User Manual - Sütron electronic GmbH
Contents
1. 4 18 FONT VION iecore reus dete un 2 2 Bie VIOW PE 2 3 N Nameplate 2 7 O Ordering 7 1 Pin assignment RS232 download upload 4 3 Pin cable assignment Mounting Variant 1 4 4 Mounting Variant 10 4 13 Mounting Variant 11 4 14 Mounting Variant 12 4 15 Mounting Variant 13 4 16 Mounting Variant 14 4 17 Mounting Variant 2 4 5 Mounting Variant 4 6 Mounting Variant 4 4 7 Mounting Variant 5 4 8 Mounting Variant 6 4 9 Mounting Variant 7 4 10 Mounting Variant 8 4 11 Mounting Variant 9 4 12 A 1 SUTRON 2 4 RS232 download 4 3 S Safety riotes ceste onerant 1 1 SOMVICING eR 5 1 SHANA 6 4 21 10 58 e E nee edd 3 2 Stop push button 3 5 Switching 2 6 T Target group reete n tete 1 2 Techmcaldala suca 6 1 TOUC2. 5 SUTRON 4 15 Interfaces of the Device 4 14 Mounting Variant 13 4 14 1 Cable Assignment Cable assignment for open cable end Table 4 16 Cable assignment Wire omm Design Function BK 3x05 OV Supply Voltage 0 VDC VT 24V Supply Voltage 24 VDC YE 2 Low Noise Ground GN 2x0 25 CAN_L Bus Line Dominant LOW In coming Line RD CAN_H Bus Line Dominant HIGH In coming Line GR 3 x 0 25 CAN GND CAN Ground WH CAN_L Bus Line Dominant LOW Re turn Line BN CAN_H Bus Line Dominant HIGH Re turn Line BU 2x05 0 Emergency Stop Channel 2 BN Emergency Stop Channel 2 RDBU 5x0 25 Not Connected WHGN Not Connected WHYE Emergency Stop Channel 1 BNGN Emergency Stop Channel 1 PK Not Connected OR 5 x 0 25 Not Connected WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected For operating devices with open cable ends protective ground make sure to connect the shield with the 4 16 SUTRON Interfaces of the Device 4 15 4 15 1 Mounting Variant 14 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin connector Table 4 17 Pin cable assignment Pin Wire omm Design Function 8
3. suTRON User Manual TesiMod Hand held Terminal HTP32 Part Number 80860 667 Version 2 Date 2011 01 14 Valid for HTP32 Version Date Modifications 1 2005 09 28 First Edition 2 2011 01 14 Technical data This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement SUTRON Overall Table of Contents Overall Table of Contents 1 nn ic 1 1 1 1 1 1 12 Safety Notes aie cies Wade nage Rees 1 1 1 3 Intended 1 2 1 4 Target Group 1 2 2 Design and COMMISSIONING nr en 2 1 2 1 Unpacking the Device 2 1 MES 2 2 2 2 1 Front View with Dimensions 2 2 2 2 2 Side View with Dimensions 2 2 3 2 2 8 Rear S 2 4 2 3 Connecting the Device su 2 5 2 4 Switching the Device on 2 6 2 5 Identification eene enne nnne nenne 2 7 3 Conirol and Dis
4. 2 7 SUTRON Design and Commissioning 2 8 SUTRON Control and Display Elements 3 Control and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil You project the operating principle of the keys in the programming software 1 2 3 4 Figure 3 1 Front view Function Keys F1 to F5 Status LED Help Status LED Edit Display SUTRON BE OND Control and Display Elements 3 1 1 Function Keys The function of the function keys is freely assignable with soft key functions The function keys can be used either as direct keys for menu control or for triggering a function in the controller 3 1 2 Status LEDs The following status LEDs are at the operating device Help Indicates an upcoming system message Edit Indicates the editing mode 3 2 Touch Screen The device is equipped with a resistive 4 wire touch screen You operate the device using this touch screen NOTICE Damage Pointed or sharp objects such as pens or fingernails can lead to irreparable damag es of the touch screen Exclusively therefore use the fingertips or the aids indicated in the technical data for the operation NOTICE Damage To protect the touch screen you can use special protection foils You receive corre sponding protection foils directly from S tron electronic 3 2 SUTRON Control and Display Elements 3 3 Consent Switch The device can b
5. Mounting Variant 6 4 9 4 7 1 Pin Cable Assignment isinsi oeeaaeaii eaii 4 9 4 8 Mounting Variant 7 is 4 10 4 8 1 Pin Cable Assignment 4 10 4 9 Mounting 8 224 tnnt nnn 4 11 4 9 1 Pin Cable 4 11 4 10 Mounting Vannani Qoe 4 12 4 10 1 Pin Cable Assignment 4 12 4 11 Mounting Variant 10 4 13 4 11 1 Pin Cable Assignment 4 2204 0 00 0 4 13 4 12 Mounting Variant 11 4 14 4 12 1 Cable ASSIQN Me Mts 4 14 4 13 Mounting Variant 12 4 15 4 13 1 Pin Cable Assignment 4 15 4 14 Mounting Variant 13 4 16 4 14 1 Cable Assignment ipu 4 16 4 15 Mounting Variant 14 d e be e dne 4 17 4 15 1 Pin Cable 4 17 4 16 Memory 4 18 4 16 1 Inserting the Memory Card 4 18 4 16 2 Ejecting the Memory Card 4 18 5 Maintenance and Servicing SR ULL LANE qudd 5 1 5 1 Maintenance contre terit rre er 5 1 5 2 Eront Panel retibus dust nlla 5 1 533 CUS iet tienen e
6. The signals of the STOP push button use different circuits in the two versions of the linkbox In the case of the linkbox with an emergency stop function the signals con trol the stop circuit or emergency stop circuit of the system to be monitored If no hand held operating device is connected the stop circuit or emergency stop circuit respectively is closed In the linkbox without an emergency stop function on the other hand the signals of the stop circuit or emergency stop circuit are sent via the STOP push button If no hand held operating device is connected the stop circuit or emergency stop circuit respectively of the system to be monitored is open The term stop looping has the following meaning The stop circuit or emergency stop circuit respectively of the system to be monitored is looped through the linkbox and not interrupted irrespective of whether the hand held operating device is con nected to the linkbox and the STOP push button has not been operated or not This functionality is only available with the linkbox with an emergency stop function WARNING If using a hand held operating device with an emergency stop button you must en sure that the connecting cable is securely installed A hand held operating device that is not connected to the machine must be stored out of sight of the user Bear in mind that the nearest emergency stop will be activated in the event of danger If it does not work because it is not co
