User Manual - Badger Meter
Contents
1. Table B4 Estimated K amp Offset PVC Municipal C900 Schedules Size O D 100 K 4 4 800 Offset K 6 6 900 Offset K 8 9 050 Offset n K 10 11 100 Offset K 12 13 200 Offset For other types of pipe not listed above consult the factory Pipe O D amp Schedule or pipe O D amp 1 D or Pipe O D and wall thickness is required A blank cell No data at time of printing Page 20 SEN UM 00217 EN 09 November 2014 Specifications SPECIFICATIONS Wetted Materials Sensor stem mounting adapter isolation valve and nipple 316 Stainless steel Sensor Tip Polyphenylene sulfide PPS O rings Bearings Shaft See ordering matrix Maximum Temperature Ratings Fluid Measured 300 F 135 C continuous service Operating 150 F 65 C Temperature Electronics Operating 150 F 65 C Temperature LCD Maximum Pressure Rating 1000 psi 100 F 900 psi 200 F 750 psi 300 F Recommended Design Flow Range 1 20 ft s Pressure Drop 0 5 psi or less 10 ft s for all pipe sizes 1 5 diameter and up Accuracy Standard calibration to 5 of rate Custom wet calibration 1 of rate Straight Pipe Install sensor in straight pipe section with a minimum distance of 10 diameters upstream and 5 Requirement diameters downstream to any bend transition or obstruc2. Table 1 Customer Reference Number Pipe Pipe Schedules Size O D Description 10 10s 40 40s Std 80 SDR21 Wall 0 250 0 250 0 688 0 375 1 219 24 24 000 Insertion Depth 3 53 3 53 3 39 3 49 3 23 Customer Ref 4 21 32 4 21 32 4 31 32 4 3 4 5 5 16 Wall 0 312 0 375 26 26 000 Insertion Depth 3 81 3 79 Customer Ref 5 5 1 32 Wall 0 312 0 375 28 28 000 Insertion Depth 4 11 4 09 Customer Ref 5 9 32 5 11 32 Wall 0 312 0 312 0 375 30 30 000 Insertion Depth 4 41 4 41 4 39 Customer Ref 5 19 32 5 19 32 5 5 8 For sizes above 30 consult factory Pipe O D amp Schedule or pipe O D amp I D or pipe O D amp wall thickness is required A blank cell No data at time of printing Table A2 Customer Reference Number Copper Tube Type Size O D Description K L M DWV Wall 0 072 0 060 0 049 0 042 1 1 2 1 625 Insertion Depth 0 48 0 49 0 50 0 51 Customer Ref 1 7 16 1 7 16 1 7 16 1 7 16 Wall 0 083 0 070 0 058 0 042 2 2 125 Insertion Depth 0 72 0 73 0 74 0 76 Customer Ref 1 11 16 1 11 16 1 11 16 1 11 16 Wall 0 095 0 080 0 065 2 1 2 2 625 Insertion Depth 0 95 0 97 0 98 Customer Ref 1 29 32 1 29 32 1 29 32 Wall 0 109 0 090 0 072 0 045 3 3 125 Insertion Depth 1 19 1 21 1 23 1 25 Customer Ref 2 3 16 2 3 16 2 3 16 2 3 16 Wall 0 134 0 110 0 095 0 058 4 4 125 Insertion Depth 1 54 1 56 1 57 1 60 Customer Ref 2 9 16 2 9 16 2 17 32 2 17 32 Wall 0 19
3. ref 9 Hex Cap Stem 4 Stem Collar Cover Ball Valve Pipe Saddle ref Figure 9 Sensor tip and stem collar Page 12 e Slide the collar along the shaft until its bottom surface is at the mark on the stem Tighten the cap screw on the collar When the sensor is reassembled this will set the insertion depth of the sensor Make sure to hold the sensor up tight against the cover when installing onto the valve to prevent the possibility of damaging the impeller by striking the closed ball of the valve 11 Slide the cover down the stem until it stops 12 Attach the sensor to the valve by inserting the impeller end of the stem into the valve until the cover touches the top of the valve The sensor tip and impeller will be in the section of the valve above the ball 13 Tighten the cover against the O ring in the top of the valve This will seal the sensor assembly 14 Open the ball valve again by slowly rotating the handle 90 If the cover was not at the bottom of the sensor stem water pressure from the pipe would now push it out until it stops However the sensor cannot be ejected from the pipe if the cover is secured to the valve Check to make sure all joints are tight 15 Insert th
4. K 108 363754 107 546707 2R 28 000 Offset m 3 165831 m 3 160163 m m m 30 K 122 276558 122 276558 121 457077 121 457077 120 625305 E u Offset 3 306300 3 306300 3 295768 3 295768 3 285363 For sizes above 30 consult factory Pipe O D amp Schedule or pipe O D amp I D or pipe O D amp wall thickness is required CS Carbon Steel SS Stainless Steel Estimations are based on nominal D from standard ASME B36 10 and B36 19 Standard Schedule A blank cell No data at time of printing November 2014 SEN UM 00217 EN 09 Page 19 K amp Offset Tables Table 2 Estimated K amp Offset Copper Tube Type Size O D K L M DMW K 0 277993 0 063685 0 509285 E 2129 Greet 0043054 K 0 784450 BE 0 126200 s K 1 177171 3 3125 Offset 0 198965 K 1 750507 4425 B 4 142096 K 3 587835 825 Offset 0 198965 m K 5 041780 4 298570 u u Offset 0 198965 3 295640 A blank cell No data at time of printing Table B3 Estimated K amp Offset Ductile Iron Because of the variety of iron pipe classes sizes and wall thicknesses consult the factory for customer reference number Pipe O D amp Schedule or pipe amp I D or Pipe O D and wall thickness is required
