Operating Instructions CPS 300
Contents
1.2. functions of keys F1 to F5 mM rz F F 5 field page page menu down down up end function keys clear enter change sign 3 1 Display LCD display Decoded text Top line status information Middle lines inputs and outputs Bottom line function key assignment depending on operating mode In some places option menues displayed on one complete page 3 2 Keyboard Membrane keyboard with tactile acknowledgement click point Numeral key block for input Function key block for operation Uniform functions in all operating modes 3 3 Value input Inputs are immediately stored without striking another key Limit monitoring Input routines avoid unnecessary key striking Operating Instructions CPS300 3 4 Keyboard functions Change of sign Decimal point Erase input field Acknowledge input and jump to next input field switch to next input mask after last field Jump to next input field Do not leave input mask Manual mode Driving forward by creep speed Jump to previous input field Do not leave input mask Manual mode Driving backward by creep speed Jump to next input mask e g next record next parameter Manual mode Driving forward by rapid speed Jump to previous input mask e g previous record previous parameter Manual mode Driving backward by rapid speed Terminate current process or operating mode If necessary call menue ya N 5 DSE Different functions a
3. H Command menue 2 or 3 Iv g Previous or next command menue E Jump to a determined record Insert empty record Jumps loops are corrected Remove record without interval Jumps loops are corrected Erase content of record mn Change status between STOP following on record and neither nor EI am mW alal omi 5 4 3 1 STOP and Following on record STOP forces an intermediate stop prior to the execution of a record The standard setting uses STOP to stop commands without positioning command A following record avoids such intermediate stop which would be performed in case of standard setting prior to each positioning command Following record is used to continue the execution of commands with positioning command without start If neither STOP nor following record are indicated the controller behaves as determined by parameter 1 7 Programm stop This means for standard setting that an intermediate stop is performed prior to each positioning command and each other command is executed without start 12 Operating Instructions CPS300 5 4 4 Program processing command menue 2 Rec 1 001 menue 1 gt 2 lt 3 Fl Program start FA Erase program F2 Program end F5 Program list F3 Input prg name continue input Return to program input Command menue 1 or 3 Ss Previous or next command menue Terminate program input GH Display first program record Display last progr
4. Shaft encoder 1250 increments Spindle with a pitch of 10 mm Nominal motor speed 3000 r p m 2 6 Resolution Transmitter number nominal motor speed Due to the integrated pulse quadruplication 1250 4 5000 shaft encoder increments per motor revolution are counted 5000 increments 1 spindle revolution correspond to 10mm of length P2 6 5000 incr 10 500 000 incr mm P2 6a 1250 P2 6b 3000 2 7 Positioning window The positioning window must be big enough so that the drive is able to control with its resolution within the positioning window The minimum value is 2 increments using the resolution the minimum value can be calculated in mm The positioning window has no influence on the control accuracy The position control circuit works always accurately to the increment The positioning window determines the range where the target position is reached and the signal in position is issued Operating Instructions CPS300 33 10 Inputs and Outputs 10 1 Digital inputs Limit switch Normally closed Limitation of acceptable travel Reference switch Normally closed or open depending on parameter Definition of reference position Stop Normally closed 24V External program interruption in automatic mode Release Normally closed 24V External release disabling of controller External error acknowledgement positive edge Automatic manual Normally open External start of automatic mode continuous run Motor monitoring
