YASKAWA AC Drive-V1000 Option
Contents
1. MECHATROLINK II moou r F Option cover Ground Cable 1 G Option connector Through hole for cable H Mounting clip lt 1 gt Cables not connected to the MECHATROLINK II Option and are packaged separately in the box Figure 1 Option Unit Note For details on the LEDs Refer to MECHATROLINK II Option LED Display on page 14 12 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 4 MECHATROLINK II Option Components Dimensions The installed MECHATROLINK II Option adds 27 mm to the total depth of the drive Figure 2 Dimensions Connector Table 3 Connector Descriptions Connector 5 Signal Name Function Al NC Not used A2 SRD Send receive data A3 SRD Send receive data A4 NC Not used SLD Shield Bl NC Not used B2 SRD Send receive data B3 SRD Send receive data B4 NC Not used Shell SLD Shield YASKAWA ELECTRIC 730600 49A V1000 Option MECHATROLINK II Installation Manual 13 4 MECHATROLINK II Option Components Figure 3 MECHATROLINK II Option Connector MECHATROLINK II Option LED Display Table 4 MECHATROLINK II Operation LED Status Display Status Remarks ON Power supply on SI T3 V has been successfully powered up The drive has no power SI T3 V is not properly connected2. NetRef ComRef Function Selection 0 Multi step reference disabled same as F7 1 Multi step reference enabled same as V7 Reset Communication Parameters 0 Communication related parameters F6 L1L1 are not reset when the drive is initialized using A1 02 1 Reset all communication related parameters F6 OD when the drive is initialized using A1 02 MECHATROLINK Station Address 20 to 3FH MECHATROLINK Frame Size 0 32 byte 1 17 byte MECHATROLINK Link Speed 0 10 Mbps 1 4 Mbps 22 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 6 MECHATROLINK Option Drive Parameters Name Description Default MECHATROLINK Monitor Selection E MECHATROLINK Monitor Selection F 0 to FFFFH 0 0 to FFFFH 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 Operation Selection at Watchdog 1 Coast to stop Error 5 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only Sets the number of option communication errors bUS 2 to 10 MECHATROLINK bUS Errors Detected lt 1 gt To start and stop the drive with the MECHATROLINK master device using serial communications set b1 02 to 3 To control the frequency reference of the drive via the master device set b1 01 to 3 2 If set to 3 then the drive will continue to operate when a fault is detected Take proper measures su
3. YASKAWA YASKAWA AC Drive V1000 Option MECHAT ROLINK II Installation Manual Type SI T3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user V100047237A wk E MECHATROLINK II 3 amp f amp BR RBS Wx SI T3 V Sese e ICdeUUBE COMBS A diui lt Tec UM dc BSSHFTICRBLCVCECEeEBIC CEAT 1 7 0 71 31817 50645 SROASUMVIET MANUAL NO TOBP 730600 49 This Page Intentionally Blank Table of Contents 1 PREFACE AND SAFETY 2 4524 aie ears 5 2 PRODUCT 10 9 RECEIVING ihn Re ura px Oe qu aaa aia 11 4 MECHATROLINK II OPTION COMPONENTS 12 5 INSTALLATION 15 6 MECHATROLINK OPTION DRIVE PARAMETERS 22 7 24 8 28 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 3 Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to
4. distance is 50 m Minimum wiring distance between stations is 0 5 m wn lt 1 gt is the length m YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 21 6 MECHATROLINK Option Drive Parameters 6 MECHATROLINK Option Drive Parameters Confirm proper setting of the all parameters in Table 5 before starting network communications Table 5 Parameter Settings Description Default Frequency Reference Selection Selects the frequency reference input source 0 Operator Digital preset speed d1 01 to d1 17 1 Terminals Analog input terminal Al or A2 2 MEMOBUS communications 3 Option PCB 4 Pulse Input Terminal RP Run Command Selection Selects the run command input source 0 Operator RUN and STOP keys on the digital operator 1 Digital input terminals 2 MEMOBUS communications 3 Option PCB Communications Error Operation Selection 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only Selection of External Fault from Communication Option Board 0 Always detected 1 Detection during run only Communication Option Fault Stopping Method 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only
5. short term transport of the product Area of Use Indoors free of corrosive gas airborne particles etc Altitude Up to 1000 m lt 1 gt For MECHATROLINK I a cycle is 2 ms For MECHATROLINK II a cycle is 1 ms to 8 ms for a 32 byte data transmission and 500 us to 8 ms for a 17 byte data transmission 2 At the maximum transmission distance of 50 m the maximum number of stations is 15 3 For MECHATROLINK I only a 17 byte data transmission can be selected 4 The maximum number of connectable stations changes depending on the types and settings of the host master baud rate or communications cycle For details refer to the manuals of your master Communications cycle Integral multiple of transmission cycles depending on the host master settings Example If the host master is an MP2300 For MECHATROLINK II 32 byte transmission 2 0 ms communications cycle 21 stations max 21 stations can be set but then the maximum number of connectable drives will be 16 For MECHATROLINK II 32 byte transmission 1 0 ms communications cycle 9 stations max For MECHATROLINK II 17 byte transmission 1 0 ms communications cycle 15 stations max For MECHATROLINK I 14 stations max 28 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 8 Specifications Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover MANUAL N
