disassembly
Contents
1. ejeje 212 489950601 CP HARNESS e s s 7 218 215996401 NON WOVEN CLOTH MEMORY COVER e e pepe 214 215944401 SADDLE wE s s s 218 214837501 SHIELD LCD BD 20 U er a 22 2178268010 U0LAMPAC s s eje 222 2 186 82801 SPACER CONVEN pepe 226 988506886 PLUGOFSPDIF FORSERVIO s s 227 2 845 12001 CLAMP WIREPRESS e s 228 231880401 SHEET 15X15 HEATCONDUCTION ejeje 229 231885201 DUGT_ as s es 7 280 232003701 NON WOVEN CLOTH MS BRACKET e s s 231 234933601 SHIELD HINGE e e e pep TAPE 60X25 ALUMINUM TAPE 50X95 ALUMINUM TAPE 50X105 ALUMINUM TAPE 75X35 ALUMINUM 288 254168801 GASKET PSSXiXi e s s 240 234984101 GASKET 8X10X0 ejeje a 244 254163001 STOPPER LCD e p 250 251499002 TAPE MODEM NGKL ejeje 256 205666600 OLAMP PURSELOGKDA8 e a TAPE 14X25 ALUMINUM x e e j e e 258 17890431 SWXA84BOARD 1 259 178901431 CARDWRELESSTN e ele 260 1400255212. ej er 183 251496501 GASKET 25X5X00 e 1 a 185 217710101 GASKETQX7Xi3 e e 186 2177106001 GASKETUXi0X8 e s ele a 187 217710001 GASKET YAME e 1 188 215954501 GASKET L10X10X25 e ele 189 217658701 GASKET P3X8X6 ejeje 190 215954201 GASKET PCMCIA7zXiX6 e s 19i 217716901 CUSHION 055X170 1 192 215996201 CUSHION T2i0Xi s e e 193 217717092 CUSHION T23040 s s s a 194 214812101 TAPE CONNECTOR ZZ er Nj 197 214837402 SHIELD NVERTER 20 el er T 198 263686401 PLATE LCD FAN O A 200 217741001 SPACER 10 8 8X70 er TAPE 15X40 NICKEL CLOTH x e e j e 204 217710801 TAPE 30X50 NICKELCLOH e pepe pe a 205 251516601 TAPE 340X30 ALUMINUM e er T TAPE 40X70 NICKEL CLOTH TAPE 50X15 NICKEL 208 217716001 TAPE XID NICKEL s s s 209 217768411 TAPE DE NICKEL pea pea 210 217658801 TAPE POMCIA NICKELCLOIH e pepe 211 215954701 TAPE PSTOP NICKEL
3. TOP FOR SAFETY DISASSEMBLY FRAME HARNESS SERVICE MANUAL VGC V Series American Area US Model Canadian Model Ver 3 2006C Line up VGC V520G VGC V517G VGC V620G VGC V617G Design and specifications are subject to change without notice 2006C2700 1 2006 Sony Corporation Published by Sony Corporation VBD VAIO Global CS Division 9 876 526 03 This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation PERSONAL COMPUTER TOP Information in this document is subject to change without notice Sony VAIO and CLIE are trademarks or regis tered trademarks of Sony Microsoft Windows Windows Media Outlook Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG Inc AMD the AMD logo other AMD product names and combinations thereof are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium Celeron and Core are trademarks or registered trademarks of Intel Cor poration Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti Hot Sync PalmModem and Palm OS are registered trademarks
4. ANTENNA IN TI i LINK USB USB NETWORK maj From board to connector direct connection lt Harness with connectors on both ends gt Harness soldering on either end FI o R PANEL VGC V520G V617G N SA AUDIO HARNES ND LLI i LINK USB HARNES x CNX 263 prowTcHHARNES BOARD vecvstzeiveizo 8 VGC V520G V620G J USB IR HARNES CNX 264 BOARD N CAUTION UNIT Don t touch the jumper switches while the main power is turned on Be sure to turn off the power switch and disconnect the AC power cord from the wall outlet 28 VGC V520G V617G V620G VGC V517G V617G TOP FOR SAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST SWITCHING pg SPEAKER UNIT DC FAN CHASSIS DC UT HEAT SINK a i LCD HARNES P4 POWER R L i aenea u f ICM seo fre G wx MI I e P2 P1 HARNES IDE HDD LCD mame MOTHER BOARD gt LGD UNT cc UNIT I AO EIL LVDS1 INV CON1 gt l w INVERTER HDD js zy e 14 UNIT As V517G V617G wa E CPU pa BS Y VGC V520G V617G V620G Durs CMOSCLEAR VGC V520G Z FFC LEDISWITCH SWX 174 Flsypc174 Si ee V620G I a I FILM o d gt IDE2 Ej O lt Atena gt SWX 174 cha GPU CPU E VGC V520G V620G FILM A BOARD L
