User Manual - Sütron electronic GmbH
Contents
1. IL Figure 2 31 Nameplate example Order number Version key at time of delivery MAC address Voltage and power specification Serial number a FON 2 5 1 Version Key The version key provides information on the version level of various components at time of delivery 80850430 _ 113 118 O4XX 101 Bundle Bootloader Image Application Software Installation Auxiliary Software SUTRON Design and Commissioning S SUTRON Control and Display Elements 3 Control and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil 1 2 3 4 5 Figure 3 1 Front view a fon Help Keys Status LED Mode Status LED Info Display Command Devices optional Emergency Stop Push button Stop Push button Keylock Switch S SUTRON Control and Display Elements A NJ m 3 N EN a mt 3 1 1 Help Keys Use this key to show a soft keyboard To hide the keyboard press the key again Use this key to open the Task Manager in order to change to another task or use this key to close the Task Manager When you press this key again the dialog for chang ing to another task is closed Use this key to open the Service tool To exit the Service tool press the key again Use this key to open the context menu which can usually be reached by pressi2. 2 6 S SUTRON Design and Commissioning 2 4 1 1 Launch Structure Start L Normal gt Admin Setup Main gt Update E m Copy USB Stick gt Copy to Flash H H Copy to USB Import Settings gt Home Ep Update Image Update Bootloader Install Fonts 3 Home TouchScreen amp Registry Save Registry Settings Change Display Mode Start Calibration Backlight Properties Ep SNTP Settings Le Home Network Settings re gt TCP IP Info gt Fix Settings gt IPAddress m H Gateway DNS gt WINS gt Home gt DHCP gt FTP Settings p Add new user gt List all users Delete a user sal Home Device Name Home Settings gt Contrast gt Date Time Password Printer Page Settings Network es n Print Home Information 9 Home Start Batchfile Exit Figure 2 4 Launch structure S SUTRON 2 7 Design and Commissioning 2 4 1 2 Nor
3. e EN 954 1 Safety related parts of control systems These considerations are combined to form a safety category B 1 2 3 4 in accor dance with EN 954 1 which stipulates the characteristics of the safety related parts for the system to be monitored 3 5 Display DANGER Toxic If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out DANGER Corrosive Pb If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with a TFT display 3 5 S SUTRON Control and Display Elements 3 6 S SUTRON Interfaces of the Device 4 Interfaces of the Device Depending on the device variant several interfaces and operating elements are available to you Table 4 1 Device variants Order number Features c 9 5 de o gt Se als g 9 MS 6 T 3 0 EEE z o 7 o BE x 213 5 x e s e2 a bp gis omm 5 2o Lulu 32 elsis U2 5 d2a nu k Oo HTP104T 12015040 024 02xxx X X X X HTP104T 12015050 062 05xxx XI X xX X xX xX 4 1 S SUTRON Interfaces of the Device 4 1 HTP104T 12015040 024 02xxx The operating device is equipped with a pre assembled 19 pin connector Figure 4 1 Pin diagram for 19 pin connector The 20 pin connecting cable is constructed of six compone
4. SUTRON User Manual Hand held Terminal HTP104 Part Number 80860 694 Version 3 Date 2011 01 14 Valid for HTP104 Version Date Modifications 1 2006 03 10 First Edition 2 2010 04 09 Interfaces 3 2011 01 14 Technical data This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement S SUTRON Overall Table of Contents Overall Table of Contents 1 WAVES OTA INNS nn ini ic 1 1 1 1 eor nt axel curated dan danses 1 1 1 2 Safety Notes cies okie aie cies Wade eR RE PER CHE DR a Rees 1 1 1 3 Intended Use ineo ententes 1 2 1 4 Target Group iii 1 2 2 Design and CommisstoPlillt ssaeosorassesena Getuat os nr en 2 1 2 1 Unpacking the Device 2 1 MES EE 2 2 2 2 1 Front View with Dimensions sesseeee 2 2 2 2 2 Side View with Dimensions seem 2 3 2 2 8 Rear VIEW Imm 2 4 2 3 Connecting the Device sus 2 5 2 4 Switching OF trece rte eret eere deae b e uas e eas edet 2 6 2 4 1 Loading Procedure on Win
5. Dimensions rODt VIEW ste eter nae exu EN E eee XRRERERE RN 2 2 Eur 2 3 B 3 5 E Emergency stop push button 3 3 F ilc 5 1 H Help Keys centi at 3 2 Identification 2 19 Intended use 1 2 K Key Contrast brightness sssssse 3 2 Hot Key 3 2 NEW task occisi nannan 3 2 Right mouse button 3 2 Keyboard eene matters 3 1 L Launch structure 2 7 Loading procedure on Windows CE operating sys TOM 2 6 M Maintenance 5 1 Maintenance interval 5 1 N Nameplate essen 2 19 Normal operating mode 2 8 O Ordering data sse 7 1 P Pin cable assignment 4 3 4 4 H Rear view ii 2 4 S Safety notes iruin enana 1 1 Servicing sess 5 1 Setup Main operating mode 2 8 Standards 6 3 Stop push button 3 3 Switching on 2 6 T Target group reiten ct erede 1 2 Technical data 6 1 TOUCH SCFOOIT aeco root ener ees 3 2 U Unpacking 5 5 ee e eres 2 1 V Version Key i iet etaed E teda dd 2 19 A 1 SUTRON A 2 SUTRON S SUTRON
