取扱説明書 (設置マニュアル) / Instruction Manual (Installation Manual)
Contents
1. o gt e gt m of E2. ON 57 gS HPEr ts k 3 Y EEROF 4MUEF SOS ORE ER LY72 J 8 1 8 2 J LY72 9 WE 9 1 o send Q or ot H 2 A 1 mmm C or at z iu O EE Go ot ENT O en To Fu wt nag LILLLILI
3. Ux LY72 J 3 4 0 n HX 1 1 12 13 2 1 2 2 3 1 3 2 4 1 4 2 4 3 LY72 ee dicato 1 1 ICEL LG v cH IC 1 1 de E eiue enr 1 2 A 1 3 E IEA 2 1 DADA NINA LE 2 1 AI A 2 3 bd rca onto 3 1 NI A O A SI 3 1 tO NETUS 32 e REEE E E 4 1 LY7
4. AC 1 2 AC 1 2 AC 1 2 AVR
5. 5 1 3 1 A 2 B 3 C LY72 J 5 1 5 600 m m 1000 um m HE 0 100000 9 999999 OFF ON SONY RS 232C OFF 0 2 0 5 1 5 10 30 60 300
6. 346 0035 1 10 Sony Manufacturing Systems Corporation 1 10 Kiyoku cho Kuki shi Saitama 346 0035 Japan http www sonysms co jp LY72 3 278 899 01 2007 12 Printed in Japan 2007 Sony Manufacturing Systems Corporation
7. 1 2 J LY72 1 3 AC CE LY72 1 J 1 3 1 4 J LY72 2 2 1 O ABC XYZ ABS ABS INC jon ABC XYZ 7 RESET ABS INC ABC XYZ
8. AC AC DC M4 x 16 248 1 2 3 AC 4 5 DC DC 6 DC 5 T
9. 2 16 2 RS 232C 3 RS 232C Evie J 4 13 4 3 7 ABC RS 232C 3 RS 232C XYZ
10. O E O O O O O El E
11. ARE FORD epo f ix Ae HA LY72 c 4 1 OF 5
12. OFF F F B r2 u F 9 A F I7
13. A 1 B 2 C 3 0 1 um 0 5 um 1 um 5 um 10 um 1 s 10 s 1 min 10 min 100 um 50 um 25 um 20 um 2 um 0 05 um 1 A B Z EIA 422 Be A JIA 100 ns 1 3 0N
14. 4 4 J LY72 1 n CANCEL CANCEL L
15. SEAL ING D 100000 8888888 100000 LIN Eee 0 6090 um 0 0 001 mm lt gt 3 1000 1 000 1 000 HOLO En LATCH PAUSE InPu Holo 518 1 g5P LGAd recAl OUTPUT ALACA d5P rtr AL LESLOCH DEF an 5 DEF on FL PEr DEF i e SLEEP OFF i 1 5 5 10 105 30 30
16. Error HOLD Ge O ME NIE CE O CE m PRINT ON R LY72 J 9 9 9 10 J ERA Safety Precautions Sony Manufacturing Systems Corporation products are designed in full consideration of safety However improper handling during operation or installation is dangerous and may lead to fire electric shock or other accidents resulting in serious injury or death In addition these actions may also worsen machine performance Therefore be sure to observe the following safety precautions in order to prevent these types of accidents and to read these Safety Precautions before operating installing maintaining in specting repairing or otherwise working on this unit Warning indication meanings The following indications are used throughout this manual and their contents should be under stood
17. SETUP D 1 c BER 2 1 7 9 3 Na 3 OFF RS 232C 3 RS 232C RS 232C 4 3 11 ON RS 232C 3 RS 232C
18. LY72 J 4 5 4 2 3 1 2 3 4 2 4 JPN 4 2 5 A X 1 B Y 2 C Z 3 4 6 J LY72 4 3 9 1 QG 1
19. AWG26 20 8 mm LY72 3 J 3 3 3 4 J LY72 4 RX AE LY72 LY72 191 4 1 LY72 4 2 A mb SE UP LABEL ABC 20 bone AAG IEF DEE O Bm 516 N gt 3
20. 4 3 16 ABC PR P_P 4 3 17 ABC R 4 3 16 4 3 18 RS 232C 1200 38400 bps 4 3 19 RS 232C 4 3 20 RS 232C 4 3 21 RS 232C LY72 J 4 19 4 20 ene 5 x ABC 7 ON ON A B C
21. oO Vcc 12 24 V O ALX Ex RESET A Ex RESET X B Y Ex RESET B Ex RESET Y O C Z Ex RESETC Ex RESET Z O Ex PRINT O A Ex IN A Ex IN X O B Ex IN B Ex IN Y O C Ex IN C Ex IN Z COM COM 0 V 4 16 J 000000000 00044 NN OO OO OOO L LY72 4 3 9 Error H L H ABC L P P H L 0 2 HH L
22. 1 1 HOLD 9 1 3 1 A 2 B 3 C
23. Qt G 1 1 LY72 J 4 3 LABEL ABC RS 232C ABC XYZ RS 232C XYZ nASIEr GEE un
24. o LY72 J 7 1 7 2 J LY72 8 AC 1 2 AC 1 2
25. 0 1 um 10 um 1 10 3 CHET
26. P P 38400 19200 9600 4800 2400 1200 bps 1 2 8 7 BEN DC 12 V 0 75 A 1 A AC 100 V 240 V 10 A4C 32 VA AC 0 40 C 20 60 C 1 5 kg 5 2 J LY72 6 245 10 5 80 SB gt 1 Y 2 M4 13 MAX 18 S a 289 a 80 262 E 4 io 5 sl 4 M5 MAX 7 SIR YY 113 5 co S 176 5 L 188 5 L 198 5 i L 231 5 mm LY72 J 6 1 6 2 J LY72 7
27. 50 cm AC 7 PD VAN D oF ae Mon BS gt J PS J 50 cm m o 1 A RN rm Je ae KO I LY72 J 3 1 3 2 AC
28. ENT Error ENT Error Error tl REF ON kab e REF ENT
29. 0 5 um gt ENT O lt 0 5 um gt 1 2 M 0 5u gt 0 1u 00 10 00 10 00 01 00 1 00 00 10 10 gt 00 00 01 1 gt 10u gt 5u gt lu gt 0 5u GR L 0 5u 0 1u 0 05u 01 00 00 1 00 10 00 10 00 01 00 1 00 00 10 10 00 00 01 1 gt 100u gt 50u gt 25u gt 20u 10u gt 5u gt 2u gt lu gt 0 5u GK a
30. OPW g e DO 1 B ABC Pon gd5SP ON count ON SONY ON SONY JSP KES O Bin UG lu gt
31. i e SLEEP GFF 1 5 5 iG 10 f 30 304 f 58 60 AQdE CRAP XYZ Pena X Urn 292 RS 232C ugs RS 232C bPS 38433 38400 bps 11200 19200 bps 4508 9600 bps 4808086 4800 bps 2400 2400 bps 1200 1200 bps PH 119 AGH SUE ZU Odd EFEN 570P 1 5 IGP 1 e 5180P 2 LENGTH B b 11 8 N b it 7 LY72 J 4 11 4 3 1 ON SONY
32. 1 K Y D gt LAME gt e CANE gt 3 GHA 20 RS 232C 3 RS 232C 4 3 5 Bh 1 2 2 000000 1 mm 2 mm 2 0 95 1 0 95 1 052631 RS 232C 3 RS 232C 4 3 6
33. Wipe with a dry cotton cloth To clean the display and casing To remove heavy dirt Use diluted neutral detergent 8 2 E LY72 9 Supplement 9 1 Setting Flowcharts 9 1 1 Basic settings Power ON for first time 1 second SETUP Cf 3 seconds 1 second Set axis label Use O ABC OQ Q o ot iud to next lights on to select XYZ Validate Go to next item item 1 j Gotonext O or r item LO 4 Go to next item 1 second Use O to select e e O or ot to select Setting info Use O displayed to select O 4 1 second START zm Use O Use to select 5 to expand options Axis label flashes O FISH Axis label lights on Setting Setting validate cancel sans Basic setting complete LY72 E 9 1 9 Supplement 9 1 2 Advanced settings When axis label ABC is selected Count display Oo ot Go to next item Seting info displayed Validate to select o of Go to next item O or Go to next item n 1 second E 5 Use O to expand options Use to select I 1 wet Tare Setting info displayed Od ot gt ENT O Oo
34. 10 aes CANCEL 11 m FIN 5 12 um 508ngzon dES lov2398 Ux3 1 4 2 BESS 4 2 J LY72 4 2 4 1 9 1 SETUP 1 SONY 3 P44 Ont
35. MIN MAX MIN P P 2 2 J LY72 2 2 O O O 1 2 3 1 2 3 RS 232C RS 232C DC DC AC O AC AC LY72 2 J 2 3 2 4 J LY72 3 3 1 0 40 C
36. add EPEN 570P 5 7 1 e 518P 2 LETIG 1H 8 b 11 8 N b 17 7 LY72 J 4 9 E XYZ Pon gd5P ON coun ON SONS ON SONY d5P rES O La Ch ESSER Olu LD lu Ci XD 0 1 um 0 1 nm O5u G5u XD 0 5 um 0 5 nm o 5 1 um 1 um 5 0 5 o AM 5 um 5 hm iD u IG o Gn 10 um 10 um OUOUU i 1 0000 10 10 000 100 1 00 10 00 10 lt gt ads 18850 A 0 05 um 0 05 nm e u 2 o I 2 um 2 nm eU u b u IT 20 um 20 pm 25 4 05 o ril 25 um 25 um 50 50 50 ou A 50 um 50 hm 100 u 100 o nt 100 um 100 um 0 100 00 1 x PUI denti Er
37. RS 232C 3 RS 232C1 v7 F 4 3 2 en RS 232C 3 RS_ 232C 4 3 3 ON ABC A B C 2 3 PP A 1 B 2 C 3 1 A B C
38. 1 CHANGE e Er Y 2 3 Er 3 SCAL WIG 0100000 9999999 100000 LIN Err D 45050 um 0 fil 0 001 mm lt A gt 3 1000 1 000 1 000 INPUT Hol d L Rd cECRLL CUPO AL Ren r HL E9L 0C DEF on 5 lr DEF on 4 10 J LY72 XYZ FL ICPE DEF
39. 4 3 8 ABC ABC IN A A BEE x Al x N INB IAA EDB IN C C 1 ON 2 OFF RS 232C 3 RS 232C 4 14 9 Lyre 10 ms OFF
40. 350 us 5 ms 24 V 3 ns LY72 J 4 15 COM OV
41. QE e QE 3 GRE 20 3 Cr Girl gt AAY RAID gt A IN MED P P 4 o BR 1 4 pem RS 232C 3 RS232CI YY F 4 12 4 Lyre 4 3 4 XYZ K Y Z 1 2 3 X 1 Y 2 Z 3
42. 2 AE F IN 5H 3 er 4 2 1 ABC XYZ ABC RS_232C ABC XYZ RS 232C XYZ P_P RS 232C 4 2 2 ABC
43. XYZ 1e eeeeetennnes 9 5 92 ii J LY72 1 1 1 LY72 1 O 1 0 2 O M4 x 16 2 O 1 1 LY72 J 1 1 1 1 2 PP GE RS 232C P P RS 232C RS 232C
44. Alarm display Measuring unit disconnected Excess speed Maximum display amount exceeded Power failure Error in stored data Reset Key operation and external reset Current value reset Alarm cancel Restart START key and external input Restart of peak value calculation for each axis all axes Preset Preset call by key operations External recall It is possible to store edit up to three values for each axis x Master In combination with a measuring unit with a The master calibration value is relocated when going past the reference calibration reference point point after the power is turned on function Datum Datum point set call by key operations It is possible to store edit one value for each axis when not using the point master calibration function operations Reference Reference point hold relocation by key It is possible to store edit one value for each axis when not using the point operations master calibration function operations Hold function Latch input when latch is selected by general purpose input and function operated by HOLD key Selectable from latch and pause Latch Display held while latched Display hold Pause Peak calculation stopped while paused Peak calculation hold General Input connector Phoenix Contact terminal block 9 pins Including external reset and purpose external preset value call preset recall nput The function can be selected for inputs 1 to 3 Input 1
45. ON Error x ABS INC ON ABS INC Error see SEPTUP ON ef ON REF ENT 3 Error REF 1 Error
46. 2 12 SiG Ihn Ant 1 ie 1 2 123 1 3 COUfl 1c 9 5 7g 5 pn JPN SiG E5 050 G lu 0 1 um G5u 0 5 um ae 1 nm 5 vu 5 um iG u 10 um 09925 1 B er 0080 10 10 acido 000 100 1 OG 10 00 10 1 2 3 gt 005 0 05 um ON eu 2 um 143 C3 unn C39C3unc3 3 C3 C3 20 um 25 um 50 um 100 um 1
47. CO ENT O BY COURIER Y Sg A 5 6 2 E Sid US gt JPN 7 8 1 MR SiG rE5S gt 05u LY72 J 4 1 9 lt
