602-0271-01
Contents
1. 5 Adapter Cable Kit 6 AutoSteer System Valve Identification and Inspection This information in this chapter is divided into the following sections e Valve Identification e Valve Identification Procedure e Valve Inspection Valve Identification The first step in this installation is to determine how the Trimble valve is installed and what kind of kick out device it is using It will either use a pressure transducer pressure sensor or a flow switch to disengage AutoSteer when the driver turns the steering wheel see Figure 2 1 for examples of each The type of kick out device determines which installation procedure will be used with your vehicle After determining the type of kick out device proceed to either Installations Using a Pressure Transducer on page 11 or Installations Using a Flow Switch on page 17 Both installation procedures use a 3 pin connector but the connectors are different and require a different adapter cable to connect to your ParaDyme AutoSteer system Figure 2 1 Trimble Kick Out Devices Pressure Transducer Flow Switch Hardware Installation Manual 7 Valve Identification Valve Identification Procedure To identify the type of Trimble steering valve installation on your vehicle 1 Locate the hydraulic valve An example is shown in Figure 2 2 Figure 2 2 Hydraulic Valve Location 2 Determine if a pressure transducer is installed See Figure 2 1 to identify the pressure transducer A pr2. a aw Sew RES teuten dee A 12 Installations Using a Flow SWItCN ccc cece cece cece cece een ene ennen eenen eneen nennen 17 Ds AA ot re beth bent betert deet Achmad eene tine EED 17 Installation Procedures oant enaar tree ANNEE GB Ad A kalnas 18 Hardware Installation Manual Vil viii AutoSteer System Installation Overview This information in this chapter is divided into the following sections Installation Procedure Outline Kit Overview e Kit Components Common Kit Adapter Cable Kit Installation Kit Components PN 152 0077 01 Hardware Installation Manual Installation Procedure Outline Installation Procedure Outline Follow the instructions provided in this manual for connecting the ParaDyme SAM harness to the existing Trimble steering valve Your kit includes the necessary adapter cables for connecting your ParaDyme system to an existing valve Refer to the ParaDyme vehicle specific Hardware Installation Manual provided with the vehicle bracket kit to install the Roof Module Display SA Module and Wheel Angle Sensor when used Once you have completed your ParaDyme installation you can choose to remove the existing Trimble cable harnesses from your vehicle Your cable kit includes caps for protecting the old cable harness connectors if you decide to leave it on the machine 1 Verify shipped components 2 Before beginning the installation confirm with the vehicle owner that the steering valve is in goo
3. assumes that the vehicle is already equipped with a fully functional Trimble AutoSteer valve that has been correctly installed The Trimble valve must be able to steer the vehicle and provide a signal for system disengagement when the driver turns the steering wheel It is the responsibility of the installer to confirm that the existing valve is fully functional and in good working order Replace or repair any valve components as necessary If necessary contact a qualified Trimble dealer to service and repair the existing valve before installing your ParaDyme system Inspect the existing trimble valve and make all necessary repairs to ensure that it meets all of the following criteria The valve is well secured to the vehicle in a protected position The valve is free of visual defects oil leaks or damaged parts The valve hoses are free of leaks cracks or signs of wear All hoses are secured and routed in a protected position The valve electrical connectors are not damaged and are free of corrosion The valve has been installed per the original manufacturer s recommendations The valve is responsive and can turn the wheels full right and full left The pressure transducer or flow switch is correctly installed and in good working order All hose fittings are tight The manufacturer disclaims any liability for damage or injury that results from improper installation failure or malfunction of the existing hydraulic valve 10 AutoSte
