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safir - technical installation and user manual

1. 351260B revision02 EN 5 79 2 Description and operating principle A radio control assembly is formed by two components an operator module for example Gama type and a transceiver for example Elio type The operator module transmits the commands to the transceiver which decodes the commands and puts them into action in accordance with its outputs relay analogue or BUS outputs The radio link between the operator module and the transceiver is bidirectional this allows return of transceiver inputs outputs information used for radio control Example Operator module Transceiver The transceiver contains the configuration of the operator module corresponding to the application also referred to as the application memory A simple association procedure is required to allow the operator module to recover the application configuration The link between the two elements is ensured through an identity code unique frozen code stored in the transceiver The operator module is formed by a display screen Aa safety stop palmswitch mu agreen pushbutton for On and Validate functions ablack tab navigation pushbutton a black increment pushbutton 4 8 control components corresponding to the configuration required for the application such as single and double action pushbuttons rotary switches selectors joysticks etc The Transceiver i
2. ESE aa lectronique Installation and user technical manual Page 002 ED Translated from FRA original version 351260B revision02 FR Operator modules DOC HREF 351260B revision02 EN TABLE OF CONTENTS Chapters Pages 1 General safety rules and precautions 1 elles ennenen ennenen ennenen 5 2 Description and operating principle eesseee eere eere eren nnn nnn 6 3 elel LT duele T ww G 7 3 1 General view of operator modules TTT 7 o Gama operator eeel 7 N A T Operor EE 8 SMS Ses Fika 8 92 2118 gea piii p EE 9 STA MOKSCODGF Aor ee 10 3 22272 MISUUCUONS erer USO eee aea EA aA AA AR 11 3 3 Using the screen and navigating in the menus iii 11 3 3 1 Information displayed by operator module screen ses 11 EE EE l net 12 3 4 Commissioning the operator module nennen nennen nenne sese nnne nnne nnne nnns 13 3 5 Association function association with a Transceiver eee eee e e eee 14 39 Eo Car CIC JOW ano COM EET OT LO IL 15 3 5 2 Associating a Transceiver to an Operator module ses 16 3 55 SIG the radiocontrol Syste EE 17 dee UD Tie TaGlo COMUOL iuri a 17 3 0 27 OlODDING the operator IOC NE cnt i tou ote oie b teta eat tube te ee te e nes 19 Sb A Ire ele S CEC O e tuse EM LEM MIC IM M AE Ix iiL EL 20 S f TT ue Le 21 9 0 Ses CODIHQgura
3. Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 Signature signed on original 3519044A revision03 Alto Declarations CE de conformite FR EN DE Joc 351260B revision02 EN 74 79 12 6 Elio CE Declaration of conformity Translated from French The manufacturer C DECLARATION OF CONFORMITY JAY Electronique Serial number of the product on original ZAC la B tie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the transceiver unit described in the user manual and mentioned here below comply ELIO xxExxxxx With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11 382580 003 reflecting compliance with the following standards EN ISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN ISO 13850 2008 paragraph 4 1 4 EN 60950 1 2006 This equipment can be used in applications up
4. RED LED blinking battery charging The red indicator light on the PWC charger gives information on the charge or a message in the event of a malfunction RED indicator light GREEN indicator light Indication OFF Battery charge complete Temperature fault or no power supply Charging fault electronic malfunction 351260B revision02 EN 39 79 4 6 Supply of chargers and support chargers The chargers can be supplied in different ways as described below Note The chargers must be opened to connect the power supply a cover plate is provided for this purpose Use a Pozidriv PZ2 screwdriver 4 6 1 Power supply by voltage adapter Adapter ref UBCU 115 230VAC 12VDC The adapter is connected on a supply plug inside the charger 1 Remove the housing cover 2 Connect the UBCU supply plug to the internal connector of the charger 3 Close the housing taking care not to pinch the cord 4 6 2 Power supply by external source The power supply must provide a regulated stabilised voltage of 12 24VDC 7w min The power supply is connected on a terminal strip with 2 spring type terminals inside the charger wire section 0 08mme to 2 5mm max 1 Remove the housing cover 2 Connect the wires of the external power supply to the internal terminal block 3 Close the housing taking care not to pinch the wires 12 24 VDC 7w min 351260B revision02 EN 40 79 4 6 3 Supply of chargers in parall
5. 351260B revision02 EN 29 79 3 8 8 1 Power This menu is used to modify B the radio transmit power level of the Operator module B the radio transmit power level of the Transceiver The radio transmit power level can be adjusted to limit the radio control zone as may be required in certain cases The radio transmit power can be adjusted between 01 and 10 Warning Too low a value will significantly impact the transmit range you must keep in mind the working distance between the Operator module and the Transceiver with respect to your needs d Switch on the Transceiver In the Radio menu select the Power sub menu using the _ Mode EST 2 Tab navigation button 4 1 Channel 2 5 Channel 2 5 Validate your choice using the Previous Previous Validate button HB Select the parameter to be Power Power modified using the Tab MO of Mo off navigation button 4 1 MT 05 MT 05 3 Modify the value using the black Previous Previous Increment pushbutton FM Each time you press this button the selected digit is incremented MO Operator module MT Transceiver Power MO OB Once the parameters have been MT 05 modified press the green validate pushbutton 8 Previous 4 The Operator module vvill transmit by radio the change of radio power to the Transceiver Synchronisation in progress message 351260B revision02 EN 30 79 3 8 8 2 Setting the rad
6. selectors Depending on the operator module up to 6 selectors can be implemented When a pushbutton on the operator module is used in selector mode the function is the function shown on the screen in the selection designation areas JN LL 12 sil CRANE Nb Mode 1 Load 196 T T Function Selection Function Selection 6 Function Selection 3 ion Selection Function Setection 3 il 1 Function Selection tion Selection 2 i Each time the selector pushbutton is pressed and released the screen displays the next function and transmits it to the Transceiver Example Pushbuttons F1 and F2 of an operator module have been configured in selector mode Below is the operating principle when pushbutton F2 is pressed sequential lighting control m le EC LL NE LL le PL LL NEN 12 antl E l 12 all CRANE NR CRANE Nb CRANE NR RANE Np Mode 1 Mode 1 Mode 1 Mode 1 Load 1 56 T Load 1 56 T Load 1 56 T Load 1 56 T Function 1 Lighting 1 Function 1 Lighting 2 Function 1 Lighting 2 Function 1 Lighting 1 Note The pushbuttons configured as selectors and the correspondence with the designation areas are indicated on the configuration sheet supplied with the radio control system Note The function and selection designations can be modified using the iDialog configuration software 351260B revision02 EN 20 79 3 7 Alert messages Whi
7. 351260B revision02 EN 46 79 5 1 2 1 Wiring terminal strips of Alto Transceiver Note The match up between the Operator module control component commands and the Transceiver relays is given on the configuration sheet supplied with the radio control system mm EEICRAGHLEME w PO Ea ENE me Analog input RS485 5VDC men IR Modules IR options Wire WHITE Wire BLUE or BROWN PWT20 n 1 Wire BLACK Wire WHITE Wire BLUE or BROWN PWT20 n 2 Wire BLACK Wire WHITE Wire BLUE or BROWN PWT20 n 3 Wire BLACK 351260B revision02 EN NEVER USE CONTACTS A1 A2 and A3 A4 TOGETHER 47 79 5 1 2 2 Board with 12 control relay outputs Function relays Term block 1 ga R1 R2 R3 RA R5 Function relays Term block 2 5 1 2 3 Board with 12 On Off inputs 2 analogue inputs Terminal block 1 n ETOR 1 OnOf IN 1 ETOR 2 OnOf IN 2 ETOR 3 On Of IN 3 ETOR A OnOff IN 4 ETOR 5 On0f IN 5 ETOR 6 OnOf IN 6 EANA 1 ANA IN 1 Terminal block 2 e 412VDC L2 GND EANA2 Signal EANA2 EANA 2 ANA IN 2 oppansg ETOR 7 OnOft IN 7 Sas ETOR 8 On Of IN 8 Saeron TORO q ETOR 9 OnOfIN9 LP GND 3 ETOR 10 OnoOf IN 10 ETOR 11 OwOff IN 11 ETOR 12 OnOfIN 12 5 1 2 4 Board with 6 analogue outputs 1 BYPASS output Bornier n 1 4 351260B revision02 EN 19 NO TR ID E
8. Per application configuration see configuration sheet supplied with radio control system Per application configuration see configuration sheet supplied with radio control system 351260B revision02 EN 36 79 4 Charger and Support chargers WARNING THERE IS A RISK OF EXPLOSION IF BATTERY IS REPLACED BY A BATTERY OF AN INCORRECT TYPE ONLY BATTERY PWB SUPPLIED BY JAY ELECTRONIQUE IS SUITABLE ONLY THE JAY ELECTRONIQUE CHARGERS ARE SUITABLE FOR RECHARGING THE BATTERIES DO NOT EXPOSE THE BATTERY TO TEMPERATURE ABOVE 50 C 122 F DO NOT OPEN OR ATTEMPT TO MODIFY THE BATTERY FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE FIRE OR EXPLOSION PLEASE RESPECT THE DISPOSE OF USED BATTERIES AS DIRECTED 4 1 Information on battery storage The operator module battery must be stored charged with a minimum of charge capacity of 4096 The storage must be in a clean and dry place at room temperature and in all cases in accordance with the temperatures specified in chapter Technical charact ristics Operator modules Self discharge is estimated at 10 the first month and then lower it is mandatory to recharge the battery every 9 months min 4 2 Operator module battery charge level The charge level of the battery in the operator module is displayed on the screen during use 12 II RANE Np Mode 1 Charge 1 58T Slow Fast Down Up Rotation L Rotation R 351260B revision02 EN 3 79 4 3 General view of charger and suppo
9. RS485 link on M25 cable gland according to Timo Transceiver version other connectors as M12 C16 or industrial PE can ba instead of or in addition of the cable gland 2 Red indicator light LD3 Diagnostics 351260B revision02 EN 49 79 5 1 3 1 Wiring terminal blocks of Timo Transceiver Note The match up between the Operator module control component commands and the Transceiver inputs outputs is given on the configuration sheet supplied with the radio control system EEES robinet gt RS1 Safety relay contact RS2 Safety relay contact a Bo GND GND for bridging V Transceiver Timo power supply V Transceiver Timo power supply for bridging On Off or PWM output nb 1 On Off or PWM output nb 2 On Off or PWM output nb 3 On Off or PWM output nb 4 On Off or PWM output nb 5 On Off or PWM output nb 6 V On Off or PWM outputs V Transceiver Timo power supply for bridging DO CO Ni lt 0 17 18 19 20 21 22 25 24 25 26 27 28 29 so 51 s2 53 54 55 36 IR Module nb 1 GND black wire IR Module nb 1 Signal blue or brown wire IR Module nb 1 12V white wire IR Module nb 2 GND black wire IR Module nb 2 Signal blue or brown wire IR Module nb 2 12V white wire Analog input GND Analog output nb 1 GND 1 Analog output nb 2 GND On Off input nb 1 GND On Off input nb 2 GND CAN Link Low CAN Link High RS485 Link B RS485 Link
