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GPS AutoSteer System Installation Manual

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1. The AutoSteer system must be powered OFF when installing or removing the Roof Module vi AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle will improve the overall installation and cable routing and will also reduce the chance for oil contamination when the hydraulic connections are opened It is important to clean the area around the steering cylinders frame hydraulic pump and cab Hardware Installation Manual Vil Important Information Note Verify all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your Display user manual for technical support information Contact Information Refer to you
2. Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Manual steering is normal after the AutoSteer installation Relief Valve is adjusted AutoSteer Performance Checklist 1 ot ce SAR ee A SD Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts optional Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Steering speed from lock to lock is satisfactory E Ed EN Ea O LI LI Value SSP ee E E el al m Value Note See the Post Installation Procedures and Information chapter for additional information 78 AutoSteer System Sec
3. GPS AutoSteer System Installation Manual Supported Vehicles Ag Chem Rogator 854 1997 2002 models PN 602 0211 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system 1s in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibration and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas li AutoSteer System Special Requirements Tools This list consists of the tools required to complete the installation The insta
4. uy Brown Panel 58 AutoSteer System Installation Procedure Figure 7 3 shows the Display Bracket to use during the installation of the Display in your sprayer s cab This bracket has a narrow reinforcement strip that must be installed on the back side of the window frame use the two provided hex screws to clamp the bracket on the window frame Figure 7 3 John Deere Display Bracket Note The provided Display Bracket is similar to the Bracket used in John Deere combine cabs Hardware Installation Manual 59 Installation Procedure 4 5 60 Mount the bracket assembly as shown in Figure 7 4 Adjust the height as necessary Figure 7 4 Mounting the RAM Ball and Bracket Si Al E aa lt y e E ie ag gt AR Ste e Me Install the RAM Base Ball on the front of the bracket using the four screws and nuts See Figure 7 4 Note Refer to the Display user manual for the remaining Display specific installation instructions AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and AutoSteer components in the following sections SA Module Harness e SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness e Roof Module Main Cable Harness Connections Inside Cab e SA Module Harness Power
5. Connect the Hoses Route both hoses to the steering Orbitrol under the front of the cab Identify the Orbitrol pressure port on the steering Orbitrol under the front of the cab It is the larger diameter port identified as P See Figure 3 12 Figure 3 12 Identifying Orb i h S itrol Pressure Port on Steering Orbitrol Tis Original Pressure Hose 7 ig i 4 TN i n E Y icai chl Rk T r E r r D RE Orbitrol Pressure Port P ME ERR gt Ss Disconnect the original pressure hose from the steering Orbitrol and connect it to the Pressure hose from P1 See Figure 3 13 Connect the Orbitrol pressure hose from the AUX port to the Orbitrol pressure port See Figure 3 13 Figure 3 13 Connecting Pressure Hoses to Steering Orbitrol Orbitrol Pressure Port Original Pressure Hose Pressure Hose Orbitrol Pressure Hose Hardware Installation Manual 25 Connect the Hoses Connect the Steer In Hoses 1 Identify the Left and Right ports on the left side of the steering Orbitrol See Figure 3 14 g Left and gt Right Ports on Steering Orbitrol Figure 3 14 Identifyin Left Port L Right Port R Steering Orbitrol 2 Disconnect the two vehicle right steering hoses see 1 in Figure 3 3 identified by the green and yellow cable ties from the tee adapter on the Right port on the steering Orbitrol Leave the tee adapter on the Orbitrol See Figure 3 15 3 Connect a
6. Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor Rod when wheels are straight ahead Vehicle Tire Direction in Straight Ahead Position Hardware Installation Manual 45 Assemble the Linkage Rod Hardware 9 After the potentiometer has been adjusted tighten the potentiometer bolts with a 5 32 hex key and a 3 8 wrench See Figure 4 18 Figure 4 18 Wheel Angle Sensor Potentiometer different vehicle shown i A 4 N on T gt Y me i F Bi R S 1 4 a a gt b x FR i a e E 7 i 10 Disconnect the linkage rods and turn the steering wheel manually to the full left position 11 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary 12 Disconnect the linkage rods and turn the steering wheel manually to the full right position 13 Reattach the linkage assembly and verify that the sensor will not be damaged Adjust the rod lengths as necessary 14 Repeat Step 6 through Step 13 until the rod lengths have been adjusted and the potentiometer is centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch 5mm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 4 19 46 AutoSteer System Assemble the Linkage Rod Hardware Figure
7. Refer to your vehicle s owner manual instructions to do so Calibration and Tuning Guidelines Note For optimal steering performance the AutoSteer system must be fully calibrated and then tuned 76 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 77 Final Hardware Installation Checklist System Installation Checklist 1 N da AE S R 6 Wheel Angle Sensor installed and all fasteners are tight optional Display Bracket and Display are installed and all fasteners are tight Roof Rail and Roof Module are installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Hydraulic Installation Checklist 1 DM oy a OS de Steering Valve Bracket is installed and all fasteners are tight Steering Valve 1s installed and all fasteners are tight All hose fittings are tight
8. See Figure 3 17 Note Do not overtighten the Pressure Transducer Figure 3 17 Connecting The Pressure Transducer 28 AutoSteer System Adjust the Relief Valve 2 Connect the Steering Valve harness to the Pressure Transducer Push the connector until the latch locks onto the Pressure Transducer To remove the cable lift the tab on the latch and pull the connector See Figure 3 18 Figure 3 18 Pressure Transducer Installation Pressure Transducer Connector 3 Connect the Steering Valve 4 pin and 10 pin connectors to the SA Module Harness Note Secure the Pressure Transducer cable and connector with cable ties in a protected position Adjust the Relief Valve This section contains information in the following sub sections Functional Test e Check the Original Steering Relief Valve Setting e Adjust the AutoSteer Relief Valve Hardware Installation Manual 29 Adjust the Relief Valve Functional Test 1 Install a 5000 psi pressure gauge on the hydraulic pump diagnostic port on the left side of the engine as shown in Figure 3 19 Then use the following steps to perform a functional test Figure 3 19 Install 5000 PSI Pressure Gauge on Hydraulic Pump N 2 Turn the starter motor momentarily to turn the engine without actually starting the engine and observe the pressure reading on the gauge The pressure should not go above 2000psi when you turn the engine momentarily If you see a pressure spike above 2000ps
