SERVICE MANUAL Level 1&2
Contents
1. G2200 18610 LED WHITE 100MCD 20MA ODEG V4424 c LED WHITE 100MCD LED WHITE 100MCD 2 20MA ODEG 20MA ODEG V4422 Z Ri LED WHITE 100MCD deme icy wute1oomcp SM TACT SW TRAVO 2 s V4423 PESE uo 54400 EA sesh CONN BTB 2x20 X4100 0 5 H4 PLUG 284 SM FUSE F 2 0A 32V 4300 F2000 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 9 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 7 LEVEL 2 SOLDER COMPONENTS N71 RM 67 RM 112 Level 2 Solder components Solder components only for Level 2 A2 LRLID PWB PUSH BUTTON SWITCH 6 4X5 2 SMD A2 SM SW TACT SPST 12V 50MA SIDE KEY A2 51260 LED CL 713S 4WJ SD WHITE FLASH 9CD 5 5 2 A2 X1270 110 ENGINE BOARD LED WHITE 100MCD GROUNDING SPRING C CLIP LED WHITE 100 00 20MA ODEG DMD12054RM l 7402 20MA ODEG V4421 V4420 2101 GROUNDING SPRING DMD12054 RM 1 X2100 LED WHITE 100MCD LED WHITE 100MCD 20MA ODEG RTC BACKUP CAPAC 311 20MA ODEG lt V4425 SIZE FOR 2 6V V4424 H G2200 LED WHITE 100MCD ZZ SEU MOL ALUE 20MA ODEG 20MA ODEG 4 4426 V4422 a 156150 SM TACT SW TRAVO 2 ERE 4 1X3 55X1 75 E 54400 LED WHITE 100MCD amani IED WHITE 100MCD 20MA ODEG WEE 0MAODEG V4423 M V4427 MO2. 20 1102 OPERATOR 5 C COVER 55 1228 1008 A6 110 ENGINE BOARD s s i AT LZ BT MODULE D COVER A8 IR WINDOW A8 me AR DRAS 1231 sf 1224 e8 CONNECTOR CAP BATTERY COVER HINGE COVER 1233 SD DOOR 1234 only available as Ver 3 0 assembly Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 8 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 6 COMPONENT OVERVIEW N71 RM 67 RM 112 Component overview A2 LR LID PWB A7 LZ BT MODULE CONN BTB 2X12 F CONN BTB 2X40 M P0 4 30V 0 2 A2 P0 4 30V 0 3A A2 X1350 st X1100 sf MINI SD CONNCETOR A7 5201 SIM CONNECTOR A7 2701 PUSH BUTTON SWITCH 6 4X5 2 SMD A2 LEVEL 2 4 ONLY CONN BTB SHIELDED 16PIN F P0 4 A2 SM CONN 2X5F P0 5 X1450 PWB PWB A2 X1300 Z DETECTOR SWITCH A7 55200 SM SW SPST 12V 50MA SIDE KEY A2 LEVEL 2 4 ONLY LED CL 713S 4WJ SD SMD SOCKET P0 65 51260 WHITE FLASH 9CD 5X5X2 A2 8 2 8 2 3 5 A2 LEVEL 2 4 ONLY X1400 gt X1270 BTB CONNECTOR A7 5200 A6 110 ENGINE BOARD LED WHITE 100MCD GROUNDING SPRING 20MA 0DEG DMD12054 RM 1 20MA 0DEG V4421 via X7402 V4420 GROUNDING SPRING 0 012054 RM 1 2100 LED WHITE 100MCD 20MA ODEG RTC BACKUP CAPAC 311 V4425 SIZE FOR 2 6V
3. Kr CONN BTB 2x20 0 5 HAPLUG C284 SM 2 0A 32V F2000 4300 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 10 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 8 SPARE PARTS LIST NOL is the database where you can find the latest corresponding Service Bulle tins Spare parts SWAP units and service tools This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis User Sitemap Log Out NOKIA Nokia Online Search GO CONNECTING PEOPLE Care Services Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select category Phones gt Browse files Select subcategor y XXXX XXXX XXXX Select subcategory Service Bulletins Date range from Month Day j Year until Month Day j Year Search SEARCH Files for Service level 2 Date 03 02 2005 m 000000000000000000X Files for Service level 1 Date 16 02 2005 9 Nokia 2005 legal notice and site usage terms privacy policy Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 11 35 Approved 4 0 CMO Operations amp Logistics MGR Trai
4. UPDATE 13 11 DISASSEMBLY INSTRUCTION 14 12 ASSEMBLY INSTRUCTION 22 13 LEGEND FOR QUICK TROUBLE SHOOTER 20 14 QUICK TROUBLE SHOOTER PART 1 30 15 QUICK TROUBLE SHOOTER PART 2 31 16 QUICK TROUBLE SHOOTER PART 3 32 17 QUICK TROUBLE SHOOTER PART 4 33 18 GONOGO TEST 34 19 BATTERY TEST 35 CHANGE HISTORY Status Draft 13 01 2006 Initial draft Approved 03 Mar 2006 Approval 3 1 0 Approved 0 Approved 0 Approved 4 12 Dec 2006 Exploded view Spare Parts overview Component overview updated Level 2 Solder components added Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 3 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to service NOKIA products This Service Manual must be used only by authorized NOKIA service suppliers The content of it is confidential Please note that NOKIA also provides other guidance documents e g Service Bulletins for service suppliers Follow these regularly and comply with the given instructions While every effort has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below ailto cc ts rc documentation