10. for more information concerning the electrical wiring Switch on the operator module and select the Start 4 i renra Association menu on the Configuration home screen i Q Search in progress Channel 01 Press the green validate pushbutton 6 to initiate the transceiver search The operator module will search for transceivers located in the vicinity on all the available radio channels 351260B revision02 EN 14 79 3 5 1 Searching for Transceiver When a Transceiver has been found and identified the operator module screen indicates 1 2 3 4 5 6 7 351260B revision02 EN CRANE Nb Channel 05 ID UU U Ue SN 1129WBe Select Next The name of the radio controlled equipment The radio channel used by the radio controlled application The identity code used for the application The serial number of the Transceiver identified Choose Test to test the Transceiver identified before you make a definitive association This action will generate an activation command to the relay associated to the green validate pushbutton 6 as Transceiver Alto the relay RY is activated Transceiver Elio the relay RM is activated Transceiver Timo the green indicator light LD2 RADIO comes on Note A light or sound warning device should be connected to the output to facilitate the Transceiver test Choose Select to access the menu used to associate the Ope
11. 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above operator module unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1206232C3 E and n R1206232R3 E e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC e With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10
12. C C 30 C to 70 1or more cable glands Plug in industrial connector 10 or 16 points Circular connector M12 or C16 by 2 cable glands size M32 M25 or by plug in connector 32 40 or 72 contacts 64 frequencies 12 frequencies 10 mW FM Internal antenna plug in type 1 4 Wave ref VUB084 optional external antenna on BNC connector El Fa m 300m 100 m internal antenna 7 Sou external antenna option Power supply voltage following Elio version 115 230VAC 1596 24 48V AC 25 12 24V DC 15 Version A 12 24VDC 10 5VDC to 30VDC Version B 12 24VDC 11 4VDC to 30VDC 24 48V AC 25 Version C 115 230VAC 15 Internal protection of the power supply Against polarity inversions for DC versions Against overcurrents by fuse T 3 15A DC T 500mA AC On startup 0 5 po Hm Gianna See characteristics of additional boards eser es On command 300ms max On command 300ms max Active 100 ms Passive adjustable from 0 5 to 2s IDialog 9 to 30 VDC mini B 5 point USB connector configuration and diagnostics with IDialog Relays with linked contacts Relays with linked contacts e Contacts AgNi10 Au5um e Contacts AgNi10 Au5um e Maximum power at cosphi 1 2000 VA e Max permissible current at 20 C 8A e Maximum permissible current at 20 C 8A Max voltage switching 30 VDC e Maximum voltage swit
13. iii 40 4 6 1 Fower eege ee Ee Ee 40 AO P OWE SUDDIV OVC cite e oone En 40 4 6 2 UDDIV OT Chargers JO DANIAN be Ee nd nds cest ai ol oies 41 4 6 4 Charging rack PWR for PWC battery chargers oh 42 HEET 43 351260B revision02 EN 2 79 Des a giclel li cle eo et mt EEN 44 D G n ral VIe e E aer 44 NNI CN ecce Ier 44 DA MWiredernmnalstips Tor Ello ITS COlVBf eterns totes te cata debtor alo Posti laf doles 45 K se oW TAS COMENT uite sita mI M IE IARE i IM 46 See Wiring termilal strps or AMo Transeo 3 eod onc di ee ee eg 47 Sule Board win 12conTol relay OUS suot debent motes tots consoles essent 48 54 2 3 Board with 12 Onmn OIT inputs 2 analogue IDIpULS i3 tenet en Deb RD Ore Ora De o De no o Do oa Do oc Do Oc Dan ata aaa 48 5 1 24 Board with 6 analogue outputs 1 BYPASS OULDUL so hex o pn etat esee aa ess misses mensmisasmssmessmessat 48 NES Tee ge ee 49 5 1 1 Wining terminal OIOGKS OF Limo TAR SC CIE 7 ina o EE cv ate TEE Dei CAE UNA 50 5 1 3 2 End line configuration panel for CAN and RS485 links SU nn nnn nnn nnn nnne nnn nnn nnns nnn nnn nn nnn nnns 51 21 32 OANdInkcontiguration eier e EE 51 olo GAN ee EE AA dal mei ee te diee urere a cmn eap eO deb ene teet decerneret esee a bereitet 52 SELLE INC ETT TDI TL 53 SRG bises II T D D iL LT E 54 5 4 Transceiver indicator light functions and messages Vs 54 65 ODUONS e a a
14. inputs 1 connection point per output common Spring type terminal block Signal type 0 30V Consumption of an active input 10mA Modbus serial link 1 RS 485 serial link 2 connection points on spring type terminal block D D protection ESD EMI CANopen Bus CIA401 compatible Data rate 20 50 100 125 250 500 800Kbit s et 1 Mbit s Slave addressing 1 to 127 Modbus Data rate 1200 2400 4800 9600 19200 default 38400 57600 115200 bit s Parity none even default odd Slave addressing 1 to 247 100 by default 68 79 11 Warranty All our products are guaranteed two years as of date of product manufacture indicated on product excluding wear parts For the battery the warranty period is limited to 1 year Repair modification or replacement of a device during the warranty period may not have the effect of extending the warranty period Limits of warranty The warranty does not cover defects resulting from e Transport e False manoeuvre or non observance of connection diagrams when setting the equipment into service e Insufficient supervision or servicing utilization not complying with the specifications detailed in the technical manual and as a general rule storage operation or environment conditions atmospheric chemical electrical or other conditions e Conditions not specified on order of the equipment The warranty shall not apply subsequent to any modifica
15. module home screen 4 should display the following kaodati information Configuration i Description of menus proposed NC This menu is used to generate an installation startup command to the Transceiver IMPORTANT the association procedure must be completed beforehand REC This procedure is carried out during commissioning to associate the Operator module to the Transceiver s IC This menu is used to configure certain settings on the radio control System 6 Before any use perform the ASSOCIATION procedure detailed in the next section Association function 351260B revision02 EN 13 79 3 5 Association function association with a Transceiver The Association function is used to search for and identify the Transceivers located in the vicinity of the operator module and to select one from the list displayed This function is used to configure the operator module with the application parameters contained in the Transceiver Note During the Transceiver search phase the transmit range of the Operator module is reduced to prevent unintentional selection of a Transceiver located outside the user s view Insert the SIM card in the Transceiver 1 See section Transceiver for more information concerning the SIM card Connect the antenna into the 2 BNC connector on Transceiver Connect the Transceiver to the power supply and Switch on the Transceiver See section Transceiver
16. questions concerning installation or use of your radio control system contact our Customer Technical Support service Monday to Friday Tel 04 76 41 44 00 Fax 04 76 41 44 44 Email support technique client ay electronique fr Terms and symbols used in this manual Ke ee ee ee ee ee a a a a a a a pe n n n n n n n n n r r r r r r r r r r r n n n n n n n n n n n n n n n n n n r r r r r r r r r r r n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n r r r r r r r r r r r r n n n n n n n n n n n n n n n n n r r r r r r r r r r r r n n n n n n n n n n n n n n n n n n r r r r r r r r r r r r n n n n n n pn n n n n n n n n n n r r r r r r r r r r r r n n n n n n eh Refers to any control component of the operator module used by the operator to radio aa control the Transceiver by radio link Such as single action pushbuttons double action H pushbuttons rotary switches selectors joysticks proportional toggle switches etc T ee nn nn nn nf On Operator Module Black pushbutton with diamond symbol tab navigation function Peer Eeer DR a 5 On Operator Module Black pushbutton with square symbol increment function poeesuessscnescsenencdcuen e psa a ccce ee O On Operator Module Green pushbutton with round symbol validate function I E a a ee a EE ER Exclamation point in triangle This symbol indicates that you must observe the operating and mainten
17. the equipment 351260B revision02 EN 61 79 7 4 Wiring diagram use of safety relays RS1 and RS2 The safety relays RS1 and RS2 are used to interrupt the common control line of the radio controlled equipment Transceiver Alto Elio RS1 RS2 R1 R2 RSS ene ri External wiring K1 and K2 are guided contact contactors to be integrated in the safety circuit of the system controlled The 2 safety relays RS1 and RS2 are activated when radio communication is set up between the operator modules and the Transceiver and are automatically maintained up to the moment of active or passive shutdown action on palmswitch loss of radio link battery discharged Standby time elapsed The use of overvoltage limiting circuits will increase the service life of the relay contacts ex RC circuits with AC diodes Zener with DC etc 7 5 Instructions for commissioning e Before commissioning the installer must perform a final check to make sure of the match up between the control components of the operator module and the relays or solid state outputs of the desired Transceiver e During the previous check the installer must check that when the green On Horn button is pressed on startup only the safety relays are in the ON state e Verify the priority general shutdown mode remote control in operation and radio link established Active stop When the stop palmswitch button on the operator module is pressed the Transceive