4. valve on the side of the existing steering valve Unplug the existing cable connector Note Some valves do not use a solenoid valve If your valve does not have a solenoid valve skip this step coil the unused cable and secure the cable in a protected position using cable ties Figure 3 6 Solenoid Valve xQ M 4 Cable Connector Solenoid Valve r amp 4 2 5 fos ae ie lt gt baa Ad KENT MOL ad oys my s TaT pe i K AAA I ve 7 Connect the 2 pin connector on adapter cable 201 0492 01 to the solenoid valve Use the cap provided with the adapter cable to cover and protect the original cable connector 8 Secureall cables with cable ties in a protected position Keep cables away from moving parts hot parts and protected from tall crop damage Note If you are using DIN style connectors tighten the mounting screws that secure the connectors on the valve 14 AutoSteer System Installation Procedure 9 Refer to the ParaDyme system cable diagram see Figure 3 1 to complete the cable installation Connect the 4 pin connector on the SAM harness to the proportional valve adapter cable Figure 3 7 Connect the 4 Pin Connector 10 Connect the 10 pin connector on the SAM harness to the other adapter cable used Figure 3 8 Connect the 10 Pin Connector sts Pal wall 11 Refer to the ParaDyme vehicle specific Hardware Installation Manual to install the Roof M
5. ParaDyme Upgrade for Trimble Valves Installation Manual Application Vehicles with a Trimble Valve Installed PN 602 0271 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels or tracks turn and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibra tion and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas Required Tools This list consists of the tools required to complete the installation The installer is assumed to have a complete set of com
6. able Figure 4 10 Connect the 4 Pin Connector d mF A pn nail 11 Connect the 10 pin connector on the SAM harness to the other adapter cable used Figure 4 11 Connect the 10 Pin Connector 3 E RE 12 Refer to the ParaDyme vehicle specific Hardware Installation Manual to install the Roof Module Display SA Module and Wheel Angle Sensor when used 22 AutoSteer System
7. are whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Hardware Installation Manual V Important Information Note Verify all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your Display user manual for technical support information Contact Information Refer to your Display user manual for contact information Copyright Information Trimble is a registered trademark of Trimble Navigation Limited Copyright 2010 All Rights Reserved Vi AutoSteer System Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Installation Overvi Wes sa eh de EG SE SG N EE Ge ee ei eee ee 1 Installation Procedure Outline io EIE e A CEO GE Ee EG 2 IAGO CE NSW GE eten heek TEM ES 3 Kit Componefis saua dte sen RAG DE RE EE reddende 3 CORONES usas DEE EER DE OO EDE iain ema ed dias 4 Adapter Cable Kav ms cee DE EER IS eas DOE BIERE ead bea eee Beas 5 Valve Identification and Inspection rrrennnnnnnnnnnnnnnnnnnnnnn nnn nnen eneen 7 Valve lden nea Orere evelien en eee ea a baie we 7 Valve Identification Procedure 8 valve HispEeliOm sisie bee be Eie ben bie Eb ER DE een edad 10 Installations Using a Pressure Transducer nnnuununnnnnnnn RR RR RR RR ennen 11 ON RS a ee ed a es De 11 Installation Procede
8. d working order and does not have problems If any problems are reported the valve must be serviced by a qualified dealer or technician before beginning the installation 3 Inspect the vehicle to make sure it is in good working order Check to see if you can turn the steered wheels from full left to full right Check for oil leaks and damaged hoses Check for loose or worn steering components Ensure the hydraulic fluid level is correct e Service the vehicle if the steering is not in good working order 4 Identify which Trimble valve is installed on the vehicle 5 Inspect the Trimble valve and confirm that it is in good working order 6 Install this conversion kit 2 AutoSteer System Kit Overview Kit Overview This ParaDyme installation kit PN 188 0059 01 for Trimble to ParaDyme upgrades includes parts in a sub kit 153 0009 01 and a cable adapter kit 152 0077 01 To complete the installation you must order a bracket kit for your specific vehicle model The bracket kit includes the necessary brackets for the User Display Roof Rail a vehicle specific Hardware Installation Manual and any other necessary parts for your vehicle model Contact your dealer to order vehicle specific hardware kits This Kit Overview section is divided into sub sections for each of its assemblies and their components as described in the following sections Kit Components This assembly is shown in Figure 1 1 and its components are de