6. SUTRON Design and Commissioning Settings Date Time Figure 2 22 Settings Settings Contrast Contrast Brightness Color Depth sbpp 16 bpp Figure 2 23 Contrast The operating mode setup main is displayed with default values for contrast and brightness to ensure reading also at faulty values If you change a value you have to confirm this in a dialog If you press Cancel or 5 seconds pass without any action the value is not accepted Depending on the display type different values can be influenced Table 2 1 Display Type Contrast Brightness STN mono X STN color X TFT Selection of color depth for TFT displays This entry is able to be password protected Settings Date Time p Current Time 9K X 00 A 15 00 00 AM v Time Zone GMT 01 00 Amsterdam Berlin Bern Rome 7 Automatically adjust clock for daylight saving Figure 2 24 Date Time Set the date time and time zone 2 14 S SUTRON Design and Commissioning Settings Password Password Current Password 1 EZ Enable Password Figure 2 25 Password The password can be activated deactivated or redefined When the password is ac tivated all password protected dialog boxes can only be accessed if the password has been entered successfully This entry is able to be password protected Settings Printer Page Network Settings Print Figure 2 26
7. iii 5 1 5 4 1 Changing the Battery 5 2 5 4 2 Battery Disposal tein rte divine einen 5 8 6 Technical B Rr re 6 1 6 1 GENEETAN ARTS 6 1 6 2 Cit 6 4 7 Ordering c 7 1 EL betes vet eae emesis E petinete A 1 ii S SUTRON Important Notes 1 Important Notes al gt 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers This is the safety alert symbol It is used to alert you to potential personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER This symbol is used to refer to instructions which if ignored or not carefully followed will result in death or serious injury WARNING This symbol is used to refer to instructions which if ignored or not carefully followed could result in death or serious injury CAUTION This symbol is used to refer to instructions which if ignored or not carefully followed could result in minor or moderate injury NOTICE This symbol and the accompanying text alerts the reader to a situation which may cause damage or malfunction to the device either hardware or software or sur rounding property Reference to source of information This symbol refers to detailed sources of information on the current topic 1 2 Safety Notes Read this manual carefully before using the operating device Keep
8. Maintenance and Servicing 5 1 Maintenance Interval The following maintenance intervals are recommended for this operating device Table 5 1 Maintenance interval Maintenance work Interval Changing the Battery 4 Years 5 2 Front Panel Only use a damp cloth to remove any dirt from the front panel 5 3 Fuse 3 NOTICE Damage The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 4 Battery The built in battery supplies the real time clock The minimum battery life is 5 years even under unfavorable operating conditions We recommend to change the battery approximately every 4 years as part of the reg ular maintenance work A prepared battery including connector can be obtained di rectly from S tron electronic 5 1 SUTRON Maintenance and Servicing 5 4 1 Changing the Battery NOTICE Damage Batteries must only be changed by authorized and trained experts NOTICE Damage For changing the battery you may only use replacement batteries of S tron electronic NOTICE Damage Electrostatic discharge can damage electronic components Observe the ESD pro tect
9. file IPCONFIG Gateway 172 016 042 150 All addresses have to be entered in the format XXX XXX XXX XXX Numbers smaller than 100 have to be filled up with leading zeros e g 192 168 42 1 gt 192 168 042 001 2 11 S SUTRON Design and Commissioning Network Settings Fix Settings DNS Primary DNS 000 000 000 000 Secondary DNS 000 000 000 000 Figure 2 16 DNS The system deselects DHCP and enters the settings from the IPSetting ini file of the USB stick This file must exist in the root directory of the USB stick If no USB stick is connected the information is read from the registry This entry is able to be password protected Contents of the IPSetting ini file IPCONFIG PrimaryDNS 172 016 042 150 SecondaryDNS 172 016 042 151 All addresses have to be entered in the format XXX XXX XXX XXX Numbers smaller than 100 have to be filled up with leading zeros e g 192 168 42 1 192 168 042 001 Network Settings Fix Settings WINS Primary WINS 000 000 000 000 Secondary WINS 000 000 000 000 Figure 2 17 WINS The system automatically deselects DHCP and optionally enters the settings from the IPSetting ini file of the USB stick This file must exist in the root directory of the USB stick If no USB stick is connected the information is read from the registry This entry is able to be password protected Contents of the IPSetting ini file IPCONFIG PrimaryWINS 172 016 042 150 S
