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FR6802+ Frames Installation and Operation Manual

1. Max Frame Number Max Power Frame Power of Usable Dissipation yp Dissipation Slots Per Slot FR6802 DM 50 W 10 5 W frame without fans FR6802 DMF 120 W 10 12 W frame with fans FR6802 X 50 W 20 2 5 W frame without fans FR6802 XF 120 W 20 6 W frame with fans Table 2 2 Maximum Power Ratings for 6800 Frames When Using a DC Power Supply Max Frame Number Max Power d Frame Power of Usable Dissipation yp Dissipation Slots Per Slot FR6802 DM48 50 W 10 5 0 W frame without fans FR6802 DMF48 105 W 10 10 5 W frame with fans FR6802 X48 50W 20 2 5W frame without fans FR6802 XF48 105 W 20 5 25 W frame with fans FR6802 Installation and Operation Manual GLEITCH Chapter 2 Installation and Operation Checking the Packing List The FR6802 frame is packed in a box with these items Note See Unpacking Shipping Information on page v for pre installation information 9 9 9 One FR6802 frame One power supply unit installed One AC power cord if the frame contains an AC power supply no cords are shipped with DC units Sufficient blank back connectors as required One Installation and Operation Manual for each of the installed front module back connector product packages One FR6802 Frame Installation and Operation Manual One 6800 Series Safety Instructions and Standards Manual Options 9 9 Ad
2. 49 Chapter 4 Specifications 6802 PS48 50 Table 4 3 6802 PS48 DC Power Supply Item Specification Size 1 45 x 11 25 x 3 35 in 3 68 x 28 58 x 8 51 cm Weight 1 5 Ibs 0 68 kg Ripple lt 1 pk to pk on all outputs Operating temperature range 32 F 0 C to 113 F 45 C at full rated output Inputs 36 to 72 VDC Outputs 6 3 V 10 A maximum 6 4 V 7 A maximum Initial setting 6 8 V 5 A adjustable 6 8 V 4 A not adjustable but typical Output power with forced air cooling 65 W maximum for 6 5 V output 45 W maximum for 6 5 V output Output power without forced air cooling 45 W maximum for 6 5 V output 35 W maximum for 6 5 V output Maximum total power 105 W with forced air cooling 50W without fans Load regulation The power supply is soft regulated to support redundant operation with power sharing FR6802 Installation and Operation Manual Table 4 3 6802 PS48 DC Power Supply Continued Item Specification Line regulation gt 1 over full input range Transient response lt 1 2 msec for recovery to within 2 for a step current change of 50 100 of rated Protection Inrush current limiting Input transient protection Short circuit protection on all outputs Reverse input voltage protection Input fuse EMC Compliant with FCC part 15 Class A
3. Each FR6802 frame can house two redundant modular and fully self contained power supply units PSU All FR6802 frames come with one AC or DC power supply which can support an entire frame load An optional redundant AC or DC power supply can be ordered separately Power supply configurations can be a mix of AC and DC units Each PSU is hot swappable ensuring no disruption to frame operation Other features of both power supplies include the following Allows frame monitoring of PSU Includes power switch on front of PSU unit e Maintains compatible output rails 6 8 V for 6800 and 6800 products The 6802 PS auto switches 90 to 240 V AC at 47 to 63 Hz Power and Fault indicators are located on the front of the PSU The 6802 PS48 supports a 48 VDC input and provides DC PSU protections including input fuse inrush current limiting input transient protection short circuit protection on all outputs and reverse input voltage protection It provides a Power Good green LED and an Overheat red LED See Figure 1 3 on page 6 to locate the PSU units in the FR6802 frame or Chapter 3 6802 PS and 6802 PS48 Power Supplies for a more detailed description FR6802 Installation and Operation Manual 9 Chapter 1 Introduction Resource Card Description 10 The resource card installed in every FR6802 frame regulates and reports major frame operation functionality and status particulars to th
4. FR6802 frames do not have voltage selector switches Voltage selection is automatic upon power up FR6802 Installation and Operation Manual GLEITCH Maximum Power Dissipation Chapter 2 Installation and Operation These ratings refer to the total module power consumption excluding that of the power supply allowable within an FR6802 frame The limits are based on the ability of the unit to dissipate heat over a temperature range of 32 to 113 F 0 to 45 C The maximum frame loading figures are described in Table 2 3 Table 2 3 Dissipation Specifications Power Maximum Dissipation sae Supply per Module per Frame AC e Double slot module 12 W 120 W power supply e Single slot module 6 W DC Double slot module 10 5 W 105 W power supply e Single slot module 5 25 W FR6802 Installation and Operation Manual 17 Chapter 2 Installation and Operation LEITCH Installing the Frame in a Rack Ensuring Adequate Rack Space The FR6802 frame is designed to mount into a standard width 19 in 483 mm rack and occupies a vertical space of 2RU Frames are secured to the rack with standard front mounting ears built into the chassis Ensure you have provided adequate space behind the mounting ears and appropriate clearance for the connecting cables at the rear of the frame Attaching Optional Rear Support Brackets 18 Although front mounting ears are provided Leitch recommends
5. H hex switch description 39 ICE6800 Interface Card to Ethernet connections 12 identifying frames on the control network 35 installing fans 27 frames 18 20 frames and modules 14 36 modules 21 25 new resource card 56 power supply 44 L LEDs power supply 46 status 38 FR6802 Installation and Operation Manual load limitations frames 16 main features 4 manual ordering iv revision history iii writing conventions iv maximum frame power ratings 14 maximum power dissipation 17 modules installing 21 25 making connections 26 power consumption 17 removing 26 monitor and control features 4 10 11 monitoring systems GPI alarm relay 36 N network creating a serial communication 34 frames 11 O operating frames and modules 37 42 operating notes 42 options frame 3 ordering Leitch manuals iv over voltage protection OVP 45 packing list 15 parameter types 40 power consumption 17 power source making connections 32 power supply features 4 9 FR6802 Installation and Operation Manual Index installation and usage 43 46 specifications 48 product description 2 3 product packages 3 protecting a power supply 45 PSU see power supply 9 R rack mounting a frame 18 read only parameters 41 rear panel description 7 rear support brackets installing 18 redundant power supply 44 remote control and monitoring 12 removing fans 29 power supply 44 res
6. 55 CCS network connections 36 software application 12 clipping parameters 40 Command Control System see CCS 12 communications control network 34 frame 11 compliance information vi configurations frame 3 11 12 connections CCS network 36 57 Index genlock 33 GPI alarm relay to monitoring system 36 system 32 control and monitor features 4 10 11 control network identifying frames 35 controls card edge 39 cooling a frame 16 D DC power supply maximum power ratings 14 DC AC connections 32 power supply description 9 disconnecting a power supply 44 downloading Leitch manuals iv E electrical requirements 16 EMI gaskets 22 Ethernet connection 11 12 extractor handle 23 25 F fans features 4 8 health monitoring 10 installing 27 replacing a failed fan unit 29 features product 4 FR6802 FA fan assembly 27 frame description 2 electrical requirements 16 front panel description 6 general frame description 4 installing 18 20 installing fans 27 maximum power dissipation 17 58 power ratings maximum 14 product packages 3 rear panel description 7 replacing failed fans 29 signal flow 5 specifications 48 status LEDs 38 status reporting 10 system connections 32 36 temperature and ventilation requirements 16 Frame ID rocker switches 35 front panel description 6 front panel LEDs 38 fuse replacement caution 55 G genlock connections 33 GPI alarm relay connecting 36
7. EN 55103 1 and EN 55103 2 Safety Meets UL 60950 CAN CSA 22 2 No 60950 and EN 60950 FR6802 Installation and Operation Manual 51 Chapter 4 Specifications 52 FR6802 Installation and Operation Manual Appendix A Servicing Instructions Attempts to make repairs to frame components other than the procedures described in this chapter will result in the voiding of the product s warranty Servicing instructions for the FR6802 are limited to replacing a resource card PROCEDURE THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT PERFORM ANY SERVICING OTHER THAN THAT CONTAINED IN THE OPERATING INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO The following topics are described in this chapter Battery Use Caution on page 54 e Fuse Replacement Caution on page 55 e Replacing a Resource Card on page 56 FR6802 Installation and Operation Manual 53 Appendix A Servicing Instructions e LEITCH Battery Use Caution 54 A CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY PLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS Finland VAROITUS Paristo voi rajahtaa jos se on virheellisesti asennettu Vaihda paristo ainoastaan valmistajan suosittelemaan tyyppun Havita
