CONTOURA® ACUTE CARE BEDS MODEL 390 SERVICE MANUAL
Contents
1. 82 14 NNNM Lc _ 92 et 92 122 4 suc ec j J 1 NENNEN NENNEN NE NEM C 6 1 41 Jj 4 o SE 8 _ j LV 4 01 p __ 195 pH 1204 ZIXGN 01965191 NENNEN 2 2 91 jDUJed q 82 581 Eu Jj j I Jj j X 08586 j Jj c j j j s 10 02010 j 9 j 9 1 9 195 PH UPd 204 OZXSN 619550 NENNEN NEC CENE MEM _ 1111 10176186 Ege s 9908 7021 19901 9945 822 0942 1 1 9208 19901 9945 7 2 0949 980 xog 1013009 7806S S _ 1 _ j 0 lt 2 980 xog 1013009 68065 1 14 91 8810 029 5086 _ sc j lp p Sulon 066 cosg ______ 4 e 1 5 j cv j cde j 209988 poeg suibw 262 SOS DOLZ 9081 93081 51 21 118811 40534 Luvd 2117618 0017618 66 618 1 062 088 06 0 6 3155 12. CLADE ave 06 089 0 VYNOLNOD eog ujrepjung HUNTLEIGH 2 NESBIT EVANS CONTOURA 370 380 390 1 2 819 102 FIXED DECK ASSY MODULE ISSUE 5 F 819 102 819 103 819 104 819 105 PART No DESCRIPTION ee MI Errat STRIPPER STRIPPER STRIPPER STRIPPER 788 963 788 959 805 26 805 26 819 106 1 819 80 1 1 55089 2 21 x 16 186 Gre 54834 Capped Starlock 010 53840 Clevis Pin 10 50 54804 4 Starlock 98 C S3824 4 Clevis Pin 07 9 32 805 13 2 Lifting Pole Socket Liner 11 1 Accessory Socket Liner S1021 4 Roll Pin 23 16 x1 1 8 1 1 41805 14 4 Tube Liner 2 1 4 Roller Buffer Moulding 1 4 Retaining Pin 7 Roller Buffer Retainer 1 Lever Fab n 2 CPR Handle 1 2 Roll Pin 63 16 3 4 4 Release Cable 1 Backrest Actuator LA27 Knee Break Actuator LA27 Rastomat 6 Position 16 Hex Hd Screw Starlock 98 End Cap 40x20x1 0 2 5mm End Cap 45 20 14 20 Gre Bed Stripper Stop Pin Bed Stripper End Cap Bed Stripper Bush Starlock 96 8 16 Skt Button Hd Tuflok S Side Washer Backrest Actuator Cable Knee Break Actuator Cable End Cap 1 x 0 5 Gre Rubber Stop Moss 50185 Nylon Washer 03 8 x 1 16 External Toothed Washer E
3. 54817 2 Starlock 98 56712 2 Cap 40 20 1 0 2 5 5 38327 2 Cap 45 20 14 206 Grey 805 691 2 Stripper Stop 805 690 2 Stripper End 805 19 4 Stripper Bush 54816 1 Starlock 96 4 8 16 Skt Button Hd Tuflok 53648 53648 4 S Side Washer 788 951 788 951 788 888 1 Actuator 788 390 1 Actuator Cable 55091 1 0 5 56558 Rubber Stop Moss 50185 S5170 Nylon Washer 63 8 x 1 16 O DT 54785 External Washer _ r ws DRE T ae 4 ws ss x EN iw REN 4 7 7 0 788 949 Earth Bonding Strap 150 788 950 Earth Bonding Strap 900mm S1619 No 10 x 1 2 Pozi Flange Hd Integral Safety Sides Pair 53602 Sckt Button Hd Screw M6 x 20 S1802 Washer 12 x 1 6 Thk 56523 Cable Clamp Self Adhesive E e 2 6 7 A5T2800Z Bearing 0 2x100x25mm Backrest Sec Sheet Seat Sec Sheet cO SS SSS FF 21525998 926012 62 552 811 556655 LO 00 ISSUE 2 819 104 STRIPPER STRIPPER STRIP
4. Asd3llvd 4318VoO XO8 219 86 618 066 086 0 6 VYNOLNOD 111 gt 2370735807390 253 Huntleigh Healthcare Nesbit Evans Products Division CONTROL BOX CABLE MODULE 1550 2 819 98 C3 Z 20 C O gt Lid ITEM 17 B kJ 35 25 4 06 KCS 25 4 05 0 7 5 2 rid 8 ry 30 144 5 STIVL30 GOOM HOS Z L33HS 335 310 S 0 OFS d 09E 0GE 1 916943 ILH 133 5 8 6 dO 134 5 3155 4 INGON 543 00 54015 0 919898 88 Q OF d 09e 0S89 8 20 014 SUPAS 11489 133 5 91694 LH u2re jung 6 _ j jJ j j j ______ j 016 dL j j 11 717608 1 608 717508 717508 17504 577 54 13945 sz 99915 99915 99915 4 47 1204 80 8056 t MOTOS 8 95595 98695 98695 080990 4112 1687887 87882 168 882 4 poom 49 059 15 2598 Z 2
5. 2 JC 2 m 2 gt 11 1111 11111 11 11 _ A 1 1 21 qu E 21 9 22 545588 8 58 85822 858 685888 58 3 5888 HUNTLEIGH e NESBIT EVANS CONTOURA 370 380 152 03 819 102etc FIXED DECK ASSY MODULE 819 102 819 103 819 104 819 105 S SIDES S SIDES NO BED BED BED STRIPPER STRIPPER STRIPPER STRIPPER 1 Fabrication 788 963 788 959 778 962 788 958 Q PART No DESCRIPTION 1 Stripper Fab n 805 26 819 106 1 Section Fab n 819 80 Thigh Section Fab n 819 79 Backrest Section Fab n S5089 End 91 x 16 186 Gre 54834 6 Capped Starlock 910 53840 Clevis Pin 10 50 S4804 Capped Starlock 8 S3824 Clevis Pin 27 9x32 805 13 Lifting Pole Socket Liner p 805 12 Accessory Socket Liner 28 F 1 7 805 26 EN 00 CO cO lt 4 7 51021 4 Pin 23 16 x1 1 8 805 14 Corner Tube Liner 805 52 4 Roller Buffer Moulding 805 16 4 Retaining Pin 805 15 Roller Buffer Retainer 788 85 CPR Lever Fab n 788 88 CPR Handle S1017 Roll Pin g3 16 x3 4 788 884 CPR Release Cable 59085 1 Actuator 1427 59076 1 Actuator LA27 54778 2 Rastomat 6 Position 51103 2 8 16 Hex Hd
6. 5 1 S Side Upright Fab n Head End 788 911 788 912 6 1 S Side Upright Fab n Foot End 788 900 788 901 7 788 914 1 S Side Plunger 0 8174 48 1 Spring 9 1788 915 1 S Side Knob __ 1053657 1 M5x10 Socket Button Hd Tuflok Screw 11788920 2 Side 12 __ 144 13 805 586 2 Refer to User Manual Label 141760 15 2 Accessory Serial Label 15 819 146 1 Side Lower Rail 1655102 1 DriveFastener _ 0 d o qu j 7 o 11 a a waw 20 _ 21 2 C 1 2 2 25 __ C 26 __ 1 27 29 3 0 9 55 56 J S8 C a 5 43 4 45 46 J C 48 49 5 jJ 90777922 90 9 21 8 raa 8 rA 9 y 30551 ASSY 941 1111 219 70 618 06 089 0 09 8jo0npolq 11489 Jro PRODUCT EE HUNTLEIGH CONTOURA 360 370 380 390 ISSUE 4 TITLE 5 CO A TILT LEG ASSY 560 PART DESCR I PT ION Tilt Radius Arm Fab n o S
7. 7 22 Restoration of Paintwork Damage to the paint finish on the frame or other components can be repaired by brush application of cellulose based paint obtainable from specialist paint suppliers or local distributors The standard finish colour for this product 1s light grey RAL9002 If in doubt contact Huntleigh Healthcare quoting the product code and serial number for confirmation of finish colour WARNING Always use painting materials as directed by the manufacturer and obey the safety instructions 7 22 1 Procedure a Clean and degrease the damaged area by wiping with a lint free cloth moistened with a suitable volatile solvent e g methylated spirits b Make sure there are no loose chips of paint and use fine silicon carbide abrasive paper to abrade the area where paint 1s to be applied and blend to a smooth surface Clean and degrease the area again c Use a soft bristle brush and apply the primer paint to the damaged area Allow to dry and apply the colour finish paint Use both in accordance with the manufacturer s instructions 7 26 746 440 3 01 07 8 TECHNICAL DATA Weights amp Dimensions Overall length Extended In bed length Extended Overall width Height to mattress platform 125mm single 150mm twin castors 150mm single castors Mattress platform angles max Mattress size Product weight without safety sides Safe working load Contoura 370 Safe working load Contoura 390
8. 888 88 1 212 i 20777529 20777 2 30551 JINGOW 01 939 6 508 LISAN 039 MV HUNTLEIGH ZAR NESBIT EVANS MODULAR BED 1 57 805 393 etc NO MOULDED PANEL MODULE 805 393 etc 595 etc MOULDED PANEL MODULE PANEL MODULE ISSUE 5 CHROMED PAINTED DESCRIPTION 805 393 805 433 805 935 805 936 TE wasapaq YOLVALOV YOLYNL Y 23 aen Jim YOLVNLOVY 1114 3155 1 LNANOdWOD 1 01410313 6l8 UOISTAIq Sjonpolqd 846 4 114894 5522 dda 96 91913 0 EJ PRODUCT HUNTLEIGH LR NESBIT EVANS 590 BED i 1 or 1 TITLE 3 5 919 141 ELECTRICAL COMPONENT LAYOUT ISSUE 1 DESCRIPTION ALO 250V Mains Lead UK Plug SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 250V Mains Lead Euro Plug SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 120V Mains Lead AM Plug SEE C BOX CABLE MOD 819 98 SHIT 1 OF 1 Control Box CB6 250 SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 Battery Box SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 Backrest Actuator Cable SEE EXTENDING DECK ASSY MODULE 819 94 Kneebreak Actuator Cable SEE EXTENDING DECK ASSY MODULE 819 94 Hi Lo Actuator Cable SEE TILT BASE ASSY MODULE 788 957 Backrest Actuat
9. Fit the horizontal pivot bars on the two safety side uprights 08 5 and 08 6 through the accessory sockets mounted on the underside of the deck fabrication 02 1 03 1 Ensure that the horizontal peg on the foot end upright 08 6 locates the radial groove on the safety side mounting bracket c Secure the safety side position with two large washers 02 36 03 34 and two screws 02 35 03 33 Check that the safety side in particular the locking mechanism operates correctly 7 24 746 440 3 01 07 7 21 7 Deck Extension Assembly Installation a Slide the deck extension assembly 02 2 into the foot end of the deck fabrication 02 1 Line up the fixing holes in the extension assembly with the keyhole slots 1n underside of the deck fabrication side members b Use a flat bladed screwdriver to undo the retaining screw 02 33 as far as 1t will go so that it protrudes below the deck fabrication by about 35mm c Install the extension retaining nut 02 32 on the retaining screw with the round flange facing upwards Apply Loctite 243 sparingly to the lower 10mm of the retaining screw and screw on the knob 02 31 d Make sure the knob is tightly fastened Tighten the extension retaining nut to the lock the knob in position e Repeat steps a to d on the other side of the bed Check that the extension can be easily pulled in and out and that it can be locked securely in either position 7 25 746 440 3 01 07
