User Manual - Sütron electronic GmbH
Contents
1. ae 1 2 Design and Commissioning neis 2 1 2 1 Unpacking the Device dde 2 1 2 2 Mounting the 2 1 ken 2 2 2 3 1 Front View with Dimensions essem 2 2 2 3 2 Side View with Dimensions 2 3 2 4 Connecting the 0 0222 01 nennen nnne 2 4 2 5 Switching the Device 2 5 2 0 2 6 Control and Display Elements 0 24400 3 1 3 1 Keyboard lese 3 1 3 14 Editing Keys ciere eie 3 2 3 1 2 Control Keys tes cation aer i een 3 3 3 1 3 Special Keys d dee e a a 3 4 3 1 4 FUNCTION KOVO 3 5 3 2 Diagnostics 3 5 3 9 User Mode Switch 3 6 3 4 Stop Push button Emergency Stop Button 3 7 35 JPushr DUItOD ierit rer 3 8 36 8 EN 3 8 3 6 1 Setting the 444 2241 3 8 3 6 2 Default Contrast 2 044040400 3 9 3 6 3 Character Attributes 3 9 3 6 4 oe 3 9 laziecfomi 25 e r 4 1 4 1 RS232 Download 4 22. 3 4 Target group ooh e 1 2 CUISOFTIGITIG avais asistente tiia 2 ae 6 1 Cursor left 3 3 Terminati ermination Cursor right 3 4 4 5 Cursor ee en ee SU EPIS 1 6 SUTRON ELECTRONIC GMBH 4 9 5 4 12 U UNPACKING u es 2 1 User mode 5 3 6 2 SUTRON ELECTRONIC GMBH 6 SUTRON ELECTRONIC GMBH S tron electronic GmbH Kurze Stra e 29 D 70794 Filderstadt Phone 0049 711 77098 0 Fax 0049 711 77098 60 E mail doku suetron de Internet www suetron com 6 SUTRON ELECTRONIC GMBH
3. Pin Designation Function 1 TD Transmitted Data 2 RD Received Data 3 CTS Clear to Send 4 RTS Request to Send 5 GND Ground 5 You can obtain assembled cable directly from S tron electronic 4 2 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 2 RS232 Communication The interface is suitable to establish a point to point connection 4 2 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 3 Pin cable assignment Pin Wire omm Design Function Shield Overall Cable Shield 1 RDBU 0 25 S Push button Left Make Contact 11 PK 0 25 S Push button Left Make Contact 2 WHGN 0 25 S Push button Right Make Contact 12 OR 0 25 5 Push button Right Make Contact 3 BU 0 5 O Emergency Stop Brake Contact 4 BN 0 5 O Emergency Stop Brake Contact 5 WHYE 0 25 O S Emergency Stop Brake Contact Make Contact Optional 6 BNGN 0 25 O S Emergency Stop Brake Contact Make Contact Optional 8 BK 0 5 OV Supply Voltage 0 VDC 9 VT 0 5 24V Supply Voltage 24 VDC 10 YE 0 5 D Low Noise Ground 7 GR 0 25 GND Ground 13 WH 0 25 TD Transmitted Data 14 BN 0 25 RTS Request to Send Shield Shield Communication 15 RD 0 25 CTS Clear to Send 16 GN 0 25 RD Received Data Shield Shield Communication 5 Grey underlayed entries are only o
4. User Manual TesiMod Hand held Terminal Part Number Version Date Valid for 80860 684 3 19 01 2006 06 0203 00 HT06 0203 xxx 03xxx 06 0803 00 HT06 0803 xxx 03xxx 06 0903 00 HT06 0903 xxx 03xxx 06 1603 00 HT06 1603 xxx 03xxx 06 1803 00 HT06 1803 xxx 03xxx with external download upload interface Version Date Modifications 1 11 11 1999 First Edition 2 16 10 2000 Interface Variants Enlarged 3 19 01 2006 External Download Upload Interface This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement 6 SUTRON ELECTRONIC GMBH Gesamtinhaltsverzeichnis cR 1 1 1 1 1 1 1 1 1 General Symbols 141 1 1 2 Specific Symbols 00 00000000 00000001 1 1 L2 Safety Notes ehem 1 2 1 3 Intended na ein 1 2 14
5. vated for a short time A number of system and error messages can be output by the system test If the application memory contains a valid project the first mask i e the Start mask or the mask defined in the TSwin language parameters as the Start up mask appears on the display A beep also sounds by the integrated loudspeaker The Start mask is displayed for 5 seconds This is a fixed time setting After this time has elapsed the Main mask or the mask defined in the language parameters as the Main mask appears on the display This is the first mask of the operator guidance When you touch the display while the Start mask is displayed the Setup mask ap pears In this mask you define the parameters for the interfaces and the operating device B ELECTRONIC GMBH Design and Commissioning 2 6 Identification You can identify the operating device by the nameplate on the rear www suetron de Tel 49 7 11 77098 0 1 2 01 02904 BT MN MUT 2 CL00010J Un 24 VDC In 0 8 LU MNA Figure 2 5 Nameplate example Order Number Firmware Version Version on Delivery Voltage and Current Serial Number BoD Depending on the size of the display you will be able to read various types of infor mation as the operating device is initialized clock frequency application memory size current firmware version TSwin version project name time date number of compilation runs and