8. SLEITCH eenaod FR6802 Frames Installation and Operation Manual Enabling Your Integrated Content Environment Edition C 175 000151 00 Integrated Content DIIICII processing Experience an Integrated Content Environment Leitch Technology is uniquely capable of meeting the needs of customers with a full range of products that provide the experience of an Integrated Content Environment a streamlined workflow for the production processing transmission and management of content The area of content production has seen increases in source and output formats effects layers and volume of material to be edited As a result editors need tools that enable increased productivity to offset these additional time demands while increasing performance and enhancing creativity VelocityQ running on Quattrus hardware including a new interface style featuring the unique EyeCon View has received glowing reviews for its real time full quality playback speed of four video streams up to six graphic layers and four 3D DVEs Leifch s new NEXIO server system a modular scalable and highly cost effective storage infrastructure for news and transmission environments includes gigabit Ethernet for easy integration with IP networks for movement of content NEXIO features industry leading productivity with the introduction of Ingest Control Manager NewsFlash server based NLE and Brow
9. Typical System Configuration for Ethernet Control 12 FR6802 Installation and Operation Manual Caution Before installing a 6800 module see Maximum 6800 Frame Power Ratings on page 14 Chapter 2 Installation and Operation This chapter describes FR6802 series frame and module installation and operation procedures including unpacking meeting environmental and electrical requirements connecting and operating a frame and using controls on a 6800 module card edge The following topics are found in this chapter e Maximum 6800 Frame Power Ratings on page 14 e Checking the Packing List on page 15 Meeting Location Requirements on page 16 Installing the Frame in a Rack on page 18 Installing 6800 Modules on page 21 e Removing 6800 Modules on page 26 Installing Fans on page 27 e Making System Connections on page 32 e Operating the Frame on page 37 e Understanding Card Edge Controls on page 39 Operating Installed Modules on page 42 See page 43 for information on installing 68024 PS or 68029 PS48 power supplies FR6802 Installation and Operation Manual 13 Chapter 2 Installation and Operation Maximum 6800 Frame Power Ratings 14 Table 2 1 and Table 2 2 describe the maximum allowable power ratings for 6800 frames Table 2 1 Maximum Power Ratings for 6800 Frames When Using an AC Power Supply
10. are connected to each other 34 FR6802 Installation and Operation Manual GLEITCH Chapter 2 Installation and Operation Identify each frame on the network by setting a unique switch combination for every frame The Frame ID rocker switches on the back of each FR6802 frame can be set to one of four combinations Choose a different combination a unique identifier for each frame on the control network Push down for the On position See Table 2 5 below Table 2 5 Identifying FR6802 Frames on the Control Network FR6802 Frame ID Frame ID Frame Switch 0 Switch 1 1 Off Off 2 On Off 3 Off On 4 On On Connect a customer supplied RS 232 null modem cable between the DB 9 serial communication port of one of the connected frames and a PC with the accompanying Pilot Lite software application installed on it See your accompanying Pilot Lite User Manual or Online Help for more information on using this software application to control and monitor your 6800 serial communication network To start the Pilot Lite control software application follow these steps l 2 Click the Start button and then select Programs Select Leitch Pilot Lite 1 0 folder and then select Pilot Lite The main application window opens If this 1s the first time the application has been launched since installation the Control window displays a No device selected message Otherwise the applicati
11. kaytetty paristo valmistajan ohjeiden mukaisesti Sweden VARNING Explosionsfara vid felaktigt batteribyte Anvand samma batterityp eller en eller en ekvivalent typ som rekommenderas av tillverkaren Kassera anvant batteri enligt fabrikantens instruktion Denmark Advarsel Lithiumbatteri Eksplosionsfare ved fejlagtig handtering Udskiftning ma kun ske med batteri af samme fabrikat oq type Lever det brugte batteri tilbage till leverandoren Korea At ao AAS megs at 8 AA ted EAA SSR S74 Baste AS AAAA Attu AAAA AAA Ape bpm ups c4 FR6802 Installation and Operation Manual Fuse Replacement Caution Appendix A Servicing Instructions CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH THE SAME TYPE OF FUSE French ATTENTION REMPLACER UNIQUEMENT PAR UN FUSIBLE DE MEME TYPE Table A 1 Fuses and Markings List of Fuses Marking 6802 AC power supply T 3 15 AH 250 V 6802 PS48 DC power F 5A 250 V supply F1 F2 back connectors T 2A 63 V or 3A 15 V resettable fuses FR6802 Installation and Operation Manual 55 Appendix A Servicing Instructions LEITCH Replacing a Resource Card If a failure occurs your customer service representative may recommend that you upgrade or replace the resource card that comes with your FR6802 frame Removing an Existing Resource Card To remove an existing resour
12. operation 26 l Pull out the finger release screws on the right and left side of the front panel and then open it Grasp the extractor handle on the installed module and then pull the module out of its slot using the handle as a lever Close the front panel to ensure proper frame ventilation Remove the back connector from an FR6802 series frame in this way a Unscrew the top of the corresponding back connector and tip it towards you b Pull the bottom lip of the back connector from its slot c Reinstall a new or blank back connector in the empty slot to ensure proper frame ventilation If you are removing a module from a 6800 7000 series frame first remove the back connector overlay from the back panel Then replace with a new back connector overlay if required FR6802 Installation and Operation Manual Chepte2 Installation and Operation Installing Fans 8 In most instances a four fan assembly is pre ordered and Caution factory installed in the FR6802 frame before it is shipped However See the Caution about potential you will need to do the installation yourself in the following cases frate and module overheating Ifyou order an FR6802 FA Fan Assembly separately from the on page 16 before installing the modules in your PL FR6802 frame thereby upgrading your frame from an FR6802 to an FR6802 FF Ifyou replace one of the fou
13. power 0 75 A rms maximum at 274 V AC 120 W output power 48 FR6802 Installation and Operation Manual Chapter 4 Specifications Table 4 2 6802 PS AC Power Supply Continued Item Specification Inrush current maximum peak 25 A Efficiency gt 75 at 117 V AC 120 W output typical Power factor gt 0 90 at 130 W output power 100 to 250 V AC input voltage Output Specifications Output voltages V Out to V Out RET 13 6 V 43 V Out to DGND 6 8 V 4394 V Out RET to DGND 6 8 V 43 Output current maximum load 46 8 V to 6 8 V 9 6 A 46 8 V to DGND 15 0 A 6 8 V to DGND 10 0 A Output power limit 6 8 V to 6 8 V 160 W 15 46 8 V to DGND 17 0 A 120 W 10 e 6 8 V to DGND 12 5 A 85 W 10 Output power 130 W combined maximum Start up time All outputs are above lower limit within one second of application of input power Hold up time 216 msec at 130 W output power at any input voltage within the specified range Ramp up time All outputs are above lower limit within 100 msec of initiated ramp up time Voltage rise on all outputs is monotonic with lt 5 overshoot EMC Compliant with FCC part 15 Class A EN 55103 1 and EN 55103 2 Safety Meets UL 60950 CAN CSA 22 2 No 60950 and EN 60950 FR6802 Installation and Operation Manual
14. setting No Fans setting use for FR6802 frames use for FR6802 frames with a fan assembly without a fan assembly Figure 2 12 CJ4 Jumper Settings on Resource Card Return the resource card to its slot in the frame and then close the front panel Install the upgraded frame in the rack and then reapply power FR6802 Installation and Operation Manual GLEITCH Chepte2 Installation and Operation Replacing a Failed Fan Unit In the event that one of the fan units fails in the FR6802 FA Fan Assembly panel you should install a replacement as soon as possible to prevent overheating Replacement fans are available from Leitch Procedure To replace a failed fan unit from the front panel follow these steps 1 Remove all power from the FR6802 frame 2 Pullout the finger release screws on the right and left side of the front panel and then open it 3 Remove the screws on the top and bottom edges of the front panel that hold the fan assembly cover in place see Figure 2 13 Fan assembly securing screws Front of front panel Fan assembly securing screws Remove these screws to the free fan assembly from front panel four top four bottom Figure 2 13 Removing the Fan Assembly from the Front Panel 4 Remove the fan assembly from the front panel FR6802 Installation and Operation Manual 29 Chapter 2 Installation and Operation LEITCH 5 Identify the fan you are replacing and then remove t
