GPS AutoSteer System Installation Manual
Contents
1. 1 Remove the Relief Valve cover by removing the four screws with a 3 16 Allen wrench 2 Install a 5000 psi pressure gauge on the Steering Valve diagnostics port labeled as GP Use a short extension hose on the pressure gauge if necessary for easier reading 3 Put transmission into neutral or park position and turn on the hand brake 4 Start the engine and leave it at low idle 40 AutoSteer System Adjust the Relief Valve 5 Immediately check for oil leaks on all hose connections that were opened See Figure 2 48 Figure 2 48 Relief Valve 6 Turn the steering wheel full right and then full left and check for correct manual steering response Immediately check for oil leaks on all hose connections that were opened Air in the hoses may cause a slight steering delay when the system is first powered up Hardware Installation Manual 41 Adjust the Relief Valve 7 Observe the standby pump pressure shown on your pressure gauge Standby pressure should be low or around 350ps1 If standby pump pressure is zero less than 100psi or very high such as 3000psi you might have a plumbing error A high pressure could indicate Pressure and Tank hoses inverted but before starting to troubleshoot this be aware other functions on the tractor can also cause the pressure to go high such as lifting the hitch or activating a remote valve See Figure 2 49 Note On this vehicle turning the steering wheel should not affect the2. See Figure 2 3 Note The plug does not have a hole and must not be mistaken with the two orifices that are also shipped next to the plug on the Steering Valve Figure 2 3 Identify Threaded Plug 12 AutoSteer System Setup Steering Valve 4 Locate the large external access plug identified in position 13B Remove the external plug in position 13B using a 1 4 hex key See Figure 2 4 Figure 2 4 Remove Plug in 13B 5 Remove the small plug from the PLUG position using a 1 8 hex key See Figure 2 5 Figure 2 5 Remove Small Plug in 13A Hardware Installation Manual 13 Setup Steering Valve 6 Install the small plug inside the hole in position 13B It will engage an existing thread about 1 below the surface Tighten using a 1 8 hex key 7 Re install the large external plug in position 13B See Figure 2 6 Figure 2 6 Reinstall Plug in 13B 8 Locate the large external access plug identified in position 13A Remove the external plug in position 13A using a 1 4 hex key See Figure 2 7 Figure 2 7 Remove Plug in 13A 14 AutoSteer System Setup Steering Valve 9 Remove the small plug from position 13A using a 1 8 hex key See Figure 2 8 Note This plug is the internal plug which lies about an inch from the surface on the left in Figure 2 8 10 Remove the orifice labelled 022 using a using a 1 8 hex key See Figure 2 9 Figure 2 9 Remove 022 Orifice Hardwar
3. TERA ee T i 4 4 Hardware Installation Manual 69 70 Small Frame Location 4 Attach the SA Module bracket as shown using two 6mm bolts two 6mm washers two 8mm washers and two 6mm nuts See Figure 4 17 Note A 6mm washer then an 8mm washer is to be placed on the bolt to stop the bolt head going through the hole Figure 4 17 Attach SA Module Bracket T t x e a F T z 7 a HN Aaii hill Fa a Attach the SA Module Harness to the SA Module See Figure 4 18 Figure 4 18 Attach SA Module Harness to SA Module DS O AutoSteer System Small Frame Location 6 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 stubby Phillips screwdriver See Figure 4 19 Figure 4 19 Slide SA Module into Place Small Frame Hardware Installation Manual 71 Small Frame Location 72 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Roof Rail Installation Safety Notes The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the veh
4. 5 Orientate the linkage bracket as shown in Figure 3 4 Note The same bracket is used for vehicles with and without mud flaps The top one is for use on vehicles without mud flaps and the bottom one is for use on vehicles with mud flaps Figure 3 4 Orient the Linkage Bracket lt q Orientation without Mud Flaps Hardware Installation Manual 47 Vehicles with Mud Flaps 6 Attach the linkage bracket to the wheel hub using the two M16x20mm bolts and washers Tighten them with a 24mm socket and ratchet See Figure 3 5 Figure 3 5 Linkage Bracket ET Vehicles with Mud Flaps 1 Identify the Wheel Angle Sensor mounting location on the front right steering axle See Figure 3 6 Figure 3 6 Identify Wheel Angle Sensor Mounting Location 48 AutoSteer System Vehicles with Mud Flaps 2 Remove the two bolts from the mud flap stop using a 19mm socket and ratchet See Figure 3 7 Figure 3 7 Remove Bolts from the Mud Flap Stop 3 Attach the Wheel Angle Sensor bracket on top of the mud flap stop Tighten them with a 19mm socket and ratchet See Figure 3 8 Note On vehicles fitted with a suspended axle use a 3 4 spacer in between the Wheel Angle Sensor bracket and the mud flap bracket Figure 3 8 Install Wheel Angle Sensor Bracket on Mud Flap Stop m z 2 p Pyr Oo lum N i 7 d is aa faq a t 1 F j A a Be i l Hardware Installation Manual 49 Vehicles with Mud Flaps 4 Orientate the Whe
5. Figure 7 11 Routing the SA Module Cable into the Cab 7 94 AutoSteer System Main Cable Harness Connections Inside Cab Main Cable Harness Connections Inside Cab Figure 7 12 shows the Main Cable Harness connections used inside the cab Table 7 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables Figure 7 12 Main Cable Harness Cab Connections ae e DISPLAY ETH gp Ml i Ae A DISPLAY COMM awe ff VEHICLE POWER SAM POWER v XR p S N SAM DATA 7 Table 7 1 Cab Main Cable Harness Connector Functions SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation Hardware Installation Manual 95 SA Module Harness SA Module Harness 1 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 7 13 Figure 7 13 Connect Main Cable and SA Module Harnesses Power Supply Connection The following sub sections describe basic instructions for connecting the AutoSteer system to available vehicle power SOUrCeS Cab Power Connection Battery Power Connection Note Refer to your Display user manual before connecting the AutoSteer system to vehicle power The Main Cable Har
6. E A 85 SA Mod le Himes Seeerei eraa ra he ee ae ea ee eae e RR ees 85 SA Mod le Connection asn esere eieae treaa oen enaar oaa a a 86 Wheel Angle Sensor CONNECHON snc ina cens Erna EE AE Cae hea EEE ees 88 Steenin Valve Connection o44 55 5 fisteG as eed eee ee whe eee ee eee 89 Main Cable Haes Scat ose aak yap St oy ech sive ae a Bos ht Beh She Ga eS OAS 4 RA 92 ROOF MOJU C 015 seus ica much acata eens Sead ol ie ee he eee hea eens ee Aen he 92 Main Cable Harness Connections Inside Cab 1 0 eee ees 95 Hardware Installation Manual Chapter 8 Chapter 9 SA Module Harness os ccne es Gace eee ee Seb N edad BS wan hele meee 96 Power Supply ConnecuOn 05 anche canoe cnarhe cane eae hee eee see wake sores 96 Cab Power Connection lt 0 lt s eece sncaea tei d he8s ebb ddd eed aia eenadcl es 97 Battery Power Connection voeuieren buted A A E ph ha See a ee eee 98 Post Installation Procedures and Information ccceececeuceececeuceuceceuceueeusueauees 99 Create New V CliC le vi oe dee e e oases 6G Se Bard Bi eS Oa che eS Pk he ee 99 Calibration and Tuning Guidelines 0 0 0 0 99 Final Hardware Installation Checklist cccceceecceeeeeeceeeeeeeceueeueueeueeuseusunsues 101 AutoSteer System Installation Overview The Installation Overview chapter information is provided in the following sections Vehicle Inspection Installation Kit Overview Sub Assemblies Steering Valve Kit Compon