48. e e Do not disassemble Do not open the cover of the counter unit to disassemble or modify the unit A O aution Do not leave the power plug plugged in when not used When the unit will not be used for an extended period of time be sure to unplug the power plug from the socket for safety Do not connect or disconnect the connectors with the power on Be sure to turn off the power before connecting or disconnecting power and signal connectors in order to prevent damage or misoperation Do not use in moving areas or areas exposed to strong shocks The unit does not have an earthquake proof structure Therefore do not use the unit in moving areas or areas exposed to strong shocks Do not use the electric cords for other products Do not use the electric cords packed with this product for any other product 2 E Failure to observe these precautions may result in fire or electric shock Failure to observe this precaution may result in fire Failure to observe this precaution may result in electric shock Failure to observe this precaution may result in burns or injury Failure to observe this precaution may result in electric shock LY72 General precautions When using Sony Manufacturing Systems Corporation products observe the following general precautions along with those given specifically in this manual to ensure proper use of the products Before and dur
49. 70 ms I O COM gt G 5 V ae 70 ms 24 V 12 V ln nia CVee Pas 1 ay 2e Jaro 1 ka GHEE an WWW ES gt 4 7 GND COM i 3 9 1 N Hg Y ffi 24 V
50. OUT AX A X OUT BY B Y OUT CZ C Z RS 232C 3 RS 232C 12V 24 V 15 mA CT E 1 4 E COM 5 H 200 ms O OUTAX OUTBY OUTCZ T amp COM LY72 J 4 17 4 3 10
51. gt 2 4 LY72
52. 58 60 Aude tsp ABC Pran A 4 8 J LY72 ABC Gra RBC RS 232C AbC RS 232C c OATA Ge nay Ain P P P P DEF OFF Ge 0 2 0 5 i 1 5 5 iG 10 30 30 6a 60 300 3008 5P5 38400 38400 bps 12200 19200 bps 9600 9600 bps 4800 4800 bps ed 2400 bps 1200 1200 bps PAF ITY NON
53. 8 AC gt A gt AA SONIR NET 42351 3 2 J LY72 E DC ge e Ir ACV ATS JT A ER 2 x 5 aA z M4 x 16 2 100 240 VAC 10 50 60 Hz
54. O P al 4T eS e REF ABS INC ABS INC SETUP 39 HOLD PRINT RS 232C ON OFF OFF ON LY72 J 2 1 2 START CE ENT O MAX
55. Y Y Lo 113 5 OO Sd 176 5 188 5 198 5 231 5 Unit mm LY72 E 6 1 6 2 E LY72 7 Alarm Display Display Trouble Measuring unit not connected Causes Remedy The measuring unit is not connected Turn off the power connect the measuring unit and then turn on the power again The display value is reset to zero Excess speed The maximum response speed is exceeded at the measuring unit side Perform resetting operation The same condition may occur when the machine is subjected to a major shock Overflow When the display has overflowed an F is added to the highest digit Use in a range where an F is not added 7111 TY Lights on Power failure The power fails momentarily during measurement Perform resetting operation Flashing Error in stored data The stored data has been changed by noise or other cause Redo the settings starting from the basic settings If this error is displayed frequently the memory may be damaged Contact your vendor amp Error code 1 to 9 A to F Error in reference point detection This is displayed when a measuring unit without a reference point is connected or when the reference point signal wire in a measuring unit with a reference point is broken Connect a measuring unit with a reference point If this does not correct the problem contact your vendor LY72 E 7 1 7 2 E
56. o E DRE 9 B t E a lt a lt S 3 O g O O O O OL gz 3 Ge LY72 9 Supplement Advanced settings When axis label XYZ is selected a Cor O 4 Oo NN Gor O 4 oa le Or ar O 4 cont Use O 1 second zw to select S O or O 4 ee eee J Setting info displayed Use O ot 1 second zw to select Q or AAA Setting info displayed Use O O je doen to select 10 jo Dem Use ot to select Cc EA Gor O 4 Use Q O f 1 second to select e ERE er O 4 Use to select O O or O f 9 6 E LY72 9 Supplement Advanced settings When axis label XYZ is selected 1 second o OS or O 4 to select Use o o 5r O f to select o a Or O to select 1 second ENT 1O or o o or O 4 Use O to select to select mM Count display Start of operation R ae e Setting info a b d displayed econ LO Et g Iu Return to Pon sr LY72 E 9 7 9 Supplement 9 2 Key Operations RESET Reset key and external reset input At power ON SONY display Count display During restart operation INC display master calibration OFF or when master calibration is ON display waits to go past reference point After going past reference poin
57. 4 3 12 RS 232C 3 RS 232C 4 3 13 RS 232C 3 RS 232C 4 18 J we 4 3 14 CR 4 3 15 RS 232C
58. Unlike gauge type measuring units scale type measuring units experience dimensional error caused by sagging of the device to which the scale is attached You can compensate this sagging by measuring the compensation value as outlined in 2 17 2 Linear compensation of the Operating Manual and setting that value You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 7 Hold function When axis label ABC is selected The hold function consists of a latch function and a pause function Latch You can hold the display even while the measuring unit is moving This is used to read the dimension at a particular point without stopping movement during measurement Pause You can pause updating of the peak value calculation even while the measuring unit is moving Data resulting from movement while paused is not reflected to the peak value calculation You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual When axis label XYZ is selected The hold function is fixed to Latch so this is not a setting item 4 3 8 General purpose input You can perform operations by external contact point input instead of key operations Possible operations Hold Restart When the axis label ABC is selected only Display data switching When the axis label ABC is selected only Relocation of datum points using reference points
59. for axis A Hold function Latch Pause Restart Display mode switching External reference point load External preset value call Input 2 for axis B Hold function Latch Pause Restart Display mode switching External reference point load External preset value call Input 3 for axis C Hold function Latch Pause Restart Display mode switching External reference point load External preset value call LY72 E 5 1 5 Specifications Function Description General Output connector Phoenix Contact terminal block 5 pins urpose BR The function can be selected for outputs 1 to 3 output Output 1 for axis A Alarm Display mode Reference point detected signal Reference point alarm Output 2 for axis B Alarm Display mode Reference point detected signal Reference point alarm Output 3 for axis C Alarm Display mode Reference point detected signal Reference point alarm Linear compensation A fixed compensation amount is applied to the measuring unit s count value Compensation amount Standard 600 um m Expanded 1000 um m Scaling Scaling factor 0 100000 to 9 999999 Key lock It is possible to set and cancel the key lock Current value store It is possible to set whether to store the current value at power OFF Display at power ON SONY display or count display can be selected Flicker control When the minimum digit of the display value is
60. rs CANCEL is displayed The axis label flashes 11 Press the key NOR F iN 15H is displayed 12 Press the o key RE 509 is displayed The axis label lights on This completes the basic settings After completing the basic settings refer to 1 Basic Operation in the Operating Manual and confirm the basic operation method After confirming the basic operation proceed to 4 2 Making and Changing Basic Settings 4 2 E LY72 4 2 Making and Changing Basic Settings Be sure to set the items that must be set before operation If these settings are not made you will be unable to use the counter unit After performing the procedure in 4 1 Enabling Operation make settings according to the actual application See 9 1 Setting Flowcharts for the flow of setting operations To enter the basic setting mode 1 Hold down the m key for 3 seconds or more while SONY is displayed Basic settings The basic settings include the items shown in the table on page 4 4 Be sure to set each item Operation keys Setting item selection Setting content change Setting content finalization End item Next item Expanded selection options ENT O START key key O Y key key When pressed once the axis label flashes and setting contents can be changed When pressed in the change enabled status the setting contents change Press while the axis label is f
61. 0 1 um 0 1 um G5u G5u HD 0 5 um 0 5 nm Pu o XD 1 um 1 pm 5 0 5 u XI 5 um 5 hm IU o IB o SX 10 um 10 pm 00000 1 0050 10 10 900 100 1 80 1000 10 lt gt 805 0050 8 0 05 um 0 05 pm o 2 o E CO 0 20 u AE c5 0 29 HM 50 2 50 u A 00 o iG u RM m wu nnnn IAE I U ni Ut 2 um 2 hm 20 um 20 um 25 um 25 um 50 um 50 um 100 um 100 um 1 x LY72 J 4 7 ABC PL Cr 1 CHANGE ON Cr 2 3 Er 3 nA n i P P 1 2 3