9. er System Installations Using a Pressure Transducer This chapter information is provided in the following sections Overview e Installation Procedure Overview If the Trimble valve uses a pressure transducer follow the instructions in this chapter to complete the installation Refer to the cable diagram in Figure 3 1 to identify the correct cables Figure 3 1 Cable Diagram for Installations Using a Pressure Transducer VEHICLE TYPE WHEELED GPS ROOF MODULE ACTUATOR 12V PROPORTIONAL VALVE SENSOR OIL PRESSURE TRANSDUCER KERE OH AE AD OR RE KYLE OES KERR a AM MA OR NO I DISPLAY RJ45 12 PIN N x DISPLAY r SA MODULE Follow ETH REMOTE ENGAGE E I I I I I I I l I I 1 I I l I I l 1 I I I l I I I I I I I I I I l z instructions l 4 PIN r i provided with the RJ45 r i 1 y user display 9 PIN SAM POWER 2 PIN f l 1 l I l I I I I l 1 I I I l l I I I I I I I I I owners manual to connect the Main Cable DISPLAY COMM 70 PIN CAN Harness to the SAM DATA 12 PIN display USE HARNESS PROPORTIONAL VALVE 201 0451 01 or 201 0233 01 F 12V POWER DASHED LINE REPRESENTS CAB BOUNDARY STEERING VALVE SOLENOID 2 PIN TRANSDUCER 201 0492 01 WHEEL ANGLE SENSOR OPT N HARNESS VALVE PRESSURE ADAPTER Hardware Installation Manual 11 Installation Procedure Installation Procedure 1 Follow the h
10. essure transducer is usually mounted directly on the valve See Figure 2 3 However it is sometimes located elsewhere on the vehicle such as on a hose connected to the Orbitrol If a pressure transducer is found skip to Step 4 You will follow the instructions in Installations Using a Pressure Transducer on page 11 to complete the installation Ifa pressure transducer is not found proceed to Step 3 Figure 2 3 Pressure Transducer Mounted on the Hydraulic Valve ya a au 1 i A j i od o lt i N nd EN AutoSteer System Valve Identification 3 Locate the flow switch It is usually mounted on either the Pressure or Tank lines on the steering Orbitrol An example is shown in Figure 2 4 e Ifa flow switch is found you will follow the instructions in nstallations Using a Flow Switch on page 17 to complete the installation 4 Determine which adapter cable is needed for your Trimble valve If your vehicle has an older Trimble valve as shown in Figure 2 5 and uses two DIN style connectors on the proportional valve you must use adapter cable PN 201 0233 01 to complete the installation Figure 2 5 Older Trimble Valve Hardware Installation Manual 9 Valve Inspection e If your vehicle has an newer Trimble valve as shown in Figure 2 6 you must use adapter cable PN 201 0451 01 to connect to the proportional valve Figure 2 6 Newer Trimble Valve Valve Inspection This installation
11. fined in Table 1 1 Figure 1 1 Main Kit Components PN 188 0059 01 Table 1 1 Common Kit Components PN 188 0059 01 Wheeled Kit No Valve 153 0009 01 Trimble to ParaDyme Upgrade Kit 152 0077 01 Note To complete the installation you will need a bracket kit for your specific vehicle model The bracket kit contains a display bracket rail mounting hardware and a vehicle specific installation manual Contact your AutoSteer dealer for details Hardware Installation Manual 3 Common Kit Common Kit This assembly is shown in Figure 1 1 and its components are defined in Table 1 1 Figure 1 2 Common Kit Components PN 153 009 01 Table 1 2 Common Kit Components PN 153 0009 01 SA Module Harness 201 0371 02 Common Assembly Kit 200 0497 02 SA Module Bracket 200 0190 01 E Mounting Hardware 200 0076 01 4 AutoSteer System Adapter Cable Kit EM Display Mounting Base Warning Labels SA Module Assembly Adapter Cable Kit This assembly is shown in Figure 1 1 and its components are defined in Table 1 1 Figure 1 3 Kit Components PN 152 0077 01 PROTECT IN A SEALED 3 5 MIL POLY BAG BEFORE SHIPPING P Table 1 3 Installation Kit Components PN 152 0077 01 Valve Adapter Cable Harness 201 0492 01 Proportional Valve Cable Harness 201 0451 01 Flow Switch Cable Harness 201 0452 01 EN Installation Manual 602 0271 01 Valve Coil Cable Harness 201 0233 01 Hardware Installation Manual
12. le 201 0452 01 to the flow switch Figure 4 7 Connect the 3 Pin Connector Qh S 6 Use the cap provided with the adapter cable to cover and protect the unused connector on the existing cable Figure 4 8 Connect Protective Cap 20 AutoSteer System Installation Procedure 7 Identify the solenoid valve on the side of the existing steering valve Unplug the existing cable connector Note Some valves do not use a solenoid valve If your valve does not have a solenoid valve skip this step coil the unused cable and secure the cable in a protected position using cable ties Figure 4 9 Solenoid Valve SA Cable Connector Q ME E ao Solenoid Valve x e A a E ya Pa Ed oj eos eater Les EECA KAP E wel K j kt A en P 8 Connect the 2 pin connector on adapter cable 201 0452 01 to the solenoid valve Use the cap provided with the adapter cable to cover and protect the original cable connector 9 Secure all cables with cable ties in a protected position Keep cables away from moving parts hot parts and protected from tall crop damage Note If you are using DIN style connectors tighten the mounting screws that secure the connectors on the valve Hardware Installation Manual 21 Installation Procedure 10 Refer to the ParaDyme system cable diagram see Figure 4 1 to complete the cable installation Connect the 4 pin connector on the SAM harness to the proportional valve adapter c
