QLM600 INSTALLATION MANUAL
Contents
1. It provides separate M12 connectors for Power Supply Profibus Communication ID NET Network External Trigger Digital I O and Aux RS232 Communication for configuration of the reading device Host communication is provided through the integrated Profibus DPV1 circuitry which connects internally to the reader s Main serial interface RS232 ID NET network and power supply signals are sent out to the next connected device ID NET Slave by means of a dedicated M12 connector However there is no ID NET network input connector and therefore the QLM600 cannot be used as an ID NET Slave The reading device is connected to the QLM600 through a standard 25 pin D sub connector and must communicate only in RS232 When correctly connected to a Profibus network the QLM600 acts as a DPV1 slave Three rotary switches allow easy manual Profibus Network Addressing selection The following accessories make system cabling easy e CBL 1487 M12 5P FEMALE A Code connector for PWR IN to build the Power Supply connection e FMC600 M12 8P M A Code QLM I O to build the I O connections e CAB AUX03 to connect the Gateway to a PC to configure the connected reading device e CBL 1480 xx to build the ID NET network connections QLM600 has integrated on board backup memory and therefore supports Backup and Restore procedures for the connected device and relative ID NET network if used See the device s Backup and Restore procedure in the2. and Downloads including the Genius utility program which allows device configuration using a PC It provides RS232 and Ethernet interface configuration e SERVICE Overview Warranty Extensions and Maintenance Agreements Sales Network Listing of Subsidiaries Repair Centers Partners Helpdesk Material Return Authorization LEGAL NOTICES 2011 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U ID NET and Genius are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material QLM600 INSTALLATION MANUAL DESCRIPTION The QLM600 Profibus Gateway is an active connection module which can be used in Standalone or ID NET Master Multidata or Master Synchronized layouts It provides a fast and efficient way to cable both a Profibus DPV1 network and an ID NET network using standard cables
3. Help On Line This procedure can also be performed using programming barcodes See the 2KN 4K Family Scanner Setup Procedure Using Programming Barcodes document on the CD ROM 8 For full compatibility with QLM600 the 2KN 4K Family Scanner must have software package 007 or later NOTE QLM600 INSTALLATION MANUAL PACKAGE CONTENTS Verify that the QLM600 and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes e QLM600 Gateway e This Installation Manual e Mounting screws and washers 2 e M12 protection caps 3 pre mounted Figure 1 Package Contents ACCESSORIES The following accessories are available on request for the QLM600 Field Mountable Connectors O CBL 1487 FMC600 Cables re E CAB AUX03 SERIAL CABLE M12 3P MALE DB9 3M 93A051385 CBL 1480 01 ID NET Out In THIN M12 5P MALE FEMALE 1M 970101021 CBL 1480 02 ID NET Out In THIN M12 5P MALE FEMALE 2M 970101022 SUPPORTED READING DEVICES The QLM600 can be directly connected to all of the following readers through the 25 pin connector illustrated in Figure A 2D Readers DS2100N DS2400N DS4800 Matrix 210 Matrix 410 Matrix 450 A QLM600 INSTALLATION MANUAL MECHANICAL INSTALLATION QLM600 can be mounted to various surfaces using the two M5x20 screw and washers included in the package e The M5x20 screws can be used to mount the QLM600
4. blue when power is correctly applied to the QLM600 These LEDs are red if power polarity is incorrect In this case the QLM600 and the connected reading device are protected AN If external I O devices are powered through QLM600 connected to V I O and V I O they are not protected from polarity inversion CAUTION TRG The Trigger LED is yellow and it is on when the Trigger presence sensor photocell is activated I O The I O LEDs reflect the activity of the supplemental I O devices connected to the reading device through the QLM600 The Input 2 LED is yellow and it is on when the supplemental photocell is activated The Output 1 LED is red and it is on when the reading device Output 1 is activated The Output 2 LED is green and it is on when the reading device Output 2 is activated PB IN The LED below PB IN acts as the Profibus Network Operation Mode indicator It is driven according to the following table Operation Mode LED Not on line No power On line data exchange Flashing Green Flashing Red 1 flash Flashing Red 2 flashes Profibus configuration error PB OUT The LED below PB OUT acts as the Module Status indicator It is driven according to the following table Module Status LED Off No power or not initialized initialized Flashing Green Initialized diagnostic event s present Red ss Exceptionerror _ o 11 QLM600 INSTALLATION MANUAL TYPICAL LAYOUTS The following f