7. Figure 2 38 Figure 2 38 Connecting to Tank Return i if i 3 p f j j Eiis Bi fi ie Wee if i 3 aj A a i F 4 p Tank Return 34 AutoSteer System Small Frame 10 Remove plug from load sense using a 5mm Allen wrench See Figure 2 39 11 Connect the LS OUT hose to the LS port on the Power Beyond You must use a M12metric to 6 ORFS male elbow adapter to connect the end of the hose to the Power Beyond Then route the hose under the cab to the Steering Valve See Figure 2 39 Figure 2 39 Connecting to Load Sense Load Sense 12 Connect the TANK hose from Step 9 to the TANK port on the Steering Valve See Figure 2 40 13 Connect the LS OUT hose from Step 11 to the LS OUT port on the Steering Valve See Figure 2 40 14 Connect the PRESSURE hose from Step 7 to the PRESS port on the Steering Valve See Figure 2 40 Figure 2 40 Steering Valve Ports LS RELIEF VALE TANK E R X TRANS h O ee RIGHT LEFT LS ORBITROL Hardware Installation Manual 35 Small Frame 15 Remove the Pressure Steer Left and Steer Right hoses from the Orbitrol See Figure 2 41 16 Connect a 1 4 hose the LS ORBITROL hose from the LS ORBITROL port on the Steering Valve to the PRESSURE port on the side of the tractor s steering unit Orbitrol You must install a run tee and a reducer before connecting the hose to the Orbitrol See Figure 2 41 Note If you can t screw t
8. SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 86 AutoSteer System SA Module Connection 4 Press the latch lever closed until it clicks and locks the connector See Figure 7 2 Figure 7 2 Closing the SA Module Connector Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 87 Wheel Angle Sensor Connection 5 Close the cable connector locking mechanism as shown in Figure 7 3 Figure 7 3 SA Module Connector closed IT yeh coe a Vel f Locked Position Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the Wheel Angle Sensor lead under the cab and along the side of the engine to the front axle Secure with cable ties and connect the Wheel Angle Sensor lead to the Wheel Angle Sensor See Figure 7 4 88 AutoSteer System Steering Valve Connection Figure 7 4 Connecting the Wheel Angle Sensor Plug Steering Valve Connection 1 Plug in the steering harness connector from the Steering Valve 4 pin weather pack into the SA Module Harness See Figure 7 5 Figure 7 5 Plug in Steering Harness Connector 9 Hardware Installation Manual 89 Steering Valve Connection 2 Plug in the e
9. SQIONS 105 Y43315 JAL vJYH Nid F LO O8FO LO SSSNYVH GIONS 105 SATVA WavsoLny Nya 4HVONNOd 972 S1IN3SJHd34 JNN 03HSY0 Nid F TWNOILdO Lo Fezo Loz WIMOd AZL Y3ldYOY YIMOd asd Aedsip o Nid l Ylva WYS WWOD SSolWWEY JIgeo AW 1dsiq uen JISUUOD Oj JENUEW S J3auUMO Aejdsip Jasn Nid WSMOd WYS Nid 6 WIM papiacid l l l l l l l l l l MO O4 l l l l l l l l l l l SUONIMIYSUI Nid t PRE JOVONG JLONJY AWldsid l l Z0 97F0 L0Z SSSNUYVH NIV Str WEEE EE ee a PJEPUELS AOSUesS ajue lIBaAUMA AIEA Jaalsoiny JOVEN 00011 HN ewnd ase adAL ajaiuan Weibeig oldes AutoSteer System 10 steering Valve Installation This Steering Valve Installation chapter contains the following sections Setup Steering Valve Mount Steering Valve Install the Hydraulic Hoses and Fittings Large Frame Small Frame Adjust the Relief Valve Setup Steering Valve 1 Use a 3 16 Allen key to remove the four cover screws See Figure 2 1 Figure 2 1 Remove Cover Screws Hardware Installation Manual 11 Setup Steering Valve 2 Remove the six back cover bolts using a 1 2 socket and ratchet See Figure 2 2 Figure 2 2 Remove Back Cover Bolts h a 3 Identify the threaded plug shipped with the Steering Valve in a parking position identified as PLUG on the front face
10. Small Frame Figure 2 14 shows an overview of the hydraulic installation Figure 2 14 1T6000 7000 Hydraulic Diagram CASE PUMA and NH GEAR PUMP T6000 7000 hydraulic diagram STEERING VALVE l OPEN CENTER STEERING UNIT ORBITROL E fe ai P T mia LEFT re p ss RIGHT REACTIVE STEER H M l SOLENOIDS a SST TEE E z P PUMP PRESSURE T TANK RETURN p LS LOAD SENSE __ 7 TRACTOR POWER BEYOND STEERING CYLINDER Hardware Installation Manual Large Frame Large Frame 1 Find the following ports and lines on top of the Power Beyond See Figure 2 15 Pressure port which is the M22 with a 27mm head Load Sense port which is the small M12 with a 5mm hex socket Tank Return line which is behind the valve stack highlighted with a circle Figure 2 15 Locate Pressure Load Sense and Return Line Pressure Tank Return 20 AutoSteer System Large Frame 2 Find the Tank Return port on back the Power Beyond See Figure 2 16 Note To see this you must look between the cab and the Power Beyond block This is a large M27 fitting with a 12mm hex socket shown in Figure 2 15 with a circle Figure 2 16 Location of Tank Return Port n i i i if k h Fn F x la F i j h Tank Return j j i ih ty 3 Open the hood by pressing on the black rubber grommet and lifting up the front handle See Figure 2 17 Figure 2 1
11. eee ee neeneeeeeaeeenenees 45 Installing Mounting Brackets 2 c4 40 06 55 saw hse Sone hoe ed OWS Re wee OG Ee 45 Vehicles without M d Flaps crises fe eo reati oe 2k biel eal eee E E 46 Vehicles with WUC FlADS 4 ima we s tates ee ae aes oe hee dae ke aad eee eee 48 Cut the Wheel Angle Sensor Rods to Length 0 0 a2 Assemble the Linkage Rod Hardware 0 0 ccc eee eens 54 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 000005 56 SA Mod le Installations cctectecienssecentetad a a tenia a RA 61 SA Module Mounting Orientation ananasen aneen een eens 61 Mount the SAC Mod le edadea tense dsbot she aa edema dndske mew dade sxe ra wake bottler 62 Pretemed Eare T i EE T bert cate ie ce Ane oh ete he ol Rn ile a sagt A cles 62 Larse Frame Locat on an cc on ates Wee Sa ate ted a dest at a ee ee ee 65 Small Frame TOC AU OM sce tach di cS SB aes oe ace Th oes amp Ba Ge eR a area e he Bet Se 68 Roof Module Instalawon science dcesciducte paint dunaens toe we cea a Samaras tun Eaa 73 Sale VAIN OLE Se ae ee 4 is ees a ee BES Ae a Oe bias Phe eh ee eh oe 73 ROOF Rail MistalaON eperra hs oo hee Aloe ee ae eats Greek a nee cates 74 Display IMStAN AMON sisanra AEAN E E AA A E 81 INITOCUCHOM a lt 5 Sa anes n a See aes ees beer ae we eae se RAS eee ea E eee 81 Installation Procedure ae scs samen tan saen toate SES h ee eek es sR hae whee nets 81 Connecting System Cables esiseinas a