9. A A i HT O ad ORBITROL 5 y CAPS FOR EXISTING RUN TEE ON ORBITROL STEER IN li TR a RIGHT STEER CYLINDER STEER OUT ee a 08 7 N es T A TT UL NES USETEFLONTAPE FOR NPT ki a d Fr en DAL Ja di TR ORE Ly LEFT STEER CYLINDER 4 AutoSteer System Kit Overview Table 1 3 Ag Chem Rogator 854 Hose Kit Components PN 500 0280 01 ven F4SITC JC03080806 54 FASITCICOGOSOSOS 54 3 FAS TTC IC06080606 54 Hardware Installation Manual 5 Kit Overview Bracket Kit Components Figure 1 4 Bracket Kit Components PN 152 0019 01 AUTOSTEER INSTALL SNTE ROGATOR 854 Table 1 4 Bracket Kit Components PN 152 0019 01 Display Bracket JD 9650 Roof Bolts Ag Chem Installation Guide 6 AutoSteer System Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 8 of this chapter shows the AutoSteer electrical connections 1 Verify shipped components Note Step 2 Step 3 Step 4 Step 5 Step 8 Step 9 and Step 14 are skipped if installing an electric steering actuator Install the Hydraulic Steering Valve Assembly Install the Hydraulic Hoses Install the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the SA Module Harness and route cables to the various sensors Se E M
10. JIC cap to one side of the tee on the Right port See Figure 3 15 4 Connect the right steer in hose see 4 in Figure 3 3 from the SR port on the Steering Valve to the original tee on the Right port on the Orbitrol See Figure 3 15 Figure 3 15 Connecting Right and Left Steer In Hoses id N Left Steer in Hose L Right Steer in Hose 26 AutoSteer System Connect the Hoses 5 Disconnect the two vehicle left steering hoses see 2 in Figure 3 3 identified by the red and blue cable ties from the tee adapter on the Left port on the Orbitrol Leave the tee adapter on the Orbitrol See Figure 3 15 6 Connect a JIC cap to one side of the tee on the Left port See Figure 3 15 7 Connect the left steer in hose see 3 in Figure 3 3 from the SL port on the Steering Valve to the original tee on the Left port on the Orbitrol See Figure 3 15 Note The four vehicle steering hoses you disconnected from the Orbitrol will be connected in the next step Connect the Steer Out Hoses 1 Identify the two vehicle left steering hoses that were disconnected from the steering Orbitrol in Connect the Steer In Hoses See Figure 3 16 2 Connect the two vehicle left steering hoses together near the steering Orbitrol using a union tee and connect the union tee to the steer out left hose see 5 in Figure 3 3 See Figure 3 16 3 Connect the steer out left hose to the LEFT port on the Steering Valve see Figure 3 4 for details on that port S
11. fully assembled Figure 4 1 Wheel Angle Sensor Linkage Rod B Sensor Unit Sensor Bracket i Sensor Rod A inkage Rod Bracket Hardware Installation Manual 33 Installing Mounting Brackets Installing Mounting Brackets 1 The Wheel Angle Sensor mounts on the vehicle s left front axle The Ag Chem Rogator 854 sprayer front axle has two blind threaded holes for installing the sensor bracket See Figure 4 2 Figure 4 2 Vehicle s Left Front Axle Threaded Holes for Sensor Bracket Vehicle s Front 2 Before installing the sensor bracket use a 1 4 20 tap to clean out the blind threaded holes near the kingpin See Figure 4 3 Figure 4 3 Cleaning the Blind Threaded Holes 34 AutoSteer System Installing Mounting Brackets 3 Align the sensor bracket holes to the threaded holes and fasten the sensor bracket to the front axle using the two steel bushings and longer bolts provided with your kit See Figure 4 4 Figure 4 4 Installing the Sensor Bracket i z Mounting Holes 4 Figure 4 5 shows how the steel bushings are being used to elevate the sensor bracket over the front axle kingpin Figure 4 5 Using the Steel Bushings Bracket Bushings Hardware Installation Manual 35 Installing Mounting Brackets 5 Mount the Sensor Unit to the sensor bracket as shown in Figure 4 6 Figure 4 6 Mounting the Sensor Unit 9 mm o gt Pr 5 i gt 3 P E di s
12. the front of the roof To install the Roof Rail use a 3 4 wrench to remove the two cab roof bolts located at the front as shown in Figure 6 1 Figure 6 1 Cab Roof Existing Mounting Bolts Existing Mounting Bolts Vehicle s Rear 3 Center and align the Roof Rail holes to the cab roof mounting holes and fasten the Roof Rail to the roof using the two aluminum bushings and longer bolts provided with your kit For a lower installation you can use a stack of flat washers as spacers so the Roof Rail does not touch the roof The holes and the Locking Pin must be on the left side of the vehicle 4 Figure 6 2 shows how the aluminum bushings are being used to elevate the Roof Rail over the cab roof Figure 6 2 Using the Aluminum Bushings gt Roof Rail Aluminum Bushing 54 AutoSteer System Installation Procedure Note The Roof Rail should be mounted so it is level when the vehicle is placed on level ground Steering performance will be compromised if the Roof Module is not level when the vehicle is on level ground See Figure 6 3 Figure 6 3 Roof Rail Installed 5 Attach the three antennas to the proper Roof Module antenna connections See Figure 6 4 Note Hand tighten the connections Do not over tighten Figure 6 4 Attach the Antenna WiFi Antenna Cell Phone Antenna arr RTK Modem Antenna Hardware Installation Manual 55 Installation Procedure 6 Place the Roof Module onto the Roof Rail The cable c
13. to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made Note Clean up the ends of the threaded rods using a file and check 1f the threads are good using a steel nut the nut should engage smoothly on the threaded rod Protect the threads from damage while cutting the rods Figure 4 11 shows where the measurements provided in Table 4 1 are measured from Figure 4 11 Linkage Rod Cut Length Measurement Points PS ad i o Fa oh ff Bale i AL y i y F Y a a d i f N AV j ff amp A y ee Mo A Fi rns Table 4 1 Linkage Rod Cut Lengths 1 5 inches 38mm 2 0 inches 51mm a This measurement is the linkage rod length prior to assembly with the ball joints 40 AutoSteer System Assemble the Linkage Rod Hardware Figure 4 12 Linkage Rod Cutting Note The after assembly center to center lengths of each linkage rod are shown in Table 4 2 Figure 4 13 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware For most installations use Table 4 2 to adjust the lengths of the rod assemblies to the values shown Figure 4 13 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning
14. 4 19 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Potentiometer Screw Stop Screw Stop Full Right Full Left Range of Movement Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor Hardware Installation Manual 47 Assemble the Linkage Rod Hardware 15 Once all the adjustments are complete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections 16 Tighten the bolt securing the two linkage rods together See Figure 4 20 Bed 4 20 Linkage nee Ball Joint Bolt different vehicle shown 17 Figure 4 14 shows the completed Wheel Angle Sensor installation 48 AutoSteer System SA Module Installation The SA Module Installation chapter contains information in the following sections e SA Module Mounting Orientation Mount the SA Module SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 5 1 shows the correct mounting positi
