Installation Manual - Fan Retrofit Kit FANKIT02-10
Contents
1. Accessories for SMA Inverters Fan Retrofit Kit FANKITO2 10 Installation Manual FANKITO2 IA US_en 12 Version 1 2 AS SMA America LLC Legal Restrictions Legal Restrictions Copyright 2014 SMA America LLC All rights reserved No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means be it electronic mechanical photographic magnetic or otherwise without the prior written permission of SMA America LLC Neither SMA America LLC nor SMA Solar Technology Canada Inc makes representations express or implied with respect to this documentation or any of the equipment and or software it may describe including with no limitation any implied warranties of utility merchantability or fitness for any particular purpose All such warranties are expressly disclaimed Neither SMA America LLC nor its distributors or dealers nor SMA Solar Technology Canada Inc nor its distributors or dealers shall be liable for any indirect incidental or consequential damages under any circumstances The exclusion of implied warranties may not apply in all cases under some statutes and thus the above exclusion may not apply Specifications are subject to change without notice Every attempt has been made to make this document complete accurate and up to date Readers are cautioned however that SMA America LLC and SMA Solar Technology Canada Inc reserve the right to make changes wi2. FANKITO2 IA US_en 12 Installation Manual SMA America LLC 6 Disassembly 6 Disassembly Disassembly differs depending on the inverter model Identify the inverter by its type label in order to follow the correct procedure 6 1 Sunny Boy 3000 3800 4000 5000 6000TL US 6 1 1 Disassembling the Fan Kit 1 Disconnectthe inverter from any voltage sources see the inverter installation manual 2 Loosen the screws of the lower enclosure lid and remove the enclosure lid 3 Wait for the fan to stop rotating A Loosen the screw on the display and flip the display up until it clicks into place 5 Release and remove the fan plug 6 Loosen the fan cable gland To do this unscrew the inside counternut 7 Remove the fan cable along with the cable gland and the nut from the inverter Installation Manual FANKITO2 IA US_en 1 2 19 6 Disassembly SMA America LLC 8 In case the fan is no longer needed Insert the filler plug into the left hand enclosure opening 9 Flip the display down and fasten the screw hand tight w N 10 Push both locking tabs of the fan casing towards the fan and remove the fan along with the fan casing 11 Close the inverter see inverter installation manual 20 FANKITO2 IA US_en 12 Installation Manual SMA America LLC 6 Disassembly 6 2 Sunny Boy 7000 7700TL US 6 2 1 Disassembling the Fan Disconnect the inverter from any voltage sources see the inverter installation m
3. operation of the product you must carefully read and follow all instructions cautions and warnings in this manual Warnings in this document A warning describes a hazard to equipment or personnel It calls attention to a procedure or practice which if not correctly performed or adhered to could result in damage to or destruction of part or all of the SMA equipment and or other equipment connected to the SMA equipment or personal injury Symbol A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury 4 FANKITO2 IA US_en 12 Installation Manual SMA America LLC Important Safety Instructions Warnings on this product The following symbols are used as product markings with the following meanings symbol Warning regarding dangerous voltage The product works with high voltages All work on the product must only be performed as described in the documentation of the product Beware of hot surface The product can become hot during operation Do not touch the product during operation Risk of Fire Improper installation of the product may cause a fire Observ
4. ITO2 IA US_en 12 7 1 Information on this Document SMA America LLC 1 Information on this Document Validity This document is valid for the fan retrofit kit type FANKITO2 10 Target Group This document is intended for qualified persons Only qualified personnel with the appropriate skills are allowed to perform the tasks described in this document see Section 2 2 Skills of Qualified Persons page 9 Additional Information Links to additional information can be found at www SMA Solar com Document title Document type SUNNY BOY 3000TL US Installation manual SUNNY BOY 3800TL US SUNNY BOY 4000TL US SUNNY BOY 5000TL US SUNNY BOY 6000TL US SUNNY BOY ZOOOTL US SUNNY BOY 7700TL US Symbols Symbol Indicates information that is important for a specific topic or objective but is not safety relevant A Indicates a requirement for meeting a specific goal a Desiedrewl Nomenclature Complete designation Designation in this document PV plant PV plant 8 FANKITO2 IA US_en 12 Installation Manual SMA America LLC 2 Safety 2 Safety 2 1 Intended Use The fan retrofit kit provides supplementary cooling for inverters operating at high ambient temperatures The fan retrofit kit is authorized for use with the following inverters only e Sunny Boy 3000TLUS SB 3000TLUS 22 e Sunny Boy 3800TLUS SB 3800TLUS 22 Sunny Boy 4000TLUS SB 4000TLUS 22 e Sunny Boy 5000TLUS SB 5000TLUS 22 For the following inverter