5. impeller Impeller SDI Series Data Industrial Insert Style Flow Sensors Battery Powered gt Badger Meter SEN UM 00217 EN 09 November 2014 U 5 r M a n u a SDI Series Insert Style Flow Sensors Battery Powered Page ii November 2014 User Manual CONTENTS ous mener don read ee oe eae eh aoe E fon Coe Ge eaten oat a ou 5 Models Available Y hace eek ERU Sq sea RES ER PES 5 Electronic OUTPUTS arc rA so er f tdeo ale dG ode doe o PR tds e AUR Ho ede Uds 5 Scaled Pulse O tptut i pac as AUN ceeds qae eps 5 Display Options see aaa does Gad Ma o x Ao dove WOE Sue s de ars o A oes e du 6 Mechanical Installation 5e y xe y yu EGRE RR SES UR coat e ai QE PE 7 Installation for Direct Insert Models K N R N K RR R R KN RR I eh 8 Installation for Hot Tap models us sk RUE SR Lawes RUE R cR OR UE ad ew R 10 Pregramiming ee EA RC RUE ee ee RA RC LR EO x d s C EUR A a Pu s 14 Customer Reference NumberTables llle e ure 16 KEOMO TIDE f E PERDE MNT TIT TLM 19 Specifications x icr RUE hea ee OR RA RS RAR CERRO Belew Ee p cs 21 November 2014 Page iii SDI Series Insert Style Flow Sensors Battery Powered Page iv November 2014 Introduction INTRODUCTION The Data Industrial
6. Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office 209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Ma kova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document 872042
7. SDI Series impeller flow sensor offers unparalleled performance for liquid flow measurement in closed pipe systems in an easy to install economical package Impeller sensors offer a quick response to changes in flow rate and are well suited to flow control and batch type applications in addition to flow monitoring The four bladed impeller design is rugged non fouling and does not require custom calibration Coupled with the proprietary patented digital detection circuit the sensor measures flows from 1 0 fps to over 20 fps regardless of the conductivity or turbidity of the liquid The battery powered versions are a complete flow measuring system providing a programmable display of rate total or both powered by a C sized lithium battery Options include a scalable pulse output and a data logger MODELS AVAILABLE Direct insert sensor models are installed in piping configurations that are not in service or under pressure Hot tap insert sensor models feature isolation valves and mounting hardware to install or remove the sensor from a pipeline that would be difficult to shut down or drain In a true hot tap installation the sensor is mounted in the pipe under pressure by attaching a service saddle or weld on fitting to the pipe and mounting the isolating valve and nipple to the threaded connection A hole is then cut in the wall of the pipe through the valve using a commercial tapping machine with a 1 size cutter Once the hole is cut the tapp
8. in the Customer Reference Number Tables on page 16 and note the Customer Reference Number Customer Ref NOTE The Customer Reference Number has been calculated using the following formula Ref Insertion Depth Wall Thickness Cover Thickness b Next measure from the outside wall of the pipe to the top of the installed mounting adapter this is dimension B in Figure 5 c Add this number to the reference measurement The resulting number is dimension C in Figure 5 Dimension C Customer Ref Dimension B d Dimension C is the distance from the recess of the sensor tip to the bottom of the stem collar Insert the metal tab of a tape measure into the recess of the flow sensor tip Extend the tape up the stem and mark the shaft with a pencil e Slide the collar along the shaft until its bottom surface is at the mark on the stem Tighten the cap screw on the collar When the sensor is reassembled this will set the insertion depth of the sensor Attach the sensor to the mounting adapter by gently pushing the flow sensor into the mounting adapter until the cover touches the mounting adapter Tighten the cover against the O ring seal This will seal the sensor assembly Continue to insert the flow sensor stem until the stem collar meets the cover Thread the hex cap onto the mounting adapter but do not tighten Align the flow sensor with the pipe by using the flat cover on the electronics housing as a guide Place a s