10. Starlock 6 M8x16 Skt Button Hd 53648 53648 S Side Washer 788 951 788 951 7 819 08 1 Actuator Cable p Actuator Cable EUM Rubber Stop Moss 50185 211 0154785 7 External Tooth Washer EEUU 3 Earth Bonding Strap 150mm NENNEN ____ 1 2 788 950 1 Earth Bonding Strap 900mm 3151619 7 10 x 1 2 Pozi Flange Hd 2 Nylon Washer 3 8 I D x 1 16 re Integral Safety Sides Pair 788 979 788 979 Cable Clamp Self Adhesive Lp 5 28007 Bearing Tape 0 2x100x25mm 1 81819 74 1 Backrest Sec Sheet 9 819 75 1 Seat Sec Sheet pp 1 Thigh Sec Sheet 9 Qc 088 19 09 cN 5 3 sca CN a 20007 x 5 a lt 9 x lt C E Z 2 s 5 5 IL 11 11111 111 mi z 2 2 25855 eases 8 907 722 9077 7 2 amp sou 3 CG dO Lb 1335 SVG 3111901 HLIM 1341235 OL 82 310 511 134 404 884 A IHAdSSV 445 06 087 07 2 0181 14 Ej9npolq sueay 11489 eog S 90 165 m 90 v 2 8 GLE SO SN FAC i
11. qualified and trained persons approved by Huntleigh Healthcare Disposal of product and components should be compliant with local regulations WARNING Before starting any maintenance activity disconnect the bed from the electrical power supply If the backup battery is fitted the bed will still operate when the handset buttons are pressed unless the function has been disabled on the ACP Avoid skin contact with lubricants Gloves and protective clothing should be worn when carrying out maintenance work 4 1 General Examine the bed for obvious signs of damage Make sure that all nuts bolts and other fastenings are secure and not missing Examine all flexible cables for cuts abrasions kinks or other deterioration Check the mains plug and cable for damage If the mains plug or cable 15 damaged they must be replaced as a complete assembly Under no circumstances should the integral moulded plug be replaced with a rewireable plug 4 2 Castors and Brakes Check the brakes for efficient operation Check that the steering lock operates effectively Poor braking or steering performance indicates that one or more castors require adjustment or replacement 4 3 Backup Battery If when the bed is operated using the batteries a beeping sound is heard this indicates a low charge condition The bed should be reconnected to the 4 746 440 3 01 07 mains power supply for minimum of 24 hours in order to recharge ba
12. 02 9 03 7 and clevis pin 02 10 03 8 to release the kneebreak actuator ram 02 25 03 23 from the thigh section fabrication 02 5 03 4 b Remove self tapping screw 02 43 03 43 and toothed washer 02 40 03 40 to release the earthing strap 02 41 03 41 from the thigh section c Remove and discard two capped starlock washers 02 1 1 03 9 withdraw two clevis pins 02 12 03 10 and remove the thigh section from the deck assembly 7 20 746 440 3 01 07 7 20 6 Deck Assembly Removal WARNING This procedure should be carried out by two people Take care to support the deck assembly at all times a Use the hoist to support the deck assembly Remove the backrest actuator from the bed as given in Subsection 7 13 1 Remove the kneebreak actuator as given Subsection 7 14 1 b Remove the tilt actuator as given in Subsection 7 15 1 c Remove two screws 01 19 and collect two washers 01 18 Drive out the two deck mounting spacers 01 17 to release the head end of the deck fabrication 02 1 03 1 from the outer leg fabrication 02 2 d Slide the deck assembly towards the foot end of the bed until the nylon rollers 01 8 just clear the C section runners on the deck fabrication 02 1 03 1 Lift the complete deck assembly up and off the bed e If necessary prise off and discard two starlock washers 01 7 and remove the two nylon rollers 01 8 from the inner leg fabrication 01 3 7 20
13. 09 2 b Secure the actuator in place with two capped starlock washers 09 10 Connect the tilt actuator cable 09 11 and fit the retaining clip into the actuator body as given in Section 7 2 7 16 Ratchet Assembly Rastomat Replacement 3 Refer to Sheet 2 for beds with foot end extension Sheet 3 for non extending beds Part references for both are given below 7 16 1 Removal a Remove the screw 02 27 03 25 Remove and discard the starlock washer 02 28 03 26 Remove all old threadlock compound b Pull the ratchet assembly 02 26 03 24 off the spigot below the calf section fabrication 02 4 03 3 and remove the ratchet assembly from the bed 7 16 2 Installation a Slide the ratchet assembly 02 26 03 24 onto the spigot below the calf section fabrication refer to Figure 7 5 for correct orientation Secure with a new starlock washer 02 28 03 26 b Apply Loctite 243 sparingly to the screw 02 27 03 25 and attach the ratchet assembly to the deck fabrication 02 1 03 1 7 14 746 440 3 01 07 02 26 03 24 O C Figure 7 5 Rastomat fixing 7 17 CPR Cable Replacement Refer to Sheet 2 for beds with foot end extension Sheet 3 for fixed length beds Part references for both are given below 7 17 1 Removal a Prise off and discard the starlock washer 02 34 03 32 Pull the CPR release cable 02 23 03 21 off the spigot on the
14. 3 Form 130 2 Service Manual Amendments Sheet C390 doc 26 10 2007 NIVHO 11 15 11 404 2 70 11140 Tivlad 1350 Z 543 VdlSSVO HLIM LL JO 3408 3SV3M9 310N k S 8c 7279277 SON WALI MS A ING OZ dHl Ol dd Ol 318 9 43414 1 1450 354 2 5 2 XK gt gt 2 DS lt 9 f 6 Vv QI VM8 404 ce 11140 e 11 53808 35349 3 I 1dON ASSY JSVd PRODUCT EE HUNTLETGH CONTOURA 360 370 380 390 ISSUE 13 TITLE C TILT BASE ASSY MODULE 5 788 957 F 560 570 580 590 788 957 819 115 819 116 819 140 PART No N Base Fab n 88 555 788 535 819 132 819 135 Outer Leq Fab n Tilt Leg Ass Hi Lo Actuator Capped Starlock Washer 012 Clevis Pin 12 x 50 Starlock Washer 05 8 Nylon Roller Capped Starlock Washer 05 8 Pivot Bar Headed Nylon Bush End Cap 2 x1 Akron 5 14097 Roll Pin 95 16 x 5 4 Lq Cable Handset Hi Lo Actuator Cable Deck Mounting Spacer M6 Washer O D20x1mm Thk M6x12 Socket B Hd Screw Anti Static Chain Ass M6 Shakeproof Washer Self Tapping Screw No12x1 2 Clevis Pin 210 x 50 Capped Starlock Washer 010 Handset Clip Dip Moulding Nurse Handset Pozi Pan Head M3 x 12 Nyloc Nut M3 Capped Starlock Washer 010 Clevis Pin 10 x 50 Washer M16x
15. 4 1 41 GONE Al EUM MS 4 1 4 2 Castors and Brake demere 4 1 4 3 u uuu dat dou dud dau duxi doi bet 4 1 5 TESTING 5 1 5 1 52 Power Operated Functions 2 5 1 5 9 Battery ODperatlOn uuu u ie dna e eaa 5 2 25 4 FUN CULOUNS EON ERE MESE 5 2 6 TROUBLESHOOTING 6 1 7 SERVICING INSTRUCTIONS 7 1 GENE aa 7 1 li 746 440 3 1 07 7 2 Actuator Cable Clips 7 3 Special Tools Equipment 7 44 Base Covers Replacement 7 5 Brake and Brake Tracking Castors Adjustment 7 66 Free Castor Replacement 7 7 Brake Castors Replacement 7 8 Brake Tracking Castor Replacement 7 9 Mains Lead Assembly Replacement 7 10 Backup Battery amp Control Box Replacement 7 11 Attendant Control Panel Replacement 7 12 Hi Lo Actuator Replacement 7 13 Backrest Actua
16. 8 1 223 cm 236 cm 203 cm 216 102 cm 38 to 79 cm 39 to 80 cm 198 x 86 x 12 5 cm 113 kg 180 kg 230 kg 746 440 3 01 07 Electrical Data Power input Americas Duty rating Safety Standards Electric shock protection EMC Equipotential terminal Liquid ingress protection Backup Battery where fitted UK Europe Australia 8 2 2A max at 230V 50 60Hz 3 5A max at 120V a c 60Hz Intermittent 10 2min 20 min Complies with EN 60601 1 BS 5724 Part 1 IEC 601 1 BS EN 60601 2 38 Class I Type B Complies with BS EN 60601 1 2 1993 Complies with IEC 601 1 1990 2 x 12V series connected sealed rechargeable lead acid gel 1 2 amp hrs 54 746 440 3 01 07 9 TRANSPORTATION AND STORAGE Caution Handle with care Do not drop Avoid shock or violent impact The equipment should be stored in a clean dry and well ventilated area The following limits apply during transport and for a storage period of up to 15 weeks Ambient temperature 25 to 70 C Relative humidity 10 to 75 Air pressure SOkPa to 106 kPa The following limits apply to operating conditions or longer periods of storage Ambient temperature 10 to 40 C Relative humidity 30 to 75 Air pressure to 106 9 1 746 440 3 01 07 APPENDIX ASSEMBLY SPARES MANUAL 1 The Assembly Spares Manual 15 for the identification and requisition
17. Verify that no furniture or other obstruction can impede the movements of the bed Connect the bed to the power supply b Check that the rotary switches on the are the vertical unlocked position 52 Power Operated Functions a Using the patient handset check the functions of bed height backrest angle and leg elevation Verify satisfactory operation over the full range of movement as specified in Chapter 8 Technical Data Verify that the actuators are de energised when the push button 15 released or the limit of travel 15 reached b Repeat a using the nurse handset Check that the tilt angle adjustment operates correctly over the full range of movement c Check the function of the Auto Contour button With the backrest and leg sections near maximum elevation use the Auto Contour button to flatten the mattress platform Verify that the leg sections remain raised until the backrest has reached an almost horizontal position 5 1 746 440 3 01 07 d Verify that lock out switches on the disable appropriate push buttons on the control handset 5 3 Battery Operation a Disconnect the bed from the electricity supply b Check the functions of bed height backrest angle leg elevation and tilt c Test the battery as described in Section 4 3 5 4 Manual Functions 5 4 1 Brakes and Steering a Refer to Section 2 1 Check the brakes for efficient operation Apply the brakes and push the bed None of