15. switch to the On position toggle left at the front of the supply Protecting the Power Supply The 6802 PS PSU is designed to shut down in over voltage and over temperature situations In both instances the power supply automatically returns to normal operation when the conditions that triggered the shutdown are resolved The over voltage protection OVP level is set at 120 10 of the nominal output voltage 13 6 output only In the case of an OVP condition the power supply shuts down until the condition is resolved If the PSU falls outside of the normal operating temperature range of 32 F 0 C to 113 F 45 C it will shut down until the temperature returns to the normal range FR6802 Installation and Operation Manual 45 Chapter 3 6802 PS and 6802 PS48 Power Supplies LEITCH Understanding Alarm Signals and Indicators A third LED right is present on the front panel but reports only the fan assembly status 46 EM Note If the PSU detects an over voltage over current or over temperature condition it sends a fault signal to a monitoring device such as a locally connected PC or a GUI based software application like Pilot On the FR6802 front panel the PSU status is communicated via two LED indicators see Figure 3 3 A green Power LED right indicates that the power supply is operating normally with no reported fault conditions e Ared Alarm LED middle indicates that a fault co
16. using rear support brackets to support the installed frame its cabling and other stacked frames Follow this procedure to identify rear support brackets and attach them to the frame 1 Locate two tongue shaped frame support brackets two slotted rack support brackets and one cable support bar from the packing box if ordered See Figure 2 1 Tongue shaped frame support bracket Slotted rack support bracket As Cable support bar Figure 2 1 Support Brackets and Cable Support Bar FR6802 Installation and Operation Manual A Caution Do not use screws longer than those provided for the rear support brackets Four 4 40 x 1 4 inch flat head screws are provided for this purpose Longer screws could cause internal damage Chapter 2 Installation and Operation 2 Thread the cable support bar into each rear support bracket and then secure with the provided screws See Figure 2 2 Installing a cable support bar Thread the cable support bar into the two rear support brackets and then secure with provided screws wv Figure 2 2 Installing a Cable Support Bar 3 Attach the two tongue shaped frame support brackets to the sides of the FR6802 frame using the provided screws See Figure 2 3 Rear of frame Securing a bracket to the frame Remove these screws from the frame and then reinsert them through the rear support bracket Figu
17. which require you to select a value within a numerical range for example between 0 and 524 e Selectable parameters which require you to select a specific option for example 525 or 625 Both numerical and selectable parameter changes are immediate Use the available 6800 software controls serial local or Ethernet remote network to view and monitor parameter selections Many of the read only parameters have related LEDs on the front of the module s card edge See the section Monitoring LEDs in the individual product manual that accompanies your module for information on the location of these LEDs FR6802 Installation and Operation Manual 41 Chapter 2 Installation and Operation LEITCH Operating Installed Modules All 6800 modules can be operated and monitored using card edge controls a local PC laptop via a serial connection or a remote PC via an Ethernet connection Certain 6800 7000 series modules that may be housed in an FR6802 frame offer the same local operation choices although they cannot be monitored remotely Each module has a different set of operating parameters and controls See the individual product manual that accompanies your module for operating details Operating Notes When setting the control parameters on an FR6802 frame observe the following Ifyou make changes to certain parameters other related parameters may also be affected See the section Cross Functional Parameter Chang
18. 3 Creating a Serial Communication Network sss 34 Connecting the GPI Alarm Relay to a Monitoring System 36 Connecting to a CCS Network essere 36 Operating the Frame sse nennen 37 Reviewing the 37 Understanding Status LEDs see 38 Understanding Card Edge Controls sse 39 Introducing Control Types seen 39 Introducing Parameter Types eene 40 Operating Installed Modules sse 42 Operating Notes sessssssseseesee eene 42 Chapter 3 6802 PS and 6802 PS48 Power Supplies OVeLVIEW tete tetti en 43 Installing Power Supply eee ten 44 viii FR6802 Installation and Operation Manual Contents Disconnecting and Removing an Existing Power Supply 44 Installing a New Power Supply eee 45 Protecting the Power Supply sssssssseeseeeeeenrenens 45 Understanding Alarm Signals and Indicators 46 Chapter 4 Specifications OVEIVIEW E aE a 47 Frame Specifications eccecsessssesseesseeeecesseeeeeceeeseeeeseecaeeeeeeeeaeeaseeeeees 48 Power Supply Specifications sese 48 Mj lg E 48 6802 X PS48 eere He 50 Appendix A Servicing Instructions OVerVIe W iuis teen eh depen bel EEIEIE DE
19. 7004 Fox 1 852 2776 0227 Fd i ia d m Email service asia leitch com Server Products service servers leitch com Post Products service post asia leitch com AgileVision Products service agilevision leitch com Please visit www leitch com support service for more information e LE ITC H www leitch com
20. EE ETERS 53 Battery Use CAUTION oos o a ieee adei Ein 54 Fuse Replacement Caution ssec 55 Replacing a Resource Card esssssssssssesseeeeeenerenenns 56 Removing an Existing Resource Card sss 56 Installing a New Resource Card eee 56 Index Keywords s 8 57 FR6802 Installation and Operation Manual ix Contents x FR6802 Installation and Operation Manual Chapter 1 Introduction Overview The FR6802 Frames Installation and Operation manual describes the FR6802 series of frames outlines their specifications and details the procedures for installation configuration and operation This chapter introduces the FR68024 2RU series of frames and briefly describes their main features The following topics are found in this chapter Product Description on page 2 Main Features on page 4 e Signal Flow on page 5 e Front Panel Description on page 6 e Rear Panel Description on page 7 Fan Assembly Description on page 8 Power Supply Description on page 9 e Resource Card Description on page 10 e Communications and Control on page 11 FR6802 Installation and Operation Manual 1 Chapter 1 Introduction Product Description 6800 Products FR6802 Frames Reliable dependable and easy to use 6800 products combine high perf
21. R RouterWORKS StillFile Still Net SuiteView Tekniche Unilock VIA ViewGuard Whiplash2 Xplus and Leitch XPRESS are trademarks of Leitch Technology International Inc which may be registered in the United States Canada and or other countries All other trademarks are the property of their respective owners Copyright 2003 2005 Leitch Technology International Inc All rights reserved This publication supersedes all previous releases Printed in Canada Warranty Leitch Incorporated Leitch warrants to each original end user purchaser or licensee each a Customer of hardware or software products manufactured by Leitch each a Product or of non warranty repair or other services provided by Leitch Services that each such Product and all such Services will be free from defects in materials and workmanship that adversely affect the Product s performance or the Services intended purpose for a period the Warranty Period of One year for server hardware Products Two years for non server and Desktop hardware Products Ninety days for parts assemblies and supplies to support hardware Products previously sold to Customers Ninety days for media of software licensed separately from Leitch hardware Products and encoding created by Leitch as physically affixed on or embedded in such media The same period as the hardware Product warranty for media of software licensed as an integral part of any Leitch hardw
22. anual Contents Preface Manual Information essent enne iil PUIPOSE Jethro me iil renee iii e E avec decid iii Writing Conventions iv Obtaining Leitch Document eese iv Unpacking Shipping Information eene v Safety Standards and Compliances sese vi Safety Terms and Symbols sse vi Chapter 1 Introduction OVERVIEW P 1 Product Description ccccccssessecseceeceeceseeeecesceeecesceneeeaeeaeeesecaeeeaeeeenaees 2 680035 Products nine EE 2 FROSO2 Erates 3er tet ehe ee tenti pret teetr ere decet gs 2 6800 and 6800 Co Existence seen 3 Available Frame Configurations and Back Panel Types 3 Main Features Deere eec HR e eT EUR ER Ond 4 Signal dod 5 Front Panel Description ssssssssseseeeeeenennne enne 6 Rear Panel Description 15 7 Fan Assembly Description ccccccesecesceseessceseeeecesceseeeseeaeensecaeeeaeeeenaees 8 Power Supply Description esesseeeeeeeeeennen enne 9 Resource Card Description c cccceescesseeseeseeeseceeeeececeaececeeeereeeeeereees 10 Communications and Control esee 11 11 FR6802 Installation and Ope