9. 0552 0 380552 0 341075 0 341075 0 277850 0 277850 Offset 0 080605 0 080605 0 002211 0 002211 0 081460 0 081460 0 226312 0 226312 y i555 K 0 673452 0 673452 0 626407 0 626407 0 579615 0 579615 0 514211 0 514211 Offset 0 380524 0 380524 0 332296 0 332296 0 282874 0 282874 0 206396 0 206396 24 2 2875 K 0 965024 0 965024 0 911744 0 911744 0 802796 0 802796 0 716671 0 716671 i Offset 0 749072 0 749072 0 667702 0 667702 0 522645 0 52264 0 425526 0 425526 K 1 582350 1 582350 1 490176 1 490176 1 277418 1 277418 1 118942 1 118942 Offset 2 113500 2 113500 1 870796 1 870796 1 355648 1 355648 1 022076 1 022076 3 1 2 3500 K 2 091068 2 091068 2 024960 2 024960 1 856175 1 856175 1 621456 1 621456 Offset 1 399853 1 399853 2 010633 2 010633 4 014395 4 014395 2 219542 2 219542 4 A500 K 2 635261 2 635261 2 544009 2 544009 2 279943 2 279943 2 083741 2 083741 k Offset 1 524904 1 524904 1 224082 1 224082 0 029050 0 029050 1 463673 1 463673 5 5 563 K 4 254704 4 254704 4 158287 4 158287 3 705163 3 705163 3 315944 3 315944 Offset 1 040171 1 04017 1 265404 1 265404 2 073017 2 073017 2 362615 2 362615 6 K 6 703921 6 703921 6 571415 6 571415 5 831518 5 831518 5 122780 5 122780 l Offset 8 690330 8 690330 8 020263 8 020263 4 525378 4 525378 1 645774 1 645774 p none K 9 810699 9 810699 9 631116 9 631116 8 862069 8 862069 8 129755 8 129755 Offset 4 373516 4 373516 4 521076 4 521076 5 253952 5 2
10. 2 0 140 0 122 0 083 6 6 125 Insertion Depth 1 72 1 75 1 76 1 79 Customer Ref 2 25 32 2 3 4 2 3 4 2 3 4 A blank cell No data at time of printing Table A3 Customer Reference Number Ductile Iron Because of the variety of iron pipe classes sizes and wall thicknesses consult the factory for customer reference number Pipe O D amp Schedule or pipe O D amp I D or Pipe O D and wall thickness is required November 2014 SEN UM 00217 EN 09 Page 17 Customer Reference Number Tables Page 18 Table A4 Customer Reference Number PVC AWWA C900 Size O D Description CL100 Wall 0 192 4 800 Insertion Depth 1 77 Customer Ref 2 27 32 Wall 0 276 6 6 900 Insertion Depth 1 90 Customer Ref 3 1 16 Wall 0 362 8 9 050 Insertion Depth 2 50 Customer Ref 3 23 32 Wall 0 444 10 11 100 Insertion Depth 3 06 Customer Ref 4 3 8 Wall 0 528 12 13 200 Insertion Depth 3 64 Customer Ref 5 1 16 For other types of pipe not listed above consult the factory Pipe O D amp Schedule or pipe O D amp I D or Pipe O D and wall SEN UM 00217 EN 09 hickness is required November 2014 K amp OFFSET TABLES K amp Offset Tables Table B1 Estimated K amp Offset Pipe Pipe Schedules Size O D 5 5 55 5 CS 10 SS 10 5 40 55 40 CS 80 SS 80 1 1 2 1900 K 0 427271 0 427271 0 38
11. 36 and UP H3 Electronic Housing Battery Powered NEMA 6 B Output No Output N Scaled Pulse 2 Display LCD Option 1 Remote Display NEMA 4X O Ring Viton Shaft Tungsten Carbide Standard Hastelloy C 276 optional consult factory Zirconia Ceramic optional consult factory Impeller Stainless Steel Bearing Torlon Pipe size for reference only Depending on pipe material tapping saddle or existing hardware longer sensor length may be required Consult Factory For material details consult the factory Figure 1 Ordering matrix The eight character 3 8 LCD is mounted on the sensor visible through a lens at the top of the electronics housing An optional remote display is available where the LCD is located in a wall mount NEMA 4X enclosure The remote may be connected to the flow sensor up to a maximum of 50 feet away using extension cables Page 6 Cable Length Part Number 5 extension cable 07101 10 extension cable 07108 20 extension cable 07102 50 extension cable 07109 Table 1 SDI remote cable part numbers SEN UM 00217 EN 09 November 2014 Mechanical Installation MECHANICAL INSTALLATION The accuracy of flow measurement for all insert type flow measuring devices is highly dependent on proper location of the sensor in the piping system Irregular flow velocity profiles caused by valves fittings and pipe bends can lead to inaccur