5. tape 60X25 and disconnect the connector and remove the three screws Then remove the MSBD bracket and the CNX 264 board im Ref No 167 PS 3 X 6 4 679 053 01 Silver Disconnect the connector and remove the two screws and remove the SW holder and the SWX 174 board m Ref No 167 PS 3 X 6 4 679 053 01 Silver Disconnect the connector and remove the screw then remove the Ray catcher unit Wm Ref No 167 PS 3 X 6 4 679 053 01 Silver TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY I LCD SECTION VGC V520G V620G Remove the two screws Ref No 163 POSITIONING SCREW M4 2 067 017 01 Silver To Flowchart LCD section Remove the two screws m Ref No 158 PS 4X6 2 067 018 01 Silver Route the two flexible boards through the hole of the chassis as shown While removing the two harnesses through the hole of the chassis remove the LCD section 22 TOP FOR SAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY LCD SECTION VGC V517G V617G Peel off the aluminium tape 50X105 Remove the six screws To Flowchart d CIE Ref No 167 aa oon PS 3 X 6 4 679 053 01 Silver While removing the two harnesses through the hole of the chassis remove the LCD section Route the two flexible boards through the h
6. 3 FLAT HEAD 4 672 839 11 Black To Flowchart Disengage the six detents and remove the stand cover assy Turn over the nickel tape PS top Peel off the aluminium tape 75X35 Aluminium tape 75X35 Remove the two screws im Ref No 153 P 3X3 7 682 144 04 Silver Remove the top shield EL uuu Aluminium tape 75X35 7 2 Detents DISASSEMBLY Attach the nickel cloth tape 50 x 15 so that it should not cover any portion of the hole of the chassis Nickel cloth tape 50 x 15 To Flowchart uen tape Nickel tape XN IDE si Nickel cloth tape 30X50 Nickel cloth tape 40X70 Tape attachment positions Be careful not to Switching sau9ht power Aluminium tape 50X95 as Acetate tape Note1 Fix it at the center of the power supply block Aluminium tape 50X95 Note2 Be careful so that it should not protrude into the IDE connector Nickel cloth tape IDE Nickel cloth tape 30X50 EJ HDD SWITCHING POWER Peel off the nickel tape IDE nickel cloth tape 30X50 and acetate tape Disconnect the two connectors Remove the four screws im Ref No 166 SW NO 6 32UNC 4 645 944 22 Silver Peel off the aluminium tape 50X95 and remove the HDD Peel off acetate tape Disconnect the three connectors Peel off the nickel cloth
7. POSITIONING SCREW 4 678 103 01 Silver 1 V520G V617G V620G Model only 2 V517G V520G Model only Aluminium tape 5X25 2 SHI Mother board 17 TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST WIRELESS LAN CARD VGC V520G V617G V620G Open the two detents of the socket gently toward outside DISASSEMBLY m5 Wireless LAN card Detent Raise the W LAN card To Flowchart Pull the W LAN card in an upward angle Socket Detent Wireless LAN card Check items on installation e Check that the detents of the socket are not bent e Check that the detents are securely engaged in the recessed portions on the wireless LAN card Detents of the socket Mother board B side TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY FRONT SECTION Disengage the two detents and remove the center cover Remove the cable from the wire saddle To Flowchart J Wire saddle Remove the screws 1 and disengage the detents 2 Remove the LCD section m Ref No 154 TAPPING P 3 2 067 021 01 Silver 1 Number of screws is different depending on the model V520G V620G 14 screws V517G V617G 12 screws 2 Number of detents is different depending on the model V520G V620G 14 detents V517G V617G 6 detents 3 Shape of
8. 01 from the LCD Silver bracket R Disconnect the four connectors Peel off the copper leaf tape 1 or nickel tape 50x15 UL tape 2 and LCD section disconnect the connector 1 V517G Model only 2 V617G Model only DISASSEMBLY SPEAKER UNIT VGC V520G V620G O Peel off the nickel cloth tape 15X40 from the harness of the speaker unit and remove it from the two harness clip Fix the harness at the two positions as shown using the nickel cloth tape IDE 15 x 40 and the two harness clips Then route the harness through the l xA hole of the chassis To Flowchart Remove the four screws and remove the speaker unit hm Ref No 167 Nickel cloth tape 15X40 Notes on installing the LCD stopper i Harness clips Position 5 mm away from the opening of the fan PS 3 X 6 4 679 053 01 Silver Install it so that about one third of the LCD stopper protrudes from the LCD fan housing P NE pr LCD stopper LCD fan housing Notes on installing the speaker unit e Check that any part of the speaker does not ride over the harness e Push the harness against the speaker after installing the speaker Speaker unit 26 TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY SPEAKER UNIT VGC V517G V617G mn Disconnect the three connectors Fix t