5. fiber pencil this scratches the surface and will corrosion Non faulty mechanical parts except shielding lids and bent parts or soldered components may be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can affect the device Always use original NOKIA spare parts Check the soldering joints of the parts concerned with regard to the fault symptom e g soldered connectors or switches and resolder them if necessary Level 2 only Remove excess soldering flux after repair Observe the torque requirements when assembling the unit Preferably use your own equipment for testing E g if the customer complains about charger function please test the phone with your own charger to determine if the malfunction is being caused by phone or charger causes the mal function A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code of the part that caused the malfunction Also fill in the appropriate part code from the assembly if needed Please be aware that some malfunctions may be software related and solved by an update There are several documents available on NOL which must be followed First pay attention to the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online Make sure your documentation is up to date The service level indicator at the bottom
6. push out the HINGE Take special care to the FLEX Kae 37 Push up the BUSHING with a screwdriver 39 Remove the SCREW CAPS with the SRT 6 Note Do not reuse the SCREW CAPS Service Manual N71 RM 67 RM 112 34 Use the SS 15 as a Support when removing the HINGE Posi tion the HINGE exactly over the recess 36 Now HINGE can be v Please This part must not be reused 40 Unscrew the two Torx Plus size 5 SCREWS in the order shown Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 19 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 41 Place the SRT 6 between the C COVER and the D COVER as shown and lift the C COVER a bit Do not slide the SRT 6 along the i 5 Pt rs ani TIS 43 Open the FLEX c 1 aXX PEE MS TTL L CART sea FUE kaw A Gii i 46 Remo 47 Gently remove the MENU KEY SURROUNDING ASSY Please note This part must not be reused Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 20 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 49 Fit the SRT 6 the C COVER SLIDE SURROUND and me C COVER and unlock the C COVER SLIDE SURROUND a
7. 320 RGB 1012 For component placement refer to the N71 RM 67 112 Component overview PWB RIGID 1LZ A7 1222 POWER KEY A4 DOMESHEET A6 PWB RIGID 1LQ A6 1014 gt 1213 NOT SUPPLIED 27 1214 amp Ol i For component placement ipe Y SHIELD RF LCD PM Component overview 1215 1005 B COVER T 10133 SHIELD 65 LID A6 1216 ii SLIDE A9 N SHIELD WCDMA LID A6 I217 For component placement refer to the N71 RM 67 112 Component overview C COVER BUMPER STRIP A9 1237 SHIELD LID ASSY C COVER SLIDE KEYMAT SURROUND 1210 TT m A5 C COVER ASSY f 08 CLAPTON 4XSCREW RF 2XSCREW 2XSCREW RF BUSHING A5 C mig A5 SCREW cap MICROPHONE 1 6 6 5 TORX 1 6 6 5 TORX 1 6X6 5 TORX 1206 dad 1203 1219 PLUS T 5 PLUS T 5 PLUS T 5 1003 1204 1211 SHIELD KEY 1212 A8 D COVER ASSY gH md CAMERA EARP ANTENNA A8 1230 IHF SHIELD A8 BATTERY COVER MODULE RDF O7A 1103 se BATTERY RELEASE 1223 Aou VGA 320HM BUTT 2 A8 1007 1009 NOKLA s a NOKIA ps a ay SPEAKER A8 N D COVER LOGO TYPE LABEL MENU KEY SURROUND PLATE LEVEL 3 4 ONLY ASSY A5 ADHESIVE A8 1235 1221 CENTERSHIELD 1201 1226 LEVEL 3 4 ONLY 1220 1 A COVER ASSY D COVER A e DIES EAE EDU A3 LID CENTERFRAME ASSY 4 B COVER ASSY CHRDIA HINGE KEY MAIN ASSY BT ANTENNA A8
8. 4 42 AX AN L3 u le Ja 4 dA TUNI aet ats 1 WD ri gg rH ELLEN 5 IE 1538 L56110 55 Open the SD DOOR and check that the MINI SD card has been 56 ENGINE MODULE removed from its slot before removing the ENGINE MODULE from the D COVER Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 21 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 7 22 i 58 lift it from the D Cover Do not bend the IHF SHIELD J n 1 k 5 PERS bela RICH Rid ecu SALLE Li Sb PERAI Ru ERE HLY vod TIHON kn 2 i TAB y aa aT 62 Remove the CENTER SHIELD paying attention to the Battery Connector 63 Lift out aie DC JACK with the DC Plug 64 Remove the MICROPHONE with the dental pick Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 22 35 CMO Operations amp Logistics Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 ASSEMBLY INSTRUCTION MN ad SRT G Camera removal tool Metal tweezers Pp ul DC Plug 2mm Torx Plus size 5 bit Torque driver 1 Needed tools Cf