18. to automatic stopping initiated by the Standby Mode function can be configured between 01 and 60 minutes This function is activated by default d Switch on the Transceiver In the Function menu select the Function Standby mode Standby mode function using porcos the Tab navigation button 6 1 H Dead man Duration 04 2 m Previous Unit Min Validate your choice using the Previous Validate button 6 Qui AR Select the parameter to be changed using the Tab navigation button Standby mode Standby mode Function HSH Function DESTA 3 Change the value using the black Duration 04 Duration 04 Increment pushbutton FM Unit Min Unit Min Each time you press this button Previous Previous the status of the selected field is E dis n modified or the selected digit is incremented Standby mode Standby mode Function METS e Once you have modified the Duration 04 Synchro parameters press the green Unit Min in progress validate pushbutton 6 Previous 4 The Operator module will transmit by radio the configuration change to the Transceiver Synchronisation in progress message 351260B revision02 EN 2 T9 3 8 7 351260B revision02 EN 28 79 3 9 8 Radio menu This menu is used to review and configure the radio characteristics of the radio control system IMPORTANT The Transceiver must be powered up in order to modify the radio transmission settings
19. 0 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Fran ois Blumet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above operator module unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1206232C3 E and n R1206232R3 E e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC e With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10 Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 Signature signed on original 351260B revision02 EN 351903A revision02 Pika Declarations CE de conformite FR EN DE doc 73 79 12 5 Alto CE Declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer JAY Electronique Serial number of the product on original ZAC la Batie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the operator module unit a
20. 11 382580 001 reflecting compliance with the following standards e ENISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN ISO 13850 2008 paragraph 4 1 4 EN 60950 1 2006 This equipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to EN 62061 For its emergency stop when combined with appropriate transceiver module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To
21. 382580 004 reflecting compliance with the following standards EN ISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 Stop category 0 EN ISO 13850 2008 paragraph 4 1 4 Stop category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN 60950 1 2006 This equipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to IEC 62061 For its emergency stop when combined with appropriate transceiver module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 30
22. A 351260B revision02 EN 50 79 5 1 3 2 End line configuration panel for CAN and RS485 links AA 1 2 End line Default as 1 1 TC gt E TI EE 3 2 3 or not present in network 5 1 3 3 CAN link configuration Addressing 2 rotary switches allow to assign a slave address for the Transceiver Timo The programmable address range is 1 to 127 The address must be set in hexadecimal by the two rotary switches with rotary switch A MSB By default these rotary switches are on 0 position IMPORTANT Rotary switches setting must be performed when the transceiver is powered off all setting will be taking into account when Timo Transceiver will be powered up ie Address 111 0x6F ICC MIN EIDOGOOOOOO When the rotary switches are on 0 position when the Transceiver is powered up the transceiver seeks application parameters related to the CAN bus if these parameters exist they are taken into account as determined by the configuration sheet or changed using software iDialog if no configuration is saved the default address is 10 OxA If an address is set greater than 127 ie 128 0x80 the Transceiver Timo indicates a programming error by a flash of LD1 red indicator light at power on Then the transceiver seeks application parameters related to the CAN bus if these parameters exist they are taken into account as determined by the configuration sheet o
23. NbJ Association Waiting for link Configuration If the radio link has not been established within 8 seconds the following message is displayed a le CRANE Np Link lost Validation Press the On validate button _ to return to the operator module home screen CR 12 CRANE Nb Link lost Association Configuration Validation Q l Note During use if no control component has been actuated over a certain period of time the Standby Mode function is triggered causing the operator module to stop and passive stopping of the Transceiver Refer to section Operator module automatic stop function 351260B revision02 EN 18 79 3 6 2 Stopping the operator module To fully stop the operator 1 module press the emergency stop palmswitch Before shutting down the operator module generates an active priority stop command to the Transceiver active stop 2 To reactivate the operator module after the emergency stop palmswitch has been pressed perform the Startup procedure detailed in the previous section Note The operator module can also be stopped by the Standby Mode and Deadman optional functions detailed in the section Operator module automatic stop functions 351260B revision02 EN 19 79 3 6 3 Function selector Depending on the applications and utilisation needs certain pushbuttons on the operator module are configured to operate as function
24. R IN ml E lG LIK l A Le GO l lO lO lE lG Bornier n 2 4 SANA 1 ANA OUT 1 SANA 2 ANA OUT 2 SANA 3 ANA OUT 3 SANA 4 ANA OUT 4 SANA 5 ANA OUT 5 SANA 6 ANA OUT 6 Signal SANA1 Signal SANA2 Signal SANA3 Signal SANA4 NS ENS lKa ES ES f ma ah fa lala fn fm E lG lKa lA lO lwll lO lG AJO Signal SANA5 Signal SANA6 48 79 5 1 3 Timo Transceiver 4s Qa a s SKI eg i i e O4 0 LS nt si WE TE SE Oh 25 27 29 a b 4 E e g aui 7 e q LO 20 Timo 1 Breathable membrane internal anti condensation 9 Yellow indicator light Transceiver power supply OK 3 Red indicator light status of safety relays R81 and RS2 Green indicator light LD2 Radio reception Diagnostics i SIM card system configuration backup End line configuration jumpers for RS485 and CAN links El Fuse FU1 Bidirectional radio module USB connector configuration and diagnostics 11 Rotary DIP switches for bus CANopen configuration addressing j DIP switch bus CANopen configuration data rate Backup battery daily time stamping of events Terminal block constacts of safety relays RS1 and RS2 and Transceiver Power supply 45 Terminal block On Off or PWM outputs 16 Terminal block Infrared cells for IR options l Terminal block ANA outputs and On Off inputs 18 Terminal block CAN link 19 Terminal block
25. TIONS 10N OFF input Contacts and connection 2 connection points 1 Contact Spring type plug in connectors 1 active input consumption lt 10mA Voltage 0to30VDC Lowlevel on input 2VDC Highlevel on input 3VDC 1 Analog input Contacts and connection 2 connection points 1 Contact Spring type plug in connectors Max input level 10V or 4 20mA 1 active input consumption lt 12mA 1RS485 serial link Contacts and connection 2 connection points 1 Contact Spring type plug in connectors MITATION BY INFRARED 10 2 2 Transceiver Alto Additional board characteristics TERISTICS OF BOARD WITH 12 CONTROL Contacts and connection 2 connection points 1 Contact Spring type plug in connectors Outputs Independent relays Category DC13 0 5A 24VDC AC15 2A 230VAC Interrupting capacity 2000VA max Max current 8A control relay 6A safety relay Min current 10 mA 12 Vmin Max voltage 250VAC Response time On startup 0 5s max On command 200ms typical Optocoupler inputs Contacts and connection 2 connection points 1 Contact Spring type plug in connectors Consumption of an active input 10mA Voltage 0 to 30VDC Low level on input 2Ndc High level on input 3Vdc Analogue inputs Contacts and connection 2 connection points 1 Contact Spring type plug in connectors 10V or 4 20mA Consumption of an active input 12mA Each 12V Outputs is limited to 50mA Max input
26. aa 55 6 1 Start up by infrared validation fupnchon iii 55 6 1 1 Examples of PWT20 IR modules positioning c eese eee 56 7 Instructions for installation and commissioning eseessss 57 7 1 Instructions for electrical connection of the transceiver eee eee ee e e ee eee 57 Tre GOMMECTING INE DoWeSr SHIDDIV ere LU 59 1 3 Mmstalling tne Transceiver m 60 retos E aM OSIIONING IE Ree EE 60 e MOURUNG ANG Ree EE 61 7 4 Wiring diagram use of safety relays RS1 and Hi 62 rore iique mrordeenppiieujep etd 62 G ss Ma IE NANC ME 63 8 1 Replacement of an operator module or of a Transcenver ss 63 QS IO CT TOL TIO OOS siz eh 63 DATE EE AEE AL 2 age ee E oca eM POE b dd LAM E el ee a Data 63 epa EE 63 SSA OS ea Es ape oe edna ne 63 8 3 1 Indicator light on support chargers does not come On 63 8 3 2 Operator module does not charge on its support charger Vs 63 9 nspecuon and SCIVICING EE 64 9 1 Inspection and servicing of operator module nennen nennen nnne nnne nnne nnns 64 9 2 Inspection and servicing of charger css ee ee eee eee 64 9 3 Inspection and servicing of Transcenver see eee e ee ee ee eee 64 10 Technical cnaracteris d e 65 LOF ere le Tel 65 10 25 Te usen secu tart hi tee dritte ses VUES Ges Vb EN a E Scu US EE Ce PEE 66 10 2 1 Transceiver Alto Control board characte
27. anagement board TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage Detach the SIM card from its holder A A5 A Locate SIM connector on Transceiver board Insert the SIM card into the SIM connector 351260B revision02 EN 53 79 5 3 USB connection Using the USB connection is possible only when the transceiver is powered off TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage 5 4 Transceiver indicator light functions and messages S g S g X EL EH LD1 LD2 LD3 Safe Mode The Transceiver is energized and standby for a Start order Operating mode The Transceiver is started its safety relays RS1 and RS2 are activated and their contacts are closed Messages in nominal operating condition 12V Power LD1 LD3 LD2 red red green Description OFF D M ot o Flashing ON The Transceiver is in Association mode Flashing with pauses for OFF Flashing with pau
28. ance instructions given in the manual eee concen ee d Lightning in triangle This symbol is used to warn you of a hazardous un insulated voltage This voltage can cause a dangerous electrical shock The symbol indicates that the equipment must not be opened such as the Transceiver unit when powered up Lemm emme emm mmm m m m m e e dl n n e n n e n r e n n r n r r n r r n r r n r r n r r n n r n r r n r r n r r n r n n r r n r n n r r n p r n n n n r r n n r n r n r n n r n n r n n r n n r n n r n n r n n r n n r n n r n n r n n r n n r r n r n n r n n r r n r r n r n n r r n r r n r n n r n n r n n r r n r r n r n n r r n r r n r r n r r n r r n r r n r r n r r n r r n r r n r r n r r n e e r n e eel 351260B revision02 EN 4 79 1 General safety rules and precautions A radio control system is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive All applicable rules must therefore be observed to ensure safe correct operation of such devices The use of the radio control system enables the operator to better focus on his work as it allows him to choose his observation position which is only limited by safety considerations example no one should be standing under a load The radio remote control completes and enhances the classic safety circuits emergency stop circuits e Toensure safe use the instructions given in this man
