Operating instructions
Contents
1. A DANGER Mains voltage Before beginning with repair work unplug the mains plug and protect the device against being unintention ally switched back on Indicate repair work with warning signs Repair work may only be performed by specialised per sonnel Put safety equipment back into operation after mainte nance work 9 1 Checklist for troubleshooting Fault description ANALYSETTE 28 device not found Camera not found Particle density during measurement is too high Blurred images While setting the camera in the Measurement settings configura tion item a black image is shown Cause USB cable not connected correctly Ethernet cable not con nected correctly Main switch at O OFF No mains connection Too much sample mate rial is being fed Gap between funnel and feeder too large Lens for wrong meas uring range used Material is not distrib uted in the focal range Lens installed incorrectly Device was not recog nised 42 Remedy Remove the USB cable and make sure that the USB plug is in the correct position when recon necting it Start the software again Check Ethernet cable and connect it properly to the device and PC Start the software again Switch on main switch Plug in mains plug and switch on the device Reduce the feed rate see ISS software manual Lower the funnel Reduce the gap between the funnel and feeder see2. 7 1 Cleaning the device 38 7 1 1 Cleaning the falling chute 38 72 Cleaning CBS ne da dr a one nn 38 7 3 Cleaning the windows nen 39 7 3 1 Removal of the window holder 39 7 4 Cleaning the lens of the digital camera 40 Maintenance 41 REIS ee ee eu 42 9 1 Checklist for troubleshooting 42 NSIS ee 44 Guarantee terms ne nee 45 Exclusion of liability 47 Safety logbook nennen 49 OV PR RER TR CRT EN E 52 1 Basic structure FRITSCH The designations below are used with the corresponding numbers in the following operating instructions es 1 Funnel 5 Sample collection container 2 Feed channel 6 Latches 3 Height adjustable funnel holder 7 Housing flap 4 Funnel support column 8 Base plate 10 11 12 13 18 19 20 21 FRITSCH a O AO 5 MP digital camera 14 Holder with frosted Plexiglas window Lens holder 15 Flash unit Lens 16 Falling chute Lens holder end stop 17 Sample guide plate Holder with optical glass window 22 Setting ring i B IE 4 Main switch Ethernet connection Mains connection USB socket _ FRITSCH 2 Safety information and use 2 1 Requirements for the user 2 2 Scope of application This operating manual is intended for persons assigned with operating and monitoring the Fritsch ANALYSETTE 28 ImageSizer The ope
3. Safety information Safety information in this manual is designated by symbols Safety infor mation is introduced by keywords that express the extent of the hazard DANGER This symbol and keyword combination points out a directly hazardous situation that can result in death or serious injury if not avoided WARNING This symbol and keyword combination points out a possibly hazardous situation that can result in death or serious injury if not avoided CAUTION This symbol and keyword combination points out a possibly hazardous situation that can result in slight or minor injury if not avoided NOTICE This symbol and keyword combination points out a possibly hazardous situation that can result in property damage if not avoided ENVIRONMENT This symbol and keyword combination points out a possibly hazardous situation that can result in environmental damage if not avoided Special safety information To call attention to specific hazards the following symbols are used in the safety information DANGER This symbol and keyword combination points out a directly hazardous situation due to electrical current Ignoring infor mation with this designation will result in serious or fatal injury DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine in explosive areas or with explosive substances Ignoring information with this designation will re
4. The lens holder can be moved back and forth on the rail NOTICE Only remove the front cap from the lens once it is located on the rail 4 Remove the front cap and push the flat rail runner in the direction of the falling chute as far as the end stop 5 When the flat rail runner is at the end stop lock it with the knurled screw b The lens is recognised automatically by the device and shown in the software 4 9 Mounting the funnel You will find the funnel 24 0210 10 as described in amp Accessory case on page 18 DI 1 Loosen the knurled screw of the funnel holder in a counter clock wise direction FRITSCH 2 Push the funnel holder 3 over the funnel support column 4 and lock with the knurled screw 3 Take the black cap c from the accessory compartment and push it onto the column end 4 10 Preparation of the computer Computers provided by Fritsch GmbH are already equipped with the software you need and can be used directly after l the device has been connected System requirements 1 Intel Core i7 Quad Core processor or equivalent Minimum of 8 GB system memory Primary drive minimum of 256 GB SSD Secondary drive 1 TB HDD NVIDIA graphics card Additional gigabit network interface card for the GigE camera with support for JumboFrames e g Intel Pro 1000 USB port 22 monitor with 1920 x 1080 p
5. ANALYSETTE 28 ImageSizer on an even and stable surface in an interior room NOTICE Never operate ANALYSETTE 28 ImageSizer while it is standing on the transport pallet Make sure that all switches control elements are easy to access the USB and Ethernet interfaces are easy to access Please store the transport packaging in order that it can be reused if you need to return the product Fritsch GmbH accepts no liability for damage caused by improper packaging non original packaging WARNING Mains voltage The device may only be operated indoors The surrounding air must not contain any electrically conductive particles Maximum relative humidity 80 for temperatures up to 31 C linearly decreasing down to 50 relative humidity at 40 C The room temperature should be between 5 and 40 C Storage and transport is possible between 1 and 40 C If stored or transported below 10 C you must wait until the device has warmed up to ambient temperature before switching on The sample guide plate inside the device 17 is secured with adhesive tape 19 FRITSCH 4 7 Electrical connection DANGER Provide short circuit protection Risk of damage due to short circuits Make sure that the socket is connected to a mains line protected with a residual current circuit breaker DANGER Mains voltage Changes to the connection line may only be made by a qualified pe
