Installation Manual - 485 Data Module
Contents
1. Communication Interface for SMA Inverters 485 Data Module Installation Manual A85i Module IA US CA_en 19 Version 1 9 AMERICAN ENGLISH Legal Provisions SMA America LLC Legal Provisions Copyright 2014 SMA America LLC All rights reserved No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means be it electronic mechanical photographic magnetic or otherwise without the prior written permission of SMA America LLC Neither SMA America LLC nor SMA Solar Technology Canada Inc makes representations express or implied with respect to this documentation or any of the equipment and or software it may describe including with no limitation any implied warranties of utility merchantability or fitness for any particular purpose All such warranties are expressly disclaimed Neither SMA America LLC nor its distributors or dealers nor SMA Solar Technology Canada Inc nor its distributors or dealers shall be liable for any indirect incidental or consequential damages under any circumstances The exclusion of implied warranties may not apply in all cases under some statutes and thus the above exclusion may not apply Specifications are subject to change without notice Every attempt has been made to make this document complete accurate and up to date Readers are cautioned however that SMA America LLC and SMA Solar Technology Canada Inc reserve the right to make2. and remove the ribbon cable plug from the center connector strip of the inverter Loosen the screw on the display and flip the display up until it clicks into place Do not kink the adjacent cable Unscrew the swivel nut of the cable gland or the sleeve Open the spring cage terminals of the plug on the 485 Data Module Remove the cables from the 485 Data Module Unscrew the counter nut of the cable gland or the sleeve Remove the cable gland or the sleeve with conduit and the cables from the inverter Release the hexagon socket screw on the 485 Data Module AF 3 Remove the 485 Data Module Close the spring cage terminals of the plugs on the 485 Data Module Flip the display down Do not kink the adjacent cable Fasten the screw on the display hand tight Seal the enclosure opening of the inverter with the corresponding filler plug Close the inverter see inverter installation manual 7 2 Packaging the 485 Data Module for Shipping Pack the 485 Data Module To do so use the original packaging or packaging that is suitable for the weight and size of the 485 Data Module see Section 9 Technical Data page 21 7 3 Disposing of the 485 Data Module 20 Dispose of the 485 Data Module in accordance with the regulations for the disposal of electronic waste applicable at the installation site 485i Module IA US CA en 19 Installation Manual SMA America LLC 8 Troubleshooting Problem The emergency channel list Emerg
3. 485i Module IA US CA_en 19 Installation Manual SMA America LLC 5 Connection 6 Plug the ribbon cable plug onto the center connector strip of the display 7 If you want to connect the 485 Data Module at a later time Fasten the screw on the display hand tight AF 3 Close the inverter see inverter installation manual 5 3 Connecting the 485 Data Module Depending on the location of the inverter in the RS485 communication bus you must either connect one or two cables to the 485 Data Module e fthe inverter is located in the center of the RS485 communication bus connect two cables to the 485 Data Module e fthe inverter is located at the end of the RS485 communication bus connect one cable to the 485 Data Module For information on the wiring and terminal assignment of the devices in the RS485 communication bus refer to the Technical Description R 485 Cabling Plan i Interference in data transmission due to unshielded power cables IF unshielded power cables are used they generate an electromagnetic field which may induce interference in data cables during data transmission When laying data cables observe the following minimum clearances to unshielded power cables For installation without separating strip at least 8 in 200 mm For installation with aluminum separating strip at least 4 in 100 mm Forinstallation with steel separating strip at least 2 in 50 mm Requirements O
4. All electrical installations must be carried out in accordance with the electrical standards applicable on site and the National Electrical Code NE ANSI NFPA 70 LI Installations in Canada must be carried out in accordance with the applicable Canadian standards Additionally required material not included in the scope of delivery LD Cable for communication to achieve a good signal quality observe the cable recommendation in the Technical Description RS485 Cabling Plan Installation Manual 485i Module IA US CA en 19 15 5 Connection SMA America LLC L When routing the cables in a conduit 1 rain tight or water tight sleeve Diameter for SB 3000TL US 22 SB 3800TL US 22 SB 4000TLUS 22 SB 5000TL US 22 SB 6000TL US 22 SB 7000TL US 22 SB 7700TL US 22 1 in Diameter for STP 1 2000TL US 10 STP 1 5000TL US 10 STP 20000TL US 10 STP 24000TL US 10 Y in conduit Diameter for SB 3000TL US 22 SB 3800TL US 22 SB 4000TLUS 22 SB 5000TL US 22 SB 6000TL US 22 SB 7000TL US 22 SB 7700TL US 22 1 in Diameter for STP 1 2000TL US 10 STP 15000TL US 10 STP 20000TL US 10 STP 24000TL US 10 3 4 in Procedure 1 Remove 1 LA in 40 mm of the cable sheath at the end of the cable which is to be connected to the 485 Data Module 2 Shorten the cable shield to p in 15 mm 3 Fold the surplus cable shield back over the cable sheath 4 Wrap the cable shield with conductive adhesive foil 5 Strip 7 in 6 m