29. aughter board for Elio TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage 8 2 USB connector The Operator module and the Transceiver are equipped with a mini B USB interface Using the iDialog software this interface will allow you to display and modify the system configuration parameters To access this connector you must open the Transceiver unit TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage 8 3 Chargers 8 3 1 Indicator light on support chargers does not come on Power supply problem check the voltage adapter and the connection to the support charger 8 3 2 Operator module does not charge on its support charger Check that the contacts on the support charger are clean 351260B revision02 EN 63 79 9 Inspection and servicing BEFORE PERFORMING ANY SERVICING OPERATION SWITCH OFF THE MAIN POWER SUPPLY OF THE CONTROL SYSTEM charger included 9 1 Inspection and servicing of operator module The operator module housing must not be opened If one of the membranes of the function buttons or the seal of the operator module is damaged the product must not be any more used until replacement of thes
30. bed in the user manual and mentioned here below GAMA xxGxxxxx PWCGxxx comply With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11 382580 002 reflecting compliance with the following standards EN ISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN ISO 13850 2008 paragraph 4 1 4 e EN 60950 1 2006 This equipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to EN 62061 For its emergency stop when combined with appropriate transceiver module The control buttons have a level of performance PL d according to EN ISO 13849 1 and EN 62061 SIL 2 when the operator module is associated with appropriate transceiver module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 Marc
31. cables are out of voltage Breathable membrane internal anti condensation it 4 Connector for IR cells option IR validation startup Operator presence detection a mc OE AE E VW if So Ve o Lr ame dm ar TOT ke s fi NI 1 f I LL VW q i J b 1 j P I A H A lai a 83 qe 97 Ha 89 MEME 3 K AL A i P T e Mmmm amp v 2 A E UR JEJE IE l d Z t e ie ech 4 a gt DW i 8 i j H M fs v 5 Q P L d s lt 2 D I lt E AN f d i K TU e V e t fe A L T U t m3 7 i H Dest CR N Fue dl Ay 1 2 D IF R R A TRT Ka d 2 lt or et deg 2 s O T Jj BA 7 Go Z ef a D 1 f P F U al lt nm a Dann e bang T 1 i E ven E zu Ann S mt fur pe T K c N 1 1 v h 2 WES nd e kd 3 sr PIER e 3 di xi e E p CE HE b LE Mes EE 3s 6 H Halen Qr a a ae 1 x tl d RE LAN LL bs Le az de Ee I Pot SAS E J za 5 4 x k dia eb E L DM a a WR mi Y 2 DS 9 9 S ee e S 3 9 OQ vi N di qo E el Transceiver power supply circuit 399 OAO QOC 351260B revision02 EN 44 79 5 1 1 1 Wire terminal strips for Elio Transceiver Note The match up betwee
32. ching 250 VAC Min current voltage advised switching e Minimum current voltage advised switching 50 mA 12 VDC 50 mA 12 VDC s Electrical life 100 000 switching cycles at 250 VAC 6A cosphi 1 e Tests per EN 60947 5 1 DC13 at 2 A 24 e Tests per EN 60947 5 1 DC13 at 2 A 24 VDC AC15at 1 A 230VAC VDC 2 connection points potential free by contact Spring type plug in connectors Function relays 1 cONy relay 12 function relays Independent NO relays e Category DC13 0 5A 24VDC AC15 2A 230VAC e Interrupting capacity max 2000VA Max current 8A Min current 10 mA 12 Vmin Max voltage 250VAC e 100 000 switching cycles at 250 VAC 8A cosphi 1 No relay output See characteristics of additional boards See characteristics of Inputs Ouputs and features on next page 1 Range will vary according to environment conditions of operator module and reception antenna metal frameworks walls 2 Diagnostics and programming is performed using the iDialog software option 351260B revision02 EN 66 79 10 2 1 Transceiver Alto Control board characteristics ARACTERISTICS OF CONTROL BOARD Contact type 2 relays with linked contacts Contacts and connection 3 connection points 1 Contact Spring type plug in connectors Indication green indicator light Radio status and quality yellow indicator light Power on red indicator light fault and diagnostic OL BOARD OP
33. ction is linked to the control components Operating principle The Standby mode function is activated when the control components of the operator module have not been used over a programmable period of time 10 seconds before activation of the Standby mode function the operator module displays the following screen If no action is performed on the control components pushbuttons within the 30 seconds the operator module stops and deactivates the safety relays RS1 and RS2 of the Transceiver Configuration The standby mode function time delay can be configured between 01 and 60 minutes This function can be activated or deactivated see section Configuration menu Function menu 351260B revision02 EN 34 79 3 9 2 Deadman This function is actuated when the control components have not changed position over a programmable period of time This function can also be associated to a movement sensor with each detection resetting the programmed duration to zero 351260B revision02 EN 35 79 3 10 Default configuration of operator module Language specified on configuration sheet supplied with radio control system e Contrast 50 e Backlighting 50 e Function activated e Time delay before automatic stopping of operator module 4 minutes e Operator module 08 e Transceiver 08 Manual 869 MHz or 433 434MHz depends on equipment Frequency with automatic assignment according to chart
34. e configuration menu is used to access the various configurations of the operator module and of the radio control system IMPORTANT certain settings require shutdown of the Transceiver 3 8 1 Accessing the configuration menu The configuration menu is accessible on power up of the operator module 1 Switch on the operator module Press the black Tab pushbutton 6 1 Sat Start 2 and select the Association Association A Configuration menu on Configuration the home screen en 1 Configuration Identifiers Press the green validate Start Language 3 pushbutton 6 to enter Association Display the configuration menu Function Button amp i The choice of parameters to be modified or reviewed is accessible by navigating 4 using the black Tab o navigation pushbutton and the green validate pushbutton 6 351260B revision02 EN 22 79 3 8 2 Configuration menu summary The following menus are accessed from the configuration menu Channel setting Previous gol Option 3 8 9 Chapter Nb Identifiers Identity code Serial number i Version i 3 8 3 Previous i l I I I I I I I I I I Language I I I o English I 3 84 I I Previous I I I I i l I I I I I Display l I __ I I I I i I Backlighting 55 385 Configuration l I Previous l l Identifiers I t Home screen Language Display v i Function F
35. e EN ISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN ISO 13850 2008 paragraph 4 1 4 e EN 60950 1 2006 This equipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to EN 62061 for safety outputs When combined with the appropriate operator module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Bl
36. e tightness spare parts In opposite case any liquid any dust or any foreign body can damage the operator module The attention of the user is attracted to the risks of the use of the remote control in an environment containing solvents of polymers or glues which can degrade the good functioning of operator module mechanical organs Verify regularly the good state of the transmitter paying a special attention to the function button membranes to the electronic key connector and to the battery Clean the operator module by eliminating any foreign body Only use non aggressive cleaning product on base of soapy solution 9 2 Inspection and servicing of charger The attention of the user is attracted to the risks of the use of the remote control in an environment containing solvents of polymers or glues which can degrade the good functioning of support chargers mechanical organs Clean the charger by eliminating any foreign body Only use non aggressive cleaning product on base of soapy solution Check that the battery compartment remains clean and dry 9 3 Inspection and servicing of Transceiver The Transceiver can be dismantled only by a trained staff in a controlled environment spare parts can be changed only by identical and original parts Check the antenna connection and check that it is clean and free of any oxidation Check the wiring of Transmitter to electrical unit on power supply and machine and wiring of function outpu
37. ean Bernard GIVET Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 2 10 Signature signed on original 351901A revision02 Gama Declarations CE de conformite FR EN DE doc 351260B revision02 EN 71 79 12 3 Moka CE Declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer Serial number of the product on original JAY Electronique ZAC la B tie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the operator module unit and its charger described in the user manual and mentioned here below MOKA xMxxxxx PWCxxxx comply With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 TUV NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11 382580 005 reflecting compliance with the following standards e ENISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 Stop category 0 EN ISO 13850 2008 paragraph 4 1 4 Stop category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN 60950 1 2006 This eq
38. el oeveral chargers support chargers can Ex be connected together with the same d PWC060 2 PWC power source The voltage adapter ref PWAUR is SCH E mandatory and allows connecting up K l to 6 chargers together ais rd oT A a o NC 2 An external power supply can be used it should deliver a regulated stabilised voltage of 12 24VDC 36W min The power supply is connected to the first charger then by wire connection by bridging from charger to charger wire section 0 08mm to 2 5mm max PWC PHC PUCOLE Important terminal connected to terminal and terminal connected to terminal 351260B revision02 EN 41 79 4 6 4 Charging rack PWR for PWC battery chargers only Using a charging rack ref PWR which can receive up to 6 PWC chargers The voltage adapter ref PWAUR is mandatory and allows connecting up to 6 chargers together An external power supply can be used it should deliver a regulated stabilised voltage of 12 24VDC 36W min The power supply is connected to the first charger then by wire connection by bridging from charger to charger wire section 0 08mm to 2 5mm max Important terminal connected to terminal and terminal connected to terminal Ex 6 PWC PWAUR Ve 351260B revision02 EN 42 79 4 7 Options on chargers Concerned models PWCBO21 and PWCB061 Chargers equi