7. BK 3x0 5 OV Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2x0 25 RTS Request to Send 16 GN Received Data 7 3 0 25 SGND Signal Ground 13 WH TD Transmitted Data 14 GR CTS Clear to Send 3 BU 2x0 5 ZST 2 1 Consent Switch Channel 3 BN Not Connected 1 RDBU 5x 0 25 ZST 2 2 Consent Switch Channel 4 2 WHGN ZST 1 2 Consent Switch Channel 2 5 WHYE ZST 1 1 Consent Switch Channel 1 BNGN Not Connected PK Not Connected 12 Jumper 0 25 24V Detection of Operating Device in to Pin 9 the System For operating devices with open cable ends make sure to connect the shield with the protective ground S SUTRON 4 17 Interfaces of the Device 4 16 Memory Card You can insert a CompactFlash card on the side of your operating device The Com pactFlash card allows you to exchange projects between the PC and the operating device You can recognize the rear side of a CompactFlash card by the notches on each side of the card 5 lt Figure 4 4 Rear view the memory card 4 16 1 Inserting the Memory Card When you insert the card from the rear side of the operating device make sure the rear side of the card is visible Insert the card until it snaps into place Figure 4 5 Inserting the memory 4 16 2 Ejecting the Memory Card To remove the card press the ejection button on the operating device
8. Consumption Field Bus Device 0 7A Connected Load 17W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated S 6 1 SUTRON Technical Data Consent Switch Euchner Type ZSE2 4C1943 Switching Element 3 Step Switch 2 Channels Mechanical Lifetime 1 Million Switching Cycles Maximum voltage 24 V AC DC Maximum current 1A Consent Switch Jokab According to EN 60204 1 Type Jokab Safety JSHD4H2 Switching Element 3 Step Switch 2 Channels Mechanical Lifetime gt 1 Million Switching Cycles Upper Position to Middle Posi tion 2100 000 Switching Cycles Middle Position to Lower Position Maximum voltage 24 V AC DC Maximum current 1A Key Switch Type RAFIX 16 MICROMEC Square Collar Latching Switching Element 2 S Momentary Mechanical Lifetime 100 000 Switching Cycles Latching Maximum voltage 24 V AC DC Maximum current 1A Interfaces Variable Baud Rates and Data Formats RS232 Communication In Accordance With DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 0 49 212 Feet Layer Stranded Conductors Shielded Galvanically Isolated RS232 Download Upload In Accordance With DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 0 49 212 Feet Layer Stranded Cond
9. Data Plus 18 GR 3x 0 25 DGND Data Transmission Potential 11 WH Repeater Control Signal Plus BN Not Connected 7 BU 2x0 5 O Stop Push Button Channel 2 8 BN Stop Push Button Channel 2 6 RDBU 5 x 0 25 Consent Switch Channel 2 19 WHGN Consent Switch Channel 1 9 WHYE Stop Push Button Channel 1 16 BNGN Stop Push Button Channel 1 17 PK Consent Switch Channel 2 10 OR 5 0 25 Consent Switch Channel 1 WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected 3 Jumper to Pin 4 5 Jumper to Pin 15 For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON 4 13 Interfaces of the Device 4 12 Mounting Variant 11 4 12 1 Cable Assignment Cable assignment for open cable end Table 4 14 Cable assignment Wire omm Design Function BK 3x05 OV Supply Voltage 0 VDC VT 24V Supply Voltage 24 VDC YE 2 Low Noise Ground GN 2 0 25 T A Transmitted Data RD T B Transmitted Data GR 3x0 25 SGND Signal Ground WH R A Received Data BN R B Received Data BU 2x05 0 Emergency Stop Channel 2 BN Emergency Stop Channel 2 RDBU 5x0 25 Not Connected WHGN Not Connected WHYE Emergency Stop Channel 1 BNGN Emergency Stop Cha
10. Figure 4 6 Ejecting the memory card 4 18 SUTRON Maintenance and Servicing 5 Maintenance and Servicing 5 1 Maintenance Interval The following maintenance intervals are recommended for this operating device Table 5 1 Maintenance work Interval Changing the Battery 4 Years 5 2 Front Panel Only use a damp cloth to remove any dirt from the front panel 5 3 Fuse The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 4 Battery The built in battery preserves the data in the CMOS RAM and supplies the real time clock The minimum battery life is 5 years even under unfavorable operating condi tions When the battery runs down the message Change battery is generated au tomatically We recommend you change the battery approximately every 4 years as part of the regular maintenance work A prepared battery including connector can be obtained directly from S tron electronic If the Change battery message is detected too late e g the real time clock stopped or shows the wrong date data in the CMOS RAM may have already been lost For this reason after
11. collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag You must always return old batteries to a dealer or to a returns depot set up for this purpose by the public waste disposal body or a licensed battery dealer for recycling Only dispose of dead batteries in public or commercial collection boxes The battery is drained when the message Change battery appears on the display of the device 5 2 S SUTRON Technical Data 6 Technical Data Keyboard Type Membrane Keyboard Number of Keys 5 Function Keys Key Area Embossment 12 mm x 12 mm 0 473 x 0 473 Actuator Travel 0 6 mm 0 024 Activation Power 3 Switching Cycles Approx 3 Million under the following conditions Keystroke Element Testing Ram DIN 42115 Keystroke Load 10 N Keystroke Frequency 1 Hz Display Elements 2 Status LEDs Display Type TFT Resolution 640 x 480 Pixels Colors 256 Reading Angle 90 Default Brightness Setting By User Mode Switch LCD Lifetime 100 000 h Half Life Backlighting 50 000 h Lines 40 Characters Line 80 Display Area H x W 162 mm x 215 mm 6 378 x 8 465 Electrical Data Supply Voltage 24 V DC SELV in Accordance with DIN EN 61131 Residual Ripple 10 Maximum Minimum Voltage 19 2V Maximum Voltage 30 2 V Power
12. end or 26 pin device connector Table 4 6 Pin cable assignment Pin Wire omm Design Function 8 BK 3x05 0 Supply Voltage 0 VDC 9 VT 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 16 RD 2x0 25 RD Received Data 15 GN CTS Clear to Send 14 BN 3x0 25 RTS Request to Send 13 WH TD Transmitted Data 7 GR SGND Signal Ground 3 BU 2x0 5 Key Switch Channel 2 4 BN Key Switch Channel 2 5 WHYE 5x0 25 Key Switch Channel 1 6 BNGN Key Switch Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 11 PK 5 Consent Switch Channel 1 12 OR 5 0 25 Consent Switch Channel 2 17 WHPK A Signal Encoder 18 GRBN 0 V Encoder 19 WHGR B Signal Encoder 20 YEBN 24 V Encoder For operating devices with open cable ends make sure to connect the shield with the protective ground 4 6 SUTRON Interfaces of the Device 4 5 4 5 1 Mounting Variant 4 Pin Cable Assignment Pin cable assignment for open cable end or 26 pin device connector Table 4 7 Pin cable assignment Pin Wire omm Design Function 8 BK 3x0 5 0 Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE 2 Low Noise G
13. the Device The standard operating device is supplied with an open cable end Optionally the op erating device can be equipped with an assembled 16 or 19 pin connector Figure 4 1 Pin diagram for 16 pin connector Figure 4 2 Pin diagram for 19 pin connector The connecting cable is constructed of five components 16 pin cable or six compo nents 20 pin cable respectively Table 4 2 Connecting Cable 16 Pin Cable 20 Pin Cable Usage 3x0 5 mm 3x0 5 mm Voltage Supply 2 x 0 25 mm 2 x 0 25 mm Communication Shielded 3 x 0 25 mm 3 x 0 25 Communication Shielded 5 x 0 25 mm 5 x 0 25 mm Emergency Stop Button Consent Switch Command Devices 1 x 0 25 mm 5 x 0 25 mm 4 2 S SUTRON Interfaces of the Device 4 1 RS232 Download Upload The interface is only designed to be used for downloads uploads a scanner or a log ging printer because the interface is not electrically isolated To carry out a download or an upload proceed as follows 1 Carefully unscrew and remove the protective cap see figure of the download upload interface Plug the cable onto the interface of the operating device Connect the other end of the cable with the serial interface of the PC Now carry out the download or upload After the download upload is complete remove the cable from the interfaces again 6 Carefully tighten the protective cap for the download u
14. 2 5 WHYE 5x0 25 Emergency Stop Channel 1 6 BNGN Emergency Stop Channel 1 1 RDBU Not Connected 2 WHGN Not Connected 11 PK Not Connected 12 OR 5 0 25 Not Connected 17 WHPK Key Switch Channel 1 18 GRBN Key Switch Channel 2 19 WHGR Key Switch Channel 1 20 YEBN Key Switch Channel 2 For operating devices with open cable ends make sure to connect the shield with the protective ground 4 8 SUTRON Interfaces of the Device 4 7 4 7 1 Mounting Variant 6 Pin Cable Assignment Pin cable assignment for open cable end or 19 pin device connector Table 4 9 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 OV Supply Voltage 0 VDC 2 24V Supply Voltage 24 VDC 12 YE 2 Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus 14 RD RxD TxD P Received Data Transmitted Data Plus 3 GR 3x 0 25 A Encoder 1 4 WH B Encoder 1 5 BN A Encoder 2 6 BU 2x05 Emergency Stop Channel 2 19 BN Emergency Stop Channel 2 7 RDBU 5 x 0 25 0 V Encoder 1 2 8 WHGN 5 VDC Encoder 1 2 9 WHYE Emergency Stop Channel 1 16 BNGN Emergency Stop Channel 1 17 PK A Encoder 1 10 OR 5 0 25 1 11 A Encoder 2 15 GRBN Enc
15. 24 Supply Voltage 24 VDC 12 YE 2 Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus 14 RD RxD TxD P Received Data Transmitted Data Plus 18 GR 3x0 25 DGND Data Transmission Potential 11 WH Repeater Control Signal Plus BN Not Connected 7 BU 2x05 0 Stop Push Button Channel 2 8 BN Stop Push Button Channel 2 6 RDBU 5x 0 25 Consent Switch Channel 2 19 WHGN Consent Switch Channel 1 9 WHYE Stop Push Button Channel 1 16 BNGN Stop Push Button Channel 1 17 PK Consent Switch Channel 2 10 OR 5x 0 25 Consent Switch Channel 1 WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected 3 Jumper to Pin 4 5 Jumper to Pin 15 For operating devices with open cable ends make sure to connect the shield with the protective ground 4 12 S SUTRON Interfaces of the De vice 4 11 4 11 1 Pin cable assignment for 19 pin device socket Mounting Variant 10 Pin Cable Assignment Table 4 13 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 OV Supply Voltage 0 VDC 2 24V Supply Voltage 24 VDC 12 YE 2 Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus 14 RD RxD TxD P Received Data Transmitted
