P5000 Installation Manual
Contents
1. 5 x 21 3 mm overall Refer to section 2 4 4 Weight 3 4 oz 97 g including mating connectors Mating Connectors 2 pieces Phoenix Contact p n 1934900 PCB terminal block PT 1 5 6 PVH 5 0 29 Kollmorgen April 2013 About Kollmorgen Kollmorgen is a leading provider of motion systems and components for machine builders Through world class knowledge in motion industry leading quality and deep expertise in linking and integrating standard and custom products Kollmorgen delivers breakthrough solutions that are unmatched in performance reliability and ease of use giving machine builders an irrefutable marketplace advantage For assistance with your application needs contact us at 540 633 3545 contactus kollmorgen com or visit www kollmorgen com North America Europe Kollmorgen Kollmorgen 203A West Rock Road WacholderstraBe 40 42 Radford VA 24141 USA 40489 D sseldorf Germany Phone 1 540 633 3545 Phone 49 0 2039979235 Fax 1 540 639 4162 Fax 49 0 20399793314 BEEN LOIS OIAENMM Because Motion Matters2. IN This single ended input sets motor direction while the STEP IN input is cycled When 5VDC is applied to the DIR IN input the motor rotates in the counter clockwise direction When OVDC is applied the motor rotates in the clockwise direction DIR IN must be true for 200 nsec before and after the STEP IN pulse edge Single ended signal TERM 9 STEP IN This single ended input moves the motor one increment of motion per input pulse The increment of motion is defined by the pulse multiplier The motor always moves with 1 1 o microstep smoothness at any input pulse resolution setting The drive uses a phase locked loop pulse multiplier to synthesize step resolution As an example when the input pulse resolution set to full step and the external indexer provides 200 steps per rev to the P5000 drive the multiplier generates 10 output pulses for every input step pulse The drive then takes ten 0 18 degree steps to synthesize a smooth 1 8 degree step For additional information please see section 3 1 3 1 The step pulse width should equal 1 usec minimum TERM 10 COMMON This is the opto isolator ground return terminal The STEP IN DIR IN and DISABLE IN opto isolator LED cathodes go to this terminal The FLT OUT opto isolator transistor s emitter also goes to this terminal TERM 11 FLT OUT This opto isolated open collector output indicates a drive fault condition logic 0 such as a mis wired or shorted motor The STATUS LED will illum
3. INSTALLING THE P5000 8 2 1 SAFETY 8 2 2 UNPACKING AND INSPECTING 8 2 3 SELECTING OTHER SYSTEM COMPONENTS 9 2 3 1 Indexer Selection 9 2 3 2 Motor Selection 9 2 3 3 Power Supply Selection 9 2 4 MOUNTING THE P5000 10 2 4 1 Connector Removal 10 2 4 2 Heat Sink Mounting 10 2 4 3 Chassis Mounting 10 2 4 4 Mounting Dimensions 12 2 4 5 Mounting Guidelines 12 2 5 WIRING THE P5000 12 2 5 1 Introduction 13 2 5 2 Power Connection 14 2 5 3 Motor Connections 15 2 5 4 Command I O Connections 16 2 5 4 1 Step Drive Mode SW1 ON 17 2 5 4 2 VCO Mode SW1 OFF 19 3 CONFIGURING THE P5000 20 3 1 DiP SWITCH SET UP 20 3 1 1 Operation Mode 20 3 1 2 Standby Current Reduction 21 3 1 3 Resolution 21 3 1 3 1 Input Pulse Resolution 22 3 1 3 2 Velocity Trimpot Resolution 22 3 1 4 Mid Band Resonance Compensation 22 3 1 5 Motor Current 23 3 2 TRIMPOT SET UP 24 3 2 1 Smooth Trimpot 24 3 2 2 Profile Trimpot 24 329 CW CCW and Accel Trimpots 24 4 TROUBLESHOOTING 26 4 1 MAINTAINING THE P5000 26 4 2 TROUBLESHOOTING THE P5000 26 APPENDIX A SPECIFICATIONS 27 A l ELECTRICAL 27 A 2 ENVIRONMENTAL 27 A 3 MECHANICAL 29 3 Kollmorgen April 2013 P50330 Installation Overview 1 P5000 OVERVIEW This chapter introduces the P5000 stepper drive Topics covered 1 P5000 Definition 2 P5000 Part Number Scheme 3 Other System Components and System Diagram 4 5 How to use this Manual 1 1 1 1 1 Warranty Information 1 1 P5000 Definition The P