12. on Back Plate 82 AutoSteer System Installation Procedure 4 Place rubber caps on the end of the bolt threads See Figure 6 4 Figure 6 4 Place Rubber Caps on Bolt Threads Note Refer to the Display user manual for the remaining Display specific installation instructions Hardware Installation Manual 83 Installation Procedure 84 AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and AutoSteer components in the following sections SA Module Harness SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness Roof Module Main Cable Harness Connections Inside Cab SA Module Harness Power Supply Connection Cab Power Connection Battery Power Connection SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 85 SA Module Connection SA Module Connection 1 Align the SA Module Harness connector to the SA Module See Figure 7 1 2 Open the connector latch lever See Figure 7 1 Figure 7 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the
13. the three screws with a 2 Phillips screw driver See Figure 2 26 Note Only complete this step if you could not complete Step 4 Figure 2 26 Remove Right Front Guard f Hardware Installation Manual 27 Large Frame 16 Loosen the fitting as shown in Figure 2 27 17 Retry to screw in the hose from Step 14 18 Re tighten the fittings from Step 6 and replace the right hand side front guard See Figure 2 27 Note Only complete the above steps if you could not complete Step 4 Figure 2 27 Adjust Pressure Fitting 28 AutoSteer System Large Frame 19 Connect a 3 8 hose the RIGHT hose from the RIGHT port on the Steering Valve to the Right Steer Hose on the tractor You must install a run tee on the Right Steer Hose to allow the hose connection See Figure 2 28 20 Connect a 3 8 hose the LEFT hose from the LEFT port on the Steering Valve to the Left Steer Hose on the tractor You must install a run tee on the Left Steer hose to enable the hose connection See Figure 2 28 Figure 2 28 Connect Right and Left Steer Hoses N j Left Steer Right Steer 21 Prepare the two solenoid valves by attaching the adapters and elbows as shown in Figure 2 29 Confirm the valve hex is tight and the coil nut is firm Figure 2 29 Attach Adapters and Elbows Elbow Adapter Coil Nut De l Valve Hex J t Hardware Installation Manual 29 Large Frame 22 Place one solenoid assembly directl
14. unit Orbitrol and connect the Left Steer line into the other side of the solenoid assembly See Figure 2 45 24 Place the second solenoid assembly directly on to the R port on top of the steering unit Orbitrol and connect the Right Steer line into the other side of the solenoid assembly See Figure 2 46 Figure 2 46 Attach Second Solenoid onto R Port Hardware Installation Manual 39 Adjust the Relief Valve 25 Double check all hose connections and confirm they are connected correctly at both ends The Tank Return hose must be correctly connected to allow proper operation of the LS Relief Valve 26 Tighten all hose connections at both ends 27 Check that all hoses are connected to the correct ports at each hose end before starting the engine 28 Turn on the engine momentarily 3 4 seconds then turn off the engine 29 Check for oil leaks 30 Turn the engine on long enough to enable you to turn the steering wheel one turn right and one turn left 31 Turn the engine off 32 Check for oil leaks Adjust the Relief Valve The AutoSteer steering valve has a built in Load Sense Relief Valve that limits the maximum pump pressure when using the AutoSteer system The Relief Valve must be adjusted after you have completed the hydraulic installation and before you turn on the AutoSteer system See Figure 2 47 Figure 2 47 Steering Valve Ports LS RELIEF WALE TAMK s TRANS RIGHT EEEF PRESS LS ORBITROL
15. 4 A i Attach the SA Module Harness to the SA Module See Figure 4 6 Figure 4 6 Attach SA Module Harness to SA Module a AutoSteer System Large Frame Location 5 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 stubby Phillips screwdriver See Figure 4 7 Figure 4 7 Slide SA Module into Place 6 Replace the compartment cover and tighten the four retaining screws using a 2 stubby Phillips screwdriver See Figure 4 4 Large Frame Location A second option is to install the SA Module on back of the vehicle as follows 1 Prepare the SA Module Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 4 8 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 4 8 Attach Screws to Bracket L side Hardware Installation Manual 65 Large Frame Location 2 Identify the back of the vehicle See Figure 4 9 acl a Vehicle Rear SA mocule Bracket Location a Bi Er Valve Stack Rubber Plugs 3 Remove the two rubber plugs from the left hand side of the valve stack See Figure 4 10 Figure 4 10 Remove Rubber Plugs 66 AutoSteer System Large Frame Location 4 Attach the SA Module bracket as shown in Figure 4 11 using two 8mm bolts and washers Tighten with a 13mm socket Note Two washers can also be placed on each bolt betwee
16. 7 Open Hood y s m3 a iif il N Wah li Ni iT _ Grommet Handle Hardware Installation Manual 2 1 Large Frame 4 Remove side guards by loosening the two bolts using a large flat head screw driver then slide the panel forward See Figure 2 18 Figure 2 18 Remove Side Guards Right Steer Left Steer 22 AutoSteer System Large Frame 6 Find the Pressure line and Left Steer and Right Steer lines on the Orbitrol See Figure 2 20 Figure 2 20 Location of Right Steer Left Steer and Pressure Lines Pressure Right Steer 7 Connect a long 3 8 hose the PRESSURE hose to the P port on the Power Beyond You must use a M22 metric to 8 ORFS male adapter to connect this hose to the Power Beyond Then route the hose under the cab to the Steering Valve See Figure 2 21 Figure 2 21 Connecting to Pressure a AO Iil I S A A Pressure Hardware Installation Manual 23 Large Frame 8 Connect a long 1 4 hose the LS OUT hose to the LS port on the Power Beyond You must use a M12metric to 6 ORFS male elbow adapter to connect the end of the hose to the Power Beyond Then route the hose under the cab to the Steering Valve See Figure 2 22 Figure 2 22 Connecting to Load Sense 1 gt ull S lll i 1 E i N 4 i j Load Sense 9 Connect a short 3 8 hose the TANK hose from the TANK port on the AutoSteer valve to the T port on the Power Beyond You must use a M2
17. 7 metric to 8 ORFS male adapter to connect the end of the hose to the Power Beyond Then route the hose under the cab to the Steering Valve See Figure 2 23 Figure 2 23 Connecting to Tank Return Tank Return 24 AutoSteer System 10 Connect the LS OUT hose from Step 9 to the LS OUT port on the Steering Valve See Figure 2 24 11 Connect the TANK hose from Step 8 to the LS OUT port on the Steering Valve See Figure 2 24 12 Connect the PRESSURE hose from Step 7 to the PRESS port on the Steering Valve See Figure 2 24 Figure 2 24 Steering Valve Ports LS RELIEF WALWE RIGHT TANK LEFT PRESS LS ORBITROL Hardware Installation Manual Large Frame 25 Large Frame 13 Remove the Pressure Steer Left and Steer Right hoses from the Orbitrol See Figure 2 25 14 Connect a long 1 4 hose the LS ORBITROL hose from the LS ORBITROL port on the Steering Valve and the PRESSURE port on the side of the tractor s steering unit Orbitrol You must install a run tee and a reducer before connecting the hose to the Orbitrol See Figure 2 25 Note If you can t screw the original pressure hose back on because it is on the wrong angle follow the next four steps if not proceed to Step 19 Figure 2 25 Connecting Orbitrol Hoses q Pressure Line rm Reducer yer Left Steer Right Steer Load Sense In Pressure Port 26 AutoSteer System Large Frame 15 Remove the right hand front guard by removing