16. 32Ex 18903 022 00xxx02 X X 1 1 IX X 2 HTP32Ex 02903 032 00xxx03 X X X 1 1 1 2 02903 042 00 04 X X X IIS 4 HTP32Ex 19903 041 00xxx05 X X X 1 1 1 5 2 16903 051 00 06 X 1 1 1 1 1 6 2 16903 051 08 06 X X X X 6 HTP32Ex 52903 062 00xxx07 X X X X X 7 HTP32Ex 52903 062 09xxx07 X X X 7 2 01903 061 00 08 X X 8 HTP32Ex 01903 061 03xxx08 X X 1 1 1 8 HTP32Ex 52903 072 00xxx09 1 1 1 1 1 9 HTP32Ex 52903 072 09xxx09 1 1 1 1 1 1 1 9 HTP32Ex 52903 072 00xxx10 X IXIX IX X 10 2 52903 072 10 10 X 1 1 1 1 1 1 1 1 1 110 HTP32Ex 01903 071 00xxx11 X X X X 11 HTP32Ex 02903 072 00xxx12 X X X 1 3 1 1 1 112 HTP32Ex 02903 072 09xxx12 X X 1 1 12 HTP32Ex 09903 061 00xxx13 X X X X 13 HTP32Ex 02903 003 00xxx14 X X X X 14 HTP32Ex 02903 003 11xxx14 X X X 14 4 1 SUTRON Interfaces of
17. 4 1 safety category determined on the basis of the risk analysis The use of a 2 circuit design for the consent equipment enables compliance with safety category 3 according to EN 954 1 1996 The draft C standard covering ma chine tools and processing machinery stipulates the following Consent equipment may consist of either a 2 position command unit combined with a stop module or of a 3 position command unit The use of a 3 position command unit is preferable EN 60204 describes the mode of operation of the consent equipment Based on in formation gathered from accident research and on the technical solutions currently available the 3 step consent switch represents state of the art technology Positions 1 and 3 of the consent switch are OFF functions Only the middle position activates consent EN 60204 1 1997 is identical to IEC 60204 1 as a result of which the 3 step consent switch is internationally recognized The stop category of the consent equipment must be selected on the basis of a risk assessment and must correspond to a Category 0 or Category 1 stop Warning The consent switch is only suitable for use as a protection function if the person op erating the consent switch is able to recognize hazards to personnel in good time and can then immediately initiate hazard prevention measures Slower movement speed may also be necessary as an additional measure The per missible speed must be determined on the basis of a risk assess
18. H 5 ecn 3 2 U Unpacking 2 1 User mode switch 3 6 A 2 S SUTRON SUTRON
19. ayed for 5 seconds This is a fixed time setting After this time has elapsed the Main mask or the mask defined in the language parameters as the Main mask appears on the display This is the first mask of the operator guidance When you touch the display while the Start mask is displayed the mask ap pears In this mask you define the parameters for the interfaces and the operating device 2 6 SUTRON Design and Commissioning 2 5 Identification You can identify the operating device by the nameplate on the rear www suetron de Tel 49 711 77098 0 1 Typ 2 01 02904 ae ee 2 CL00010J Un 24 VDC In 0 8 A 2 Figure 2 6 Nameplate example Order Number Firmware Version Version on Delivery Voltage and Current Serial Number Depending on the size of the display you will be able to read various types of infor mation as the operating device is initialized clock frequency application memory size current firmware version TSwin version project name time date number of compilation runs and a random number Because the initialization mask is visible only for a few seconds there is a possibility to represent this mask for a longer time period 1 Hold down an arbitrary key at the operating device to generate an error message 2 Read the firmware version now 3 Release the key to complete the initialization procedure of the operating device
20. ce in Jumpe the System r to Pin 9 For operating devices with open cable ends make sure to connect the shield with the protective ground 4 4 SUTRON Interfaces of the Device 4 3 4 3 1 Mounting Variant 2 Pin Cable Assignment Pin cable assignment for open cable end or 26 pin device connector Table 4 5 Pin cable assignment Pin Wire omm Design Function 8 BK 3x05 OV Supply Voltage 0 VDC 9 VT 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 16 RD 2 0 25 DO1 INTERBUS out 15 GN DO INTERBUS out 14 BN 3x 0 25 DI INTERBUS in 13 WH 011 INTERBUS 7 GR GND Ground 3 BU 2 0 5 Emergency Stop Channel 2 4 BN Emergency Stop Channel 2 5 WHYE 5x0 25 Emergency Stop Channel 1 6 BNGN Emergency Stop Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 11 PK 5 Consent Switch Channel 1 12 OR 5x0 25 Consent Switch Channel 2 17 WHPK A Signal Encoder 18 GRBN 0 V Encoder 19 WHGR B Signal Encoder 20 YEBN 24 V Encoder For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON 4 5 Interfaces of the Device 4 4 4 4 1 Mounting Variant 3 Pin Cable Assignment Pin cable assignment for open cable
21. cessible to all users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 1 SUTRON Important Notes 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior NOTICE Radio Interference This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group configuration programming installation commissioning operating and mainte nance work in connection with the automation s