4. P5000 is in Step Drive Mode SW3 ON and SW4 ON are the default settings The available input pulse resolutions are full step half step and 1 1 o microstep The motor always moves with 1 107 microstep smoothness at any resolution setting The drive uses a phase locked loop pulse multiplier to synthesize step resolution As an example when set to full step the multiplier generates 10 output pulses for every input step pulse The drive then takes ten 0 18 degree steps to synthesize a smooth 1 8 degree step Input Pulses steps rev Reserved 2000 1 10 Table 4 Step Resolution SW3 amp SW4 3 1 3 2 Velocity Trimpot Resolution The velocity range for the CW and CCW trimpots is set by the SEL1 and SELO switches SW3 and SW4 when the P5000 is in VCO Mode SW3 ON and SW4 ON are the default settings There are three different VCO velocity ranges available The low speed range is 0 to 234 RPM The medium speed range is 0 to 937 RPM The high speed range is 0 to 3 750 RPM The CW and CCW trimpots are smooth single turn trimpots When rotated completely counter clockwise the trimpot is set to zero speed When rotated completely clockwise the trimpot is set to the maximum speed of the specified range Range RPM Reserved 0 3750 Table 5 Velocity Range SW3 amp SW4 3 1 4 Mid Band Resonance Compensation Definition In the P5000 the mid band resonance compensation function reduces the effec
5. or it can use its internal Velocity Controlled Oscillator VCO The drive has four I O terminals 7 8 9 11 whose functionality depends on which operation mode the drive is in Kollmorgen April 2013 1 6 P50330 Installation Install The connector diagram below shows the input and output functionality for each operation mode Step Drive Mode VCO Mode POWER GND POWER GND m 20 75VDC 20 75 VDC w PHASE A PHASE A gt PHASE A PHASE A on PHASE B PHASE B PHASE B PHASE B DISABLE IN RUN STOP DIRIN CW JOG STEP IN CCW JOG COMMON COMMON FLT OUT MOTOR STOPPED NS NIC N C Figure 5 Connector Diagram 2 5 4 1 Step Drive Mode SW1 ON The P5000 drive operates as a conventional step motor drive using external single ended step and direction inputs in this mode The SW1 dip switch must be in the ON position for Step Drive Mode to be active When the P5000 is in Step Drive Mode terminals 7 8 and 9 are DISABLE IN DIR IN and STEP IN inputs terminal 11 is the FLT OUT output All inputs and outputs are optically isolated TERM 7 DISABLE IN When 5VDC is applied to this input the drive instantly freewheels the motor and changes the STATUS LED color to red The drive is enabled 1 second after removing 5V from the DISABLE IN input Cycling the disable input also clears the internal fault protection latch if it is set 17 Kollmorgen April 2013 P50330 Installation Install TERM 8 DIR
6. 0 drive to Kollmorgen for repair or replacement 4 2 Troubleshooting the P5000 The P5000 has a STATUS LED to indicate drive status This STATUS LED displays the condition of the power stage When the drive is operating normally the STATUS LED is solid or flashing green When the protection fault latch has been set the STATUS LED is red A miss wired motor or a motor short circuit results in the protection latch being set Cycling the DISABLE IN input clears the internal fault protection latch if the problem causing the fault has not been resolved the latch will be immediately set again and the STATUS LED will continue to be red Normally the STATUS LED will be red for 1 second after power up and then become green If the STATUS LED is not lit it indicates no power is connected to the drive or the drive s internal protection fuse is blown Specific drive status conditions are shown below Step amp Dir MODE 20 75VDC Power applied VCO MODE 20 75VDC Power applied amp zero speed Solid Green Flashing Green VCO MODE only Motor rotating CW Green Green Pause direction Flashing Red Red VCO MODE only Motor rotating CCW Red Pause direction Step MODE only Drive is Disabled No power to the motor Table 8 STATUS LED blink codes Solid Red Kollmorgen April 2013 26 P50330 Installation Appendices APPENDIX A SPECIFICATIONS A 1 Electrical Input Power Supply Rated Drive Output Cu