9. 40X70 Remove the four screws p Ref No 165 K 6 32UNC 1 4 2 050 805 01 Black Remove the switching power TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY STAND ASSY 5 Remove the four screws i Stand assy Ref No 157 PS 3 X 8 2 067 022 01 Black U ZA P si d a i 1 To Flowchart Disengage the four detents and the projection part and remove the stand assy Remove the stand cover front in the direction of the arrow Projection part Detents Stand cover front ES When assembling apply the sankol CFD 5010Z TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY 3 DVD 1 RIGHT COVER 6 Q Remove the three screws m Ref No 170 B 3X4 2 067 023 01 Black To Flowchart Move by sliding the DVD Detents y optical bracket in the direction shown by the arrow and remove the DVD optical bracket AA C together from the set Detents OE L m 6 aty MAK a LJ mu OR an Be careful not to give physical stress such as twisting or excessive Te JC V y gt na f force when removing the a s DVD optical bracket uy i Right cover Em ee Disengage the five Ee detents While the PC card door is kept op
10. CPU M FRONT SECTION IP Ea S payan M MOTHER BOARD I CNX 264 SWX 174 E LCD SECTION 22 INVERTER UNIT I CNX 264 SWX 174 RAY CATCHER RAY CATCHER VGC V520G V620G VGC V517G V617G DISASSEMBLY SLIDE COVER ASSY A K Q Move by sliding the dl slide cover assy upward until the connectors on the rear of the set is exposed Slide cover assy While pushing the portion move by sliding the slide cover assy further upward until the lock is released Remove the slide cover assy on the direction of the arrow Connectors DISASSEMBLY A A Memory cover Memory 1 To Flowchart Notes when installing the Memory module 1 While the clips are left open insert the Memory module so that the protrusion of socket enters into the notch of the Memory module 2 When the Memory module is inserted completely check that the clips are closed 3 Be sure to insert the Memory modules starting 1 position Clip from the having the smallest bank number MEMORY Remove the two screws Cm Ref No 167 PS 3 X 6 4 679 053 01 Silver Disengage the three detents and remove the memory cover Open the two clips Pull out the memory module 1 from the board In the vertical direction 1 Two memory modules are installed on model V520G and V620G STAND COVER ASSY Remove the two screws im Ref No 172 DISASSEMBLY
11. FERRITECORE apa gt gt 262 17543541 ANTENNA FIM eje 263 175435421 ANTENNA FILM epa 264 218931601 SWITCH WLAN SIDE Z O ele 265 218931702 LENS WAAN LED ele 266 234982801 TAPE CORE pepe TOP FOR SAFETY Ref No Part No Description ere V620G Verr E 267 2 345 480 01 P PT 1 7X04 NUM 2 580 080 01 LABEL MODEL NU 2 580 081 01 LABEL MODEL NUMBER 2 599 567 01 LABEL MODEL NUMBER LABEL MODEL NUMBER 2 599 568 01 2 588 002 01 TAPE 5X25 ALMINUM Ea EHE JA css 2 592 307 01 CUSHION LVDS Pse E RH 4 669 105 11 TAPE COPPER LEAF pe ps e 2 176 668 11 _ TAPE ACETATE PE ini C TARE ACETATE aaa 1 528 174 31 _ BATTERY LITHIUM CR2032 e e 38 DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTS LIST Accessories amp Packing Materials List 2005 Spring 2005 Summer j Part No Description V520G V517G V620G V617G Note 1 478 887 13 KEY BOARD US 1 479 160 11 KEY BOARD 478 887 51 KEY BOARD US AH 302 1 827 924 11 CORD AC sj sjs 1 797 022 32 3 304 147918331 REMOTE COMMANDER RM VC100 6 pe pe pe F 309 1 757 517 21 CABLE CONNECTOR WITH VIDEO e e pepe 4 310 988504825 REST BLACK PAM Joe je Fa