6. the supply neutral for 400V class Risque de d charge AX AVERTISSEMENT lectrique a Lire le manuel avant l installation A Attendre 5 minutes apr s la coupure de l alimentation pour permettre la d charge des condensateurs Pour r pondre aux exigences C s assurer que le neutre soit reli la terre pour la s rie 400V YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 2 Product Overview 2 Product Overview About This Product MECHATROLINK II Option Model SI T3 V is designed for connecting a drive to a field network using the MECHATROLINK protocol By installing the MECHATROLINK II Option to a drive it is possible to do the following from a MECHATROLINK master device operate the drive monitor the operation status of the drive change parameter settings Applicable Model The MECHATROLINK II Option can be used with the drive models in Table 1 Table 1 Applicable Model Drive Software Version lt i gt V1000 gt 1016 lt 1 gt See PRG the drive nameplate for the software version number 10 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 3 Receiving 3 Receiving Please perform the following tasks after receiving the MECHATROLINK II Option Inspect the MECHATROLINK II Option for damage Ifthe MECHATROLINK II Option appears damaged upon receipt contact the shipper immedia
7. to the drive or SI T3 V has no power An internal self diagnostic error occured in the SI T3 V No power SI T3 V is not properly connected to the drive ON Connection error nie Communication error Flashing SI T3 V error Error found during SI T3 V s self diagnostic check SI T3 V is properly connected to the drive OFF Normal operation uL Communication normal ON Sending data Data is being sent LED may appear to be flashing Not data is being sent Not sending data During reset Receiving data Data is being received LED may appear to be flashing Not data is being received Not receiving data n 8 During reset 14 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 5 Installation Procedure 5 Installation Procedure Section Safety DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive wait at least five minutes after all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc Electrical Shock Hazard Do not remove option cover whil
8. 385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 49A Published in Japan October 2008 08 10 08 5 3
9. D Operator Display Minor Fault Name Serial Communication Transmission Error CALL Communication has not yet been established Cause Possible Solution 10 Check for wiring errors Correct the wiring Remove and ground shorts and reconnect loose wires Communication wiring is faulty there is a short circuit or something is not connected properly WE YES Check communications at start up and correct Programming error on the master side H programming errors Perform a self diagnostics check Communication circuitry is damaged den Ty Replace the drive if the fault continues to occur YASKAWA ELECTRIC 730600 49A V1000 Option MECHATROLINK II Installation Manual 27 8 Specifications 8 Specifications Specifications Table 7 Option Specifications Model SI T3 V PCB model SI T3 Access mode Start stop synchronization master slave method Communitation Speed 10 Mbps MECHATROLINK II 4 Mbps MECHATROLINK I Transmission cycle 500 us to 8 ms lt gt Maximum transmission distance Minimum wiring distance between stations 50 m lt 2 gt 0 5 Data length 17 byte data transmission or 32 byte data transmission lt 3 gt Maximum number of stations 30 lt 2 gt lt 4 gt Ambient Temperature 109 to 50 C Humidity up to 95 RH no condensation Storage Temperature 209 to 60 C allowed for
10. I Installation Manual 17 5 Installation Procedure Prior to Installing the Option Unit Prior to installing the MECHATROLINK II Option wire the drive and make necessary connections to the drive terminals Refer to the Quick Start Guide for information on wiring and connecting the drive Verify that the drive functions normally prior to installing the Option Installing the Option Unit Remove the front cover of the drive before installing the MECHATROLINK II Option Follow the directions below for proper installation 1 Switch off the power supply to the drive DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the MECHATROLINK II Option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level 2 Remove the front cover The original drive front cover may be discarded because it NK II Option cover in step 8 Figure 5 Remove Front Cover 18 YASKAWA ELECTRIC C730600 49A V1000 Option MECHATROLINK II Installation Manual 5 Installation Procedure 3 Remove the bottom cover and connect the MECHATROLINK II Option grou
