100-POE-SPL Industrial Power Extractor User Manual & Installation
Contents
1. THE INDUSTRIAL NETWORK COMPANY 100 POE SPL Industrial Power Extractor User Manual amp Installation Guide Rev 051109 N IRON THE INDUSTRIAL NETWORK COMPANY Industrial PoE Power Extractor Installation Guide 100 POE SPL XX Unmanaged Industrial PoE Power Extractor Where XX is 12 for 12VDC output voltage option 24 for 24VDC output voltage option 48 for 48VDC output voltage option XX custom output voltages lt 24VDC upon request Rev 051109 Copyright N TRON Corp 2008 820 S University Blvd Suite 4E Mobile AL USA 36609 All rights reserved Reproduction adaptation or translation without prior written permission from N TRON Corp 1s prohibited except as allowed under copyright laws Ethernet is a registered trademark of Xerox Corporation All other product names company names logos or other designations mentioned herein are trademarks of their respective owners The information contained in this document is subject to change without notice N TRON Corp makes no watranty of any kind with regard to this material including but not limited to the implied warranties of merchantability or fitness for a particular purpose In no event shall N TRON Corp be liable for any incidental special indirect or consequential damages whatsoever included but not limited to lost profits arising out of errors or omissions in this manual or the information contained herein Contact Information N TRON Corp 8202. 342 2164 FAX 251 342 6353 http www n tron com N TRON Support On tron com Rev 051109 11 FCC STATEMENT This product complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this device in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense INDUSTRY CANADA This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Operation is subject to the following two conditions 1 this device digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interfer
3. 9 Regulatory Approvals Safety UL Listed per UL 508 and ISA 12 12 01 2007 US and Canada for use in Class I Div 2 Groups A B C D hazardous or non hazardous locations temperature code of T4 EMI EN61000 6 4 EN55011 Class A FCC Title 47 Part 15 Subpart B Class A ICES 003 Class A EMS EN61000 6 2 EN61000 4 2 ESD EN61000 4 3 RS EN61000 4 4 EFT EN61000 4 5 Surge EN61000 4 6 Conducted Disturbances Warranty 3 year from the date of purchase Fe ce 9 Rev 051109 N TRON Limited Warranty N TRON Corp warrants to the end user that this hardware product will be free from defects in workmanship and materials under normal use and service for the applicable warranty period from the date of purchase from N TRON or its authorized reseller If a product does not operate as warranted during the applicable warranty period N TRON shall at its option and expense repair the defective product or part deliver to customer an equivalent product or part to replace the defective item or refund to customer the purchase price paid for the defective product All products that are replaced will become the property of N TRON Replacement products may be new or reconditioned Any replaced or repaired product or part has a ninety 90 day warranty or the remainder of the initial warranty period whichever is longer N TRON shall not be responsible for any custom software or firmware configuration information or memory data of
4. PoE Power Extractor 2 Product CD Contact your carrier if any items are damaged UNPACKING Remove all the equipment from the packaging and store the packaging in a safe place File any damage claims with the carrier CLEANING Clean only with a damp cloth INSTALLATION Read the following warning before beginning the installation WARNING Never install or work on electrical equipment or cabling during periods of lightning activity Never connect or disconnect power when hazardous gasses are present Rev 051109 DIN Rail Mounting Install the unit in a standard DIN rail Recess the unit to allow at least 2 of horizontal clearance for CATSe cable bend radius To install the unit to 35mm industrial DIN rail place the top edge of the included mounting bracket on the back of the unit against the DIN rail at a 15 angle as shown Rotate the bottom of the unit to the back away from you until it snaps into place URMK Most N Tron products are designed to be mounted on industry standard 35mm DIN rail However DIN rail mounting may not be suitable for all applications Our Universal Rack Mount Kit P N URMK may be used to mount the 100 POE SPL XX enclosures to standard 19 racks and our Panel Mount Assembly P N 1000 PM To remove the unit from the 35mm industrial DIN rail pull forward on the unit until it disengages from the bottom of the DIN rail Rotate the bottom of the unit towa