10. tasks In this mode safety is provided by closed isolating protective equipment and or using ac tive non isolating protective equipment that blocks access The special operating modes of a machine are designed to maintain the normal mode In this case safety must be ensured in a different manner than is provided dur ing normal mode because hazardous areas of the machine must be accessed and specific movements must be possible In this case it must be possible to operate the machine at a reduced speed in accor dance with the risk assessment whereby movement is only possible if the consent equipment is actuated simultaneously The operator must possess the necessary qualifications and training and be familiar with the details of the intended use in ac cordance with the instruction manual The safety related parts of the controller used to reduce the speed and for the con sent equipment must be constructed so that they comply with the EN 954 1 safety category determined on the basis of the risk analysis The use of a 2 circuit design for the consent equipment enables compliance with safety category 3 according to EN 954 1 1996 The draft C standard covering ma chine tools and processing machinery stipulates the following Consent equipment may consist of either a 2 position command unit combined with a stop module or of a 3 position command unit The use of a 3 position command unit is preferable EN 60204 describes the mode of operati
11. this manual in a place where it is always accessible to all users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device The user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 1 S SUTRON Important Notes 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior NOTICE Radio Interference This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group All configuration programming installation commissioning operating and mainte
12. 00 000 Figure 2 13 TCP IP Info The following informations are displayed MAC address IP address Subnet mask address 2 10 S SUTRON Design and Commissioning Device name DHCP status Gateway address 1 DNS address 2 DNS address 1 WINS address 2 WINS address Network Settings Fix Settings IP Address IP Address Subnet Mask Figure 2 14 IP Address The system automatically deselects DHCP and optionally enters the settings from the IPSetting ini file of the USB stick This file must exist in the root directory of the USB stick If no USB stick is connected the information is read from the registry This entry is able to be password protected Contents of the IPSetting ini file IPCONFIG IPAddress 172 016 042 150 SubnetMask 255 255 255 000 All addresses have to be entered in the format Xxx xxx XXX XXX Numbers smaller than 100 have to be filled up with leading zeros e g 192 168 42 1 gt 192 168 042 001 Network Settings Fix Settings Gateway Change Default Gateway 000 000 000 000 Figure 2 15 Gateway The system automatically deselects DHCP and optionally enters the settings from the IPSetting ini file of the USB stick This file must exist in the root directory of the USB stick If no USB stick is connected the information is read from the registry This entry is able to be password protected Contents of the IPSetting ini
13. DC SELV in Accordance with DIN EN 61131 Residual Ripple 10 Maximum Minimum Voltage 19 2 V Maximum Voltage 30 2 V Power Consumption Field Bus Device 0 7A Connected Load 17W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated Central Processing Unit Central processing unit Intel XScale PXA255 Clock frequency 400 MHz Memory Flash Internal 32 MByte SDRAM 64 MByte SRAM 1 MByte Ethernet Ethernet 10 100 Base T Environmental Conditions Temperature during 0 C to 50 C 32 F to 122 F operation Temperature during 25 C to 70 C 13 F to 158 F storage transport Relative air humidity for 20 to 85 no condensation operation and storage Application area Degree of pollution 1 overvoltage category II 6 2 SUTRON Technical Data Standards and Guidelines Interference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 Emitted Interference EN 50011 Limit Class Value A Equipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 2004 108 EG Degree of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 Corro
14. Printer Branching to Page Settings and Network Print This entry is able to be password protected Settings Printer Page Settings Page Settings Page Settings Letter O A4 Figure 2 27 Page Settings Select the paper format Letter or A4 Letter is default This entry is automatically stored in the registry Settings Printer Network Print Network Print Network Printer Path L Network Server Login Figure 2 28 Network Print Enter the network printer path This entry is automatically stored in the registry 2 15 S SUTRON Design and Commissioning Settings Printer Network Print Network Server Login Figure 2 29 Network Server Login You may perform a network login Enter a user name password and domain This entry is automatically stored in the registry Settings Information SNR 1023456789 Image_Grafikpanel_EP9307_CE5 00_ V1 18 Built Aug 27 2007 14 00 00 Flash Size 16 MB SRAM Size 512 kB PLC VISU RAM 0 460 kB Busclock 49 MHz Click OK to go back to main Figure 2 30 Information The following informations are displayed Serial number Product ID Image version Bullt version Built date Size of flash Size of SRAM Size of PLC Visu RAM Bus clock speed Start Batchfile The project bat file in the FlashDrv directory starts if available 2 16 S SUTRON Design and Commissio