6. 0 and is used for changing data in the editor The and characters can be entered when configuring the Shift or ShiftCase system variables The key 1 and STU is used for changing data in the editor The characters S T and U can be entered when configuring the Shift or ShiftCase system variables The key 2 and VWX is used for changing data in the editor The characters V W and X can be entered when configuring the Shift or ShiftCase system variables The key 3 and YZ is used for changing data in the editor The characters Y Z and can be entered when configuring the Shift or ShiftCase system variables 6 SUTRON ELECTRONIC GMBH Control and Display Elements N JKL MNO PQR ABC DEF GHI The key 4 and JKL is used for changing data in the editor The characters J K and L can be entered when configuring the Shift or ShiftCase system variables The key 5 and MNO is used for changing data in the editor The characters M N and O can be entered when configuring the Shift or ShiftCase system variables The key 6 and PQR is used for changing data in the editor The characters P Q and R can be entered when configuring the Shift or ShiftCase system variables The key 7 and ABC is used for changing data in the editor The characters A B and C can be entered when configuring the Shift or ShiftCase system variables The key 8 and DEF is used for changing data in the editor The characters D E and F
7. Supply Voltage 0 VDC 9 VT 0 5 24V Supply Voltage 24 VDC 10 YE 0 5 D Low Noise Ground 7 GR 0 25 GND Ground 13 WH 0 25 011 Data Input 14 BN 0 25 Data Input Inverted Shield Shield Communication 15 RD 0 25 DO1 Data Output 16 GN 0 25 DO1 Data Output Inverted Shield Shield Communication 5 Grey underlayed entries are only optionally available 5 For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 4 2 Termination 5 You only can use the operating device as last device Participant Figure 4 5 Operating device as last device 4 4 3 Diagnostics There are diagnostics LEDs at the operating device The LEDs show the states of the bus system The diagnostics LEDs on the operating device has the following functions Table 4 6 Functions of the INTERBUS diagnostics LEDs Designation Color State Function RC Green On Remote Bus Check BA Green On Bus Active Off Bus Not Active RD Red On Remote Bus Inactive S sutron ELECTRONIC GMBH Interfaces of the Device 4 5 MPI The device can be integrated into a Siemens MPI bus structure using the interface available for Siemens MPI connections 4 5 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table
8. a random number Because the initialization mask is visible only for a few seconds there is a possibility to represent this mask for a longer time period 1 Hold down an arbitrary key at the operating device to generate an error message 2 Read the firmware version now 3 Release the key to complete the initialization procedure of the operating device 2 6 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 Control and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil You project the operating principle of the keys in the programming software 1 2 3 4 CON O Figure 3 1 Front view ELECTRONIC GMBH Control and Display Elements ot YZ O N O gi ROO N Enclosure Nameplate Display Emergency Stop Button Option Diagnostics LED Vcc Diagnostics LED RC Diagnostics LED BA Diagnostics LED RD Right Push button on the Side Option Status LED Function Keys F1 to F8 Function Keys F1 to F8 Status LED Data Release Special Key Data Release Editing Key Plus Editing Key Minus Special Key Enter Special Key Delete Status LED Help Special Key Help Control Key Page Down Cursor Keys Right Left Up Down Special Key Acknowledge Cursor Key Home Editing Key 0 to 9 Alphabet Editing Key Decimal Point Left Push button on the Side Option 3 1 1 Editing Keys The key