15. 8 7 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 8 7 Roof Module Main Cable Harness Connection AutoSteer System Main Cable Harness 3 Attach the LAN connector to the Roof Module See Figure 8 8 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side 1f you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when 1t fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until 1t clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 8 8 Roof Module Ethernet Connection Hardware Installation Manual 69 Main Cable Har
16. Display and navigate to the Hydraulic Valve window from the Steering Components window 12 Command the vehicle to turn Right and then Left a few times The vehicle should steer in the direction it is commanded If the vehicle rotates in the wrong direction the hoses were attached to the wrong ports on the AutoSteer valve and need to be switched 13 Power down the Display put the vehicle back into Park and or reset the parking brake and shutdown the vehicle 14 Once again check the vehicle for hydraulic leaks and repair any that are found Create New Vehicle Note Do not start the vehicle until after the Hydraulic Leak Test has been performed on the vehicle After the vehicle has been created shut down the AutoSteer system prior to starting the vehicle Once the entire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display 1s not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display user manual to create a new vehicle Steering Cylinder Phasing The steering cylinders must be phased so the front wheels are correctly aligned before starting AutoSteer calibration
17. E ate Route SA Module Harness towards the cab 10 Install the Display Bracket and the RAM Mount Ball inside the cab 11 Install the Display using a RAM Mount Arm 12 Install the Main Cable Harness and route cables to Roof Module and power connector Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual 13 Connect the Main Cable Harness to the Display Harness 14 Connect the Main Cable Harness to the SA Module Harness 15 Verify all connectors are properly coupled and secured 16 Power ON the AutoSteer system 17 Calibrate the vehicle 18 Tune the vehicle 19 Verify the system has been installed properly and operates satisfactorily Hardware Installation Manual 7 Installation Procedure Outline AHOSSA22V YOSNdAS STONY 144HAA Mid Mid E Tm mm mm mm EE MEE EE MEE MEE MEE MEE MEE MEE MEE ee MEE mEEE MEE EE mEEE MEE MEE EE mEEE MEEN EE eee a mee mmm AHYONNGE AY HI S1MNAsdddidH 38110350 4331S5OLMW Nid et VLVd WYS I Nid 01 0350 LON a Fe Te l Pi a j Nid F Nid F YgJMOd oe ae AZL To i FATWA 38M Mid E l l Nid O yamod pue Aejdslp AL 0 SSSUIEH SIAED 4 my LITE BUL pauuon J Nid HAMOd NYS Ol ENUEW S JSUMO FH Aejdsip sasn au UHM r Nid t avr papriaoud suonon sul i IOVONI JLOWSY k ay MOJO 31N00M vs 4 i A Es l i i GOED LOC A SSINYVH NYS Z0 9ZFO LOZ SSANHY
18. GE 57 Installation TOC CUT C ms MEN RUE PRE RE OE EER ED ER ED SE RA 57 Chapter 8 Connecting System Cables iss ss MEER ER RR RR RR a RR RR RR ER RS RR GEE GE ER EER RR RR ER EE 61 SA Module Han SS in RE GR AG EE BEE EE EO Ain 61 SA Module CONNOR pr RE REA 62 Wheel Anale Sensor Connect dra radar dis iria 65 Steers Valve Connec homses het As 66 Main Cable Hare Ss sos ad a SE n ie ae EA A Ke ees 66 Rooi Module ie ESE IE EED DEE A GEORDEN EIS DE ERS 67 Main Cable Harness Connections Inside Cab SS SS SS ees 70 SA Module HamESS Te RENS REED GE ESE Ake DS ES EG De SG ee A 71 Power Supply CONN CHON 5 KERE RE RED EE EE e Ee er a eed 71 Cab Power Connect SG N REED ados ERR T2 Battery Power Connection lt u aces cages ula E Usina acia 73 Install Warnine Label sor EES DE SO ES AA A AE Ses 74 Chapter 9 Post Installation Procedures and Information iese k kk ER EE EE ER RR RE ER EE ER RR RE ER EE Re 75 a ab a An Re ER GE EE 75 Create New Veli le ia SR EDS eee EED SE BE RR OE A be De Ge 76 Steerme Cylinder Pia SS ses 4 46 RR mew aah ee nee Seen RE As tia 76 Calibration and Tuning Guidelines SS SS SS SS SS SS eens 76 Chapter 10 Final Hardware Installation Checklist es EE EE EE EE EE EE ER RE EE EE eee EE EE EE RE Re ee nenee 11 x AutoSteer System Installation Overview This Installation Overview chapter contains information in the following sections Kit Overview e Assemblies 0 Kit Wheeled Com
19. H NIYIN I Nid Zi SHH EE a E E ee en evens nee O O FATWA Mid JOEY O N NOM JOO SAD OIT33HM ad AL altea D A us a Q G AutoSteer System Assemble and Mount the Hydraulic Valves The Assemble and Mount the Hydraulic Valves chapter contains information in the following sections Mounting the Steering Valve e Install the Steering Valve Bracket e Install the Steering Valve Mounting the Open Center Hydraulic Valve e Install the Open Center Hydraulic Valve Bracket e Install the Open Center Hydraulic Valve Mounting the Steering Valve The Steering Valve bracket is shown in Figure 2 1 Figure 2 1 Steering Valve Bracket Overview A Hardware Installation Manual Mounting the Steering Valve Install the Steering Valve Bracket 1 Identify the frame crossbar located under the vehicle Figure 2 2 shows the location of the holes on the frame crossbar near the oil tank for mounting the Steering Valve bracket Figure 2 2 Identifying Existing Mounting Holes on Crossbar P 4 a FE di an vs st mr li Mo N ad gt y Mia i z i ig 5 Te r 6 P A 7 gru y i j E 4 Oil Tank Existing Mounting Holes Frame Crossbar 2 The Steering Valve bracket is provided with a set of 1 2 and 5 8 bolts as shown in Figure 2 1 Use these bolts for mounting the bracket on frame crossbar holes as shown in Figure 2 3 Mount the Steering Valve bracket under the crossbar and pointing towards the back of the s
20. Hydraulic Valve Open Center Hydraulic Valve 2 Identify the tank port T on the steering Orbitrol under the front of the cab See Figure 3 9 Figure 3 9 Identifying Steering Orbitrol Tank Port Tank Port T Original Tank Hose Right Side of Vehicle Hardware Installation Manual 23 Connect the Hoses Remove the original tank hose see Figure 3 9 from the tank port on the Orbitrol and install a run tee provided with your kit See Figure 3 10 Connect the original tank hose back on the run tee See Figure 3 10 Route the Tank hose from the T port on the Open Center Hydraulic Valve and connect it to the run tee you have installed previously on the steering Orbitrol See Figure 3 10 Figure 3 10 Connecting Tank Hose Tank Hose Run Tee Original Tank Hose Right Side of Vehicle Connect the Pressure Hoses 1 24 Two pressure hoses are involved in this installation Pressure hose and Orbitrol pressure hose Identify the P1 and AUX ports on the Open Center Hydraulic Valve Connect the pressure hose refer to 8 in Figure 3 3 to the P1 port on the Open Center Hydraulic Valve See Figure 3 11 Connect the Orbitrol pressure hose refer to 15 in Figure 3 3 to the AUX port on the Open Center Hydraulic Valve See Figure 3 11 Figure 3 11 Connecting Pressure Hoses to Open Center Hydraulic Valve Pressure Hose Connects to P1 Port Orbitrol Pressure Hose Connects to AUX Port AutoSteer System