6. Filling with material and adjustment of the funnel height on page 33 Insert lens for the required measuring range Insert smaller sample guiding plate or align the feeder optimally Push lens forward as far as the end stop of the lens holder and screw it tight see amp point 5 on page 21 Search for the device in the device selection configuration item and select it see point 1 ANALYSETTE 28 device not found Camera not found FRITSCH Fault description No commands executed by the A28 No settings can be made in the feeder setup Dots are visible in the same places in all images Dark corners are visible in the pre view image while setting up the camera Cause USB cable not connected correctly Protective lens cap not removed Camera not connected correctly USB cable not connected correctly USB cable not connected correctly Soiled windows lens or camera lens Camera settings not cor rectly adjusted Remedy Check USB cable and connect it properly to the device and PC Start the software again Remove protective lens cap see amp point 4 on page 21 Check the camera connections Start the software again see amp point 2 on page 21 Check USB cable and connect it properly to the device and PC Start the software again Check USB cable and connect it properly to the device and PC Start the software again Clean these parts as described in amp Cl
7. Signature 50 FRITSCH uf Date Maintenance Repair Name Signature BT FRITSCH 14 Index A Accessory case Accessory tra Accident prevention Adjustment of the funnel height Ambient conditions Authorised persons C Changing the sample guide plate Checking the communication between the camera andthePC Checking the communication between the device AO PCR occas g ao ae ae a ey ee aa ce o Cleaning the EREEREER EE EEE ee eee sa ees falling chute RS ee Beas E E nee eee windows Connecting the camera D DISPOSER enerkn E Electrical connection Exclusion of liability Explanation of signs Explanation of symbols F Filling with material Fritsch test powder Measuring F16 G Guarantee terms Inserting the lens Installing the drivers 23 Installing the software 23 L LenS CAES ee our 31 M Mounting the funnel 22 O Opening the front flap 21 P Preparation of t
8. for recycling or disposal only against payment A4 _ FRITSCH 11 Guarantee terms Guarantee period Conditions for claims against the guar antee Reasons for loss of the guarantee As manufacturer FRITSCH GmbH provides above and beyond any guar antee claims against the seller a guaranty valid for the duration of two years from the date of issue of the guarantee certificate supplied with the device Within this guarantee period we shall remedy all deficiencies due to material or manufacturing defects free of charge Rectification may take the form of either repair or replacement of the device at our sole discre tion The guarantee may be redeemed in all countries in which this FRITSCH device is sold with our authorisation This guarantee is subject to the condition that the device is operated according to the instructions for use operating manual and its intended use Claims against the guarantee must include presentation of the original receipt stating the date of purchase and name of the dealer together with the complete device type and serial number For this guarantee to take effect the answer card entitled Securing of Guarantee enclosed with the device must be properly filled out and despatched without delay after receipt of the device and be received by us within three weeks or alternatively online registration must be carried out with the above mentioned information
9. start the program After initially starting the software you must specify the memory location for the measuring data 27 FRITSCH 4 11 Checking the communication between the device and the PC You have the possibility in the Image Sizing software to check whether the device has been recognised by the PC and which COM port it is installed on Proceed as follows 1 Click on the icon ISS exe to start the Image Sizing software 2 Click on Configuration to go to the configuration settings AANSEN c O ANALYSETTE 28 3 Inthe left part of the screen the software opens a new window with the various configuration options Click on Select device Archive 50P management Project Case General optic 5 Archive Measurement settings Performance Layouts User Interface a Zi 4 Inthis window the interface used and the attached device with amama O specifications are shown automatically If no device is displayed erg x click on Search This should list all detected devices which are u connected to the system Clicking on a device selects it as the cur mue eee rent device and the software is restarted If no device is found check whether the device is switched on If so check the used drivers and right l connections of the used ports on your PC and device 4 11 1 Checking the communication between the camera and the PC 1 Click on the icon ISS e
10. ALYSETTE 28 to the PC and install the software before connecting the system to a LAN 99 FRITSCH 5 Using the device 5 1 Changing the lens Soiling of the glasses windows can lead to incorrect meas urement results It is therefore essential that these be cleaned The windows should be checked for soiling after every measurement Depending on the type of sample the lens the windows and the digital camera lens must be checked for soiling before each measurement or measurement series and cleaned if necessary Also if smearing or permanent dots can be seen in the picture transmitted by the camera during camera adjustment or when making a measurement the components mentioned must be checked and cleaned as described in amp Cleaning on page 38 The Soft Pad 34 provided is intended to protect the top surface of the housing should anything be placed upon it The camera can be left connected to the cables while changing the lens The lens is recognised automatically by the device and shown in the software 30 1 Open the front flap forwards by lifting up both latches 6 FRITSCH A 2 Loosen the knurled screw on the flat rail runner and pull the runner backwards away from the falling chute 3 Place the cap on the lens 4 Tilt the lens backwards and remove the flat rail runner upwards 5 Unscrew the lens from the camera attach the rear lens cap and store in t