62. Linear scale 0 1 um resolution BSu Linear scale 0 5 um ee Linear scale 1 um Measuring unit output 5u Linear scale 5 um A iG o Linear scale 10 um 00000 Rotary scale 1 s Minimum resolution 00 00 10 Rotary scale 10 s 000 100 Rotary scale 1 min The indications corresponding to nn monn Rotary scale 10 min lt Expanded selection options are shown below gt C E E C C 005 Linear scale 0 05 um eu Linear scale 2 um Du Linear scale 20 um c5 u Linear scale 25 um u Linear scale 50 um uy B u Linear scale 100 um n Lu 00 Rotary scale 1 degree inputs 1 2 and 3 of the measuring unit are fixed regardless of how the display is switched 4 3 Advanced Settings Expanded selection options are made available by pressing the y key 4 4 E LY72 4 Settings Completing the basic settings p ENT 1 After finalizing the measuring unit resolution setting press the OQ key SETUP Reference You can complete the basic settings at any time by pressing the Cf key In this case only validated setting contents are applied to the settings E CANCEL is displayed To cancel all setting changes press the o key while CANCEL is displayed The settings prior to making the changes are retained All clear factory settings When you press the Qu key while CAMCEL is displayed the display changes to CL r Press the eM key to
63. Mn O ele in sa o J 9 1 LY72 9 EXE 85 JVABCIERES 9 1 2 IIN O or ot xu x Ol dO 9 nnannn LILLLI LLLI I co 1 a n uw 1 1 nnnn LILLLILI Org O Ar gt ENT O O CER ON gt o RS Ou ot e E on ot ENT O vend J SEE cho cary un cs uo un CO ls o6 LY72 9 2 J 9 SCTE ABC orOT ENT ENT O O EL u un ou GE u L L J 9 3 LY72 TE ABC 9 lt E amp lt amp O O O O O O O 2 5 e 5 _ 5 _ 5 E 5 _ 5 d 5 o o O io 0 io io FI oun ES Cy 7 in LY72 9 4 J 9 A Le a OS 2 90 O e 5 Or O O A J 9 5 85 AUVXYZISERES DUE 9 1 3 ul inn ILLE AM De LI 7 1 1 3 I 2 3 I c E SETUP ENT O Ls
64. ON eS ENT REF Error S ON ENT REF Error h 9 8 J LY72 9 REF Qf REF ON A REF
65. 1 to 2 minutes Check to see if the measuring unit signal connector is loosely coupled Check that the ground wire is properly connected to the ground Also Erroneous counting check for rust or breakage The unit sometimes miscounts Check that the power is in the specified range Use an automatic AC voltage regulator AVR to keep the power voltage within the specified range Check that the unit is grounded correctly Check to see if the unit occasionally miscounts Accuracy cannot be Check for any mechanical trouble that may affect accuracy N gt Any trouble due to machine adjustment sagging or play obtained Check to see if there is a significant temperature difference between the measuring unit machine and work Cannot detect reference ES Check that the reference point detection position is correct point Check that the reference point detection direction is correct When the cause of the above is known take appropriate measures If you suspect a malfunction check to see if the measuring unit has overrun or other problem has occurred then check the software version and contact the service center Checking the software version number Power ON gt 511115 gt Press the HS key The version number is displayed HEr version Press any key The display returns to 50 515 LY72 E 8 1 8 Troubleshooting ll Cleaning
66. 10 Angle 10 s 000 100 Angle 1 min GG 10 00 Angle 10 min lt Expanded selection options are shown below gt 005 1G05 lights on 0 05 um 0 05 um diameter display C u u lights on 2 um 2 um diameter display UU Gu 6 lights on 20 um 20 um diameter display 25 u e5 wu o lights on 25 um 25 um diameter display 50 2 50 0 lights on 50 um 50 um diameter display i00 o iDO u o lights on 100 um 100 um diameter display D 10000 Angle 1 degree The initial value is the same as the measuring unit resolution set by the basic settings Ip Display axis and i Cr Factory setting Displays the current value of the CHANGE display data at first axis input power ON e Lr Factory setting Displays the current value of the second axis input 3 Lr Factory setting Displays the current value of the third axis input Current value of O axis nay Maximum value of O axis Alf Minimum value of O axis p p Displays maximum value minimum value 1 2 3 To turn off the display set However you cannot turn off all the counter displays at the same time SCAL ING Scaling G GGOBDU to 88553585 Numerically input the Factory setting GOD magnification 4 8 E LY72 when axis label ABC is selected Display Setting item Li Err Linear compensation Available options D to 666 Factory setting O Expanded selection option n mnn D to uuu 4 Settings Remarks Numerically i
67. Oor ot ENT Ov O or ot T i amp 8 2 ma m SE a Use O to select Enter numerical value with Use to select numeric keys ot on of ot Setting info displayed Setting info displayed 1 second 1 second Setting info displayed we Use to select Enter numerical value with numeric keys 1 second lo or O ot Setting info displayed 1 second O o O O or OF iml Use O to select Setting info displayed 1 second 1O r PA a Cc of a a ot LY72 9 2 E 9 Supplement Advanced settings When axis label ABC is selected cont Setting info ELS ENT ENT displayed ALAA o Oo ot 1 second i ASP Q 4 ent oor O or EE lo BN AAL E em Le me ee l an or O ENT ENT Use O O Oo ot O 8 to select Setting info ENT ENT displayed Use n O oo ot O f 1 second Qe be to select iot I nn ENT ENT Use o 0 oot O 4 1 second to select Setting info ENT ENT displayed O O og NT le 2n 2 Paura cont LY72 ie i 9 Supplement Advanced settings When axis label ABC is selected cont E Use o Oo ot O 4 1 second IP select or TEO 29 A E Us
68. can select a rate between 1200 and 38400 bps 4 3 19 Parity This sets the RS 232C parity 4 3 20 Stop bit This sets the RS 232C stop bit 4 3 21 Data length This sets the RS 232C data length Dra E 4 21 4 22 E Ere 5 Specifications Available only when axis label ABC is selected Function Description Display 7 digits and minus display Color amber Display data Display data at power ON It is possible to set the display data for each axis at power ON Display switching The display data for each axis can be set by key operations The calculation values for each axis can be selected and displayed in the counter displays A B and C Advanced settings menu and key operations Factory setting Display A First axis current value Display B Second axis current value Display C Third axis current value Input axis switching is also possible Measuring unit input resolution Standard 0 1 um 0 5 um 1 um 5 um 10 um 1 s 10 s 1 min 10 min Expanded 100 um 50 um 25 um 20 um 2 um 0 05 um and 1 degree can be added Display resolution Measuring unit input resolution or higher and supported inch units Inch Basic 0 000005 0 00001 0 00005 0 0002 0 0005 Inch Expanded 0 000002 0 0001 0 001 0 002 0 005 Input signal A B quadrature signal Z signal Conforms to EIA 422 Minimum input phase difference 100 ns Quantization error 1 count
69. clear all the setting contents and return to the factory settings Press the E key to cancel the all clear operation and return to the original display When you perform the all clear operation the advanced setting items also return to the factory settings Be sure to write down any necessary contents before performing the all clear operation Cleared contents cannot be restored 2 Press the O key m F i 15H is displayed 3 Press the e key ees The settings are validated The advanced setting items return to the factory settings after making the basic settings 4 2 1 Axis label The axis label lamps located to the left of the counter displays select whether to use ABC or XYZ ABC This is mainly used by gauge type measuring units The axis designation for RS 232C commands is ABC XYZ This is mainly used by scale type measuring units The axis designation for RS 232C commands is XYZ Peak value maximum value minimum value peak to peak value calculations cannot be performed The master calibration function cannot be selected Timer output cannot be used with RS 232C 4 2 2 Master calibration When the axis label ABC is selected only When using a gauge type measuring unit an operation known as master calibration is sometimes performed when starting operation The master calibration operation can be simplified if a gauge type measuring unit with a reference point is used together with the master cal
70. selected only This sets the displayed axes You can display the current value of the first or second or third axis input in each counter display X Y Z Factory settings Counter display X Current value of first axis input Counter display Y Current value of second axis input Counter display Z Current value of third axis input Setting method 1 Press the O key of the counter display X Y Z to be set and select the axis to be displayed First axis Second axis gt 3 Third axis 2 Press the O key You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 5 Scaling This changes the display dimension magnification This is mainly used when measuring objects with different reduced scales or when taking die shrinkage into account for cutting Example 1 When measuring a 1 2 model as an equal magnification model By setting 2 000000 the display changes by 2 mm for each 1 mm of movement Example 2 When cutting a die for a resin part with a resin molding shrinkage ratio of 0 95 A large die is cut in consideration of shrinkage so the die dimension relative to the part dimension is 1 0 95 Therefore a die can be cut with the part dimensions as is by setting 1 052631 You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 14 E LY72 4 Settings 4 3 6 Linear compensation
