 20 View Button Changes the driver s view perspective during
49. rupt motion and electrical shock WARNING 7 2 INSPECTION OF CRITICAL BOLTS AND CONNECTIONS The above figures indicate the location of critical bolts on Cycraft These bolts hold up the cabin and can cause the cabin to drop if they come loose They are marked with a white line after assembly so that misaligned marking lines can identify loose bolts easily Page 57 Inspection Part Picture How to check Point A Hexahead bolt M12 x 8 points B Lower joint of heave actuator is inside of MSCU so in order to inspect the bolts the MSCU cover must be removed Hexahead bolt M12 x 8 points Hexahead bolt M12 x 4 points D Hexahead bolt M10 x 8 points E Hexahead bolt M10 x 4 points Lower Hexahead nut M10 x 4 points Upper F Page 58 7 3 VERIFICATION OF SNAP RINGS 7 4 7 5 The universal bearings have two snap rings each which prevent the actual bearing from popping out of its cage Verify that the snap rings are lodged securely in their respective grooves If any appear to be loose push them back in place using screw driver or other sharp object and check daily to make sure the problem does not repeat f the problem persists contact your distributor or manufacturer for replacement part CHECKING WELD CONDITION Visually check all the weld areas of the outer frame for signs of cracks or failure None is acceptable f any problems are found conta
50. s even though they are indoors Near a leaky roof close to any kind of dripping water or any place with high Page 23 5 1 2 ELECTRICAL REQUIREMENTS The facility should provide the following electrical power outputs for Cycraft Note normal operation possible for short times during special driving conditions Input Voltage Single Phase AC 200V 208V 220V 230V 240V Frequency 50 60 Hz Rated Current Max 8 5 Amp Peak Current Max 10 Amp Building Circuit Breaker 13 Amp Recommended The average power requirement is measured power consumption during Peak power requirement is theoretical short term peak power Therefore it is recommended that facility power to be based on peak power requirements for the best results 5 2 EQUIPMENT REQUIRED FOR INSTALLATION No Tools Description Q ty Purpose 1 Philips type ee 7 1 Loosening and securing screwdriver truss bolts 2 Wrench 1 Adjusting the levers 19 mm 27 mm Da 3 Hex Key 7 1 Boarding step 6mm Coin Chute Tower 4 Hex Key 1 Fence 5mm 5 Hex Key 1 Photo sensor mirror 2 5 mm 6 Spanner 22 mm 5 0 2 Turnbuckle Safety Link Page 24 7 Spanner 19 mm 2 6 2 Heave actuator M12 8 Spanner 13 mm 2 Floor sensor plate M8 MB SSO
51. s not set No Symptom Probable Cause Remedy 1 The simulator does not move The CAN communication Make sure that the CAN line properly and the LCD screen on line from the motion board is plugged in correctly on the MSCU front panel does not to the MCU is not working both the motion board and show CAN and it shows an properly MCU sides error message as 2 The simulator does not initialize Main power is not supplied Check the lamp labeled move properly and the LCD because either the line is Power on the MCU and the screen shows an error message not live or because the SCU If the lamp on the as following Also the Power emergency button is in the MCU is off check if the main LED on the SCU front panel does pressed position power line live If the MCU not light up Another probable cause lamp is on and the SCU lamp may have controller error is off check E Stop button is released by rotating it counterclockwise Open the MCU box and check the circuit board was visibly damaged 3 During initialization the simulator The actuators are Press the E Stop button and continuously jerks slightly and encountering a load too remove whoever or whatever makes a ticking sound without large for initialization is the cabin Power down initializing Either there is someone or the system and start again something heavy inside the If there is an obstruction cabin or something is remove it obstructing the motion 4 Th
52. t or work which is not explained in this manual Failing to comply with this instruction can cause severe accidents such as electric shock Ensure that the arcade maintenance personnel or a serviceman performs parts replacement servicing amp inspections and troubleshooting It is instructed herein that the serviceman who has technical expertise and professional knowledge in the field should perform particularly hazardous work The following definitions for personnel are used in this manual e Arcade maintenance personnel Those who have experience in the maintenance of amusement equipment and vending machines etc and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation inspections and replacement of parts and consumables etc within the amusement facilities and or locations under the management of the owner and owner s operators of the product Page 4 e Service Person Those who carry out inspections and maintenance services of the CYCRAFT should be under the authorization of Simuline Inc or Sega Japan Europe USA It is mandatory that the Service Person must have technical expertise equivalent to that of technical high school graduates in the fields of electricity electronics and or mechanics e Player Persons who play games at facilities and shops where arcade amusement game machines are installed e Gallery Persons who are onlo