15. S SUTRON Design and Commissioning Update Copy USB Stick Import Settings An automatically generated log file can be used to restore the system settings If the backup directory of the USB stick contains a corresponding log file these settings can be restored This is possible only when using identical device types Update Update Image If the image subdirectory on the USB stick contains a nbO file this file is used to perform the image update There must only be one nbO file in this directory In this case the flash registry is always deactivated so that the image is processed with a new default registry Update Update Bootloader If the bootloader subdirectory on the USB stick contains a nbO file this file is used to perform the bootloader update There must only be one nbO file in this di rectory The user is informed that the update has been successfully completed Update Install Fonts If one or multiple fonts are in the subfolder Fonts of the flash memory these will be installed at the start up of the operating device automatically Depending on the number and size of fonts the system start up take correspondingly more time Touch Screen amp Registry Save Registry Settings disabled Start SNTP Calibration Settings Figure 2 8 Touch Screen amp Registry Touch Screen amp Registry Save Registry Settings The entire registry is saved Touch Screen amp R
16. al position can vary Device Connector optional Name Plate 2 4 S SUTRON Design and Commissioning 2 3 Connecting the Device DANGER Hazardous voltages Hazardous voltages can exist inside electrical installations that can pose a danger to humans Coming in contact with live parts may result in electric shock For information on the pin assignment of the operating device and the terminal box refer to chapter Interfaces of the Device The device is protected against polarity reversal The device will not operate if the polarity is incorrect This device is in Protection Class To ensure safe operation a safety extra low volt age SELV according to DIN EN 61131 must be used for the supply voltage The 19 pin connector is used to connect the operating device with the terminal box The supply voltage command devices and Ethernet are connected through the ter minal strip of the terminal box 2 5 S SUTRON Design and Commissioning 2 4 Switching On The Windows CE operating system is installed on the operating device Running on the operating system is the visualization runtime 2 4 1 Loading Procedure on Windows CE Operating System The program allows you to use the buttons to make changes to the configuration The operating device has 3 operating modes Normal no button is pressed Setup Main Button Press For Setup Main Menu was pressed Administration Admin button was pressed
17. anical Lifetime gt 1 Million Switching Cycles Upper Position to Middle Posi tion 2100 000 Switching Cycles Middle Position to Lower Position Maximum voltage 24 V AC DC Maximum current 1A 6 4 S SUTRON Technical Data Connection System Cable Connector CONINVERS TU Series 19 Pin Bayonet Device Connector CONINVERS TU Series 19 Pin Male Connector Harting HAN24 24 Pin Connecting Cable Diameter 10 80 0 35 mm 0 425 0 014 Weight Approx 172 g m Bending Radius Once gt 5 x Cable Diameter Several Times gt 12 x Cable Diameter UL Approved According to Style 20233 80 C 176 F 300 V 6 SUTRON 6 5 Technical Data 6 6 SUTRON Ordering Data 7 Ordering Data Table 7 1 Accessories Description Part No USB 2 0 stick 1 GB 81152 100 Protective foil for touch screen 10 4 Set with 10 protective foils scraper and instructions 81251 104 G SUTRON j Ordering Data 7 2 S SUTRON A Index A ACCOSSOLIOS cipere eei eno get 7 1 Administration operating mode 2 17 B atte iy cess C 5 1 Battery disposal sseeeeese 5 3 C Changing the battery 5 2 Connecting eco boire etus 2 5 Consent switch 3 4 D pop E 2 2 Device V rlants esnean tete 4 1