39. enu is used to change the language used by the Operator module screen The following languages are available French English German Spanish Italian Portuguese Chinese non exhaustive list IMPORTANT The Transceiver must be switched on in order to change the language 4 Switch on the Transceiver Select the current menus language using the Tab navigation button KE Language Language French 2 Change the language selection using the black Increment pushbutton A8 Previous Previous Language Language Once you have chosen the new language press iode the green validate in progress pushbutton 8 Previous TETE 3 The Operator module will transmit by radio the language configuration change to the Transceiver Synchronisation in progress message Once the data synchronisation is completed press the emergency stop Francais 4 palmswitch The next time you startup the operator module the T new language will be displayed on the screen 351260B revision02 EN 25 79 3 8 5 Display menu The Display menu is used to set the screen parameters such as B the contrast B the backlighting 3 8 5 1 Contrast Note The screen contrast can be set between 40 and 99 Select the contrast value using the i Display Display Tab navigation button 6 1 Constrast 4 Constrast 38 Backlighting 05 Backlighting 05 d Change the value u
40. ertain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC e With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10 Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 Signature signed on original 3519024A revision03 Moka Declarations CE de conformite FR EN DE doc 351260B revision02 EN 72 79 12 4 Pika CE Declaration of conformity Translated from French The manufacturer C DECLARATION OF CONFORMITY JAY Electronique Serial number of the product on original ZAC la B tie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the operator module unit and its charger described in the user manual and mentioned here below comply PIKA xPxxxxx PWGxxxx With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11
41. figuration gt i Once the validation has been performed the Operator module and the Equipment to be controlled are matched up with no possibility for error The operator can then move freely with no limitation Up to 3 IR PWT20 modules can be connected to the Transceiver 351260B revision02 EN 55 79 The infrared startup function has a range of action described in the tables below Startup area Startup area active infrared area active infrared area Range m Range m Width Width of transmit of transmit lobe lobe m m Beta Pika Gama Moka 6 1 1 Examples of PWT20 IR modules positioning Max Range 60 see previous section Max Range see previous section Max Range see previous section E 60 a 4 4 Max Range 4 4 see previous Be a P X section X X X a a 4 4 Startup rea nb 1 S Startup area nb 2 T 351260B revision02 EN 56 79 7 Instructions for installation and commissioning 7 1 Instructions for electrical connection of the transceiver IMPORTANT IF TRANSCEIVER IS DIRECTLY SUPPLIED FROM THE NETWORK DISTRIBUTION THE SCHEMA OF THE POWER SUPPLY NETWORK TYPE IT SHALL NOT BE USED TO SUPPLY THE TRANSCEIVER e To avoid any risks of electrocution don t open the Transceiver housing when powered The opening of the housing must be done by ensuring that the power supply cables a
42. h 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de V Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above operator module unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1110368C2 E and n R1110368R2 E eWith the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC e With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II Name J
43. ical and electronic equipment RoHS 2002 95 EC e With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10 Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 Signature signed on original 351260B revision02 EN 3519054A revision02 Elio Declarations CE de conformite FR EN DE doc 75 79 12 7 Timo CE Declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer JAY Electronique Serial number of the product on original ZAC la B tie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the transceiver unit described in the user manual and mentioned here below TIMO Xx T xxxxx comply With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11 382580 007 reflecting compliance with the following standards
44. io channel This menu is used to configure B the radio transmit mode of the radio control system B ithe number of the radio channel used in the frequency band IMPORTANT The Transceiver must be powered up and available to perform the following settings Auto Automatic mode At startup the operator module searches for the Transceiver if it is not present on the current channel Manu Manual Mode The radio channel can be manually defined for the radio control system 433 433 434MHz 64 radio channels available 869 869MHz 12 radio channels available 01 to 64 in 433 434MHz frequency bands Procedure Switch on the Transceiver In the Radio menu select the Radio Channel setting Set channel sub menu using the A Test Band Tab navigation button Ben Mode Manu Channel 01 Validate your choice using the Previous Validate button 351260B revision02 EN 31 79 Select the parameter to be modified using the Tab navigation button 4 4 Channel setting Channel setting Band 433 Band 433 3 Modify the value using the black Mode Manu Mode Manu Increment pushbutton E Channel EH Channel PEN Each time you press the button Previous Previous the status of the selected field is 1 1 E changed or the selected digit is incremented Channel setting Channel setting Band 433 Once you have modified the Soca Manu Synchro Channel DER in progre
45. is displayed and by choosing Validation the operator module power supply is switched off Synchro in progress 000 completed Parameters OK SYNCHRO Validation D ATA 000 8100 completed Note The maximum time required for an association is around 3 minutes 351260B revision02 EN 16 79 3 6 Using the radio control system 3 6 1 Starting up the radio control system IMPORTANT Before using the system make sure the Operator module has been associated with a Transceiver proceed as instructed in the Association Function section d Switch on the Transceiver 2 Unlock the emergency stop palmswitch 3 Press and release the green On pushbutton If the radio control system is equipped with feature startup by infrared validation the operator module must be placed in the 4 startup area and must point in the direction of PWT20 IR module s See section Option Startup by IR validation feature Select the Start menu on the E home screen and press the green On o pushbutton 6 Once the link between the Operator module and the Transceiver has been set up the safety relays of the 6 Transceiver are activated RS1 and RS2 The equipment can be radio controlled 351260B revision02 EN PWT20 4 TRANSCEIVER 4 A d A V OPERATOR ew d MODULE X lt br L STARTUP AREA e N PVVT20 IR receiving E v field A 4 A De A le CRANE
46. le using the operator module alert messages or pictograms can appear on the screen These messages are displayed to inform you on a given situation and to guide you in certain cases to re establish operation mn le TI CRANE Nb Slow Fast Down Up Rotation L Rotation R List of messages Message or pictogram Description Display time The standby function is going to be Momentary Z7 activated since the operator module This message appears for 30 Z has not been used over a certain seconds before automatic shutdown period of time of the operator module Momentary The battery level is low This message appears several times NI que ad n E before shutdown of the operator p j module battery discharged AN The Transceiver is in safety mode Permanent up to reactivation of the AN RS The safety relays have been Transceiver by pressing the On D deactivated button on the operator module A change of parameter could not be synchronised with the Transceiver not Momentary acknowledged Low radio link level between operator module and transceiver NOMEDA A fault has been detected on actuation Each time the concerned control of a control component component is actuated Note 1 All of the alarm messages can be cleared by pressing the On button E on the operator module Note 2 Certain messages can be modified using the iDialog software 351260B revision02 EN 21 79 3 8 Configuration menu Th
47. level 351260B revision02 EN TERISTICS OF BOARD WITH 6 ANALOGUE OUTPUT Analogue outputs Contacts and connection 2 connection points 1 Contact Spring type plug in connectors Output level 0 10V 10V 0 10V 3V 6V 9N 6V 12V 18V Voltage output max current 10mA HARACTERISTICS OF BOARD WITH 18 STATIC or Transistor outputs Contacts and connection 2 connection points 1 Contact Spring type plug in connectors Max continuous control voltage 30Vdc Max output current with 24Vdc 100 mA Min current controller input 5mA _ Max current controller output 120mA TERISTICS OF BOARD WITH OUTPUT BUS MODBUS 67 79 10 2 3 Tr 351260B revision02 EN ansceiver Timo Inputs Outputs and features VAILABLE FUNCTIONS Transistor outputs Connection 1 connection point per output 1 power supply common spring type terminal block Outputs Max switching 4A output Max permissible power for all outputs 12A Max voltage 30VDC PWM frequency 1 to 300Hz duty cycle 1 to 9096 On Off inputs High level on input 3 VDC Lovv level on input 2 VDC Voltage 0 30Vdc Max Spring type terminal block 2 connection points per input Consumption of an active input 20mA Analog outputs 1 connection point per output common connection Spring type terminal block Signal type 0 10V or 4 at 34 max reference voltage from 30VDC Max output current 10mA Analog