5. ID NET Master Configuration PC CAB AUX04 CAB AUX04 CAB AUX03 I EES P go D _____ gp DS2100N e Matrix 410 DS4800 1 B g QL300 QL300 CBL 1490 N CBL 1480 xx Profibus Master Host ol o c Profibus j Terminator or to next Profibus Slave hih CBL 1480 xx it 2 ID NET Multidata Network DS4800 Master with QLM600 mixed Slaves with QL300s O CBL 1480 xx QL100 CBL 1480 xx O Configuration PC me 7 CBL 1490 Profibus Slave Node 5 ID NET Master x I3 Q lt B Profibus p Oo m M Terminator S or k to next Profibus Slave MNE Profibus Master Host ID NET Synchronized Network DS2100N Master with QLM600 DS2100N Slaves with QL100s Input Power Profibus Interface External Trigger for On Line Mode NOTE External Digital I O Devices Aux port for Reader Configuration ID NET Network ID NET Terminator The ID NET network must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QLM600 is internally terminated 13 QLM600 INSTALLATION MANUAL TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc 0 3 0 2A Maximum Distributed Current Allowed e ID NET 4 0 A max Limited Current Consumption e QLM600 reading
6. QLM600 connected reader trigger other I O devices ID NET Network components 3 Connect the power supply cable to the QLM600 with no other devices connected and apply power checking that the polarity is correct the blue LEDs below both PWR IN and ID NET out M12 connectors must be turned on If instead the red LEDs are turned on the polarity is incorrect switch off the power and check the cable Correct the situation so that the power supply polarity is correct 4 When the connection to the power supply is correct switch off the power 5 Connect the reading device to the 25 pin connector 6 If your application requires it connect a PNP photocell to the TRG connector 7 If your application involves other I O devices you can build your I O cable using the FMC600 accessory and following the pinout shown in the Connectors paragraph I O Connector next connect your cable to the I O connector 8 If an ID NET network is required in your application build the network using the proper Datalogic Automation accessory cables connectors and termination cap See the Typical Layouts for example QLM600 INSTALLATION MANUAL 9 Connect the QLM600 to the Profibus Network using proper Profibus cables if the QLM6O00 is the last slave of the chain you should put a proper bus terminator typically in the PB OUT connector 10 Preset the Node Address of the QLM600 as shown in the Profibus Network Address Selectors paragraph 11 S
7. ces through the QLM600 power source however pins 1 and 2 of the I O connector must not be used as power supply inputs to the QLM600 To reduce electromagnetic interference use a shielded cable for I O connections QLM600 INSTALLATION MANUAL PB IN CONNECTOR PB IN is a 5 pin Male B Coded M12 connector It is used to connect the QLM600 to a Profibus network in a Daisy Chain bus topology PB OUT CONNECTOR PB OUT is a 5 pin Female B Coded M12 connector It is used to connect the QLM600 to a Profibus network in a Daisy Chain bus topology You should connect a Profibus bus termination male plug to this connector only if the QLM600 is the last slave in the Profibus chain AUX CONNECTOR AUX is a 5 pin Female B Coded M12 connector It is used to connect the reading device connected to the QLM600 to a configuration program on a PC For example for the DS2100N 2400N 4800 barcode readers you should use the Genius configuration tool You can use the CAB AUX 03 accessory cable to easily connect the QLM600 to a PC DB9 serial port SYSTEM WIRING CABLING The connection and wiring procedure for QLM600 is described as follows 1 Be sure that all the QLM600 M12 connectors are free not connected 2 Build your power supply cable using the CBL 1487 accessory connector following the pinout shown in the Connectors paragraph PWR IN Connector Use an adequate cable wire diameter according to the total current required for the application
8. device 1 85 A max e Trigger I O device 0 75 A max see related device manuals Inputs Input TRG Input 2 Optocoupled Voltage 30 Vdc max Current Consumption 12 mA max Outputs Output 1 Output 2 Optocoupled Voce 30 Vdc max Collector Current 40 mA continuous max 130 mA pulsed max Voce Saturation 1V max 10 mA Power Dissipation 80 mW max 45 C ambient temperature Host Interface Profibus DPV1 up to 12 Mbit s Auxiliary RS232 up to 115 2 kbit s ID NET RS485 Half Duplex up to 1 Mbit s Datalogic Application Driver DAD Driver LED Indicators Power On Polarity Error blue red Trigger yellow IN2 yellow OUT1 red OUT2 green Profibus Network Op Mode green red Profibus Module Status green red PHYSICAL FEATURES Mechanical Dimensions 200 x 81 x 40 mm 7 9 x 3 2 x 1 6 in Weight 520 g 18 34 oz ENVIRONMENTAL FEATURES 0 to 50 C 32 to 122 F Vibration Resistance 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz Bump Resistance 30 g 6 ms EN 60068 2 29 5000 shocks on each axis The features given are typical at a 25 C ambient temperature if not otherwise indicated when all the M12 connectors and reading device are correctly connected or closed with a proper Cap a QLM600 INSTALLATION MANUAL COMPLIANCE POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Cla