5. F1 F5 access authorization is available Terminate parameter input 5 5 3 Key functions at Sa Paging through parameter list inputs are adopted Return to menue terminate parameter input Operating Instructions CPS300 15 5 6 Card reader External program storage and loading External parameter storage and loading Card reader Insert memory card before selecting write Progr Param Progr Param Read programs from card existing programs are erased Read parameters from card 2 existing parameters are erased 4 Store program on card all programs F 5 Store parameters on card 16 Operating Instructions CPS300 6 Programming 6 1 Record type selection Record contains data the respective input screen is displayed Record is empty the record type can be selected from several menues The main menue is evident as example The indicated function key serves to select the respective record type or the respective sub menue Rec 1 001 empty Fl Positioning F4 Control functions F2 M functions F5 Inputs F3 Reference zero F5 Positioning F1 Relative positioning F2 Absolute positioning 2 M functions Machine functions outputs Reference zero F1 Reference run 3 F2 Axles 0 Set Control functions F1 Jump F4 F2 Loop F3 Program call F4 Dwell time Inputs F1 Jump with condition F5 Conditions F2 Program call with condition F3 Wait for condition 6 2 Position
6. Normally closed 24V Drive error detection E1 to E16 Programmable inputs 34 Operating Instructions CPS300 10 2 Digital outputs Ready Automatic ready Program end Running program Record end Quantity end In Position Positioning Teach In M1 M9 Static signal No error occured All axles released Static signal Automatic mode ready for startup Static signal or pulse Program end reached Program not yet started again Static signal Program is running Static signal or pulse Record execution terminated Static signal or pulse Quantity 0 reached after program end Static signal or pulse Programmed position reached Static signal Positioning is running Static signal Manual mode is active Programmable machine functions 10 2 1 Connection digital outputs e g Machine functions Machine function 3 M Machine function 2 M2 Ground 0V Machine function 1 M1 Ground OV Ground 0V Machine function 4 M4 Ground OV 0 NO GO 20 oO PO NO eo N i e 2 Varistor 2 Operating Instructions CPS300 35 10 3 Technical data inputs and outputs Digital inputs 24V 32 digital inputs 24V electrically decoupled Input resistance Ri 10 20kohm Voltage threshold high level gt 12 volt Voltage threshold low level lt 3 volt Incremental shaft encoder connexions One incremental shaft encoder connexion per axle Input signal levels according to RS422 Zero pulse UA
7. stopped for the entered time The waiting time is entered in milliseconds 22 Operating Instructions CPS300 6 6 Record type Input The jumps and program calls may be connected to a condition at the digital inputs E1 to E16 The command is executed if the condition is fulfilled otherwise the program is continued by the following record Furthermore it is possible to wait for a condition Rec 1 001 inputs Condition 1 f eee Jump to record no 1 0 1 don t care Rec 1 001 inputs Condition 1 bid uris dd Repetit 1 program call 0 1 don t care Rec 1 001 Inputs Condition 1 0 7777 Waiting for condition 1 don t care 0 OV must be available at the input 1 24V must be available at input don t care Input is not considered Move input cursor Confirm the entered data Operating Instructions CPS300 7 Error management All errors are displayed as decoded text All axles are stopped The triggering axle is stopped after E5 All axles are stopped after E12 E13 The errors must be acknowledged More than 4 errors acknowledge several times Acknowledge error messages Display further errors 7 1 Possibilities to continue function after errors Interrogation whether the function must be continued No interrogation if it is not possible to continue function Continue function yes The function interrupted by the error is continued R
8. 9 7 Parameters with access via level 31 9 8 Parameters with access via level 2 31 9 9 Parameters with access via level 3 31 9 10 ue Ee ee TE e EE 32 10 Inputs and Outputs esannrnrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 33 10 1 Digital Inputs nne tee a aaa e esse ee nnn nnne te sess s dt nennen nnns snis 33 10 2 Digital outpute nennt nn nn sisi h nnn nn Ene kreere nnn 34 10 2 1 Connection digital outputs e g Machine functions nennen 34 10 3 Technical data inputs and outputs nennen 35 11 Technical data controller nenne 36 ab ee lee 37 13 Precautions X RENE NEN 37 Operating Instructions CPS300 1 1 CPS 300 overall view e Advanced CNC positioning control used for single axis or multiaxis applications e Easy and menue guided operation and programming Knowledge of a programming language is not requested e Easy and comfortable input due to decoded text display and well arranged keyboard No multiple key assignment e Compact unit comprising controllers as well as position control and operating element e Password protected parameter input as decoded text ensures easy adaptation to drives and machines e Sinusoidal acceleration curves considerably reduce the load of the mechanical components e Use of highly dynamic drives due to short control cycle times e Automatic diagnosis with decoded text display 2 Operat