12. 53952 6 129664 6 129664 i i 10256 K 15 558041 15 558041 15 359217 15 359217 14 116608 14 116608 12 779132 12 779132 Offset 2 693802 2 693802 2 681251 2 681251 2 693176 2 693176 2 904373 2 904373 p n K 22 687525 22 687525 22 492687 22 492687 20 707010 20 946699 18 603270 19 990417 Offset 5 074024 5 074024 4 969576 4 969576 4 099617 4 206793 3 302154 3 798262 T TIS K 28 113718 28 113718 27 254274 27 819418 25 581423 25 581423 22 940674 25 043200 Offset 8 609697 8 609697 7 977566 8 390513 6 819905 6 819905 5 212368 6 469292 ie 16000 K 38 108196 38 108196 37 184074 37 856899 34 538799 35 847870 31 076347 34 538799 Offset 17 436071 17 436071 16 524164 17 186449 14 010489 15 235909 10 962554 14 010489 yer 35 800 K 49 922424 49 922424 48 850674 49 631184 45 024284 47 297367 40 637650 45 771198 Offset 30 346106 30 346106 29 092361 30 003992 24 739450 27 301405 20 013815 25 573288 30 3nd K 59 821514 59 821514 59 821514 59 459480 54 939907 57 568302 51 637486 56 066704 Offset 3 372809 3 372809 3 372809 3 378817 3 459857 3 411363 32 381599 3 438600 29 3568 K 72 009399 72 009399 71 246956 71 640358 69 712502 E 60 582455 m Offset 3 211272 3 211272 3 219100 3 215024 3 235763 3 360413 24 T K 84 054832 84 054832 83 653954 83 653954 78 190941 82 090302 71 628067 80 530304 Offset 3 126430 3 126430 3 128100 3 128100 3 158703 3 135363 3 215150 3 143800 K 95 504044 94 701706 2 26 000 Offset m m 3 111093 m 3 110163 m m m
13. Wall 0 148 0 148 0 322 0 322 0 500 0 410 8 8 625 Insertion Depth 2 50 2 50 2 39 2 39 2 29 2 40 Customer Ref 3 17 32 3 17 32 3 19 32 3 19 32 3 21 32 3 11 16 Wall 0 165 0 165 0 365 0 365 0 594 0 511 10 10 750 Insertion Depth 3 13 3 13 3 01 3 01 2 87 2 98 Customer Ref 4 5 32 4 5 32 4 1 4 4 1 4 4 11 32 4 3 8 Wall 0 180 0 180 0 406 0 375 0 688 0 606 12 12 750 Insertion Depth 3 72 3 72 3 58 3 60 3 41 3 52 Customer Ref 4 25 32 4 25 32 4 7 8 4 27 32 5 5 Wall 0 250 0 188 0 438 0 375 0 750 14 14 000 Insertion Depth 2 03 2 04 1 97 1 99 1 88 Customer Ref 3 5 32 3 3 32 3 9 32 3 1 4 3 1 2 Wall 0 250 0 188 0 500 0 375 0 844 16 16 000 Insertion Depth 2 33 2 34 2 25 2 29 2 15 Customer Ref 3 7 16 3 13 32 3 5 8 3 17 32 3 7 8 Wall 0 250 0 188 0 562 0 375 0 938 18 18 000 Insertion Depth 2 63 2 64 2 53 2 59 2 42 Customer Ref 3 3 4 3 23 32 3 31 32 3 27 32 4 1 4 Wall 0 250 0 218 0 594 0 375 1 031 20 20 000 Insertion Depth 2 93 2 94 2 82 2 89 2 69 Customer Ref 4 1 16 4 1 32 4 9 32 4 1 8 4 19 32 Wall 0 250 0 375 1 125 22 22 000 Insertion Depth 3 23 3 19 2 96 Customer Ref 4 11 32 4 7 16 4 31 32 For sizes above 30 consult factory Pipe O D amp Schedule or pipe O D amp I D or pipe O D amp wall thickness is required A blank cell No data at time of printing Page 16 SEN UM 00217 EN 09 November 2014 Customer Reference Number Tables
14. ate overall flow rate indications even though local flow velocity measurement may be accurate A sensor located in the pipe that is partially full or where it can be affected by air bubbles floating debris or sediment may not achieve full accuracy and could be damaged Data Industrial flow sensors are designed to operate reliably under adverse conditions but the following recommendations should be followed to ensure maximum system accuracy DATA INDUSTRIAL SDI Series Sensor lt 10 x Pipe Dia _ gt U 4 5 Pipe Dia gt Figure 2 Minimum recommended straight run distance 1 Choose location along the pipe where there is straight pipe for a distance of ten pipe diameters upstream and five pipe diameters downstream of the sensor Pipe bends valves other fittings pipe enlargements and reductions or anything else that would cause a flow disturbance should not be present in this length of pipe 2 The recommended tap location around the circumference of a horizontal pipe is on top If trapped air or debris will interfere then the sensor should be located around the pipe from the top preferably not more than 45 degrees from top dead center The sensor should never be located at the bottom of the pipe as sediment may collect there Locations off top dead center cause the impeller friction to increase which may affect performance at low flow rat