22. changing a battery always check data such as passwords that can be modified parameters in the system variables recipe data sets and entries in the message system 5 1 SUTRON Maintenance and Servicing 5 4 1 Changing the Battery Batteries must only be changed by authorized and trained experts For changing the battery you may only use replacement batteries of S tron electronic Electrostatic discharge can damage electronic components Observe the ESD pro tective measures Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge Danger Explosive Do not open lithium batteries Danger Toxic When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided To ensure that the data in the CMOS RAM and the time are preserved it is possible to change the battery under operating voltage Please note the safety notes Remove the screws on the rear of the housing and lift off the housing Remove the cable fastener which secures the battery Disconnect the battery connector and remove the dead battery Plug in the cable for the new battery Use a cable fastener to attach the new battery to the plastic support Place the rear panel back onto the device Carefully screw the screws tightly into the rear panel NO 0 A I 5 4 2 Battery Disposal To prevent short circuitry in the
23. di t ee rede ere exe 5 1 54 Batle 5 1 5 4 1 Changing the Battery 5 2 5 4 2 Battery Disposal 5 2 6 Technical Dal 6 1 2 RE Ems 7 1 1 ii SUTRON Important Notes 1 Important Notes gt 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers This is the safety alert symbol It is used to alert you to potential personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER This symbol is used to refer to instructions which if ignored or not carefully followed will result in death or serious injury WARNING This symbol is used to refer to instructions which if ignored or not carefully followed could result in death or serious injury CAUTION This symbol is used to refer to instructions which if ignored or not carefully followed could result in minor or moderate injury NOTICE This symbol and the accompanying text alerts the reader to a situation which may cause damage or malfunction to the device either hardware or software or sur rounding property Reference to source of information This symbol refers to detailed sources of information on the current topic 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always ac
24. e fitted with an 3 step consent switch Operating sequences can only be performed if the 3 step switch is set to its middle position The stop signal is issued when the switch is set to its upper and lower position After a stop in the lowest position the release command can only be issued if the switch is fully released and pushed to the middle position again Each machine can run in two operating modes normal mode and special mode In normal mode automatic the machine performs its normal operational tasks In this mode safety is provided by closed isolating protective equipment and or using ac tive non isolating protective equipment that blocks access The special operating modes of a machine are designed to maintain the normal mode In this case safety must be ensured in a different manner than is provided dur ing normal mode because hazardous areas of the machine must be accessed and specific movements must be possible In this case it must be possible to operate the machine at a reduced speed in accor dance with the risk assessment whereby movement is only possible if the consent equipment is actuated simultaneously The operator must possess the necessary qualifications and training and be familiar with the details of the intended use in ac cordance with the instruction manual The safety related parts of the controller used to reduce the speed and for the con sent equipment must be constructed so that they comply with the EN 95
25. he brightness is reset before a corresponding message is displayed The warning will be displayed in a legible manner To restore the default brightness Switch the device off Set the switches S1 and S4 of the user mode switch to ON Switch the device on again When the warning appears switch the device off again Set switch S4 to OFF Then switch the device on again Domn de pp The application will not be lost 3 6 3 Character Attributes The following character attributes can be displayed on the device Normal Underlined Foreground background color 3 6 4 Fonts You are able to use the Windows character sets Further you can use the font Nor mal and the font Zoom or create and use your own character sets 3 8 SUTRON Interfaces of the Device 4 Interfaces of the Device Depending on the device variant several interfaces are available Table 4 1 Device variants Order Number Available Interfaces Connec Command tor Devices T 5 55 8 2S z T 2 x gt A e a 8 8 o 5 S s 1 o gt D gt 813 9 9 8 9 9 512125 58 5 9 9 HTP32Ex 02903 013 06xxx01 X X X X 1 HTP
26. ive ground 4 10 S SUTRON Interfaces of the Device 4 9 4 9 1 Mounting Variant 8 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 11 Pin cable assignment Pin Wire omm Design Function 8 BK 3x0 5 OV Supply Voltage 0 VDC 9 VT 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 GN 2 0 25 T A Transmitted Data 16 RD T B Transmitted Data 7 GR 3x 0 25 SGND Signal Ground 13 WH R A Received Data 14 BN Received Data 3 BU 2x0 5 Emergency Stop Channel 2 4 Emergency Stop Channel 2 1 RDBU 5x0 25 Not Connected 2 WHGN Not Connected 5 WHYE Emergency Stop Channel 1 6 BNGN Emergency Stop Channel 1 11 PK Not Connected 12 OR 5x 0 25 Not Connected For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON 4 11 Interfaces of the Device 4 10 4 10 1 Mounting Variant 9 Pin Cable Assignment Pin cable assignment for open cable end or 19 pin device connector Table 4 12 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 0 Supply Voltage 0 VDC 2