9. O Inverted zero pulse UAO Channel A UA1 Channel A inverted UA1 Channel B UA2 Channel B inverted UA2 5V supply voltage output max 300mA Analog inputs option 3 analog inputs Input voltage 0 10V Resolution 10 bits Internal resistance Ri 10 kohm Digital outputs 24V 16 electrically decoupled transistor outputs 24V max 1 A per output 8A maxi overall Short circuit proof Supply 24 V d c voltage external source Release outputs One potential free change over contact per axle for controller release of servo amplifier Contact rating at 24 V approx 1 A Analog outputs 1 analog output per axle 10V 10V for servo amplifier Resolution 12 bits Internal resistance Ri 1 2kohm Maximum output current 5 mA Operating Instructions CPS300 Number of axles Input Display Number of programs Number of records Gear adaptation Control cycle time Controller release Position Acquisition Encode supply Inputs and outputs Supply voltage Operating temperature Storage temperature Humidity Connector plug Dimensions hx wx d 11 Technical data controller 1 3 axles Membrane keyboard with tactile acknowledgement Illuminated LCD display 4 40 characters 99 programs 2047 records protected against power failure 0 001 9999 999 increments mm 2ms 1 3 potential free contact change over contacts Incremental to 250kHz internal 4x interpolation SSI Interface option 8 to 32 bi
10. YD ELECTRONIC GMBH Ernst Zimmermann Str 18 D 88045 Friedrichshafen Telefon 07541 6000 0 Telefax 07541 6000 11 DocuNo 040 001 02 Operating Instructions CPS 300 Date February 2001 Operating Instructions CPS300 1 e E NR CIR 1 2 Operating Bir ee E 2 2 1 Main menue operating mode selechon eee eee eee 2 3 Control elements display and keyboard 3 all RTE 3 3 2 Ee te EL RN 3 E Value IDpUb 3 66 rede 3 3 4 Keyboard riede EE 4 4 Program memory en 4 5 Operating NOTES ee 5 S Alomatenode sr 5 5 1 1 Program number and quantity settimg nenn 5 5 1 2 Releasing program for CX CUtION enne 5 5 1 3 Initiating and interrupting program How 6 5 1 4 Values displayed during program execution sss 6 52 ET ET Rue PS UE 7 5 2 1 Standard functions in manual mode nnns 7 5 2 2 Driving to a certain Gosltlon nennen nnns 8 5 23 Teaser 8 5 3 Reference FUN EE 9 5 3 1 General information sess nnne nnns 9 5 3 2 Calling possibilities nennen nnns 9 5 3 3 Reference shaft encoder pes 10 5 47 dere TE laset et ES 10 5 4 1 Program selection sss nennen nennen nnns nnns 10 5 42 Key edel 10 5 4 8 Processing records command menue 1 sse 11 5 4 8 1 STOP and Following on record 11 5 4 4 Program processing command menue 21 12 5 4 5 General processing command menue 21 13 5 5 Parameter Input c t De eat te e RR EEN 14 5 5 1 Password request
11. am record Input program name Erase program after safety interrogation F5 F5 Display program list Operating Instructions CPS300 13 5 4 5 General processing command menue 3 Rec 1 001 menue 1 2 gt 3 lt Fl Displace record F4 Erase memory F2 Copy record F3 Copy program continue input Terminate program input Return to program input H Command menue 1 or 2 2 Iv Previous or next command menue E Displace record Copy current record to another record Desired record number can be entered Copy current program to another program Desired program number can be entered Erase memory all programs after safety interrogation 2 E S i E i 0O0 IN 14 Operating Instructions CPS300 5 5 Parameter input 5 5 1 Password request general password The parameter input is password protected Different parameter groups are available and a different password is assigned to each of them Enter valid password The password input is masked stars are displayed Terminate input by striking the key Each password is provided with different access authorizations The general password is provided with all access authorizations incl the distribution of the other passwords Please enter your password 5 5 2 Parameter menue Parameter input Fl Controller data F4 Reference run F2 Machine data F5 Passwords F3 Speeds Display and enter the respective parameter group if the