18. backrest and thigh sections by pressing one button Electrically operated height adjustment Manual adjustment of kneebreak angle Trendelenburg and reverse Trendelenburg tilt Battery backup for all electrical functions Optional Features Integral mattress platform extension Pull out bedstripper Integral folding safety sides 125mm 150mm single wheel or 150mm twin wheel castors Choice of head and foot panel designs and colours ABS or wooden base covers 1 2 746 440 3 01 07 Figure 1 1 CONTOURA 370 bed The power driven functions of height backrest angle tilt angle and leg elevation are operated by simple push button controls There are separate handsets for the patient and carer the carer s handset also allows control of tilt angle The bed has an attendant control panel ACP from which the power driven functions can be individually disabled Operation of the bed by the patient is thus at the discretion of the carer The electrical actuators consist of a screw and nut assembly driven by a 24V d c motor and gearbox Power for the actuators 15 derived from an a c power supply 1 3 746 440 3 01 07 1 3 Manufacturer Information Huntleigh Healthcare Nesbit Evans Products Division Woden Road West Wednesbury West Midlands WS10 7BL United Kingdom Tel 44 0 121 556 1511 Fax 44 0 121 607 5421 Customers outside the U K should contact their local Huntleigh Healthcare office or distributor in the first ins
19. bed 7 14 2 Installation a Fit a clevis pin 02 10 03 8 to secure the body of the kneebreak actuator 02 25 03 23 to the deck fabrication 02 1 03 1 and secure with a new capped starlock washer 02 9 03 7 The head of the clevis pin should be on the inside of the bed d Use the hoist to align the lugs on the thigh section fabrication 02 5 03 4 with the hole in the kneebreak actuator ram Fit a clevis pin 02 10 03 8 to attach the two parts and secure with a new capped starlock washer 02 9 03 7 The head of the clevis pin should be on the Inside of the bed e Connect the kneebreak actuator cable 02 38 03 36 and fit the retaining clip into the actuator body refer to Section 7 2 7 15 Tilt Actuator Replacement 7 15 1 Removal a Support the foot end of the deck fabrication 01 1 securely Disconnect the tilt actuator cable 09 11 from the tilt actuator 09 8 as given in Section 7 2 b Remove and discard two capped starlock washers 09 10 Remove two clevis pins 09 9 to release the tilt actuator from the tilt radius arm 7 13 746 440 3 01 07 fabrication 09 1 and inner leg fabrication 09 2 Remove the tilt actuator from the bed 7 15 2 Installation a Position the tilt actuator on the tilt leg assembly Fit two clevis pins 09 9 with their heads toward the inside of the bed to attach the actuator ram to the tilt radius arm 09 1 and the actuator body to the inner leg fabrication
20. operating cam in the appropriate direction Slide the D bar 07 4 through the castor stem b Fit two Nord Lock washers 07 7 and two hex head bolts 07 6 to secure the castor to the base fabrication c If the bed 15 fitted with ABS base covers refit these items as described in Section 7 4 d If the bed is not fitted with ABS base covers proceed as follows Slide the D bar 07 4 back through the castor stem to align the hole in the change lever 07 8 with the hole in the D bar 07 4 e Tighten the grub screw to secure the change lever to the D bar Refit two brake pedal spacers 07 7 and brake pedals 07 14 and secure with two new capped starlock washers 07 13 7 8 Brake Tracking Castor Replacement 7 9 1 Removal a If fitted remove the head end ABS cover as described in Section 7 4 Slide the D bar 07 5 to one side until it 1s just clear of the defective castor s mounting stem Continue from paragraph 7 8 1 d b If the bed is not fitted with ABS base covers proceed as follows Remove and discard two capped starlock washers 07 13 and collect two brake pedal spacers 07 17 c Loosen but do not remove the grub screw securing the change lever 07 8 to the D bar 07 5 Slide the D bar 07 5 to one side until it 1s Just clear of the castor s mounting stem d Use the hoist Tool item 1 to raise the head end of the bed off the floor by approximately 20cm 8 ins Support the base frame on suitable bloc
21. plug disconnected Insert actuator plug is not work fully into control box socket 5 4 1 Brakes or steering Worn or damaged castor s Adjust or replace lock not effective castor s 4 3 5 Emergency CPR Release cable stretched or Adjust or replace CPR release inoperative worn release cable 6 1 746 440 3 01 07 7 SERVICING INSTRUCTIONS WARNING Before starting any service or maintenance procedures ensure that the equipment has been adequately decontaminated Avoid skin contact with lubricants Rubber gloves and protective clothing should be worn when carrying out maintenance work The bed and its sub assemblies are heavy and could cause serious injury or death by crushing When working beneath the mattress platform the equipment must be properly supported with suitable lifting devices blocks or stands 7 1 General The servicing procedures and data given in this section include instructions for heplacement of specific components and sub assemblies e Dismantling and assembly of the main structure e Restoration of paint finish All references to left or right of the bed are when viewed from the head end Procedures considered to be self evident have not been included Before carrying out any servicing work remove the end panels and mattress platform sheets to enable easier access to components Do not disassemble more than is necessary to replace a defective item Remove old Loctite and other adhe
22. secure with a new capped starlock washer 02 9 03 7 The head of the clevis pin should be on the inside of the bed b Align the lugs on the backrest fabrication 02 6 03 8 with the hole in the backrest actuator ram Fit a clevis pin 02 10 03 8 to attach the two parts and secure with a new capped starlock washer 02 9 03 7 The head of the clevis pin should be on the inside of the bed c Reconnect the CPR cable 02 23 03 21 to the backrest actuator as given in Subsection 7 17 2 Connect the backrest actuator cable 02 37 03 35 and fit the retaining clip into the actuator body refer to Section 7 2 7 12 746 440 3 01 07 7 14 Actuator Replacement Refer to Sheet 2 for beds with foot end extension Sheet 3 for fixed length beds Part references for both are given below 7 14 1 Removal a Release the kneebreak actuator cable 02 38 03 36 from the kneebreak actuator 02 25 03 23 as given Section 7 2 Unplug the cable from the actuator b If the leg sections are raised use the hoist to support them Remove starlock washer 02 9 03 7 and clevis pin 02 10 03 8 to release the kneebreak actuator ram from the thigh section fabrication 02 5 03 4 Do not allow the actuator to fall c Remove the second starlock washer 02 9 03 7 and clevis pin 02 10 03 8 to release the kneebreak actuator body from the deck fabrication 02 1 03 1 Remove the actuator from the
23. 1 Innr Leg Fab n j 53650 2 Skt Button Hd Screw MIO x 30 713 94 2 Pivot Bush 5 2 Washer __ 51819 2 M10 Washer __ 51408 2 10 Nyloc Nut 1 Tilt Actuator 53840 Clevis Pin gi0 x 50 54834 2 Starlock 10 00000 I x j ___ 4 j EU 1 4 2 N NJN cO 00 O 00 OO 4848 N N gt 289989 012 01585535 29 Ese Es sss 20 01 69 60701780 3055 qG 3 IYION THNVd 219 v GOS GSLNIVd X JAOSHO SNVAN LISSSN Sg H5 I TLLNAH OO SHEET No M _ LL ED co Illig M lt F 26 lt Q 2 N T 2 Z m 5 m Y lt 41 C lt 5 lt lt Q plate e s F n gt 5 1 5 pedi 9 nn gt 2 2 1212 a 1 CL IA CL Lid Lud 2 gt 2125 2 m ME
24. 14 805 12 51021 51802 5 5602 BB EN 7 2 55091 805 26 805 19 805 691 805 690 N O AOIN A E care CONTOURA 370 380 390 Nesbit Evans Products Divi DRWG NO TITLE 619 10 etc LABEL MODULE POSITION OF BRAKE PEDAL LABELS amp MAX LOAD LABEL POR BEDS WITHOUT COVERS HEAD END OF BED POSITION OF BRAKE PEDAL LABELS amp MAX LOAD LABEL FOR BEDS WITH WOOD SURROUNNDS BOTH SIDES HUNTLEIGH pe NESBIT EVANS CONTOURA 370 380 390 1or 1 05 819 107etc LABEL MODULE ISSUE 2 Q PART No 570 580 590 Y 819 107 819 108 819 138 11 1 Product Identification Label 819 109 819 110 819 139 2 1 Logo Label 805 607 805 607 805 607 3 805 367_ 1 Pedal 4 805 368 1 Label ______ C 5788 889 2 CPR Label se 6 1 20kgSWL Part of Label on c box 7 31 170 1 Equipotential Label o 180kg Max Load Label 805 769 819 111 819 111 DESCRIPTION 11 5 Max Load Label a 6 5 Ol N Em NJ N
25. 30x2 0 88 768 1 819 04 59082 819 127 59082 819 127 59116 819 127 59116 93841 54840 788 413 54820 788 566 54910 5 1 4097 51017 56263 590 9 788 895 788 861 51827 4 4 2 10 1 4 2 2 2 1 7 6 51206 53840 4 1 0 7 1 Ol m 555 S85 t aS 55e S ke eO So OR 212 8 6548 o e A lt W O0 gt gt O 109 IG CA WN IO O0 IO gt cO GQ CA CO 90777922 90 7 72 8 sou 3 6 OD 3111301 439135 38 OL X LE SWALI 310 5 139 404 4 7 88 A TENSSSV 135 06 08 07 87416 sjonpoig 314894 5522 00161 9169431 9 qro 90 967 90 7 vC S n SOM BY 14485 p ________ ______ eee sm TH ma cam H 222 7 MAL 1 a eve D Zu anssi 3 00ON ASSY 034 939 31 3 91976618 SQlvsd 404 cu S3 IOH XIS nui 255 9807022 VANOLNOOD 1 PRODUCT SHEET No EE e edes CONTOURA 370 380 390 2 TITLE EXTENDING DECK ASSY MODULE ISSUE 4 5 819 94