9. ea is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 15 EC 128 a DATALOGIC DECLARATION OF CONFORMITY rev 2 Pag 1 di 1 Ce Datalogic Automation S r l Via Lavino 265 40050 Monte San Pietro Bologna Italy www automation datalogic com declares that the QLxxx and QLMxxx Connection module and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive This Declaration is based upon compliance of the products to the following standards EN 55022 CLass A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Monte San Pietro January 20th 2012 Paolo Morselli Quality Manager Hite ae l n a pe ms end Minh Rol eck Way UNI EN 10 9001 UNI EN ISO 14001
10. eaders which can propagate power through the QLs must be calculated so that max distributed current is not exceeded 4 0 A and so voltage drop doesn t affect reader functioning This is done according to the following formula Voltage Drop Max Reader Current x Number of readers x Resistance per Meter per wire x Cable length in Meters the resistance calculation must include both wires Vdc and GND Example An ID NET network is composed of 4 DS2100N readers Three 2 meter ThinNet cables are used to connect the readers which have Cable Resistance 0 058 Ohms per meter per wire The network power is 24 Vdc 0 125 A x 4 readers x 0 058 x 2 x 6 meters 0 348 Vdc voltage drop 24 Vdc 0 348 23 65 Vdc at reader number 4 worst case Integrate a sufficient number of QL200s to resupply network power ID NET ID NET is a 5 pin Female A Coded M12 connector It is used to carry out the network signals and the power supply for the ID NET Network Pins 2 and 3 on the ID NET connector carry the same power supply lines present on pins 1 and 3 of the PWR IN connector however power must only be supplied to the QLM600 through the PWR IN connector QLM600 INSTALLATION MANUAL In an ID NET network the reading device connected to the QLM600 must be configured as an ID NET Master to facilitate the network setup the QLM600 already provides an internal bus termination resistor the Master is the first device of the chai
11. igure shows the general system layout Reader Configuration PC Auxiliary Interface Reading Device QLM600 to next Profibus Slave Out f from previous Profibus Slave ID NET from Profibus Master Host Figure 4 General System Layout The dotted lines in the figure refer to optional hardware configurations The general system layout allows the QLM600 Profibus Gateway to connect one of the compatible serial reading devices 2KN 4K Scanner Matrix 410 etc collect its information and send it to a Profibus Host The Profibus network from the Host is connected to the QLM600 PB IN interface PB OUT connects either to the next Profibus Slave node or if the last node in the chain to a Profibus terminator The reading device connects to the 25 pin connector and must communicate only in RS2382 The ID NET interface allows a network of ID NET Slaves to be connected through the QLM6O00 to the reading device which acts as the ID NET Master The reading device auxiliary interface signals are available on the AUX connector which can be quickly connected to a portable PC for reader configuration 12 QLM600 INSTALLATION MANUAL The following diagrams are examples showing layout connections and are not intended to represent power limits which instead depend on each specific application See Voltage Drop and Max Distributed Current Calculations ID NET Slave ID NET Slave Profibus Slave Node
12. male A coded V I O V I O l1 trigger O PB OUT Profibus Out M12 5P Female B coded PB IN Profibus In M12 5P Male B coded Pin 5V Bus AUX M12 5P Female B coded Pin Function 1i jne 2 RX 3 GND s NO ee a Reader 13 25P D Sub Female QLM600 INSTALLATION MANUAL PWR IN Input power must only be supplied to the QLM600 at the PWR IN connector from there it is internally distributed to the connected reading device the ID NET network and all the I O devices You can use the CBL 1487 connector and follow the pinout above to build your own Power Supply connector cable The LED placed below the PWR IN connector signals the presence of input Power If the polarity is correct the LED is blue if the polarity is reversed the LED is red if no power is supplied the LED is off through the PWR IN connector but this is not true for the other devices connected to the ID NET Network TRG and I O connectors i e external CAUTION trigger encoder etc Check the correct Power Supply polarity looking at the PWR IN LED before connecting other devices to the QLM600 A The QLM600 and the connected reader are protected from polarity inversion The power supply must be between 10 and 30 Vdc only Voltage Drop and Max Distributed Current Calculations For correct ID NET network management the maximum number of r