5. S_en 12 Installation Manual SMA America LLC 5 Installation 5 2 2 Installing the Fan to the Inverter l Disconnect the inverter from voltage sources see the inverter installation manual Loosen the screws of the lower enclosure lid and remove the enclosure lid Loosen the screw on the display and flip the display up until it clicks into place The fan guard is not required for Sunny Boy 7000 7700TL US Before installation push the fan out of the fan guard from the rear side Correct airflow direction The arrow and type label on the fan must point upwards before installation Grab behind the inverter from the bottom side Slide the fan into the fan guard from the right hand side The fan snaps audibly into place Unscrew the counternut from the supplied cable gland for the fan cable Installation Manual FANKITO2 IA US_en 12 17 5 Installation SMA America LLC 10 vi 12 14 Insert the fan cable through the left hand enclosure opening from the outside into the inverter Insert the fan cable gland in the enclosure opening and fasten from the inside to the enclosure using the e counternut Fasten the swivel nut hand tight Ensure that the fan cable is securely positioned Insert the fan plug into the fan connection of the emergency power module Flip the display down and fasten the screw hand tight Close the inverter and recommission it see the inverter installation manual
6. a SMA Canada Inc 1 877 MY SMATech 1 877 697 6283 Canad Toronto toll free for USA Canada and Puerto Rico Llamada gratuita en EE UU Canad y Puerto Rico international internacional toll free for Canada gratuit pour le Canada Installation Manual FANKITO2 IA US_en 12 23 SMA Solar Technology SMA America LLC www SMA America com
7. a safe place It may be needed again if the the fan retrofit kit is later removed from the inverter see Section 6 1 1 Disassembling the Fan Kit page 19 9 Unscrew the counternut from the supplied cable gland for the fan cable 10 Insert the fan cable through the left hand enclosure opening from the outside into the inverter 11 Insertthe fan cable gland in the enclosure opening and fasten from the inside to the enclosure using the counternut 12 Fasten the swivel nut hand tight 13 Ensure that the fan cable is securely positioned 14 Insert the fan plug into the fan connection of the emergency power module 15 Flip the display down and fasten the screw hand tight 16 Close the inverter and recommission it see the inverter installation manual Installation Manual FANKITO2 IA US_en 12 15 5 Installation SMA America LLC 5 2 Sunny Boy 7000 7700TL US 5 2 1 Installation Area Overview a CJ O SUI O Ol D D C Figure 4 Installation area in and behind the inverter with the lower enclosure lid open and the display flipped up Designation Fan guard on the rear side of the inverter Bo Fan on the rear side of the inverter Cable route oe Enclosure opening for connection of the fan retrofit kit Installation location for the controller assembly 16 FANKITO2 IA U
8. anual Loosen the screws of the lower enclosure lid and remove the enclosure lid l 2 3 Wait for the fan to stop rotating 4 Loosen the screw on the display and flip the display up until it clicks into place 5 Release and remove the fan plug 6 Loosen the fan cable gland To do this unscrew the inside counternut 7 Remove the fan cable along with the cable gland and the nut from the inverter Installation Manual FANKITO2 IA US_en 12 21 7 Technical Data SMA America LLC 8 Grab behind the inverter from the bottom side Push on the locking tab on the right next to the fan guard and at the same time slide the fan out from the left to the right side 6 3 Disposing of the Fan Kit e Dispose of the fan kit in accordance with the applicable disposal regulations for electronic waste 7 Technical Data 7 1 Fan General Data Electrical Parameters Input voltage 0 Vto15 V Climatic Conditions 22 FANKITO2 IA US_en 12 Installation Manual SMA America LLC 8 Contact 8 Contact If you have technical problems concerning our products contact the SMA Service Line We need the following data in order to provide you with the necessary assistance e Device type of the fan retrofit kit e Device type and serial number of the inverter e Detailed description of the problem United States SMA America LLC 1 877 MY SMATech 1 877 697 6283 Estados Rocklin CA 1 916 625 0870 Unidos Canad