12. atic mode Start and Stop may be extracted Calling from main menue All released axles Start via keyboard 10 Operating Instructions CPS300 5 3 3 Reference shaft encoder types Reference cam The cam is approached search and then left positioning The first zero mark of the shaft encoder after leaving the cam is the reference position The cam must be at least as long as the stop distance The shaft encoder zero mark must not be too near to the cam switching point Limit switch instead of reference cam Connect reference input to limit switch input Observe directions Only possible for axles provided with limit switches 5 4 Program input 5 4 1 Program selection s Input program and record number when calling the program input e The indicated program is processed e A program list may be displayed Which program do you want to process Program number 1 001 Program list Display list of all programs F1 H for main program U for sub program 5 4 2 Key functions Paging through program record by record FH 7H Inputs are adopted Leave input or menue t Call command menue Terminate program input Operating Instructions CPS300 11 5 4 3 Processing records command menue 1 Rec 1 001 menue gt 1 lt 2 3 Fl Change record F4 Erase record F2 Insert record F5 STOP follow rec F3 Remove record continue input Terminate program input Return to program input
13. de 3 2 Jog mode rapid motion speed 3 3 Jog mode creep speed speed 3 4 Jog mode acceleration 3 5 Jog mode increments step by step 9 7 Parameters with access via level 1 1 16 Decimal places actual position 1 17 Language Sprache 2 1 Tool correction 4 2 Reference position offset mm 9 8 Parameters with access via level 2 1 5 Inhibit operating modes 1 6 Inhibit automatic mode 1 9 Piece counter 1 15 Main programs up to no 2 12 Travel limitation 2 13 Travel limitation 3 6 Reference run Search speed 3 7 Reference run Positioning speed 3 8 Reference run acceleration 9 9 Parameters with access via level 3 1 1 Number of axles 1 2 Reverse system control direction 1 3 Reverse system direction of rotation 1 7 Program stop wait for start 1 8 Start signal monitoring 1 10 Start and stop via keyboard 1 11 Display contouring error 1 14 Pulse duration status outputs 2 3 Fastest possible acceleration 2 4 Ramp linear sinus 2 5 Circuit amplification KVP 2 6 Resolution 2 6a Transmitter number 2 6b Nominal motor speed 2 7 Positioning window 2 8 Acceptable contouring error 2 11 Cancel travel limitation 4 1 Reference run order 4 3 Reference run searching forward 4 4 Reference run positioning forward 4 5 Reference run zero pulse encoder 4 7 Reference run prior to automatic 4 8 Reference switch high active 32 Operating Instructions CPS300 9 10 Example of calculation Example data
14. eis s SKENNN LO L uOISJOA L661 30 LL ep uejeusuoupen sr088 HIWH IIU019I9 UOANSS EL suolxeuuooJepooue eus Sp ASIS CL sindino Boyeuy 9Ixv OXY L axy CL sindinoeseojou sinduiBojeuy L 00000000 L L 00000060 LLX SX OLX vx 6X EN 8x L 00000000060 L e 000000000 L 00000060600 OLX SLX VIX EX C LX L L es 606606000 e L e e 00 L 00000000 op suoixeuuooJepooue LEYS 9t sindinoBojeug 9eixv Sexy taxy 9 sindinoeseojod L 00000000 L eex kex 9 sindureuonippy L e x EZX 0ex 6LX Bej eumn ues YO Z A1022 m ESN idn sexe p WO UOISUSJXS SJXE JOSSEI Ul AjUO y A022 UONDSUUOD suey SLX NH Oc c SH LX 31NAON AlddNS A0 Operating Instructions CPS300 Connector no RS 232 Function pv o O e pur S Pin assignment CPS300 88045 Friedrich lt h feh Connectors X1 X2 X3 X4 Pinno Li Le ME ni ch mea MEE EN RENE NEN pU eee E Ee a HERE EL MEL CHEN ME p pg ME NC DECH D o o 3 Ei O e d o G 3 o I Operating Instructions CPS300 41 Connector no Incremental encoder channel B Incremental encoder channel B inv Incremental encod
15. er supply ON Incremental encoder channel A Incremental encoder channel A inv Incremental encoder supply ON Incremental encoder zero pulse Ref Incremental encoder zero pulse inv Incremental encoder supply 5V Incremental encoder channel B Incremental encoder channel B inv Incremental encoder supply ON Incremental encoder channel A Incremental encoder channel A inv Incremental encoder supply ON Incremental encoder zero pulse Ref Incremental encoder zero pulse inv L neremenia encoder supply SV encoder supply 5V Incremental encoder channel B Incremental encoder channel B inv Incremental encoder supply ON Incremental encoder channel A Incremental encoder channel A inv Incremental encoder supply ON Incremental encoder zero pulse Ref Incremental encoder zero pulse inv Incremental encoder supply 5V 24V for digital outputs Ground for 24V suppl PE protective conductor N neutral conductor L1 phase esitron electronic GmbH Pin assignment CPS300 88045 Friedrichshafen Con X5 X6 X7 X16 X17 42 Operating Instructions CPS300 Function _ _ ___ _ Pin assignment CPS300 88045 Friedrichshafen Con X8 X9 X10 X11 D o e o 3 Ei O e d o G 3 o I Operating Instructions CPS300 43 Function i O Machine function 9 M9 EE Pin assignment CPS300 88045 Friedrichshafen Con X12 X13 X14 X15 D o e o 3 Ei O e d o G 3 o I