48. n Function buttons with single action Auxiliary control devices selector push button rotary switch Location for optional element Industrial connector J1 J2 Joysticks optional validation pushbutton 351260B revision02 EN 9 79 3 1 4 Moka operator modules GGG OOG Moka 3 Joysticks JOSSDODSDDDS G5 8 8 0 0119010 GOOG D 0 G2 S 6 proportional levers GGG GS OGG zs DOS PGO OOG m KS Emergency stop palmswitch Input pushbutton Increment E A E KEE j e K Access to the USB connection M Pushbutton ON and Validation e 3 LER 8 Plug in battery Function buttons with single action DES e Auxiliary control devices selector push button rotary switch EU otc 351260B revision02 EN 10 79 3 2 Instructions before use B On reception of the product you must completely charge the battery To charge the battery use the battery charger alone or the support charger of the operator module Refer to the section Chargers and Charger supports for information concerning use B The installer must check that the control components of the operator module are properly matched up with the control outputs for the application using the Configuration sheet supplied with the radio control system PDF file on a USB Rey card 3 3 Using the screen and navigating in the menus 3 3 1 Information displayed by opera
49. n the Operator module control component commands and the Transceiver relays is given on the configuration sheet supplied with the radio control system Version A ea du 12 24 VDC Page FU1 12 24 VDC Len 0 VDC ES Se EE M BE CMM SUC MES si Ower SUuDDlV 12 24VDC 24 48 VAC 71 DC AC FU1 12 24 VDC L 24 48 VAC CR 0 VDC N L L 115 230 VAC ST Amm Tek SEULS ALIEN ESS Function relays Term block n 1 ge Function relays Term block n 225 Extension board eme RM R7 R1 R8 R2 R9 T ETOR 1 o6 On Off IN 1 TIT ETOR2 o8 On Off IN 2 R5 09 R12 i X RE Les dem dii er mn E rid l pa ns em IR options 1 Wire WHITE Wire BLUE or BROWN PWT20 n 1 Wire BLACK __ Wire WHITE Wire BLUE or BROWN PWT20 n 2 Wire BLACK Wire WHITE Wire BLUE or BROWN PWT20 n 3 Wire BLACK 351260B revision02 EN 45 79 5 1 2 Alto Transceiver TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the 6SANA 1BYPASS power supply cables and control cables are out of voltage 12ETOR 2EANA J me xp i amp 4 es 4 m a Power supply board Control board 40 Red indicator light status of RY relay
50. nd control cables are out of voltage e The Transceiver power supply circuit must be directly related to the power supply circuit of the radio controlled equipment e The Transceiver power supply circuit must have appropriate separation means fuse s or circuit breaker or benefit from the power supply circuit of radio controlled equipment e When the Transceiver is supplied with 230 VAC the power cable shall be separated from the control cable In the case of use of EEC type electrical plug the color of the plug shall be BLUE TRANSCEIVER TRANSCEIVER BROWN L BLUE N GREEN YELLOW E Blue EEC plug 48 VAC 12 24VDC CONTROL CABLE CONTROL CABLE 230 VAC e in cable path power cables should be separated from the control cables by observing a minimum spacing 20 cm between the various classes Class 1 Radio analogue signals Class 2 Mains for supply of various components Class 3 Power control of motors variable speed drives etc If only one cable path is available the cables of different classes should be separated as much as possible e To maintain the reinforced insulation inside the Transceiver housing it is mandatory to increase the insulation of cables carrying high voltages with insulating sleeves e Be sure not to exceed the minimum and maximum characteristics specified in Technical characteristics Transceivers section by installing if necessary an additional l
51. nd its charger described in the user manual and mentioned here below ALTO xAxxxxx comply With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205 11 382580 006 reflecting compliance with the following standards e ENISO 13849 1 2008 Requirements for performance level PL e Category 4 EN ISO 13849 2 2008 Validation EN 61508 1 7 2010 Requirements for SIL 3 EN 62061 2005 Requirements for SIL 3 EN 60204 1 2007 paragraph 9 2 2 Stop category 0 EN ISO 13850 2008 paragraph 4 1 4 Stop category 0 EN 13557 A2 2008 paragraph 5 1 5 2 3 and appendix C EN 60950 1 2006 This equipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to IEC 62061 for safety outputs When combined with the appropriate operator module And the performance level PL d according to standard EN ISO 13849 1 and EN 62061 for the SIL 2 for the control buttons of GAMA operator module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated
52. oad or intermediate relays auxiliary contacts in electrical control cabinet for power control for example 351260B revision02 EN 57 79 e interference suppression of the electrical installation and protection of the power supply In the event of inductive loads on the Transceiver relay outputs contactor coils solenoid valves or electro brakes interference suppression devices such as capacitors RC circuits diodes etc must be placed directly at the terminals of the controlled components using the shortest possible connections A draw resistor should also be used on the controller inputs Examples of protection system to be used Transceiver output relay terminal strip External wiring Output on AC relay Output on DC relay PLC input RC circuit freewheel diode draw resistor R Vdc Imin 10mA 351260B revision02 EN 58 79 7 2 Connecting the power supply TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage If flexible stranded wire is used crimped terminations must be used to avoid false contacts and short circuits To open the connection terminal strips 1 Vertically push the screvvdriver flat tip screwdriver of 1 5 to 3 mm width on the slot 2 Exercise a moderated pressure up to opening the terminal 3 Insert the wire 4 Remove the screwdrive
53. pped with all options allow to detect and alert the user about the presence or absence of Operator module on the support Relays RC1 and RC2 1 When the Operator module is charging on the support charger the relays RC1 and RC2 are activated change over contacts 2 Connector for external power supply regulated stabilised voltage of 12 24VDC Internal Buzzer When a voltage is applied into the digital input terminals IN and IN and the Operator module is absent from the support charger the internal buzzer is activated for 1 minute Wiring diagram example with the use of support charger all options on a vehicle If the Operator module is not present on the support charger when starting the vehicle the internal buzzer is activated for 1 minute and a warning light comes on ideally located in the cockpit of the vehicle Vehicle ignition contact Warning light Vehicle battery Charger support PwC Relays RC1 and RC2 characteristics ont peas p DCVoltage 2V DC Voltage gt 3V 30VDC in T nw no ee Tests per EN 60947 5 1 DC13 at 0 5 24 VDC ACS at 3A 250VAC 351260B revision02 EN 43 79 5 ransceiver 5 1 General view of Transceivers 5 1 1 Elio Transceiver TO AVOID ANY RISK OF ELECTROCUTION NEVER OPEN THE TRANSCEIVER HOUSING WHICH IS POWERED UP The opening of the housing must be done by ensuring that the power supply cables and control
54. r version 12 24 v DC NEVER USE CONTACTS A1 A2and A3 A4 TOGETHER Timo 3 351260B revision02 EN 59 79 7 3 Installing the Transceiver Transceiver cable entries are done through cable glands M25 and M32 These cable glands are designed to tightness and anchor the cable compliant with EN 50262 The compliance shall require the use of cables of 16mm to 21mm diameter and the application of torques for M25 5 to 7 5 Nm for M32 7 5 to 10Nm The Transceiver must be installed in a location which is sheltered from impacts and weather in an area which is easy to access The antenna must be installed at a distance from the class 3 cables and power components power supply motor variable speed drives while remaining in an area which is favourable to radio reception The Transceiver must be located at a height above the operator using the transmitter with the antenna directed downward No metal object which could form a screen should be located between the operator and the antenna risk of communication cut out 7 3 1 Positioning the Transceiver 351260B revision02 EN do p TRANSCEIVER c Ta x p 60 79 7 3 2 Mounting the Transceiver 4 x 04 5 mm Alto Elio 4 x 5 5 mm e The installer must fit the equipment to be radio controlled with appropriate references with respect to the operator module control components and the movements or functions of
55. r changed using software iDialog if no configuration is saved the default address is 10 OxA 351260B revision02 EN 51 79 5 1 3 4 CAN link configuration data rate A DIP switch with 3 micro switches 2 positions allow to configure the communication rate of the Transceiver Timo IMPORTANT Setting the DIP switch must be performed when Transceiver is powered off all cursor positions will be taken into account when the transceiver Timo will be powered up Tableau des valeurs en fonction des positions des curseurs 20kbtss OFF OFF ON gees OFF ON on 500kbtss ON OFF ON ie Data rate 250kbits s Wm 1 x 59 WB cursor When cursors are on 0 positions when the Transceiver is powered up the transceiver seeks application parameters related to the CAN bus f these parameters exist they are taken into account as determined by the configuration sheet or changed using software iDialog f no configuration is saved the default data rate is 125 Kbits s 351260B revision02 EN 52 79 5 2 SIM card A SIM card is supplied with the Transceiver The SIM card contains the configuration corresponding to the radio controlled application This memory is called the application memory The radio control system cannot operate without the application memory On delivery the SIM card must be installed in the Transceiver on a specific connector of the m
56. r safety relays R81 and RS2 should instantaneously change state Passive stop When the battery is removed from the operator module in operation the Transceiver safety relays R81 and RS2 should change state within two seconds max e If an electostaticdischarge occurs on antenna plug communication could be lost OFF and ON of power supply is necessary for restart normally the product Be sure that all ESD electrical charges you can wear are grounded before connecting antenna Always touch a metallic grounded structure prior to touching antenna connector 351260B revision02 EN 62 79 8 Maintenance The spare parts are only accessible to persons having been appropriately trained by JAY Electronique at its training centre 8 1 Replacement of an operator module or of a Transceiver 8 1 1 Operator modules In the event of an operator module failure a backup operator module can be used To do so perform the procedure detailed in the Association menu Validate the selected Transceiver the configuration of the previous operator module used is recovered and your replacement operator module is ready to operate 8 1 2 Transceiver The Transceiver is equipped with a SIM card which can be disconnected from the management board The SIM card contains all the configuration parameters In the event of a failure the card can be removed and placed in a replacement Transceiver having the same configuration additional boards for Alto and d