5. South University Blvd Suite 4E Mobile AL 36609 TEL 251 342 2164 FAX 251 342 6353 Website www n tron com Email N TRON_ Support n tron com Rev 051109 ELECTRICAL SAFETY WARNINGS This equipment is suitable for use in Class I Division 2 Groups A B C and D or non hazardous locations only WARNING Explosion Hazard Substitution of components may impair suitability for Class I Division 2 WARNING Explosion Hazard Do not disconnect while circuit is live unless area is known to be non hazardous WARNING Explosion Hazard Do not replace the device unless power has been switched off or the area is known to be non hazardous Use 60 75 C rated copper wire 0 22Nm 2 Ib in tightening torque for field installed conductors WARNING Do not operate the equipment in the presence of flammable gasses or fumes Operating electrical equipment in such an environment constitutes a definite safety hazard WARNING Ifthe equipment is used in the manner not specified by N TRON Corp the protection provided by the equipment may be impaired WARNING Do not perform any services on the unit unless qualified to do so Do not substitute unauthorized parts or make unauthorized modifications to the unit WARNING Do not operate the unit with the end plates removed as this could create a shock or fire hazard WARNING Do not operate the equipment in a manner not specified by this manual WARNING Do not work on equip
6. W N TRON ALSO EXCLUDES FOR ITSELF AND ITS SUPPLIERS ANY LIABILITY WHETHER BASED IN CONTRACT OR TORT INCLUDING NEGLIGENCE FOR INCIDENTAL CONSEQUENTIAL INDIRECT SPECIAL OR PUNITIVE DAMAGES OF ANY KIND OR FOR LOSS OF REVENUE OR PROFITS LOSS OF BUSINESS LOSS OF INFORMATION OR DATA OR OTHER FINANCIAL LOSS ARISING OUT OF OR IN CONNECTION WITH THE SALE INSTALLATION MAINTENANCE USE PERFORMANCE FAILURE OR INTERRUPTION OF ITS PRODUCTS EVEN IF N TRON OR ITS AUTHORIZED RESELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AND LIMITS ITS LIABILITY TO REPAIR REPLACEMENT OR REFUND OF THE PURCHASE PRICE PAID AT N TRON S OPTION THIS DISCLAIMER OF LIABILITY FOR DAMAGES WILL NOT BE AFFECTED IF ANY REMEDY PROVIDED HEREIN SHALL FAIL OF ITS ESSENTIAL PURPOSE DISCLAIMER Some countries states or provinces do not allow the exclusion or limitation of implied warranties or the limitation of incidental or consequential damages for certain products supplied to consumers or the limitation of liability for personal injury so the above limitations and exclusions may be limited in their application to you When the implied warranties are not allowed to be excluded in their entirety they will be limited to the duration of the applicable written warranty This warranty gives you specific legal rights which may vary depending on local law GOVERNING LAW This Limited Warranty shall be governed by the laws of the State of Alabama U S A Rev 051109
7. customer contained in stored on or integrated with any products returned to N TRON pursuant to any warranty OBTAINING WARRANTY SERVICE Customer must contact N TRON within the applicable warranty period to obtain warranty service authorization Dated proof of purchase from N TRON or its authorized reseller may be required Products returned to N TRON must be pre authorized by N TRON with a Return Material Authorization RMA number marked on the outside of the package and sent prepaid and packaged appropriately for safe shipment Responsibility for loss or damage does not transfer to N TRON until the returned item is received by N TRON The repaired or replaced item will be shipped to the customer at N TRON s expense not later than thirty 30 days after N TRON receives the product N TRON shall not be responsible for any software firmware information or memory date of customer contained in stored on or integrated with any products returned to N TRON for repair whether under warranty or not ADVANCE REPLACEMENT OPTION Upon registration this product qualifies for advance replacement A replacement product will be shipped within three 3 days after verification by N TRON that the product is considered defective The shipment of advance replacement products is subject to local legal requirements and may not be available in all locations When an advance replacement is provided and customer fails to return the original product to N TRON within fi