23. are Product and encoding created by Leitch as physically affixed on or embedded in such media Ninety days for Services Please refer to the current Leitch Limited Warranty Policy for a complete description of the warranty provided including important exclusions and limitations as well as procedures for obtaining warranty service Leitch Technology is a 32 year global leader in the design and distribution of high performance video systems for the professional television industry Leitch offers the most extensible products and interoperable systems enabling operations of any size to achieve a truly Integrated Content Environment Leitch is the most trusted name for increasing performance and productivity through solutions that streamline workflow of content production processing transmission and management With a sole focus on and commitment to the television industry Leitch provides unparalleled customer support Leitch Americas Leitch Europe Support Headquarters Europe amp Africa All Product Support Phone 1 416 642 3611 Phone 44 1344 446099 Toll Free 1 888 LEITCH6 534 8246 Fax 44 1344 446090 Fax 1 416 445 9020 Email service europe leitch com Email service leitch com Post Products service post eu leitch com Post Products service post leitch com Leitch Asia Server amp AgileVision Products Asia Pacific Rim All Product Support Phone 1 818 843 7004 Phone 852 2776 0628 Toll Free 1 888 843
24. ce card follow these steps 1 Pull out the finger release screws on the right and left sides of the front panel and then open it 2 Locate the resource card on the left side of the frame beside the power supply 3 Insert a screwdriver into the card removal hole on the resource card and then pull the resource card out of its slot See Figure A 1 Insert a screwdriver into this hole Figure A 1 Removing a Resource Card Installing a New Resource Card 1 Pull out the finger release screws on the right and left sides of the front panel and then open it 2 Slide the new card into the frame 3 Close the front panel 56 FR6802 Installation and Operation Manual Symbols Pilot Lite software application 11 Numerics 2RU frame options 3 6800 product line 2 6800 6800 compatibility 3 6800 7000 series frames installing modules 25 6802 PS and 6802 PS48 description 9 installation and usage 43 46 specifications 48 51 A AC power supply maximum power ratings 14 AC DC connections 32 power supply description 9 accessories 3 adjustable parameters 41 alarms power supply 46 state reporting 10 ambient temperature 16 assembly fan 8 FR6802 Installation and Operation Manual Index B back panel description 7 types 3 battery use caution 54 BNC coaxial cable connections 11 board controls 39 C cable support bar installing 18 card edge controls 39 caution battery use 54 fuse replacement
25. ditional power supply unit installed Additional AC power cord for a second AC PSU no cords are provided for DC power supplies Back connector product packages installed One left and one right rear support bracket each with a corresponding slotted bracket One cable support bar FR6802 Installation and Operation Manual 15 Chapter 2 Installation and Operation Meeting Location Requirements Ensuring Proper Temperature and Ventilation Caution To ensure proper ventilation keep the front panel of the frame closed during operation and install blank back connectors behind empty module slots The frame will overheat if you do not observe this precaution The FR6802 frame is cooled by forced air that is drawn in from the front and expelled through the rear You can stack any number of FR6802 frames in a rack as long as you maintain proper ventilation and remove all obstructions to air flow Ambient temperature should be maintained at between 32 F 0 C and 113 F 45 C at a relative humidity of 10 90 non condensing Meeting Electrical Requirements Load Limitations Voltage Selection 16 Each FR6802 frame can contain two redundant modular self contained power supply units with standard IEC mains connectors One PSU can support an entire frame load An AC unit requires an independent supply of 100 to 250 V AC at 47 to 63 Hz DC units require an independent supply of 36 to 72 V DC
26. e control system The resource card acts as an interface to the control system and provides interconnectivity to logical and coaxial control networks Monitoring responsibilities include the following e Fan health monitoring Alarm state reporting for status bus and front panel closure Monitoring and reporting of frame status particulars to the control system See Appendix A Servicing Instructions for information on locating removing and installing resource cards FR6802 Installation and Operation Manual GLEITCH Chapter 1 Introduction Communications and Control Serial Control Termination is not required for a single frame connected with an RS 232 cable to a PC Termination is only required in system configurations with multiple frames EX Note FR6802 frames have two methods for communication and control serial standard and Ethernet optional By creating a serial connection between FR6802 frames and a PC running the Pilot Lite software application you can monitor and control every frame and its installed devices from the PC Using BNC coaxial cables you can connect up to four FR6802 frames to create a network where input and output signals are shared Then using an RS 232 null modem serial cable connection connect one of the frames to the PC This communication and control method is a standard feature on all FR6802 frames See Creating a Serial Communication Network on page 34 for more d
27. e other end ofthe cable to the RJ 45 Ethernet port on the ICE6800 module see page 36 Make the appropriate GPI alarm relay connections see page 36 if you want to monitor the frame alarm status remotely FR6802 Installation and Operation Manual 37 Chapter 2 Installation and Operation LEITCH Understanding Status LEDs Table 2 6 describes the three LEDs located on the front panel of the FR6802 frame Table 2 6 LED Descriptions LED Color Meaning 9When Lit Alarm Red One of the following events has occurred in the frame Power supply failure Module detection failure Resource module failure Fan Failure Red The fan assembly is not operating normally Power Green There is power in the frame the frame and power supply are operating within normal operating conditions 38 FR6802 Installation and Operation Manual GLEITCH Chapter 2 Installation and Operation Understanding Card Edge Controls Introducing Control Types Note Leitch recommends that you use the available 65001 software control options serial local or Ethernet remote to aid in viewing setting and confirming parameter values You can operate and monitor settings for the FR6802 using the two control switches and the LED indicators on the card edge of the module As with all 6800 products external local or remote monitoring equipment a PC or control panel is required Two card edg
28. e switches work together to provide access to all of the parameter banks and control options on the module the mode select rotary switch and the navigation toggle switch Figure 2 19 illustrates the location of these switches Mode select rotary Navigation toggle hex switch switch is Figure 2 19 Card Edge Controls Mode Select Rotary Switch Position 0 permits the navigation toggle switch to select a bank The mode select rotary switch hex switch selects the parameter type Rotate the switch until you see the number 1 to 9 or letter A to F that corresponds with the desired parameter To view hex switch positions and corresponding banks and controls see the table entitled Card Edge Parameter Options in the individual product manual that accompanies your module FR6802 Installation and Operation Manual 39 Chapter 2 Installation and Operation LEITCH Navigation Toggle Switch Note Some 6800 modules can be used in both horizontal and vertical configurations Ensure that you follow the Up and Down markings on the module to increase or decrease parameter values respectively The navigation toggle switch selects a bank when the hex switch is set to and individual parameter values Follow the markings on the module board Up and Down to set a parameter value Toggle the switch Up through the list of banks or to increase the parameter value Toggle the switch Down through
29. ependable and easy to use All FR6802 frames come with absolutely free serial control An optional interface to Ethernet is also available allowing connectivity with all other Leitch CCS controlled products FR6802 Installation and Operation Manual Chapter 1 Introduction 6800 and 6800 Co Existence EX Note CCS software applications and control panels will not recognize 6800 modules when they are installed in existing 6800 frames FR6802 frames are designed to house and power both 6800 and the 6800 modules Although the 6800 modules have different features and controls both work in harmony with each other in the evolved FR6802 frames Likewise 6800 modules that use the 6800 style connector interface with 9 BNCs can be directly used in existing 6800 frames Available Frame Configurations and Back Panel Types There are several 68023 frame products and packages available For example depending on your frame configuration and product needs you can order an empty back panel to accommodate an assortment of individual back connectors or a solid full back panel to accommodate either 10 double width or 20 single width modules Some members of the FR6802 family include the following Table 1 1 FR6802 Frames and Accessories Product Code Description FR6802 X 2RU frame includes blank back connectors and one 6802 PS AC power supply FR6802 X48 Same as above except i