11. FRITSCH m n Operating instructions PARTICLE SIZER ANALYSETTE 28 IMAGESIZER Valid starting with 28 2000 00100 Read the instructions prior to performing any task Translation of the original operating instructions FRITSCH a Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch sizing de Version 01 2014 Index 003 FRITSCH Certifications and CE conformity Certification CE Conformity Fritsch GmbH has been certified by the T V Zertifizierungsgemeinschaft e V TGA T LER PUR AT EIN GERMAN ASSOCIATION FOR ACCREDITATION OM DIM TGA ZM 05 08 00 An audit certified that Fritsch GmbH conforms to the requirements of the DIN EN ISO 9001 2008 The enclosed Conformity Declaration lists the guidelines the FRITSCH instrument conforms to to be able to bear the CE mark FRITSCH Table of contents 1 Basic structure nun 6 2 Safety information and use 8 2 1 Requirements for the user 8 2 2 Scope of application ss 8 2 3 Obligations of the operator 9 2 4 Information on hazards and symbols used in this manual 9 2 5 Device safety information 12 26 Hazardous DOINRES nenne 13 DoF INC CECA Gale ty a ne on 14 2 2 1 General Information en 14 3 Technical data 15 oW CDS a i
12. The guarantee will not be granted in cases where M Damage has arisen due to normal wear and tear especially for wear parts such as Crushing jaws support walls grinding bowls grinding balls sieve plates brush strips grinding sets grinding disks rotors sieve rings pin inserts conversion kits sieve inserts bottom sieves grinding inserts cutting tools sieve cassettes sieve and measuring cell glasses M Repairs adaptations or modifications were made to the device by unauthorized persons or companies M The device was not used in a laboratory environment and or has been used in continuous operation E Damage is present due to external factors lightning water fire or similar or improper handling E Damage is present that only insubstantially affects the value or proper functioning of the device M The device type or serial number on the device has been changed deleted removed or in any other way rendered illegible M The above mentioned documents have been changed in any way or rendered illegible AG FRITSCH Costs not covered by the guarantee Further information about the guar antee This guarantee excludes any costs for transport packaging or travel that accrue in the event the product must be sent to us or in the event that one of our specialist technicians is required to come to your site Any servicing done by persons not authorised by us and any use of parts that are not original FRITSCH
13. W FRITECH DE 10 Select a language for the installation x Anaoene28 Setup a 11 A welcome window for the Image Sizing Software Set up Wizard Welcome ta the Analysette28 Setup Wizard opens Click on Next to continue the installation Tae ey a ll maa alee a tee Clete Check fet O nr oF Clee Pe re Irup mari mente 12 The default target folder for the installation is C Program Files Choose a file location Click on Next to continue the installation Ta maiii e Fog Boitier cirb arst Ta paini io deere iiie eter ere or ch C Feu e n Pe ern 295 FRITSCH 13 You can now start the installation by clicking on the Install Begin installation of Analysette 78 button CU Pre ma ger PA Tg oo es a RT Ka Fra Cech ack Ces a amka Di NC e SC Fal installation Progress 14 4 Finish the installation by clicking on Close 15 5 A FRITSCH ANALYSETTE 28 icon ISS exe has now been placed on the desktop 26 FRITSCH 16 To start the program without the desktop icon proceed as follows 2 ISS cfg E So ISS exe z ISS pdb a C 1 Start Windows Explorer The target folder shown during the installation contains the folder Fritsch GmbH In this folder open the folder Image Sizing Software This Image Sizing Software folder contains the file ISS exe with which the program can be started manually Double click on the file ISS exe to
14. Weight Operating noise Voltage Current consumption Power consumption Electrical fuses 84 x 20 x 28 cm width x depth x height without funnel and feed channel 43 8 kg net The noise level is up to approx 78 dB A The voltage range is from 100 240 V The maximum current consumption is 0 2 A 230 V 0 6 A 115 V The maximum power consumption is 50 W Micro fuse 5 x 20 mm 2A slow blow 2 pieces The fuses are located inside the mains power socket 19 le FRITSCH 4 Installation 4 1 Transport and storage DANGER Do not step under the transport pallet during transport The ANALYSETTE 28 is delivered in a wooden crate on a pallet Do not tilt or stack this crate The ImageSizer must be transported and stored in its packaging and protected from weather and outside influences Transport over larger distances only in the original Fritsch packaging We recommend using a forklift or pallet truck for transporting the packed device WARNING Improper lifting can lead to personal injury or property damage The machine is only to be lifted with suitable equipment and by qualified personnel The guarantee excludes all claims for damage due to improper transport 4 2 Unpacking Remove the transport packaging as shown in the following illustrations 16 1 Cut open the straps of the package using side cutters FRITSCH 2 Remove the staples using an approp