9. 67 1 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Fototechnik airbrush 6315 Wetec dental tool DEM83266 0 RS Components Scissors 323 5732 Approved 4 0 MGR 12 Dec 2006 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 13 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 10 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user c mE inside the sales package Please check always for the latest version of flash software which is available on j ry f j ri J jJ f f j j nmm iA f 7 Jm Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 14 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 11 DISASSEMBLY INSTRUCTION Dental tool Metal tweezers SRT 6 Slotted screwdriver 65 511 SS 15 Camera removal tool Torx Plus s
10. AME 1 1008 5 H Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 33 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 17 QUICK TROUBLE SHOOTER PART 4 LZ BT o A7 MINI SD CONNECTOR A7 GBPWB RIGID 117 A7 pn _ a UH PS gt n z a a 1 t a on 00 Li x P ESD LM LI LJ 27 LI lt SD DOOR PWB RIGID 117 A7 E PWB RIGID 117 A7 EE 1223 1222 E 8 tant FLEX A5 A COVER ASSY 103 5 1 A ti SILENT KEY 1002 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 34 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 18 GONOGO TEST To test the Camera Bluetooth and IRDA functionality refer to the N71 User s guide The User s Guide is available on Before starting the GONoGo test check that camera window is clean If not clean the window with cloth Bluetooth test You need another Bluetooth device e g 6230 to do a GoNo
11. Go test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product Bluetooth 67 infrared connection Test unit Reference unit Bluetooth infrared activated Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 35 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 19 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved
12. NOKIA Connecting People Page 1 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 SERVICE MANUAL Level 1 amp 2 NOKIA NZI RM 67 RM 112 Transceiver characteristics DUAL MODE Tri band phone for GSM 900 1800 1900MHz and WCDMA 2100 CAMERA 2 Megapixel camera 1600 x 1200 pixels with up to 20x digital zoom VGA camera 640 x 480 pixels with 2x digital zoom DISPLAY Main Active matrix 2 4 QVGA color display with 262 144 colors resolution 320 x 240 pixel Cover 1 36 display Up to 65 536 colors 96 x 68 pixels BLUETOOTH VISUAL RADIO CARD TYPE miniSD CONNECTOR Pop Port connector Transceiver with BL 5C 970mAh Li Ion battery pack Talk time Standby up to 9 days Depends on network parameters Environmental characteristics Lead free soldered Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 2 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 TABLE OF CONTENTS Page 1 INTRODUCTION 3 2 GENERAL REPAIR INFORMATION 4 PATHFINDER FOR WORKSHOP STAFF 5 4 EXPLODED VIEW AND COMPONENT DISPOSAL 6 5 SPARE PARTS OVERVIEW 1 6 COMPONENT OVERVIEW 8 T LEVEL 2 SOLDER COMPONENTS 9 8 SPARE PARTS LIST 10 9 SERVICE TOOLS 11 10 SW
13. OKIA Online Product Information Videos Disassembly Assembly e 3 Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA KI A 0 n li n e NOKIA Nokia 1100 Technical Training 7 A Z Close Former NOKIA CarePoint Online Troubleshooting can be found on content such as NOKIA Online CONNECTING PEOPLE Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training This training offers a quick overview ofthe Nokia 1100 phone and support for Ca re Servi ces how to repair and use the phone Overview amp Guides Disassembly amp Troubleshooting Assembly 25 Training Get a quick overview of Learn how to remove Fixes for mast common ho n e M od els the phone and how to and reassemble the problems with the Nokia use it mechanical parts of the phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support on repair and testing Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the phone Instructions on disassembling and as Step by step instructions on locating features and technologies sembling the phone and repairing the most common prob lems with the phone To reduce the server traffic we recommend downloading the newest version of large files like videos Phoenix packages or Service Manuals only once to distribute it internally for further use Service Manu