11. O TOBP C730600 49A Published in Japan October 2008 08 10 Date of publication pate of original publication Date of Publication Rev No Section Revised Content October 2008 First edition YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 29 YASKAWA AC Drive V1000 Option MECHATROLINK II Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL LTDA Avenida Fagundes Filho 620 Sao Paulo SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH HauptstraBe 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5
12. ch as installing an emergency stop switch 3 Power must be cycled in order for any setting changes to take affect 47 All station addresses must be unique If set to 20 or a Station Address Error AEr will occur and the ERR light will turn on 5 Setting byte 10 of INV to OEH enables the register set by F6 23 Byte 11 and 12 of the response data enable the register content set by F6 23 Refer to the SI T3 V Technical Manual for detail 67 Setting byte 10 of INV to OFH enables the register set by F6 24 Byte 11 and 12 of the response data enable the register content set by F6 24 Refer to the SI T3 V Technical Manual for detail YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 23 7 Troubleshooting 7 Troubleshooting Drive Side Error Codes Drive side error codes appear on the drive s LED operator Causes of the errors and corrective actions are listed in Table 6 For addtional error codes that may appear on the LED operator screen refer to the V1000 Technical Manual Faults Both bUS MECHATROLINK II Option Communication Error External Fault Input from the MECHATROLINK II Option and E5 SI T Watchdog Timer Error can appear as an alarm or as a fault When a fault occurs the digital operator ALM LED remains When an alarm occurs the digital operator ALM LED flashes If communication stops while the drive is running answer the following q
13. e the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option units and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not remove option cover while the power to the drive is on Failure to comply could result in death or serious injury Do not use damaged wires place excessive stress on wiring or damage the wire insulation Failure to comply could result in death or serious injury YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 15 5 Installation Procedure NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option unit drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off when the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the eq
14. ffers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESSED OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products YASKAWA ELECTRIC C730600 49A V1000 Option MECHATROLINK II Installation Manual 5 1 Preface and Safety Applicable Documentation The following manuals are available for the MECHATROLINK II Option Option Unit V1000 Option MECHATROLINK II Installation Manual this book Manual No TOBPC73060049 Read this manual first The installation manual is packaged with the MECHATROLINK II Option and contains a basic overview of wiring settings functions and fault diagnoses V1000 Option MECHATROLINK II Technical Manual Manual No SIEPC73060049 The technical manual contains detailed information and command registers To obtain the technical manual access the site below http www e mechatronics com Yaskawa Drive V1000 Series AC Drive Technical Manual This manual describes installation wiring operation procedures functions troubleshooting maintenance and inspections to perform before operation To obtain instruction manuals for Yaskawa products access the site below http www e mechatronics com V1000 Series AC Drive Quick Start Guide This guide is packaged to
15. gether with the product It contains basic information required to install and wire the drive This guide provides basic programming and B simple set up and adjustment Terms Note Indicates supplementary information that Yaskawa highly recommends be followed even though equipment may not be at risk Drive Yaskawa AC Drive V1000 Series MECHATROLINK II Option Yaskawa AC Drive V1000 Option MECHATROLINK II gt 1016 Indicates a drive feature or function that is only available in drive software version 1016 or later 6 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 1 Preface and Safety Registered Trademarks MECHATROLINK I MECHATROLINK II is a registered trademark of the MECHATROLINK Members Association MMA Other company names and product names listed in this manual are registered trademarks of those companies Supplemental Safety Information Read and understand this manual before installing operating or servicing this option unit The option unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous si