16. etting yes FO no No zero point is set of the indicated axle yes The new zero point of the indicated axle is set 20 Operating Instructions CPS300 6 5 Control commands 6 5 1 6 5 2 Record type Jump Rec 1 001 Jump to record The program flow is controlled by a jump to another record of the same program The number of the record to be executed immediately after the jump is entered Record typ Loop Rec 1 001 Number of repetitions Loop incl jump to record The program flow is controlled by performing a loop The jump command is performed until the entered number of repetitions has been reached The number of repetitions and the number of the record to be jumped to as long as the number of repetitions has not yet been reached are entered A loop may comprise further loops A maximum of 4 loops may be nested Operating Instructions CPS300 21 6 5 3 Record type Programm call Rec 1 001 Number of repetitions Program call sub program The program flow is controlled by the execution of a sub program The program jumps to the indicated sub program executes it and returns to the starting position The sub program number and the number of repetitions of that sub program are entered A sub program may comprise further sub programs calls A maximum of 4 program calls may be nested 6 5 4 Record type Dwell time Rec 1 001 Dwell time Program execution is
17. eturn to main menue F2 7 2 External error acknowledgment If the input release is interrupted and then connected to 24V all error messages are acknowledged and the interrupted function continued 2 3 24 Operating Instructions CPS300 8 Error messages E0 CPS300 internal error E1 X Limit switch E2 X Limit switch E3 X Travel limitation E4 X Travel limitation E5 X Positioning contouring error E6 X Timeout positioning E7 free E8 free E9 free E10 Incorrect start signal E11 Stop input open E12 Power amplifier malfunction E13 Release input open E14 Axle s not ready E15 Reference run disabled E16 First perform reference run E17 First correct parameters E18 Parameter error speeds E19 Parameter error reference run E20 Parameter error machine data E21 Parameter error controller data E22 Parameter error incorrect checksum E23 Program is no main program E24 Invalid program data E25 Invalid speed E26 Excessive program nesting E27 Memory filled to capacity E28 No card reader connected E29 Memory card write error E30 Incorrect memory card E31 free E32 Invalid speed interpolation Operating Instructions CPS300 8 1 Causes Error Possible causes E18 E21 E22 internal error run on limit switch limit switch input interruption cable break run on travel limitation incorrect parameter setting e g incorrect calculation due to incorrect reference positi
18. g program flow After releasing the program the program is ready for execution and waits for the start signal The start is released by a key depression stroke by the user F1 key Start the connected machine PLC or sim Start is always expected after releasing a program sequence if STOP is programmed at this position if the position requests start according to parameter 1 7 and no following block record is programmed A running program may be interrupted by a key depression strike by the user F3 key Stop an interruption at input STOP an error message 5 1 4 Values displayed during program execution The following values are displayed during program execution Program and record number Actual position of all axles Piece counter if switched on Status letter at the top on righthand side as testing aid or for checking Controller status waiting for start running out of waiting time dwell time waiting for programmed input condition positioning running Operating Instructions CPS300 7 5 2 Manual mode 5 2 1 Standard functions in manual mode Manual movement of the drives rapid motion creep speed step by step operation Zero point setting Reference run Driving to a certain position Teach In Manual mode axis gt 1 lt 2 3 X1 120 000 X2 0 000 X3 0 000 Zero Reference Position Teach In 1 2 3 activate respective axle Short strike Step by Step operati