12. N A FAN1 FAN2 FAN1 i ANTENNA HARNES YU AUDIO R a s MS HARNES MS264 8 nn ce m 8 b R IDE1 MODEM1 O IFX 334 BOARD Y sa s PWCON1 E 5 1 ZR4 LCD EE le CI FANI O ENX 30 BOARD HARNES IFX 334 IFX 341 O BOARD USB5 USB3 m LAN1 SPDIFICNI s RF SWITCH HARNES I r e Mother Board j jumper setting When the mother board is replaced by the repair mother board set the jumper switches to the default set up as shown below m ANTTENA RF __ COMSCLEAR_ Default TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST EXPLODED VIEW REAR UNIT VGC V520G V620G Main unit A 206 167 Qs V620G NOTET Refer to page 39 TOP FOR SAFETY DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTS LIST Main unit EXPLODED VIEW REAR UNIT VGC V517G V617G a QRS 207 sea A E Hi 192 i gt 207 A A pao ED 5170 be lee 207 de horl 207 V617G 113 80 d Q f
13. eee o EA 1 761 929 11 1 761 929 12 ENX zs BOARD ENX 30 MC2 US ASSY ENX 30 VC2 US ASSY ENX 30 VGA US ASSY 37 176193111 DOT e e e e jinem jew zat ww OARD MAIN RF BOARD MAIN RP CE POWER SWITCHING Note1 Refer to page 39 POWER SWITCHING Note1 Refer to page 39 12V INVERTER HARNESS 42 196281511 _ 12VRELAYHARNESS_ e e 48 1962819 1 JAUDOHARNESS e e pepe 44 182920112 FFC LED SWTCHSWX372 e e pepe 45 08292022 FFC OPICALFX84 O e e 46 190281131 HARNESS 1X 834 e pe pepe ar eee LINKUSBHARNESS e e e e E 1 962 809 13 RNESS HITACHI Note3 Refer to page 40 1 962 810 13 igs HARNESS SAMSUNG 1 962 809 14 LCD HARNESS HITACHI 1 963 810 12 LCD HARNESS AUO Note3 Refer to page 40 1 962 814 21 MS HARNESS 50 T96281911 RF SWITCH HARNESS ea e 51 196281711 USB IR HARNESS e e pe ef I EU e s e Le 1 960 620 71 HARNESS VU AUDIO e e e e l nh 828 103 21 CABLE ANTENNA RF le e S LCD UNIT SA 17 WXGA A SY S LGD UNIT Hi 20 WXGA S LCD AU 17 WXGA ASSY S SPEAKER UNIT ET e s A 1 7478 2705 13 INVERTER UNIT 4LAMPS 1 478 704 14 INVERTER UNIT 10LAMPS 1 479 325 11 INVERTER UNIT 4LAMPS TOP FOR SAFETY 1 478 907 22 1 754 304 21 1 754 304 22 RECEI
14. z 9 X NOTE2 e Parts to be used differ depending on the suffix of the M B Be careful to use appropriate parts 1 789 042 11 12 13 1 789 042 14 1 789 042 21 22 23 1 789 042 24 or later TAPE 5x25 ALMINUM Th h N Attach the tape in the manner so that the tape locates about the center Align it with the LAN connector 39 TOP FOR SAFETY DISASSEMBLY FRAMEHARNESS EXPLODEDVIEW PARTS LIST NOTE3 e The tape to fasten the LCD harness differs depending on the suffix of the harness Be careful to use the appropriate tape 1 962 809 11 12 1 962 809 13 1 963 810 11 12 1 810 11 12 1 x 810 13 or later TAPE 50X15 NICKEL BS dn 2 2 176 599 o TAPE COPPER TAPE UL Changed point between the harness 12 and 13 is deletion of the acetate tape next to the connector 40 Revision History Date Contents QM No 2005 01 20 First Edition Ax VGC V620G VGC V617G Model Addition FIT D2005 049 QUICK MEMO Reflection FIT D2005 100 FIT D2005 103 FIT D2005 107 FIT D2005 122 FIT D2005 128 FIT D2005 133 FIT D2006 014 lt Remarks gt 091 Sony Confidential VGC V Series AM
15. ARNESS EXPLODED VIEW PARTSLIST EXPLODED VIEW FRONT UNIT VGC V520G V620G ss 7 so Zk 2 La ZA AN z O O XC z NOTE3 Refer to page 40 TOP FOR SAFETY DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTS LIST EXPLODED VIEW 3 FRONT UNIT VGC V517G V617G I Bo M s 167 110 46 C M Vine d 5 167 I k 126 A Pra Las 108 sara W U oo al NOTES Refer to page 40 EXPLODED VIEW ACCESSORIES KEY BOARD REMOTE COMMANDER CONNEGTION GORD RK G129 RM VC10U 309 VIDEO ADAPTER CABLE 303 MOUSE 35 TOP FOR SAFETY DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTS LIST PARTS LIST NOTE The parts listed here are for service and therefore they may be different from the parts shown in circuit diagrams or used in the set Parts components that are available in the commercial market The number of the mark 2 is the quantity at the time of preinstallment Basic List The parts in the Basic List will be refer red to as the part list The part order should be taken place based on the part number in the list Substitution List If the repair part in the Basic List was not available refer to order t