57. rator module with the Transceiver identified see next section Associating a Transceiver to an Operator module Choose Next to continue the search for the Transceiver on the other radio channels If no Transceiver has been found or identified the No Transceiver Module message displayed You must press the emergency stop palmswitch No Transceiver 15 79 3 5 2 Associating a Transceiver to an Operator module Once the Transceiver search has been successfully completed see previous section use the Select menu to associate the Operator module with the Transceiver CRANE Nb CRANE Nb Crane Nb Channel 05 Channel 05 Channel 05 ID 00002 ID 00002 ID 00002 SN 1129WB2 SN 1129WBe2 SN 1129WBe2 Test Select Select Next Next Previous Choose Previous to return to the Transceiver search function Chose Transfer to initiate the association procedure during which the application configuration parameters contained in the Transceiver are transmitted by radio to the Operator module IMPORTANT Do not switch off the Transceiver power supply during this step CRANE Nb E Channel 05 pe Le ID 00002 Transfer in progress SN 1129VVBe 000 completed DATA TT Previous 000 8100 completed The operator module will then Synchronise the data saved in the operator module Once the check is completed if the procedure has taken place correctly the Parameters OK message
58. ristics 4 67 10 2 2 Transceiver Alto Additional board characteristics e eee ee eee 67 10 2 8 Transceiver Timo Inputs Outputs and Ieatures iii 68 irony M ie 69 12 CE Declaration or CONTOFMILV EE 70 121 Beta GE Declarauon or CON OR EE 70 12 2 Gaima CE Declaration OL COMMON Venta ee tacte cate to tus qu eae su mud MEE REDE E dE 71 12 3 MokKa GE Declarationel COTO RLY esments de note co ue E ue Casa Care Desk o pouce eui uctus 72 124 PIKa CE DECIALO ORIOL eieiei ul ccce situ nee de de laica lade ck ce to cee UEM ea 73 12 55 A0 CE Declar aion Ol COMM ONIN ixsjei PET 74 12 65 S Ta CE Declaration Ol COMMON ea ese ence eect tics Cased Case Desk lee cece Bee eut leuc Gira 75 12 s 10mo GE DS Cla AON e a ein sas cree i ete csc eae due dou Cue cee ten d des eco 76 13 Help us improve this manual form eeseeeee eere eene eene nnn nnn 78 351260B revision02 EN 3 79 Thank you for choosing JAY Electronique for your radio control system Your configuration has been defined for your application to ensure easy use and maintenance while providing the highest level of safety The various components forming your JAY Electronique radio control system are designed to meet the safety requirements of the currently applicable and draft standards and are compliant with the European directives see section CE statement of compliance For all
59. rt chargers Given below are the charger and support chargers to be used in accordance with your operator module model Type of operator module Type of battery Charger and support chargers For For For Gama 674 Gama 1074 battery PVVB Gama 1074 QU PWCG06 UBCU Gama 6 4 ies f T RS 1 For See 6 4 eee PWB Plug in type an PWCB06 UBCU Internal battery Beta 2 4 PWCB02 UBCU Plug in type Pika cs L Moka PWB PWC UBCU 351260B revision02 EN 38 79 4 4 Information on battery charge The charging time for an 80 battery charge is 3 h beyond this time the charger or support charger delivers a trickle charge A 20 min charge represents around 1h of endurance The number of full charge cycles is estimated at 500 cycles min with no degradation of the battery When the operator module is placed on a support charger Gama or Beta the charge level of the battery is indicated on the operator module screen Symbol flashing Corresponding level Start of battery charging Battery charged between 0 and 25 Remarque Under low negative temperature operating conditions you may observe an endurance loss of 2096 The operator module is however equipped with an internal sensor which accurately indicates the remaining battery endurance regardless of the operating conditions 4 5 Indicator light on charger and support chargers GREEN LED ON steady Support charger power supply OK
60. s formed by two safety relays an On relay inputs outputs corresponding to the configuration required for the application 351260B revision02 EN 6 79 3 Operator module 3 1 General view of operator modules 3 1 1 Gama operator modules Gama 1074 Gama 6 4 28000 DE 9 emm c MI GGG GG C En Emergency stop palmswitch Input pushbutton Increment 3 access to the USB connection Pushbutton ON and Validation Contacts for recharging battery support charger Ww Plug in battery IR cell optional startup by IR validation operator detection F1 to F10 Function buttons with single or double action 351260B revision02 EN 7 79 3 1 2 Beta operator modules Beta 6 4 Beta 2 4 ef ux V P Emergency stop palmswitch N2 Input pushbutton Increment d Ges P Access to the USB connection M Pushbutton ON and Validation a K Contacts for recharging battery support charger Plug in battery Location for optional element IR cell antenna etc Internal battery F1 to F6 Function buttons with single or double action 351260B revision02 EN 8 79 3 1 3 Pika operator modules 4 5 OVOG Pika 2 Joysticks SD GOGOE Emergency stop palmswitch N2 me pushbutton Increment E Access to the USB connection Pushbutton ON and Validation Plug in battery Location for optional element Pushbutto
61. ses for a ON The transceiver is in configuration mode a second second with the Operator module Operam s ON and OFF for a short period x once per second 9 Messages in case of errors or operating problems Nominal operating state Power problem check fuse s or power OFF OF OFF cables Material error or incorrect settings not On for a few seconds OFF possible to start OFF Error on manual address programming for CANopen BUS OFF OFF F F Irregular extinctions Radio transmission degraded Flashing Blocking fault safety relays power supply microcontroller failure OFF Fast flashing Radio frames receiving with an unrecognized ID code 351260B revision02 EN 54 79 6 1 Start up by infrared validation function The start up area of an equipment and the equipment s identification can be secured by an infrared validation on start up To start up the equipment the user must 60 Take position in the infrared FER 9 ar TRANSCEIVER 4 d NS d reception area of one of the PWT20 OPERATOR d 4 MOD modules called Startup ODULE Wr STARTUP AREA area Pe i L PVVT20 IR receiving 20 k field 4 4 point the operator module in the 2 direction of the PVVT20 IR module s mounted on the equipment to be controlled le CRANE Nb 1 validerSelect the Start menu on the operator module screen and 3 press the green On pushbutton e Association Waiting for link Con
62. sing the black Increment pushbutton 5 Each time you press this button the digit selected is incremented 2 E Previous Previous Display Display Once you have selected the desired value press the green Pe 4B Tre AME 2 validate pushbutton 6 The LATIS siu die BA Operator module saves and lt Previous Previous applies the setting EE amp 1 H 3 8 5 2 Backlighting Note The screen backlighting can be set between 00 deactivated and 99 Select the backlighting value using the Tab navigation Display Display button hd 1 Constrast 05 Constrast 05 4 Backlighting Off Backlighting Off Change the value using the black Increment pushbutton Previous Previous Each time you press this button TS the digit selected is incremented Display Display Once you have selected the desired value press the green Constrast 05 Mee aS 2 validate pushbutton The Baddgh ng DE omen 08 Operator module saves and applies the setting Previous gui H 351260B revision02 EN 26 79 3 8 6 Function menu This menu is used to configure and activate certain Operator module functions The function activated by default is Standby Mode This function is described in the section Automatic stop functions IMPORTANT The Transceiver must be powered up in order to modify the function settings 3 8 6 1 Standby Note The timeout prior
63. ss parameters press the green validate pushbutton 6 Previous 9 1 1H 4 The Operator module will transmit by radio the changes to the Transceiver Synchronisation in progress message 3 8 8 3 List of available radio frequencies 433 434 MHz Bands 869 MHz Band 01 4331025 33 4339025 01 869 9875 02 433 1275 34 433 9275 02 869 9625 03 433 1525 35 4339525 03 869 9375 04 433 1775 36 433 9775 04 8699125 05 433 2025 05 869 8875 06 4332275 06 869 8625 869 8375 08 4332775 08 869 125 09 433 3025 09 869 7875 10 433 3275 10 869 7625 11 433 3525 11 869 7375 12 4333775 12 869 7125 18 4834005 L 14 4934275 15 4884505 16 4334775 1 list of available frequencies for 18 4335275 2 Denmark 19 433 5525 2 20 433 5775 21 433 6025 22 433 6275 2 23 433 6525 2 2 list of available 24 433 6775 frequencies for 25 433 7025 Singapore 26 433 7275 2 28 4337775 29 4338025 2 32 4338775 mum 64 434675 Jo 351260B revision02 EN 32 79 3 8 9 351260B revision02 EN 33 79 3 9 Operator module automatic stop functions 3 9 1 Standby mode The operator module is equipped as a standard function with the Standby mode automatic stop function this fun
64. this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above operator module unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1110368C3 E and n R1110368R3 E e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10 Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 17 09 2012 Signature signed on original 351900A revision02 Beta Declarations CE de conformite FR EN DE doc 351260B revision02 EN 70 79 12 2 Gama CE Declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer JAY Electronique Serial number of the product on original ZAC la Batie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the operator module unit and its charger descri
65. tions or additions to the equipment performed by the customer without written approval by JAY Electronique The JAY Electronique responsibility during the warranty period is limited to material and construction defects This warranty comprises repair in the JAY workshops or replacement free of charge of parts recognized to be defective following expert inspection by the Jay Technical Department The warranty shall not give rise to any compensation for damage claims Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OF COMMERCE OF GRENOBLE solely competent even in the event of an Appeal or a plurality of defendants 351260B revision02 EN 69 79 12 CE Declaration of conformity 12 1 Beta CE Declaration of conformity Translated from French C DECLARATION OF CONFORMITY The manufacturer JAY Electronique Serial number of the product on original ZAC la Batie rue Champrond 38334 ST ISMIER Cedex FRANCE Declares that the operator module unit and its charger described in the user manual and mentioned here below BETA xxBxxxxx PNCBxxx comply With the requirements specified for the machines defined in Appendix I of the Directive 2006 42 EC concerning alignment of the legislation of the member states relative to machinery To this end the notified body No NB 0044 T V NORD CERT GmbH Langemarckstrafie 20 45141 Essen Germany has issued an EC type examination n 44 205
