User manual
Contents
1. POX FIREFIGHTING EQUIPMENT 0 J C 0 E N Huydreulic reels in Stainless steel For DN 33 DN 38 hoses E DOC 1942 EN Rev A 26 07 13 POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 POX Identification DESIGNATION DESCRIPTION Product type Ou Manual hydraulic reels in stainless steel for semi rigid hoses DN25 and DN33 All manual hydraulic reels in stainless steel Product reference concerned by the manual for semi rigid hoses with left or right water supply Ref 28412 used for all visuals Review follow up is POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr Table of contents IDENTIFICATION sicario 2 TABLE OF CONTENTS u EE 3 INSTRUCTIONS b uu uu uuu AAA Ai 4 gt nl Ciel Le d lt j EE 4 DisManting and warranty ed de aaa o ia 4 SUSO urea a o oc PRA AA 5 PRESENTATION EN 6 SHEET AA 7 S CONSTOU O aeran e a Da de ee npa usya pa Pun aypa et 7 amp I O RL e 7 LODOS roseta 7 INSTALLATION Se a asc a peca 9 o EE 9 Ty CPA UIC COTS CHO Musas E 9 USE nr ies 10 O e a Ee 10 LUBFICALION DOES EE 11 I O OI A oo o e O o AA 11 Storage leie e e a 11 Io Di e PPP o NAA AAP PA NAP NA APA APA NAPAPA PIA 11 DOS DAS asus en ee ee2. If the equipment is repaired the spare parts must be supplied by POK SAS If not technical characteristics listed in this document won t be valid the warranty will void and POK SAS responsability will not be applied If maintenance operation will damage the parts the warranty may not work if the procedure has not been carried out properly The installation direction is settled in POK SAS factory and can t be adapted by the customer In case of reversal in the order the reel have to be return to POK SAS factory to be modified Although this is not explicitly stated in instructions use and wear of protective equipment are obligatory during maintenance operation Otherwise POK SAS is not responsible of any damage or accident which may occur during the dismantling If this obligation is not met please refer to the tool instructions guide for more details Only POK SAS can ensure proper and safe functioning of the equipment Therefore POK SAS will not be liable for any damage or accident caused by dismantling of the equipment outside its workshop Do not modify the equipment it may not be working or be dangerous for use POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE 4 Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr Instructions e Use Please respects the technical limits of the equipment It is important to be aware and respect the security rules concerning your operating environn
3. zr e SUPER UU T d er Buueeq buljjon T 6 01 8W Td DHIS MANS zl a Su PAMS T 4 info pok fr Web www pok fr d J T U O POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE 03 25 39 84 78 Fax 03 25 39 84 90 Email Tel Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Notes POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr
4. eee ee 11 UPKEEP a pis 12 e Inlet GASKETS FEIEREN ees RENATE EEGENEN Sake 12 e LOCKING system replace Meta as 13 EXPLODED VIEW nina tan ona 14 PARTS LESS eer ee eee u er ia rr eT ee rr ere eee 15 NOTES uuu rr tie 16 POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Instructions e Introduction Please read this manual before using the equipment Use maintenance or any other operating of the equipment must be done by staff trained for the safety rules and use of this equipment While using the reel use maintenance installation it is important to wear a personal protective equipment e Dismantling and warranty This equipment has a warranty of 1 year for any fabrication default excepted special written agreement The exploded view and bill of materials are not a dismantling manual Any dismantling or maintenance operation of the device must be done with water supply cut off and system drained no water in the hose According to the dismantling or maintenance operation undertaken it may be necessary to remove the hose Dismantling and or modification of the equipment outside POK SAS factory is allowed only in compliance with procedure described in this manual and therefore does not affect the warranty
5. ement before using the equipment The apparatus can not be used if any part is missing or damaged POK SAS is not responsible of any accident that may occur during operating caused by improper use or non compliance with safety means This reel is not a lifting or pulling accessory POK SAS is not responsible of any damage or accident is due to improper operating If reel is damaged during a lifting or pulling operation all costs will be born by customer and warranty will be void Do not place hands near the plates when the reel is in motion POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Presentation a vas SS 6 Swnneckoter a Supyme _ a Rotation locking hande O O O OOOO o SSS POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE D Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr POX Cherocteristics e Construction DESIGNATION VALUE Support and plates e Stainless steel e Aluminium alloy Support crosspiece and reel crosspiece e Coating anodization e Cast aluminium alloy u Ls e Coating yellow polyester paint Coupling Stainless steel e Characteristics DESIGNATION VALUE e Male 1 1 2 BSP OU Inle