71. unstable the average value is displayed RS 232C Data format All axes on same line New line for each axis Timer OFF 0 2 0 5 1 5 10 30 60 300 seconds Output data selection Current value Maximum value Minimum value Peak to peak value Transfer rate 38400 19200 9600 4800 2400 1200 bps Parity None Odd Even Stop bit 1 or2 Data length 8 bits or 7 bits Power save The display is turned off when no operations are made for a preset time The time can be set Power supply DC 12 V Rating 0 75 A Max 1A AC 100 V 240 V 10 When using the AC adaptor option Power consumption Max 32 VA connected to AC power supply Operating temperature range 0 to 40 C no condensation Storage temperature range 20 to 60 C no condensation Mass Approx 1 5 kg 5 2 E LY72 6 Dimensions Specifications and appearances of the products are subject to change for improvement without prior notice 245 gt 10 5 O RESET T 2 8 g Q UR O 175 2 M4 44 Max depth18 289 80 262 g ry Y 4 4 M5 Max depth 7 2 a Y 4
72. you press the o key after finalizing a setting operation proceeds to the next setting item E 4 1 4 Settings 9 lt When using a measuring unit with a resolution of 0 5 um Press the or key When using a measuring unit with a resolution other than 0 5 um 1 Press the O key sis The axis label flashes and settings can be changed gt 2 Each time you press the key the displayed setting contents resolution change Press the key to display the resolution for the measuring unit to be used 0 5u gt 0 1u gt 00 10 00 angle 10 minutes gt 00 01 00 angle 1 minute 00 00 10 angle 10 seconds gt 00 00 01 angle 1 second gt 10u gt 5u gt lu gt 0 5u repeat If the necessary resolution is not included in the above press the o key 0 5u 0 1u 0 05u 01 00 00 angle 1 degree 00 10 00 angle 10 minutes gt 00 01 00 angle 1 minute 00 00 10 angle 10 seconds 00 00 01 angle 1 second gt 100u gt 50u gt 25u gt 20u gt 10u gt 5u gt 2u gt lu gt O 5u repeat Referense START Press the key to increase the selectable options Press the key again to return to the original options Press the ud key The settings are validated The axis label lights on Operation procedure Function expansion Press the c key to increase the available selection options for setting items that have expanded selection options 10 Press the o key co
73. 1 Basic settings insere it EE 9 1 9 1 2 Advanced settings When axis label ABC is selected 9 2 9 1 3 Advanced settings When axis label XYZ is selected 9 5 9 27 Key Opetations oerte ett cae leida 9 8 ii E LY72 1 Before Use This instruction manual is intended for use outside Japan 1 1 Item List Item LY72 Quantity 2 External I O connectors 3 Anchor bolts M4 x 16 Instruction manual Installation Manual Instruction manual Operating Manual P PM LY72 E 1 1 1 Before Use 1 2 Features Peak Hold Function Convenient for Statistical Measurement It can be set to hold maximum minimum and peak to peak values in counting Convenient External Input Functions for Automatic Measurement In addition to external reset and external preset value call functions general purpose inputs are available in the external interface for operations useful for automatic measurement The general purpose inputs can be used as various signal inputs according to the advanced settings RS 232C 1 0 The current value maximum value minimum value and peak to peak value can be extracted by RS 232C communication In addition key operations and various other operations can be input as RS 232C commands Display Resolution Switching The display resolution can be selected from the following Linear 0 1 um to 10 um
74. 2 i 4 1 III 4 3 YE MEN no 2 2 ORDEN lt 4 5 422 ABC Ek 4 5 A S te nae OR 4 6 4 2 4 a cet opr a RA URL Cm Gabe NE 4 6 425 4 6 ES ERS ER c ab RN NORRIS RES 4 7 431 ON III 4 12 43 2 kk 4 12 43 3 ON CLAS A assssssssssssesessssesrsererseresersesrssesnsssssssssssssssns 4 12 4 3 4 XYZ Lee 4 13 Y EC RR M PPP P 4 13 A E E 4 13 437 eL RER es 4 14 qug IN Asa cite ond dre ah Aa NV RM SUN EN 4 14 AI a y een ea 4 17 pago NO 4 18 NS pitt iae oda basta 4 18 43192 BO ee Bee Re esse 4 18 NR IR E 4 18 A3 EFAA EA cae tet tare cela tte pte bd 4 19 43 15 E 011105 f 4 19 4 3 16 ABC Lees 4 19 4 3 17 ABC iet 4 19 O E E 4 19 LEI o MUR 4 19 1120 AND 4 19 Lg Sete E i usse nda nate dean attire EN 4 19 jor MR 5 1 Ei MEME 6 1 J i 8 LT 8 1 9 9 1 II BETTER IE 9 1 DIA Re nenn enge 9 1 9 12 ABC Leste 9 2 9 13
75. 9200 19200 bps 0600 Factory setting 9600 bps 4800 4800 bps eua 2400 bps 1200 1200 bps PAr 119 Parity NGA Factory setting None Gdd Odd EFEN Even 570P Stop bit 1 5 IGP Factory setting 1 stop bits e 51B5P 2 stop bits LEMG TH Data length B b i Factory setting 8 bits Mon 7 E more 7 bits 4 12 E LY72 4 3 1 Display at power ON This sets the display mode when the power is turned on SONY display This setting can be used as an alarm to indicate that power supply was interrupted Count display This setting enables immediate use after the power is turned on However when the master calibration function is set the counter unit waits to go past the reference point You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 2 Display resolution and polarity The initial value is the same as the measuring unit resolution set by the basic settings When the measuring unit resolution is changed the display resolution is also initialized to the same resolution Also set the display polarity when setting this item You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 3 Display axis and display data at power ON When the axis label ABC is selected only You can set the axis first axis input second axis input third axis input axis displayed in each counter display A B C and the da
76. Angles 1 second to 10 minutes Choose the appropriate setting for the connected measuring unit Data Storage Displayed data and preset data are stored automatically Therefore data can be easily relocated even after the power is turned off or in case of a temporary power failure You can select whether to use held values Preset Each axis can have up to three preset values This is useful when setting multiple preset values Detecting Reference Point of Measurement Unit When connected measuring units with build in reference points reference points can be detected whenever needed and used as absolute reference points in measurement Scaling The counter can be set to display actual measurement by any multiplier either scaling up or scaling down within the setting range This function is especially helpful in handling contract in materials such as resin and so on when making dies by converting product dimensions to die ones Flicker Control Flicker on the least significant digital caused by connected higher resolution measuring units or vibration from machine tools on which measuring units are installed can be easied by enabling flicker control function 1 2 E LY72 1 Before Use 1 3 System Configuration a n AC adaptor option LY72 E 1 3 1 4 E LY72 2 Name and Function of Each Part 2 1 Front Panel RE
77. EL La ha La fm Oor O o ml OTER c hs E TOR ot I OTER e e OE ot LY72 9 XYZ 9 6 J ENT ENT ALARA C O zen A od mt cer cu ra ENT OU E O or O T o o or O T ENT Oo 0 or O 2 om ex or O mu a tj Ey LE ENT ENT Et O 0O oO LY72 9 XYZ ENT C or of Oo ga O f ENT O SETUP J 9 7 LY72 9 9 2 RESET ON SONY INC INC 0 ABS 0 Error INC 0 ABS 0 0 WU
78. F BS INS SETUP set No Name Function Axis label ABC or XYZ can be selected Flashing Selected axis ABS lamp Lights on When displaying absolute value ABS Lights off When displaying incremental value INC lamp Lights on Diameter display Lights off Normal display Counter display ABC XYZ Measurement value display current value peak value Shows status with alphabetical letters when making mode settings See 7 Alarm Display when an error occurs O RESET key Resets incremental value to zero Switches to INC mode when pressed during ABS display O Axis Select key Selects an axis for the following operations undertaken thereafter are to the axis O P key Used to perform numerical value setting operations preset lamp lights on when selected S key Used to set the datum point lamp lights on when selected Datum Point Value Used to set the master calibration value when using the master Master Calibration Value calibration function Setting key O REF key Used to detect the measuring unit reference point lamp lights on when selected Used to relocate the master calibration value when using the master calibration function ABS INC key Switches between ABS mode and INC mode O SETUP key Used to start to make various setting
79. LY72 8 Troubleshooting When the unit does not work properly check the following before calling a Sony Manufacturing Systems Corporation Representative for service The power cannot be Disconnect the AC adaptor and then reconnect after 1 to 2 minutes turned on gt Check the connection and conduction of the power cord Unstable power connection Check that the power voltage range is correct Check the connection and conduction of the power cord i i l lar is displayed gt Check for high noise levels Try replacing with a normal axis Alarm Disconnect the AC adaptor and then reconnect after 1 to 2 minutes Perform resetting operation Check that the measuring unit signal connector is secured by screws Check that the conduit cable is not damaged or disconnected a Check to see if the measuring unit has moved faster than the maximum IS displayed gt response speed or if there was a large vibration Alarm Check for high noise levels Try replacing with a normal axis Disconnect the AC adaptor and then reconnect after 1 to 2 minutes Perform resetting operation Disconnect the AC adaptor and then reconnect after 1 to 2 minutes No counti ng gt Check to see if the measuring unit signal connector is loosely coupled Try replacing with a normal axis Disconnect the AC adaptor and then reconnect after