21. Install 5000 PSI Pressure Gauge on Open Center Hydraulic Valve 5000 psi Pressure Gauge Loosen the jam nut on the relief valve see Figure 3 20 and insert a hex key in the adjustment screw With the engine running at idle speed slowly turn the steering wheel full right or full left until the wheels hit the stops Continue to turn the steering wheel while observing the pressure on the pressure gauge Turn the adjustment screw clockwise slowly until you notice that the pressure is no longer increasing as you turn the screw Write down the maximum pressure observed which typically is around 2500psi This is the maximum steering pressure of the machine and is factory set Note The AutoSteer Relief Valve located in the Open Center Hydraulic Valve is set at the factory to approximately 1900psi it must be adjusted to match the vehicle steering pressure before using the AutoSteer system Adjust the AutoSteer Relief Valve The AutoSteer Relief Valve must be adjusted so that 1t opens at a pressure slightly higher than the original maximum steering pressure The AutoSteer system must be fully installed and working before you can make final adjustments to the Relief Valve 1 Install a 5000 psi pressure gauge on the valve diagnostics coupler labeled as GP Use a short extension hose on the pressure gauge if necessary for easier reading Put transmission into neutral or park position and turn on the hand brake Start the engi
22. Supply Connection e Cab Power Connection Battery Power Connection Install Warning Label SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 61 SA Module Harness SA Module Connection 1 Align the SA Module Harness connector to the SA Module See Figure 8 1 2 Open the connector latch lever See Figure 8 1 Figure 8 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors 1f your force them into position Do not force them together or use tools 62 AutoSteer System SA Module Harness 4 Press the latch lever closed until it clicks and locks the connector See Figure 8 2 Figure 8 2 Closing the SA Module Connector Wire Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 63 SA Module Harness 64 Close the cable connector locking mechanism as shown in Figure 8 3 Figure 8 3 SA Module Connector closed i ry i 5 7 z ist a wrt 2 ELE F an 4 i i med a tt Wie nm AA d i G is J A Locked Position e AutoSteer System SA Module Harness Whe
23. e ER NEN b mb f Sensor Unit Sensor Bracket Vehicle s Left i V g r id ry 6 There are two front axle types on the Ag Chem Rogator 854 sprayer Depending on the front axle type you encounter there are two different ways for installing the Linkage Rod Bracket Front Axle Type I on page 37 Front Axle Type 2 on page 39 36 AutoSteer System Installing Mounting Brackets Front Axle Type 1 1 The first front axle type has a single 1 2 tapped hole directly inboard of the kingpin as shown in Figure 4 7 Figure 4 7 Front Axle with 1 2 Tapped Hole Type 1 Tapped Hole Hardware Installation Manual 37 Installing Mounting Brackets 2 Install the Type 1 Linkage Rod Bracket as shown in Figure 4 8 Note To prevent the Linkage Rod Bracket from rotating drill a small recess into the axle under the set screw provided in the Linkage Rod Bracket Figure 4 8 Mounting the Linkage Rod Bracket on Front Axle Type 1 Linkage Rod Bracket 38 AutoSteer System Installing Mounting Brackets Front Axle Type 2 1 The second front axle type has a pair of small holes slightly forward of the kingpin as shown in Figure 4 9 Figure 4 9 Front Axle with a Pair of Small Holes Type 2 Screw Holes 2 Use the two bolts provided with your installation kit to install the Type 2 Linkage Rod Bracket as shown in Figure 4 10 Figure 4 10 Mounting the Linkage Rod Bracket on Front Axle Ty
24. ection Note Refer to your Display user manual before connecting the AutoSteer system to vehicle power The AutoSteer Main Cable Harness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source Hardware Installation Manual 7 Power Supply Connection Cab Power Connection 1 2 Locate the cab console right side 12V power outlet See Figure 8 11 Use this 12V accessory power connector 1f the Display user manual specifies connecting to power inside the cab Note This power cable installation 1s for vehicles in the United States European installations may require the power 72 cable adapter PN 201 0234 01 Figure 8 11 Cab Power Outlet T gt gt bim b j ee Sk V OE aa er ay j Y e dy Me FA amp An Poe D IN de A Note A power cable adapter is provided with your kit When reguired use this to connect two systems to a single power outlet AutoSteer System Power Supply Connection Battery Power Connection 1 Locate the vehicle battery See Figure 8 12 2 Connect to the vehicle battery if the Display user manual specifies a direct battery connection Figure 8 12 Battery Location Note A battery cable is provided with the AutoSteer system when a direct battery connection is required Hardware Installation Manual 73 Power Supply Connectio
25. ee Figure 3 16 Note This will allow the Steering Valve to send oil to the left steer cylinder Note Figure 3 16 shows the two vehicle right steering hoses colored green and yellow and the steer out right hose connected together with a union tee Figure 3 16 Connecting Steer Out Right and Left Hoses Vehicle Right Steering Hoses Union Tee Steer out Right Hose Hardware Installation Manual 27 Attach the Pressure Transducer 4 Identify the two vehicle right steering hoses that were disconnected from the Orbitrol in Connect the Steer In Hoses See Figure 3 16 5 Connect the two vehicle right steering hoses together near the steering Orbitrol using a union tee and connect the union tee to the steer out right hose see 6 in Figure 3 3 See Figure 3 16 6 Connect the steer out right hose to the RIGHT port on the Steering Valve see Figure 3 4 details on that port See Figure 3 16 Note This will allow the Steering Valve to send oil to the right steer cylinder Attach the Pressure Transducer 1 Apply 2 3 turns of Teflon tape to the NPT adapter thread before installing the adapter on the Steering Valve Thread the Pressure Transducer onto the adapter The Pressure Transducer does not require Teflon tape because it uses an O ring seal See Figure 3 17 Note Use a 1 4 NPT elbow adapter when required to mount the transducer closer to the Steering Valve Install the Pressure Transducer on the Steering Valve TRANS port