18. GPS AutoSteer System Installation Manual Supported Vehicles CNH Case Puma New Holland Large Frame 165 T7030 180 T7040 195 T7050 210 T7060 Small Frame 115 T6030 125 T6050 140 T6070 155 T6080 PN 602 0243 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibra tion and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas il AutoSteer System Special
19. Module vi AutoSteer System The AutoSteer system must be powered OFF when starting or cranking the vehicle s engine The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle must be equipped with a fully functional Power Beyond System The Power Beyond system provides the following ports on the rear of the vehicle Pressure Return Line Load Sense The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle will improve the overall installation and cable routing and will also reduce the chance for oil contamination when the hydraulic connections are opened It is important to clean the area around the steering unit Orbitrol under the cab and behind the rear cab cover Hardware Installation Manual Vil Important Information Note Verify all screws bolts nuts hose and cable
20. Requirements Tools This list consists of the tools required to complete the installation The installer is assumed to have a complete set of common installation tools e Hardware Installation Manual Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the AutoSteer system engaged IV AutoSteer System High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic syste
21. able 3 2 Assembled Linkage Rod Length 3 31 inches 84mm 11 14 inches 283mm Figure 3 18 Assembled Linkage Rod Measurement Points Hardware Installation Manual 55 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Attach the Wheel Angle Sensor Rods to Brackets and Adjust 1 Attach the Wheel Angle Sensor rod to the Wheel Angle Sensor See Figure 3 19 Figure 3 19 Attach Wheel Angle Sensor Rod to Sensor Note The flat washer goes on the bolt head side and NOT the nut side when attaching the linkage rod See Figure 3 20 Figure 3 20 Place the Washer on Bolt Head Side 56 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 2 Tighten the Wheel Angle Sensor rod with a 3 8 wrench and 1 8 Allen wrench See Figure 3 21 Figure 3 21 Tighten Wheel Angle Sensor Rod Connection Note The rod should aim toward the front of the vehicle 3 Attach the linkage rod to the linkage bracket and tighten the ball joint to the bracket with a 1 2 and 9 16 wrench See Figure 3 22 Figure 3 22 Attach Linkage Rod to Linkage Bracket Hardware Installation Manual 57 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the linkage rods to Wheel Angle Se
22. angle when turning left or right 3 On flat terrain drive the vehicle in a straight line in a low gear and release the steering wheel The vehicle should continue to drive fairly straight without pulling hard left or right Note This vehicle has reactive steering so large bumps on the ground may cause the front wheels and steering wheel to move Also if the wheels are turned to full lock left or right and the steering wheel is let go the steering wheel will move back towards center and the front wheels will gradually straighten themselves out 4 Ask the vehicle driver or owner if they have experienced any vehicle steering problems The operator should report no steering problems If the vehicle passes the four tests proceed with the AutoSteer system installation If the vehicle fails one or more of the tests the steering system must be evaluated by a dealer and repaired if necessary Possible causes of steering problems Worn joints in steering cylinders and tie rods Hydraulic problem 2 AutoSteer System Installation Kit Overview Installation Kit Overview This Installation Kit Overview section is divided into sub sections for each of the sub assemblies as shown in Figure 1 1 The components in each sub assembly are described in the following sections Figure 1 1 Installation Kit Components PN 188 0044 01 Table 1 1 Installation Kit Component Descriptions PN 188 0044 01 Steering Valve Kit 153 0001 01 Sub Ass
23. cking Pin can be inserted from either side of the Roof Rail 13 The completed Roof Module should appear as shown in Figure 5 11 Figure 5 11 Completed Roof Module Installation Hardware Installation Manual 79 Roof Rail Installation 80 AutoSteer System Display Installation This Display Installation chapter contains the following information Introduction Installation Procedure Introduction This chapter provides the instructions for installing the RAM Mount Ball in the cab so that the Display can be attached later Refer to your Display user manual for instructions on installing the Display Installation Procedure 1 Locate the accessory mounting bracket on the right side of the cab See Figure 6 1 Note Alternative mounting locations can be used 1f the location shown is not available Figure 6 1 Locate the Accessory Mounting Bracket Accessory Mounting Bracket Hardware Installation Manual 81 Installation Procedure 2 Insert the four bolts and washers into the RAM Ball and adapter plate place that combination onto the accessory mounting bracket and fit the other adapter plate on the back side loosely fitted with a washer and nyloc nut The resulting combination is shown in Figure 6 2 Figure 6 2 Position RAM Ball Adaptor Plates on Accessory Mounting Bar 3 Tighten the nuts on the back side plate evenly using a 10 mm socket and a 10 mm wrench See Figure 6 3 Figure 6 3 Tighten Nuts
24. connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your Display user manual for technical support information Contact Information Refer to your Display user manual for contact information Copyright 2009 All Rights Reserved viii AutoSteer System Table of Contents Chapter Chapter Chapter Chapter Chapter Chapter Chapter ol InstallavOn OVeIWIEW i iarisosene ea E E 1 Wenicle InspecnOn s snesu eanan ohne een a ALa a se See l Installation KipOVvenview gt araara bow eek A oka eee ee IAT 3 SUDsASSCMIDNCS lt 245 G 0 dca siGad ana eon asa dwaeaiwa ed dea eh ERA 3 Installation Procedure Outhine 052 254 4444 dt SROs hh A Pe ee 9 CablesDiacrdit suc ciated eet eee oe eked eakwne Pease hoe thon cu hee oS 10 Steering Valve Installationsiccsiiscieessesscvssievnssawe cue indivsddieneusousedeweeianeeiasaccien 11 Setup otcemne Valve ncn dy td ot ay Gad ad bane Pec erin eee wakes eee Sane 1 Mount SLCCIIN VAlV Cote ete dh cite os dre ist ine a seater a Reteads ape aha dae acted Re dnt Mieke he oe eae Bee 17 Install the Hydraulic Hoses and Fittings 0 0 0 ccc eee teens 19 WAT SG RAIS s aah ac ceo setae da ac E oe eo ee eee eee ee eas 20 SMALPAN ne a eo ee me ae ee ar See eae 31 Adjust the Relef Valves cesena o a aA E beaut ane ina heehee ein A tes 40 Wheel Angle Sensor WAS Installation cccccee cesses eee eee ee