19. ge 1 100 percent 100 96 means no reduction Jog mode rapid motion Range 1 100 percent Jog mode creep speed Range 1 100 percent Jog mode acceleration Range 1 100 percent of P2 3 maximum acceler Jog mode increments step by step increments Range 1 9999 Reference run serach speed Range 1 100 percent Reference run positioning speed Range 1 100 percent Reference run acceleration Range 1 100 percent of P2 3 maximum acceler 30 Operating Instructions CPS300 9 4 Parameter group Reference run Reference run order Range 0 P1 1 number of axles Reference position offset mm Range 9999 999 9999 999 Reference run searching forward no backward i e direction yes forward i e direction Reference run positioning forward no backward i e direction yes forward i e direction Reference run to encoder zero pulse no no encoder zero pulse is evaluated yes encoder zero pulse is evaluated Reference run prior to automatic no no reference run is required before exec automat yes reference run is required before exec automatic Reference switch high active no connexion type is normally closed yes connexion type is normally open Password level 3 Password level 2 Password level 1 Password level 0 0 no access Range 1 9999 Operating Instructions CPS300 31 9 6 Parameters with access via level 0 3 1 Automatic speed overri
20. general password ann 14 5 5 2 Parameter menue einn nnnnneen enhn nn nn nnnnner nsns nnns 14 5 5 9 Key MUMCTIONS kirmata neunana Renate 14 5 67 Gardreaderia as fader ar een RM 15 6 Program min GQ D 16 6 1 Record type selection eee essere eee 16 6 2 Positioning commande 16 6 2 1 Record type Positioning nennen nnns 16 6 2 2 Record type Position Gpeecd display 17 6 3 Record type Machine unction sss 18 6 4 Reference run and setting D 19 6 4 1 Record type Reference run 19 6 4 2 Record type Setting axles D 19 6 5 Control commands niinniin n a a a a a aa aaa aA Taa Taaak 20 IH Operating Instructions CPS300 6 5 1 Record type Jump eee eee 20 6 5 2 Record typ loop 20 6 5 3 Record type Programm call nennen 21 6 5 4 Record type Dwell me 21 66 Record type lale naana anaa aaa aAa AAAA A AAAA A aE E a A Eaa AAE AAAA SEG 22 7 Error management annnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnenennnnnnnn 23 7 1 Possibilities to continue function after errors eee eee ee 23 7 2 External error acknowledgment sese eee eee eee 23 8 elen pie EE E LE 24 BANGE US ES sou XEM AE EMILE LEE E 25 9 Parameter date TE 27 9 1 Parameter group Controller data 27 9 2 Parameter group Machine data 28 9 3 Parameter group Speeds A 29 9 4 Parameter group Reference run 30 9 5 Parameter group Passwords ssssssssssssssssssseeeeee ennemis nnn 30 9 6 Parameters with access via level 31
21. ing error message 2 monitoring no residual distance run 3 monitoring with residual dist run Piece counter 0 switched off 1 continuous counting 2 counting down until 0 is reached P1 14 Pulse duration status outputs 0 issue signals as permanent signals 1 to 9999 pulse duration of the signals in ms P1 pom Main programs up to no pou 1 99 P1 16 Decimal places actual position Range 0 3 28 Operating Instructions CPS300 Language Sprache GB 1 Tool correction offset mm Range 9999 999 9999 999 Fastest possible acceleration at maximum speed ms Range 0 9999 Ramp 0 linear 1 sinus 2 polynom Circuit amplification m min mm Range 0 01 9 99 Resolution increments mm 100 000 Range 0 001 9999 999 100 000 Transmitter number Incr mot rot Range 1 99999 Nominal motor speed 1 min Range 1 9999 Positioning window mm Range 0 001 9999 999 Acceptable contouring error mm Range 0 001 9999 999 P2 11 Cancel travel limitation no travel limitation active yes travel limitation cancelled P2 12 Travel limitation mm X1 0 000 Range 9999 999 9999 999 X2 0 000 X3 0 000 P2 13 Travel limitation mm X1 0 000 Range 9999 999 9999 999 X2 0 000 X3 0 000 Operating Instructions CPS300 29 9 3 Parameter group Speeds No Description Pre set Your setting Automatic speed override 9 Ran