26. el Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the cable in a protected position and secure 1t with cable ties See Figure 8 4 Note Route the cable along the hoses with sufficient free play to allow steering rotation of the front wheels Figure 8 4 Connecting the SA Module Cable Harness to the Wheel Angle Sensor EA Wheel Angle Sensor Connector Hardware Installation Manual 65 Main Cable Harness Steering Valve Connection 1 Route and secure the steering cable from the SA Module to the Steering Valve Connect the cable to the two valve connectors shown in Figure 8 5 Figure 8 5 Connecting the SA Module Cable Harness to the Steering Valve Two Connectors Main Cable Harness This Main Cable Harness section contains the following sub sections e Roof Module Main Cable Harness Connections Inside Cab e SA Module Harness 66 AutoSteer System Main Cable Harness Roof Module 1 Route the Main Cable Harness from inside the cab to outside the cab using the existing hole Figure 8 6 Routing the SA Module Cabl e Through the Black Panel i ET TT LR Note The cable pass through into the cab should be sealed around the cable with a non permanent caulking material to maintain the cab air seal integrity Hardware Installation Manual 67 Main Cable Harness 68 Attach the cable to the Roof Module See Figure
27. er Hydraulic Valve Install the Open Center Hydraulic Valve Bracket 1 Use the two long Allen screws and the Open Center Hydraulic Valve bracket provided with the Open Center Hydraulic Valve kit for mounting the Open Center Hydraulic Valve See Figure 2 8 Figure 2 8 Mounting Open Center Hydraulic Valve to Open Center Hydraulic Valve Bracket Note The bracket might already be mounted to the Open Center Hydraulic Valve depending on your installation kit Install the Open Center Hydraulic Valve 1 Use a 5 16 Allen key to tighten the two long Allen screws Secure the Open Center Hydraulic Valve in the position shown in Figure 2 9 Ensure that the Steering Valve tank port labeled T and the Open Center Hydraulic Valve return port labeled AT are located on the same side Figure 2 9 Securing the Open Center Hydraulic Valve to the Bracket Steering Valve Port Labeled T Open Center Hydraulic Valve Port Labeled AT Hardware Installation Manual 13 Mounting the Open Center Hydraulic Valve Note The bracket for the Open Center Hydraulic Valve can also be installed on the bottom side of the Steering Valve 2 Figure 2 10 shows the final installation of the Open Center Hydraulic Valve Figure 2 10 View of a Complete Installation Steering Valve Open Center Hydraulic Valve 14 AutoSteer System Install the Hydraulic Hoses The Install the Hydraulic Hoses chapter contains information in the following sections e Assemb
28. hose 13 Pressure jumper hose 14 Tank jumper hose 15 Orbitrol Pressure Hose 19 Hydraulic Hoses and Valves Diagrams Steering Valve Diagram Figure 3 4 shows the Steering Valve ports Figure 3 4 Steering Valve Ports Steer Out Left LEFT G Steer Out Right RIGHT Ma ARA Steer In Right SR Steer In Left SL Load Sense LS Return T O Pressure P 20 AutoSteer System Interconnect the Two Valves Open Center Hydraulic Valve Diagram Figure 3 5 shows the Open Center Hydraulic Valve ports Note The Open Center Hydraulic Valve kit contains hydraulic hoses to interconnect the Open Center Hydraulic Valve to the Steering Valve Figure 3 5 Open Center Hydraulic Valve Ports View of the ports that connect to the hoses on the View of the ports that connect to the Steering Valve sprayer steering unit Orbitrol Interconnect the Two Valves 1 Figure 3 6 details the ports which are used to interconnect the Open Center Hydraulic Valve and the Steering Valve Figure 3 6 Identifying Hydraulic Valve Ports EE Open Center Hydraulic Valve Steering Valve Load Sense LS Pressure P Return T Return AT Load Sense LS Pressure P 21 Hardware Installation Manual Connect the Hoses 2 Connect the Pressure jumper hose 1 2 jumper hose provided with your Open Center Hydraulic Valve kit from the pressure port labeled P on the Steering Valve to the pressure
29. i do not start the engine and review all hose connections to determine if they are connected correctly Correct any wrong hoses before repeating the process of turning the engine 3 Ifthe pressure appears to be low when you turn the engine momentarily repeat the process two more times by turning the ignition key momentarily to turn the engine without starting This will help eliminate air in the hoses 4 Ifthe pressure reading continues to be low you may start the engine normally Turn off the engine immediately if you notice a pressure spike 5 With the engine running turn the steering wheel right and left and see if the wheels turn in the correct direction If the wheels turn in the opposite direction some steering hoses might be inverted on the AutoSteer valve or the Orbitrol Check all steering hoses Check for leaks on all hoses 6 Immediately check for leaks once the engine has been started Check the Original Steering Relief Valve Setting You must adjust the relief valve on the Open Center Hydraulic Valve before trying to use the AutoSteer system The relief valve will protect the pump from over pressure while allowing sufficient pressure for steering the vehicle 30 AutoSteer System Adjust the Relief Valve 1 Install a 5000 psi pressure gauge on the diagnostic port on the Open Center Hydraulic Valve as shown in Figure 3 20 Then use the following steps to check the original steering relief valve setting Figure 3 20
30. ing brake to prevent the vehicle from moving 2 3 Turn the vehicle over for a few seconds and if the vehicle starts immediately shut it down 4 Walk around the vehicle and check all the hydraulic fittings that were opened Look for any oil leaks 5 Once all leaks have been repaired or if none are found start the vehicle again and let it run at a low idle Note If an oil leak 1s noticed during any part of this test immediately shut down the vehicle and repair the leak Note The front wheels will move when the steering wheel is turned Make sure the vehicle will not strike anything or anyone before continuing If necessary move the vehicle to an open area 6 Take the vehicle out of Park and or remove the parking brake Turn the steering wheel manually to the right and left stops two or three times to get any air out of the hoses 7 Confirm the front wheels turn in the correct direction and that the vehicle steers the same as 1t did before the system was installed Hardware Installation Manual 75 Create New Vehicle 8 Put the vehicle back into Park and or reset the parking brake Shut down the vehicle walk around it again and check for any hydraulic leaks 9 Once the leaks have been repaired or if none are found start the vehicle again and let it run at a low idle 10 Take the vehicle out of Park and or remove the parking brake Move the vehicle to an open flat area and leave the vehicle in Park 11 Power up the
31. le the Hydraulic Hoses Hydraulic Hoses and Valves Diagrams Hydraulic Hose Diagrams e Steering Valve Diagram e Open Center Hydraulic Valve Diagram Interconnect the Two Valves Connect the Hoses e Connect the Tank Hose e Connect the Pressure Hoses e Connect the Steer In Hoses e Connect the Steer Out Hoses Attach the Pressure Transducer Adjust the Relief Valve e Functional Test e Check the Original Steering Relief Valve Setting Adjust the AutoSteer Relief Valve O Steering Valve Installation Checklist Note Your vehicle is equipped with an Open Center fixed displacement gear pump and the steering system relief valve is located inside the steering Orbitrol To avoid possible severe pump damage when the engine is started the AutoSteer hoses must be installed as described in this manual Incorrect hose connections especially inverted Pressure and Tank hoses can result in immediate pump damage when the engine is started Do not install the steering system and hoses on your machine if they do not match exactly what is shown in this manual This installation should only be performed on vehicles listed on the cover of this manual Note The Open Center valve is delivered in a valve kit that includes a generic Open Center hydraulic installation manual Disregard that manual only use the instructions provided in this manual which are targeted for your vehicle model Hardware Installation Manual 15 Assemble the Hydraulic Hoses Asse