5. Module V Two cables are connected to the 485 Data Module or V One cable is connected to the 485 Data Module 18 If no conduit is required fasten the swivel nut of the cable gland hand tight This relieves pull strains on the cables 19 Flip the display down Do not kink the adjacent cable 20 Fasten the screw on the display hand tight 21 Close the inverter see inverter installation manual 22 Connect the other cable end to the RS485 communication bus for information on terminal assignment and wiring in the system see Technical Description RS485 Cabling Plan 6 Commissioning Requirements O The 485 Data Module must be installed in the inverter see Section 5 2 O The 485 Data Module must be connected see Section 5 3 Procedure Installation Manual Commission all inverters see inverter installation manual 485i Module IA US CA en 19 19 7 Decommissioning SMA America LLC 7 7 1 li Decommissioning Removing the 485 Data Module A DANGER Danger to life due to electric shock when opening the inverter Lethal voltages are present in the conductive parts of the inverter e Disconnect the inverter from all voltage sources on the AC and DC sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge 2 Open the inverter see inverter installation manual 3 Press the left and righthand lock hooks outwards o NO m 9 10 11 12 13 14 15 16
6. Mounting Position and Cable Route 12 5 1 1 SB 3000TL US 22 SB 3800TL US 22 SB 4000TL US 22 SB 5000TL US 22 SB 6000TL US 22 SB 7000TL US 22 SEF LOWES ZZ ouch dee Set hes Sul A Ree d ended a 12 5 1 2 STP 12000TL US 10 STP 15000TL US 10 STP 20000TL US 10 SIP 24000TEUSIO 2 us iae Enaip 13 5 2 Installing the 485 Data Module 0 0 0 0 ce cece eee 13 5 3 Connecting the 485 Data Module 15 COMMISSIONING seietan a Ro lai 19 Decomimissionllig vs ots ridire A 20 7 1 Removing the 485 Data Module 20 7 2 Packaging the 485 Data Module for Shipping 20 7 3 Disposing of the 485 Data Module 20 Installation Manual 485i Module IA US CA en 19 5 Table of Contents 8 Troubleshooting 9 Technical Data 10 Compliance Information 11 Contact 6 485i Module IA US CA en 19 SMA America LLC odi 23252021 vacas 22 TA Installation Manual SMA America LLC 1 Information on this Document 1 Information on this Document 1 1 Validity This document is valid for device type 485 MOD G1 BGCB 485 Data Module from hardware version B5 and firmware version 4 00 1 2 Target Group The tasks described in this document must be performed by qualified persons only Qualified persons must have the following skills Training in the installation and commissioning of electrical devices an
7. SMA inverters You are only allowed to install the 485 Data Module in the supported inverters see Section 2 3 The 485 Data Module is available as a retrofit kit The inverter still complies with the standard after the product has been installed For safety reasons it is forbidden to modify the product or install components that are not explicitly recommended for this product or distributed by SMA Only use the 485 Data Module in accordance with the information provided in the enclosed documentation Any other use can result in personal injury or property damage The enclosed documentation is an integral part of this product e Read and observe the documentation Keep the documentation in a convenient place for future reference 8 485i Module IA US CA en 19 Installation Manual SMA America LLC 2 Safety 2 2 Safety Precautions This section contains safety precautions that must be observed at all times when working on or with the product To prevent personal injury or property damage and to ensure long term operation of the product read this section carefully and follow all safety precautions at all times A DANGER Danger to life due to electric shock when opening the inverter High voltages are present in the conductive components of the inverter Touching live components results in death or serious injury e Prior to performing any work on the inverter always disconnect the inverter from all voltage sources on the AC and DC
8. changes without notice and shall not be responsible for any damages including indirect incidental or consequential damages caused by reliance on the material presented including but not limited to omissions typographical errors arithmetical errors or listing errors in the content material All trademarks are recognized even if these are not marked separately Missing designations do not mean that a product or brand is not a registered trademark The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of such marks by SMA America LLC and SMA Solar Technology Canada Inc is under license Modbus is a registered trademark of Schneider Electric and is licensed by the Modbus Organization Inc Phillips and Pozidriv are registered trademarks of Phillips Screw Company Torx is a registered trademark of Acument Global Technologies Inc SMA America LLC 3801 N Havana Street Denver CO 80239 U S A SMA Solar Technology Canada Inc 2425 Matheson Blvd E 7th Floor Mississauga ON LAW 5K4 Canada 2 485i Module IA US CA_en 19 Installation Manual SMA America LLC Important Safety Instructions Important Safety Instructions SAVE THESE INSTRUCTIONS This manual contains important instructions for the following products 485 Data Module This manual must be followed during installation and maintenance The product is designed and tested in accordance with international safet