30. es in the individual product manual that accompanies your module for more information When you change a parameter the effect is immediate However the module requires up to 20 seconds to save the latest change After 20 seconds the new settings are saved and will be restored if the module loses power and must be restarted 42 FR6802 Installation and Operation Manual Chapter 3 6802 PS and 6802 PS48 Power Supplies Each FR6802 frame is equipped with one self contained 6802 PS power supply unit that can support an entire frame load An optional redundant PSU can be ordered separately If the frame has two PSUs installed the load is shared equally during normal operation This chapter describes the following topics Installing a Power Supply on page 44 Protecting the Power Supply on page 45 e Understanding Alarm Signals and Indicators on page 46 See Chapter 4 Specifications for PSU specifications For information on maximum frame capacity based on AC or DC power supply usage see Maximum 6800 Frame Power Ratings on page 14 See your Pilot User Manual or CoPilot User Manual for information on remotely setting and monitoring power supply options FR6802 Installation and Operation Manual 43 Chapter 3 6802 PS and 6802 PS48 Power Supplies LEITCH Installing a Power Supply This section describes the following procedures Disconnecting and removing an existing power s
31. etailed instructions Figure 1 6 shows a typical system configuration Termination point FR6802 frame 6800 control network BNC coax connection FR6802 frame Hrivocuce 6800 control network BNC coax connection FR6802 frame 6800 control network RS 232 serial BNC coax connection connection FR6802 frame 750 Termination point Figure 1 6 Typical System Configuration for Serial Control FR6802 Installation and Operation Manual 11 Chapter 1 Introduction GLEITCH Ethernet Control Using the optional ICE6800 Interface Card to Ethernet module you can remotely control and monitor up to nine FR6802 frames using Leitch Command Control System CCS software applications such as Pilot or Navigator The ICE6800 module provides 10 Mb Ethernet access while the CCS software application provides a general user interface GUI to the serial connection See the ICE6800 Interface Card to Ethernet Installation and Operation Manual for more information Figure 1 7 shows a typical system configuration Host FR6802 XF frame FR6802 frame FR6802 frame ICE6800 FR6802 frame _ module FR6802 frame installed in host FR6802 frame FR6802 XF FR6802 frame frame FR6802 frame s FR6802 frame Switch or PC Ethernet connection Control monitoring Remote control software application panel RCP CCS Pilot Navigator 1U Figure 1 7
32. g during general frame operation and to maintain proper airflow keep the front panel closed and all back connector slots covered during operation 24 Rear of frame Fully installed module module is correctly mated with corresponding back connector Module guides on frame floor and ceiling Guide edge Front of frame Figure 2 7 Frame Module Guides Disassembled View Closed extractor handle Opened extractor handle NE mas rus 3 FL Z E La S Figure 2 8 Extractor Handle in Closed and Opened Positions Install the remaining modules and back connectors and then make all of the necessary system connections Close the front panel to ensure proper frame ventilation FR6802 Installation and Operation Manual Chapter 2 Installation and Operation Installing 6800 Modules into a 6800 7000 Series Frame have a back panel already in place There is no need to install an individual back connector into this type of frame Caution To prevent overheating during general frame operation and maintain proper airflow keep the front panel closed and all back connector slots covered during operation Do not mix and match modules and back connectors The front module must mate with the corresponding back connector If your 6800 module can be installed in a 6800 7000 series frame follow these installation steps Check the i
33. he corresponding header wires from the PCB board along the top of the assembly see Figure 2 14 Header wires Connector PCB board Header wires along top of fan assembly Figure 2 14 Removing Header Wires from Fan Assembly PCB Board 6 Unscrew the fan and then pull it firmly away from the assembly to remove it from the standoffs see Figure 2 15 A Remove screws Pull fan off its two standoffs Figure 2 15 Removing a Fan from the Assembly 30 FR6802 Installation and Operation Manual LEITCH A X Chepie 2 Installation and Operation 7 Position a new fan over the assembly standoffs and then fasten the fan into place with the supplied screws see Figure 2 13 on page 29 Ensure that the fan labelling is face down and that the header wiring is at the top left corner of the installed fan as shown in Figure 2 14 on page 30 8 Connect each new fan s header wires to the assembly PCB board see Figure 2 14 on page 30 9 Replace the fan assembly inside the front cover and then secure the assembly into place with the provided screws Ensure that the following items are aligned The LEDs on the fan assembly PCB with the corresponding holes on the front panel The fan assembly screw holes with the holes on the front panel 10 Close the front panel and then reapply power to the frame FR6802 Installation and Operation Manual 31 Chapter 2 I
34. ique frame identification switch four possible frame ID combinations Communication loop through Communication network input output serial BNCs COM LOOP connections for chained frames DB 9 RS 232 connector Serial communication link between a PC and an 68021 frame Genlock loop through BNCs Video synchronization connections FR6802 Installation and Operation Manual 7 Chapter 1 Introduction Fan Assembly Description An optional fan assembly is located in the front panel of an FR6802 frame see Figure 1 5 The fan assembly draws in air from the front of the unit and expels it through the back Figure 1 5 Fan Assembly Back View of Front Panel All fans are equipped with RPM monitoring circuitry The FR6802 resource card decodes and monitors these signal to determine fan health Local and remote alarms report undesirable conditions that may arise Features of the FR6802 fan assembly include the following Low fan noise emissions e Alarm RPM monitoring and recording Alarm bus reporting of fan failure e Automatic fan shut down when front panel is removed FR6802 frames can be ordered without a fan assembly for low power applications maximum 50 W If you have a frame configuration that consumes over 50 W you will need a fan assembly to prevent overheating and ensure proper system operation 8 FR6802 Installation and Operation Manual Power Supply Description
35. lation and Operation Manual ereiten Craen Making Genlock Connections for Signal Synchronization The genlock connectors on the FR6802 frame provide an input path for the genlock signal and have a loop through capability To make genlock connections for signal synchronization connect the reference signal to one of the Genlock loop through BNC connectors on the FR6802 frame The other connector can be used to route the reference signal to other locations Terminate the reference signal at its final routed location FR6802 Installation and Operation Manual 33 Chapter 2 Installation and Operation LEITCH Creating a Serial Communication Network By creating a serial connection between an FR6802 frame and a PC running the free Pilot Lite control software you can monitor and control every frame and its installed devices from the PC Procedure create a 6800 communication control network follow this procedure 1 Connect one FR6802 frame to another by using a customer supplied BNC coaxial cable To do this connect each end of a BNC cable to the Communication loop through of each frame s rear panel These BNCs have input and output functions Communication loop through 9 serial WwW Figure 2 17 Rear Panel Connections for FR6802 Frames Frame ID rocker switches 2 Repeat this coaxial cable connection between other FR6802 frames until all frames up to a maximum of four
36. led on FR6802 DM or FR6802 DMF frames FR6802 X frames require an optional FR6802 FFA Fan Assembly panel to operate an ICE6800 module See the CE6800 Interface Card to Ethernet Installation and Operation Manual for more information on the installation and operation of this module FR6802 Installation and Operation Manual GLEITCH Chapter 2 Installation and Operation Operating the Frame Reviewing the Steps l 2 3 4 Note You cannot be connected to both the 68003 serial communication network and the Ethernet network simultaneously 5 Install the FR6802 frame with its modules in a rack see page 18 and then make the required system connections see page 32 Connect the power cable s between the IEC power connector s and a grounded electrical source Turn on each PSU by pushing its Power switch located on the front of each power supply Establish a serial or CCS communication network by following either the serial or CCS steps below SERIAL Make the appropriate input output connections b Setthe Frame ID switches on each frame for network identification purposes c Using an RS 232 serial cable connect the FR6802 frame to a local PC or laptop that has the FPilot Lite control software application installed on it see page 35 CCS a Ifyou have an ICE6800 Interface Card to Ethernet module connect one end ofa Category 5 CAT 5 Ethernet cable to your network hub or switch b Connectth