7. 000 can be set or changed using the five trimpots located on the top of the drive The trimpots are labeled SMOOTH PROFILE ACCEL CW CCW The trimpots set the following e Step Smoothness e Low End Resonance Reduction e Acceleration and Deceleration rates used in VCO Mode e Clockwise and Counter clockwise Velocity used in VCO Mode SMOOTH PROFILE ACCEL OOO OO Figure 8 Trimpots 3 2 1 Smooth Trimpot The SMOOTH trimpot adjusts the motor smoothness at very low speeds by equalizing the microstep size at the motor s full step locations Unadjusted the microstep size at the full step location may be too large or too small Run the motor at about 10 RPM and adjust the trimpot for desired performance Together the SMOOTH and PROFILE trimpots provide the smoothest possible motor performance 3 2 2 Profile Trimpot The PROFILE trimpot minimizes motor low speed resonance vibration by selecting the optimum current profile from eight different shaped current waveforms Run the motor at its low speed resonance RPM between 30 to 100 RPM Adjust the trimpot to minimize vibration Together the SMOOTH and PROFILE trimpots provide the smoothest possible motor performance 3 2 3 CW CCW and Accel Trimpots The CW CCW and ACCEL trimpots are only applicable if the P5000 drive is in VCO Mode SW1 OFF The CW trimpot sets the clockwise velocity Likewise the CCW trimpot sets the counter clockwise velocity There are three different VCO
8. 1500 3 8mm 2 5875 65 7mm _ 2 1250 54mm 0 1250 3 2mm Figure 2 Mounting Dimensions 2 4 5 Mounting Guidelines Your installation should meet the following guidelines e Flat solid surface capable of supporting the approximate 3 4 oz weight 97 g mass of the unit e Free of excessive vibration or shock e Minimum unobstructed space of 0 50 inches above and below the unit e Maximum case temperature of 70 C 2 5 Wiring the P5000 Overview Kollmorgen April 2013 12 P50330 Installation Install Wiring is application specific Wiring sizes wiring practices and grounding shielding techniques described in the following section represent common wiring practices and should prove satisfactory in the majority of applications A CAUTION Non standard applications local electrical codes special operating conditions and system configuration wiring needs take precedence over the information included here Therefore you may need to wire the drive differently then described here Electrical noise reduction Use shielded and twisted cabling for the signal and power cables as described below This precaution reduces electrical noise Shock hazard reduction Refer to section 2 1 for safety information that must be followed to reduce shock hazard 2 5 1 Introduction The P5000 has one 12 position terminal block for input power motor power and command l O The terminal mating connector is a 2 piece modular connecto
9. 50330 SDN PMX is a micro stepping step motor drive with an integral VCO oscillator function The drive can operate as a conventional step motor drive using its step and direction inputs or use its internal VCO Principal features include e Current Output from 0 16 2 5 Arms DIP switch selectable e 20 75VDC Input Voltage e Wave matching for Kollmorgen Motors to provide optimal performance for the Kollmorgen POWERMAX II Hybrid Stepper Motors e All Inputs and Outputs are Optically Isolated e Command Source from External Step and Direction Inputs or Internal Velocity Controlled Oscillator VCO DIP switch selectable e External Single Ended Step and Direction Command o Disable Step amp Direction Inputs o Fault Output e VCO Command o Run Stop CW amp CCW Jog Inputs o Motor Stopped Output 1 10 Microstep Resolution Pulse multiplier function synthesizes smooth step resolution Standby Current Reduction DIP switch selectable Compensation for mid range instability RoHS amp CE certified UL Pending Kollmorgen April 2013 4 P50330 Installation Overview 1 2 Part Number P5 03 3 0 SD N PMX P5000 Series J L2 Customization PMX Optimized Powermax Settings Current Rating I3 2 5 Arms continuous 3 5 Arms peak Feedback Device N None Voltage Range 3 20 TS Vdc Fuctionality SD Step Direction Internal VCO Electrical Options 0 None 1 3 Other System Components and System Diagram The other compo
10. G THE P5000 This chapter explains how to install the P5000 stepper motor drive Topics covered 2 1 Safety 2 2 Unpacking and inspecting the P5000 2 3 Selecting other system components 2 4 Mounting the P5000 in your installation 2 5 Wiring the P5000 2 1 Safety Your responsibility As the user or person applying this unit you are responsible for determining the suitability of this product for any application you intend In no event will Kollmorgen be responsible or liable for indirect or consequential damage resulting from the misuse of this product Read this manual completely to effectively and safely operate the P5000 unit A WARNING The circuits in the P5000 drive are a potential source of severe electrical