9. can be entered when configuring the Shift or ShiftCase system variables The key 9 and GHI is used for changing data in the editor The characters G H and can be entered when configuring the Shift or ShiftCase system variables The key Decimal point and is used for changing data in the editor The charac ters and can be entered when configuring the Shift or ShiftCase system vari ables The key Plus and lt gt is used for changing data in the editor The characters lt and gt can be entered when configuring the Shift or ShiftCase system variables The key Minus and is used for changing data in the editor The characters and be entered when configuring the Shift or ShiftCase system variables 3 1 2 Control Keys The key Cursor left can be programmed to directly select adjacent I O masks In the editor it moves the cursor within a variable to the left by one character character se lection S sutron ELECTRONIC GMBH Control and Display Elements N The key Cursor right can be programmed to directly select adjacent nodes and I O masks In the editor it moves the cursor one character to the right character selec tion The key Cursor up can be programmed to directly select adjacent nodes and I O masks In the editor it moves the cursor up one variable variable selection The key Cursor down can be programmed to directly select adjacent I O masks In the
10. shows the wrong date data in the CMOS RAM may have already been lost For this reason after changing a battery always check data such as passwords that can be modified parameters in the system variables recipe data sets and entries in the message system sutron ELECTRONIC GMBH Maintenance and Servicing 5 4 1 Changing the Battery Batteries must only be changed by authorized and trained experts For changing the battery you may only use replacement batteries of S tron electronic Electrostatic discharge can damage electronic components Observe the ESD pro tective measures Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge Danger Explosive Do not open lithium batteries Danger Toxic When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided To ensure that the data in the CMOS RAM and the time are preserved it is possible to change the battery under operating voltage Please note the safety notes Remove the screws on the rear of the housing and lift off the housing Remove the cable fastener which secures the battery Disconnect the battery connector and remove the dead battery Plug in the cable for the new battery Use a cable fastener to attach the new battery to the plastic support Place the rear panel back onto the device Carefully screw the sc
11. 30 nF km Surge Impedance 150 Ohm The maximum length of one segment is 50 m which cannot be exceeded This 50 m applies from the first node to the last node in the segment For further information on the installation please refer to the Siemens manual SI MATIC S7 400 and M7 400 Programmable Controllers Hardware and Installation 6ES7498 8AA03 8BA0 4 5 3 Termination The operating device is configured as last device The termination is inside the de vice and can not be switched off At operation as a participant you have to use re peaters Participant BEBBDUBB Figure 4 6 Operating device as last device Participant Figure 4 7 Operating device as participant with repeater sutron s ELECTRONIC GMBH Interfaces of the Device 4 5 4 Diagnostics There is a diagnostics LED the operating device The LED shows the state of the bus system The diagnostics LED on the operating device has the following function Table 4 9 Function of the MPI diagnostics LED Color State Function Green On Data exchange B ELECTRONIC GMBH Interfaces of the Device 4 6 PROFIBUS DP 4 6 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 10 Pin cable assignment Pin Wire Designation Function Shield Overall
12. 4 1 1 Pin center 4 2 4 2 RS232 Communication 4 3 4 2 1 Pin Cable Assignment 4 3 6 SUTRON ELECTRONIC GMBH Gesamtinhaltsverzeichnis LI MEC SUR 4 3 1 Pin Cable 5 4 3 2 44 INTERBUS 4 4 1 Pin Cable 4 4 2 Terminati n 4 4 3 Diagnostics uns nee ai LIONE dep 4 5 1 Pin Cable 5 4 5 2 Cable Hei 4 5 8 4 5 4 Diagnosi S en 4 6 4 6 1 Pin Cable 4 6 2 Cable 4 6 3 Termination ru eei tete en 4 6 4 Diagnostics 47 Shielding D SUB Connectors 5 Maintenance and ae 5 1 Maintenance 6 2 Front Panel 5 3 FUSO 5 4 5 4 1 Changing the Battery 5 4 2 Battery Disposal Technic
13. 4 7 Pin cable assignment Pin Wire omm Designation Function Shield Overall Cable Shield 1 RDBU 0 25 S Push button Left Make Contact 11 PK 0 25 S Push button Left Make Contact 2 WHGN 0 25 S Push button Right Make Con tact 12 OR 0 25 S Push button Right Make Con tact BU 0 5 O Emergency Stop Brake Contact 4 BN 0 5 O Emergency Stop Brake Contact 5 WHYE 0 25 O S Emergency Stop Brake Contact Make Contact Optional 6 BNGN 0 25 O S Emergency Stop Brake Contact Make Contact Optional 8 BK 0 5 OV Supply Voltage 0 VDC 9 VT 0 5 24V Supply Voltage 24 VDC 10 YE 0 5 2 Low Noise Ground 7 GR 0 25 DGND Data Transmission Potential 13 WH 0 25 CNTR N Repeater Control Signal Minus 14 0 25 nc Not Connected Shield Shield Communication 15 RD 0 25 RxD TxD N Received Data Transmitted Data Minus 16 GN 0 25 RxD TxD P Received Data Transmitted Data Plus Shield Shield Communication 5 Grey underlayed entries are only optionally available For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 5 2 Cable Any cable that conforms with the following parameters can be used Table 4 8 Cable characteristics MPI Parameters Value Loop Resistance 110 Ohm km Capacitance