9. e the operating instructions Read the documentation of the product before working on it Follow all safety precautions and instructions as described in the documentation Electric arc hazards The product has large electrical potential differences between its conductors Arc flashes can occur through air when high voltage current flows Do not work on the product during operation Installation Manual FANKITO2 IA US_en 12 5 General Warnings SMA America LLC General Warnings A WARNING General Warnings All electrical installations must be made in accordance with the local and National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 This document does not and is not intended to replace any local state provincial federal or national laws regulation or codes applicable to the installation and use of the product including without limitation applicable electrical safety codes All installations must conform with the laws regulations codes and standards applicable in the jurisdiction of installation SMA assumes no responsibility for the compliance or noncompliance with such laws or codes in connection with the installation of the product The product contains no user serviceable parts For all repair and maintenance always return the unit to an authorized SMA Service Center Before installing or using the product read all of the instructions cautions and warnings in this manual Before connectin
10. e with the electrical standards applicable on site and the National Electrical Code ANSI NFPA 70 Installations in Canada must be carried out in accordance with the applicable Canadian standards 10 FANKITO2 IA US_en 12 Installation Manual SMA America LLC 3 Scope of Delivery 3 Scope of Delivery Check the scope of delivery for completeness and any externally visible damage Contact your specialty retailer if the scope of delivery is incomplete or damaged B Figure 1 Components included in the scope of delivery Item Quantity A fT Fan with fan casing cable and cable gland Installation Manual FANKITO2 IA US_en 12 11 A Product Description SMA America LLC 4 Product Description The fan retrofit kit provides supplementary cooling for inverters operating at high ambient temperatures Figure 2 Design of the fan retrofit kit e O o O O O O wih The fan guard is not required for Sunny Boy 7000 7700TLUS Symbol on the Product Symbol Beware of dangerous The product operates at high voltages All work must voltage be carried out by qualified persons only and in accordance with this document 12 FANKITO2 IA US_en 12 Installation Manual SMA America LLC 5 Installation 5 Installation Installation varies depending on the inverter model Identify the inverter by its type label in order to follow the correct procedure 5 1 Sunny Boy 3000 3800 4000 5000 6000TL US 5 1 1 Installation Area Ove
11. g the product to the electrical utility grid contact the local utility company This connection must be made only by qualified personnel Wiring of the product must be made by qualified personnel only 6 FANKITO2 IA US_en 12 Installation Manual SMA America LLC Table of Contents Table of Contents Information on this Document ecccecccecces 8 2 Sale sonia RR 9 250 Imended Ufer eiu teli wok Gidiw Roe Ph oly a aa G4 wb 9 2 2 Skills of Qualified Persons 2 0 0 ccc ccc cece ee eee eee ean 9 2 3 Sie PIECGUIONS ico tralci 10 3 Scope of Delivery cc cece cece eee eee eeees 11 Product Description isso lle 12 5 Installation ed ied bla bores hha Rei 13 5 1 Sunny Boy 3000 3800 4000 5000 6000TL US 13 5 1 1 Installation Area Overview 13 5 1 2 Installing the Fan Retrofit Kit in the Inverter 14 5 2 Sunny Boy 7000 7700TLUS 0 16 5 2 1 Installation Area Overview 16 5 2 2 Installing the Fan to the Inverter 00 0000 eee eee eee ee 17 6 Disassembly srs cee ee ee a ee ee 19 6 1 Sunny Boy 3000 3800 4000 5000 6000TL US 19 6 1 1 Disassembling the Fan Kit 19 6 2 Sunny Boy 7000 7 7700IL US g2 riale 21 6 2 1 Disassembling the FoI s s60cec hse eerie ek Re Seen 21 6 3 Disposing of the Faria riale 22 7 Technical Data sessessseseesescscceccecceesee 22 Zal Faea ea aiar a 22 6 COn uasna ana EEEE E a eae ee 23 Installation Manual FANK
12. om electric shock due to high voltages in the inverter High voltages that can cause fatal electric shocks are present in the live components of the inverter e All work on the inverter must be carried out by qualified persons only e Prior to performing any work on the inverter disconnect the inverter on the AC and DC sides see inverter installation manual e Always operate the inverter with the enclosure lid closed Danger to life from electric shock due to damaged devices Operating a damaged inverter can lead to hazardous situations that result in death or serious injuries due to electric shock e Operate the inverter only if it is technically safe and in full working order e Check the inverter regularly for visible damage e Operate the inverter only if there is no visible damage A CAUTION Risk of burns from hot surfaces The surface of the inverter can get very hot Touching the surface can lead to burns Do not touch hot surfaces e During operation do not touch any parts other than the lower enclosure lid of the inverter e Observe the safety messages on the inverter NOTICE Electrostatic discharge can damage the inverter Touching electronic components can cause damage to or destroy the inverter through electrostatic discharge e Ground yourself before touching any components e Do not open the upper enclosure lid i Observe local regulations All electrical installations must be made in accordanc