shock Follow the safety guidelines to avoid shock Safety Guidelines It is the machine builder s responsibility to insure that the complete machine complies with the Machine Directive EN60204 The following requirements relate directly to the stepper controller e Do not operate the drive without the motor case tied to earth ground e Do not make any connections to the internal circuitry The input and output signals are the only safe connection points e Never plug or unplug connectors with power applied e Never connect or disconnect any wires to terminals with power applied e Be careful of the motor terminals Terminals 3 4 5 amp 6 when disconnected from the motor With the motor disconnected and power a
11. P50330 DC Installation Manual Edition C January 2014 Part Number 903 050330 00 Original Document Keep all manuals as a product component during the life span of the product Pass all manuals to future users owners of the product NENNEN LOIS t Because Motion Matters RECORD OF DOCUMENT REVISIONS REVISION REMARKS 9 2012 INITIAL RELEASE B 4 2013 UPDATE 2 3 3 FOR MORE ACCURATE WORDING C 1 2014 ADD INFORMATION TO A 1 Technical changes which improve the performance of the device may be made without prior notice Printed in the United States of America This document is the intellectual property of Kollmorgen All rights reserved No part of this work may be reproduced in any form by photocopying microfilm or any other method or stored processed copied or distributed by electronic means without the written permission of Kollmorgen Alerts users to potential physical danger or harm Failure to follow warning notices could result in personal injury or death Directs attention to general precautions which if not followed could result in personal injury and or equipment damage NOTE Highlights information critical to your understanding or use of the product Kollmorgen April 2013 2 P50330 Installation Table of Contents 1 P5000 OVERVIEW 4 1 1 P5000 DEFINITION 4 1 2 PART NUMBER 5 1 3 OTHER SYSTEM COMPONENTS AND SYSTEM DIAGRAM 5 1 4 HOW TO USE THIS MANUAL 6 1 5 WARRANTY 7 2
12. compatible indexer will provide the capability to drive the input circuits described in Appendix A For most applications that operate at speeds above 300 rpm an indexer that can ramp the step frequency is required 2 3 2 Motor Selection The P5000 is designed for use with Kollmorgen s POWERMAX II line of hybrid stepper motors or most other 2 phase stepper motors When using Kollmorgen Motors the drive s output waveform is optimized to maximize smoothness in order to achieve the best system performance When using non Kollmorgen motors the motor winding current rating must be compatible with the output current of the drive package Refer to the Torque Speed Curves in the Kollmorgen Stepper Solutions Catalog for best motor selections or contact your local Kollmorgen distributor for sizing and motor compatibility assistance 2 3 3 Power Supply Selection A single power supply is required to operate the P5000 unit The power supply voltage can vary between 20 VDC and 75 VDC maximum A regulated power supply is recommended An unregulated power supply may be used as long as the voltage stays between the limits keep the ripple voltage to 1096 or less for best results The P5000 drive has a two second power on reset time before the motor is energized A CAUTION Power supply voltage in excess of 75 VDC will damage the P5000 9 Kollmorgen April 2013 P50330 Installation Install The choice of power supply voltage depends on the requir
13. e P5000 the Standby Current Reduction function automatically reduces the running current at times when no motion is commanded The state of the standby function is set by the STBY switch SW2 When enabled the motor phase current is reduced to 7096 of the set value one second after the motor stops It is highly recommended that the idle current reduction feature be used in order to minimize motor and drive heating Table 3 Standby Current Reduction SW2 SW2 ON Default 70 Automatic standby current reduction is enabled Motor phase current is reduced to 70 of the set value one second after the motor stops in order to reduce motor I squared R heating SW2 OFF 100 No standby current reduction and the phase current remains at 100 of set value The drive always enters a circulating switching mode one second after the motor stops to reduce eddy current heating while the motor is stopped regardless of the switch setting 3 1 3 Resolution Definition In the P5000 the functionality of DIP Switches 3 and 4 is determined by the operation mode If the P5000 drive is in Step Drive Mode SW1 is ON SW3 and SW4 set the step resolution If the P5000 drive is in VCO Mode SW1 is OFF SW3 and SW4 set the velocity resolution for the CW and CCW trimpots 21 Kollmorgen April 2013 P50330 Installation Configure 3 1 3 1 Input Pulse Resolution The input pulse resolution is set by the SEL1 and SELO switches SW3 and SW4 when the