16. nd cable to the ground terminal Ground terminal Ground cable Bottom cover Figure 6 Connect Ground Cable Note The four different ground cables packaged with the MECHATROLINK II Option connect the unit to different models Select the proper ground cable from the MECHATROLINK II Option kit depending on drive size B Option unit connection screw size M3 Drive side connection screw size M3 5 to 6 Figure 7 Ground Cable Note Remove the terminal cover lt gt before removing the bottom cover to install the MECHATROLINK II Option Replace the terminal cover after wiring the MECHATROLINK II Option lt 1 gt Models with a Terminal Cover Single Phase 200 V Class CIMR VLIBAO0006 to BA0018 Three Phase 200 V Class CIMR VL12A0008 to 2A0069 Three Phase 400 V Class All models Figure 8 Models with Terminal Cover YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 19 5 Installation Procedure 4 the bottom cover Connect the MECHATROLINK II Option to the drive Properly secure the tabs on the left and right sides of the MECHATROLINK II Option to the drive case Figure 9 Attach MECHATROLINK II Option 6 Connect the ground cable from the drive ground terminal to the MECHATROLINK II Option ground When wiring the MECHATROLINK II Option pass the ground cable through the inside of the drive bottom cover then pass the ground cable i
17. nto the through hole at the front of the MECHATROLINK II Option WS RS Drive ground terminal Ground cable Pass the ground cable through Through hole the bottom cover of the drive for ground cable Ground cable Figure 10 Ground Cable Connection pt Connect the communications cable to the connector 20 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 5 Installation Procedure 8 Attach the MECHATROLINK II Option cover to the front of the MECHATROLINK II Option Tabs should line up Figure 11 Attach Cover Note When using the drive in an area that may require displaying warning information in Japanese or Chinese a sticker has been provided with the MECHATROLINK II Option This sticker can be placed over the English and French warnings on the front of the MECHATROLINK II Option MECHATROLINK II Communications Cables Wire the MECHATROLINK II communications cables to the communications connector CN3 Install MECHATROLINK II communications cables apart from main circuit wiring and other electrical and power lines Note 1 For communications cables use special shielded twisted pair cables for MECHATROLINK communications Recommended cable JEPMC W6002 LILI E lt i gt JEPMC W6003 LILI E with a core lt gt Connect the terminator model No JEPMC W6022 E on the end of the communication lines Maximum transmission
18. tely Verify receipt of the correct model by checking the information on the nameplate see Figure 1 If you have received the wrong model or the MECHATROLINK II Option does not function properly contact your supplier Contents and Packaging Table 2 Contents of Package Description Option Unit Ground Cables Warning Label installation Manual MANUAL Quantity Tool Requirements A Phillips screwdriver 2 3 lt i gt U S standard size is required to install the MECHATROLINK II Option lt 1 gt Screw sizes vary by drive capacity Select a screwdriver that matches the drive ground terminal M3 5 to M6 YASKAWA ELECTRIC C730600 49A V1000 Option MECHATROLINK II Installation Manual 11 4 MECHATROLINK II Option Components 4 MECHATROLINK II Option Components MECHATROLINK II Option MECHATROLINK II MECHATROLINK II with cover attached Underside with cover removed E A RUNS Al a Hg z B LED RUN green LED ERR red J LED TX green K Attachment screw hole for option cover LED RX green L Nameplate Attachment screw M3 Function Earth cable connection FE N
19. the MECHATROLINK II Option 24 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual LED Operator Display 7 Troubleshooting Fault Name 5 SI T Watchdog Timer Error The watchdog has timed out Cause Possible Solution Data has not been received from the PLC triggering the watchdog timer LED Operator Display Execute DISCONNECT or ALM CLR then issue a CONNECT command or SYNC_SET command and proceed to phase 3 Fault Name EFO External Fault Input from MECHATROLINK II Option The alarm function for an external device has been triggered Possible Solution An external fault is being sent from the master controller PLC gt Remove the cause of the external fault Reset the external fault input from the PLC device Problem with the PLC program LED Operator Display Check the program used by the PLC and make the appropriate corrections Fault Name oFA00 MECHATROLINK II Option Fault MECHATROLINK II Option is not properly connected Possible Solution Non compatible option connected to the drive LED Operator Display Connect an option that is compatible with the drive Fault Name 01 MECHATROLINK II Option Fault MECHATROLINK II Option is not properly connected Cause Possible Solution Problem with the connectors between the drive and MECHATROLINK II Op