32. ller is assumed to have a complete set of common installation tools Allen Hex Key 1 4 1 2 open wrench 5000 psi Pressure Gauge with a Short 15 16 open wrench 1 4 20 Tap Hose and 1 8 Test Port Coupler that meets the SAE J1502 standard Hardware Installation Manual Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety reguirements e s the operator of the vehicle you are responsible for its safe operation e The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent the vehicle from running over a person you must never leave the vehicle while the vehicle s operator chair with the AutoSteer engaged IV AutoSteer System High Pressure Fluid Hazard Read thi
33. mble the Hydraulic Hoses Figure 3 1 and Table 3 1 detail how to assemble the hydraulic hoses Figure 3 1 Ag Chem Rogator 854 Hose Kit PN 500 0280 01 THESE ENDS CONNECT TO AUTOSTEER OPEN CENTER VALVE THESE ENDS CONNECT TO VEHICLE STEERING A P i PRESSURE HOSE FROM PUMP y pe N Pl ED E y 11 6 ma 2 i Pa A d Fa Se ME 4 A Ye N Cr gt a tel USE THESE ELBOWS FOR BETIER H H PRESSURE PORT f AWALI Hose ROUTING ON THE STEER 1 ON ORBITROL E AR UNES aux UI Imi gt TT TANK PORT ON ORBITROL N SN 18 a a ae E RIGHT ON HE CAPS FOR EXISTING APS FO do RUN TEE ON OR RBITROL STEER IN a D Ee AM E TS LEFT ON ae l ORBITROL f d i 0 ELBOW FOR PRESSURE LER TRANSDUCER i Y F I z RIGHT STEER er HOL IT HR CYLINDER T a 1 j ad el i STEER OUT g 7 TE A d de IN NES THREADS O IN Mes Ek ADS O RE a DERE d vV i LEFT STEER 7 CYLINDER Note Hose length is not shown to scale Table 3 1 Ag Chem Rogator 854 Hose Kit Components PN 500 0280 01 Hose Assembly 3 8 x 54 8F ORFS x 8F JIC Hose Assembly 3 8 x 54 8F ORFS x 6F JIC F45 1TC JC06080606 54 16 AutoSteer System Hydraulic Hoses and Valves Diagrams EET T CN DEEL ETE EL EE DELI TE Teflon Tape 1 2 x 520 Hydraulic Hoses and Valves Diagrams This section contains information in the following sub sections e Hydraulic Hose Diagrams Steeri
34. n Install Warning Label Install one or more Warning labels on the cab window in a position that is easy to read and does not obstruct the driver s view of the road or surrounding obstacles See Figure 8 13 Note Install the warning label with the language that best matches the operator s language If necessary install labels in multiple languages Warning labels are provided in the following languages English French German and Spanish Figure 8 13 Warning Label BEFORE DRIVING ON PUBLIC ROADS THE GPS STEERING SYSTEM MUST BE SWITCHED OFF 74 AutoSteer System Post Installation Procedures and Information The Post Installation Procedures and Information chapter provides information in the following sections Hydraulic Leak Check Create New Vehicle Steering Cylinder Phasing Calibration and Tuning Guidelines Once the entire AutoSteer system including the Display and Display harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full AutoSteer capabilities Hydraulic Leak Check On completion of installing the entire AutoSteer system including the Roof Module and Display the system needs to be checked for leaks Follow the procedure below to check for leaks 1 Clear any bystanders away from the vehicle If there is a hydraulic leak they could be injured Put the vehicle into Park and or set the park
35. ne and leave it at low idle Immediately check for oil leaks on all hose connections that were opened Hardware Installation Manual 31 Steering Valve Installation Checklist 5 Turn the steering wheel full right and then full left and check for correct manuals steering response Immediately check for oil leaks on all hose connections that were opened Air in the hoses may cause a slight steering delay when the AutoSteer system is first powered up 6 Observe the standby pump pressure shown on your pressure gauge Standby pressure should be very low or around 350 psi If standby pump pressure is zero or less than 100 psi you might have inverted the Pressure and Tank hoses 7 Clear any bystanders from around the sprayer because you will be moving the front wheels in the next step 8 Press the 100 right or left button in the Hydraulic Valve window from the Steering Components window The front wheels will turn quickly towards the stops Maximum pump pressure will be indicated on the pressure gauge when the wheels hit the stops 9 Adjust the Relief Valve so the maximum pump pressure is 2600 psi when the wheels hit the stops 10 Tighten the jam nut on the Relief Valve once the correct pressure setting has been adjusted 11 Remove your pressure gauge by sliding the sleeve on the quick coupler Note The objective of the Relief Valve adjustment is to establish a maximum AutoSteer pressure that is slightly higher than the maximum pressure ob
36. ness Main Cable Harness Connections Inside Cab Figure 8 9 shows the Main Cable Harness connections used inside the cab Table 8 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables Figure 8 9 Main Cable Harness Cab Connections Fi DISPLAY ETH ye gemi i A gE DISPLAY COMM VEHICLE POWER CAN OUT CAN IN SAM DATA amp amp a Table 8 1 Cab Main Cable Harness Connector Functions SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation 70 AutoSteer System Power Supply Connection SA Module Harness 1 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 8 10 Figure 8 10 Attaching the Main Cable Harness and the SA Module Harness 2 Secure all AutoSteer cables to the vehicle using the cable ties and cable clamps provided Route all cables in a safe position where they will not be damaged by tall crops or moving parts Bundle any excess cable and secure 1t with cable ties Power Supply Connection The following sections describe basic instructions for connecting the AutoSteer system to available vehicle power sources e Cab Power Connection e Battery Power Conn
37. ng Valve Diagram e Open Center Hydraulic Valve Diagram Hardware Installation Manual 17 Hydraulic Hoses and Valves Diagrams Hydraulic Hose Diagrams Figure 3 2 and Figure 3 3 show the hydraulic connections before and after installation You can refer to these diagrams as you are connecting the hydraulic components The hydraulic hose connection procedures are contained in the Connect the Hoses section Figure 3 2 Hydraulic Hoses Diagram Before AutoSteer Installation STEERING UNIT ORBITROL RIGHT SIDE STEER CYLINDER EE 11 4 ia Y LEFT SIDE STEER CYLINDER GEAR PUMP ON ENGINE SIDE ON Original Sprayer Hose AutoSteer Hose ROGATOR 854 18 AutoSteer System Figure 3 3 A u y ent RIGHT SIDE STEER CYLINDER LEFT SIDE STEER CYLINDER Ni 24 var i 4 4 N AutoSteer Hose Original Sprayer Hose Hydraulic Hoses Diagram After AutoSteer Installation GEAR PUMP ON ENGINE SIDE Hardware Installation Manual Hydraulic Hoses and Valves Diagrams STEERING UNIT ORBITROL TEE 1 Vehicle Right steering hose 2 Vehicle Left steering hose 3 AutoSteer Left Steer In hose 4 AutoSteer Right Steer In hose 5 AutoSteer Steer Out Left hose 6 AutoSteer Steer Out Right hose 7 AutoSteer Tank hose 8 AutoSteer Pressure hose 9 Vehicle steering Tank hose 10 Vehicle Steering Pressure Hose 11 EF hose for booms 12 LS jumper