26. 4 758788 587882 068 882 1115 poom 2558 11295 11195 11795 11295 11 95 11795 9 5504 909 04 268 882 08 882 287887 587 1004 1980 9558 6 228788 208 882 228788 Sav 1900 sspg 998 982 598 984 698 882 698 882 598 887 598 887 195045 oped 7 515 jeqqny 8 2 5089 07887519 414 515512 e 928656 PO UIDd bped 97928 2 761 96 S90 1889 0 LO 10011035 v 97756 OTIS Z 00875111 X 91 88 515912 2 5282501 91 50 19450 UOIAN 99195 6 es 08 J J TT j WIN 291 010 8 60ZIS Z 1 PH OL 1011519 8987897 2987992 2987992 898 882 898 884 698 882 F98 698 882 98 887 pusyooj 208 70 19878827 7987882 Y98 88 7987982 7987881 9987882 998788 9987882 9987882 158 0 1 7 66665 96695 96693 89795 29695 89595 29095 89595 O O 929 1668s 6655 16655 09595 77595 06695 99295 06695 reos 1 850 8974 94518 2 56665 96655 96655 6759
27. 5 575295 6 295 57595 295 Toysog burxooii7exo8 L 11 31 0419 0819 31N3L 0610 31N3L 0518 4219 04619 4219 0512 31N31 5212 N NOI LdlMOS3Q lyd 8 6 88 16 88 1916 88 2 8 88 11 8 88 0 8 88 698 88 606 88 016 882 6 3155 JINGOW 544 9 54015 9 219 699 99 SNVAW LISHSWHN 54415 QOOM SMH3AOO SEV 3 02 ON 53015 53015 QOOM 544 3 SAY 544 02 SEV 4 ON ON HOALATONIS 1341 15 HOALATONIS 131 15 H2313 I9NIS 1419 15 8 2160 6 81 gt 2 119144 ONI MOO 1 NOVA IAS 5 4 4 ONIAOW 4444 SHL 21119301 5549 4 1 OL 48 LSNW 44 9 222 wo 111005 HLIM ae OL OL MS 52 2 6 13 12 11 S NI IION 39NIH 134 OL 10154 0 NO 53801 EN3ON I SLOAId 1 91 4 OL 35 340 3L1ON Londdud PRODUCT HUNTLEIGH NESBIT EVANS 550 560 50 BEDS 7 TITLE 788 979 etc SAFETY SIDE MODULE 5 T Q INTEGRAL S SIDES PART T DESCRIPTION T zn peo DELE 1 1633 6 Thread Forming Screw g6x25Lg 0 2 1805 197 2 Safety Side Pivot 3 1805 187 2 Safety Side Hinge 4 805 186 6 S Side Hinge
28. 7 Base Leg Fabrications Removal a Use the hoist to support the tilt 01 3 and outer 01 2 leg fabrications Remove the hi lo actuator from the bed as given in Subsection 7 12 1 b Remove four capped starlock washers 01 9 and drive out two pivot bars 01 10 to separate the inner and outer leg fabrications c Slide the outer leg fabrication towards the foot end of the bed until the nylon rollers 01 8 just clear the C section channels on the base fabrication 01 1 Lift the outer leg section up and off the bed d If necessary prise off and discard two starlock washers 01 7 and remove the two nylon rollers 01 8 from the outer leg fabrication 01 2 e Drive out and discard the roll pin 01 13 collect the washer 01 31 and slide the outer leg fabrication from left to right to remove it from the base fabrication 7 21 746 440 3 01 07 7 21 Assembling Bed 7 21 1 Base Leg Fabrications Installation a Position the tilt leg fabrication 01 3 on the base fabrication 01 1 and fit the washer 01 31 Line up the fixing holes and slide the inner leg fabrication from right to left to engage the pivot points Drive in a new roll pin 01 13 Support the inner leg fabrication using the hoist at an angle of approx 459 b If removed previously fit two nylon rollers 01 8 over the pegs at the bottom end of the outer leg fabrication and secure with two new starlock washers 01 7 c If removed previously fit f
29. CPR lever fabrication 02 20 03 18 b Slacken two nuts attaching the CPR release cable to the fixing lug on the deck fabrication 02 1 03 1 and pull the cable out of the lug c Refer to Figure 7 6 Slide the cover A off the CPR cable housing on the side of the backrest actuator 02 24 03 22 Lift the ball end of the cable B out of the housing and remove the CPR release cable from the bed 7 15 746 440 3 01 07 Figure 7 6 CPR cable fixing backrest actuator 7 17 2 Installation amp Adjustment a Refer to Figure 7 6 Position the ball end B of the CPR release cable 02 23 03 21 in the circular recess of the cam lever B Locate the inner cable in the groove with the outer cable held in place as shown Refit the sliding cover A b Route the cable below the deck assembly and attach the other end to the spigot on the CPR lever fabrication 02 20 03 18 Secure with a new starlock washer 02 34 03 42 Secure the CPR release cable to the deck fabrication 02 1 03 1 using one captive nut either side of the fixing lug Adjust these nuts until the CPR release mechanism works satisfactorily Make sure the CPR release cable is clear of moving parts of the bed mechanism 7 18 Actuator Cables Replacement This section describes the general procedure for replacing an gt actuator cable This method be adapted according to the part being replaced 7 18 1 Removal a Rel
30. PER STRIPPER A N 2 N THE 8 5 0 lt gt al Y 2 O 5 Po a 2 aal g Loe 2 F amp INS qe amp 2 e 5 815181 81518121 8 51821518 SO v 122 18 8 5 V 14 958 882 ASSV M 9351 A INO vl cl Q38 3 WOH4 1 ONIOVA OL SN3ll 410 38 OL 1015 YANI 1 3801 V 1 33S 038 JHL 40 3915110 JHL 530 14 1015 dHl HONS 38 OL 4 38911 YANYOO 3055811 18 41455 NOISN31X3 9 341003 29558 88 31111 ON p 07 1 09 7056 8 20 014 SUPAS 11489 q2ro jung 133 5 PRODUCT SHEET No 253 HUNTLEIGH EE HUNTLEIGH CONTOURA 350 360 P30 1 or 1 04 788 855 FOOTEND EXTENSION 55 DESCRIPTION 788 856 Extension Fab n 788 850 788 855 Integral Roller Buffer Moulding Roller Buffer Retainer Retaining Pin Corner Tube Liner Accessory Socket Liner Roll Pin 3 16 x 1 1 8 M6 Washer 9212 x 1 6 Socket Button Hd Screw M6x20 EndCap 1 x 0 5 Grey Bed Stripper Fab n Bed Stripper Bush Bed Stripper Stop Pin Bed Stripper End Cap A PART No lt 805 52 805 15 805 16 805
31. alf section on the spigots on the thigh section fabrication Secure the calf section fabrication to the thigh section with two new capped starlock washers 02 9 03 7 c Attach the ratchet assemblies Rastomats 02 26 03 24 to the fixing lugs on the underside of the calf section Secure with two new starlock washers 02 28 03 26 Refer to Figure 7 7 Attach the earth bonding strap 02 41 03 41 between the thigh and calf sections using toothed washer 02 40 03 40 and screw 02 43 03 43 d 7 21 5 Backrest Installation a Use the hoist to position the backrest fabrication 02 6 03 5 on the bed Fit two clevis pins 02 12 03 10 with their heads toward the centre of the bed through the pivots on the backrest and deck fabrication 02 1 03 1 Secure with two new capped starlock washers 02 11 03 9 b Align the ram of the backrest actuator 02 24 03 22 with the fixing bracket on the underside of the backrest Attach the actuator to the backrest with a clevis pin 02 10 03 8 and secure with a new capped starlock washer 02 9 03 7 c Refer to Figure 7 7 Attach the earth bonding strap 02 41 03 41 to the bottom tube of the backrest using a screw 02 43 03 43 and toothed washer 02 40 03 40 7 21 6 Integral Safety Sides Installation a Use the hoist to position the safety side assembly alongside the bed making sure to fit each safety side to the correct side of the bed b
32. and condition Examine the bed for obvious signs of damage If found take appropriate remedial action WARNING Disconnect the bed from the mains power supply before carrying out cleaning procedures 3 2 Cleaning Wearing suitable protective clothing clean all surfaces with a disposable cloth soaked in a neutral detergent and hand hot water Start by cleaning the upper sections of the bed and work along all horizontal surfaces Work methodically towards the lower sections of the bed and clean the wheels last Take extra care to clean areas that may trap dust or dirt Rinse with clean water and dry with disposable paper towels Allow the cleaned parts to dry before replacing the mattress 3 3 Disinfecting After cleaning the bed as described above wipe all surfaces with sodium dichloroisocyanurate at a concentration of 1 000 parts per million 0 1 of available chlorine In the case of pooling body fluids e g blood the concentration of NaDCC should be increased to 10 000 parts per million 1 of available chlorine Refer to Huntleigh Healthcare s Customer Infection Control procedures Caution Do not use abrasive compounds or pads Do not use phenol based disinfectant solutions 3 1 746 440 3 1 07 4 PREVENTIVE MAINTENANCE The following preventive maintenance checks and procedures should be carried out every 12 months service and repair activities must only be carried out by properly
33. arth Bonding Strap 150mm Earth Bonding Strap 900mm No 10 x 1 2 Pozi Flange Hd Integral Safety Sides Pair Sckt Button Hd Screw M6 x 20 M6 Washer 12 x 1 6 Thk Cable Clamp Sel f Adhesive Bearing Tape 0 2x100x25mm Backrest Sec Sheet Sec Sheet 4 No 91103 2 N 7 A5N38352Z 805 691 805 690 2 2 AIN 54816 53648 788 951 55648 788 951 788 888 788 590 55091 56558 55170 54785 788 949 788 950 1 7 2 NO 0 09 09 09109 09 109109 91 41 4100 OO 00 _ 0 0 cO C N INIO NJN CA NO cO N 4 N gt cO cO 5 2 1 3 788 979 788 979 N S1802 2 4 2 1 1 8 9 5128007 MES ES ES ES 4 4 148 4848 Qi N gt 88550215 28919891 01052 188558 83 S 253 o s So 035 td n SS N dae CN 2 m Sina ETAT 0020 IIMKTIIIW QIIIIIIIAIAIIIIIIIAIIIIIAIA RTIIWI Slav amp C a 2 8 5 B MS t 518 6 2 Oo a LL 10 o 5 E 2
34. back over the mains lead B Slacken the large plastic nut C on the outside of the bed to partially release the mains lead assembly from the deck fabrication Unscrew metal nut D Pass the mains lead through slot in cable channel and remove the complete mains lead assembly from the bed 7 7 746 440 3 01 07 7 9 2 Installation a b 4 Figure 7 3 Mains Cable Fixing amp Length Adjustment Refer to Figure 7 3 Pass the mains lead assembly 06 1 06 2 06 3 through the hole in the deck fabrication via the slot the cable channel Fully unscrew the cable grip A Position the threaded shaft of the flex protector in the fixing hole at the head end of the cable channel Fully tighten the metal fixing nut D with the rubber washer E underneath it Adjust the length of cable inboard of the fixing hole to approximately 50cm including IEC connector as shown Tighten the cord grip screw A to secure the cable in position Pass the mains lead around the back of the bracket 06 13 and below the control box Reconnect the mains lead to the control box Attach the control box to the bracket using the screw 06 16 washer 06 12 and nut 06 11 7 8 746 440 3 1 07 7 10 Backup Battery amp Control Box Replacement WARNING Lead acid batteries are a potential environmental and health hazard Store batteries in accordance with manufacturer s instruc