9. d plants Knowledge of how to deal with the dangers and risks associated with installation and operation of electrical devices and plants Knowledge of all applicable standards and directives Knowledge of how an inverter works and is operated Knowledge of and adherence to this document and all safety precautions 1 3 Symbols Symbol Explanation i Information that is important for a specific topic or goal but is not safety relevant O Indicates an essential requirement for achieving a specific goal VI Desired result x A problem that could occur 1 4 Typographies Typography Explanation Example bold e Display texts The value can be found in the Elements on a user interface Energy field s Connections Select Settings Poitiers e Enter the value 10 in the Minutes field Elements to be entered gt e Connects several elements to Select Settings gt Date be selected Button Key e The button or key to be Select Next selected or pressed Installation Manual 485i Module IA US CA en 19 7 2 Safety SMA America LLC 1 5 Nomenclature Full designation Designation in this document PV plant Plant SMA America Production LLC SMA SMA Solar Technology Canada Inc SMA SMA inverter Inverter 1 6 Illustrations The illustrations in this document may deviate slightly for Sunny Tripower inverters 2 Safety 2 1 Intended Use The 485 Data Module enables the setup of wired RS485 communication for
10. e installation and use of the product including without limitation applicable electrical safety codes All installations must conform with the laws regulations codes and standards applicable in the jurisdiction of installation SMA assumes no responsibility for the compliance or noncompliance with such laws or codes in connection with the installation of the product The product contains no user serviceable parts For all repair and maintenance always return the unit to an authorized SMA Service Center Before installing or using the product read all of the instructions cautions and warnings in this manual Wiring of the product must be made by qualified personnel only 4 485i Module IA US CA en 19 Installation Manual SMA America LLC Table of Contents Table of Contents Information on this Document ee eee ee ce eee 7 DUMP n TE TERT 7 122 e 3 01 ARRE A E 7 li OWING douter Scena oak a eae eens ee acne a eas ent 7 li Typographies sessi seresa r iacta aede m CA eet Pen S ai 7 LS sume t PRETERITO LTEM 8 10 gt MMUSHGNONS E Ero ed Bde zienda 8 Salely ciato ri 8 72 Siendee ocra eri 8 22 Sly Precdull fis saliti 9 23 gt SUDPOMEC Prod C ct oso ea ose orto dob Gom a e aedis DC pt rd qi 9 Scope of Deliveky oie SHEER RXDUNESS SE PER R 10 Product Description Litri 10 AN ASS Doata Modueislei ina 10 AD Type labeh i545 Seed dats eet ise hid vata eb bde ad ted 11 CONNECHON iuris ini 12 5 1
11. ely and when seeking customer support from the SMA Service Line The type label must be permanently attached to the product Installation Manual 485i Module IA US CA en 19 11 5 Connection SMA America LLC 5 Connection 5 1 Mounting Position and Cable Route 5 1 1 SB 3000TL US 22 SB 3800TL US 22 SB 4000TL US 22 SB 5000TL US 22 SB 6000TL US 22 SB 7000TL US 22 SB 7700TL US 22 A VA P B o Figure 4 Mounting position and cable route in the inverter with the enclosure lid open Item Explanation A Flipped up display B Cable route to the plugs of the 485 Data Module C Inverter enclosure opening for cable gland or sleeve and conduit D Mounting position of the 485 Data Module in the inverter 12 485i Module IA US CA en 19 Installation Manual SMA America LLC 5 Connection 5 1 2 STP 12000TL US 10 STP 15000TL US 10 STP 20000TL US 10 STP 24000TL US 10 BERENS D C B Figure 5 Mounting position and cable route in the inverter with the enclosure lid open Item Explanation A Flipped up display B Cable route to the plugs of the 485 Data Module C Inverter enclosure opening for cable gland or sleeve and conduit D Mounting position of the 485 Data Module in the inverter 5 2 Installing the 485 Data Module l RIN Danger to life due to electric shock when opening the inverter Lethal voltages are presen
12. iance Information SMA America LLC 10 Compliance Information FCC Compliance This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help The user is cautioned that changes o