14. WB and close the CAMERA connector n 39 Ensure the correct position of the VGA CAMERA MODULE and 40 Insert the EARPIECE insert it into its housing Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved Connecting People Page 27 35 CMO Operations amp Logistics Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL Gea vl D EMI ii TU Ms 77 i MT 41 Place the LR LID PWB onto the LID CENTER FRAME and check the position of the CAMERA MAIN ASSY icc dil i 44 Remove the protective film WI i LM Md ati gt 1 M aide i gil i i hat 42 f find j 45 Fit the SHIELD LID ASSY into the LID CENTER FRAME Take spe cial care to the grounding springs 47 To prevent damaging the plastic threads turn the screws 48 Close the LCD connector slightly left first Then tighten them in the shown order with a torque setting of 17Ncm Approved 4 0 MGR 12 Dec 2006 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 28 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 ee a gt gt 51 Fit the B COVER ASSY carefully paying attention to the qmm of the B COVER ni 4 AA M du 2 b pi
15. al N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 6 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different catego ries See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL N71 RM 67 RM 112 Exploded view A COVER A1 KEY SILENT A1 001 gt gt 1002 AXSCREW RF 1 6X6 5 TORX PLUS T 5 SHIELD LID ASSY 1004 PWB LID A2 1006 For component placement refer to the N71 RM 67 112 Component overview LCD PM 98X70 RGB 1005 CAMERA MODULE VGA HINGE 100 1102 CAMERA MAIN ASSY LID 1008 CENTERFRAME A3 1010 EARP RDF 07A 320H 1009 a LCD AM 240X320 RGB a 1012 B COVER A4 1013 e ASSY A5 I011 POWER KEY A4 KEY OPERATOR 971014 1202 SCREW CAP SN e ae 45 1203 2XSCREW RF 1 6X6 5 wur NS TORX PLUS T 5 S BUSHING A5 C COVER SLIDE SURROUND Eo NS 9 1206 st 1208 KEYMAT SSN HINGE COVER C COVER SLIDE A9 1210 C COVER A5 1101 1205 MENU ASSY A5 C COVER BUMPER STRIP A9 1207 PWB RIGID 110 A6 1737 CONNECTOR CAP NOT SUPPLIED 1 1233 I214 For component place
16. ation All rights reserved NOKIA Connecting People Page 25 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 25 Fit the C COVER into the D COVER and check the correct posi 26 Be sure that the surface of the C COVER is clean tion of the FLEX Fit the new MENU KEY SURROUND ASSY i x E FT d oo w 2T Press the parts together 28 To prevent damaging the plastic threads turn the SCREWS slightly left first Then tighten them in the shown order with a torque setting of 17Ncm LB Ex T m v 31 Very carefully assemble the LID CENTER FRAME paying atten 32 Push the BUSHING into its place to secure the LID CENTER tion to the FLEX FRAME 9 2 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 26 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 SN v on i3 CH i Tur m NS 1 a i 2 d SY ki A n AM ALS Ty 744 SNR BT Se ANI 33 First insert the new HINGE and then gently open the device Ensure the correct position of E 37 Place the LCD onto the CENTER FRAME 38 Position the CAMERA MAIN ASSY on the LR LID P
17. ece is Lj dad M d n 1 i NC D i Y 505 Mui by E E te m 148 A NN A el TU SS vd jn n MM Ht AS M AAM y o MEAT REA r l N 55 Close the A COVER 56 Finally fit the BATTERY COVER Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 29 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 13 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only Check pads or contacts for optical and mechanical condition Particuksily regarding to corrosion Clean it if necessary No more action possible send product to the appropriate service supplier with higher service level Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 30 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creat