80. Numeric key input is possible for items that allow numerical value input Press while the axis label is flashing to validate the setting contents Press after finalizing the setting contents to end that setting item and proceed to the next setting item Press to proceed to the next setting item Press partway through the setting process to cancel the change contents and proceed to the next setting item Press to enter numerical values START key while the axis label flashes to increase the available selection options for setting items that have expanded selection options Press the key again to return to the original options LY72 4 Settings E 4 7 4 Settings E Setting contents when axis label ABC is selected Display Setting item Available options Remarks Pon g5P Display at coun Count display after power ON power ON SON factory setting SONY display after power ON used to detect power supply interruptions d5P rES Display resolution Select polarity with Qe key Supports the selected polarity and polarity D lu G lu 6 lights on 0 1 um 0 1 um diameter display G5u 5u 6 lights on 0 5 um 0 5 um diameter display lu tu lights on 1 um 1 um diameter display 5 u 5 u blights on 5 um 5 um diameter display iG o IQ u olightson 10 um 10 um diameter display 00000 Angle 1 s 0000
81. Reference point load or relocation of master calibration value using reference points Reference point load Preset value call preset recall IN A Counter display A Hold restart display data switching relocation of datum points and master calibration values using reference points preset value call IN B Counter display B IN C Counter display C Hold Function ON at first input function OFF at second input You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual To enable use Check the following circuits then make the necessary wiring connections and input the signal Erde E 4 15 4 Settings Overview of external contact point inputs Input circuit for external input signals When using external input connect the signal to the external input terminal for 10 ms or more common terminal When inputting an external signal again ensure an OFF time of 70 ms or more Use a shielded cable for the connecting cable and connect the shielding to the I O connector shell In addition connect COM separately from the shielding The switches and shielded cable should be prepared separately by the customer Input circuit for general purpose input Input signal timing external reset and external print lt External power supply required gt 10ms Note 5
82. SONY Counter Unit LY72 Read all the instructions in the manual carefully before use and strictly follow them Keep the manual for future references Instruction Manual Installation Manual For U S A and Canada THIS CLASS A DIGITAL DEVICE COMPLIES WITH PART15 OF THE FCC RULES AND THE CANADIAN ICES 003 OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED INCLUDING INTERFERENCE THAT MAY CAUSE UNDERSIGNED OPERATION CET APPAREIL NUMERIQUE DE LA CLASSE A EST CONFORME A LA NORME NMB 003 DU CANADA For the customers in Australia Australian EMC Notice This product complies with the following Australian EMC standards AS NZS 4252 1 94 EMC Generic Immunity Part1 AS NZS 2064 92 Emission Standard for ISM Equipment LY72
83. Use a shielded cable such as shown in the figure for the interface cable connected to the input terminal block Connect the shielding to the casing near the input terminal block In addition connect COM 0 V separately from the shielding This cable should be prepared separately by the customer Cable section Outer sheath Shield Input signal pin assignment Terminal arrangement rear panel arrangement Power supply Apply 12 24 V to the Vcc input External reset A X Ex RESET A or Ex RESET X ADO OOOO M External reset B Y Ex RESET B or Ex RESET Y HE EE TE LE LE HE IE IL di External reset C Z Ex RESET C or Ex RESETZ YOO OO OQOQO C External print Ex PRINT E a General purpose input A Ex INA or Ex IN X General purpose input B Ex IN Bor Ex IN Y General purpose input C Ex INC or Ex INZ COM COMOV e eoolejejejejmejo LY72 E 4 17 4 Settings 4 3 9 General purpose output Counter information can be output from the general purpose outputs Alarm Output during error display High Alarm Low Normal Display mode Indicates the status of the displayed High Current value When the axis label ABC data Low Peak value is selected only Maximum minimum peak to peak Reference point detected Output when going past areference point High Normal signal during reference point operation Low Going past reference Not output when reference point operation point for 0 2
84. V can also be used 70 ms or more or more E aja Apply 24 V To internal circuits or 12 V Vec_ aa Pin 1 D pev gt 470 1ko mE Power supply AAA signal 1 fae EJ a 6 Switch T 47hFSOV GND circuit COM gt Ping D Example connected circuits Input circuit delay time When an input signal is input the input circuit causes a delay time until that signal is transmitted to the internal circuits Note that this delay time differs greatly according to the input circuit operating voltage Example When operated at 24 V the delay time until the signal is transmitted to the internal circuits is approximately 350 us The process time after the signal is transmitted to the internal circuits until operation is actually performed differs according to the operating conditions When not using expansion units this takes at least 5 ms min This time becomes longer when expansion units are connected The delay time is greatly reduced by not connecting portion D in the Input circuit for general purpose input external reset and external print circuit drawing above However in this case noise or other factors can easily cause misoperation Therefore be sure to take noise countermeasures when not connecting portion When is not connected When using 24 V the delay time is approximately 3 us 4 16 E LY72 4 Settings Input terminal block Interface cable
85. aptor cable clamp Anchors the AC adaptor cable 8 Ground terminal Use the included grounding wire when setting up the counter unit and always connect this terminal to the machine proper that you are setting up MO terminal block Various input and output signals LY72 E 2 3 2 4 E LY72 3 Installation and Connection 3 1 Installation Environmental conditions Ambient temperature 0 40 C For indoor use avoid exposure to direct sunlight Install the counter unit so it is protected from coolant machine oil chips and the like Install the counter unit at least 50 cm from power switchboards welders motors and the like Do not completely cover the counter unit with a vinyl cover or put it in a sealed case Ifthe counter unit s power is momentarily cut off or if the voltage temporarily falls below the usable range the alarm may sound and faulty operation may occur If such a situation occurs unplug the AC adaptor wait a few seconds reinsert the AC adaptor and repeat the operations from the beginning Machine oil WD s f lt Install the counter unit so it is S Be careful where you install 34 y the counter unit b protected from coolant machine oil chips and the like JS og Weiger Ue ae Motor sy mL LY72 E 3 1 3 Installation and Connection 3 2 Connection Be sure to pr
86. before reading the text A Warning Failure to observe these precautions may lead to fire electric shock or other accidents resulting in serious injury or death A Caution Failure to observe these precautions may lead to electric shock or other accidents resulting in injury or damage to surrounding objects Symbols requiring attention A A A CAUTION FIRE ELECTRICAL SHOCK Symbols prohibiting actions amp DO NOT DISASSEMBLE Symbols specifying actions UNPLUG GING LY72 E 1 Warning A Do not use with other than the specified power voltage Do not use the counter unit with other than the indicated power voltage and do not connect multiple plugs to a single output Do not place a load on the power cord Do not damage modify excessively bend pull on place heavy objects on or heat the power cord as this may damage the power cord Be sure to grip the power plug when unplugging it from the socket Be sure to connect the ground The power cord includes a safety ground so be sure to connect this ground Failure to properly connect the ground may lead to fire or electric shock Do not expose to inflammable gases The counter unit does not have an explosion proof structure Therefore do not use the unit in an atmosphere charged with inflammable gases Do not handle the plug with wet hands Do not plug in unplug or otherwise handle the power plug with wet hands