13. llation Manual 17 Installation Procedure Installation Procedure 1 Follow the hoses from the Orbitrol towards the steering cylinder and find the valve hoses and the valve which is usually teed into the right and left steering lines Figure 4 2 Steering Valve 2 Unplug the two proportional valve connectors from the valve and then connect valve adapter harness PN 201 0451 01 or 201 0233 01 See Valve Identification on page 7 to determine which adapter cable is needed Figure 4 3 Connect the Valve Adapter Harness Ifyou use cable 201 0451 01 cover the two open connectors on the existing harness with the two caps provided attached to the new adapter harness 18 AutoSteer System Installation Procedure 3 Identify the flow switch on the existing installation It will usually be located either on the pressure hose or tank hose on the Orbitrol See Figure 4 5 for an example in which the flow switch is located on the Orbitrol under the cab Note The flow switch is installed in line on a steering hose and detects oil flow when the steering wheel is turned Figure 4 4 Flow Switch Der KG i A Kl ir TPA AY Ue Se A AH CT KC Hardware Installation Manual 19 Installation Procedure 4 Disconnect the existing cable from the 3 pin connector on the flow switch Figure 4 6 Disconnect the 3 Pin Connector Wik 5 Connect the 3 pin connector on adapter cab
14. mon installation tools 3 4 open wrench 2 Phillips screwdriver Cleaning brush Cleaning rags li AutoSteer System Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation e The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the AutoSteer system engaged Hardware Installation Manual iil High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydra
15. odule Display SA Module and Wheel Angle Sensor when used Hardware Installation Manual 15 Installation Procedure 16 AutoSteer System Installations Using a Flow Switch This chapter information is provided in the following sections Overview e Installation Procedure Overview If the Trimble valve uses a flow switch follow the instructions in this chapter to complete the installation Refer to the cable diagram in Figure 4 1 to identify the correct cables Figure 4 1 Cable Diagram for Installations Using a Flow Switch NN ae Lo VEHICLE TYPE WHEELED GPS ROOF MODULE ACTUATOR 12V PROPORTIONAL VALVE SENSOR OIL FLOW SWITCH EG RES A RR Da I DISPLAY RJ45 12 PIN DISPLAY r SA MODULE Follow ETH REMOTE ENGAGE 1 I 1 I I l l I l I l l l SAM HARNESS 201 0371 02 I I l I l l 1 I a instructions 4 PIN r provided with the RJ45 r user display i SAM POWER 2 PIN E I I I 1 1 l I l I I I l I l 1 1 I l l I I I 9 PIN owners manual to connect the Main Cable DISPLAY COMM 70 PIN Harness to the CAN SAM DATA 12 PIN display HARNESS PROPORTIONAL VALVE 201 0451 01 OR 201 0233 01 FUSE 12V POWER DASHED LINE REPRESENTS CAB BOUNDARY STEERING VALVE Pe Ee 2 PIN FLOW SWITCH HARNESS FLOW ES SWITCH 201 0452 01 WHEEL ANGLE SENSOR OPT Hardware Insta
16. oses from the Orbitrol towards the steering cylinder and find the valve hoses and the valve which is usually teed into the right and left steering lines Figure 3 2 Steering Valve 2 Unplug the two proportional valve connectors from the valve and then connect valve adapter harness PN 201 0451 01 or 201 0233 01 See Valve Identification on page 7 to determine which adapter cable is needed Figure 3 3 Connect the Valve Adapter Harness Ifyou use cable 201 0451 01 cover the two open connectors on the existing harness with the two caps provided attached to the new adapter harness 12 AutoSteer System Installation Procedure 3 Clean the area around the pressure transducer and remove the existing pressure transducer using a 34 wrench 4 Install the new pressure transducer provided in this kit Confirm that the 0 ring seal is installed on the transducer thread Note The original transducer will not work with ParaDyme and must be replaced with the new transducer provided in this kit The new pressure transducer has part number 75CP0453000SFAAO stamped on the side of the body Figure 3 4 Installing the New Pressure Transducer 5 Connect the 3 pin connector on adapter cable PN 201 0492 01 to the new pressure transducer and rout the cable in a protected position and secure with cable ties Figure 3 5 Connecting the Adapter Cable Hardware Installation Manual 13 Installation Procedure 6 Identify the solenoid
17. ulic system To understand the potential hazards associated with the operation of AutoSteer system equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the machine while you are servicing the steering valve Turn off the engine and engage the parking brake before standing under or next to the machine AutoSteer System Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicles path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardw
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