15. accessories and spare parts will void the guar antee The guarantee period will neither extend nor will a new period of guar antee begin in the event that a claim is placed against the guarantee Please provide a detailed description of the type of error or the com plaint If no error description is enclosed we shall interpret the shipment as an assignment to remedy all recognisable errors or faults including those not covered by the guarantee Errors or faults not covered by the guarantee shall in this case be rectified at cost We recommend reading the operating manual before contacting us or your dealer in order to avoid unnecessary inconvenience Ownership of defective parts is transferred to us with the delivery of the replacement part the defective part shall be returned to us at buyer s expense NOTICE Please note that in the event that the device must be returned the device must be shipped in the original Fritsch packaging Fritsch GmbH denies all liability for any damage due to improper packaging packaging not from Fritsch Any enquiries must include a reference to the serial number imprinted on the type plate AG _ FRITSCH 12 Exclusion of liability Before using the product be sure to have read and understood this operating manual The use of the product requires technical knowledge only commercial use is permitted The product may be used exclusively within the scope of applications
16. agon socket screws After positioning the feeder and while initially feeding in the sample note how the sample is fed to the L falling chute If the sample flows on one side of the channel tighten the hexagon socket screws a little until the sample falls properly across the entire width of the feeder into the falling chute C The feeder must be positioned according to the par ticle size and property of the sample The optimum i position of the feeder should be determined through experimentation eye FRITSCH m 5 2 3 Measuring with the ImageSizer one AMALYSETTE 2 CA ProgramDate Fritsch Analrnette 9 Propects l O0 Gera po 3 KM Arche 500 Verwaltung Projektmappe Tulsi ge fineie Progekimungpper Nama m Progect 1 Y Coder erstellen 8130001 Cerseruc powder 20 Ordner umbenennen Cheon roms on diese Progeiten nes en Aderemi r J20 i Drdme topen Guda gute Pudi ImageTec b Import You can check the precision and accuracy of your device by measuring the Fritsch test powder at least once a week L depending on how often you use the device This will indi cate contamination or malfunctions in your system Measure the supplied Fritsch test powder F16 with the ANALYSETTE 28 ImageSizer as follows 1 Set the device to On with the main switch 2 Start the Image Sizing software 3 Create a new folder in the archive 4 A New Project Case mu
17. bserved If necessary ventilation must be provided or the machine must be oper ated under an extractor hood NOTICE Immediately replace damaged or illegible information signs M Unauthorised alterations will void Fritsch s declaration of conformity to European directives and void the guarantee m If after reading the operating manual you still have questions or problems please do not hesitate to contact our technical specialists 2 6 Hazardous points DANGER There is a risk of fatal injuries from power surges when cleaning the device Disconnect the mains plug before cleaning the device CAUTION Crushing hazard When Moving the funnel Closing the device Inserting the holders with the measuring windows 13 14 Inserting the lenses Mounting the camera Inserting the sample collection container NOTICE Do not leave any oxidizing parts on the channel or in the funnel risk of corrosion 135 FRITSCH 2 7 Electrical safety 2 7 1 General information The main switch separates the device from the power supply on two poles Switch off the main switch if the ANALYSETTE 28 ImageSizer is to stand idle for a longer duration e g overnight In the switched on state the switch is illuminated red and the control lamp on the front side blue 14 FRITSCH 3 3 2 3 3 3 4 3 5 3 6 3 7 Technical data Dimensions
18. designations are used in this manual sifa FRITSCH Designation Explanation Step by step procedure instructions PO Results of steps in the procedure hy References to sections in this manual and rele vant documentation z Lists without a specific order Button Operating elements e g push button switch display elements e g signal lamps Display Screen elements e g buttons function key assignment 2 5 Device safety information m The particle sizer has been designed from the viewpoint of safety to users nevertheless residual hazards cannot be ruled out M The device may only be used for the purpose described under amp Scope of application on page 8 M Only use original accessories and original spare parts Failure to observe this instruction can compromise the safety of the machine E Safe conduct must be strictly observed during all work with the device M All currently applicable national and international accident preven tion guidelines must be complied with Do not remove the information signs DANGER Explosion hazard The device is not explosion protected The device must not be used in electrically conductive dusty or damp environments DANGER Mains voltage Do not allow any liquids to run inside the device 12 FRITSCH WARNING The maximum accepted concentration MAC levels of the valid safety regulations must be o
19. e Plexiglas window is removed in the same way as the optical glass window 2 Also proceed in the reverse manner when reinserting 7 4 Cleaning the lens of the digital camera If smearing or fixed dots can be seen on the picture transmitted by the camera all components must be checked If the windows and the lens have been cleaned but the soiling is still visible check the camera by turning it If the soiling moves in the turning direction of the camera the soiling must be on the glass cover of the sensor CAUTION On no account may the camera lens be put under mechan ical stress during cleaning The lens must be cleaned using the lens brush 33 and the optics tissue 25 located in the accessory case 40 FRITSCH 8 Maintenance DANGER Mains voltage Before beginning with maintenance work unplug the mains plug and protect the device against being unin tentionally switched back on again Indicate maintenance work with warning signs Maintenance work may only be performed by special ised personnel Put safety equipment back into operation after mainte nance or repair work The ANALYSETTE 28 ImageSizer is with the exception of regular cleaning maintenance free We recommend keeping a safety logbook Chapter 13 Safety logbook on page 49 where all work maintenance i repairs performed on the device is entered 41 FRITSCH 9 Repairs