15. dware longer sensor length may be required Contact Factory Figure 8 Hot tap sensor dimensions 3 If pipe is drained drill a 1 1 8 in minimum hole into pipe and install a saddle or welded fitting onto the pipe If pipe is under pressure a tapping machine will be needed Install the saddle onto the pipe and thread the 1in NPT end of the valve into the saddle using pipe joint compound 4 Attach the tapping adapter Badger Meter Data Industrial Part A 1027 to the top of the valve make sure O ring is properly seated in the O ring groove in the top of the ball valve assembly It is recommended at this point that the valve be opened and the A 1027 be connected to a water or AIR Source to pressure test the saddle and valve threaded joint Once the pipe is drilled any leaks in this area would require that the pipe be drained to repair 5 Any tapping machine with a 1 in MNPT pipe thread with an arbor less than 1 in O D capable of holding a 1 00 in Hole Saw and with at least 7 in of travel The SDI ball valve is manufactured oversized with a 1 00 in bore and the SDI sensor is almost interference fit requiring that the hole being drilled also be 1 00 in For this reason the 7 8 in drill bit normally recommended for drilling through a 1 in ball valve cannot be used 6 Attach the tapping machine to the tapping adapter Ensure that all connections and seals are tight 7 Slowly open the valve by rotating the handle 90 and lower the c
16. e flow sensor stem into the pipe by pushing against the top of the electronics housing with a slight twisting motion until the stem collar meets the cover The force required to push the sensor into the pipeline is approximately 2096 of the line pressure Be aware of the close spacing between the diameter of the flow sensor the bore of the ball valve and the hole in the pipe If the sensor stops or catches before the stem collar meets the cover apply a gentle rocking twisting motion to the sensor to continue its travel 16 While holding the flow sensor collar against the cover thread the hex cap onto the cover to hold the flow sensor in place but do not tighten 17 Align the flow sensor with the pipe by using the flat side cover of the electronics housing as a guide Place a straightedge along the cover and rotate the sensor until the straightedge is parallel to the pipe 18 Tighten the hex cap to the cover to approximately 10 ft Ib The hex cap holds the sensor alignment and depth but performs no sealing functions DO NOT OVER TIGHTEN 19 Pressurize pipeline and check for leaks SDI FLUE Flow Sensor PU Straight Edge Parallel to Pipe Figure 10 Level the sensor SEN UM 00217 EN 09 November 2014 Removing the Side Cover Figure 11 Mechanical Installation There are 6 screws to remove from the side cover battery holder To remove the side cover use a screwdriver to unscrew each cover screw cou
17. er pressure at the time of installation If the line must be tapped under pressure a hot tap style sensor must be used See following section for hot tap installation instructions Stem x Cap Stem Collar Le Cover yd O Ring 7 c 7O Ring Mounting x Adaptor d 2 Expanded Visio Figure 4 Installation for direct insert model The insertion depth and alignment of the sensor are critical to the accuracy of the flow measurement The impeller must be at the same location in the pipe as it was during calibration Badger Meter provides sensors with different stem lengths Longer stems are intended for use in larger diameter pipes and shorter stems for use in smaller pipelines However stem length has no affect on the operation of the sensor provided that the impeller is positioned correctly in the pipe Direct insert models are available in stem lengths designated D1 and D2 The D1 is intended for nominal pipe diameters from 1 1 2 10 in and the D2 for pipe diameters from 12 36 in However pipe with extra thick walls existing linings or unusual tapping hardware may require longer length sensors For these pipes consult the factory For larger pipe sizes hot tap style sensor
18. es Any circumferential location is correct for installation in vertical pipes 3 Insertion depth is critical to accuracy The algorithm used to convert impeller motion into flow was developed through flow tests in an independent calibration laboratory The impeller must be located in the same position in the pipe as it was in the calibration test for the impeller frequency to accurately describe the same liquid velocity Detailed installation instructions on the following pages include methods for ensuring correct insertion depth 4 Alignment of the sensor is also important The impeller shaft must be perpendicular to the flow for accuracy Alignment instructions are also included on the following pages D1 15 3 4 D2 219 4 23 Per ANSI ASME B1 20 1 1993 R1992 i 01 is for pipe sizes 172 10 D2 is for pipe sizes 12 36 0 660 T Handtight Engagement Wrench Makeup Pipe sizes are for reference only Depending on pipe material tapping saddle or existing hardware a longer sensor length may be required Consult Factory Figure 3 Direct insertion sensor dimensions November 2014 SEN UM 00217 EN 09 Page 7 Mechanical Installation Installation for Direct Insert Models These instructions are for the installation of flow sensors into piping systems that are not und