14. ed speed performance of the motor and the motor s inductance The motor s holding torque and low speed torque is unaffected by power supply voltage Supply voltage affects motor power speed times torque output and power output increases proportionally with supply voltage Motor eddy current heating goes up with the square of the supply voltage so motor heating outraces the motor s mechanical power output with increasing supply voltage The maximum practical power supply voltage is capped by the motor s rated case temperature A CAUTION Avoid ON OFF switching of the DC connection to the drive Hard wire the drive to the power supply and switch the power supply AC input ON OFF instead Switching the DC to the drive results in very high inrush currents This could potentially damage the P5000 drive or the ON OFF switch 2 4 Mounting the P5000 2 4 4 Connector Removal The P5000 has one 12 position terminal block for input power motor power and command I O The terminal mating connector is a 2 piece modular connector Each piece can be removed separately by pulling the connector body upwards and off of the mating header pins on the P5000 The connectors must initially be removed to mount the P5000 to a heatsink or chassis 2 4 2 Heat Sink Mounting A finned aluminum heatsink is required for operating the drive above 2A at a 25 C ambient temperature A CAUTION Operating the P5000 at current settings above 2 Amps without a heatsink wil
15. inate red when the drive is in a fault condition P5000 1KQ Pull Up Power Resistor Gnd Supply FLT OUT Open Collector Switch Figure 6 FLT OUT Connection Diagram The STATUS LED is located just above DIP switch 10 Please refer to the STATUS LED blink code table below The fault output also indicates when the disable input is active When 5VDC is applied to DISABLE IN FLT OUT goes low logic 0 The STATUS LED will illuminate red when the drive is disabled Kollmorgen April 2013 18 P50330 Installation Install Step amp Dir MODE 20 75VDC Power applied Solid Green VCO MODE 20 75VDC Power applied amp zero speed Flashing Green VCO MODE only Motor rotating CW Green Green Pause direction Flashing Red Red VCO MODE only Motor rotating CCW Red Pause direction Step MODE only Drive is Disabled No power to the motor Solid Red Table 1 STATUS LED blink codes 2 5 4 2 VCO Mode SW1 OFF The P5000 drive uses its integral velocity controlled oscillator function in this mode The internal digital frequency generator is the source of motor speed The SW1 dip switch must be in the OFF position for VCO Mode to be active When the P5000 is in VCO Mode terminals 7 8 and 9 are RUN STOP CW JOG and CCW JOG inputs terminal 11 is the MOTOR STOPPED output TERM 7 RUN STOP SWITCH This input marked DISABLE IN operates the RUN STOP switch Appl
16. l result in damage to the P5000 drive The case temperature of the P5000 measured on the bottom plate should not exceed 70 C and for best life should be kept to 50 C or less Use heatsink compound between the P5000 drive and the heatsink The drive can be mounted in any orientation 6 32 screws should be used in the four half holes on the bottom plate of the drive to secure it to the heatsink The P5000 drive should be mounted with unobstructed space of at least one half inch 0 50 around all sides of the drive 2 4 8 Chassis Mounting The P5000 drive can only be mounted on the bottom plate of the chassis The drive can be mounted in any orientation 6 32 screws should be used in the four holes on Kollmorgen April 2013 10 P50330 Installation Install the back of the drive If possible the drive should be securely fastened to a smooth flat non painted metal surface that will help conduct heat away from the chassis Never put the drive where it can get wet or where metal or other electrically conductive particles can get on the circuitry Always provide air flow around the drive The P5000 drive should be mounted with unobstructed space of at least one half inch 0 50 around all sides of the drive 11 Kollmorgen April 2013 P50330 Installation Install 2 4 4 Mounting Dimensions 2 5000 63 5mm _ 1 7500 44 5mm KOLLMORGEN HET 2 3750 P50330 SDN PMX 60 3mm 20 75V0C DISABLE IN 0