20. eaning on page 38 Optimise camera settings gain gamma flash 1 FRITSCH 10 Disposal It is hereby confirmed that FRITSCH has implemented the directive 2002 95 EC of the European Parliament and Council from 27th January 2003 for the limitation of the use of certain dangerous substances in electrical and electronic devices FRITSCH has registered the following categories according to the German electrical and electronic equipment act section 6 paragraph 1 clause 1 and section 17 paragraphs 1 and 2 Mills and devices for the preparation of samples have been registered under category 6 for electrical and electronic tools except for large sta tionary industrial tools Analytical devices have been registered under category 9 monitoring and control instruments It has been accepted that FRITSCH is operating only in the business to business area The German registration number for FRITSCH is WEEE reg no DE 60198769 FRITSCH WEEE coverage Since the registration of FRITSCH is classified for bilateral transactions no legal recycling or disposal process is described FRITSCH is not obliged to take back used FRITSCH devices FRITSCH declares it is prepared to take back used FRITSCH devices for recycling or disposal free of charge whenever a new device is purchased The used FRITSCH device must be delivered free of charge to a FRITSCH establishment In all other cases FRITSCH takes back used FRITSCH devices
21. f 58 7400 um 28 2012 00 3 Bi telecentric lens for a measuring range of 20 2700 um 28 2014 00 4 Bi telecentric lens for a measuring range of 28 3500 um 28 2013 00 6 2 Computer Computer incl monitor for ANALYSETTE 28 with keyboard and Windows Art No 83 5641 00 36 FRITSCH 6 3 Dust extraction system Dust extraction system for dust categories M Art No 43 9050 00 and H Art No 43 9010 00 saje FRITSCH 7 Cleaning Depending on the type of sample the lens the windows and the digital camera lens must be checked for soiling L before each measurement or measurement series and cleaned if necessary Also if smearing or permanent dots can be seen in the picture transmitted by the camera during camera adjustment or when making a measurement the components mentioned must be checked and cleaned as described in amp Cleaning on page 38 7 1 Cleaning the device DANGER Mains voltage Before beginning with cleaning work disconnect the mains plug and protect the device against being unin tentionally switched back on Do not allow any liquids to flow into the device Indicate cleaning work with warning signs Put safety equipment back into operation after cleaning work When switched off the device can be cleaned using a moist cloth or a microfibre cloth 7 1 1 Cleaning the falling chute First remove the sam
22. h GmbH Industri estr 8 D 55473 Idar Oberstein Not all parts shown here are necessarily installed in the product The buyer is not entitled to delivery of these parts If interested please con tact your local FRITSCH GMBH distributor or Fritsch GmbH Industriestr 8 D 55743 Idar Oberstein FRITSCH GMBH takes the greatest care to ensure that the quality relia bility and safety of your products are continuously improved and adapted to the state of the art The supplied products as well as this operating manual conform to the current state of the art when they leave the sphere of influence of FRITSCH GMBH By using the product the customer agrees with this and recognizes that defects malfunctions or errors cannot be completely excluded To pre vent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the customer must imple ment sufficient and comprehensive safety measures for working with the product 47 zu FRITSCH Fritsch GmbH excludes any liability warranty or other obligation to com pensate for damages regardless of whether this liability warranty or other obligation is explicit or implicit contractual or arising from unlawful acts or prescribed contractually by law or otherwise In no event shall the buyer be entitled to any compensation from Fritsch GmbH for any special direct indirect coincidental or consequential damage including but n
23. hat corresponds to the lens into the device 5 2 Fritsch test powder F16 5 2 1 Filling with material and adjustment of the funnel height 1 Loosen the knurled screw on the funnel holder and push the holder downwards until the funnel exit is sitting on the feeder 2 2 Place the sample material in the funnel 3 Depending on the size of the material to be measured move the funnel slightly upwards and lock it again with the knurled screw Depending on the flowing properties and size of the mate rial a smaller gap for fine powder with good flowing prop L erties or a larger gap for coarse material between the funnel and the feeder is needed The gap to the feeder should be about three times the maximum diameter of the material 33 5 2 2 Positioning the feeder FRITSCH A The adjustable feeder positioning gives you another way of feeding the sample material to the system optimally in the l focal range You can change the position of the feeder as follows 1 Remove the sample guide plate and insert the assembly gauge block in the opening of the falling chute Loosen the four hexagon socket screws on the feeder au Depending on the starting position move the channel towards the falling chute or towards the funnel support column 4 Pay attention to the assembly gauge block while securing the feeder in place This should lie parallel to the feeder VL Re tighten the four hex
24. he ANALYSETTE 28 ImageSizer 21 R Requirements for the user 8 S Safety information 9 Safety logbook 49 50 51 SCONE Ol OGIIVEl s ie sus rue oe 17 Setting up the device 19 Skilledworkers 22222 muessen 8 System requirements 23 T Transport and storage 16 Transport securing devices 2 22222200 19 U Unpacking the device 16 W Warning information 9 WEEE a se A 44 FRITSCH a ei FRITSCH u 2013 Fritsch GmbH Milling and Sizing Industriestra e 8 D 55743 Idar Oberstein Telephone 49 0 6784 70 0 Fax 49 0 6784 70 11 Email info fritsch de Internet www fritsch sizing de