25. e Installation Manual 15 Setup Steering Valve 11 Insert the orifice into the 13A hole and tighten with a 1 8 hex key 12 Insert the large plug back into the 13A hole and tighten with a 1 4 hex key See Figure 2 10 Figure 2 10 Reinstall Both Plugs in 13A Table 2 1 shows the summary of all plug and orifice configurations for this procedure Table 2 1 Plug and Orifice Configuration Summary Power Beyond with LS Bleed Down 0 022 16 AutoSteer System Mount Steering Valve Mount Steering Valve 1 Mount the Steering Valve on the bracket by placing the block backing plate between the valve and the bracket and using the four existing screws which are located on the back of the block See Figure 2 11 Figure 2 11 Mount Steering Valve on Bracket 2 Identify the area on the left side of and below the rear of the hood next to fuel tank to mount the Steering Valve 3 Remove the plastic covers to reveal the threaded holes See Figure 2 12 Figure 2 12 Remove Plastic Covers ra j Hardware Installation Manual 17 Mount Steering Valve 4 Mount the bracket as shown in Figure 2 13 using two bolts and washers Figure 2 13 Mount Bracket bim e a ENA 18 AutoSteer System Install the Hydraulic Hoses and Fittings Install the Hydraulic Hoses and Fittings This Install the Hydraulic Hoses and Fittings section contains the following sub sections Large Frame
26. el Angle Sensor as shown The plug is facing the rear of the vehicle See Figure 3 9 Figure 3 9 Wheel Angle Sensor Orientation d 5 Secure the sensor to the bracket using a a 9 16 socket and ratchet on the two bolts provided See Figure 3 10 Figure 3 10 Wheel Angle Sensor Bracket Bolted b 3T k 5O AutoSteer System Vehicles with Mud Flaps 6 Remove the front two bolts that retain the mud flap using a 24mm wrench See Figure 3 11 Figure 3 11 Remove Front Bolts from the Mud Flap Stop T i 7 Orientate the linkage bracket as shown in Figure 3 12 Note The same bracket is used for vehicles with and without mud flaps The top one is for use on vehicles without mud flaps and the bottom one is for use on vehicles with mud flaps Figure 3 12 Orient the Linkage Bracket a n lt q Orientation without Mud Flaps f me Orientation with Mud Flaps mar O fer SS Hardware Installation Manual 5 1 Cut the Wheel Angle Sensor Rods to Length 8 Attach the linkage bracket to the wheel hub as shown in Figure 3 13 using the two original bolts Tighten them with a 24mm socket and ratchet Figure 3 13 Linkage Bracket Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering
27. emblies This vehicle installation kit contains the following components Steering Valve Kit Components Hose Kit Components Bracket Kit Components Hardware Installation Manual 3 Sub Assemblies Steering Valve Kit Components Figure 1 2 Installation Kit Components PN 153 0001 01 Table 1 2 Installation Kit Components PN 153 0001 01 Valve Bracket Kit 200 0434 01 6 Mounting Hardware 200 0076 01 4 AutoSteer System Sub Assemblies Display Mounting Base Assembly 200 0508 01 ca Warning Labels 603 0074 01 SA Module Assembly 200 0206 01 Hose Kit Components Figure 1 3 Hose Kit Components PN 500 0336 01 THESE ENDS CONNECT TO COMPACT VALVE THESE ENDS CONNECT TO MACHINE PRESSURE TANK LOAD SENSE OUT LOAD SENSE IN HOSE LENGTHS NOT SHOWN TO SCALE Table 1 3 Hose Kit Components PN 500 0336 01 m Hose Assembly 3 8 x 141 F45 ITC JCJ9080806 141 ao Hose Assembly 3 8 x 137 F45 ITC JCIC060806 137 2 Hose Assembly 1 4 x 122 a Hose Assembly 1 4 x 122 Hardware Installation Manual 5 Sub Assemblies Saw vas verons ORFS oeo 5 ow aneso onsa _ MECHTOMOS 6 AutoSteer System Bracket Kit Components Figure 1 4 Bracket Kit Components PN 152 0054 01 INSTALL GUIDE CASE PUMA 165 180 195 210 NEW HOLLAND T7030 T7040 T7050 17060 Table 1 4 Bracket Kit Components PN 152 0054 01 a rarene pro C C TOON Hardware Installation Man
28. ents Hose Kit Components Bracket Kit Components Installation Procedure Outline Cable Diagram This installation guide describes the installation of the AutoSteer system on several models of Case and New Holland MFWD vehicles The AutoSteer installation kit PN 188 0044 01 is used on the following models Case Puma Large Frame 165 180 195 210 Case Puma Small Frame 115 125 140 155 New Holland T7030 T7040 T7050 T7060 New Holland T6030 T6050 T6070 T6080 The vehicle specific sub assemblies for the vehicle series are listed in Table 1 1 Vehicle Inspection The vehicle s steering system must be in good working condition prior to the installation of the AutoSteer system Verify the existing steering system is operating correctly by performing the tests listed below in a wide open area Note The steering system test requires a relatively large area Ensure you have enough room to perform the test before beginning Drive the vehicle in a low gear and slowly turn the steering wheel all the way to the left The vehicle should steer to the left at a steadily increasing rate until it is making a sharp left turn Drive the vehicle in a low gear and slowly turn the steering wheel all the way to the right The vehicle should steer to the right at a steadily increasing rate until it is making a sharp right turn Hardware Installation Manual 1 Vehicle Inspection Note The change in steering speed should mirror the speed and
29. ers Hardware Installation Manual 15 Ta 76 Roof Rail Installation 6 Place and orient the Roof Rail Brackets as shown in Figure 5 4 Figure 5 4 Orienting the Roof Rail Brackets Non Sunroof Models Sunroof Models i FR Me IW e Roof Rail Brackets Roof Rail Brackets Attach the Roof Rail Brackets using the longer bolts and washers supplied Tighten securely with a 10mm socket and ratchet See Figure 5 5 Figure 5 5 Attach the Roof Rail Brackets AutoSteer System Roof Rail Installation 8 Attach the Roof Rail using the bolts nuts and washers supplied Tighten securely with a 15 16 socket and ratchet and a 15 16 open wrench See Figure 5 6 Figure 5 6 Attach the Roof Rail 9 Attach the three antennas to the proper Roof Module antenna connections See Figure 5 7 Note Hand tighten the connections Do not over tighten Figure 5 7 Attach the Antennas WiFi Antenna Cell Phone Antenna RTK Modem Antenna Hardware Installation Manual 77 Roof Rail Installation 10 Remove the Locking Pin from the Roof Rail See Figure 5 8 Figure 5 8 Remove Locking Pin Locking Pin 11 Place the Roof Module on the Roof Rail See Figure 5 9 Figure 5 9 Attach Roof Module e ris il LE RERE TAg i ga iry 78 AutoSteer System Roof Rail Installation 12 Reinsert the Locking Pin into the Roof Rail See Figure 5 10 Figure 5 10 Reinsert Locking Pin Locking Pin Note The Lo