87. displays 1 to 3 After providing power perform the basic settings 4 2 to allow operation 3 2 E LY72 3 Installation and Connection See x I O connector wiring Measuring unit z input 3 DC output connector N Clamp the cable to prevent the connector from pulling mg Ground wire e out e supplied Provide slack as shown to ensure that force is not being EE amp applied to the connector 7 VT Counter unit anchor bolt M4 x 16 2 pcs supplied Connect the supplied ground wire to ensure that the counter unit is LA the same potential as the machine proper AC adaptor option 100 240 VAC 10 50 60 Hz Get power from the lamp line x O connector wiring You can use AWG26 20 size wires with this terminal block Remove 8 mm of the wire outer sheath insert the wire all the way into the terminal hole while pressing location 9 above the terminal hole with a flatblade precision screwdriver or other fine instrument and then remove the screwdriver LY72 E 3 3 3 4 E LY72 4 Settings You can use the LY72 after making the basic settings The basic settings determine the basic operation of the LY72 so be sure to make the basic settings after displaying the counter See 9 1 Setting Flowcharts for the flow of setting operations 4 1 Enabling Operation When Using the LY72 for
88. e O O O or oft select ot LIE ENT ENT Use O o Oo ot ot 1 second select Bo O A a 10 30 pe eS des Use Quos a c 1 second select o Es OO or O Ef End Use O select 1 second ENT 1O or iot Return to Pan dar A Pon SP y Ns Count display Start of operation 9 4 E LY72 9 Supplement 9 1 3 Advanced settings When axis label XYZ is selected Go to next item gt Os O El O Ou to O f Or ot 7 rum SNS Use to select a ERIS Qu ot cm Y Oor ot o ENT Validate E ES 5 c 9 o o c G o x o 2 o ENT O Validate Use Q to select Enter numerical value with numeric keys Enter numerical value with numeric keys to select Use O to select us Lu Use to select to select to select wt IL Lu E 9 5 1O y e 3 e e o o o o o lg z z a to to sl O O sa CO 52 of PI O O sS Z ES C c co car O zo zo zo zo 9 5 gl g 53 0 4 o OO 20 2 x c c 0 co o o SED 3 o o 9 co o 1 s 8 9 zul 3 gt
89. erence point mode Axis select key and ENT key operation Valid in reference point mode Prohibited when preset lamp or datum point lamp is lit During count display Count display axis Reference point hold operation for each axis Error display axis Operation prohibited Axis select key datum point key numeric key and ENT key operation Valid in reference point mode Prohibited when preset lamp or datum point lamp is lit During count display Count display axis Reference point load operation for each axis Error display axis Operation prohibited External reference point load input Valid even in other than reference point mode Prohibited when preset lamp or datum point lamp is lit During count Count display Reference point load operation for each axis display axis Error display axis Operation prohibited oe REF When using master At power ON Operation prohibited key calibration function During count display REF lamp lights on and reference point operation is enabled master relocation mode Axis select key and ENT key operation Valid in master relocation mode Prohibited when preset lamp or datum point lamp is lit During count Count display Master calibration function started by reference display axis point operation After going past reference point operation shifts automatically to datum point se
90. ibration function of this counter unit LY72 E 4 5 4 Settings 4 2 3 Input axis This determines whether to use only one axis two axes or three axes of the measuring unit 4 2 4 Destination country This selects the destination country STD Standard mm display inch display possible US U S inch display mm display possible JPN Japan mm display only 4 2 5 Measuring unit resolution Set the resolution of the connected measuring unit Counter display A X displays the first axis input counter display B Y displays the second axis input and counter display C Z displays the third axis input When the resolution of the connected measuring unit START cannot be found within the basic resolutions press the O key to expand the available resolution options 4 6 E LY72 4 3 Advanced Settings Make the advanced settings as necessary See 9 1 Setting Flowcharts for the flow of setting operations To enter the advanced setting mode Press the C key during count display Operation keys Setting item selection Setting content change Setting content finalization End item Next item Numerical value input Expanded selection options O key ENT key O key Numeric keys C wo QUID Okey Press the O When pressed once the axis label flashes and setting contents can be changed When pressed in the change enabled status the setting contents change
91. ing operations be sure to check that our products function properly Provide adequate safety measures to prevent damage in case our products should develop a malfunction Use outside indicated specifications or purposes and modification of our products will void any warranty of the functions and performance as specified for our products When using our products in combination with other equipment the functions and performance as noted in this manual may not be attained depending upon the operating environmental conditions Make a thorough study of the compatibility in advance LY72 E 3 4 amp n Contents le ROTORS USE rr NUR 1 1 121 Tten LiSt ire eerte sr ror e ham caves eerte ne deeds 1 1 1 2 E at res AA 1 2 1 3 System E nfig ration Aso tette tears ii 1 3 2 Name and Function of Each Part 2 1 2 l Front Panel iiec TS 2 1 2 2 Rear Panel irse 2 3 3 Installation and Connection 3 1 Sad A eerte OPERE OE CERE IE 3 1 3 2 Connect ON ee 3 2 LUNES UP rM 4 1 4 Enabling Operation When Using the LY72 for the First Time 4 1 4 2 Making and Changing Basic Settings sese 4 3 4 2 1 Axis labelled e een 4 5 4 2 2 Master calibration When the axis label ABC is selected only 4 5 4 2 3 O epe cioe pe pat nee nee rte eda 4 6 4 2 4 Destination co ntry mcr ociosa 4 6 4 2 5 Measuring unit resoluti
92. installed the counter unit the keys can be locked to prevent misoperation in the event the user incorrectly touches the keys After making the setting the only valid key operations are the b Standby key and key Canceling key lock Once applied a password must be entered to cancel the key lock SETUP 1 Pesce idis Password entry is required 2 Press the numeric keys 1 7 9 and 3 in that order jesus Advanced setting operations are enabled 3 Set key lock to OFF in the advanced settings You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual However password entry is not required when set by the RS 232C command pe E 4 19 4 Settings 4 3 11 Current value store This sets whether to display the previous value when the power is turned on again When using the master calibration function a value is not displayed unless the measuring unit goes past a reference point and so it will not function even if set to ON You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 12 Flicker control If the number for the minimum digit of the display value is flickering and unstable this flickering can be reduced You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 13 Sleep The display can be turned off automatically when the meas
93. lashing to validate the setting contents Press after finalizing the setting contents to end that setting item and proceed to the next setting item Press to proceed to the next setting item Press partway through the setting process to cancel the change contents and proceed to the next setting item START Press the 5 key while the axis label flashes to increase the available selection options for setting items that have expanded selection options Press the key again to return to the original options LY72 4 Settings E 4 3 4 Settings Setting contents Display Setting item Available options Remarks LABEL Axis label ABC A B and C axes used as display axis labels and RS 232C commands XYZ X Y and Z axes used as display axis labels and RS 232C commands AAS Er Master GFF Factory setting Master calibration function not used calibration on Master calibration function used See 2 13 Master Calibration in the Operating Manual 510 i Input axis Factory setting First axis only used ie First and second axes used 123 First through third axes used COUNTY Destination 5 1d Factory setting Standard mm display inch country display possible 5 U S inch display mm display possible Jen Japan mm display only Select the appropriate unit of measurement 5 iL c E5 Measuring unit GSu Factory setting Set to match the measuring unit resolution G lu
94. nput the compensation value Unit um x Numerical value of measuring unit resolution Example When the measuring unit resolution is 0 001 mm the compensation value applies to the three digits below the decimal point and can be set in the range from 1 000 to 1 000 BL d Fn Hold function LH ICH Factory setting Latch PRUSC Pause PUT General purpose Hot d Factory setting Hold input input 5 Hr i Restart input d5P Display data switching LORO Reference point load input rELALL Preset value call preset recall OUTPUT General purpose AL Ar A Factory setting Alarm output d5P Display data rEF Reference point detected signal AL Reference point alarm PEYLOCE Key lock GFF Factory setting Keys unlocked an Keys locked Sir Current value GFF Factory setting Current value not held store on Current value held FL ICE Flicker control GFF Factory setting Flicker control OFF i Weak e Strong SLEEP Sleep OFF Factory setting Sleep mode OFF N After 1 minute 5 After 5 minutes iB After 10 minutes 30 After 30 minutes 60 After 60 minutes n dt Output data CGAP Computer mode ABC axis output mode Prana Print mode A axis only output LY72 E 4 9 4 Settings when axis label ABC is selected Display Setting item Available options Remarks Fara Data format AbL Factory setting Outputs all axes on the same line Only when when outputting RS 232C data Compu