25. he accessory case safe 6 Now as described in Connection of the camera to the lens and insertion on page 21 connect the other lens to the camera and place it in the device FRITSCH Zu lt ae 5 1 1 Adjusting the camera angle The lenses are preassembled with the holders in such a way that all that is left to do is screw them to the digital camera If nevertheless a lens is twisted out of position it is possible to correct this Attach the camera to the lens Remove the 2 hexagon screws closest to you Turn the lens until the camera is once again correctly aligned with the lens LUE Once this position has been found fix the lens in place again with the two hexagon screws Fa C Make sure that the setting ring lies flush against the I right holder Now the lens is positioned correctly in the lens holder 5 1 2 Changing the sample guide plate To ensure exact positioning of the material to be measured in the focal range of the lens the device is provided with the corresponding sample guide plates The gap width of the sample guide plate must be at least three times the diameter of the material to be measured Change the guide plates as follows Tey 1 Open the front flap 7 forwards by lifting up both latches 6 FRITSCH 2 Remove the sample guide plate 17 from its slot as shown in the picture 3 Slide the guide plate t
26. ixels resolution or better Software Windows 7 or higher Adobe PDF reader 1 Insert the supplied USB stick into the USB port on your PC pro vided for this purpose 2 Select the USB stick and run the CD_Start application on this 3 Select the ANALYSETTE 28 5 WWW FRITECH DE I FRITSCH 4 Select ImageSizer wT eT 5 Install the 64 bit version of the USB driver If you have already installed the newest FTDI USB driver on your system you do not need to install this in addition 6 Then install the camera driver 7 Following this connect the ImageSizer to the PC using the supplied USB cable 26 NOTICE When connecting the USB cable make sure that the USB plug is in the correct position Connecting the cable incorrectly to the ANALYSETTE 28 can result in property damage or a connection problem with the PC 8 Make an Ethernet connection between the ImageSizer and the additional PC network interface card using the supplied Ethernet cable Ensure that the second network interface card is con figured with a fixed IP 192 x x x or 169 x x x For any L questions about configuring your network interface card please contact your system administrator The pictures produced by the camera are sent to the PC via the Ethernet connection 24 FRITSCH nm 9 Install the Image Sizing Software ISS WA
27. maintenance and repair work may only be performed by technically qualified personnel This operating manual is not a complete technical description Only the details required for operation and maintaining usability are described Fritsch has prepared and reviewed this operating manual with the greatest care However no guarantee is made for its completeness or accuracy Subject to technical modifications The ANALYSETTE 28 ImageSizer is used for the analysis of the particle shape and size of powders and bulk solids The particle sizer has an extra large measuring range of 20 um to 20 mm It is therefore an ideal device for uncomplicated quality control in various areas of application The particle sizer described here is an operations resource for use in industrial environments This operations resource possesses hazardous live components during operation _ FRITSCH 2 3 Obligations of the operator Before using the ANALYSETTE 28 ImageSizer this manual is to be care fully read and understood The use of the ANALYSETTE 28 ImageSizer requires technical knowledge only commercial use is permitted The operating personnel must be familiar with the content of the oper ating manual For this reason it is very important that these persons actually receive the present operating manual Ensure that the operating manual is always near the device The ANALYSETTE 28 ImageSizer may exclusively be used within the scope of application
28. o E cata 15 OR a ee 15 Bio Operating MOIS sense nest tresse 15 OV O ARR a ee ur en 15 3 9 Current CORSUMPLION En ei 15 3 6 Power consumption ss 15 37 EISEN ee eier 15 4 FEDS Ge ANON oa a a ee een 16 4 1 Transport and storage 16 42 Unpacking nike 16 13 SCOBE OL GENE ee Irenai 17 43 1 ACCES SONY CISC unar ee ea ee 18 43 2 PICCESSOUY LAY nennen 18 AA SOLLE Des ee 19 4 5 Ambient conditions ss 19 4 6 Transport securing devices 19 4 7 Electrical connection 20 4 7 1 Stability of the mains voltage 20 4 8 Preparation of the ANALYSETTE 28 ImageSizer 21 4 8 1 Connection of the camera to the lens and insertion 21 4 9 Mounting the funnel ss 22 4 10 Preparation of the computer 23 4 11 Checking the communication between the device and EP a te re 28 4 11 1 Checking the communication between the camera and RE en ae 28 5 Using the device 30 5 1 Changing the lens 30 5 1 1 Adjusting the camera angle 32 5 1 2 Changing the sample guide plate 32 FRITSCH 10 11 12 13 14 5 2 Fritsch test powder F16 nennen 33 5 2 1 Filling with material and adjustment of the funnel Beet ee era 33 5 2 2 Positioning the feeder 34 5 2 3 Measuring with the ImageSizer 35 FCCC SOS a ana oo 36 OL KL een ee ee re 36 8 2 COMEU 36 6 3 Dust extraction SYSTEM ea 37 CR a er een 38
29. ot limited to lost profits lost savings lost sales or financial loss of any kind or for compensation of third parties for downtimes for lost goodwill for damage to or replacement of equip ment and property for costs or restoration of materials or goods related to the product or the use of our products for other damage or injury to persons including fatal injuries or similar The above exclusion of lia bility is limited by mandatory liability as prescribed by laws or jurispru dence Liability for negligence is excluded in all cases No permission is given expressly implicitly or otherwise for the use of patents brands or other copyrights We also assume no liability for copy right infringements or infringements of the rights of third parties arising from the use of this product Neither compliance with this operating manual nor the conditions and methods used during installation operation use and maintenance of the product can be monitored by Fritsch GmbH Improper execution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper opera tion or improper use or improper maintenance or are in any way con nected to these 48 FRITSCH uf 13 Safety logbook Date Maintenance Repair Name Signature 49 FRITSCH a Er Date Maintenance Repair Name