6. fr Web www pok fr 4 Remove the screw STHC that is under the swan neck to remove balls which maintain supply axis Separate swan neck and supply axis to replace 2 O rings N 30 MARK QTY DESIGNATION REF 5 2 orngne30 Od e 35 Ba04mm Sd B IL ScrewSTHCPLMB10 5 Grease gaskets and reassemble all parts by following all steps in reverse order e Locking system replacement 1 To separate the reel from the support unscrew 4 screws M16 MARK QTY DESIGNATION REF na fa washerwi6oC 15 a ScewHMi625 2 To separate the locking system from the support unscrew 3 screws I MARK QTY DESIGNATION REF 18 Locking system 19 3 JWsew8 LI 20 3 ScewCBHCM846 3 Change parts and reassemble the parts in reverse order Upkeep 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr DOC 1942 EN Rev A 26 07 2013 Coryright POK SAS Exploded view POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr SVS NOd OIYBILIAJOD T0Z Z0 9Z WARY NI Zb6T DOA SZ 8W DHO M S EE 91 8W HAO Mans El Oz SM Sem ass uo I IN aoaidssoin yoddns Z A AE A ST TESEO Fr OZ ZTW Hd MS lr et JUSEM T
7. nd will solve the problem if the hose is blocked e It is recommended to guide the hose and to maintain it tightened during the process 4 Push on the locking handle to lock the reel ATTENTION During winding unwinding operations please do not put hands on plates in motion It is also important to wear gloves during this operation POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr Use e Lubrication points It is recommended to grease specific parts of the reel with a grease pump every 3 months for maintenance and to prevent a premature deterioration of components due to the friction e Advice It is important to check after each use that no part is missing or damaged If necessary please replace it as soon as possible According to the type and to the frequency of use leakage can appear on the swivel inlet due to the wear of gaskets If it occurs please do the operation of maintenance described in this manual e Storage conditions After use it is recommended to clean the reel particularly at the level of the axis and locking system The accumulation of mud sand or quite different element could affect the smooth operation of the reel or in very rare cases damage it e Cleaning Please don t use high pressure jet to clean the reel some water could infiltrate into rolling bearing and damage them Do not use cor
8. ould be distorted with operation degradation e Hydraulic connection During the hydraulic connection of the reel it is important to mind the following points e Diameter and thread of connection must be the same e The threadings must not be damaged e The gaskets must not be damaged e Contact surfaces must be clean and flat e Ideally connect the reel with a semi rigid hose e Fixing holes inlet fitting measurments 315 mm POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Use e Use 1 Unlock the reel by pulling the locking handle 2 Unroll the hose up to the operation area Note during the use of a semi rigid hose it is not necessary to unroll all the hose before operating Except particular contraindication concerning your installation and equipment 3 Once operating ended roll up the hose by using the handwheel Advices for winding up e Before winding up put the hose on the axis of the reel and place the nozzle down in front of the reel not to damage the nozzle and allow an easy winding up e It is recommended to have 2 persons for winding up One individual will be in charge of guiding the hose on the reel and the other one will Supervise a
9. rosive products It can damage the coating of the reel parts or damage gaskets The soapy water and a cloth are most of the time enought to clean the reel e Spare parts Depending on use and or storage conditions some parts may get damaged more or less faster Contact our sales department in order to obtain information about return or to get a price list Use the exploded view and bill of materials to identify precisely the parts you need POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr 11 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Upkeep ATTENTION Maintenance operation of the device must be done with water Supply cut off and system drained no water in the hose e Inlet gaskets replacement 1 Unscrew 4 screws M16 to take the 2 reels off support MARK QTY DESIGNATION _ REF na Ja Washerwi6 15 la 5cewHmi625 2 Unscrew 3 screws STHC to take the rolling bearing off the swivel inlet MARK QTY DESIGNATION REF 8 Joes 9 Roling bearing 21905 Ho 2 I oexsmcnmnm 3 Unscrew 6 screws to put the plate off the reel DESIGNATION MARK REF 3 6 Screw wn 514710035 POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok
10. t e Female 1 1 4 BSP Note A coupling can be supplied on request see catalog for more information about couplings Rolling unrolling e Manually operated Working pressure e PN 16 Suitable hoses e Semi rigid hoses DN 33 DN 38 e Options VALUE e Inlet and locking handle on the right side handwheel on the left Inlet locking handle Handwheel OR e Inlet and locking handle on the left side handwheel on the right POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr 7 26 07 2013 Coryright POK SAS DOC 1942 EN Rev A Coryright POK SAS DOC 1942 EN Rev A 26 07 2013 Overall dimensions 821 291 O N O LO LO LO A LO s m 00 St N O O o 270 270 POK SAS ZI Les Guignons 10400 Nogent sur Seine FRANCE Tel 03 25 39 84 78 Fax 03 25 39 84 90 Email info pok fr Web www pok fr Installation e Fixing 6 holes 017 Reel fixing with 3 screews on each side 215 The width of support crosspiece depends on the width reel ordered The standard length X is 688mm 215 ATTENTION Please check if the reel is fixed on a surface resistant enough to support the equipment and the efforts involved for 22 5 rolling unrolling The support must be flat overwise the reel c
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