18. es screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier must observe the precautions mentioned in the appropriate Service Partner Requirements available on NOKIA Online Also see ESD Protection Require ments in this Service Manual Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 4 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 2 GENERAL REPAIR INFORMATION This section provides useful repair information how to carry out repairs Make sure your testing equipment is functioning properly before beginning repair work To familiarize yourself with the NOKIA product read the tutorials or user s guide on gt Support gt Phones by selecting the Phone Model Before starting repairs you must observe ESD precautions such as being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Cover windows and displays with a protective film to avoid dust and scratches Use a lint free cloth e g Micro Fibre cloth to clean the LCD When cleaning the pads use a soft cloth ESD brush and Isopropanol Do not use a glass
19. ion amp Support CONFIDENTIAL 12 Dec 2006 14 QUICK TROUBLE SHOOTER PART 1 CHARGING MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH wm PWB RIGID 1LQ 1214 51260 zd FLEX A5 LEVEL 2 ae amp PWB RIGID 1LQ 1214 CED iva ise GD is un PWB RIGID 1LQ 1214 Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People CMO Operations amp Logistics Training amp Vendor Development Multimedia Creation amp Support Page 31 35 CONFIDENTIAL 15 QUICK TROUBLE SHOOTER PART 2 D COVER ASSY A8 amp 9 ANTENNA AS 17 ems ite mee eO ma ig IHF SPEAKER RLLID PWB _ O oa i L L 1j t Li n E Service Manual N71 RM 67 RM 112 cm 2 B AEN n Approved 4 0 MGR 12 Dec 2006 PWB RIGID 110 E z NEM C Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 32 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 16 QUICK TROUBLE SHOOTER PART 3 MICROPHONE PWB RIGID 51214 gesta oles EZ 1 PWB RIGID 110 D JEU UM TT on a X4300 AMERA d E 1103 3 MAIN C
20. ize 57 screwdriver 1 Needed tools 2 Unlock the BATTERY COVER Wr E Y SEI emove the BATTERY COVER with the BATTERY Fr Ju Fi mg raw as E 4 j 7 3 Fi P 4 7 uad AMPLE EA en the A COVER ASSY by lifting it with the SRT 6 on the Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved p KIA Connecting People Page 15 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 Mua y 11 Open the FLEX CORHECEOR m 12 Open the LCD connector LA nU ug TM AN V C Hi I 44 ad 4 3 Open the unit and unlock the snap of the B COVER ASSY 14 Then unlock the SHIELD LID ASSY by using a dental tool Do the same on both sides UON EPR i He n 15 Take care to the grounding springs When removing the 16 Gently open the LCD connector SHIELD LID ASSY Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved JIKIA Connecting People Page 16 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 T Td T i a i gt a P 4 gt 4 org xv Es cns E UA 17 Lift the LCD a bit by the SRT 6 and remove it mm i
21. lata A ii pist a A 11 s hi PS ha di K h 1117 D RIXA ele Eg T LL J LN A 5 Connect the LZ BT MODULE 7 Fit the IHF LID in the D COVER Service Manual N71 RM 67 RM 112 ae 5 3r EE d ius IHON Approved 4 0 MGR 12 Dec 2006 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 23 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 9 Position the IHF SHIELD exactly between D COVER c COVER IHF LID as shown 15 To prevent TEETE the plastic thread turn the SCREW TUET COVER slightly left first Then tighten it with a torque setting of 17Ncm Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 24 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 wi i ri E E L 21 To prevent damaging the plastic thread turn the SCREW 22 Fit the slightly left first Then tighten it with a torque setting of 17Ncm 23 Gently close the FLEX connector l24 Carefully feed the FLEX through the slot in the C COVER by securing the closed connector Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corpor