17. nents that along with the drive comprise a motor control system are e Indexer or pulse generator e Single power supply 20 75 volts e Motor Installation guidelines for these components are described in Chapter 2 Installing the P5000 Stepper Motor Drive 5 Kollmorgen April 2013 P50330 Installation Overview The following diagram shows an installation of the drive in a typical system Earth Ground Unregulated Power Suppl pply 335 de a Power Ground 20 75Vdc Winding A Winding A I Kollmorgen Winding B Kollmorgen 0 Windng8 Stepper Step dd Drive Motor Isabie In Step User s 10 Fault Control 11 Common Electronics Earth Ground Figure 1 System Diagram Note Your installation may vary from this configuration 1 4 How to use this manual This manual contains information and procedures to install setup and troubleshoot the P5000 stepper motor drive The most effective way to use this manual is to follow the Installation and Configuration instructions contained in Chapters 2 and 3 Kollmorgen April 2013 6 P50330 Installation Overview 1 5 Warranty The Kollmorgen P5000 drives have a one year warranty against defects in material and assembly Products that have been modified by the customer physically mishandled or otherwise abused through mis wiring or incorrect switch settings are void from the warranty plan 7 Kollmorgen April 2013 P50330 Installation Install 2 INSTALLIN
18. pplied to the drive these terminals have high voltage present even with the motor disconnected e Do not use the DISABLE input as a safety shutdown Always remove power to the drive for a safety shutdown e fthe drive indicates a fault condition find the cause of the fault and fix it prior to resetting the fault or power cycling the drive e The temperature of the drive s heat sink and housing may exceed 70C There is a danger of severe burns if these regions are touched 2 2 X Unpacking and Inspecting Unpacking Procedure Kollmorgen April 2013 8 P50330 Installation Install 1 Remove the P5000 and any other contents from the shipping container Remove all packing material from the shipping container Be aware that some connector kits and other equipment pieces may be quite small and can be accidentally discarded Inspection Procedure Inspect the unit for any physical damage that may have been sustained during shipment If damage is detected either concealed or obvious notify the carrier immediately Storing the Unit After inspection store the drive in a clean dry place The storage temperature must be between 0 C and 70 C To prevent damage during storage replace the unit in the original shipping carton 2 3 Selecting Other System Components 2 3 4 Indexer Selection If you will be using the Step and Direction inputs to command your motor select an indexer that provides these as a minimum 2 5 24 volt logic A
19. r The two modules are for power supply and motor power connection terminals 1 through 6 and for control interface connection terminals 7 through 12 Each piece can be removed separately by pulling the connector body upwards and off of the mating header pins on the P5000 drive The connectors must initially be removed to mount the P5000 to a heatsink or chassis Connector Diagram is shown below 13 Kollmorgen April 2013 P50330 Installation Install Step Drive Mode VCO Mode POWER GND POWER GND m 20 75VDC 20 75 VDC c PHASE A PHASE A PHASE A PHASE A e PHASE B PHASE B PHASE B PHASE B DISABLE IN RUN STOP DIRIN CW JOG STEPIN CCW JOG COMMON COMMON FLT OUT MOTOR STOPPED N NC N C Figure 3 Connector Diagram 2 5 2 Power Connection Terminals 1 and 2 connect the P5000 to the DC power supply Please refer to section 2 3 3 for additional information on power supply considerations TERM 1 POWER GND Power supply ground terminal This is normally wired to the DC power supply The hard anodized aluminum mounting plate is internally connected to TERM 1 TERM 2 20 75 VDC Power supply positive terminal This is normally wired to the DC power supply It is suggested to use a black color wire for the POWER GND terminal 1 connection and a red color wire for the 20 75 VDC terminal 2 connection Using these different colors minimizes the chance for polarity reversal when