14. 9245 Part 3 Table 4 12 Baud rate PROFIBUS DP Baud Rate Cable Length 187 5 kBit s 1000m 500 kBit s 400 m 1500 kBit s 200m 3000 to 12000 kBit s 100m 4 6 3 Termination The operating device is configured as last device The termination is inside the de vice and can not be switched off At operation as a participant you have to use re peaters Participant 1 111 1 141 Figure 4 8 Operating device last device Participant Repeater Figure 4 9 Operating device as participant with repeater db sutron ELECTRONIC GMBH Interfaces of the Device 4 6 4 Diagnostics There is a diagnostics LED at the operating device The LED shows the state of the bus system The diagnostics LED on the operating device has the following function Table 4 13 Function of the PROFIBUS DP diagnostics LED Designation Color State Function BA Green On Data exchange 4 7 Shielding D SUB Connectors You must shield D SUB connectors as follows o 9 2 3 A Figure 4 10 Shielding D SUB connectors D SUB connector Shield Cable clip Cable The shield must be folded back into a flat position over the cable sheath When fastening the cable with the cable clip as much of the shielding as possible must be in contact with the housing and suf
15. Cable Shield 1 RDBU 0 25 S Push button Left Make Contact 11 PK 0 25 5 Push button Left Make Contact 2 WHGN 0 25 S Push button Right Make Contact 12 OR 0 25 5 Push button Right Make Contact 3 BU 0 5 Emergency Stop Brake Contact 4 BN 0 5 O Emergency Stop Brake Contact 5 WHYE 0 25 O S Emergency Stop Brake Contact Make Contact Optional 6 BNGN 0 25 O S Emergency Stop Brake Contact Make Contact Optional 8 BK 0 5 OV Supply Voltage 0 VDC 9 VT 0 5 24V Supply Voltage 24 VDC 10 YE 0 5 D Low Noise Ground 7 GR 0 25 DGND Data Transmission Potential 13 WH 0 25 CNTR P Repeater Control Signal Plus 14 BN 0 25 nc Not Connected Shield Shield Communication 15 RD 0 25 RxD TxD N Received Data Transmitted Data Minus 16 GN 0 25 RxD TxD P Received Data Transmitted Data Plus Shield Shield Communication Grey underlayed entries are only optionally available For operating devices with open cable ends make sure to connect the shield with the protective ground 4 6 2 Cable Any PROFIBUS DP approved cables specified in the EN 50170 as cable type A can be used 4 11 6 SUTRON ELECTRONIC GMBH Interfaces of the Device Table 4 11 Cable characteristics PROFIBUS Parameters Value Impedance 136 to 165 Ohm Capacitance lt 30 pf m Loop Resistance 110 Ohm km Wire Gauge 0 64 mm The maximum cable length depends on the baud rate DIN EN 1
16. al Dalaran 7 Ordering DAN seen DON nennen 6 SUTRON ELECTRONIC GMBH Important Notes 1 Important Notes a gt 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers 1 1 1 General Symbols Danger This symbol is used to refer to instructions which if ignored or not carefully followed could result in personal injury Note This symbol indicates application tips or supplementary notes Reference to source of information This symbol refers to detailed sources of information on the current topic 1 1 2 Specific Symbols The following symbols indicate specific dangers which could result in damage to equipment or personal injury or even up to the death of the operator Danger Electric Shock Danger Corrosive Danger Toxic Danger Explosive Danger Fire Danger Infrared Light Danger Electrostatic Charge sutron ELECTRONIC GMBH Important Notes 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always accessible to all users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device user manual in particular the saf