13. m insulation off three insulated conductors The two insulated conductors used for communication must be a twisted pair 6 Shorten all other conductors flush with the cable sheath 7 K ONA Danger to life due to electric shock when opening the inverter Lethal voltages are present in the conductive parts of the inverter e Disconnect the inverter from all voltage sources on the AC and DC sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge 16 A85i Module IA US CA_en 19 Installation Manual SMA America LLC 5 Connection 8 Open the inverter see inverter installation manual Loosen the screw on the display and flip the display up until it clicks into place Do not kink the adjacent cable 10 Pushthe filler plug from the inside out ofthe second hole from the left at the bottom of the inverter enclosure and retain for later decommissioning 11 Ifa conduitis to be used proceed as follows Insert one rain tight or water tight sleeve into the enclosure opening and fasten from the inside with a counter nut Route the conduit through the enclosure opening into the inverter and screw the conduit fitting tight lead one or two cables through the conduit into the inverter 12 If no conduit is to be used proceed as follows Attach the cable gland to the enclosure opening using the counter nut e Unscrew the swivel nut of the cable gland on the inverter In
14. ncy or EmgncyXX is displayed in the communication product e g Sunny WebBox The inverter is displayed with the device class Others in Sunny Portal 9 Technical Data Mechanical Data Width x height x depth Weight Communication Communication interface Maximum cable length Connections Type of plug Number of RS485 connections Ambient Conditions during Operation Ambient temperature Relative humidity non condensing Maximum height above sea level MSL Ambient Conditions for Storage Transport Ambient temperature Relative humidity non condensing Maximum height above sea level MSL Installation Manual 8 Troubleshooting Cause and corrective measures The 485 Data Module has been installed in an inverter without first disconnecting the inverter on the AC and DC sides This prevents the inverter detecting the new 485 Data Module Corrective measures Prior to performing any work on the inverter disconnect the inverter from all voltage sources on the AC and DC sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge 2 7 in x 3 46 in x 1 3 in 73 mm x 88 mm x 34 mm 2 l oz 71 g RS485 3 937 ft 1 200 m 4 pole with spring cage terminal 2 13 F to 185 F 25 C tot85 C 5 to 95 9 842 ft 3 000 m 40 F to 185 F 40 C 192585 C 576 to 9576 9 842 ft 3 000 m 485i Module IA US CA en 19 21 10 Compl
15. nical Description RS485 Cabling Plan 4 Product Description 4 1 485 Data Module The 485 Data Module enables the setup of wired RS485 communication to SMA inverters It allows you to query display and store data from the inverters using an SMA communication product e g Sunny WebBox via RS485 communication In the Internet portal Sunny Portal you can visualize and store your plant data for further details see www SunnyPortal com A 485 Data Module must be installed in every inverter from which you wish to query data via RS485 communication RS485 RS485 Ethernet Figure 2 Use of RS485 communication in inverters example Item Designation A Inverter B Sunny WebBox C Computer 10 485i Module IA US CA_en 19 Installation Manual SMA America LLC 4 Product Description Item Designation D Router E Internet F Sunny Portal Design of the 485 Data Module Figure 3 Design of the 485 Data Module Item Designation A Hexagon socket screw B Shield connection terminal G 4 pole plug D 4 pole plug with connected terminator E Ribbon cable plug F Ribbon cable G Type label 4 2 Type Label The type label clearly identifies the product The type label is located at the bottom right on the back of the product You can read the following data from the type label Serial number Serial No Hardware version Version e Device type Type You will require the information on the type label to use the product saf
16. r modifications not expressly approved by SMA America LLC could void the user s authority to operate this equipment IC Compliance This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada 22 485i Module IA US CA en 19 Installation Manual SMA America LLC 11 Contact 11 Contact If you have technical problems concerning our products contact the SMA Service Line We require the following information in order to provide you with the necessary assistance e Inverter Type Serial number Firmware version 485 Data Module Quantity Type Serial number Hardware version Firmware version United States SMA America LLC 1 877 MY SMATech 1 877 697 6283 Estados Rocklin CA 1 916 625 0870 Unidos Canada SMA Canada Inc 877 MY SMATech 1 877 697 6283 Canad Toronto toll free for USA Canada and Puerto Rico Llamada gratuita en EE UU Canad y Puerto Rico international internacional toll free for Canada gratuit pour le Canada Installation Manual 485i Module IA US CA en 19 23 SMA Solar Technology
17. sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge A CAUTION Risk of burns due to hot enclosure parts The upper enclosure lid and the enclosure body of the inverter may get hot during operation Touching these components can result in burns Touch only the enclosure lid of the inverter during operation NOTICE Damage to the inverter due to electrostatic discharge The internal components of the inverter can be irreparably damaged by electrostatic discharge Ground yourself before touching any inverter components 2 3 Supported Products SMA inverters Sunny Boy Sunny Tripower e SB 3000TLUS 22 e STP 12000TL US 10 e SB3800TLUS 22 e STP 15000TL US 10 e SB 4000TLUS 22 e STP 20000TLUS 10 e SB 5000TLUS 22 e STP 24000TL US 10 e SB 6000TLUS 22 e SB ZOOOTL US 22 e SB 7700TLUS 22 Installation Manual 485i Module IA US CA en 19 9 3 Scope of Delivery SMA America LLC 3 Scopeof Delivery Check the scope of delivery for completeness and any external visible damage Contact your distributor if the delivery is incomplete or damaged B C D Figure 1 Components included in the scope of delivery Item Quantity Designation A 485 Data Module with the following components e 2 conductive adhesive foil labels 1 plug 1 plug with connected terminator B 1 M32 cable gland with sealing plug two hole cable support sleeve and counter nut C 1 Installation manual D Tech
18. stallation Manual 485i Module IA US CA_en 19 17 5 Connection SMA America LLC Press the seal out of the cable gland from the inside e For each cable remove one filler plug from the seal and retain for later decommissioning lead one or two cables through the swivel nut into the seal Lead the cable ends through the cable gland into the inverter and to the plugs of the 485 Data Module e Push the seal into the cable gland Make sure that any unused cable openings are sealed with filler plugs Screw the swivel nut of the cable gland on loosely 13 Remove or connect the terminator of the 485 Data Module as follows f two cables are connected open the spring cage terminals of the plug with the connected terminator and remove the terminator e f one cable is connected make sure that the terminator is connected in one of the plugs in terminals 2 and 7 and that the plug is connected to the 485 Data Module 14 Open the spring cage terminals on the plug 15 Insert conductors into the spring cage terminals and note the conductor colors The allocation of cables to plugs can be done in any order Signal 485 Data Module RS485 bus Insulated conductor color GND om Data 2 2 TUM Data 16 Close the spring cage terminals 18 A85i Module IA US CA_en 19 Installation Manual SMA America LLC 6 Commissioning 17 Push the cable with the cable shield into the shield connection terminal on the 485 Data
19. t in the conductive components of the inverter e Disconnect the inverter from all voltage sources on the AC and DC sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge 2 If a communication interface is already installed in the inverter at the mounting position for the 485 Data Module take this interface out as follows Press the left and righthand lock hooks outwards and remove the ribbon cable plug from the center connector strip of the inverter Installation Manual 485i Module IA US CA en 19 13 5 Connection SMA America LLC 3 4 Fasten the hexagon socket screw on the Release the screw of the display far enough to allow the display to be flipped up Flip the display up until it snaps into place Do not kink the adjacent cable e Unscrew the swivel nut of the cable gland Remove the network cable from the communication interface e Unscrew the counter nut of the cable gland e Pull the cable gland and network cable out of the inverter Release the hexagon socket screw in the communication interface AF 3 and remove the communication interface Insert the 485 Data Module and push the ribbon cable upwards behind the display The key on the pza top edge of the 485 Data Module must fit into the hole in the plastic retainer in the inverter 485 Data Module hand tight AF 3 torque 1 5 Nm 5 Flip the display down Do not kink the adjacent cable
20. y requirements but as with all electrical and electronic equipment certain precautions must be observed when installing and or operating the product To reduce the risk of personal injury and to ensure the safe installation and operation of the product you must carefully read and follow all instructions cautions and warnings in this manual Warnings in this document A warning describes a hazard to equipment or personnel It calls attention to a procedure or practice which if not correctly performed or adhered to could result in damage to or destruction of part or all of the SMA equipment and or other equipment connected to the SMA equipment or personal injury Symbol Description A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury in death or serious injury E CAUTION indicates a hazardous siuaion which Frot voided could result in minor or moderate injury Notice NOTICE is used to address practices not related to personal injury Installation Manual 485i Module IA US CA en 19 3 General Warnings SMA America LLC General Warnings A WARNING All electrical installations must be made in accordance with the local and National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 This document does not and is not intended to replace any local state provincial federal or national laws regulations or codes applicable to th
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