22. ing Instructions CPS300 2 Operating modes Different operating modes are available to ensure all necessary functions Menue guided calling by means of the controller f necessary all operating modes can be disabled Automatic Execution of program sequences single step step by step operation cycle run complete program run continuous run contiguous program repetition Manual mode Move axles in manual mode rapid motion creep speed approach starting position set zero point reference run teach in Reference run Automatic search for the machine reference point Variant setting and programming by parameters Program input Menue And mask guided program generation Record by record input Program processing functions Parameter input Setting of machine controller and user specific auxiliary values Card reader Parameter and program storage 2 1 Main menue operating mode selection ensures the operating mode selection selection by function key disabled operating modes are not displayed only possible if no operating mode and no error message are active Fl Automatic F4 Program i nput F2 Manual mode F5 Parameter input F3 Reference C Card reader F1 FO F3 The respective operating mode is initiated F4 F5 C Operating Instructions CPS300 3 Control elements display and keyboard 1 5 status informationen 2 input and display field 3 input and display field 4
23. ing commands 6 2 1 Record type Positioning 1 001 Relative Absolute X1 X2 X3 Position to be approached using relative or incremental dimension Changing to input speed and acceleration Operating Instructions CPS300 17 6 2 2 Record type Position Speed display 1 001 Relative Absolute 0 96 V2 0 96 0 96 A2 0 96 Positioning speed in of maximum speed parameter Positioning acceleration of maximum acceleration parameter Terminate speed and acceleration input and return to positioning input 3 18 Operating Instructions CPS300 6 3 Record type Machine function If a machine function is programmed in the displayed record or the option M function has been selected in the menue the following screen is displayed Rec 1 001 Outputs M functions 1 lt 16 keep pulse acknowl 0 Connect output to OV 1 Connect output to 24V keep Do not change output pulse p 24V pulse on the selected output Pulse duration parameter 1 14 acknowledge Q Connect output to 24V until the corresponding input acknowleges the function Move cursor H Confirm the entered data a mma Operating Instructions CPS300 19 6 4 Reference run and setting 0 6 4 1 Record type Reference run 1 001 X2 no Reference run yes NO yes The indicated axle performs a reference F 1 run no The indicated axle does not perform a F2 reference run 1 001 X2 no 0 S
24. on Excessive deviation set actual mechanical malfunction e g drive stuck incorrect parameter setting excessive speed acceleration too low countouring error too low circuit amplification wrong control direction incorrect connexion or setting of drive positioning window not reached incorrect parameter setting too small positioning window too low circuit amplification mechanical malfunction e g drive stuck incorrect connexion or setting drive Start interrupt during positioning cable break Stop interrupted cable break motor monitoring interrupted check servo amplifier and motor cable break release interrupted cable break internal error reference run disabled but programmed incorrect parameter reference prior to automatic no reference run since starting up error message E18 E21 not rectified incorrect setting of the parameter of the respective group incorrect leaving of parameter input interrupted after error controller switched off during parameter input 2 5 26 Operating Instructions CPS300 sub program or empty program initiated incorrect setting of parameter 1 15 number of programs incorrect program loaded by card reader speed programmed 0 incorrect parameter setting too low maximum speed speed or acceleration 0 speed exceeds maximum speed nesting of more than 4 loops incorrect loop arrangement nesting of more than 4 program calls recursion A calls B B calls A excessive number or programmed
25. on fixed step length Keep depressed Creep speed until released Keep depressed Ea m Rapid motion until released Adopt actual position as zero point 2 Reference run of the selected axle 3 Driving to a certain position 5 Teach In the actual position 8 Operating Instructions CPS300 5 2 2 Driving to a certain position Manual mode axis gt 1 lt 2 X1 120 000 X2 0 000 X3 Positioning 5 000 mm absolute relative 2 Enter position and confirm it MEG sk OBB Driving to the absolute position F2 Driving the relative distance Interrupt movement stop Terminate function 5 2 3 Teach In Teach In save in record DE 9 Enter record number and confirm it MEG OEL The positions are saved as absolute positions in the selected record Operating Instructions CPS300 9 5 3 Reference run 5 3 1 General information All axles approach one after the other the machine reference position The order of the axles as well as the operational sequence are determined by parameters Reference run X1 10 000 X2 0 000 X3 Start Stop dE F3 5 3 2 Calling possibilities F1 Release movement start F3 Interrupt movement stop Terminate function Calling from manual mode only the selected axle Start via keyboard Calling from automatic mode programmed via program input all programmed axles Start has already been performed in autom