35. d function To prevent the patient from making an adjustment disable that particular bed function by turning the lockout switch so that the pointer 1s horizontal 2 8 746 440 3 01 07 Bed elevation height Backrest lockout lockout lockout Figure 2 10 Attendant Control Panel ACP 2 8 3 Tilt Control The tilt controls are located on the Nurse handset Push and hold the appropriate button until the desired tilt position 15 obtained or the limit of travel 1s reached When returning from a tilted position the bed will automatically pause when it reaches the horizontal If tilt is applied with the bed at bottom height the mattress platform will rise before tilting Similarly if the mattress platform 15 tilted and the bed is driven to bottom height the mattress platform will level automatically before bottom height is reached 2 8 4 Backup Battery The backup battery is automatically switched on if the bed 1s disconnected from the power supply Battery life 1s limited and 15 intended for short term use only To ensure the battery 1s kept In a fully charged condition and prevent damage to the battery the bed must be connected to the power supply at all times during normal use 2 9 746 440 3 01 07 OPERATIONAL MAINTENANCE 3 1 General The equipment has been designed to be virtually maintenance free between service intervals The degree of periodic cleaning and maintenance necessary will be determined by use
36. e 1 at the side of the bed Some downward force may be required at maximum elevation after that the backrest 2 will lower under the patient s weight WARNING The backrest can fall quickly Keep hands clear to avoid trapping Figure 2 7 CPR emergency release handle 2 6 746 440 3 01 07 2 7 Drainage Bag Rails Two rails are provided for holding drainage bags located below the seat section on either side of the bed Attach suitable drainage bags to the hooks provided on the rails Figure 2 8 Drainage bag left hand side Caution The load on each drainage bag rail should not exceed 2kg 2 7 746 440 3 01 07 2 8 Power Operation 2 8 1 General The bed 16 provided with power driven adjustment of bed height backrest angle leg elevation and tilt When a push button 15 pressed the appropriate bed function will operate until the push button is released or the limit of travel is reached The Auto contour button operates both backrest and leg elevation simultaneously Auto Contour Bed height Backrest angle Leg elevation Tilt Trendelenburg Patient handset Nurse handset Figure 2 9 Control handsets 2 8 2 Control Inhibit using the ACP By using the Attendant Control Panel ACP mounted below the seat section on the left hand side of the bed the nurse can disable the push button controls and thus prevent operation of the bed On the ACP 15 a rotary lockout switch for each be
37. e mattress platform Pull out the bed extension as far as tt will go 2 Tighten both clamp knobs firmly 3 Figure 2 3 Extending the bed To extend the mattress platform Remove the two plastic pegs 4 Pull out the mattress platform extension 5 until the outer fixing holes are lined up with the holes the mattress platform 6 Push the plastic pegs down through the holes to lock the mattress platform extension in position Figure 2 4 Extending the mattress platform 2 3 746 440 3 01 07 24 Bedstripper where fitted bedstripper which 15 used for supporting clean linen when bed sheets are being changed 15 located at the foot of the bed Pull the bar away from the bed as far as it will go Figure 2 5 Bedstripper in extended position Caution The bedstripper load should not exceed 20kg 2 4 746 440 3 01 07 2 5 Kneebreak Angle Adjustment kneebreak angle be manually adjusted whenever thigh section of the mattress platform is raised Lift the mattress retaining bar 7 to release the ratchet mechanism then lower it until the calf section 15 at the required angle Slightly lift the mattress retaining bar again to re engage the ratchet mechanism and lock the calf section position gt NT Figure 2 6 Adjusting the kneebreak angle 2 3 746 440 3 01 07 2 6 Emergency CPR Release To lower backrest In an emergency lift the CPR CPR N release handl
38. e mattress platform and arrange it tidily in the cable channel Refit the cable clips to secure the ACP cable in place c Refit the bracket fabrication 06 13 to cover the cable channel below the backrest Take care that no wires are pinched or trapped Secure the bracket with two screws 06 16 and washers 06 15 and the hex head screw 06 8 d Refit the control box to the bracket as given Subsection 7 10 2 Reconnect the battery 06 14 to the control box 7 12 Hi Lo Actuator Replacement WARNING The main difference between Model 370 and Model 390 is that the latter uses a higher rated hi lo actuator Be sure to use the correct type of actuator when fitting a replacement 7 12 1 Removal a Apply the brakes Use suitable stands to support the deck assembly at both ends Refer to Section 7 2 and unplug hi lo actuator cable 01 16 from the hi lo actuator 01 4 b Remove and discard two capped starlock washers 01 5 and 01 24 WARNING Make sure the deck assembly is securely supported at both ends before continuing c Withdraw two clevis pins 01 6 and 01 23 taking care not to let the hi lo actuator fall Remove the height actuator from the bed 7 12 2 Installation gt gt clevis pins that secure the hi lo actuator are of different diameters Take care to fit them in the correct positions and use the appropriate starlock washer a Secure the housing of the hi lo actuator 01 4 to t
39. ease the cable retaining clip refer to Section 7 2 and unplug the defective actuator cable from the actuator 7 16 746 440 3 01 07 hi lo actuator cable 01 16 is wrapped around lt gt deck earth bonding strap 02 42 03 42 If replacing this cable temporarily disconnect the earth bonding strap from the base b Remove the backup battery and control box as given in Subsection 7 10 1 c Remove the hex head screw 06 8 Undo two screws 06 16 and collect two toothed washers 06 15 Remove the control box bracket 06 13 d Unplug the appropriate actuator cable Release the cable ties below the deck Figure 7 4 identify the faulty cable and release it from the cable ties Remove the actuator cable from the bed 7 18 2 Installation a Connect the cable to the actuator and fit the cable retaining clip as given in Section 7 2 If fitting hi lo actuator cable pass the earthing strap through the cable coils and refit the fixing screw and toothed washer to secure the earthing strap to the base b Plug the actuator cable into the correct socket on the control box 06 4 06 5 and replace the retaining strip c Attach the control box bracket to the underside of the mattress platform using two toothed washers 06 15 and screws 06 16 Fit the hex head screw 06 8 d Install the control box and backup battery as given in Subsection 7 10 2 Arrange the actuator cable tidily beneath the mattre
40. eck assembly as given in Subsection 7 13 2 g Refit the kneebreak actuator to the deck assembly as given in Subsection 7 14 2 7 21 3 Thigh Section Installation a Use the hoist to position the thigh section fabrication 02 5 03 4 on the deck assembly Attach to the deck fabrication 02 1 03 1 with two clevis pins 02 12 03 10 with the heads of the clevis pins facing the inside of the bed Secure with two new capped starlock washers 02 11 03 9 b Attach the ram of the kneebreak actuator 02 25 03 23 to the bracket on the thigh section fabrication with a clevis pin 02 10 03 8 and secure with a new capped starlock washer 02 9 03 7 Refit two earth bonding straps 02 41 03 41 to the thigh section fabrication using two screws 02 43 03 43 and toothed washers 02 40 03 40 Fit the toothed washer between the earth bonding strap and metal fabrication to improve electrical continuity refer to Figure 7 7 A Fabrication B Toothed washer C Earth bonding strap D Screw Figure 7 7 Earth bonding strap installation 7 21 4 Calf Section Installation a Apply grease as indicated to the two spigots at the foot end of the thigh section fabrication 02 5 03 4 Fit two nylon washers 02 44 03 39 over the spigots 7 23 746 440 3 01 07 b Use hoist to position calf section fabrication 02 4 03 3 on deck assembly Slide from left to right to locate the holes In c