37. mission server which supports multiple compression formats in both standard and high definition resolution will also support ASI interface and has the ability fo record process and playback MPEG transport streams leitch s Opus master control switcher offers an array of effects and has the ability fo control up to 16 on air channels Opus meets multi channel digital integration challenges for both high definition and standard definition formats Integrated Content Environments offer the greatest opportunity for productivity and performance gains when employing content management and control applications that place content operations or remote locations under common software controls A major workflow enhancement is Leitch s Ingest Control Manager which places control of up to 16 server channels with associated proc amps DPS 575 eight VTRs and eight separate routers under one control station leitch s CCS Navigator winner of NAB 2003 s highest awards for control and monitoring of content quality and the CCS soft real time system provide open access through standard protocols to components of a networked system FR6802 Frames Installation and Operation Manual see LEITCH Manual Information Purpose This manual details the features installation procedures operational Preface procedures and specifications of the FR6802 Frames Audience This manual is written for engineers technicians and operators re
38. n either an FR6802 or 6800 7000 series frame Check the individual module manual that comes with your product to identify which back connector types work with your module and which frames are compatible with the module Up to twenty front modules connected to single slot back connectors fit in an FR6802 frame Up to ten front modules can fit in an FR6802 if they are connected to double slot back connectors two spaces are required to accommodate the extra width of the back connector Compatible 6800 7000 series modules can only connect to double slot back connectors You can install most 6800 modules in any unused slot without interfering with other frame functions FR6802 Installation and Operation Manual 21 Chapter 2 Installation and Operation LEITCH Installing 6800 Modules in an FR6802 Series Frame Follow these steps to install modules into an FR6802 frame All modules are hot swappable and can be installed with the power supply either turned on or turned off 1 Remove a blank back connector from the frame See Figure 2 5 Do not discard the blank back connectors They may be needed for future configurations Double slot back connector Single slot bac connector Figure 2 5 Blank Back Connectors Note The module lip must be inserted fully and securely into the 2 Install the new back connector by inserting the bottom lip into the required frame slot and then screwi
39. ncludes one DC power supply unit PSU FR6802 TXF 2RU frame includes blank back connectors one 6802 PS AC power supply and fan assembly FR6802 XF48 Same as above except includes one DC power supply FR6802 DM 2RU frame includes a full double slot back panel with 10 back connectors 100 BNC metal connectors and one 6802 PS AC power supply FR6802 DM48 Same as above except includes one DC power supply FR6802 DMF Same as FR6802 DM except includes fan assembly FR6802 DMF48 Same as FR6802 DM48 except includes fan assembly 6802 FA Fan assembly for 2RU frame 6802 PS Redundant single 6800 AC power supply 6802 PS48 Redundant single 6800 DC power supply FR6802 Installation and Operation Manual 3 Chapter 1 Introduction Main Features FR6802 frames have the following main features General Frame e Works with most 6800 modules using a 6800 style rear module and with 6800 modules Configurable to a wide variety of multi standard audio and video conversion routing generation and distribution module combinations HD SDI audio fiber optics Provides space for 10 double slot modules 20 single slot modules or a combination of both double and single slot modules Provides looping reference input for video genlock with buffered reference distribution to all modules Thermal Fan e Provides refined fan cooling for a lt 120 W load for AC power s
40. ndition exists Both LEDs are located on the front panel of the 6 023 frame PSU status LEDs Alarm Power Figure 3 3 Location of PSU Status LEDs The Alarm LED automatically turns off once the condition that triggered it is resolved FR6802 Installation and Operation Manual Chapter 4 Specifications Overview This chapter describes the following items Frame Specifications on page 48 e Power Supply Specifications on page 48 Specifications and designs are subject to change without notice FR6802 Installation and Operation Manual 47 Chapter 4 Specifications Frame Specifications Table 4 1 Frame Specifications Item Specification Size 3 5 x 19x 11 5 in 8 8 x 48 3 x 29 2 cm Weight 9 lb 4 08 kg empty 12 Ibs 5 44 kg with two power supplies Power Supply Specifications 6802 PS Table 4 2 6802 PS AC Power Supply Item Specification Size 1 45 x 11 25 x 3 35 in 3 68 x 28 58 x 8 51 cm Weight 1 5 155 0 68 kg Load step response Recovery to 196 of nominal within 1 msec Minimum load No load Ripple and noise lt 3 of nominal voltage Over voltage protection 12096 10 of nominal output voltage 13 6 V output only Temperature range 32 F 0 C to 113 F 45 C Input Specifications Input voltage 100 to 250 V AC 1096 Frequency 47 to 63 Hz Input current 2Arms maximum at 90 V AC 120 W output
41. ndividual module manual that comes with your product to identify which frames are compatible with your module All modules are hot swappable and can be installed with the power supply either turned on or turned off 1 Pull out the finger release screws on the right and left side of the front panel and then open it 2 Locate the front module slot that corresponds with the matching back connector and then slide the module into the guides See Figure 2 9 for a 1RU horizontal installation illustration and Figure 2 10 for a 2RU vertical installation illustration Figure 2 10 2RU Installation of a Module The module is properly seated when its edge is flush with the guide edge and the extractor handle closes See Figure 2 8 on page 24 3 Close the front panel to ensure proper frame ventilation FR6802 Installation and Operation Manual 25 Chapter 2 Installation and Operation Making Connections Once you have installed your FR6802 modules you can connect them to the appropriate input and outputs Removing 6800 Modules To remove a module from an FR6802 or 6800 7000 series frame follow these steps EX Note Modules are hot swappable and can be removed or replaced without powering down the frame Caution To prevent overheating during general frame operation and maintain proper airflow keep the front panel closed and all back connector slots covered during
42. ng it into place See Figure 2 6 bottom frame slot to ensure on page 23 proper m dul opsration Ensure that the EMI gaskets on the right side of the back connector remain in place during the installation The gaskets fit tightly 22 FR6802 Installation and Operation Manual G LEITCH Chepte2 Installation and Operation Back of frame After Mos the bottom lip of the back connector into the required slot see the graphic Close up bottom below screw the top of the back connector into place Close up bottom Insert the bottom lip of the back connector into the slot on the bottom edge of the frame Figure 2 6 Installation of Back Connectors Rear View 3 Apply the back connector labels to the back connecting module if Caution these are supplied separately The front module must match 4 Pull out the finger release screws on the right and left side of the the corresponding back front panel and then open it 5 Locate the front module slot that corresponds with the matching correctly Some module back connector 6 Slide the module into the guides on the frame floor See Figure 2 7 the modules are incompatible on page 24 The module is properly seated when its edge is flush with the guide edge and the extractor handle closes See Figure 2 8 on page 24 FR6802 Installation and Operation Manual 23 Chapter 2 Installation and Operation Caution To prevent overheatin
43. nstallation and Operation Making System Connections Connecting to a Power Source Depending on the power supply you are connecting to choose one of the options below AC A supply of 90 to 240 V AC 47 to 63 Hz is required for both Note PSUs Connect one end of the power cable to an IEC power Ensure that a different electrical connector at the back of the FR6802 frame Plug the other cable source is used for each power end into a grounded electrical source Repeat this procedure for the supply This ensures true power redundant power supply using an independent power source system redundancy DC A supply of 36 to 72V DC is required for each DC power supply Figure 2 16 and Table 2 4 define the pin connections for the XLR connector at the back of the DC power supply or frame il Figure 2 16 XLR Connector Table 2 4 Pin Connection Labels for the DC XLR Connector Pin Number Connection 1 48 V 2 3 chassis For DC power supplies connect one end of the power cable to an XLR power connector at the back of the FR6802 frame Plug the other cable end into a grounded electrical source Repeat this procedure for the redundant power supply using an independent power source A Power switch is located on the front face of each power supply Before operating the frame ensure that both PSUs are turned on to ensure full redundancy 32 FR6802 Instal