17. ance personnel must have an education which entitles them to work on automation systems 1 2 6 SUTRON ELECTRONIC GMBH Design and Commissioning 2 Design and Commissioning 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately 2 2 Mounting the Device The operating device is optional equipped with a hook and a magnet You can put the operating device to a suitable position with these mounting options S sutron i ELECTRONIC GMBH Design and Commissioning 2 3 Design 2 3 1 Front View with Dimensions 253 mm 9 961 85 5 mm 3 366 116 5 mm 4 587 Figure 2 1 Front view with dimensions ELECTRONIC GMBH Design and Commissioning 2 3 2 Side View with Dimensions 125 mm 4 921 Figure 2 2 Side View with Dimensions i ELECTRONIC GMBH Design and Commissioning 2 4 Connecting the Device Hazardous voltages can exist inside electrical installations that can pose a danger to humans There is a risk of electric shock when touching live parts For information on the pin or core numbers for the supply voltage please refer to the chapter Device Interfaces The device is protected against
18. cessories Description Part Number 5 Pin Download Cable 88311 020 USB RS232 Converter for Downloads In Connection With 88311 020 81215 000 Only Battery Assembled With Cable And Connector 66694 000 Device Connector Front Panel Mounting 57320 000 16 Pin Insert With Soldering Contacts 57323 000 6 SUTRON ELECTRONIC GMBH Ordering Data ELECTRONIC GMBH A Index A Data release ees 3 4 ACCOSSOIl BS ctn ettet 7 1 Sid Mcd d un E B MINOS eaa 3 3 REDEN eect SCHEN 5 1 x 3 4 Battery disposal u ent 5 2 Vo Mn E EN E L Cable 4 9 3 8 PROFIBUS DP 4 11 M en 4 4 5 1 Changing the 5 2 54 Character attributes 3 9 scs EEE 2 1 Char clerset Normal MITTERE 3 9 x WUINRGOWS js 3 9 N 3 9 Gah T 2 4 Nameplate 2 6 Control KEYS ann rennen 3 3 O D O
19. d onto the termination switch Table 3 2 User mode switch 1 S2 S3 4 Operating Mode Standard mode with PLC default upon delivery X Standard mode without PLC Activate download deletes application memory and de fault contrast default brightness setting Activate upload Legend for table Switch ON Switch OFF X Any switch position 3 6 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 4 Stop Push button Emergency Stop Button The device can be fitted with an optional STOP push button or an emergency stop button The STOP push button on the operating device ensures that the system to be mon itored is shut down safely in accordance with EN 60204 1 1997 Paragraph 9 2 5 3 The stop function can be a Category 0 1 or 2 stop according to EN 60204 1 1997 Paragraph 9 2 2 and must be defined according to the risk assessment Therefore the stop function of the operating device can be used for a safe machine stop as well as for looping into the emergency stop circuit of the system to be tored The signals of the STOP push button use different circuits in the two versions of the linkbox In the case of the linkbox with an emergency stop function the signals con trol the stop circuit or emergency stop circuit of the system to be monitored If no hand held operating device is connected the stop circ
20. e Dominant LOW Shield Shield Communication 5 Grey underlayed entries are only optionally available For operating devices with open cable ends make sure to connect the shield with the protective ground 5 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 3 2 Termination The operating device is configured as a participant At use as last device you have to use a terminating resistor RAb 120 ohms between the wires WH and BN Participant Participant Figure 4 4 Operating device as last device ELECTRONIC GMBH Interfaces of the Device The device can be integrated into the INTERBUS using the interfaces available for 4 4 INTERBUS INTERBUS connections 4 4 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 5 Pin cable assignment Pin Wire omm Design Function Shield Overall Cable Shield 1 RDBU 0 25 S Push button Left Make Contact 11 PK 0 25 S Push button Left Make Contact 2 WHGN 0 25 S Push button Right Make Contact 12 OR 0 25 S Push button Right Make Contact BU 0 5 Emergency Stop Brake Contact 4 BN 0 5 O Emergency Stop Brake Contact 5 WHYE 0 25 O S Emergency Stop Brake Contact Make Contact Optional 6 BNGN 0 25 O S Emergency Stop Brake Contact Make Contact Optional 8 BK 0 5 OV