41. ence of flammable gases such as anaesthetic agents The bed and its sub assemblies are very heavy and appropriate precautions must be taken to avoid injury when moving or lifting them i 746 440 3 01 07 5 1 INTRODUCTION 1 1 1 1 kaka 1 1 1 2 1 2 1 3 Manufacturer Information 1 4 2 2 1 2 1 Brakes and 2 1 2 2 Folding Safety Sides where fitted 2 2 2 3 Extension where fitted 2 3 2 4 Bedstripper where fitted ses 2 4 2 5 Kneebreak Angle Adjustment essere 2 5 2 6 Emergency CPR Releases 2 6 24 Drainage Bag Falls petits EVEN VOR 6 45 dea CONES 2 7 2 0 JPOWer u uuu u an ds oat stes bcd d ne esae 2 8 3 OPERATIONAL MAINTENANCE 3 1 34 General uu u are 3 1 32 CS AMUN Rete 3 1 23 3 1 4 PREVENTIVE MAINTENANCE
42. eps a and b to remove the other safety side 7 19 746 440 3 1 07 7 20 3 Backrest Removal a Use the hoist to support the backrest Remove the capped starlock washer 02 9 03 7 and clevis pin 02 10 03 8 to release the actuator ram 02 24 03 22 from the backrest fabrication 02 6 03 5 Allow the backrest actuator to pivot down to the floor b Remove self tapping screw 02 43 03 43 and toothed washer 02 40 03 40 to release the earth bonding strap 02 41 03 41 from the backrest c Remove and discard two capped starlock washers 02 1 1 03 9 and withdraw two clevis pins 02 12 03 10 Remove the backrest section from the bed 7 20 4 Calf Section Removal a Use the hoist to support the calf section Remove two self tapping screws 02 43 03 43 and toothed washers 02 40 03 40 to release the earth bonding straps 02 41 03 41 at either end of the calf section b Remove and discard two starlock washers 02 28 03 26 and pull the ratchet assemblies rastomats 02 26 03 24 off the pivots on the calf section fabrication 02 4 03 3 c Remove and discard two capped starlock washers 02 9 03 7 Slide the calf section to the left of the bed to free it from the pivots and collect two nylon washers 02 44 03 39 Remove the calf section sub assembly from the deck assembly 7 20 5 Thigh Section Removal a Use the hoist to support the thigh section Remove the capped starlock washer
43. et PART No DESCRIPTION BED SIRIPPER STRIPPER STRIPPER STRIPPER Deck Fabrication Deck Extension Assy Handle Bow Fab n Calf Section Fab n 534 Thigh Section Fab n Rc Backrest Section Fab n E End 5 4 x16G Grey Push In Fastener Capped Starlock 910 Pin 10x50 0 4 Starlock 98 Pin 97 9 32 Lifting Pole Socket Liner Accessory Socket Liner L S85 1 8 2 2 Roll Pin g3 16 x1 1 8 ___ Corner Tube Liner j Roller Buffer Moulding Retaing Pin Roller Buffer Retainer CPR Lever Fab n CPR Handle Roll Pin 23 16 3 4 CPR Release Cable Backrest Actuator LA27 Knee Break Actuator LA27 Rastomat 6 Position M8x16 Hex Hd Screw Starlock 98 End Cap 40x20x1 0 2 5mm End Cap 45 20 14 206 Grey 88 298 19 81 19 80 19 79 6537 6556 4834 3840 4804 5824 05 15 05 12 1021 05 14 05 52 05 16 05 15 88 858 88 880 1017 88 884 9085 9076 4778 1103 4817 6712 5 583227 1 2 2 2 2 4 7 N gt 314814 14 148 4 4 148 4 Qi Ol N gt 5 o pp po j r 4 2 Knob Jencan M8 2 Extension Retaining Nut 2 Retaining Screw 4154816 1
44. he base fabrication 01 1 using the 12mm 2 clevis pin 01 6 and a new capped starlock washer 01 5 The clevis pin 1s fitted with its head towards the inside of 7 11 746 440 3 01 07 bed b Align the fixing hole in ram end of the hi lo actuator 01 4 between the fixing lugs on the tilt leg assembly 01 3 c Install the 10mm 2 clevis pin 01 23 through the fixing holes in the hi lo actuator ram and tilt leg assembly with the head of the clevis pin on the inside of the bed Secure in place with a new capped starlock washer 01 24 d Connect the hi lo actuator cable 01 16 to the hi lo actuator 01 4 Fit the retaining clip into the actuator body refer to Section 7 2 7 13 Backrest Actuator Replacement Refer to Sheet 2 for beds with foot end extension Sheet 3 for fixed length beds Part references for both are given below 7 13 1 Removal a Disconnect the CPR cable as given in Subsection 7 17 1 Release the backrest actuator cable 02 37 03 35 as given in Section 7 2 and unplug it from the actuator b If the backrest 15 raised use the hoist to support the backrest fabrication 02 6 03 5 Remove and discard two capped starlock washers 02 9 03 7 Withdraw two clevis pins 02 10 03 8 and remove the backrest actuator from the bed 7 13 2 Installation a Fit a clevis pin 02 10 03 8 to secure the body of the backrest actuator 02 24 03 22 to the deck fabrication 02 1 03 1 and
45. he free castor from the base fabrication 01 1 7 6 2 Installation a Fit the replacement free castor 07 3 into the base fabrication 01 1 Line up the holes in the castor stem with the holes in the base b Fit two Nord Lock washers 07 7 and two hex head bolts 07 6 to secure the castor in place 7 7 Brake Castors Replacement 7 7 1 Removal a If fitted remove the foot end ABS cover as described in Section 7 4 Slide the D bar 07 5 to one side until it 1s just clear of the defective castor s mounting stem Continue from paragraph 7 7 1 d b If the bed is not fitted with ABS base covers proceed as follows Remove and discard two capped starlock washers 07 13 Pull off the brake pedals 07 14 and collect two brake pedal spacers 07 17 c Loosen but do not remove the grub screw securing the change lever 07 8 to the D bar 07 4 Slide the D bar 07 4 to one side until it 1s just clear of the defective castor s mounting stem 7 5 746 440 3 01 07 c Use hoist to raise foot end of bed off floor by approximately 20cm 8 ins Support the base frame on suitable blocks d Undo two hex head bolts 07 6 and collect two Nord Lock washers 07 7 Withdraw the defective castor 07 2 from the base fabrication 01 1 7 7 2 Installation a Insert the stem of the castor 07 2 into the base fabrication 01 1 and align the holes Use the brake cam rotating tool Tool item 3 to align the brake
46. ion by cable retaining clips A These are fitted to the cable adjacent to the electrical connector B and are a straight push fit Into the receptacle C on the actuator body box EU Figure 7 1 Actuator Cable Retaining Clip To release a cable retaining clip squeeze the clip sides together firmly and pull the clip away from the actuator 7 2 746 440 3 01 07 7 3 Special Tools Equipment In addition to normal workshop tools the special tools and equipment listed below will be required for servicing LONE _ Hoist SWL 250kg m Sling straps 2 General lifting NE Brake cam rotating tool 745 04 7 3 1 Using the Hoist When using the hoist to lift any part of the bed always ensure that the sling straps are applied to main frame sections and do not bear upon components wiring or minor fabrications e g brackets or safety sides 7 3 746 440 3 1 07 7 4 Covers Replacement Beds may be supplied without base covers or with plastic 23 ABS covers 7 4 1 ABS Covers Removal a Remove and discard four capped starlock washers 07 13 Pull off the brake pedals 07 14 and collect four brake pedal spacers 07 17 b Slide the D bar sideways to free one end of the base cover 07 18 07 19 then slide it back the other way to free the other end Lift the base cover off the bed 7 4 2 ABS Covers Installation a Slide the D bar 07 4 07 5 sideways until
47. ks 7 6 746 440 3 01 07 e Undo two hex head bolts 07 6 and collect two Nord Lock washers 07 7 Withdraw the defective castor 07 1 from the base fabrication 01 1 7 8 2 Installation a Insert the stem of the castor 07 1 into the base fabrication 01 1 and align the holes Use the brake cam rotating tool Tool item 3 to align the brake operating cam in the appropriate direction Slide the D bar 07 5 through the castor stem b Fit two Nord Lock washers 07 7 and two hex head bolts 07 6 to secure the castor to the base fabrication c If the bed 15 fitted with ABS base covers refit these items as described in Section 7 4 d If the bed is not fitted with ABS base covers proceed as follows Slide the D bar 07 5 back through the castor stem to align the hole in the change lever 07 8 with the hole in the D bar 07 4 e Tighten the grub screw to secure the change lever to the D bar Refit two brake pedal spacers 07 7 and secure with two new capped starlock washers 07 13 7 9 Mains Lead Assembly Replacement 7 9 1 Removal a Unplug the mains lead assembly 06 1 06 2 06 3 from the control box Remove the screw 06 16 and washer 06 11 to release the control box from its bracket 06 13 Collect the washer 06 12 and allow the control box to drop slightly Pull the mains cable and IEC connector out from behind the control box b Refer to Figure 7 3 Fully unscrew the cable grip A and slide it
48. of replaceable parts It contains assembly drawings of the equipment and sub assemblies Each drawing sheet 15 accompanied by its related parts list The Assembly Spares Manual Modification Record ASMMR is the configuration control document for the equipment The ASMMR identifies sheet number and issue number of all drawings relevant to a particular unit 2 How to Use the Assembly Spares Manual Refer to the relevant ASMMR for the equipment model number By reference to the equipment serial number and the ASMMR identify the applicable drawing Find the part on the drawing and note the item number which 15 given in a balloon Refer to the related parts list for information regarding the part Sometimes a number of identical parts may appear in different locations but only one will be identified with a balloon The number in the Qty column of the parts list indicates the total number of times that the part appears in the drawing When a part has optional variations the last column of the parts list refers to a separate drawing sheet defining the choices 1 746 440 3 01 07 Form 130 2 Huntleigh HEALTHCARE NESBIT EVANS Service Mani Document Ref 746 440 Product Contoura 390 Modular Beds FEES m 19 01 07 972316 L5 a 38607 Be 795 712 e 4s 21007 s 7895 6 7 409 180407 893581 8 78909 7 8 4848 251007 92973 6 81998