19. gramming Step 1 Enter in a K number found in Table B Step 2 Enter in a offset number found in Table B Fiw Totalunits gaos FowRateunits oom Step 5 Optional setting Enter in the gallons pulse and select pulse width Skip this step if not using the Scaled pulse output Step 6 Press Send to transmit calibration data to the SDI Sensor See Note 1 Press to retrieve calibration data from SDI Step 3 Select the desired flow rate and total units Step 4 Select the desired display readout mode Press to reset all parameters back to factory defaults Send must be pressed to send this data to the SDI Step 7 Press to exit parameters screen and to go back to the main screen See Note 2 NOTE 1 After Send is pressed it could take to one and a half minutes to program the Battery Powered SDI The illustration below shows the programming process bar When the programming process bar disappears and the status bar says updated the Battery Powered SDI is programmed 3 Badger DIC Product Softwar Data Ind I Battery SDI Parameters Flow Sensor Configuration K 1 000000 Flow Total Units Offset 0 000000 Pulse Output Control 1 Pulse 50 gallons Sensor Display Mode Toggle Rate Flow e ovate gallons Flow Rate Units eom Pulse Width ms so Online COM1 300bps NOTE 2 After the Exit is pressed it
20. ing machine is removed and the valve is shut Then the sensor assembly is mounted to the isolation valve and extended into the pipeline to measure flow Even in new construction a hot tap sensor may be appropriate for service considerations The small stem diameter allows the sensor to be inserted into the pressurized pipeline by hand without the need for an installation tool The mounting hardware holds the sensor firmly in place at the correct depth and alignment ELECTRONIC OUTPUTS Scaled Pulse Output The scaled pulse is produced by an on board micro controller for precise accurate outputs This option may be programmed to produce a transistor closure scaled to any number of engineering units of measure Sensors may be pre programmed at the factory or field programmed using the ASDIB 20 SDI programming kit and a Windows based software program All information is stored in non volatile memory in the flow sensor November 2014 SEN UM 00217 EN 09 Page 5 Electronic Outputs Display Options SDI Series Battery Operated Pricing Matrix soo 1 Material Stainless Steel PPS Tip 0 Brass PPS Tip not available with hot tap 1 Stainless Steel PEEK Tip 2 Type Direct Insert for Pipe 1 1 2 thru 10 D1 Direct Insert for Pipe 12 thru 36 D2 Direct Insert 36 and UP D3 Hot Tap for Pipe 1 1 2 thru 10 H1 Hot Tap for Pipe 12 thru 36 H2 Hot Tap for Pipe
21. length sensors For these pipe types consult the factory Stem Collar 4 Cover The preferred method of installation is by means of a saddle with lin NPT outlet On steel pipelines a weld on type fitting may be substituted 1 Attach the saddle to a section of pipe that has at least 10 diameters of straight pipe ahead and five diameters of straight F Expanded View EM lust A pipe behind the saddle Drill a minimum 1 1 8 in diameter hole in Ball Valve 1 7 the pipe 1MNPT Thread 2 Remove the sensor assembly from the mounting hardware by loosening the hex cap over the stem collar and the cover to the mounting adapter and detaching the assembly Set aside taking UJ care not to damage impeller shaft assembly Figure 7 Installation for hot tap models Page 10 SEN UM 00217 EN 09 November 2014 Mechanical Installation rie Y WI 5 RIT TTS H1 19 H2217 H3 277 7 86 4 11 32 e T Bro 2 27182 Pipe Sizes for reference only Depending on pipe material tapping saddle or existing har