18. dows CE Operating System 2 6 2 4 1 1 IET oEsgl ccce 2 7 2 4 1 2 Normal Mode ERHEE A 2 8 2 4 1 3 Setup Main Mode rentrent ei ane anse 2 8 2 4 1 4 Administration Operating Mode sessseeeeeeeneeeenee nennen 2 17 25 Identification nn e ete be CURED tex PR IRE 2 19 2 5 1 Version C 2 19 3 Control and Display Elements sesseeesssssssssseseeeeneneennne nennen 3 1 3 1 Aero 3 1 3 1 1 Help Keys iiit eite e E reete sel vedete Les 3 2 3 2 Touch Screen iii 3 2 3 3 Stop Push button Emergency Stop Push button susssuss 3 3 3 4 Consent Switch exteri dero tie da e Lap cha e HR ea 3 4 3 5 Display iuis dece tee er e y dut e e v et rd dun 3 5 4 Interfaces aP i M asemeant 4 1 4 1 HTP104T 12015040 024 02xxx cesses 4 2 4 1 1 Pin Cable Assignment ssssssseseeseseeeeneeneneenenenn nnns 4 3 4 2 HTP104T 12015050 062 05Xxxx cesses 4 4 4 2 1 Pin Cable Assignment sse nnns 4 4 5 Maintenance and Servicing sise 5 1 5 1 Maintenance Interval essen eene 5 1 52 ProntPanel uci ute o e ated etatem Met 5 1 b 9 vEUSO GoI op eee aM dia LII E EI EE 5 1 S SUTRON Overall Table of Contents
19. econdaryWINS 172 016 042 151 All addresses have to be entered in the format XXX XXX XXX XXX Numbers smaller than 100 have to be filled up with leading zeros e g 192 168 42 1 gt 192 168 042 001 Network Settings DHCP DHCP enabled Save registry and restart device to work with new parameters Figure 2 18 DHCP 2 12 SUTRON Design and Commissioning You may enable DHCP service You must save this setting when exiting of by using Save Registry Settings This entry is able to be password protected Network Settings FTP Settings Add new user Figure 2 19 Add new user You may enter a new user name You have to assign a password to the user name and to confirm it If at least one user name is added you cannot login to the FTP server as anonymous anymore Network Settings FTP Settings List all users All users are listed within a DOS box Network Settings FTP Settings Delete a user Enter User Enter Password uw Confirm Password PE 1 Figure 2 20 Delete a user You may enter the user name you like to delete This entry is able to be password protected Network Settings Device Name Device name Enter Device Name MyDeviceName Figure 2 21 Device Name You can define a device name with up to 14 characters Via a FTP connection you can access the device with the device name instead of the IP address This entry is able to be password protected 2 13
20. egistry Change Display Mode Current Mode ce d LCD Saver Figure 2 9 Change Display Mode Set up of display adjustment LCD Saver switches the brightness to the lowest value if no user operation occures for at least one hour This entry is able to be password protected Touch Screen amp Registry Start Calibration The touch calibration is started After the calibration the values are stored automati cally in the registry 2 9 SUTRON Design and Commissioning Touch Screen amp Registry Backlight Properties Backlight Timeout in minutes M Dim Backlight H R Switch off Backlight I Figure 2 10 Backlight Properties The brightness of the backlight can be reduced after the defined time minutes and turned off in addition This entry is able to be password protected Touch Screen amp Registry SNTP Settings Interval minutes fe Figure 2 11 Registry SNTP Settings You can enter the address of a time server located in the intranet or Internet The synchronization interval is specified in minutes This entry is able to be password protected Network Settings Heme Figure 2 12 Network Settings Network Settings TCP IP Info TCP IP Info MAC 0 7 93 FF FF CE IP 192 168 100 82 Mask 255 255 255 0 Device Name MyName DHCP enabled Gate 000 000 000 000 1 DNS 000 000 000 000 2 DNS 000 000 000 000 1 WINS 000 000 000 000 2 WINS 000 000 0
21. ger If it does not work because it is not connected this could have fatal consequences WARNING If the hand held operating device is equipped with a STOP push button but it is not connected to the linkbox a stop can not be triggered using the hand held operating device the STOP push button of the hand held operating device is ineffective Install stationary emergency stop buttons that are available at all times on the system to be monitored WARNING If the stop circuit has been implemented as a Category 0 or 1 stop the stop function must be effective regardless of the operating mode A Category 0 stop must have pri ority The releasing of the STOP push button must NOT lead to hazardous conditions also see EN 60204 1 1997 Chapter 9 2 5 3 The stop function is not a substitute for safety devices 3 3 SUTRON Control and Display Elements 3 4 Consent Switch The device is fitted with a handle set featuring an integrated 3 step consent switch Operating sequences can only be performed if the 3 step switch is actuated while set to its middle position The stop signal is issued when the switch is set to its upper and lower position After a stop in the lowest position the release command can only be issued if the switch is fully released and pushed to the middle position again Each machine can run in two operating modes normal mode and special mode In normal mode automatic the machine performs its normal operational