49. or SEE EXTENDING DECK ASSY MODULE 819 94 Kneebreak Actuator SEE EXTENDING DECK ASSY MODULE 819 94 Hi Lo Actuator 390 SEE TILT BASE ASSY MODULE 788 957 Mini ACP SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 Earth Bonding Strap SEE C BOX CABLE MOD 819 98 SHT 1 OF 1 Patient Handset SEE TILT BASE ASSY MODULE 788 957 Tilt Actuator SEE TILT LEG ASSY 819 04 Tilt Actuator Cable SEE TILT LEG ASSY 819 04 Cable SEE TILT BASE ASSY MODULE 788 957 Nurse Handset SEE TILT BASE ASSY MODULE 788 957 Ol Qi N gt SSS PGS ASSIS 9191 01052988 8 155 8 52535 28 9
50. our nylon bushes 01 11 into the holes in the inner leg fabrication Do the same with the outer leg fabrication d Locate the nylon rollers in the C section channels on the base fabrication 01 1 and line up the pivot holes in the outer leg fabrication with the pivot holes in the inner leg fabrication e Insert two pivot bars 01 10 through the nylon bushes the inner and outer leg fabrications Secure each pivot bar with two new capped starlock washers 01 9 f Refit the hi lo actuator as given in Subsection 7 12 2 7 21 2 Deck Assembly Installation a If removed previously fit two nylon rollers 01 8 over the pegs at the top end of the inner leg fabrication 01 3 and secure with two new starlock washers 01 7 b Position the deck assembly above the base assembly using the hoist Locate the nylon rollers 01 8 the C section channels on the deck fabrication 02 1 03 1 and slide the deck assembly towards the head end of the bed Locate the pivot pins at the head end of the deck fabrication 02 1 03 1 in the brackets at the head end of the outer leg fabrication 01 2 Fit two deck mounting spacers 01 17 over the pivot pins to give a close fit in the brackets d Fit two washers 01 18 and screws 01 19 to secure the deck fabrication to the outer leg fabrication Refit tilt actuator as given in Subsection 7 15 2 7 22 746 440 3 01 07 f Refit the backrest actuator to d
51. sives from components before re assembly Apply Loctite 243 adhesive when reassembling items as specified in Appendix A Before applying Loctite clean and degrease parts using a suitable volatile solvent e g methylated spirits Apply lubricant to bushes and joints on assembly of items as specified in Appendix A Throughout this section numbers given in brackets refer to the Assembly Spares Manual drawing sheet number and item number for the part Thus 03 5 represents Item 5 on Sheet 03 7 1 746 440 3 01 07 If the mattress platform sections are removed for servicing repair pivot points should be lubricated prior to re assembly where noted in the text or shown on the drawings The use of Shell Cassida EPS2 grease or equivalent is recommended Before returning the equipment to use following repair or servicing e Carry out a visual inspection for signs of damage paying particular attention to cables and paintwork e Perform a serviceability test as described Chapter 4 e Clean the equipment as described in Chapter 2 Caution After replacing any cable or actuator check that none of the cables are kinked strained or pinched Adjust the cables to remove any slack that could become entangled in the bed mechanism Verify that these conditions are maintained over the full range of movement of the bed sections 7 2 Actuator Cable Clips Removal Where cables are connected to actuators they are held in posit
52. ss platform and refit the cable ties to secure the cable in position e Make sure that none of the cables 1s trapped or pinched Check that all bed sections operate correctly over their full range of movement and that none of the cables 1s unduly pulled or strained 7 17 746 440 3 01 07 7 19 Roller Buffer Replacement Refer to Sheet 2 for beds with foot end extension Sheet 3 for fixed length beds Part references for both are given below 7 19 1 Removal a Use a large flat bladed screwdriver to release the flanges on the roller buffer retainer 02 19 03 17 and pull out the retaining pin 02 18 03 16 b Remove the roller buffer retainer 02 19 03 17 and the roller buffer moulding 02 17 03 15 from the deck fabrication 02 1 03 1 or deck extension assembly 02 2 c If necessary remove the corner tube liner 02 16 03 14 7 19 2 Installation a If removed insert the corner tube liner 02 16 03 14 1n the deck fabrication 02 1 03 1 Make sure that the integral springs on the corner tube liner are facing toward the foot end of the bed b Install the roller buffer moulding 02 17 03 15 from below c Fit the roller buffer retainer 02 19 03 17 and insert the retaining pin 02 18 03 16 toward the foot end ensuring that the groove engages between the flanges on the moulding 7 18 746 440 3 1 07 7 20 Dismantling Bed This section gives procedures for dismantling main str
53. sure correct operation during the service life of the equipment Section 4 Preventive Maintenance Gives details of regular periodic maintenance actions to ensure correct operation of the equipment Section 5 Testing Defines a serviceability test to verify correct operation of the equipment if function is suspect or following any maintenance servicing procedure Section 6 Troubleshooting Contains details of fault symptoms possible causes and suggested actions to rectify the problem Section 7 Servicing Instructions Contains procedures for removal and installation of replaceable parts and sub assemblies Section 8 Technical Data Contains a list of electrical and dimensional data for the equipment and components Section 9 Transportation and Storage Lists preferred environmental conditions for the transporting storage and use of the equipment Appendix A Assembly Spares Manual Contains the Modification Record together with drawings and detailed parts lists for the identification of replaceable parts 1 1 746 440 3 01 07 1 2 Product Description The CONTOURA 370 and 390 are electrically operated acute care beds with multiple functions to provide the best nursing position for both patient and carer 1 2 1 Standard Features Four section electrically operated profiling mattress platform with independent adjustment of backrest angle thigh section angle and calf section angle Auto Contour of
54. tance A list of these 1s available on our website www huntleigh healthcare com 1 4 746 440 3 01 07 2 OPERATION 2 1 Brakes and Steering At the foot of the bed is a pair of linked brake pedals that operate on all four castors When the pedals are the middle position the brakes are free and all four castors are able to rotate and swivel When the pedals are pushed down the brakes are applied on all four castors When the pedals are raised one head end castor is engaged so that it cannot swivel The bed can then be steered by pushing from the foot end Figure 2 1 Brakes and steering 746 440 3 01 07 2 2 Folding Safety Sides where fitted To lower the safety sides Hold the top rail near the foot end just 1n front of the hinge 1 Pull the operating knob 2 and lower the side towards the foot end of the bed 3 As the side begins to lower release the operating knob Figure 2 2 Folding safety side operation To raise the safety sides Lift the top rail until the operating knob automatically clicks into its locked position at maximum height WARNING Ensure that the locking mechanism is securely engaged when the safety side is left in the upright position 2 2 746 440 3 01 07 2 3 Extension where fitted To extend the bed Apply the brakes Use the control handset to raise the mattress platform to maximum height Unscrew the two clamp knobs 1 on the underside of th
55. the castors should rotate b Raise the pedals in the steering position and verify that right hand head end castor is engaged and cannot swivel 5 4 2 Folding Safety Sides where fitted Refer to Section 2 2 Check operation of both safety sides Verify that the release and latching mechanisms are effective and that the sides are securely locked when raised 5 4 3 Emergency CPR Release Refer to Section 2 6 Operate the CPR release handle and verify that the backrest descends to a horizontal position in a smooth controlled manner 5 4 4 Kneebreak Angle Refer to Section 2 5 Use the control handset to raise the leg sections to maximum height Adjust the kneebreak angle to each of the intermediate ratchet positions verifying that the calf section locks securely at each position 5 2 746 440 3 01 07 6 TROUBLESHOOTING The following table identifies some fault symptoms their possible cause and suggested remedial action Test Symptom Possible cause Action step 5 2 None of the actuators Power disconnected or Make sure mains lead is Will work batteries discharged connected to a suitable power supply socket Fuse blown Check fuse in mains plug UK only Control handset Insert handset plugs disconnected fully into sockets on T piece cable T piece cable disconnected Insert T piece cable plug fully into socket on ACP ACP disconnected Insert ACP plug fully into control box socket 5 2 One actuator does Actuator