27. lap for Download Interface Consent Switch Euchner switch 2 4 SUTRON Design and Commissioning 2 3 Connecting the Device Hazardous voltages can exist inside electrical installations that can pose a danger to humans There is a risk of electric shock when touching live parts For information on the pin or core numbers for the supply voltage please refer to the chapter Device Interfaces The device is protected against polarity reversal The device will not operate if the polarity is incorrect This device is in Protection Class To ensure safe operation a safety extra low volt age SELV according to DIN EN 61131 must be used for the supply voltage The 16 pin connector consists of the following components Table 2 1 16 pin cable connector Designation Part Number Cable Connector TU 16P1N8A8UAB Crimp Pins RC 12P2000 To connect a device with a 16 pin connector you need a suitable connector which consists of the following components Table 2 2 16 pin device connector Designation Part Number Device Connector Front Panel Mounting Solde 1651 12 00 ring Contacts Figure 2 4 16 pin device connector pin diagram The listed parts can be obtained from CONINVERS GmbH A crimp tool must be used to crimp the crimp pins This tool can also be obtained from CONINVERS GmbH The 19 pin connector consists of the following components Table 2 3 19 pin cable c
28. le After setting the operating mode place the housing rear panel back onto the de vice Carefully screw the screws tightly into the rear panel of the housing again Connect the operating device with the supply voltage Figure 3 2 Position of user mode switch The switch positions for ON or OFF are printed onto the termination switch Table 3 1 User Mode Switch 1 2 53 54 Operating Mode Standard mode with PLC default upon delivery Standard mode without PLC Activate download deletes application memory and de fault contrast default brightness setting Activate upload Calibration mask is called up on startup Calibration mask is called up on startup and the calibration process is started immediately Legend for table Switch ON Switch OFF X Any switch position 3 6 SUTRON Control and Display Elements Pb 3 6 Display DANGER Toxic If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out DANGER Corrosive If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with a TFT display 3 6 1 Brightness Setting To define the brightness setting set up the system variable LcdBackLight in any mask within the programming software To do so fo
29. llow the instructions listed in the programming software s help topic How do specify the contrast brightness setting for the operating device In the programming software enter the following values as lower and upper limits for the representation type Table 3 2 Values for representation type System Variable Lower Limit Upper Limit Default Setting LcdBackLight 0 15 8 If you do not configure the system variable LcdBackLight the default setting is used when the device is initialized If you did set up the system variable you can set the brightness as follows Enter the mask where you set up the system variable and 1 Press the brightness button 2 Enter a new value for the brightness To do so use the keyboard shown on the screen 3 Confirm with Enter The new brightness setting becomes effective immediately after the Enter key is pressed If necessary repeat the steps two and three until you are satisfied with the brightness 3 6 2 Default Brightness Setting If the brightness setting is such that it is no longer possible to read the masks you can use the user mode switch to reset the brightness to the default value For the table with the switch positions of the user mode switch see chapter User Mode Switch 3 7 SUTRON Control and Display Elements I The switch position for the default brightness is identical with the Activate download via hardware T
30. ment Warning No commands related to hazardous conditions may be initiated by the consent switch alone A second conscious start command is necessary button on hand held operating device Only the person operating the consent switch is permitted to be present in the hazardous area The following standards must be applied for the risk analysis to be carried out e EN 292 General principles for machine design EN 1050 Risk assessment of machines 3 3 SUTRON Control and Display Elements e EN 954 1 Safety related parts of control systems These considerations are combined to form a safety category B 1 2 3 4 in accor dance with EN 954 1 which stipulates the characteristics of the safety related parts for the system to be monitored SUTRON Control and Display Elements 3 4 Stop Push button Emergency Stop Push but ton The device can be fitted with an optional STOP push button or an emergency stop push button The STOP push button on the operating device ensures that the system to be mon itored is shut down safely in accordance with EN 60204 1 1997 Paragraph 9 2 5 3 The stop function can be a Category 0 1 or 2 stop according to EN 60204 1 1997 Paragraph 9 2 2 and must be defined according to the risk assessment Therefore the stop function of the operating device can be used for a safe machine stop as well as for looping into the emergency stop circuit of the system to be moni tored
31. mitted Interference DIN EN 55011 Limit Value Class A DIN EN 55022 Limit Value Class A Equipment Requirements DIN EN 61131 Storage and Transportation DIN EN 61131 2 Power Supply DIN EN 61131 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degrees of Protection DIN EN 60529 Impact Load Shocks DIN EN 60068 2 27 Sinusoidal Vibrations DIN EN 60068 2 6 Corrosion Protection IEC 60068 3 NOTICE Radio Interference This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same Housing Type ROSE Limanda Material Polyamide Impact Resistance 7 Nm to DIN 50014 Flammability V2 to UL94 Degree of Protection IP65 Total Weight Approx 3 2 kg Without Connecting Cable 6 4 SUTRON Ordering Data 7 Ordering Data Table 7 1 Accessories Description Part Num ber CompactFlash Card 16 MB 81152 000 CompactFlash Card 32 MB 81152 032 CompactFlash Adapter for Laptop 81166 000 CompactFlash Adapter for PC 81167 000 5 Pin Download Cable 88311 020 USB RS232 Converter for Downloads In Connection With 88311 030 Only 81215 000 Protective Foil for Touch Screen 5 7 Set With 10 Protective Foils Scraper And Instructions 81251 057 Pro