66. to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to EN 62061 for safety outputs When combined with the appropriate operator module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above transceiver unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1110368C1 E and n R1110368R1 E e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electr
67. tor module screen The operator module screen is used to display text and pictograms to facilitate use of the equipment During use the screen has 12 display areas mH ILL 16 eat AAAAAAAAAAAAAAAAA J E i ll BBBBBBBBBBBBBBBBB d CCCCCCCCCCCCCCCCCC MF DDDDDDDDDDDDDDDDD M EEEEEEEEEEEEEEEEEE PB FFFFFFFFF GGGGGGGG M d HHHHHHH 3 E KKKK HE E 20000680 pr DDO Description Information relative to radio control system status d MN Battery level pictogram LL Control component position status pictogram 12 Radio channel currently being used s li Quality of radio link between Operator module and Transceiver Name of function or selection No 1 Display of 4 pictogram when required by menus T 10 Name of function or selection No 2 Display of FMI pictogram when required by menus 2 CES np 5 6 Transceiver information No 2 or No 3retum Eu ESE 9 10 351260B revision02 EN 11 79 3 3 2 Screen user interface GK WX IIICICIIICIIL n Ja KS Po E Zei y 2 Sa O Mok K UR Jl UNS Ie 4 L U LU JUS e 351260B revision02 EN 12 79 3 4 Commissioning the operator module Place a charged battery in the operator module unit or make sure d that the battery in the operator module is charged for Beta 2 4 model 2 Unlock the emergency stop palmswitch 3 Press and release the green On pushbutton 6 The operator
68. ts Check the correct operation of stop circuits active and passive Check the condition of cover seal tightening of screws and cable glands Clean the Transceiver by eliminating any foreign body Only use non aggressive cleaning product on base of soapy solution 351260B revision02 EN 64 79 10 Technical characteristics 10 1 Operator modules shock proof polyamide 2 bts 400g 6 bts 768g 1 Joystick 1300 g I 18008 max 6bts 485g 10 bts 893g 2 Joysticks 1400 g 2 bts 182 x 75 x 50mm 6 bts 290 x 93 x 64mm 243 x 180 x 170 mm 297 x 215 x 170 mm 6bts 235x 75x50mm 10 bts 360 x 93 x 64mm 20 C to 50 C 20 C to 70 C 20 C to 50 C Li ion battery 10 hours 64 frequencies z banc 12 frequencies 10 mW license free 10 power levels configurable 3 Hours 20 mn of charge get 1h autonomy 0 C to 40 C Backlit LCD display 128 x 128 pixels BLACK WHITE mini B 5 point USB connector configuration and diagnostics n stor 2 positions with rotary unlock system 1 Range will vary according to environment conditions of operator module and reception antenna metal frameworks walls 2 Diagnostics and programming is performed using the iDialog software option 351260B revision02 EN 65 79 10 2 Transceivers E L IP65 2 Kg approx 585g approx 160 x 250 x 90 mm 160 x 250 x 120 mm 190 x 120 x 60 mm NOTIOR 20 C to 60
69. ual must be strictly observed The operator must be appropriately trained and certified to operate machines by radio control e The operator must have uninterrupted visibility of the manoeuvre which he is performing When the operator s direct field of view is inadequate the lifting machinery must be equipped with auxiliary devices to improve visibility e When several machines are being moved simultaneously the equipment must be fitted out to limit to consequences of a possible collision e To avoid any risks of electrocution don t open the Transceiver housing when powered The opening of the housing must be done by ensuring that the power supply cables and control cables are out of voltage e Never leave the operator module unattended in any haphazard location even though it is equipped with a Standby Mode function which automatically cuts out the system Never leave the operator module to sunlight eg vehicle windscreens or near a heat source e l several radio controls are used at the same site different radio frequencies should be used e Inthe event of a malfunction immediately shut down the installation by pressing the stop palmswitch on the operator module and remove the battery Service your equipment and perform all the periodic checks as may be required by the intensity with which your equipment is used Follow necessarily the instructions of cleaning described in the chapter nspecting and servicing
70. uipment can be used in applications up to Category 4 PL e according to EN ISO 13849 1 and SIL 3 according to IEC 62061 For its emergency stop when combined with appropriate transceiver module e With the requirements of the European Directives of the Council of Europe of March 9 1999 concerning alignment of the legislations of the member states relative to radio equipment and telecommunication terminals R amp TTE 99 5 CE dated 9 March 1999 with special reference to article 3 1a concerning the requirements relative to health and safety protection with reference to standards EN 50371 2001 and EN 50178 1997 article 3 1b concerning the requirements relative to protection with respect to electromagnetic compatibility with reference to standards ETS EN 301 489 1 V1 6 1 2005 3 V1 4 1 2001 EN 61000 6 2 2005 EN 62061 2005 article 3 2 concerning the requirements relative to proper use of the radio frequency spectrum to prevent harmful interferences with reference to standards EN 300 220 1 V2 1 2 To this end the notified body n 0573 AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above operator module unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1206232C3 E and n R1206232R3 E e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of c
71. umet ZI de l Argenti re 38330 SASSENAGE FRANCE Conducted testing of the above transceiver unit for Electromagnetic Compatibility 3 1b and for compliance with the spectrum 3 2 included in the reports n R1210351C1 E A1 R1210351C2 E and n R1210351R E A1 e With the requirements of the European Directive of the Council of 27 January 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC H With the requirements of the European Directive of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Directive 2002 96 EC Signatory Responsible person authorized to compile the technical file 2006 42 Annex II 2 and empowered to draw up the declaration on behalf of the manufacturer 2006 42 Annex II 10 Name Jean Bernard GIVET Function Chief Scientist Place and Date JAY Electronique ZAC B tie Street Champrond 38334 St Ismier France on 07 12 2012 Signature signed on original 331906A revision01 Timo Declarations CE de conformite FR EN DE doe 351260B revision02 EN 76 79 NOTES 351260B revision02 EN 7 7 79 13 Help us improve this manual form Formulaire d aide l am lioration de ce manuel Help us improve this manual form Formular fur Verbesserungsvorschlage fur dieses Handbuch Am liorons ensemble ce manuel d installation et d utilisation We can improve this manual with your assistance Helfen Sie
72. uneilon I H Button een I Start Gi Standby mode Association A Dead man 386 Configuration Previous I roe I Configuration I I I I 1 Option I i I I I A Button I I I I I I I c Pd j I I I I I I I I I I I I Radio I I Test I I Power v 3 8 8 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 351260B revision02 EN 23 79 3 8 3 Identifiers menu The Identifiers menu is used to display certain information of the radio control system such as B the identity codes of the radio control system B the serial numbers of Operator module and associated Transceiver B the software version of the Operator module Note These data can only be viewed not modifiable 3 8 3 1 Identity codes The identity codes of the radio control system are formed by 5 digits they are used to link an Operator module to a Transceiver Identifiers Identifiers Identity code Serial number Version Identity code M0 45128 MT 00070 Previous MO Operator module MT Transceiver 3 8 3 2 Serial numbers Identifiers Identifiers Serial number MO 1129WB1129 MT 0055AC7894 identity code Version Previous MO Operator module MT Transceiver 3 8 3 3 Software version of the Operator Module Identifiers Identifiers Identity code Software version Serial number 1 225 Version Previous 351260B revision02 EN 24 79 3 8 4 Language o menu This m
73. uns bei der Verbesserung des Installations und Benutzerhandbuchs Informations personnelles Personal information Pers nliche Angaben Soci t Company Gesellschaft Code postal Post code Postleitzahl avec n page with page nb mit Seite Nr Merci de nous faire parvenir cette page par courrier ou par fax l adresse suivante Please send us this form completed either by post or by fax at Bitte schicken Sie uns diese Seite per Fax oder per Post an folgende Adresse JAY Electronique Service documentation Eric DECHAME Fax 33 0 4 76 41 44 44 ZAC la B tie rue Champrond F38334 SAINT ISMIER cedex MERCI THANKS DANKE 351260B revision02 EN 78 79 ZAC la B tie rue Champrond SSS F38334 SAINT ISMIER cedex EE Tel 33 0 76 41 44 00 Fax 33 0 4 76 41 44 44 lectroniqu _ www jay electronique fr 351260B revision02 EN 79 79
74. uori The ibl seek remote irre E AR en EA 22 2 0 1 ACCES SINGING CONNOUIANON TR FTU EE 22 EE 23 3102 Moccia A Perm 24 Sumo NEU COGS iii 24 EEN ie e EE 24 e soliWeare version aruie Operator MOUE ec tetes aede edes dedos oed esae ded oed ciel eus e ee dede oae hts 24 gon IDEE ee en EE 25 EE OI ee contenia ae ut Ei esM ESL Ge MM Mi RM D DRE MM DE EE din ont ne et ED SER 26 SO Is GOAS E 26 OE BACKING EE 26 IO OR UNCION goi VM te Mn E LINT EU cR 27 sr ME See TTE TEES 27 Quo ew Ee EE 28 DO SE Moro e MENU EDU MEHR 29 Sms POWO EE EE LL I NE EN RM NM 30 0 02 SERIE radio tenc DE ESE hien dest 31 3 89 39 E ee EN elle he te 32 00 Q9 e Ee 33 3 9 Operator module automatic stop Tunchons nennen nennen nennen nnne nnne nnns 34 el 610 as crurum cu EU M ME ME Aum I UI tM ie 34 E Paama iP ELE 35 3 10 Default configuration of operator module nennen nennen nnne nnn nnn nnn nns 36 4 Charger and Support chargers cere ceu eu dau o ctn d ns ns mienne nest nee sens cm E messe 37 4 SIG RM Wiele ON Datlery coca E E Te 3 4 2 Operator module battery charge Ieovel iii 3 4 3 General view of charger and support chargers iii 38 A A Tael R on DAtlery e e SUD 39 4 5 Indicator light on charger and support chargers iii 39 4 6 Supply of chargers and support chargers

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