16. ETHER CAUTION 2 m B B 2 599 552 01 2 599 553 01 ID LABEL LABEL ID LABEL ID 4 676 734 01 TAPE UL 2 189 120 02 LABEL L VO pe e pe pe 218912102 LABEL AY VO e ejeje 2 108 226 01 B2X3 e e pepe 758214401 SCREW P 3X3 pe e pe ET 2 067 m Fi TAPPING P3 186 2109408001 sPS33Rb e e o pop i57 206702201 PSA s o ee 158 206701801 Pse e el TI Jj 162 4678 10301 POSIIONNGSCREW e je e pop 168 206701701 SCREW M4 POSITIONING sj pe TT Jj FRAME HARNESS EXPLODED VIEW PARTS LIST Part No Description 7 627 853 07 PRECISION SCREW P 2X2 TYPE 3 7 627 553 17 PRECISION SCREW P 2X2 TYPE 3 SCREW K 6 32UNC 1 4 A SCREW SW NO 6 32UNC pe e j T ET 167 487905801 SCREW4PS3XG6 e e 168 908122901 SCREW M3XS ele J 170 206708801 smu aaa gt gt gt 172 467283911 HEAD FAT ejeje a 178 X20223074 SHIELD ASSY S Jere 174 215958601 TAPE PS SHED ele 175 214930008 SWHOLDER IZ ea Pe 176 215991901 TAPE ACETATE ape a 177 217666801 TAPE ACETATE ejeje a TAPE 50X70 ALUMINUM 18 205598701 NSULATER NVERTER2
17. Model only DISASSEMBLY IT CNX 263 IFX 341 CNR MODEM 10 A Q Remove the wire press clamp and peel off the aluminium tape 50X70 Aluminium tape z ke x Disconnect the three 50X70 Sa connector Cross the cable Route the harness 9 OR in between the IDE dl im a connector and capacitor DONE Ref No 167 Wire press clamp and remove PS 3 X 6 i E Be careful that the harness the CNX 263 4 679 053 01 WESS should not be located 3 mm board Silver or more away from the Mother Board Remove the screw and disconnect the connector then remove the CNR modem hu Ref No 167 PS 3 X 6 4 679 053 01 Silver Remove the two screws and disconnect the connector then remove the IFX 341 board fun Ref No 151 B 2 X 3 2 108 226 01 Black CNX 263 board Aluminium tape 50X70 Wire press clamp CNR modem 13 TO FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY SUB CHASSIS ASSY E Remove the two screws and remove the PC card panel m Ref No 167 pn PS 3X 6 To Flowchart Sn Pt Silver Disconnect the connector Remove the mm two screws Sub chassis assy a a gt 2 109 403 01 Silver Remove the SIX SCrews im Ref No 167 PS 3 X 6 4 679 053 01 Silver Lift up the sub chassis assy and disconnect the connector Disconnect the three c
18. VER RF ANTENNA WF 2005 Spring 2005 Summer Ref No Part No Description V520 Bye V620G V617G Note a 1 478 726 21 RAY CATCHER UNIT 1 787 163 12 1 787 163 13 1 787 164 11 1 787 164 12 ANTENNA GB DC FAN CHASSIS DC FAN CHASSIS DC FAN LCD DC FAN ite DISASSEMBLY 85 202230702 COVER FRONT STAND pe pe ps STO mmm un Wu e pe pe 7 OOo 2051 154 8 TMAIN CHASSIS 17 ASSY X 2055 742 1 MAIN CHASSIS 17 ASSY 90 X202131452 CHASSISASS SUB aaa pap 91 X20211462 SHEDASSY e e 92 x20211471 ANNASSY A A A a 93 X20211514 PSMETALASSY e s ej a 3 94 X20220741 FOOTASSY s s e j 95 2022287001 PLOD ejeje E PANEL 10 C CI 896 202228001 SMED BOTTOM eee 99 202228102 SHIELD A BOTTOM Z lt lt ejeje 100 202231101 SHIELD TOP pee 10 202222601 BRACKET SUPPORT apa 102 218931802 BRACKET WLAN Z Z Z Jel os 202228202 MSBD BRACKET e d s oe BRACKET 2 4G RF RF up LCD BRACKET L LCD BRACKET L A BRACKET R LCD LGD BRACKET R A 2 022 265 01 DOOR CONNECTOR TT A um z z ROTATION ASSY 11 5 S Ce o o o 20 2 148 383 01 _ COVER SPACE 4 gt z k LABEL
19. and the Hotsync logo and Palm are trademarks of Palm Inc or its subsidiaries M and Motrola are trademarks of Motrora Inc Other Motrola products and services with R mark like Dragomball are the trademarks of Motrola Inc All other names of systems products and services in this manual are trademarks or registered trade marks of their respective owners In this manual the TM or R mark are not specified FOR SAFETY Caution Markings for Lithium lon Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children CAUTION Changing the back up battery Overcharging short circuiting reverse charging multilation or incineration of the cells must be avoided to prevent one or more of the following occurrences release of toxic materials release of hydrogen and or oxygen gas rise in surface temperature e f a cell has leaked or vented it should be replaced immediately while avoiding to touch it without an