20. rrent Motor Phase Current Motor Inductance Range Step Size Signal Input Characteristics Output Characteristics Step Pulse Frequency A 2 Environmental Operating Temperature Storage Temperature Maximum Case Temperature Cooling Method 20 75 VDC 0 to 2 5 Arms 3 5 Apeak 1 50 mH 1 10 micro step 2000 steps rev Optically isolated Drive steps on leading edge of STEP input Motor rotates in the clockwise direction with OVDC applied to DIR IN input 3 5 VDC to 5 0 VDC Minimum STEP pulse width 1 usec DIR IN must be true 200 nsec before and after the STEP IN pulse edge 2 5 24 VDC logic Disable IN Step Mode Run Stop VCO Mode Minimum on voltage 2 5 VDC 470 Ohm resistor in series required for 12 VDC 24 VDC with 1 2 kOhm resistor in series 4 mA typical at 2 5V 20 mA typical at 24V Maximum voltage Input current Optically isolated Output opens logic 0 when the drive encounters a fault condition Output current 5 mA with 1 kOhm pull up resistor 200 kHz 0 C 70 C as measured at bottom plate 0 C 70 C 70 C Higher temperatures will reduce the life of the product Natural cooling Fan forced cooling Kollmorgen April 2013 27 P50330 Installation Appendices With Heatsink Surrounding Air Conditions Avoid dust oily mist and corrosive air Kollmorgen April 2013 28 P50330 Installation Configure A 3 Mechanical Dimensions 2 5 x 2 5 x 0 8375 inches 63 5 x 63
21. single switch or combination of on off settings of 2 or more switches The dip switches SW1 SW10 set the following e Operation mode e Standby current reduction e Pulse input resolution e Velocity trimpot resolution e Anti resonance based on motor size e Motor current FSET 10 FSET 9 FSET 68 ISET 7 FSET 6 DAMP 5 RES 4 RES 3 STBY 2 MODE 1 ON Figure 7 DIP Switch Diagram 3 1 1 Operation Mode Definition The P5000 has two modes of operation the operation mode is set by the MODE switch SW1 The drive can operate as a conventional step motor drive using step and direction inputs or it can use its internal Velocity Controlled Oscillator VCO The operation mode determines in the functionality of the inputs and output on terminals 7 8 9 and 11 Kollmorgen April 2013 20 P50330 Installation Configure MODE Step Drive VCO Table 2 Operation Mode SW1 SW1 ON Default STEP DRIVE MODE The P5000 drive operates as a conventional step motor drive using external single ended step and direction inputs in this mode The SW1 dip switch must be in the ON position for Step Drive Mode to be active SW1 OFF VCO MODE The P5000 drive uses its integral velocity controlled oscillator function in this mode The internal digital frequency generator is the source of motor speed The SW1 dip switch must be in the OFF position for VCO Mode to be active 3 1 2 Standby Current Reduction Definition In th
22. t of mid range instability typical of step motors The DAMP switch SW5 optimizes mid band resonance compensation for the motor frame size being used SW5 ON is the default setting Kollmorgen April 2013 22 P50330 Installation Configure DAMP motor frame size NEMA 17 amp 23 NEMA 34 amp 42 Table 6 Mid Range Instability Compensation SW5 3 1 5 Motor Current The P5000 drive output current is set by the I SET switches SW6 SW10 There are 16 settings The default setting is 1 87 Arms SW6 OFF SW7 ON SW8 OFF SW9 ON SW10 ON The following are the switch settings for programming the P5000 to output the required motor phase current For Kollmorgen POWERMAX II hybrid stepper motors use the Rated Current per Phase from the Kollmorgen Stepper Solutions Catalog to set the drive When using non Kollmorgen motors the motor winding current rating must be compatible with the output current of the drive package A CAUTION Operating the P5000 at current settings above 2 Amps without a heatsink will result in damage to the P5000 drive All other settings reserved NOTE A finned aluminum heatsink is required for operating the drive above 2Arms at a 25C ambient temperature 23 Kollmorgen April 2013 P50330 Installation Configure Table 7 Motor Current Setting SW6 SW10 3 2 Trimpot Set Up Introduction Some of the operational parameters of the P5