22. ive measures CAUTION Explosive Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge CAUTION Toxic Do not open lithium batteries NOTICE Damage When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided To ensure that the time is preserved it is possible to change the battery under oper ating voltage Please note the safety notes Remove the screws on the rear of the housing and lift off the housing Remove the cable fastener which secures the battery Disconnect the battery connector and remove the dead battery Plug in the cable for the new battery Use a cable fastener to attach the new battery to the plastic support Place the rear panel back onto the device Carefully screw the screws tightly into the rear panel N SG 8 D 5 2 S SUTRON Maintenance and Servicing 5 4 2 Battery Disposal The manufacturer is obliged to mark batteries with this symbol before first placing into market The symbol is extended by the chemical symbols if the following limiting values are exceeded More than 0 0005 mass percent mercury Hg More than 0 002 mass percent cadmium Cd More than 0 004 mass percent lead Pb Batteries can be given back free of charge after use at the place of purchase According to the 11 of the battery law final consumers are obligedly to give old bat teries back
23. le con nector on the operating device The column Terminal indicates the assignment of the terminal strip in the terminal box 4 3 S SUTRON Interfaces of the Device 4 2 4 2 1 HTP104T 12015050 062 05xxx Pin Cable Assignment Pin cable assignment with 24 pin male connector and 17 pin connection cable Table 4 4 Pin cable assignment Pin Wire o mm Design Function 16 GN 5 x 0 34 OV Supply voltage 0 VDC 4 BN 24V Supply voltage 24 VDC Enclo YE 2 Low noise ground sure 5 GR Keylock switch 17 WH Push button 1 RD 4 x 0 34 Emergency stop push button channel 1 13 PK Emergency stop push button channel 1 3 BU Emergency stop push button channel 2 15 BK Emergency stop push button channel 2 6 WHGN 4x 0 34 S Consent switch channel 1 18 VT S Consent switch channel 1 7 GRPK S Consent switch channel 2 19 RDBU S Consent switch channel 2 11 YE 4 x 0 15 TX Ethernet 12 GN Tx Ethernet 23 PK Rx Ethernet 24 BU Rx Ethernet 8 BU Single Jumper to pin Detection of operating device wire 20 20 BU Single Jumper to pin Detection of operating device wire 8 9 BU Single Jumper to pin Detection of operating device wire 21 21 BU Single Jumper to pin Detection of operating device wire 9 10 Reserve 22 Reserve 4 4 S SUTRON Maintenance and Servicing 5
24. mal Mode The program AppStarter exe starts from the internal Flash memory Press For Setup Main Menu Figure 2 5 Display after startup Please note that the device is accessible over the Ethernet only after assignment of an IP address to the Ethernet 2 4 1 3 Setup Main Mode If you press the Press For Setup Main Menu button during the startup phase the Setup Main mode starts Some settings are password protected The password is Update Copy USB Se ome Update Image Update Bootloader Install Fonts Figure 2 6 Update Update Copy USB Stick Copy to Flash Copy to USB Import Settings Figure 2 7 Copy USB Stick Update Copy USB Stick Copy to Flash This function copies the data from the USB stick to the internal flash file system Several projects can be managed in subdirectories below the directory TSvisRT If more than one project is in different subdirectories a choice dialog is displayed Only directories which contain a project file cb are listed The entire TSvisRT directory or the corresponding subdirectory and the AppStarter exe are copied into the target directory of the flash file system Update Copy USB Stick Copy to USB Copies the content of the flash file system to the backup directory of the USB stick This excludes protected system files A log file is also transferred which can be used to restore system settings via the Import Settings item 2 8
25. nance work in connection with the automation system must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 S SUTRON Design and Commissioning 2 Design and Commissioning 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately S SUTRON i Design and Commissioning 2 2 Design 2 2 1 Front View with Dimensions 281 mm 11 063 311 mm 12 244 Figure 2 1 Front view with dimensions G SUTRON Design and Commissioning 2 2 2 Side View with Dimensions 135 mm 5 315 72 mm 2 835 Figure 2 2 Side View with Dimensions 2 3 S SUTRON Design and Commissioning 2 2 3 Rear View 1 1 Figure 2 83 Rear view 1 2 3 4 5 6 Housing Screws USB optional Handle Set optional position can vary Consent Switch option