38. onnect the Steer Mm Hoses ii A ASA EE GE eae ae RE ERE 26 Connec te Slecr Outl OSes os ss De Re IEA BEE Er ed EED EE ED e 2 Attacithe Pressure Trans duet oos drs oe dada RE 28 Adjustihe Relef Vales idas Ed anne ee be ge DE ERG EE ate EE ER 29 PUNCHONal besin is ans ESE OE DE OER EE eds 30 Check the Original Steering Relief Valve Settid8 o o ooooooooooooooooooo 30 Adjustihe Autosteer Relief Valve coc e ii 31 Steering Valve Installation Checklist ooooooooooooooorooooooo oso 32 Wheel Angle Sensor WAS Installation eie ee ee RR RR RE RE ER RR RR RR RR RR RR RR RE GER RR RR RR 33 Installing Mounting Brackets ss oar ER Laciana 34 Front Axle Pype Lisa boa A AA AAA A a 37 PEONC AIC TYDE Za ad DE DE ES EDE EE ie ee 39 Cut the Wheel Angle Sensor Rods to Length SS SS SS SS SS SE eee 40 Assemble the Linkage Rod Hardware ss eos al MES SS ER RD SERIES ER SE ES EEN 41 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 43 SA Module Install Oi EA AAA AA 49 SA Module Mounting Orientation rra A A ER 49 MGunt the SA Module AE WAS SERE SS A E eee a 50 Root Module Installation ski se es MS DR ESE GE ee ER Ee Se EE DE GE NG De WE De 53 S diet INOS E ARES A AAA 53 Installation Proccdure cx bcc out A a dicas 54 Hardware Installation Manual Chapter 7 Display IistallatiOn ss iese Ee ESE KOR SEG ED RS ER ERG RE N EE EE RE SE NE EER Ge deeg bok ee ee eed 57 A A OE MORA MEE EE VLAE TE GIE
39. onnector must be on the left side of the vehicle facing the rear See Figure 6 5 Figure 6 5 Roof Module on Roof Rail 7 Remove the Locking Pin from the Roof Rail See Figure 6 6 Figure 6 6 Removing the Locking Pin Locking Pin 8 Adjust the Roof Module position on the Roof Rail 9 Re insert the Locking Pin to lock the Roof Module onto the vehicle See Figure 6 6 Note The Locking Pin can be inserted from either side of the Roof Rail 56 AutoSteer System Display Installation This Display Installation chapter contains the following Display information e Introduction e Installation Procedure Introduction This manual provides the instructions for installing the RAM Mount Ball so the Display can be attached later Refer to your Display user manual for instructions on installing the Display Note If the holes shown for mounting the Display bracket are being used by another piece of equipment other mounting locations can be used Installation Procedure 1 Figure 7 1 shows where to mount the Display Bracket Install the Display Bracket on the right of the cab in cabs similar to John Deere combines cabs Figure 7 1 Location of the Display Bracket in the Cab Hardware Installation Manual 57 Installation Procedure 2 Remove the brown panel before installation and identify the two existing mounting bolt holes as shown in Figure 7 2 Figure 7 2 Removing the Brown Panel and Identifying the Mounting Bolts
40. ons and Figure 5 2 shows incorrect mounting positions Figure 5 1 Correct SA Module Mounting Orientations f i fi do ol al EE A LA Th Fri MEN O To G A 4 JI ki SA AMO WHEELED L Pii TE n E i E ov is lo im ho T ri i A i te h Toj el ig i lt a Ee E LH Figure 5 2 Incorrect SA Module Mounting Orientations Hardware Installation Manual 49 Mount the SA Module Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment Note The SA Module Harness must be routed in a protected position to avoid damage from the moving parts 1 Mount the SA Module Bracket in a protected position under the frame Secure the Bracket using existing bolts on the sprayer or the bolts and screws provided in the installation kit See Figure 5 3 and Figure 5 4 Figure 5 3 SA Module and SA Module Bracket Overview SA Module Mounting Bolts Bracket 50 AutoSteer System Mount the SA Module 2 A complete SA Module installation is shown in Figure 5 4 Figure 5 4 Complete SA Mod
41. pe 2 gt DAN EN A Linkage Rod Bracket Hardware Installation Manual 39 Cut the Wheel Angle Sensor Rods to Length Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering wheel is turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 4 1 provides the typical rod lengths that work for most installations Before cutting the linkage rods to these measurements verify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as shown in Figure 4 12 to cut the Wheel Angle Sensor linkage rods
42. ponents Hose Kit Components Bracket Kit Components Installation Procedure Outline Cable Diagram Hardware Installation Manual Kit Overview Kit Overview The Ag Chem Rogator 854 sprayer AutoSteer kit P N 188 0021 01 contains the components shown in Figure 1 1 Figure 1 1 Ag Chem Kit Components P N 188 0021 01 ao MEE re CA er Gas ie a O Ms 9 23 p Y b fe M Note Component size is not shown to scale Table 1 1 Ag Chem Kit Components PN 188 0021 01 Wheeled Kit without Valve Hydraulic Hose Kit Display Bracket Kit ao Steering Valve 7 9 GPM 2 AutoSteer System Kit Overview Assemblies The Ag Chem vehicle installation kit contains the following components Kit Wheeled Components Hose Kit Components Bracket Kit Components Kit Wheeled Components Figure 1 2 Kit Wheeled Components PN 153 0009 01 Hardware Installation Manual 3 Kit Overview Table 1 2 Installation Kit Sub Assembly Components PN 153 0009 01 DELI EIEN Hose Kit Components Figure 1 4 Ag Chem Rogator 854 Hose Kit PN 500 0280 01 THESE ENDS CONNECT TO AUTOSTEER OPEN CENTER VALVE Fan THESE ENDS CONNECT TO VEHICLE STEERING i 1 Y ur qe P i PRESSURE HOSE FROM PUMP E N F j Fr A Ve br gg f i Q 3 FOR BETTER H a PRESSURE PORT tp Di HOS E FN IGC ON THE STEER i i ON ORBITROL E aux CLD ID PA 3 AE TY TANK PORT 1 H A ON ORBITROL Ps ES 3 Le
43. port labeled P on the Open Center Hydraulic Valve See Figure 3 7 3 Connect the Tank jumper hose 1 2 jumper hose provided with your Open Center Hydraulic Valve kit from the tank port labeled T on the Steering Valve to the return port labeled AT on the Open Center Hydraulic Valve See Figure 3 7 4 Connect the Load Sense jumper hose 1 4 jumper hose provided with your Open Center Hydraulic Valve kit from the load sense port labeled LS on the Steering Valve to the load sense port labeled LS on the Open Center Hydraulic Valve See Figure 3 7 Figure 3 7 Interconnecting Hydraulic Valves y Pressure Jumper Hose Return Jumper Hose Open Center Hydraulic Valve Steering Valve Load Sense Jumper Hose Connect the Hoses Figure 3 2 and Figure 3 3 show the hydraulic connections before and after installation You can refer to these diagrams as you are connecting the hydraulic components The hydraulic hose connection procedures are contained in the following sub sections Connect the Tank Hose Connect the Pressure Hoses Connect the Steer In Hoses Connect the Steer Out Hoses 22 AutoSteer System Connect the Hoses Connect the Tank Hose 1 Identify the T port on the Open Center Hydraulic Valve Connect the Tank hose to the T port on the Open Center Hydraulic Valve See Figure 3 8 Figure 3 8 Connecting Tank Hose to T Port Tank Hose Steering Valve T Port on Open Center