53. t matches your facility supply voltage according to the input voltage selection terminal wiring instruction INI T 2 cm cello Supplied voltages Correct Terminal 200 V 207 V 208 V 219 V 4 Locate the power cord connection terminal and connect the two power lines and the earth line of the power cord as shown below Make especially sure that the earth line is properly connected for safe and proper operation Negative Blue Primary Earth Point Green Wire 5 Verify all connections amp connect power cord to the facility input voltage source Page 37 6 Go to the Operator Panel page 44 and verify that the red LED labeled Main Power is lighted Before proceeding to start the power up sequence of Cycraft operators should familiarize themselves with the switches and controls on the Operator Panel 5 11 POST INSTALLATION TESTING AND INSPECTION After the mechanical and electrical installation is complete it is necessary to carry out a final checking procedure and make some adjustments if necessary To carry out the final tests and adjustments you must power UP Cycraft Carry out the Power UP sequence according the procedure outlined in section 6 2 Before you power up Cycraft make sure of the following a The power cord is connected to the correct voltage outlet and the green main power LED is lighted b The emergency power off switch and motion stop switch behind the coin
54. the guide holes and tighten securely 4 After assembly make sure each floor plate section moves about 1 2 inches up and down freely Page 29 30 5 8 ASSEMBLING THE BOARDING STEP AND COIN CHUTE TOWER The boarding step and coin chute tower should be assembled at this stage so that electrical connections to the coin mechanism can be made and functional testing of Cycraft can be performed before final assembly of the fence To assemble the boarding step and coin chute tower follow the next procedure 1 Attach the coin chute tower on the boarding step Coin Chute Tower Boarding Step Flat Washer Spring Washer 2 Then attach two boarding step joint bracket to the boarding step Hex head Bolt 8 Spring Washer Boarding Step Joint Flat Washer Bracket 3 Position the assembled boarding step and secure it to the base of Cycraft as shown Hex head Bolt M8 x 30L Spring Washer Flat Washer 5 9 SETTING THE PHOTO SENSORS There is a set of photo sensor and reflective plate on each side of Cycraft Set the photo sensor system as follows 1 Loosen the setscrews of the reflective plate arms and rotate the arms so that the reflective plates point backwards at 90 degree angles from the sides of Cycraft and tighten the setscrews Tool HEX KEY 2 5 mm Page 32 2 Loosen the setscrews of the photo sensor arms and unfold them so that the arms point outward and the photo se
55. use a slightly DANGER injury CAUTION hazardous situation that can result in light personal injury and or Indicates that mishandling the product by disregarding the instructions can cause a WARNING potentially hazardous situation that can result in serious injury material damage For the safe usage of the product the following pictographs are used Indicates HANDLE WITH CARE In order to protect personnel and equipment this display is attached to places where the Owner s manual and or Service Manual should be referred Indicates a Protective Earth Terminal Before operating the equipment be sure to connect it to the Earth line Page 2 Perform work in accordance with the instruction herein stated Follow instructions carefully paying special attention from the standpoint of accident prevention Failure to follow instructions can cause accidents Instructions will point out those jobs requiring trained technicians or servicemen Before installing the product check for the electrical specification sticker SIMULINE products have a sticker on which the electrical specifications are detailed Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed Install and operate the product only in places where appropriate and sufficient lighting is available such that warning stickers can be clearly read Be sure to turn off power
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