22. nterclockwise These screws LLLILILEI C S O Side Cover Screws label alignment Y EM FN N 2 W V wW Figure 11 Remove the side cover Battery Replacement Local Display Option Power Connector Attach DI 3V Lithium only Programming socket for DI A303 Programming cable only Open collector pulse output Figure 12 Battery replacement local display Battery Replacement Remote display option Open collector pulse output Ux Power Connector Attach DI 3V Lithium only Q a Programming socket for DI A303 Programming cable only are captive so they will not fall out of the cover Use care when replacing the side cover to insure that the O ring is in place DO NOT REMOVE CIRCULAR COVER from top of sensor You may disturb seal and Although the Battery Powered SDI has up to a 5 year battery life there will be a time when the battery needs to be replaced The battery is located inside the blue housing on the end of the flow sensor accessible by removing the side cover battery holder The battery is held in a spring clip attached to the cover The required battery is a 3V lithium C size that can be purchased through Badger Meter The battery supplied by Badger Meter has the connector required to plug it into the power header See Figure 12 for the power header location The battery is located inside the remote display housing Loosen
23. s equipped with an isolation valves are recommended The preferred method of installation is by means of a saddle with 1in NPT outlet On steel pipelines a weld on type fitting may be substituted 1 Attach the saddle to a section of pipe that has at least 10 diameters of straight pipe ahead and five diameters of straight pipe behind the saddle Drill a minimum 1 1 8 in diameter hole in the pipe 2 Remove the sensor assembly from the mounting hardware by loosening the hex cap over the stem collar and the cover to the mounting adapter and detaching the assembly Set aside taking care not to damage impeller shaft assembly 3 Attach the pipe thread end of the mounting adapter to the saddle or weld o let using a pipe joint compound and tighten the joint Do not apply sealing compound to the top thread of the mounting adapter it is sealed with an O ring Page8 SEN UM 00217 EN 09 November 2014 Mounting Adapter B Pipe Saddle ref abel S Gy D SS _ Stem Collar ey Cover Ra Mounting Adapter ae Pipe Saddle ref Figure 5 Dimensions B and C 4 Mechanical Installation The sensor rotor assembly is to be located a fixed distance from the center of the pipe To position the impeller at this depth a reference measurement for the pipe size and schedule is used a Lookup the pipe size and schedule number
24. takes about 10 seconds to go back to the operating display and refresh flow rate and flow total November 2014 SEN UM 00217 EN 09 Page 15 Customer Reference Number Tables CUSTOMER REFERENCE NUMBER TABLES Table 1 Customer Reference Number Pipe Pipe Schedules Size O D Description 10 10s 40 40s Std 80 SDR21 Wall 0 109 0 109 0 145 0 145 0 200 1 1 2 1 900 Insertion Depth 0 58 0 58 0 54 0 54 0 49 Customer Ref 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 Wall 0 109 0 109 0 154 0 154 0 218 0 113 2 2 375 Insertion Depth 0 81 0 81 0 77 0 77 0 71 0 81 Customer Ref 1 13 16 1 13 16 1 13 16 1 13 16 1 13 16 1 13 16 Wall 0 120 0 120 0 203 0 203 0 276 0 137 2 1 2 2 875 Insertion Depth 1 05 1 05 0 97 0 97 0 90 1 04 Customer Ref 2 1 16 2 1 16 2 1 16 2 1 16 2 1 16 2 1 16 Wall 0 120 0 120 0 216 0 216 0 300 0 167 2 3 500 Insertion Depth 1 37 1 37 1 27 1 27 1 19 1 32 Customer Ref 2 3 8 2 3 8 2 3 8 2 3 8 2 3 8 2 3 8 Wall 0 120 0 120 0 237 0 237 0 337 0 214 4 4 500 Insertion Depth 1 70 1 70 1 61 1 61 1 53 1 63 Customer Ref 2 11 16 2 11 16 2 23 32 2 23 32 2 3 4 3 1 8 Wall 0 134 0 134 0 258 0 258 0 375 5 5 563 Insertion Depth 1 59 1 59 1 51 1 51 1 44 Customer Ref 2 5 8 2 5 8 2 21 32 2 21 32 2 11 16 Wall 0 134 0 134 0 280 0 280 0 432 0 316 6 6 625 Insertion Depth 1 91 1 91 1 82 1 82 1 73 1 83 Customer Ref 2 29 32 2 29 32 2 31 32 2 31 32 3 1 32 3 1 32
25. the 1 4 turn fasteners at the corners of the cover Open the enclosure to locate the C size lithium battery held on by a spring clip Disconnect the battery from the header and remove battery from clip Reverse this procedure to install new battery See Figure 13 for the power header location Figure 13 Battery replacement remote display Wiring Pulse Output The optional pulse output of the Battery Powered SDI is a scaled pulse output that is set in the programming software The output type is an open collector transistor closure with a maximum sinking current of 100 mA November 2014 SEN UM 00217 EN 09 Page 13 Programming PROGRAMMING Programming the Badger Meter Series SDI is accomplished by installing the