44. oducts back to Leitch for servicing prepaid and if possible in the original packaging material If the product is still within the warranty period Leitch will return the product prepaid after servicing FR6802 Installation and Operation Manual v Preface Safety Standards and Compliances See the 6800 Safety Instructions and Standards Manual to find the safety standards and compliances for this 6800 series product A safety manual is shipped with every FR6802 Frames Installation and Operation Manual and can be downloaded from the Leitch Web site at www leitch com Alternatively contact your Leitch customer service representative for a copy of this safety manual Safety Terms and Symbols vi This product manual uses the following safety terms and symbols to identify certain conditions or practices See the 6800 Safety Instructions and Standards Manual for more information WARNING Identifies conditions or practices that can result in personal injury or loss of life high voltage is present Uninsulated A dangerous voltage within the product s enclosure may be sufficient to constitute a risk of electric shock to persons CAUTION Identifies conditions or practices that can result in damage to the equipment or other property Important operating and maintenance servicing instructions are included in the literature accompanying the product FR6802 Installation and Operation M
45. on will attempt to control the device selected before the application was last closed See your Pilot Lite User Manual or Online Help for more information on using this control software FR6802 Installation and Operation Manual 35 Chapter 2 Installation and Operation LEITCH Connecting the GPI Alarm Relay to a Monitoring System To send alarm signals from the FR6802 frame to a control monitoring system follow these steps 1 Connect one end of a 3 conductor 18 to 25 gauge cable to the GPI connector at the back of the FR6802 frame 2 Connect the other end of the cable to a customer supplied monitoring panel Figure 2 18 shows the GPI alarm relay connector with a terminal block connector plug and describes the pinouts NO Normally open COM Common NC Normally closed Figure 2 18 GPI Alarm Connector See Understanding Status LEDs on page 38 for more information on FR6802 alarms Connecting to a CCS Network Note FR6802 XF frames cannot be connected to a serial network and an Ethernet network simultaneously 36 To communicate with an FR6802 frame using CCS network you must install an ICE6800 module on a host FR6802 FXF frame Using CCS software applications such as Pilot and Navigator you can configure monitor and control up to nine FR6802 frames and their modules for each host FR6802 XF frame Due to the need for a separate back module ICE6800 modules cannot be instal
46. ormance and exceptional quality with adaptable cost effective solutions 6800 is an extension of features an expansion of use and an increase of performance to the solid operation you have come to know and trust in the 6800 name Leitch invented the modular platform now we have again redefined the industry with an offering that resets the standard e 6800 Capacity Up to 20 modules e 6800 Compatibility HD SD Analog audio video Fiber Optics e 68005 Continuity Housing all existing 6800 products e 6800 Control Providing free serial and optional Ethernet control It is everything you value about 6800 plus more The 2RU FR6802 frames accommodate the entire 6800 line of analog digital audio video products for conversion distribution interface generation and router applications In addition the FR6802 frames expand the product offerings to include virtually any application in the modular arena All interface mechanics are supported The new FR6802 frames provide central genlock distribution GPI for alarms two types of remote control interfaces 20 slot capacity and support for multi standard products including HD SD analog and fiber optics and high power operation Addressing space considerations it sets no cooling limits on multiple frames stacked together and is specifically designed to weigh noticeably less than other products Each feature has been carefully designed to ensure a product that is reliable d
47. ource card 56 replacing failed fan 29 resource card 56 reporting frame 10 resource card description 10 replacement 56 rotary switch description 39 RS 232 null modem serial cable connections 11 S safety standards vi serial communication network creating 34 serial connection 11 servicing instructions 53 56 shipping information v signal flow 5 specifications 47 51 status LEDs 38 status frame 10 59 Index summary of frame operation steps 37 switches control 39 symbols safety vi synchronizing signals genlock connections 33 system configuration Ethernet control 12 configuration serial control 11 connections 32 T temperature requirements frame installation 16 termination 11 thermal protection 45 toggle switch description 40 60 unpacking shipping information v 15 upgrading frame with fan assembly 27 ventilation requirements frame installation 16 voltage selection frames 16 wrapping parameters 40 XLR connector 32 FR6802 Installation and Operation Manual Trademarks and Copyright AgileVision BO S Broadcast Operating System CCS Command Control System CCS CoPilot CCS Navigator CCS Pilot DigiBus DigiPeek Digital Glue DigiWorks DPS DTV Glue EventWORKS EZ HD Genesis HDTV Glue Innovision ISIS JUNO LeFont Leitch LogoMotion MediaFile MediaPort MIX BOX Monarch NEO the NEO design OPUS Panacea Panel MAPPER Portal PROM Slide RouterMAPPE
48. r fan units in the assembly Upgrading to an FR6800 F Frame If your FR6802 frame currently does not have a fan assembly and you wish to upgrade your frame to an FR6802 F model you must remove the existing front panel install an FR6802 FA Fan Assembly and then make minor changes to jumper settings Procedure Follow this procedure to install a fan assembly on an FR6802 frame 1 Remove all power from the FR6802 frame and then remove the mounted frame from the rack 2 Take off the existing FR6802 front panel by removing the two screws located at the back of each mounting ear Retain the screws for use with the upgraded front panel step 3 Mounting ear screws Remove these two screws from the back of each mounting ear Figure 2 11 Removing Front Panel Mounting Ear Screws FR6802 Installation and Operation Manual 27 Chapter 2 Installation and Operation 3 4 3 EX Note The white triangle near the jumper pins on the resource card indicates pin 1 6 T 28 GLEITCH Install the upgraded FR6802 F front panel by securing it to the mounting ears with the four screws that were removed in the previous step Locate and remove the resource card on the left side of the frame See Replacing a Resource Card on page 56 Locate jumper CJ4 near the center of the resource card and then set it to FANS by placing a jumper on pins 1 and 2 Figure 2 12 shows the available jumper settings A A Fans
49. ration Manual vii Contents Ethernet Control 12 Chapter 2 Installation and Operation OVEIVIEW gedit ivi M 13 Maximum 685003 Frame Power Ratings sse 14 Checking the Packing List nete eere nepote ettet 15 Meeting Location Requirements eese 16 Ensuring Proper Temperature and Ventilation 16 Meeting Electrical Requirements sse 16 Installing the Frame in a Rack sse 18 Ensuring Adequate Rack Space sese 18 Attaching Optional Rear Support Brackets 18 Installing 6800 Modules eene 21 Installing 6800 Modules in an FR6802 Series Frame 22 Installing 6800 Modules into a 6800 7000 Series Frame 25 Making Connections eoe oer oe ea 26 Removing 6800 Modules sss 26 Installing Eats 3 optet terer eter tr rito reri tete Da RE RR ocu 27 Upgrading to an FR6800 F Frame eee 27 Replacing a Failed Fan Unit eee 29 Making System Connections ccesseeccescsseeeseeceeceeseeseceeceeeeeeseeaeeeseees 32 Connecting to a Power Source ssssssssssseeeee 32 Making Genlock Connections for Signal Synchronization 3
50. re 2 3 Installing a Rear Support Bracket FR6802 Installation and Operation Manual 19 Chapter 2 Installation and Operation LEITCH 4 Attach the two slotted rack support brackets at the rear of the rack with the slots facing inward See Figure 2 4 Rack frame Back of frame Slotted rack support brackets Frame support brackets slide into rack support bracket slot Figure 2 4 Installing Rack Support Brackets 5 Position the FR6802 into the rack ensuring that the frame support brackets slide into the installed slotted rack supports 6 Attach the front mounting ears on the chassis to the rack using the appropriate rack screws 20 FR6802 Installation and Operation Manual Chapter 2 Installation and Operation Installing 6800 Modules Caution Before installing your modules see Maximum 6800 Frame Power Ratings on page 14 There are different module and connector types that may require installation e Double slot back connectors Smgle slot back connectors Front modules Depending on the product type there are various back connectors front modules and frame types that are available interchangeable and compatible For example module back connectors can come in either a double slot or single slot sizes 6800 front modules may connect to either single or double slot back connectors and certain 6800 modules and back connectors can be installed i