13. n AN When using QLM600 in an ID NET network application the network termination cap must be connected to the last device of the chain CAUTION TRG CONNECTOR TRG is a 4 pin Female A Coded M12 connector You can connect a PNP photocell to it which will act as an External Trigger Input 1 for the connected reading device When the Trigger is activated the LED below the TRG connector is yellow See the Technical Features table for electrical specifications Pins 1 V VO and 3 V I O are derived from Vdc and GND and are useful for supplying the external trigger through the QLM600 power source however pins 1 and 3 of the TRG connector must not be used as power supply inputs to the QLM600 I O CONNECTOR I O is an 8 pin Female A Coded M12 connector It carry the signals for the other I O signals Input 2 Secondary Trigger Output 1 and Output 2 as shown below If Input 2 is used as a Secondary Trigger the photocell must be a PNP device Note that all these signals are relative to the connected reader When the Input 2 Secondary Trigger is activated the LED below the I O connector is yellow When the Output 1 signal is activated the LED below the I O connector is red When the Output 2 signal is activated the LED below the I O connector is green See the Technical Features table for electrical specifications Pins 1 V VO and 2 V I O are derived from Vdc and GND and are useful for supplying the I O devi
14. ss 2 or LPS power source dy Total power consumption is given by adding the QLM600 power consumption to that of all the devices powered through the QLM600 reading device P S VO Refer to the manual of the connected devices for details about CAUTION minimum maximum supply voltage and power consumption CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential ar
15. to metallic plastic surfaces already prepared with M5 threaded holes e QLM600 can also be mounted to a Bosch Frame using the two M5x20 screws included in the package plus two specific commercial T nuts for example the Bosch Rexroth 7 nut 10 M5 cod 3 842 530 283 e Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user supplied parts Screws screw anchors nuts etc The diagram below gives the overall dimensions of the QLM600 and shows the mounting through holes 40 1 56 mm in Mounting Slots 6 Figure 2 Overall Dimensions QLM600 INSTALLATION MANUAL ELECTRICAL CONNECTIONS CONNECTORS PWR IN Power In M12 5P Male A coded ID NET Out M12 5P Female A coded Vdc GND e m TRG Trigger M12 4P Female A coded M12 8P Fe
16. wdJATALOGIC QLM600 INSTALLATION MANUAL Figure A 1 Power In Connector and LED 6 Profibus Out Connector and LED 2 ID NET Connector and LED 7 Auxiliary Port Connector 3 Trigger Connector and LED 8 Profibus Network Address Selectors 4 I O Connector and LED 9 Reading Device Connector 5 Profibus In Connector and LED 10 Mounting slots 6 821000281 Rev A QLM600 INSTALLATION MANUAL UPDATES AVAILABILITY UK US The latest documentation updates for this product are available on Internet Log on to www automation datalogic com I Su Internet sono disponibili le versioni aggiornate di documentazione di questo prodotto Collegarsi a www automation datalogic com F Les versions mises jour de documentation de ce produit sont disponibles sur Internet Cliquez sur www automation datalogic com D Im Internet finden Sie die aktuellsten Versionen der Dokumentation von diesem Produkt Adresse www automation datalogic com E En Internet est n disponibles las versiones actualizadas de la documentaci n de este producto Direcci n Internet www automation datalogic com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories
17. witch on the power supply after a while the system needs some seconds to boot and if the Profibus Master is ready and has correctly recognized the QLM600 slave both the green LEDs below both PB IN and ID NET out M12 connectors will be turned on 12 If you need to configure the reading device connect the AUX port through the CAB AUX083 accessory cable to a PC and run the configuration program i e Genius Now the system is ready to operate 8 To avoid electromagnetic interference connect the QLM600 housing to a good earth ground NOTE PROFIBUS NETWORK ADDRESS SELECTORS The QLM600 has three embedded rotary switches allowing easy manual selection of the Profibus Network Node Address The valid selection range for the Profibus Node Address is from 000 to 126 Address selections outside of this range are not accepted Address 126 is a special address which allows the Profibus Master through software to set the node address in the range from 000 to 125 Using a small screwdriver set the three rotary switches manually to the desired Profibus Node Address reading from left to right Figure 3 shows the address 107 Hundreds Tens Units Figure 3 Profibus Network Address Selectors 10 QLM600 INSTALLATION MANUAL INDICATOR LEDS There are six Indicator LEDs which signal power I O and Profibus communication activity and are visible below the M12 connectors excluding AUX PWR IN ID NET The Power LEDs are
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