26. ng the right mouse button To define the contrast brightness setting use the key combinations shown below as follows To increase the con To increase the trast brightness 4 WA fa pg CES o To reduce the con To reduce the bright trast ness F LA 9 LA c OS 5 3 2 Touch Screen The device is equipped with a resistive 4 wire touch screen You operate the device using this touch screen NOTICE Damage Pointed or sharp objects such as pens or fingernails can lead to irreparable damag es of the touch screen Exclusively therefore use the fingertips or the aids indicated in the technical data for the operation NOTICE Damage To protect the touch screen you can use special protection foils You receive corre sponding protection foils directly from S tron electronic 3 2 S SUTRON Control and Display Elements 3 3 Stop Push button Emergency Stop Push but ton The device can be fitted with an optional STOP push button or an emergency stop push button The STOP push button on the operating device ensures that the system to be mon itored is shut down safely in accordance with EN 60204 1 1997 Paragraph 9 2 5 3 The stop function can be a Category 0 1 or 2 stop according to EN 60204 1 1997 Paragraph 9 2 2 and must be defined according to the risk assessment Therefore the stop function of the operating device can be used for a safe machine stop as well as for looping into the emergency st
27. ning 2 4 1 4 Administration Operating Mode If you press the Admin button during the startup phase the Administration mode of operation starts You can use the Admin ini file to manage the device This file must exist in the root directory of the USB stick This file is used as a dongle to prevent users from changing the device during normal operation Possible contents for the Admin ini file Observe upper and lower case for all entries Explorer Off Deactivates the Explorer in the registry The change becomes effective on the next device reboot Explorer On Activates the Explorer in the registry The change becomes ef fective on the next device reboot Start explorer exe Starts the explorer Start MyProgram exe Starts the application MyProgram exe Initial directory is windows Use the following syntax to start an application on the usb stick Start HardDisk MyProgram exe Use multiple entries to start several applications Registry Default Destroys the current registry and activates the default registry of the image The change becomes effective on the next de vice reboot StartRepllog On Enables automatic startup of the Repllog exe program in the registry The change becomes effective on the next device re boot StartRepllog Off Disables automatic startup of the Repllog exe program in the registry The change becomes effective on the next device re boot LaunchT
28. nts Table 4 2 Connecting cable 20 Pin Cable Usage 3x0 5 mm Supply Voltage 2x0 25 mm Communication Shielded 3 x 0 25 mm Communication Shielded 5 x 0 25 mm Stop Pushbutton Consent Switch Dui Command Devices 5x0 25 mm 4 2 S SUTRON Interfaces of the Device 4 1 1 Pin Cable Assignment Pin cable assignment with 19 pin device connector and terminal box Table 4 3 Pin cable assignment Pin Wire Termi omm Desig Function nal n 1 BK 9 3x0 5 OV Supply Voltage 0 VDC 2 VT 11 Supply Voltage 24 VDC 24V 3 YE 12 d Low Noise Ground 4 GN 16 2x0 25 Tx Ethernet 5 RD 15 Tx Ethernet GR 3x0 25 Not Connected 11 WH 19 Rx Ethernet 18 BN 20 Rx Ethernet 7 BU 6 2x0 5 Stop Pushbutton Channel 2 8 BN 1 Stop Pushbutton Channel 2 6 RDBU 7 5x0 25 S Consent Switch Channel 1 19 WHGN 8 S Consent Switch Channel 2 9 WHYE 3 Stop Pushbutton Channel 1 16 BNGN 4 Stop Pushbutton Channel 1 17 PK 5 S Consent Switch Channel 2 10 OR 2 5x0 25 S Consent Switch Channel 1 WHPK Not Connected GRBN Not Connected WHGR Not Connected YEBN Not Connected 13 0 25 Detection of operating device in Jumpe the installation rto Pin 14 The specifications in the columns Pin and Wire apply to the connecting cab
29. on of the consent equipment Based on in formation gathered from accident research and on the technical solutions currently available the 3 step consent switch represents state of the art technology Positions 1 and 3 of the consent switch are OFF functions Only the middle position activates consent EN 60204 1 1997 is identical to IEC 60204 1 as a result of which the 3 step consent switch is internationally recognized The stop category of the consent equipment must be selected on the basis of a risk assessment and must correspond to a Category 0 or Category 1 stop WARNING The consent switch is only suitable for use as a protection function if the person op erating the consent switch is able to recognize hazards to personnel in good time and can then immediately initiate hazard prevention measures Slower movement speed may also be necessary as an additional measure The per missible speed must be determined on the basis of a risk assessment WARNING No commands related to hazardous conditions may be initiated by the consent switch alone A second conscious start command is necessary button on hand held operating device Only the person operating the consent switch is permitted to be present in the hazardous area The following standards must be applied for the risk analysis to be carried out e EN 292 General principles for machine design e EN 1050 Risk assessment of machines 3 4 S SUTRON Control and Display Elements