13. rview D C B Figure 3 Installation area in the inverter with the lower enclosure lid open and the display flipped up Litem Designation Bo Enclosure opening for connection of the fan retrofit kit Installation location for the controller assembly iD Enclosure opening for fan with fan casing Installation Manual FANKITO2 IA US_en 12 13 5 Installation SMA America LLC 5 1 2 Installing the Fan Retrofit Kit in the Inverter Disconnect the inverter from voltage sources see the inverter installation manual Loosen the screws of the lower enclosure lid and remove the enclosure lid Loosen the screw on the display and flip the display up until it clicks into place Remove the cover from the enclosure opening for the fan casing Correct airflow direction Slide the fan into the fan guard The arrows on the fan and the fan guard must point in the same direction one after the other Insert the fan with fan casing into the enclosure opening The arrow on the fan casing must point towards the display Hook the locking tabs on the right hand side of the fan casing underneath the wall of the enclosure and press the fan with fan casing into the enclosure opening M The left hand locking tabs snap into place FANKITO2 IA US_en 12 Installation Manual SMA America LLC 5 Installation 8 Removethe filler plugs from left hand enclosure opening i Retaining the filler plug Keep the filler plug in
14. s the fan retrofit kit serves as a spare part for the standard fan e Sunny Boy 6000TLUS SB 6000TLUS 22 e Sunny Boy ZOOOTL US SB 7000TL US 22 Sunny Boy 7700TLUS SB 7700TLUS 22 Any other uses not recommended by SMA are not permitted For safety reasons it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA for this product The enclosed documentation is an integral part of this product e Read and observe the documentation e Keep the documentation in a convenient place for future reference The fan retrofit kit may only be used in accordance with the specifications of the attached manual Any other use can result in personal injury or property damage Also observe the relevant inverter manual 2 2 Skills of Qualified Persons The tasks described in this document must be performed by qualified persons only Qualified persons must have the following skills e Knowledge of how an inverter works and is operated e Training in how to deal with the dangers and risks associated with installing and using electrical devices and plants e Training in the installation and commissioning of electrical devices and plants e Knowledge of all applicable standards and directives Knowledge of and adherence to this document and all safety precautions Installation Manual FANKITO2 IA US_en 12 9 2 Safety SMA America LLC 2 3 Safety Precautions A DANGER Danger to life fr
15. thout notice and shall not be responsible for any damages including indirect incidental or consequential damages caused by reliance on the material presented including but not limited to omissions typographical errors arithmetical errors or listing errors in the content material All trademarks are recognized even if these are not marked separately Missing designations do not mean that a product or brand is not a registered trademark SMA America LLC 3801 N Havana Street Denver CO 80239 U S A SMA Solar Technology Canada Inc 2425 Matheson Blvd E 8th Floor Mississauga ON LAW 5K5 Canada Installation Manual FANKITO2 IA US_en 12 3 Important Safety Instructions SMA America LLC Important Safety Instructions SAVE THESE INSTRUCTIONS This manual contains important instructions for the following products e Sunny Boy 3000TLUS SB 3000TLUS 22 e Sunny Boy 3800TLUS SB 3800TLUS 22 Sunny Boy 4000TL US SB AOOOTLUS 22 e Sunny Boy 5000TLUS SB 5000TLUS 22 e Sunny Boy 6000TLUS SB 6000TLUS 22 e Sunny Boy 7700TLUS SB 7000TL US 22 Sunny Boy 7700TLUS SB 7700TLUS 22 This manual must be followed during installation and maintenance The product is designed and tested according to international safety requirements but as with all electrical and electronic equipment certain precautions must be observed when installing and or operating the product To reduce the risk of personal injury and to ensure the safe installation and
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