56. the end just protrudes from the base fabrication 01 1 b Position the base cover 07 18 07 19 on the base fabrication Slide the D bar back through the hole in the base cover to secure the base cover at one end Repeat this procedure to secure the other end of the base cover c Fit four brake pedal spacers 07 17 and two brake pedals 07 14 Secure with four new capped starlock washers 07 13 7 5 Brake and Brake Tracking Castors Adjustment If the brakes or steering lock are ineffective the castors can be adjusted as follows Figure 7 2 Castor adjustment 7 4 746 440 3 01 07 a On castor to be adjusted remove two fixing screws 07 6 and collect two Nord Lock washers 07 7 b Refer to Figure 7 2 To improve the brake operation rotate the housing A clockwise as shown by the arrow B to improve the steering lock operation rotate the housing in the opposite direction Rotate the housing in 180 steps do not over adjust c After each 180 rotation check the braking and or steering operation If any castor cannot be adjusted to achieve satisfactory performance replace the castor as described in Section 7 7 or 7 8 as appropriate 7 6 Free Castor Replacement 7 6 1 Removal a Use the hoist to raise the head end of the bed off the floor by approximately 20cm 8 ins Support the base frame on suitable blocks b Undo two hex head bolts 07 6 and collect two Nord Lock washers 07 7 Withdraw t
57. tions Dispose of unserviceable batteries safely in accordance with local authority regulations 7 10 1 Removal a The cables for the actuators and ACP are secured to the control box with a plastic retaining strip Use a small flat bladed screwdriver to release the clips at either end and remove the retaining strip from the control box b Unplug the four actuator cables 01 16 02 37 02 38 09 11 and ACP cable 06 21 from the control box making a note of which cable goes in which socket c Undo four screws 06 10 and nuts 06 11 to release the backup battery from the control box bracket 06 13 Unplug the backup battery cable 06 14 from the control box d Unplug the IEC mains lead connector 06 1 06 2 06 3 from the control box Disconnect the earth bonding strap 06 18 and retain the fixing nuts e Undo the M5 screw 06 16 and nut 06 11 used to attach the control box 06 4 06 5 to the control box bracket and collect the washer 06 12 Remove the control box from the bed 7 10 2 Installation a Attach the control box 06 4 06 5 to the control box bracket 06 13 using screw 06 16 washer 06 12 and nut 06 11 b Connect the earth bonding strap 06 18 to the terminal on the control box 06 4 06 5 using the nuts supplied Plug in the mains cable 06 1 06 2 06 3 c Refer to Sheet 62 Plug the four actuator cables 01 16 02 37 02 38 09 11 and ACP handset cable 06 21 into the control bo
58. tor Replacement 7 14 Kneebreak Actuator Replacement 7 15 Tilt Actuator Replacement 7 16 Ratchet Assembly Rastomat Replacement 7 17 CPR Cable Replacement 7 18 Actuator Cables Replacement 7 19 Roller Buffer Replacement 7 20 Dismantling the Bed 7 21 Assembling the Bed 7 22 Restoration of Paintwork 8 TECHNICAL DATA 9 TRANSPORTATION AND STORAGE APPENDIX A ASSEMBLY SPARES MANUAL rc cc 2 How to Use the Assembly Spares Manual lil 746 440 3 01 07 1 INTRODUCTION 1 1 About This Manual This manual contains information on servicing and maintenance of the Huntleigh Healthcare 370 and 390 beds The manual comprises the following sections Section 1 Introduction this section Includes a general description of the equipment with an explanation of the various features available Section 2 Operation Contains instructions for using the main features and functions of the bed Section 3 Operational Maintenance Describes routine procedures and checks to en
59. tteries Every six months the condition of the batteries should be checked using the following procedure 1 Ensure that the bed has been connected to mains power supply for 24 hours 2 Disconnect the bed from the mains power supply 3 Apply a load of 80kg to the mattress platform 4 Raise and lower the mattress platform from minimum to maximum height three times 5 Ifthe bed does not operate satisfactorily in step 4 perform steps to 4 again If the bed again fails to operate satisfactorily the batteries are not holding sufficient charge and should be replaced Refer to Chapter 7 Servicing Instructions 4 2 746 440 3 01 07 5 TESTING The following serviceability tests should be performed before returning bed to use after service or if any function is suspect These instructions should be read in conjunction with Chapter 2 of this manual If the result of any test 1s unsatisfactory investigate and take the appropriate remedial action Refer to Chapter 6 Troubleshooting and Chapter 7 Servicing Instructions gt gt references left right of the bed are when viewed from the head end i e by a patient lying on the bed WARNING If any electrical assembly or wiring has been replaced or repaired the appropriate electrical safety checks must be made Keep clear of the bed when it is being operated Severe injury can result from crushing by moving parts 5 1 Preliminary a
60. ucture of bed It must be read in conjunction with the preceding sub sections which describe the removal of specific components and sub assemblies Dismantling of the bed is not a routine procedure and should only be carried out to the extent necessary The information given 15 for guidance only since procedures will be varied according to the purpose for which they are undertaken Minor procedures which may be considered self evident have not been included Paragraphs marked refer to optional items and modules 23 which are not fitted to all beds 7 20 1 Deck Extension Assembly Removal a Use a 13mm spanner to hold the extension retaining nut 02 32 Unscrew the knob 02 31 from the retaining screw 02 33 b Remove the extension retaining nut from the retaining screw Remove all traces of old threadlock compound from both components c Use a screwdriver to drive the retaining screw up into the deck extension assembly 02 2 so that it clears the holes in the deck fabrication 02 1 d Repeat steps a to c on both sides of the bed The deck extension assembly can now be pulled out of the deck fabrication 7 20 2 Integral Safety Sides Removal a Raise the safety side to the locked position and support it using the hoist b Remove two screws 02 35 03 33 and collect two large washers 02 36 03 34 Slide the safety side horizontally out of the socket liners 02 14 03 12 c Repeat st
61. untleigh HEALTHCARE pn ACUTE CARE BEDS MODEL 390 SERVICE MANUAL Build Level 08 Document Reference 746 440 Huntleigh Healthcare Nesbit Evans Products Division Woden Road West Wednesbury TEL 44 0 121 556 1511 West Midlands FAX 44 0 121 502 2092 WS10 7BL U K sales huntne co uk PRELIMINARIES Preface Read and understand this manual before attempting to service or repair the equipment This manual is intended to be used by Huntleigh Healthcare approved service technicians The manual may be provided to a customer in response to customer requirements but in no event will Huntleigh Healthcare be responsible for any service or repair performed by customers Warnings Cautions and Notes WARNINGS given in this manual identify possible hazards in procedures or conditions which if not correctly followed could result in death injury or other serious adverse reactions Cautions given in this manual identify procedures or conditions which if not correctly followed could result in equipment failure or damage Notes given in this manual indicated by ES are used to explain or amplify a procedure or condition General Warnings WARNING Before starting any service or maintenance procedures ensure that the equipment has been adequately decontaminated Electrical equipment can be hazardous if misused Obey all safety instructions Do not use electrically powered beds in the pres
62. x taking care to connect the correct cable to each socket 7 9 746 440 3 01 07 d Connect backup battery 06 14 to socket on control box Attach the battery to the bracket using four screws 06 10 and nuts 06 11 e Thread and actuator cables through holes in retaining strip Fit the retaining strip over the connector plugs and clip it into position on the control box 7 11 Attendant Control Panel Replacement 7 11 4 Removal a Unplug the battery 06 14 from the control box 06 4 06 5 Remove the control box from the bracket 06 13 as given in Subsection 7 10 1 b Undo two screws 06 16 and hex head screw 06 8 to release the bracket 06 13 from the bed and remove the lower section of the cable channel below the backrest Collect two washers 06 15 c Release the cable clips below the deck assembly by depressing the locking tab Figure 7 4 A Pull the ACP cable out of the cable channel Figure 7 4 Cable clip release d Remove two screws 06 10 and nuts 06 11 to release the ACP 06 21 from its mounting bracket Unplug the T piece cable 01 14 from the rear of the ACP and remove the ACP from the bed 7 11 2 Installation a Position the ACP 06 9 on the mounting bracket and secure in position with two screws and nuts 06 10 06 11 Reconnect the T piece cable 7 10 746 440 3 01 07 01 14 at back of the b Feed the ACP cable under th
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