30. ple guide plate 17 Remove residual material from the falling chute 16 using the brush 32 7 2 Cleaning the lens Clean the front and rear lens elements using the lens brush 33 In case of heavy soiling use the antistatic cloth 30 to remove dirt from the lenses Fa For cleaning the lens a separate description from the man ufacturer is provided in the accessory case These instruc l tions must be closely observed 38 7 3 Cleaning the windows FRITSCH The optical glass window 13 and the Plexiglas window 14 require no special cleaning measures It is sufficient to rinse them with water and allow them to dry or to clean them with the optics tissue 25 provided in the accessory case FN During insertion ensure that the optical glass window 13 is inserted between the falling chute 16 and the lens 11 J and the frosted Plexiglas window 14 between the falling chute 16 and the flash unit 15 7 3 1 Removal of the window holder The holders for the two windows are attached to the falling chute by four magnets each Holder with optical glass window 1 To remove the holders simply tilt the handle of the holder for wards 2 In this way the magnets are released and the holders can be pulled out 3 Onreinsertion the magnetic attraction ensures correct posi tioning 39 Holder with frosted Plexiglas window FRITSCH 27 1 Th
31. rating manual and especially its safety instructions are to be observed by all persons working on or with this device In addition the applicable rules and regulations for accident prevention at the installation site are to be observed Always keep the operating manual at the installation site of the ANALYSETTE 28 ImageSizer People with health problems or under the influence of medication drugs alcohol or exhaustion must not operate this device The ANALYSETTE 28 ImageSizer may only be operated by authorised per sons and serviced or repaired by trained specialists All commissioning maintenance and repair work may only be carried out by technically qualified personnel Qualified personnel are persons who because of their education experience and training as well as their knowledge of relevant standards regulations accident prevention guidelines and oper ating conditions are authorised by those responsible for the safety of the machine to carry out the required work and are able to recognize and avoid possible hazards as defined for skilled workers in IEC 364 In order to prevent hazards to users follow the instructions in this manual Malfunctions that impair the safety of persons the ANALYSETTE 28 ImageSizer or other material property must be rectified immediately The following information serves both the personal safety of operating personnel as well as the safety of the products described and any devices connected to them All
32. riate tool 3 Lift the lid off The accessory case and the funnel 1 can now be seen 4 Remove the surrounding packaging 5 Take out the accessory case and the funnel 6 Remove the foam mouldings and lift the ImageSizer from the transport cradle using two persons NOTICE Do not use the channel to lift the ANALYSETTE 28 from the transport cradle For lifting reach under the base plate 8 If you have ordered the ANALYSETTE 28 ImageSizer with two lenses you will find the second lens stored vertically next to the ImageSizer in a lens case a 4 3 Scope of delivery Please check the delivery against your order If the delivery is incomplete or damaged inform the shipping agent immediately and inform Fritsch GmbH within 24 hours Any claims received later cannot be considered 17 FRITSCH 4 3 1 Accessory case YOO Ee OO E a OO OC 2 Standard lens 150 20000 um 11 Antistatic cloth 4 Connection cable 12 Silicate 5 Ethernet cable 13 Flat brush 6 Spoon spatula 14 Lens brush 7 Optics tissue 15 Soft Pad 8 USB cable 16 Assembly gauge block 9 USB stick with software USB driver operation 17 Hex key set manual and software manual Inventory list 10 5 MP digital camera 4 3 2 Accessory tray M Funnel 1 with funnel holder 3 and end cap 18 FRITSCH 4 4 Setting up 4 5 Ambient conditions 4 6 Transport securing devices Place the
33. rson Before establishing the connection compare the voltage and current values stated on the type plate with the values of the power supply system to be used CAUTION Ignoring the values on the type plate may result in damage to the electrical and mechanical components CAUTION Ensure that the mains supply provides a functional device ground connection 4 7 1 Stability of the mains voltage Instruments with electronic components require a stable supply voltage 10 deviation For weak or non interference free mains supplies voltage peaks through inductive load changes or switched mode power supplies we recommend connecting via a voltage stabiliser and filter Art No 20 6000 00 20 4 8 Preparation of the ANALYSETTE 28 ImageSizer ___ Open the front flap 7 forwards by lifting up both latches 6 FRITSCH A 4 8 1 Connection of the camera to the lens and insertion 1 Remove the caps from the camera and from the screw thread of the lens Screw the lens hand tight onto the camera 2 Connect the camera as shown in the picture a Ethernet connection b Power supply connector c Process interface connector 39 FRITSCH 3 Insert the camera with lens To do this hold the lens tilted back wards in the device housing as shown in the picture and hook the flat rail runner onto the rail from behind Then tilt the lens for wards and position it on the rail
34. s set down in this manual and within the framework of guidelines put forth in this manual In case of non compliance or improper use the customer assumes full liability for the functional capa bility of the ANALYSETTE 28 ImageSizer and for any damage or injury arising from failure to fulfil this obligation By using the ANALYSETTE 28 ImageSizer the customer agrees with this and recognizes that defects malfunctions or errors cannot be completely excluded To prevent risk of damage to persons or property or of other direct or indirect damage resulting from this or other causes the cus tomer must implement sufficient and comprehensive safety measures for working with the ANALYSETTE 28 ImageSizer Neither compliance with this manual nor the conditions and methods used during installation operation use and maintenance of the ANALY SETTE 28 ImageSizer can be monitored by Fritsch GmbH Improper exe cution of the installation can result in property damage and thus endanger persons Therefore we assume absolutely no responsibility or liability for loss damage or costs that result from errors at installation improper operation or improper use or improper maintenance or are in any way connected to these The applicable accident prevention guidelines must be complied with Generally applicable legal and other obligatory regulations regarding environmental protection must be observed 2 4 Information on hazards and symbols used in this manual