26. re assigned F5 Current assignment is displayed 4 Program memory 99 programs 2047 records Variable storage partition Programs are generated record by record and executed Each record comprises all information for a certain function Operating Instructions CPS300 5 5 Operating modes 5 1 Automatic mode 5 1 1 Program number and quantity setting If the automatic mode has been called by striking the function key F1 the program number and the piece counter can be set Select program number Select record number 0 program start Enter the preset quantity for the piece counter Adopt the entered values by striking the key Automatic program 1 000 Set quantity 5 1 2 Releasing program for execution The selected program must be released for its execution Then the start signals are considered and the program is executed Purpose switching to ready state Different modes single cycle continuous Again necessary after STOP Again necessary after terminated execution Automatic rec 1 000 10 pieces X1 0 000 X2 0 000 X3 0 000 single cycle continuous Rel for F1 F2 F3 GE run F3 continuous run Terminate automatic mode Operating Instructions CPS300 Program is executed until Single step next STOP command next positioning command Cycle run program end Continuous run quantity executed interruption after error message interruption by user 5 1 3 Initiating and interruptin
27. records important intervals in program to be determined with function no card reader connected defective card reader defective interface cable defective interface electrical malfunction during write process defective memory card no memory card inserted write memory card not sufficient for the data read faulty data detected One of the interpolated axles exceeds the maximum speed The control checks control internal and operating conditions at the system side But uncontrolled movements caused by defective components cannot be avoided in any case Therefore personal danger has to be avoided at the system side by interrupting the operating voltage via the EMERGENCY STOP chain Operating Instructions CPS300 27 9 Parameter data 9 1 Parameter group Controller data Number of axles Range 1 3 P1 2 Reverse control system polarity no control system not reversed yes control system reversed Your setting Reverse direction of drive axles no direction of the axis not reversed yes direction of the axis reversed P1 5 Inhibit operating mode manual mode no yes program input no yes card reader no yes reference run no yes Inhibit automatic mode auto single no yes auto cycle no yes auto continuous no yes 222 OO O Program stop wait for start 0 no stop 1 stop after each end of program 2 stop prior to each positioning Start signal monitoring 0 pulse start 1 monitor
28. t data word length Transsonar interface option 5 V max 300mA per axle 32 digital inputs 24V 16 digital outputs 24V 3 analog inputs option 3 analog set value outputs 10V 10V 220 VAC approx 0 2A 50 Hz 24 VDC for signal outputs 0 to 45 C 20 to 70 C max 90 non condensing Clamping plug 170 x 320 x 95 mm Operating Instructions CPS300 37 12 Options Card reader for memory card external memory A card reader may be connected to the serial interface for the storage or transfer of programs and parameters from or to a CPS300 13 Precautions The control checks control internal and operating conditions at the system side But uncontrolled movements caused by defective components cannot be avoided in any case Therefore personal danger has to be avoided at the system side by interrupting the operating voltage via the EMERGENCY STOP chain Operating Instructions CPS300 38 Buneds Bull pue sudisuswilp eued judy O0E SdO OG Cu iegn DBZ LU 81 81 uejeusuoupeuJ Gross HQqu olu61159j8 u041se LL oze UIUJG6 S40128uu00 UA uydep Bumy e10 1 ivIN SM919919840J Fu gum papnod seioqije veda ileuedjuo L UO M t jo1peieupe Anouis SG snu suolsueuulp au eae peuojeu a eds S691 ECH sare 39 Instructions CPS300 Operatin IOGT LZ L ued Juswehuene 10J08UU0 00 SdO ui
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