20. e the antenna RF 1 or receiver RF 2 from the RF bracket Remove the cm screw and er remove the a 3X6 SWX 184 4 679 053 01 board 3 Silver 1 V517G V617G Model only 2 V520G V620G Model only 3 V520G V617G V620G Model only TOP FORSAFETY DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTSLIST FI SHIELD ASSY Tape attachment DISASSEMBLY PRE Nickel cloth tape 40X70 To Flowchart Shield assy Tape attachment positions p 50X15 Nickel tape 50X15 Nickel tape PS top a Nickel cloth tape 40X70 panel Ez a 3 m X Projection Detents Plug of SPDIF Nickel tape PS top Projection part Q Peel off the four nickel tape 50X15 nickel tape PS top and the two nickel cloth tape 40X70 Q Remove the Plug of SPDIF Then disengage the three detents two projection parts and remove the two IO panels and two bottom shields Remove the Wm two screws Ref No 167 and remove PS 3 X 6 the memory 4 679 053 01 cover Silver Remove the two screws and remove the shield hinge 1 de 2 Am Ref No 168 Ref No 167 M 3X5 PS 3 X 6 3 081 229 01 4 679 053 01 Silver Silver Remove the Wm twelve screws Ref No 167 and remove PS 3 X 6 the shield 4 679 053 01 assy Silver 1 V517G V520G Model only 2 V617G V620G Model only 3 V517G V617G
21. en BC zdac slant the right cover in the direction of the arrow Detents 9 and remove five detents the remove right cover from the set TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY Pa type Tape attachment Remove positions the two Nickel tape screws and 7X11 Ref No 267 P PT 1 7x04 remove the 2 345 480 01 heon To Flowchart escutcheo Nickel tape 7X11 Q Disengage the four detents and remove the escutcheon Screws e x Be careflu not to break the detents Peci off the two nickel tape 7X11 Pa Type Remove the five screws and remove the optical bracket m Ref No 164 P 2 X 2 7 627 853 07 Silver Escutcheon 1 1 Shape of the escutcheon is different depending on the model DISASSEMBLY 8 1 SWX 184 board To Flowchart Detents Hear cover assy Heceiver RF HF Detents PCcard 4 Ae bracket door e EJ REAR COVER ASSY SWX 184 ANNTENA RF RECEIVER RF Remove the 9 m seven SCTEWS Ref No 170 B 3X4 RF a 2 067 023 01 bracket ak Disengage the total 20 detents Close the PC card door While the PC card door is kept closed remove the rear cover assy Remove the im screw and Po remove the SD PS 3X6 RF bracket 4 679 053 01 Silver Disconnect the connector and disengage the two detents then remov
22. fter servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 Whenreplacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270 C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care ATTENTION AU COMPOSANT AYANT RAPPORT LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE MARQUE A SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PIECES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PIESES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY PARTS LIST TOP FOR SAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY E A SLIDE COVER ASSY 4 HDD SWITCHING E STAND ASSY EJ STAND COVER ASSY Ci DVD 1 RIGHT COVER EJ REAR COVER ASSY M CNX 263 1FX341 SWX 184 CNR MODEM RECEIVER RF E SHIELD ASSY ul SUB CHASSIS ASSY E DC FAN
23. he Substitution List if available The components identified by Les composants identifi s par mark A or dotted line with mark une marque A sont critigues A are critical for safety pour la s curit Replace only with part number Ne les remplacer que par une specified piece portant le num ro sp cifi 36 Basic List 2005 Spring 2005 Summer Part No Description V520 WG V620G V617G Note 1 789 042 24 MOTHER BOARD DI H Note2 Refer to page 39 1 789 042 42 MOTHER BOARD DI H Note2 Refer to page 39 A 1088 786 A CPU P4 3EG 7PM ASSY S A 1089 602 A CPU P4 3 20EG 7PN ASSY S A 1090 822 A CPU P4 3 40EG 7PP ASSY S 1 787 165 23 _ FAN DC WITH HEATSINK 4 6 600 388 01__ DDR400 512MB HYS64D64320HU 5 C m gt mam sm su zn pe e pe e f A 1085 340 A XL80 2 WD2500BB 98GUA0 250GB AS A 1085 341 A HDD W UST 2 WD2000BB GUAGE ASY A 1126 699 A HDD W CVXL80 2 WD2500BB 98GUCO 250GB ASSY S A 1126 695 A HDD W CVXL80 2 WD2000BB 98GUCO 200GB ASSY S 8 457 624 90 DRIVE DVD DW D56A V2 E 457 664 10 DRIVE DVD DW D56A V3 179705121 W DVD DVF K14V pepe 2 022 225 01 BRACKET ERIE e e e e l X 2023 819 3 X 2023 819 4 ESGUTOHEON ASSY ieu 25 X 2023 820 2 ESCUTCHEON PIONEER ASSY pe pep Lk 31 1761824332 CNR MODEM GVC R5AWIGOVER e pe pe pe 32 176192712 GNX268BOARD e e ele 88 vzerema JCNX 264 BOARD