95. ny Manufacturing Systems Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Manufacturing Systems Corporation Le mat riel contenu dans ce manuel consiste en informations qui sont la propri t de Sony Manufacturing Systems Corporation et sont destin es exclusivement l usage des acqu reurs de l quipement d crit dans ce manuel Sony Manufacturing Systems Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des op rations ou entretiens de l quipement moins d une permission crite de Sony Manufacturing Systems Corporation Die in dieser Anleitung enthaltenen Informationen sind Eigentum von Sony Manufacturing Systems Corporation und sind ausschlieBlich f r den Gebrauch durch den Kaufer der in dieser Anleitung beschriebenen Ausr stung bestimmt Sony Manufacturing Systems Corporation untersagt ausdr cklich die Vervielf ltigung jeglicher Teile dieser Anleitung oder den Gebrauch derselben f r irgendeinen anderen Zweck als die Bedienung oder Wartung der in dieser Anleitung beschriebenen Ausr stung ohne ausdr ckliche schriftliche Erlaubnis von Sony Manufacturing Systems Corporation E O
96. ohibited when datum point lamp or REF lamp is lit During count Count display display axis Calls the first preset value for each axis Error display axis Operation prohibited When not using master calibration function e S Datum point key At power ON Version display During count display Datum point lamp lights on and datum point operation is enabled datum point mode Axis select key numeric key and ENT key operation Valid in datum point mode Prohibited when preset lamp or REF lamp is lit During count Count display display axis The values for each axis can be stored edited Error display axis Operation prohibited When using master calibration function es Datum point key At power ON Version display During count display Datum point lamp lights on and master setting operation is enabled master setting mode Axis select key numeric key and ENT key operation Valid in master setting mode Prohibited when preset lamp or REF lamp is lit During count Count display display axis The values for each axis can be stored edited Error display axis Operation prohibited 9 8 E LY72 9 Supplement REF REF key When not using master calibration function At power ON Operation prohibited During count display REF lamp lights on and reference point operation is enabled ref
97. olarity with Oo key Supports the selected polarity and polarity O lu G lu 6lights on 0 1 um 0 1 um diameter display G5u G5u 6 lights on 0 5 um 0 5 um diameter display lu u lights on 1 um 1 um diameter display 5 u 5 u 6 lights on 5 um 5 um diameter display iG o IQ u olightson 10 um 10 um diameter display 00000 i Angle 1s 0000 10 Angle 10 s 000 100 Angle 1 min GG 10 00 Angle 10 min lt Expanded selection options are shown below gt 005 1G05 6 lights on 0 05 um 0 05 um diameter display C ul e u lights on 2 um 2 um diameter display EG u b u lights on 20 um 20 um diameter display 25 o e5 u e lights on 25 um 25 um diameter display 50 2 50 wu o lights on 50 um 50 um diameter display 180 o iOO u o lights on 100 um 100 um diameter display o 100 00 Angle 1 degree The initial value is the same as the measuring unit resolution set by the basic settings NPH Display axis i Lr Factory setting X Displays the value of the first CHANGE axis input c Lr Factory setting Y Displays the value of the second axis input 3 Lr Factory setting Z Displays the value of the third axis input To turn off the display set However you cannot turn off all the counter displays at the same time 5CRL ING Scaling O 00000 to 9 999999 Numerically input the Factory setting 00060 magnification LIN Err Linear D to 6606 Numerically input the compensation Factory setting O compensati
98. on serene 4 6 4 3 E Ser EE 4 7 4 3 1 Display at power ON sssseseeeeeeeeneeeeen eene eene 4 13 4 3 2 Display resolution and polarity sees 4 13 4 3 3 Display axis and display data at power ON When the axis label ABC is selected only 4 13 4 3 4 Display data axis when the axis label XYZ is selected only 4 14 4 3 5 A lesen Biken 4 14 4 3 6 Linear compensation sess 4 15 4 3 7 Hold function ot oer iere 4 15 4 3 8 General purpose input sess 4 15 4 3 9 General purpose output essere 4 18 4 310 Key OER SEE EE 4 19 4 3 11 Current value store RRS REE 4 20 43 12 Flicker contiol ute ett tette den de 4 20 4 3 13 Sleep iae aote RE uti hana neuste 4 20 4 3 14 Output data mode essere 4 20 4 3 15 Output data format when Computer mode is selected by Output data mode only 4 20 4 3 16 Output data selection when axis the label ABC is selected only 4 20 4 3 17 Timer when the axis label ABC is selected only 4 21 43 18 Transfer rate eee a 4 21 4 319 PT 4 21 253 20 Stop bits u alpin ele Rn 4 21 4 3 21 Data length 4 heel eie 4 21 5 Specifications EE 5 1 6 Dimensions nina 6 1 LY72 E i 7 Alarm Display iii oa 7 1 8 Troubleshooting iii 8 1 9 UPM 9 1 9 1 Setting Flowcharts ag 9 1 9 1
99. on value Unit um Expanded selection option n mnn uto uuu x Numerical value of measuring unit resolution Example When the measuring unit resolution is 0 001 mm the compensation value applies to the three digits below the decimal point and can be set in the range from 1 000 to 1 000 LY72 E 4 11 4 Settings when axis label XYZ is selected Display Setting item Available options Remarks neu General purpose Hol o Factory setting Hold input input LORO Reference point load input rECALL Preset value call preset recall OUTPUT General purpose AL Arn Factory setting Alarm output rEF Reference point detected signal r AL Reference point alarm E E SL GCE Key lock GFF Factory setting Keys unlocked on Keys locked Sir Current value GFF Factory setting Current value not held store Dn Current value held FL ICY Er Flicker control GFF Factory setting Flicker control OFF i Weak e Strong SLEEP Sleep GFF Factory setting Sleep mode OFF f After 1 minute 5 After 5 minutes iG After 10 minutes 30 After 30 minutes 60 After 60 minutes n dE Output data CGAP Computer mode XYZ axis output mode Pen Print mode X axis only output F rn Data format U57 Factory setting Outputs all axes on the same line Only when when outputting RS 232C data Computer vus Outputs each axis on a new line mode is when outputting RS 232C data selected bPS Transfer rate 38450 38400 bps 1
100. ovide power to the AC adaptor only after all other connections have been made Fasten the connecting cables to stable members to prevent accidental disconnection Be sure to always turn off the AC power to the AC adaptor of the counter unit before connecting or disconnecting the measuring unit connector or replacing the measuring unit Do not plug in or unplug the DC output connector on the counter unit side Do not route connecting cables through the same duct as the machine power line If securing the counter unit in place secure it to the installed counter bracket Counter unit anchor bolts supplied M4 x 16 2 Secure the measuring unit Connect the measuring unit connector to the measuring unit input on the counter unit rear panel Install the AC adaptor Do not provide power to the AC adaptor in this step Remove the cable clamp on the counter unit rear panel Connect the DC output connector to the DC input terminal Attach the DC output connector cable to the cable clamp removed in step 5 and then secure it in place Secure the cable so that excessive force is not applied to the connector Connect the ground wire Provide power to the AC adaptor When power is turned on for the first time after factory shipping When the power is turned on for the first time the basic settings must be made before use Proceed to 4 Settings When the basic settings have already been completed SONY is displayed on the connected
101. s 3 HOLD key Used when using the hold function latch pause lamp lights on when hold function is selected a PRINT key Used to output data to a RS 232C device key Standby key Turns power ON and OFF Lamp in upper left Lights on Power OFF Flashing Startup Lights off Power ON LY72 E 2 1 2 Name and Function of Each Part Numeric keys Performs numerical value input Function keys Used to perform various operations START key Used to start recalculation of peak value 4 key Advances to next setting item CE key Cancels numerical value input and various function key operations ENT key Validate settings O Peak Value lamps MAX lights on When displaying maximum value MIN lights on When displaying minimum value Both MAX and MIN light on When displaying peak to peak value 2 2 E LY72 2 2 Rear Panel 2 Name and Function of Each Part 3 4 5 6 No Name Function Measuring unit input 1 2 3 Performs measuring unit input for first second and third axes RS 232C connector RS 232C communication connector DC input terminal DC power input terminal Always use the specified AC adaptor option Using any other adaptor could damage the counter unit or cause it to malfunction AC ad