32. nnected this could have fatal consequences WARNING If the hand held operating device is equipped with a STOP push button but it is not connected to the linkbox a stop can not be triggered using the hand held operating device the STOP push button of the hand held operating device is ineffective Install stationary emergency stop buttons that are available at all times on the system to be monitored WARNING If the stop circuit has been implemented as a Category 0 or 1 stop the stop function must be effective regardless of the operating mode A Category 0 stop must have pri ority The releasing of the STOP push button must NOT lead to hazardous conditions also see EN 60204 1 1997 Chapter 9 2 5 3 The stop function is not a substitute for safety devices 3 5 SUTRON Control and Display Elements 3 5 User Mode Switch NOTICE Damage When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided NOTICE Damage Electrostatic discharge can damage electronic components Observe the ESD pro tective measures The user mode switch is positioned at the bottom right in the top shell of the operating device To operate the user mode switch proceed as follows 1 2 3 4 Disconnect the operating device from the supply voltage Remove the screws on the rear of the housing and lift off the housing Set the desired operating mode see tab
33. nnel 1 PK Not Connected OR 5x025 Not Connected WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected For operating devices with open cable ends make sure to connect the shield with the protective ground 4 14 SUTRON Interfaces of the Device 4 13 4 13 1 Pin cable assignment for 19 pin device socket Mounting Variant 12 Pin Cable Assignment Table 4 15 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 OV Supply Voltage 0 VDC 2 24V Supply Voltage 24 VDC 12 YE 2 Low Noise Ground 13 GN 2 0 25 RD Received Data RD Not Connected GR 3 x 0 25 Not Connected 11 WH TD Transmitted Data 18 BN SGND Signal Ground 7 BU 2 05 Stop Push Button Channel 2 8 BN Stop Push Button Channel 2 6 RDBU 5 x 0 25 Consent Switch Channel 2 19 WHGN Consent Switch Channel 1 9 WHYE Stop Push Button Channel 1 16 BNGN Stop Push Button Channel 1 17 PK Consent Switch Channel 2 10 OR 5x 0 25 Consent Switch Channel 1 WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected 3 Jumper to Pin 4 5 Jumper to Pin 15 For operating devices with open cable ends make sure to connect the shield with the protective ground
34. oder 2 18 WHGR B Encoder 2 YEBN Not Connected For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON 4 9 Interfaces of the Device 4 8 4 8 1 Mounting Variant 7 Pin Cable Assignment Pin cable assignment for open cable end or 19 pin device connector Table 4 10 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 0 Supply Voltage 0 VDC 2 24 Supply Voltage 24 VDC 12 YE 2 Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus 14 RD RxD TxD P Received Data Transmitted Data Plus 18 GR 3x0 25 DGND Data Transmission Potential 11 WH Repeater Control Signal Plus BN Not Connected 7 BU 2x05 0 Emergency Stop Channel 2 8 BN Emergency Stop Channel 2 6 RDBU 5x 0 25 Consent Switch Channel 2 19 WHGN Consent Switch Channel 1 9 WHYE Emergency Stop Channel 1 16 BNGN Emergency Stop Channel 1 17 PK Consent Switch Channel 2 10 OR 5x 0 25 Consent Switch Channel 1 WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected 3 Jumper to Pin 4 5 Jumper to Pin 15 For operating devices with open cable ends make sure to connect the shield with the protect
35. onnector Designation Part Number Cable Connector TU 1RP1NRA8UAB 2 5 SUTRON Design and Commissioning Table 2 3 19 pin cable connector Designation Part Number Crimp Pins RC 6LP2000 RC 6NP2000 RC 6EP2000 To connect a device with a 19 pin connector you need a suitable connector which consists of the following components Table 2 4 19 pin device coupler connector Designation Part Number Device Connector Front Panel Mounting TU 1RS1NRAWBOO Coupler Connector TU 1RS1NRA9UAB 16 x Crimp Female Connector RC 6LS2000 Pin 1 5 13 18 19 3 x Crimp Female Connector RC 6FS2000 Pin 6 12 19 Figure 2 5 Pin diagram for 19 pin connector The listed parts can be obtained from CONINVERS GmbH A crimp tool must be used to crimp the crimp pins This tool can also be obtained from CONINVERS GmbH 2 4 Switching the Device on After you applied the supply voltage a system test is carried out during which the modules in the operating device are tested and initialized All status LEDs are acti vated for a short time A number of system and error messages can be output by the System test If the application memory contains a valid project the first mask i e the Start mask or the mask defined in the TSwin language parameters as the Start up mask appears on the display A beep also sounds by the integrated loudspeaker The Start mask is displ