30. he hose back on because it is on the wrong angle follow the next three steps if not proceed to Step 20 Figure 2 41 Connecting Orbitrol Hoses q Pressure Line rm Reducer yer Left Steer Right Steer Load Sense In Pressure Port 36 AutoSteer System Small Frame 17 Loosen the fitting as shown in Figure 2 42 18 Retry to screw in the hose from Step 16 19 Re tighten the fittings from Step 17 See Figure 2 42 Note Only complete the above steps if you could not complete Step 6 Figure 2 42 Adjust Pressure Fitting Py Hardware Installation Manual 37 Small Frame 20 Connect the RIGHT hose from the RIGHT port on the Steering Valve to the Right Steer Hose on the tractor You must install a run tee on the Right Steer Hose to allow the hose connection See Figure 2 43 21 Connect the LEFT hose from the LEFT port on the Steering Valve to the Left Steer Hose on the tractor You must install a run tee on the Left Steer hose to enable the hose connection See Figure 2 43 Figure 2 43 Right and Left Steer Hoses Left Steer Right Steer 22 Prepare the two solenoid valves by attaching the adapters and elbows as shown in Figure 2 44 Confirm the valve hex is tight and the coil nut is firm Figure 2 44 Attach Adapters and Elbows Elbow Adapter i Coil Nut A Valve Hex 38 AutoSteer System Small Frame 23 Place one solenoid assembly directly on to the L port on top of the steering
31. icle at speeds above 30 mph 48 km h Ensure you are in a stable position on the vehicle or ladder when removing the Roof Module so that you do not fall or drop the Roof Module Use a ladder to install the AutoSteer Roof Rail Ensure that you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module so you do not fall Hardware Installation Manual 73 Roof Rail Installation Roof Rail Installation 1 Place the ladder as close as possible to the side of the cab Note The ladder is necessary to install the Roof Rail and Roof Module 2 Locate the four bolts on the roof cab as shown in Figure 5 1 3 Remove the four bolts with a 2 Phillips screw driver Note The existing bolts will be replaced with longer ones and are no longer needed Leave the flat washer on top of the rubber gasket Figure 5 1 Mounting Bolt Locations Non Sunroof Models Sunroof Models Mounting Bolts Mounting Bolts 74 AutoSteer System Roof Rail Installation 4 Remove the three screws and washers retaining the factory roof module GPS receiver mount if fitted and unplug the connector as shown in Figure 5 2 Remove the bracket and re install the screws with their washers Figure 5 2 Remove Factory Roof Module Mount z Mounting Screws Unplug Connector 5 Install the Roof Rail spacers on top of the existing flat washers See Figure 5 3 Figure 5 3 Installing the Roof Rail Spac
32. inkage Rod Cut Lengths 2 18 inches 55mm 8 98 inches 228mm Figure 3 14 Linkage Rod Cut Length Measurement Points RodA RodB Figure 3 15 Linkage Rod Cutting Hardware Installation Manual 53 Assemble the Linkage Rod Hardware Note The after assembly center to center lengths of each linkage rod are shown in Table 3 2 Figure 3 18 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A 2 Connect the eye connector to the end of the Wheel Angle Sensor rod as shown in Figure 3 16 Figure 3 16 Rod A Assembled Eye Connector Jam Nut 3 Attach the jam nuts to each end of the linkage Rod B 4 Attach the ball joints to both ends of the linkage rod as shown in Figure 3 17 Note The bolts for the ball joints should be facing the same direction as shown in Figure 3 17 for this installation Figure 3 17 Linkage Rod Assembled Jam Nuts Ball Joints 54 AutoSteer System Assemble the Linkage Rod Hardware 5 For most installations use Table 3 2 to adjust the lengths of the rod assemblies to the values shown Figure 3 18 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning the steering axle verify that these lengths will work and the sensor will not be damaged T
33. lation Manual 101 Final Hardware Installation Checklist System Installation Checklist 1 ee ee Oe 7 Wheel Angle Sensor installed and all fasteners are tight optional Display Bracket is installed and all fasteners are tight Display is installed and all fasteners are tight Roof Rail and Roof Module are installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Hydraulic Installation Checklist l SO ee ee T Steering Valve Bracket is installed and all fasteners are tight Steering Valve is installed and all fasteners are tight All hose fittings are tight Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Manual steering is normal after the AutoSteer installation Relief Valve is adjusted AutoSteer Performance Checklist i a Sh Ow ae ee Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Steering speed from lock to lock is satisfactory Pe eal E est aT Sh cles Al E aE IIE a ye E e S O L Kick out Value Note See the Post Installation Procedures and Information chapter for additional information 102 AutoSteer System Sec
34. lete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections See Figure 3 26 Figure 3 26 Tighten all Nuts and Bolts Fs S gt on k d Paria na b AutoSteer System The SA Module Installation chapter contains information in the following sections SA Module Installation SA Module Mounting Orientation Mount the SA Module Preferred Location o Large Frame Location Small Frame Location SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 4 1 shows the correct mounting positions and Figure 4 2 shows incorrect mounting positions Figure 4 1 i I a y L Fa P aged ob pl J m Correct SA Module Mounting Orientations EE ah o h a i Ti ATI WHEELER g E el E e a gt too l es ANA ee oe ee Hardware Installation Manual 61 Mount the SA Module Figure 4 2 Incorrect SA Module Mounting Orientations Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in a location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from
35. m maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer system equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the machine while you are adjusting the Relief Valve Turn off the engine and engage the parking brake before standing under or next to the machine Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof
36. n the bracket and the valve stack to align the bracket into a vertical position Figure 4 11 Attach SA Module Bracket Large Frame s e F 5 Attach the SA Module Harness to the SA Module See Figure 4 12 Figure 4 12 Attach SA Module Harness to SA Module r Hardware Installation Manual 67 Small Frame Location 6 Slide the SA Module into place Mount it by installing the other two screws and tighten all four with a 2 Phillips screwdriver See Figure 4 13 Figure 4 13 Slide SA Module into Place Large Frame Small Frame Location A third option is to install the SA Module on top of the rear valve as follows 1 Prepare the SA Module Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 4 14 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 4 14 Attach Screws to Bracket L side 68 AutoSteer System Small Frame Location 2 Identify the rear valve area on the back of the vehicle See Figure 4 15 Figure 4 15 Rear Valve SA Module Bracket Location SA Module Bracket Location lies behind the valve stack 3 Remove the two plastic cable clips to reveal two holes Cable tie this harness further down so it is out of the way See Figure 4 16 Figure 4 16 Remove Plastic Cable Clips a luisa E Mihi iid ads T wr Ae a N J i i AAA 2 NY VANTER F TEER 1 4 W
37. nable valve 10 pin Metripack adapter harness plug into SA Module Harness Locate the reactive steering harness PN 201 0480 01 and connect the 10 pin Metripack to the SA Module Harness See Figure 7 6 Figure 7 6 Plug in Enable Valve Note The short 10 pin Metripack to 3 pin Pressure Transducer harness that comes standard with the block is not used for this installation 3 Plug the 3 pin Metripack connector into the Pressure Transducer on the Steering Valve See Figure 7 7 Figure 7 7 Plug Connector into Pressure Transducer ai 90 AutoSteer System Steering Valve Connection 4 Route the two Deutsch plugs from the reactive steering harness PN 201 0480 01 to the Orbitrol and plug them into the solenoid valve fitted to the Orbitrol during the hydraulic installation See Figure 7 8 Figure 7 8 Plug in Deutsch Plugs into Valves he Hardware Installation Manual 91 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Main Cable Harness Connections Inside Cab SA Module Harness Roof Module 1 Attach the Main Cable Harness to the Roof Module See Figure 7 9 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches a
38. nd pull away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 9 Roof Module Main Cable Harness Connection 92 AutoSteer System Roof Module 2 Attach the LAN connector to the Roof Module See Figure 7 10 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 10 Roof Module Ethernet Connection Ree ee Hardware Installation Manual 93 Roof Module 3 Route the Main Cable Harness down the right side of the cab across the back of the cab and into a grommet which allows access into the cab See Figure 7 11 Note This may require cutting a slot in the rubber grommet to allow the wires to pass through a ot Area a n
39. ness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source 96 AutoSteer System Cab Power Connection Cab Power Connection 1 Locate the cab console right side 12V power outlet See Figure 7 14 2 Use this 12V accessory power connector if the Display user manual specifies connecting to power inside the cab and connect the power to the three pin socket in the cab using the supplied adapter cable Figure 7 14 Power Outlet Inside Cab Hardware Installation Manual 97 Battery Power Connection Battery Power Connection 1 Locate the vehicle battery on the right hand side of the cab behind the steps See Figure 7 15 2 Connect to the vehicle battery if the Display user manual specifies a direct battery connection Figure 7 15 Battery Location i oe ay F i a ES Note A battery cable is provided with the AutoSteer system when a direct battery connection is required 98 AutoSteer System Post Installation Procedures and Information The Post Installation Procedures and Information chapter provides information in the following sections Create New Vehicle Calibration and Tuning Guidelines Once the entire AutoSteer system including the Display and Display Harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed
40. nsor rod and turn the steering wheels manually or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem 4 With the linkage rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving 5 Temporarily attach the linkage rods 6 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 3 23 Figure 3 23 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor rod when wheels are straight ahead Vehicle Tire Direction in Straight Ahead Position 58 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 7 After the potentiometer has been adjusted tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench 8 Disconnect the linkage rods and tu
41. pressure read on the gauge connected to the block To read the manual steering pressure the gauge would have to be teed into the Pressure line to the Orbitrol Figure 2 49 Observe Pump Pressure 42 AutoSteer System Adjust the Relief Valve 8 Clear any bystanders from around the tractor because you will be moving the front wheels in the next step 9 Press the right or left manual override button on the end of the Steering Valve The front wheels will turn towards the stops Maximum pump pressure will be indicated on the pressure gauge when the wheels hit the stops See Figure 2 50 Figure 2 50 Steering Valve Override 10 Adjust the Relief Valve using a 5 32 Allen wrench and a 1 2 wrench so the maximum pump pressure is 2500psi when the wheels hit the stops See Figure 2 51 Figure 2 51 Adjust Relief Valve Hardware Installation Manual 43 Adjust the Relief Valve 11 Tighten the jam nut on the relief valve once the correct pressure setting has been adjusted See Figure 2 51 12 Remove pressure gauge by sliding the sleeve on the quick coupler 44 AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Installing Mounting Brackets Vehicles without Mud Flaps Vehicles with Mud Flaps Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Bracke
42. rn the steering wheel manually to the full left position 9 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary See Figure 3 24 Figure 3 24 Reattaching Linkage Assembly 10 Repeat Step 4 through Step 9 until the rod lengths have been adjusted and the potentiometer is centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch 5mm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 3 25 Figure 3 25 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Screw Stop Potentiometer Screw Stop Full Right Full Left _ Ea Range of Movement Hardware Installation Manual 59 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 11 60 Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor Once all the adjustments are comp
43. to complete the installation and prepare the vehicle for full AutoSteer capabilities Create New Vehicle Once the entire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display is not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display user manual to create a new vehicle Calibration and Tuning Guidelines Note For optimal steering performance the AutoSteer system must be fully calibrated and then tuned Hardware Installation Manual 99 Calibration and Tuning Guidelines 100 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Instal