22. ment refer to the s KEY N71 RM 67 112 Component overview XX __ 2XSCREW RF 2 DOMESHEET A6 1 6 6 5 71213 CLAPTON MICROPHONE CENTERSHIELD pig SHIELD GSM LID A6 PLUS T 5 1216 SHIELD RF BACKEND LID A6 a LEVEL 3 4 ONLY 1215 SHIELD WCDMA LID A6 E 9 1220 CONN CHR DIA 2 0MM TYPE LABEL 1217 1218 LEVEL 3 4 ONLY IHF SHIELD A8 1221 S 1223 PWB RIGID 1LZ A7 1222 For component placement refer to the IHF SPEAKER A8 N71 RM 67 112 Component overview 225 z p 3 IHF SPEAKER ADHESIVE A8 SD DOOR lt K 226 234 D COVER IHF LID A8 227 BT ANTENNA NA A8 X A8 ANTENNA A8 1230 D COVER 1060 PLATE POR BATTERY RELEASE BUTTON A8 1235 gt gt 1229 BATTERY COVER SPRING BATTERY COVER D COVER A8 1232 1236 1231 Ver 3 0 ELECTRO SILICON 8 METAL PLASTIC _ PWB COVER Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation All rights reserved NOKIA Connecting People Page 7 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 5 SPARE PARTS OVERVIEW N71 RM 67 RM 112 Spare Parts overview 1 ASSY A2 LR LID PWB A COVER A1 1001 A3 LID CENTERFRAME ASSY MAGNET A3 1011 E LID CENTERFRAME A3 1010 PWB LID A2 1006 sf LCD AM 240X
23. ning amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 9 SERVICE TOOLS 5 45 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS AS Travel Charger 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5C Inserted under the back cover this Li Ion 850 mAh battery provides power in a lightweight package Headset HDS 3 Small and lightweight stereo headset for handsfree functionality and listening to FM radio 55 51 VGA Camera Removal Tool CA 53 Service Cable to connect the PC with the Pop Port connector Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People CMO Operations amp Logistics Training amp Vendor Development Multimedia Creation amp Support Service Manual N71 RM 67 RM 112 Page 12 35 CONFIDENTIAL RJ 99 Soldering Jig SS 15 Camera Removal Tool recommended Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 Standard Toolkit NOKIA opening tool SRT 6 NOKIA No 0770431 Tonichi torque driver NOKIA No 6901525 Hova micro Fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4 5x50 Wera 867 4 50mm Torx 6 PLUS Wera bit T6 867 ATX 6x50 8
24. nokia com Please keep in mind also that this documentation is continuously being updated and modified so always watch out for the newest version Warnings and Cautions Please refer to the phone s user s guide for instructions relating to operation care and maintenance which include impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE 2 THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE CELLULAR TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modul
25. of each document displays the appropriate target group Downloads Support Library Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc pp pe Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 5 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are other instructions and data which must be followed Main documentation database is NOKIA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library New information must be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folders like Support Library p Phones E Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on N
26. ts 18 Lift the LR LID PWB and the CAMERA as shown and remove the mounting modules carefully PU A 21 Place the SS 51 over the VGA CAMERA MODULE as shown and 22 Now 1 remove mm VGA CAMERA MODULE carefully press together the blades of the SS 51 i 23 First unlock the clip on the shown side ME 24 Then release the snap in the middle of the cover with a slot ted screwdriver Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 17 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 VER on the shown side 27 Place the SRT 6 between the B COVER and the LID CENT 28 Now the B COVER can be removed FRAME and release the last two snaps SCC 4 e s A 29 Protect the LCD with a film and remove it from the LID CENTER 30 Push the EARPIECE out of its guidance FRAME 1 d n SCA d E AZ 31 Remove the MAGNET GE COVERS Service Manual N71 RM 67 RM 112 Copyright 2006 NOKIA Corporation rights reserved NOKIA Connecting People Page 18 35 Approved 4 0 CMO Operations amp Logistics MGR Training amp Vendor Development Multimedia Creation amp Support CONFIDENTIAL 12 Dec 2006 SMS wed 33 The HINGE Fis fixed in the C COVER 35 Use a Torx driver to
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