8. ence received including interference that may cause undesired operation Cet appareillage num rique de la classe A r pond a toutes les exigences de l interf rence canadienne causant des r glements d quipement L op ration est sujette aux deux conditions suivantes 1 ce dispositif peut ne pas causer l interf rence nocive et 2 ce dispositif doit accepter n importe quelle interf rence re ue y compris l interf rence qui peut causer l op ration peu d sir e Rev 051109 12 100 POE SPL XX KEY SPECIFICATIONS Physical Height Width Depth w typical SFP installed Including Din Rail Mount Weight DIN Rail Electrical Input Voltage Input Current Output Current Output Wire Size Environmental Operating Temperature Storage Temperature 4 30 10 92 cm 1 00 2 54 cm 3 91 9 94 cm 4 15 10 55 cm 0 60 Ibs 0 27 kg 35 mm PoE 48VDC IEEE 802 3af 10mA max 48VDC Steady State w no load 320mA 48VDC Max Full Load 16 28 AWG 40 C to 85 C 40 C to 85 C Operating Humidity 10 to 90 Non Condensing Operating Altitude O to 10 000 ft Network Media 10BaseT gt Cat 3 100BaseT gt Cat 5 1000BaseT gt Cat 5e Connectors POE IN One 1 RJ45 TX Copper Port POE IN DATA OUT One 1 RJ45 TX Copper Port DATA OUT POWER OUT One 1 5 08mm 4 position terminal block Recommended Minimum Wiring Clearance Front 2 5 08 cm Top 1 2 54 cm Rev 05110
9. fteen 15 days after shipment of the replacement N TRON will charge customer for the replacement product at list price WARRANTIES EXCLUSIVE IF AN N TRON PRODUCT DOES NOT OPERATE AS WARRANTED ABOVE CUSTOMER S SOLE REMEDY FOR BREACH OF THAT WARRANTY SHALL BE REPAIR REPLACEMENT OR REFUND OF THE PURCHASE PRICE PAID AT N TRON S OPTION TO THE FULL EXTENT ALLOWED BY LAW THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES TERMS OR CONDITIONS EXPRESS OR IMPLIED EITHER IN FACT OR BY OPERATION OF LAW STATUTORY OR OTHERWISE INCLUDING WARRANTIES TERMS OR CONDITIONS OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE SATISFACTORY QUALITY CORRESPONDENCE WITH DESCRIPTION AND NON INFRINGEMENT ALL OF WHICH ARE EXPRESSLY DISCLAIMED N TRON NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE INSTALLATION MAINTENANCE OR USE OF ITS PRODUCTS N TRON SHALL NOT BE LIABLE UNDER THIS WARRANTY IF ITS TESTING AND EXAMINATION DISCLOSE THAT THE ALLEGED DEFECT OR MALFUNCTION IN THE PRODUCT DOES NOT EXIST OR WAS CAUSED BY CUSTOMER S OR ANY THIRD PERSON S MISUSE NEGLECT IMPROPER INSTALLATION OR TESTING UNAUTHORIZED ATTEMPTS TO OPEN REPAIR OR MODIFY THE PRODUCT OR ANY OTHER CAUSE BEYOND THE RANGE OF THE INTENDED USE OR BY ACCIDENT FIRE LIGHTNING POWER CUTS OR OUTAGES OTHER HAZARDS OR ACTS OF GOD LIMITATION OF LIABILITY TO THE FULL EXTENT ALLOWED BY LA
10. ment or cables during periods of lightning activity WARNING Observe proper DC Voltage polarity when installing power input cables Reversing voltage polarity can cause permanent damage to the unit and void the warranty WARNING Install only in accordance with Local amp National Codes of Authorities Having Jurisdiction ENVIRONMENTAL SAFETY WARNINGS WARNING Disconnect the power and allow to cool 5 minutes before touching Rev 051109 100 POE SPL XX Industrial Power Extractor The 100 POE SPL XX is a PoE splitter designed to accept Ethernet with PoE via Cat5e cable and output power via terminal block and Ethernet via RJ 45 This allows devices which are not PoE capable to be connected and powered by a Catse cable connected to a PoE sourcing device The 100 POE SPL allows legacy devices which are not PoE capable to be deployed without the need to provide a dedicated power supply The 100 POE SPL can be ordered with 12 24 or 48VDC output Key Features e Compact Space Saving Package e IEEE 802 3af Compliant e Unmanaged Operation e Extended Environmental Specifications 40 C to 85 C Operating and Storage Temperature One RJ 45 PoE Port Data amp Power In One RJ 45 Port Data Out Supports up to 15 4 Watts Cable and PSE Dependent Full Wire Speed Communication Hardened Metal DIN Rail Enclosure Power Status LED Rev 051109 PACKAGE CONTENTS Please make sure the package contains the following items 1 100 POE SPL XX
11. nd the chassis grounding point of the switch i DRAIN WIRE WITH LUG CONNECTING SWITCH CHASSIS TO KNOWN GOOD GROUNDING POINT METALLIC DIN RAIL CLIP As an alternative grounding method both V legs of the power input connector are connected to chassis internally on the PCB Connecting a drain wire to earth ground from one of the V terminal plugs as DRAIN WIRE WITH shown here will ground the switch and the chassis The power leads LUG CONNECTING from the power source should be limited to 3 meters or less in length SWITCH CHASSIS TO KNOWN GOOD GROUNDING POINT Note Before applying power to the grounded switch you must use a volt meter to verify there is no voltage difference between the power supply s negative output terminal and the switch chassis grounding point If the use of shielded cables is required it is generally recommended to only connect the shield at one end to prevent ground loops and interfere with low level signals 1 e thermocouples RTD etc Cat5e cables manufactured to EIA 568A or 568B specifications are required for use with N Tron Switches METALLIC NONMETALLIC SHIELDED PATCH CABLE STP Note Strain relief boots not shown for clarity purposes koa ii mi a 7 A A i STP mm A z ae 4 ts In the event all Catse patch cable distances are small i e All Ethernet devices are located the same local cabinet and or referenced to the same earth ground it is pe