44. prayer Secure using two 1 2 bolts and locknuts Use two flat washers under each bolt head and two flat washers under each nut Figure 2 3 Mounting Steering Valve Bracket Ta Hb FB SE Steering Valve Bracket 10 AutoSteer System Mounting the Steering Valve Install the Steering Valve 1 Mount the Steering Valve to the Steering Valve bracket Align the three long Allen screws to the bracket mounting holes as shown in Figure 2 4 Figure 2 4 Mounting Steering Valve to Steering Valve Bracket 2 Use a 5 16 Allen key to tighten the three long Allen screws Secure the Steering Valve in the position shown in Figure 2 5 Figure 2 5 Combined Steering Valve and Steering Valve Bracket Y a fa di ay ad ri a AU of Le uf Hardware Installation Manual 11 Mounting the Open Center Hydraulic Valve 3 Figure 2 6 shows the final installation of the teering Valve Figure 2 6 Complete Installation Frame Crossbar Steering Valve Bracket Steering Valve Allen Screws Mounting the Open Center Hydraulic Valve An Ag Chem Rogator 854 sprayer requires an Open Center Hydraulic Valve The Open Center Hydraulic Valve block provides oil on demand to the Steering Valve and protects the pump from over pressure while in AutoSteer mode The Open Center Hydraulic Valve bracket 1s shown in Figure 2 7 Figure 2 7 Open Center Hydraulic Valve Bracket Overview 12 AutoSteer System Mounting the Open Cent
45. r Display user manual for contact information Copyright O 2009 All Rights Reserved viii AutoSteer System Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Installation OVERVIEW ske NA AG de AD 1 TOW CVG WE iN os aS heres DERE Ae ech ei DR DE ER Pe ede een aca GE Ee ed 2 SS SEE SR or SS re Se he DAE a eh a kOe Sees 3 Installation Procedure Outline es A o 7 Cables aera apro ad a AOS a 8 Assemble and Mount the Hydraulic Valves iss ss see ke kes EE ee Re Re Ee RR RR ee ee Rek RR ee ee ERE 9 Mountine the Steering Valve oi es RE Ve Ee DA dn EE Ee De ltd 9 Install the Steering Valve Bracket ova dick a ene OE A 10 Enstallithe Steering Valve scans eee teat SEED as RENE 11 Mounting the Open Center Hydraulic Valve o oooooooooooooooooro 12 Install the Open Center Hydraulic Valve Bracket 13 Install the Open Center Hydraulic Valeo ad sit is 13 Installthe Hydrauli HoseS is A AA A A 15 Assemble the Hydraulic HOSES te so a2 ese tie we A ED OD Rae eke ee eRe 16 Hydraulic Hoses and Valves Diagrams SS SS SS SS SS SS SS SS eens 17 Hydraulic Hose Diacrains ts cidad ido 18 SEENDE Vale a da rr ria tan ae 20 Interconnect die Two ValVesacia israel ls lidia 21 toneel ie OSes sus oro rabo O AAN A O EE 22 Gormeotihe Tank HOSe ts tous oleae ES OE ES ad DEAD ER De AD AD DR WS 23 Connect the Pressure HOSES ss Se trepi Re Gn Pre eon ESE EE BR De aio 24 C
46. s manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the vehicle while you are adjusting the Relief Valve Turn off the engine and engage the parking brake before standing under or next to the vehicle Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle
47. t Tightening different vehicle shown y Tr a 4 is 5 Tighten all jam nuts on the threaded rods Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering wheels manually or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged 44 AutoSteer System Assemble the Linkage Rod Hardware Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem With the linkage rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving Temporarily attach the linkage rods Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 4 17 Figure 4 17 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the
48. tained while steering the vehicle manually Steering Valve Installation Checklist Valve bracket bolts are tight Valve mounting screws are tight Pressure hoses connected to correct ports at both ends Tank hoses connected to correct ports at both ends LS hose connected to correct ports at both ends Right Steer In hose connected to correct ports Left Steer In hose connected to correct ports Right Steer Out hose connected to correct ports at both ends E L A RM ER EE Left Steer Out hose connected to correct ports at both ends 10 Pressure Transducer installed and tight 11 Hose fittings are tight 12 Hoses are routed in a protected position and secured with cable ties 13 Relief Valve adjusted 32 AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections e Installing Mounting Brackets e Front Axle Type I e Front Axle Type 2 Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required This Wheel Angle Sensor chapter provides the information necessary to install the Wheel Angle Sensor components Figure 4 1 shows the Wheel Angle Sensor assembly
49. the steering axle verify that these lengths will work and the sensor will not be damaged Hardware Installation Manual 41 Assemble the Linkage Rod Hardware Table 4 2 Assembled Linkage Rod Length 2 5 inches 64 mm Rod B 3 75 inches 95 mm a This measurement is the linkage rod length after assembly with the ball joints Figure 4 13 Linkage Rod Measurement Points Assembled Rod A Measurement Rod B Measurement Note The threaded rods must be cut to the correct lengths before final assembly 42 AutoSteer System Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust 1 Install Linkage Rod A on the Wheel Angle Sensor shaft See Figure 4 14 2 Install Linkage Rod B on the sensor bracket using a ball joint See Figure 4 14 Figure 4 14 Connecting the Linkage Arms _ Linkage Rod A FREN Ee i Linkage Rod B 3 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 4 15 Figure 4 15 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Hardware Installation Manual 43 Assemble the Linkage Rod Hardware Note The washer should be on the screw head side and not the nut side of the assembly 4 Tighten the screw on the sensor shaft Use a 1 8 hex key and a 3 8 wrench See Figure 4 16 Figure 4 16 Wheel Angle Sensor Shaf
50. ule Installation Hardware Installation Manual 51 Mount the SA Module 52 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections e Safety Notes e Installation Procedure Safety Notes e The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle 1s in operation to prevent the Roof Module from releasing from 1ts bracket and falling e The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 50 km h Ensure you are in a stable position on the sprayer platform when removing the Roof Module so that you do not fall or drop the Roof Module e Use a ladder to install the AutoSteer Roof Rail and Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module Hardware Installation Manual 53 Installation Procedure Installation Procedure 1 Place the ladder as close as possible to the side of the cab Note A ladder is necessary to install the Roof Rail and Roof Module 2 The Ag Chem Rogator 854 sprayers have two large bolts located on

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