51. seCutter I low resolution editing system 10 provide the fastest and most effective workflow today The advent of fully Integrated Content Environments has led to significant efficiency improvements in workflow with processing and monitoring now integrated and transparent NEO Leitch s advanced processing platform not only hosts single function modules but also consolidates multiple functions on a single Simplicity card New award winning modules have been added with the NEO VR digital video recorder LogoMotion branding tool and the NEO SuiteView multi source display processor More functionality can be achieved by customers infrastructure environments with the high density 6800 7 Leitch s industry leading routing offerings allow customers to connect high quality signals of all formats from analog to HD Panacea provides affordable compact modular routing in sizes up to 32x32 The new wideband Integrator Gold provides scalable routing of almost any digital signal up to 128x128 in a single frame All processing and routing platforms are fully integrated with Leitch s advanced Command Control System CCS Advancements in digital technologies have enabled more channels in different content formats over multiple distribution systems Customers now seek fo achieve their vision of a fully Integrated Content Environment to supply multiple distribution channels with high quality content and branding Leitch s NEXIO trans
52. sponsible for the installation setup and or operation of FR6802 Frames Revision History Table P 1 Revision History Edition Date Revision History A May 2003 Initial release B January 2005 Addition of 6802 PS DC information as well as minor corrections to content C February 2005 Addition of index and module card edge navigation information FR6802 Installation and Operation Manual Preface e LEITCH Writing Conventions To enhance your understanding the authors of this manual have adhered to the following text conventions Table P 2 Manual Writing Conventions Term or Convention Description Bold Indicates dialog boxes property sheets fields buttons check boxes list boxes combo boxes menus submenus windows lists and selection names Italics Indicates email addresses the names of books or publications and the first instances of new terms and specialized words that need emphasis CAPS Indicates a specific key on the keyboard such as ENTER TAB CTRL ALT or DELETE Code Indicates variables or command line entries such as a DOS entry or something you type into a field gt Indicates the direction of navigation through a hierarchy of menus and windows hyperlink Indicates a jump to another location within the electronic document or elsewhere Internet address Indicates a jump to a Web site or URL Indicates important information tha
53. t helps Note to avoid and troubleshoot problems Obtaining Leitch Documents Leitch documents can be viewed or downloaded from the Leitch Web site at www leitch com go to Support gt Documentation Alternatively contact your Leitch customer service representative to request a document iv FR6802 Installation and Operation Manual Preface Unpacking Shipping Information Leitch has carefully inspected tested and calibrated this product before shipment to ensure years of stable and trouble free service 1 Check equipment for any visible damage that may have occurred during transit Confirm that you have received all items listed on the packing list Contact your Leitch dealer if any item on the packing list is missing Contact the carrier if any item is damaged Remove all packaging material from the product and its associated components before you install the unit Keep at least one set of original Leitch packaging in the event that you need to return a product for servicing If the original packaging is not available you can purchase replacement packaging from Leitch at a modest cost or supply your own packaging as long as it meets the following criteria e e e Withstands the weight of the product Holds the product rigid within the packaging Leaves at least 2 in 50 8 mm of space between the product and the container Protects the corners of the product Ship pr
54. the list of banks or to decrease the parameter value See the section Changing Parameter Settings in the individual product manual that accompanies your module for more information Introducing Parameter Types 40 Most FR6802 parameters are adjustable and can be set using either card edge controls see Introducing Control Types on page 39 or a software control application However some parameters are considered read only and cannot be changed These parameters indicated by the abbreviation RO provide status and feedback information only Parameter lists may wrap or clip If the list is set to wrap it returns to the beginning of its range or options after you have toggled through all of them Clipping requires you to scroll back through the options to return to the beginning of the list Wrapping is only available from the card edge Parameters that normally wrap when adjusted via the card edge will clip when adjusted using a control software application FR6802 Installation and Operation Manual Chapter 2 Installation and Operation Adjustable Parameters Note See the table titled Card Edge Parameter Options in the individual product manual that accompanies your module to view the various numerical and selectable parameters for the FR6802 Read Only Parameters Two types of adjustable parameters can be changed using the card edge controls e Numerical parameters
55. tion GLEITCH Front Panel Description Figure 1 2 shows the front view of a FR6802 frame and identifies the location of status LEDs cooling fans and front panel release screws Figure 1 3 shows the inside of the frame with the front panel removed Rear support bracket Finger release screws one of two Status LEDs Cooling fans optional Cooling Failure Alarm Power built into front panel Figure 1 2 FR6802 Frame Front Panel Redundant power supplies 20 single slot 6800 mounting ear 6800 card guides mounting ear floor and roof Figure 1 3 FR6802 Frame with Front Panel Removed 6 FR6802 Installation and Operation Manual Rear Panel Description Figure 1 4 identifies the location of FR6802 rear panel components Table 1 2 briefly describes each of the connectors and switches found on the rear panel See Making System Connections on page 32 for more information on system connections Power mains inlets one for each redundant PSU SS Genlock loo through BNCs DB 9 RS 232 connector Communication Rear module connectors GPI Frame ID rocker loop through connector switches BNCs Figure 1 4 FR6802 Frame Rear Panel Table 1 2 Rear Panel Components Item Description Power mains inlets Independent power source connections GPI connector Alarm relay connection between an FR6802 frame and a third party control monitoring system Frame ID rocker switches Un
56. upply Installing a new power supply Disconnecting and Removing an Existing Power Supply 1 Toggle the Power switch to the Off position toggle right on the Note front of the power supply that you wish to remove A redundant 6802 power 2 Unplug the power supply from its grounded electrical source supply is hot swappable and can Remove the rear panel screw that secures the power supply to the be replaced without removing power from the remaining frame chassis See Figure 3 1 power supply Figure 3 1 Removing the Rear Panel PSU Screw 4 Pull out the finger release screws on the right and left sides of the front panel and then open it 5 Grasp the handle on the front of the power supply and then pull it out of the frame See Figure 3 2 on page 45 44 FR6802 Installation and Operation Manual GLEITCH Chapter 3 6802 PS and 6802 PS48 Power Supplies Grasp handle on bottom of power supply and pull to f remove Figure 3 2 Removing a Power Supply Installing a New Power Supply 1 Pull out the finger release screws on the right and left sides of the front panel and then open it Slide the new power supply into position in the frame and then close the front panel Secure the power supply to the frame with the provided 4 40 rear panel screw See Figure 3 1 on page 44 for the screw location Connect the new power supply to a grounded electrical source and toggle the Power
57. upply or 105 W load for DC power supply Cools modules using a front to back airflow with alarm monitored low noise fans Control and Monitoring e Provides an RS 232 serial connection for basic control and monitoring Provides access to the Ethernet for more robust control and monitoring using an optional interface module ICE6800 Regulates and reports major frame operation and performance data to the control system via a resource card Power Supply 9 9 9 Houses two power supplies for full redundancy and load sharing Displays power and fault indicators on front panel Includes captivated power cord s for AC power supplies to prevent accidental unplugging note cords are not provided for the DC power supply configurations Provides choice of 6802 PS for AC power or 6802 PS48 for DC power frame can house two of either power supply or one of each FR6802 Installation and Operation Manual Chapter 1 Introduction Signal Flow Figure 1 1 illustrates the signal flow of FR6802 frames AD AN AD NA NILA LA NL Front door Fan LED power drives Control D 9 serial 2321 connector 6800 control O Communication Frame ID o c 20 Status Alarm GPI i Alarm relay Genlock O loopthru Mains I PSU fail inlet 1 46 8V Gnd Mains i PSU2 fail inlet 2 6 8V Figure 1 1 Signal Flow Diagram FR6802 Installation and Operation Manual Chapter 1 Introduc

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