24. he harness at the two positions as shown using the nickel cloth tape IDE 15 x 40 and the two harness clips Then route the harness through the Remove the screw and hole of the chassis two detent remove the Main board RF To Flowchart ekido ickel cloth tape 15X40 m Ref No 167 Main baord RF Harness clips PS 3 X 6 inam IT 4 679 053 01 Silver Peel off the nickel cloth tape 15X40 from the harness of the speaker unit and remove it from the two harness clip Remove the four screws and remove the speaker unit hu Ref No 167 PS 3 X 6 Detent 4 679 053 01 Silver Speaker unit CN8 CN4CN3 CNX 266 BOARD FLT 5 BOARD ccecccccLbec c l g n SIDE po POWER SWITCH O a PC CARD SLOT MEMORY STICK SLOT PHONE MIC IN x LINK E USB USB CONNECT O 310882 CONS CON EE C CON1 CON3 EEE LL Cc m D 0 m Z Cc lt X VHF UHF S VIDEO AUDIO IN
25. m 958506784 BATERY COVER REMOTE COMMANDER eje pep 1 796 824 81 9 m ims 00 COVER O BATTERY F 2 586 514 01 LEGAL SAFETY BOOKLET EN D e IN T DNO 4 12589 14001 WELCOMEMAT EN SP D pe ps TT 2005 Spring 2005Summer vsede es V620G V617G Neo 1 789 042 32 MOTHER BOARD DI H Note2 Refer to page 39 2 A 1068 781 A CPU P4 3 20EG 7E5 ASSY S 6 706 698 01 4 5500 2601 DDR400 512MB MS6BL6425FUNCOC pe HDD Ne CALYPSO 7Y250P0 250GB ASSY S Part No Description 1 789 042 13 MOTHER BOARD DI H A E 2 A A 1063 769 A A 1107 241 A A 1085 218 A A 1085 340 A A 1107 240 A A 1085 341 A A 1085 218 A A 1107 241 A A 1134 816 A A 1126 695 A A 1126 699 A HDD W CVXL80 5 WD2500BB 98GUC0 250GB ASSY S B 457 621 90 DRIVE DVD DW DSGA V2 BEER eee 1 761920 12 CNYC266 BOARD e e 7 1 468 853 13 1 468 900 12 HDD M CALYPSO 7V250PO 250GB 2JASSY S HDD W CVXL80 2 WD2000BB 98GUA0 200GB ASSY S HDD S APLUS ST3200822A 200GB ASSY S HDD VE ALYPSO 6Y200P0 200GB E POWER SWITCHING Note1 Refer to page 39 TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODEDVIEW PARTS LIST NOTE1 Parts to be used differ depending on the power supply used Be careful to use appropriate parts 1 468 853 13 1 468 900 11 12 POWER SWITCHING 295W POWER SWITCHING 218W SHIELD ASSY PS X 2022 907 1 Ref No 173 m TAPE PS SHIELD aor
26. ole of the chassis as shown Aluminium tape 50X105 TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY INVERTER UNIT VGC V520G V620G Q Remove the three screws Shield inverter and remove the shield inverter im Ref No 167 LUZ PS 3 X 6 To Flowchart E 4 679 053 01 r Silver UL tape Secure the cable with the mn Q Remove the two screws UL tape r a disconnect the eight ee E P ta connectors and remove the inverter unit m Ref No 167 PS 3 X 6 4 679 053 01 Silver Peel off the UL tape Remove the four screws and remove the shield im Ref No 167 PS 3X 6 4 679 053 01 Silver Inverter unit 10 lamps EU Q Peel off the copper leaf tape and disconnect the connector LCD section TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY INVERTER UNIT VGC V517G V617G Remove the two screws and the remove the LCD bracket L im Ref No 167 PS 3 X 6 4 679 053 01 LCD bracket L Silver LCD bracket R To Flowchart Remove the two screws disconnect the four connectors and remove the inverter unit LCD bracket R im Ref No 167 PS 3 X 6 4 679 053 01 Silver Remove the im three screws Ref No 167 and remove the ps 3 X 6 inverter unit 4 679 053
27. onnectors TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY ENX 30 CNX 266 Remove the Ra four screws Ref No 167 PS 3 X 6 4 679 053 01 Silver To Flowchart Remove the harness from the notch Remove by sliding the ENX 30 board and CNX 266 board Support bracket Remove the gasket AY and support bracket CNX 266 board Disconnect the connector and remove the CNX 266 Tape attachment positions board from the ENX 30 Gasket P3X8X61 board Route the harness through the notch as shown 1 When inserting the ENX 30 board JA a into the CNX 266 board repeat Sub chassis assy Nickel cloth tape PCMCIA pushing the ENX 30 board twice to ensure the secure connection 2 Because there is no support for the CNX 266 board within the encircled area never touch this portion to avoid any damages TOP FORSAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW PARTS LIST DISASSEMBLY uS To replace the CPU or heat sink in case that CPU is equipped with heat sink install new CPU or heat sink after thermal dissipation grease is wiped off and apply the grease to the position shown in the figure Thermal dissipation grease Silicon compound G 765 90G NS ia Amount of application 0 5 g equivalent to twice the size To Flowchart lt y P a wooden safety match head Grease on the entire surface Take ca