20. the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 4 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa o
21. tion Turn the power off and check the connectors between the drive and MECHATROLINK II Option YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 25 7 Troubleshooting LED Operator Display Fault Name MECHATROLINK II Option Fault MECHATROLINK II Option self diagnostics error Possible Solution MECHATROLINK II Option Replace the MECHATROLINK II Option Contact Yaskawa for hardware fault assistance oFA03 LED Operator Display Fault Name MECHATROLINK II Option Fault MECHATROLINK II Option Flash write mode Cause Possible Solution MECHATROLINK II Option Replace the MECHATROLINK II Option Contact Yaskawa for hardware fault assistance oFA04 LED Operator Display Fault Name oFA30 MECHATROLINK II Option Fault to oFA43 Communication ID error Possible Solution MECHATROLINK II Option gt Replace the MECHATROLINK II Option Contact Yaskawa for hardware fault assistance 26 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK II Installation Manual 7 Troubleshooting W Minor Faults and Alarms LED Operator Display Minor Fault Name Station Address Error AEr MECHATROLINK II Option is set to an address outside the allowable setting range Cause Possible Solution 10 Address outside the specified address range Set F6 20 to an address within the specified range YES LE
22. tuation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA ELECTRIC C730600 49A V1000 Option MECHATROLINK II Installation Manual 7 1 Preface and Safety General Safety General Precautions The diagrams in this section may include option units and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the dri
23. uestions to help remedy the fault Is the MECHATROLINK II Option properly installed s the communication line properly connected to the MECHATROLINK II Option Is it loose Is the PLC program working Has the PLC CPU stopped Did a momentary power loss interrupt communications Table 6 Fault Display and Possible Solutions LED Operator Display Fault Name MECHATROLINK II Option Communication Error bUS After establishing initial communication the connection was lost Only detected when the run command or frequency reference is assigned to the option b1 01 3 or b1 02 3 Possible Solution Master controller PLC has stopped communicating Check for any faulty wiring Correct any wiring problems Take care of any grounding problems or disconnects wires Communication cable is not connected properly Check the various options available to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring A data error occurred due to noise If the magnetic contactor is identified as a source of noise install a surge absorber to the contactor coil gt Use cables recommended by Yaskawa or another type of shielded line The shield should be grounded on the PLC side and on the option unit side MECHATROLINK I Option is If there are no problems with the wiring and the error continues to occur damaged replace
24. uipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option unit and connecting any other devices Failure to comply may result in damage to the option unit 16 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 5 Installation Procedure Wiring Diagram MECHATROLINK II Communication MECHATROLINK Cable SI T3 V Drive Master CN3 NC NC SRD SRD SRD LL SRD NC ij NC 54 SRD T1SRD i NC FE Terminater o gt e shielded line control circuit terminal lt 1 gt The FE terminal on the MECHATROLINK II Option is supplied with a ground cable that should be connected to the ground terminal on the drive If there are noise influences on communication remove the grounding cable Figure 4 Wiring Diagram YASKAWA ELECTRIC 730600 49A V1000 Option MECHATROLINK I
25. ve to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option unit Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty YASKAWA is not responsible for any modification of the product made by the user This product must not be modified 8 YASKAWA ELECTRIC TOBP 730600 49A V1000 Option MECHATROLINK II Installation Manual 1 Preface and Safety W Option Unit Label Warnings Warning information is displayed on the option unit as shown in the figure below Follow all warnings and safety instructions when using the product When using the drive in an area that may require displaying warning information in Japanese or Chinese a warning label sticker is provided with the MECHATROLINK II Option This sticker can be placed over the English and French warnings on the front of the MECHATROLINK II Option RUN TX v YASKAWA V1000 AA WARNING Risk of electric shock Risque de d charge Godin Warning information m Warning Contents A WARN NG Risk of electric shock Read manual before installing A Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to C requirements make sure to ground
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