12. optimum performance Recommended PoE Power Source Equipment similar to N Tron 105TX POE 4 End Span PoE Ports 48VDC on Data Pair N Tron 105FX POE 4 End Span PoE Ports 48 VDC on Data Pair N Tron 100 POE4 4Mid Span PoE Ports 48VDC on Spare Pairs Rev 051109 N TRON SWITCH GROUNDING TECHNIQUES FOR THE 100 POE SPL XX The grounding philosophy of any control system is an integral part of the design N Tron switches are designed to be grounded but the user has been given the flexibility to float the switch when required The best noise immunity and emissions 1 e CE are obtained when the N Tron switch chassis is connected to earth ground via a drain wire Some N Tron switches have metal din rail brackets that can ground the switch if the din rail is grounded In some cases N Tron switches with metal brackets can be supplied with optional plastic brackets if isolation is required Users may run a drain wire amp lug from the screw provided on the back face of the enclosure In the event the provided grounding screw has been lost care should be taken to limit the penetration of the outer skin by less than 1 4 Failure to do SO may cause irreversible damage to the internal components of the switch Note Ensure the power supply is grounded properly before applying power to the grounded switch This may be verified by using a voltmeter to determine that there is no voltage difference between the power supply s negative output terminal a
13. rds you and up at an approximate 15 upward angle to completely remove the unit 1000 PM may be used to mount the 100 POE SPL XX enclosures to a panel or any other flat surface Rev 051109 FRONT PANEL DATA OUT 3 N TRON 100 POE SPL From Top to Bottom Green Terminal Block Voltage output 12 24 48 VDC connector Model dependent Green LED lights when Power is present POE IN RJ45 connector for data and PoE in DATA OUT RJ45 connector for data only out LEDs The table below describes the operating modes d Power is Applied Power is OFF or PoE source is not present Rev 051109 APPLYING POWER Top View V Negative GND Return V Positive 12 24 48VDC V Negative GND Return V Positive 12 24 48VDC Unscrew amp Remove the DC Voltage Output Plug from the top header Install the DC Power Cables of the device to be powered into the Plug observing polarity on unit Plug the Voltage Output Plug back into the top header Tightening torque for the terminal block power plug is 0 5 Nm 0 368 Pound Foot Insert a CATSe cable connected to a PoE Source device into the POE IN port Verify the Power LED stays ON GREEN Note Either V or V2 can be connected to power for minimal operation For redundant power operation V and V2 plugs must be connected with separate DC Power Cables Use wire sizes of 16 28 gauge The power cord should be limited to less than 10 meters in order to ensure
14. rmissible to use fully shielded cables terminated to chassis ground at both ends in systems void of low level analog signals Rev 051109 CONNECTING THE UNIT For 10Base T ports plug a Category 3 or greater twisted pair cable into the RJ45 connector For 100Base TX ports plug a Category 5e or greater twisted pair cable into the RJ45 connector Connect one cable from the PoE Power Sourcing Equipment into the POE IN port on the 100 POE SPL XX Connect the DATA OUT port to the legacy non PoE capable device and connect the POWER OUT terminal block to the input power connector on the legacy non PoE capable device The PoE PSE will supply 48VDC to the 100 POE SPL XX and the POE Extractor will convert that voltage to 12 24 48VDC for the legacy end device Warning The 100 POE SPL XX is not a switch and will not actively boost the Ethernet signals So the total max segment length is a combined 100meters Meaning the length of the cable on the DATA OUT port plus the length of the cable on the POE IN port may not exceed 100meters in total TROUBLESHOOTING 1 Make sure the Power LED is ON 2 Make sure the legacy device is not requiring more current then PoE can provide Note the inrush current of some devices may be 2x the typical steady state current 3 Verify that the PoE PSE is IEEE802 3af compliant 4 Verify cabling used between stations 5 Verify that cabling is Category 3 or greater for 10Mbit Operation SUPPORT Tel 251
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