36. play Elements ons E 3 1 3 1 M 3 1 3 1 1 Function K6ys iiec n ee 3 2 3 1 2 Status LEDS 3 2 3 2 Touch 3 2 3 3 Consent Switch issus 3 3 3 4 Stop Push button Emergency Stop Push button 3 5 3 5 User Mode Switch 3 6 3 0 3 7 3 6 1 Brightness Setting 3 7 3 6 2 Default Brightness Setting 3 7 3 6 3 Character Attributes tt aste n ien era ecd 3 8 3 6 4 OMS E 3 8 4 TTC 4 1 4 1 RS232 Download Upload 4 3 4 1 1 Assignment 4 3 42 Mountirig 1 cete e eese eun deed taxed 4 4 4 2 1 Pin Cable Assignment sse nenne 4 4 4 3 Mounting Varlarit 2 eripe ee ub 4 5 4 3 1 Pin Cable Assignment 4 5 4 4 Mounting Variant ated ode ees 4 6 4 4 1 Pin Cable Assignment erriei araea aaea aa ieai 4 6 SUTRON Overall Table of Contents 45 Mounting Varlant4 4 7 4 5 1 Pin Cable 4 7 4 6 Mounting Variant 5 iii 4 8 4 6 1 Pin Cable 4 8 4 7
37. pload interface again Qu d Figure 4 3 Position of download upload interface 4 1 1 Pin Assignment Connector in the operating device 5 pin female connector Binder series 702 Table 4 3 Pin assignment of the RS232 interface Pin Designation Function 1 TD Transmitted Data 2 RD Received Data 3 CTS Clear to Send 4 RTS Request to Send 5 GND Ground 5 You obtain an assembled cable directly from 5 electronic 4 3 SUTRON Interfaces of the Device 4 2 Mounting Variant 1 4 2 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 4 Pin cable assignment Pin Wire omm Design Function 8 BK 3x05 0 Supply Voltage 0 VDC 9 VT 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2 0 25 Input Acknowledgment Key Light Red 16 GN Received Data 7 GR 3x 0 25 SGND Signal Ground 13 WH TD Transmitted Data 14 BN Input Signaling Light 24 V 11 PK 5 0 25 Output Illuminated Push Button Channel 2 5 WHYE Input Switch Channel 1 6 BNGN Output Key Switch Channel 1 2 WHGN ZST 1 2 Output Consent Switch Channel 1 1 RDBU ZST 2 2 Output Consent Switch Channel 2 3 BU 1 0 Input Switch Channel 2 4 BN 1 0 Output Key Switch Channel 2 12 OR 0 25 Detection of Operating Devi
38. round 16 RD 2x0 25 RD Received Data 15 GN CTS Clear to Send 14 BN 3x0 25 RTS Request to Send 13 WH TD Transmitted Data 7 GR SGND Signal Ground 3 BU 2x0 5 Emergency Stop Channel 2 4 BN Emergency Stop Channel 2 5 WHYE 5x0 25 Emergency Stop Channel 1 6 BNGN Emergency Stop Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 11 PK 5 Consent Switch Channel 1 12 OR 5x0 25 Consent Switch Channel 2 17 WHPK Key Switch Channel 1 18 GRBN Key Switch Channel 2 19 WHGR Key Switch Channel 1 20 YEBN Key Switch Channel 2 For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON 4 7 Interfaces of the Device 4 6 4 6 1 Mounting Variant 5 Pin Cable Assignment Pin cable assignment for open cable end or 26 pin device connector Table 4 8 Pin cable assignment Pin Wire omm Design Function 8 BK 3x05 0 Supply Voltage 0 VDC 9 VT 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 16 RD 2 0 25 _ CAN_H Bus Line Dominant HIGH 15 GN CAN_L CAN_L Bus Line Dominant LOW 14 BN 3 0 25 Not Connected 13 WH Not Connected 7 GR Not Connected 3 BU 2 0 5 Emergency Stop Channel 2 4 BN Emergency Stop Channel
39. tective Foil for Touch Screen 10 4 Set With 10 Protective Foils Scraper And Instructions 81251 104 Protective Foil for Touch Screen 12 1 Set With 10 Protective Foils Scraper And Instructions 81251 121 Protective Foil for Touch Screen 15 Set With 10 Protective Foils Scraper And Instructions 81251 150 Battery Assembled With Cable Connector And Cable Fastener Type CR2450 66757 000 7 1 SUTRON Ordering Data 7 2 SUTRON Index Display ier titine 3 7 ACCOSSONISS cci onere 7 1 E B Emergency stop push button 3 5 ril 5 1 F Firmware 5 2 7 9 Function keys 3 2 FUSE 5 1 Changing the 5 2 2 7 Character set Intended use 1 2 Normalement WINDOWS 3 8 ZOOMING 3 8 Keyboard 1 5 2 5 paag Consent switch 3 3 L D LcdBackLight 3 7 Default brightness setting 3 7 M Design Ni 2 2 0 5 1 Device variants Em 4 1 Maintenance 5 1 Dimensions Memory Card
40. uctors Shielded Galvanically Not Isolated 6 2 SUTRON Technical Data Central Unit Central Unit 32 bit RISC CPU Clock Frequency 74 MHz Other Characteristics Watchdog Timer Real Time Clock Temperature Compensa tion of the Display Battery Monitoring Memory Application Memory 8 Mbyte Flash Memory Card Option CompactFlash Card Connection System Angle Connector Hummel Parts Family 7301 16 Pin Cable Connector CONINVERS TU Series 19 Pin Female Connector Binder 702 Series 5 Pin Connecting Cable Diameter 10 80 0 35 mm 0 425 0 014 Weight Approx 172 g m Bending Radius Once gt 5 x Cable Diameter Several Times gt 12 x Cable Diameter UL Approved According to Style 20233 80 C 176 F 300 V Environmental Conditions Temperature during 0 C to 50 C 32 F to 122 F operation Temperature during 25 C to 70 C 13 F to 158 F storage transport Relative air humidity for 20 to 85 no condensation operation and storage Application area Degree of pollution 1 overvoltage category II 6 3 SUTRON Technical Data Standards and Guidelines Interference Immunity DIN EN 61000 4 2 DIN EN 61000 4 3 DIN EN 61000 4 4 DIN EN 61000 4 5 DIN EN 61000 4 6 DIN EN 61000 6 2 DIN EN 61000 6 3 Tab 1 E
41. ystem must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 SUTRON Design and Commissioning 2 Design and Commissioning 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately SUTRON Design and Commissioning 2 2 2 2 1 311 0 mm 12 244 Figure 2 1 Design Front View with Dimensions 281 0 mm 11 063 Front view with dimensions 2 2 S SUTRON Design and Commissioning 2 2 2 Side View with Dimensions 145 0 mm 5 709 72 0 mm 2 835 Figure 2 2 Side View with Dimensions 2 3 SUTRON Design and Commissioning 2 2 3 Rear View 1 5 1 1 Figure 2 3 Rear view 1 2 3 4 5 6 7 Housing Screws Consent Switch Jokab switch Handle Set Option Nameplate Flap for CompactFlash Card F
Download Pdf Manuals
Related Search