44. ts and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required If additional on line performance is required a Wheel Angle Sensor is available for this vehicle The decision to use this option are left up to the installer and customer Installing Mounting Brackets Look to see if your vehicle has mud flaps then install the mounting brackets as follows Vehicles without Mud Flaps Vehicles with Mud Flaps Hardware Installation Manual 45 Vehicles without Mud Flaps Vehicles without Mud Flaps 1 Identify the Wheel Angle Sensor mounting location on the front right steering axle 2 Use two spacers and two bolts to attach the Wheel Angle Sensor bracket as shown in Figure 3 1 Note The length of the spacers are 1 and 1 3 4 the 1 3 4 is made up of a 1 and a 3 4 on top of each other and the length of the M12 bolts is 45mm and 60mm Figure 3 1 Install Wheel Angle Sensor Bracket SN et 3 Orientate the Wheel Angle Sensor as shown in Figure 3 2 The plug is facing the rear of the vehicle Figure 3 2 Wheel Angle Sensor Orientation d F 46 AutoSteer System Vehicles without Mud Flaps 4 Secure the sensor to the bracket using a a 9 16 socket and ratchet on the two bolts provided See Figure 3 3 Figure 3 3 Wheel Angle Sensor Bracket Bolted
45. ual Sub Assemblies Sub Assemblies M6X1X40 Bolt 513 0045 01 Cable Power Adapter 201 0234 01 Harness Reactive Steering 201 0480 01 8 AutoSteer System Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 10 section of this chapter shows the AutoSteer electrical connections 1 Verify that all components have been received Note Step 2 Step 3 Step 7 Step 8 and Step 9 are skipped if installing an electric steering actuator Install the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the Display using a RAM Mount Ball Install the SA Module Harness Install the Steering Valve ee ee er ate Install the Hydraulics 10 Install the Main Cable Harness 11 Connect the Main Cable Harness to the Display Harness Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual 12 Verify that all connectors are properly coupled and secured 13 Power ON the AutoSteer system 14 Calibrate the vehicle 15 Tune the vehicle 16 Verify the system has been installed properly and operates satisfactorily Hardware Installation Manual 9 Cable Diagram Cable Diagram Nid OL JINGOW VS c LLE0 LOG SSSINYVH WYS AHYOSS3929V 40SN38 J79NY 133HM Nid OL Nid
46. weather and cleaning equipment There are three possible mounting locations Preferred Location Large Frame Location Small Frame Location Preferred Location The preferred mounting location is to install the SA Module inside the cab as follows 62 AutoSteer System Preferred Location 1 Prepare the SA Module Bracket for installation by attaching two screws on the L bracket side of the bracket See Figure 4 3 Note Do not tighten screws Allow room for the SA Module to fit beneath them in a later step Figure 4 3 Attach Screws to Bracket L side 2 Look inside the cab at the plastic panel behind the seat Identify the compartment inside the rear of the cab and remove the four retaining screws from the cover See Figure 4 4 Note One of the screws is underneath the rubber flooring Figure 4 4 Remove Retaining Screws Retaining Screws Hardware Installation Manual 63 Preferred Location 4 64 Remove the cover to reveal the space for the SA Module Attach the SA Module bracket using two 8mm bolts nuts and washers Tighten them with a 13mm socket and 13mm wrench See Figure 4 5 Note Before trying to install the SA Module make sure there is enough room when there are two ECU modules side by side in this space the SA Module will not fit and you will have to use one of the other locations instead Figure 4 5 Attach SA Module Bracket j ll P ks i The
47. wheel is turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 3 1 provides the typical rod lengths that work for most installations Before cutting the linkage rods to these measurements verify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as shown in Figure 3 15 to cut the Wheel Angle Sensor linkage rods to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made Protect the threads from damage while cutting the rods Figure 3 14 shows where the measurements provided in Table 3 1 are measured from 52 AutoSteer System Cut the Wheel Angle Sensor Rods to Length Table 3 1 L
48. which has a 5mm hex socket See Figure 2 33 Figure 2 33 Locate Load Sense 3 Open the hood by pulling the latch and raising the hood See Figure 2 34 Figure 2 34 iat 00c E 32 AutoSteer System Small Frame 4 Find the Left Steer and Right Steer lines which are on the left hand side of the tractor beneath the hood See Figure 2 35 Figure 2 35 Left and Right Steer Lines sin Right Steer Left Steer 5 Find the Pressure line and Left Steer and Right Steer lines on the Orbitrol See Figure 2 36 Figure 2 36 Location of Right Steer Left Steer and Pressure Lines a a EEEN Left Steer Pressure Right Steer Hardware Installation Manual 33 Small Frame 6 Remove plug from Pressure port using a 10mm Allen wrench See Figure 2 37 7 Connect a long 3 8 hose the PRESSURE hose to the P port on the Power Beyond You must use a M22metric to 8 ORFS male adapter to connect this hose to the Power Beyond Then route the hose under the cab to the Steering Valve See Figure 2 37 Figure 2 37 Connecting to Pressure Pressure 8 Remove the plug from Return Line using a 12mm Allen wrench See Figure 2 38 9 Connect a short 3 8 hose the TANK hose from the TANK port on the Steering Valve to the T port on the Power Beyond You must use a M27 metric to 8 ORFS male adapter and an elbow to connect the end of the hose to the Power Beyond Then route the hose under the cab to the Steering Valve See
49. y on to the L port on top of the steering unit Orbitrol and connect the Left Steer line into the other side of the solenoid assembly See Figure 2 30 23 Place the second solenoid assembly directly on to the R port on top of the steering unit Orbitrol and connect the Right Steer line into the other side of the solenoid assembly See Figure 2 31 Figure 2 31 Attach Second Solenoid onto R Port ir FG a 30 AutoSteer System Small Frame 24 Double check all hose connections and confirm they are connected correctly at both ends The Tank Return hose must be correctly connected to allow proper operation of the LS Relief Valve 25 Tighten all hose connections at both ends 26 Check that all hoses are connected to the correct ports at each hose end before starting the engine 27 Turn on the engine momentarily 3 4 seconds then turn off the engine 28 Check for oil leaks 29 Turn the engine on long enough to enable you to turn the steering wheel one turn right and one turn left 30 Turn the engine off 31 Check for oil leaks Small Frame 1 Find the following Power Beyond ports on the rear valve stack See Figure 2 32 Pressure has a 10 mm hex socket Load Sense has a 5mm hex socket Tank Return has a 12 mm hex socket Figure 2 32 Locate Pressure Load Sense and Return Line P F Load Sense Pressure Tank Return Hardware Installation Manual 31 Small Frame 2 Find the Load Sense port
Download Pdf Manuals
Related Search