28. r 178 l a 209 EN if pa L 264 172 V617G V617G 86 gt J 4 268 221 S NOTET Refer to page 39 TOP FOR SAFETY DISASSEMBLY FRAME HARNESS EXPLODED VIEW PARTS LIST EXPLODED VIEW nn Front unit W 083 MAIN UNIT VGC V520G V620G Pa Type gt gt n S C RR PA oov oO oe N 260 A E 1 AT BE PO gl P u o Z SZ k 9 I Pues ma PN u Z o 4 J O NO se i 3 A 9 6 223 224 E Z 227 o D aa ss a 2 S d Ss i lt GO MU a sa 8 i O GE o 2A s O Po GZM 4 O 97 8 amp 6 Z u gt Sy za N c o 0 x TE c b s 0 0 l i O SE qi P 1 IM RA 0 050 P JB i com Se LM 269 NOTE2 e NOTE2 Refer to page 39 E MAIN UNIT VGC V517G V617G EXPLODED VIEW Pa Type lt 7 LV VIII LIMA o eta Front unit V51 4 NOTE2 69 2 NOTE2 Refer to page 39 TOP FORSAFETY DISASSEMBLY FRAMEH
29. re not to apply of heat splitter Acetate tape the grease to any other places because it has Route the two black harness high conductivity through the notch as shown During installation be careful not to damage _ the chips on the Mother Board as shown in the illustration DC FAN CPU Peel off the acetate tape Disconnect the two connectors Remove the four screws included in the DC fan Raise the lever in the direction of the arrow Pull the CPU straight up and remove it DISASSEMBLY MOTHER BOARD When assembling Route the harness When assembling press Remove the two film in the shown the pictures 1 the UL tape with finger in antennas and cables 1 Bind the NE the way of tracing the UL harnesses with 1 Mexx EAT tape from one end up to Remove the harness from the wire clamp d s the other end the wire clamp Purse Lock wa Su d DIA 8 di Kemo M HDD Remove the harness from ll lt s the wire saddle LO c n TWO guides Disconnect the nine connectors Nickel cloth tape and Ferrite core Peel off the aluminium tape 5X25 2 Purse lock DIA 8 Remove the eight m Ref No 167 SCTEWS PS 3 X 6 4 679 053 01 Route the harness Silver through the notch as shown Remove the screw and remove the mother board ju Ref No 162
30. the front section is different depending on the model 4 V520G V620G Model only 5 V517G V617G Model only TOP FOR SAFETY DISASSEMBLY FRAMEHARNESS EXPLODED VIEW DISASSEMBLY Route the flexible board as shown Tape attachment positions Secure the flexible board with the two UL tapes Aluminium tape 60X25 Aluminium tape S MSBD bracket 60X25 d CNX 264 board aw z a SWX 174 board PARTSLIST CNX 264 SWX 174 RAY CATCHER VGC V520G V620G Peel off the aluminium tape 60X25 and disconnect the connector and remove the three screws Then remove the MSBD bracket and the CNX 264 board im Ref No 167 PS 3 X 6 4 679 053 01 Silver Disconnect the connector and remove the two screws and remove the SWX 174 board m Ref No 167 PS 3X 6 4 679 053 01 Silver Disconnect the connector and remove the screw then remove the Ray catcher Ci Ref No 167 4PS 3 X 6 4 679 053 01 Silver CNX 264 SWX 174 RAY CATCHER VGC V517G V617G DISASSEMBLY O Peel off the aluminum Tape attachment Route the two flexible positions board through the de si notch as shown Secure the flexible board To Flowchart x with the two UL tape Aluminum tape Aluminum tape 60X25 SWX 174 60X25 board F Ray catcher unit CNX 264 board 21
31. y protection N DISASSEMBLY Je 47 47 4 7 47 47 4 7 47 d ee Y Ie D a d be 4 ee 4 de 4 d 47 be a 47 4 7 a de 4 d ea ee 4 ee 4 ee 4 4 FRAME HARNESS EXPLODED VIEW Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the ZA mark which appears in circuit diagrams and parts lists denotes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout 4 Inspect after completing service A
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