35. set down in this operating manual and within the framework of guidelines put forth in this operating manual and must be subject to regular main tenance In case of non compliance improper use or improper mainte nance the customer assumes full liability for the functional capability of the product and for damage or injury arising from violating these obliga tions The contents of this operating manual are subject in entirety to copy right law This operating manual and its contents may not be copied fur ther distributed or stored in any form in part or in whole without the prior written consent of Fritsch This operating manual has been prepared to the best of our knowledge and checked for accuracy at the time of printing FRITSCH GMBH assumes no guarantee or liability whatsoever for the accuracy or com pleteness of the contents of this operating manual including but not limited to the implied warranties of merchantability and fitness for a par ticular purpose unless liability is expressly prescribed by applicable laws or jurisprudence FRITSCH GMBH expressly reserves the right to modify and or update this operating manual without prior notice The same applies to modifica tions and improvements to the products described in this operating manual It is the responsibility of the user to ensure that they have the current version of this operating manual For more information please contact your local FRITSCH GMBH distributor or Fritsc
36. st be created In the newly created folder 5 In this project case you can select the SOP F16 Standard measure by clicking on New measurement C SOP refers to a Standard Operating Procedure used in our software In an SOP work steps are pre defined l and processed with a single keystroke Ensure that you select the SOP which is suitable for your device 6 The measuring window with the live image camera and flash set tings opens 7 The particle density thresholds are also displayed and if necessary and depending on the setting in the SOP you can still vary the feeder intensity If the threshold is in the green area you can start the measurement 8 Once the cancellation criteria Image count or Particle count are reached the measurement is finished and you can display the evaluation by clicking on Stop and Close 9 When the measurement is finished remove the sample from the collecting vessel and clean the parts that come into contact with the samples before you begin to measure other materials 96 6 Accessories FRITSCH Operating instructions for the optional accessories such as computer dust extraction system colour inkjet printer or laser printer can be found in the packaging of the respective device 6 1 Lenses 1 The standard lens provided is the bi telecentric lens for particle sizes of 150 20000 um 28 2011 00 2 Bi telecentric lens for a measuring range o
37. sult in serious or fatal injury 10 Safety information in the procedure instructions Tips and recommendations Further designations FRITSCH DANGER This symbol and keyword combination designates contents and instructions for proper use of the machine with com bustible substances Ignoring information with this designa tion will result in serious or fatal injury WARNING This symbol and keyword combination points out a directly hazardous situation due to movable parts Ignoring infor mation with this designation can result in hand injuries WARNING This symbol and keyword combination points out a directly hazardous situation due to hot surfaces Ignoring informa tion with this designation can result in serious burn injuries due to skin contact with hot surfaces Safety information can refer to specific individual procedure instruc tions Such safety information is embedded in the procedure instructions so that the text can be read without interruption as the procedure is being carried out The keywords described above are used Example 1 gt Loosen screw 2 p CAUTION Risk of entrapment at the lid Close the lid carefully 3 Tighten screw This symbol emphasises useful tips and recommendations as wells as information for efficient operation without mal function To emphasise procedure instructions results lists references and other elements the following
38. xe to start the Image Sizing software 2 Click on Configuration to go to the configuration settings mi nei _ FRITSCH Fe a pey ANALYSETTE 28 28 FRITSCH 3 In the left part of the screen the software opens a new window with the various configuration options Clickon Measurement settings LE Archve SOP management Project Case Performance Layouts User Interface 4 Then click on setup next to Detect optimal camera settings detect ophrmal camera settings Ei ieuo Sel rurdma of the brabon tescder Lu a mm 5 When the camera has been recognized you can test the image Ee transfer and the camera function by holding a brush or pencil in the falling chute whereby the object will be displayed in the Camera Set up window 6 If this is the case then the communication between the camera and the PC is functioning correctly C If no image is received from the camera this can have various causes Check the IPs and subnet masks p entered under Interface and Camera The two IPs must correspond to the subnet masks In the example shown 192 160 100 x The IP entered under Interface must correspond to the IP of the network interface card that the camera is connected to 192 160 100 1 255 255 255 0 ene 00 To avoid problems with the initial start up connect 55 255 255 0 the AN
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