23. velocity ranges available For example if SW3 and SWA are in the ON position the velocity range is 0 to 234 RPM The CW and CCW trimpots are smooth single turn trimpots When rotated completely counter clockwise the trimpot is set to zero speed When rotated completely clockwise the trimpot is set to the maximum speed of the specified range Kollmorgen April 2013 24 P50330 Installation Configure The ACCEL trimpot sets the acceleration and deceleration rates This trimpot sets the time from zero to full speed The ramp rate range is 128ms to 32 seconds Using the example mentioned above if SW3 and SW4 are in the ON position full speed will be 234 RPM Therefore when the ACCEL trimpot is rotated to the highest value it will take 32 seconds to accelerate to 234 RPM 25 Kollmorgen April 2013 P50330 Installation Troubleshoot 4 TROUBLESHOOTING This chapter covers troubleshooting of the P5000 drive 4 1 Maintaining the P5000 The P5000 drives are designed for minimum maintenance The following cleaning procedure performed as needed will minimize problems due to dust and dirt build up Remove superficial dust and dirt from the unit using clean dry low pressure air The P5000 drive has an internal protection fuse If the STATUS LED isn t lit it indicates no power is connected to the drive or the drive s internal protection fuse is blown If it is suspected that the internal protection fuse is below please return the P500
24. wiring the drive to the power supply The P5000 drive has a two second power on reset time before the motor is energized A CAUTION Reversing the power supply polarity will blow the drive s internal protection fuse Kollmorgen April 2013 14 P50330 Installation Install 2 5 3 Motor Connections Terminals 3 4 5 and 6 connect the P5000 to the motor phases Typically for Kollmorgen Powermax II hybrid stepper motors phases A amp A are black and orange leads phases B amp B are red and yellow leads TERM 3 PHASE A TERM 4 PHASE A TERM 5 PHASE B TERM 6 PHASE B The figure below shows the connections required between the P5000 terminals and Kollmorgen Stepper motors having flying leads Connections are shown for 4 lead motors 8 lead motors with paralleled windings and 8 lead motors with series windings 15 Kollmorgen April 2013 P50330 Installation Install TO TERM 3 TO TERM 4 TO TERM 5 TO TERM 6 go gt gt FOUR LEAD MOTOR TO TERM 3 TO TERM 4 mI TO TERM 5 TO TERM 6 wl wW EIGHT LEAD MOTOR CONNECTED IN PARALLEL A TOTERM 3 WHT BLK TO TERM 4 ORG RED E B WHT RED YEL E TOTERM 5 TO TERM 6 EIGHT LEAD MOTOR CONNECTED IN SERIES Figure 4 Motor Phase Connection Configurations 2 5 4 Command I O Connections The P5000 has two modes of operation The drive can operate as a conventional step motor drive using step and direction inputs
25. ying 5VDC to this input causes the motor to accelerate at a rate set by the ACCEL trimpot to the speed set by the CW or CCW trimpots Removing 5VDC from this input causes the motor to decelerate to zero speed at a rate set by the ACCEL trimpot TERM 8 CW JOG SWITCH This input marked DIR IN operates as the clockwise Jog switch To operate the motor in the clockwise direction 5VDC must be applied to this input TERM 9 CCW JOG SWITCH This input marked STEP IN operates as counter clockwise Jog switch To operate the motor in the counter clockwise direction 5VDC must be applied to this input TERM 11 MOTOR STOPPED This opto isolated open collector output marked FLT OUT indicates when motor comes to a stop logic 0 A period of time will elapse anytime the RUN STOP input commands the motor to decelerate to a stop This output indicates only when the motor is actually stopped 19 Kollmorgen April 2013 P50330 Installation Configure 3 CONFIGURING THE P5000 This chapter explains how to configure the P5000 after installation Topics covered are e Setting up functions using the dip switches SW1 SW10 e Setting the five trimpots This section is intended to familiarize the P5000 user with the hardware adjustments and settings required to power and operate the P5000 drive 3 1 Dip Switch Set Up Introduction Many of the operational parameters of the P5000 can be set or changed using the dip switches either by a
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