30. op circuit of the system to be moni tored The signals of the STOP push button use different circuits in the two versions of the linkbox In the case of the linkbox with an emergency stop function the signals con trol the stop circuit or emergency stop circuit of the system to be monitored If no hand held operating device is connected the stop circuit or emergency stop circuit respectively is closed In the linkbox without an emergency stop function on the other hand the signals of the stop circuit or emergency stop circuit are sent via the STOP push button If no hand held operating device is connected the stop circuit or emergency stop circuit respectively of the system to be monitored is open The term stop looping has the following meaning The stop circuit or emergency stop circuit respectively of the system to be monitored is looped through the linkbox and not interrupted irrespective of whether the hand held operating device is con nected to the linkbox and the STOP push button has not been operated or not This functionality is only available with the linkbox with an emergency stop function WARNING If using a hand held operating device with an emergency stop button you must en sure that the connecting cable is securely installed A hand held operating device that is not connected to the machine must be stored out of sight of the user Bear in mind that the nearest emergency stop will be activated in the event of dan
31. ouch On The touch variant of the launch will start at devices with key board The change becomes effective on the next device re boot LaunchTouch Off The standard variant for the device will start The change becomes effective on the next device reboot Lock On The buttons Press for Setup Main Menu and Admin are dis abled If the file Admin ini is found on the usb stick the button Admin is enabled Therefore the deactivation of the lock is possible The change becomes effective on the next device reboot Lock Off All buttons enabled The change becomes effective on the next device reboot Mode Development The shell has full functionality The change becomes effective on the next device reboot 2 17 SUTRON Design and Commissioning Mode Standard The Shell is restricted No task bar and task switch available Desktop contains the launch icon only The change becomes effective on the next device reboot DeviceName MyName Defines the device name of the operating device DeviceName MyName Comment no impact 2 18 S SUTRON Design and Commissioning 2 5 Identification The operating device can be identified using the nameplate on the rear of the device www suetron de Tel 49 711 77098 0 1 Typ 1P104AT 731030 80850430_113 118 04XX 101 n 0 00792000133 4 Un 24 VDC In 0 6 A 200404210133
32. sion Protection IEC 60068 3 NOTICE Radio Interference This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same Housing Type ROSE Limanda Material Polyamide Impact Resistance 7 Nm to DIN 50014 Flammability V2 to UL94 Degree of Protection IP65 Total Weight Approx 3 2 kg Without Connecting Cable 6 3 SUTRON Technical Data 6 2 Options Emergency Stop Push button Type Rafi RAFIX 16 Lifetime 30 000 Switching Cycles Contact Configuration Rafi RAFIX 16 Universal Switching Element 20 Switching Element Lifetime 1 000 000 Maximum voltage 24 V AC DC Maximum current 1A Stop Pushbutton Type Rafi RAFIX 16 Lifetime 30 000 Switching Cycles Switching Element Rafi RAFIX 16 Universal Switching Element 20 Switching Element Lifetime 1 000 000 Maximum voltage 24 V AC DC Maximum current 1A Consent Switch IDEC Type IDEC HE5B Mechanical Lifetime Step 1 2 1 10 Switching Cycles Step 1 2 3 1 10 Switching Cycles Electrical Life 10 Switching Cycles Maximum voltage 24 V AC DC Maximum current 1A Consent Switch Jokab According to EN 60204 1 Type Jokab Safety JSHD4H2 Switching Element 3 Step Switch 2 Channels Mech
33. to gathering points which attached to the common take back system or manufacturer specific take back systems 3 NOTICE Damage To prevent short circuitry in the collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag 5 3 S SUTRON Maintenance and Servicing SUTRON Technical Data 6 Technical Data 6 1 Generally Display Type TFT color Resolution 800 x 600 Pixels Colors 65535 Reading Angle 90 LCD Lifetime 100 000 h Half Life Backlighting 50 000 h Display Area H x W 158 5 mm x 211 2 mm 6 240 x 8 315 Keyboard Type Membrane Keyboard Number of Keys 5 Help Keys Key Area Embossment 12 mm x 12 mm 0 473 x 0 473 Actuator Travel 0 6 mm 0 024 Activation Power 3N Switching Cycles Approx 3 Million Under the Following Conditions Keystroke Element Testing Ram DIN 42115 Keystroke Load 10 N Keystroke Frequency 1 Hz Display Elements 2 Status LEDs Touch Screen Type Analog resistive 4 wire technology Activation force 15 g Standard With R8 HS60 silicon rubber Durability No damages or malfunctions after 3 million keystrokes as the following Keystroke element R8 HS40 silicon rubber Keystroke load 150 g Keystroke frequency 3 Hz 6 1 SUTRON Technical Data Electrical Data Supply Voltage 24 V
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