102. seconds is off even when going past a reference after going past point reference point Reference point alarm Output when the reference point signal is High Alarm not connected or when the speed across Low Normal the reference point is exceeded OUT AX Output for the data of the axis displayed in Alarm display mode reference point counter display A or X detected signal reference point alarm OUT BY Output for the data of the axis displayed in counter display B or Y OUT CZ Output for the data of the axis displayed in counter display C or Z 4 18 E LY72 4 Settings To enable use Check the following circuit and then make the necessary wiring connections You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual Output circuit Output circuit All output signals are photocoupler outputs 12 V to 24 V 15 mA max lt Output signal Pins 1 to 4 To internal circuits lt COM Pin5 z TIT When using the general purpose output as the reference point output time until the output signal changes to High is 200 ms after going past the reference point OUT AX Terminal pin assign OUT BY OUT CZ COM 0 0 0019 4 3 10 Key lock This function can be used to prevent unintended setting changes or misoperation after the counter unit is installed For example when the user differs from the person who
103. t display changes to count display During count Count display display axis Each axis INC 0 ABS unchanged Peak value 0 Error display axis Each axis INC 0 ABS 0 Peak value 0 However when master calibration is ON display waits to go past reference point START Q Start key and external start input Operation prohibited At power ON During count Count display display axis Restarts peak value calculation for each axis all axes Error display axis Operation prohibited ABS INS ES ABS INC display switching key Operation prohibited At power ON During count Count display display axis Switches each axis all axes between ABS and INC display Error display axis Operation prohibited SETUP SETUP key At power ON Hold down to access basic settings During count display Accesses advanced settings e Preset key At power ON Operation prohibited During count display Preset lamp lights on and preset operation is enabled preset mode Axis select key numeric key and ENT key 1 key operation Valid in preset mode Prohibited when datum point lamp or REF lamp is lit During count Count display display axis Up to three values can be stored edited for each axis Error display axis Operation prohibited External preset value call preset recall input Valid even in other than preset mode Pr
104. ta current value maximum value minimum value peak to peak value maximum value minimum value displayed at power ON Factory settings Counter display A Current value of the first axis input Counter display B Current value of the second axis input Counter display C Current value of the third axis input The contents set here become the display data at power ON Setting method 1 Press the O key of the counter display A B C to be set and select the axis to be displayed m gt First axis gt Second axis gt 3 Third axis 2 Press the or key ml 3 Press the Q key to select the data displayed at power ON gt Er Current value gt AA Maximum value gt A IN Minimum value gt P P Maximum value Minimum value 4 Press the e key LY72 4 Settings E 4 13 4 Settings Changing the display data during operation See 1 4 Switching the Display Data in the Operating Manual Display data can be switched during the operation when the display data are from the same input axis However input axis whose data are displayed cannot be switched When the display axis must be switched make the change with the advanced settings Display data set by the advanced settings is displayed when the power is turned back on You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 4 Display data axis when the axis label XYZ is
105. ter AbC Outputs each axis on a new line mode is when outputting RS 232C data selected r gH iH Output data Cr Factory setting Current value selection SAY Maximum value nin Minimum value P P Peak to peak value Timer GFF Factory setting Automatic data output at fixed timer interval OFF Gc Automatic data output at fixed timer interval 0 2 s 65 Automatic data output at fixed timer interval 0 5 s H Automatic data output at fixed timer interval 1 s 5 Automatic data output at fixed timer interval 5 s iG Automatic data output at fixed timer interval 10 s 38 Automatic data output at fixed timer interval 30 s 60 Automatic data output at fixed timer interval 60 s 388 Automatic data output at fixed timer interval 300 s bP5 Transfer rate 38433 38400 bps 19200 19200 bps 2600 Factory setting 9600 bps 4800 4800 bps ebd 2400 bps 1200 1200 bps PAr 113 Parity NGA Factory setting None Udo Odd EPEN Even 570P Stop bit i 5 IGP Factory setting 1 stop bits 510P 2 stop bits LENG IH Data length B b 7 Factory setting 8 bits N b it 7 bits 4 10 E LY72 E Setting contents when axis label XYZ is selected Display Setting item Available options 4 Settings Remarks Pon gd5P Display at coun Count display after power ON power ON SONY factory setting SONY display after power ON used to detect power supply interruptions a5P rES Display resolution Select p
106. the First Time If you are unsure of the setting method described in 4 2 Making and Changing Basic Settings perform the procedure below This will let you confirm the basic operation 1 LY72 When the power is turned on the display lights on in the order SE UP gt LABEL the axis label ABC lights on Press the o key Ata The display lights on in the order AAS TEr gt OFF Press the o key ee The display lights on in the order 5 Lu No 123 Press the o key The display lights on in the order 5 1g Press the O key n The axis label flashes and settings can be changed Operation procedure Starting settings If you press the O key while the axis label is flashing the setting contents display changes lt When using other than inch units gt Proceed to step 7 When using inch units Press O one time The display lights on in the order 5 1g gt U STD Standard mm display inch display possible US U S inch display mm display possible JPN Japan mm display only Select the appropriate unit of measurement Press the OL key Meis The setting is validated and the axis label lights on Operation procedure Finalizing settings If you press the o while the axis label is flashing the set contents are validated and the axis label lights on Press the e key again EN The display lights on in the order 5 1G r amp E5 gt B5uo Operation procedure To next item If
107. tting mode Master calibration value stored by setting a datum point Error display axis Operation prohibited 22 Hold Hold function O Select from latch and pause key Latch Display held while latched Display hold Pause Peak calculation stopped while paused Peak calculation hold Q E CE key Cancels each input operation partway x PRINT ke om i At power ON Operation prohibited During count display Data output designated by R command LY72 E 9 9 9 10 E ERA LY72 s AS ATI BWIA ZY AIA IE Sony Manufacturing Systems Corporation 4X BEIUJ KA FARREA WIE BAA BR ERE CHER ASE EP E NS Sony Manufacturing Systems Corporation HH tff Hi Vrup PEERS BC ASE ETN o The material contained in this manual consists of information that is the property of Sony Manufacturing Systems Corporation and is intended solely for use by the purchasers of the equipment described in this manual So
108. uring unit is not moved and no key operations are performed for a certain period of time while the power is on The display is restored whenever the measuring unit is moved or any key operation is made The key operation at this time simply restores the display and the normal key function is not performed The display is restored even when the key lock is applied You can also set the data format with RS 232C commands See 3 RS 232C Commands in the Operating Manual 4 3 14 Output data mode This selects the mode of the data output when a data request command R command is received When you press the C _ key the data designated by this setting is output 4 3 15 Output data format when Computer mode is selected by Output data mode only This sets the data format when outputting the data for all axes to a RS 232C device You can select output of all axes on the same line or on a new line for each axis 4 3 16 Output data selection when axis the label ABC is selected only This sets the data output when the R command is input Current value maximum value minimum value peak to peak value 4 20 E LY72 4 Settings 4 3 17 Timer when the axis label ABC is selected only This function outputs the data designated by the R command 4 3 16 Output data selection at a constant interval even when the data request command is not input 4 3 18 Transfer rate This sets the RS 232C transfer rate You
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