Data Industrial programming software ona computer and entering data on templates of the Windows based program 1 Load the interface software into the computer 2 Connect the PC to the SDI with the ASDIB 20 SDI programming kit Plug in the RJ11 plug on the ASDIB 20 kit to the RJ11 socket on Battery Powered SDI Connect the DB9 connector of the ASDIB 20 kit to the PC COMM port to a PC that has the SDI software installed 3 Open the interface software and select the appropriate COMM PORT as shown in the dialog box below PolNow Clear Totals Data Industrial Z A BadgerMeter Inc C 5 Program the parameters using the following screens as reference Page 14 SEN UM 00217 EN 09 November 2014 Pro
26. tion Repeatability 0 596 Enclosure Sensor Polypropylene with Viton sealed cover Meets NEMA 6P specifications Enclosure Remote Polypropylene with Neoprene sealed cover Meets NEMA 4X specifications Programming All programmable models use ASDIB 20 SDI programming kit and SDI Series software Display optional 8 character 3 8 LCD STN Super Twisted Nematic display Annunciators for rate total input output flow direction for bidirectional models Accessories ASDI Programming Kit A1027 Hot Tap Adapter Nipple 07101 5 Extension Cable 07102 20 Extension Cable 07108 10 Extension Cable 07109 50 Extension Cable Options Pulse output November 2014 SEN UM 00217 EN 09 Page 21 INTENTIONAL BLANK PAGE Page 22 SEN UM 00217 EN 09 November 2014 INTENTIONAL BLANK PAGE November 2014 SEN UM 00217 EN 09 Page 23 SDI Series Insert Style Flow Sensors Battery Powered Control Manage Optimize Trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2014 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico
27. traightedge along the cover and rotate the sensor until the straightedge is parallel with the pipe as shown in Figure 6 Tighten the hex cap over the collar approximately 10 ft lb The hex cap holds the sensor alignment but performs no sealing functions DO NOT OVER TIGHTEN Pressurize pipeline and check for leaks Pipe SDI Flow Sensor Ales November 2014 Straight Edge Parallel to Pipe Figure 6 Level the sensor SEN UM 00217 EN 09 9 Mechanical Installation Installation for Hot Tap models The insertion depth and alignment of the sensor are critical to the accuracy of the flow measurement The impeller must be at the same location in the pipe as it was during calibration Badger Meter provides sensors with three different stem lengths Longer stems are intended for use in larger diameter pipes and shorter stems for Stem use in smaller pipelines However stem length has no affect on the Hex operation of the sensor provided that the impeller is positioned correctly in the center of the pipe In Figure 8 stem length H1 is intended for use in nominal pipe diameters from 1 1 2 10 in H2 is for nominal pipe diameters from 12 36 in and stem length H3 is for nominal pipe diameters from 36 in and up However pipe with extra thick walls existing linings or unusual tapping hardware may require longer
28. utter past the valve ball to the pipe Drill the 1 nominal hole according to the manufacturer s instructions 8 Withdraw the cutter past the valve ball close the valve and remove the tapping tool 9 Remove the Data Industrial tapping adapter from the top of the valve 10 The sensor rotor assembly is to be located a fixed distance from the center of the pipe To position the impeller at this depth a reference measurement for the pipe size and schedule is used a Look up the pipe size and schedule number in the Customer Reference Number Tables on page 16 and note the Customer Reference Number Customer Ref NOTE The Customer Reference Number has been calculated using the following formula Ref Insertion Depth Wall Thickness Cover Thickness b Next measure from the outside wall of the pipe to the top of the installed mounting adapter this is dimension B in Figure 5 on page 9 c Add this number to the reference measurement The resulting number is dimension C in Figure 5 on page 9 Dimension C Customer Ref Dimension B d Dimension the distance from the recess of the sensor tip to the bottom of the stem collar Insert the metal tab of a tape measure into the recess of the flow sensor tip Extend the tape up the stem and mark the shaft with a pencil November 2014 SEN UM 00217 EN 09 Page 11 Mechanical Installation Ball Valve Pipe Saddle ref
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