21. editor it moves the cursor downwards to the next variable variable selection The key Cursor home can be programmed to directly select higher level nodes and masks In the editor it returns the cursor to the first input variable position The key Page is used to page through tables recipes and messages The function ality corresponds to the system variable TabPgDn The key allows data content to wards the bottom of the table to be viewed 3 1 3 Special Keys The key Help always displays the current help text online help The help key LED flashes when a system message is pending The system message is always dis played in plain text The key Data Release is used to switch from the menu into the editor The integrated LED lights up in the editing mode if the external data release has been set When the Data Release key is pressed within the editor the editing mode is exited The key Enter is used to conclude data entry When pressed while in the Startup Mask the key switches into the Setup Mask The key Delete deletes the character beneath the cursor in the editor Removes the selected messages from the data memory The key Acknowledge is used as acknowledge key for the message system 3 4 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 1 4 Function Keys The function of the function keys is freely assignable with soft key functions The function keys can be used either as direct keys for menu con
22. erference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Emitted Interference EN 50081 1 Tab 1 EN 50082 2 EN 55011 PROFIBUS DP and MPI Limit Value Class A EN 55022 PROFIBUS DP and MPI Limit Value Class A Equipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degrees of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 Corrosion Protection IEC 60068 Emergency Stop Button EN 418 5 This is a class device This device may cause radio interference residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same Housing Type ROSE Beluga 2200 Polyamide Color RAL7021 Impact Resistance gt 7 Nm to DIN 50014 Flammability V2 to UL94 Measures L x W x D Without Emergency Stop Button Approx 229 mm x 116 5 mm x 125 mm 9 016 x 4 587 x 4 921 With Emergency Stop Button Approx 253 mm x 116 5 mm x 125 mm 9 961 x 4 587 x 4 921 Degree of Protection IP54 Total Weight Approx 415 g without Cable Cable Weight Approx 172 g m 6 SUTRON ELECTRONIC GMBH Ordering Data 7 Ordering Data Table 7 1 Ac
23. ety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group All configuration programming installation commissioning operating and mainte nance work in connection with the automation system must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and mainten
24. ficient strain relieve must be ensured is ELECTRONIC GMBH Interfaces of the Device 4 14 5 SUTRON ELECTRONIC GMBH Maintenance and Servicing 5 Maintenance and Servicing 5 1 Maintenance Interval The following maintenance intervals are recommended for this operating device Table 5 1 Maintenance work Interval Changing the Battery 4 Years 5 2 Front Panel Only use a damp cloth to remove any dirt from the front panel 5 3 Fuse The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 4 Battery The built in battery preserves the data in the CMOS RAM and supplies the real time clock The minimum battery life is 5 years even under unfavorable operating condi tions When the battery runs down the message Change battery is generated au tomatically We recommend you change the battery approximately every 4 years as part of the regular maintenance work A prepared battery including connector can be obtained directly from S tron electronic If the Change battery message is detected too late e g the real time clock stopped or
25. g on the device variant several interfaces are available Table 4 1 Device variants Order Number Available Interfaces 5 9 5 9 c 5 2 15 ale 8 L EE 2 02 XIXI 9 X X HT06 1 8 HT06 1 X 8 X ELECTRONIC GMBH Interfaces of the Device 4 1 RS232 Download Upload The interface is only designed to be used for downloads and uploads because the interface is not electrically isolated To carry out a download or an upload proceed as follows 1 Carefully unscrew and remove the protective see figure of the download upload interface Plug the cable onto the interface of the operating device Connect the other end of the cable with the serial interface ofthe PC Now carry out the download or upload After the download upload is complete remove the cable from the interfaces again Carefully tighten the protective cap for the download upload interface again Figure 4 2 Position of download upload interface 4 1 1 Pin Assignment Connector in the operating device 5 pin female connector Binder series 702 Table 4 2 Pin assignment of the RS232 interface
26. hmic Rated Current 400 mA 30 VAC 100mA 50 VDC Electrical Lifetime Full Load 5 x 10 Switching Cycles Display Type LCD Resolution 126 x 64 Pixels Reading Angle 90 Default Brightness Setting By User Mode Switch LCD Lifetime 100 000 h Half Life Backlighting 100 000 h 2 6 1 9 SUTRON ELECTRONIC GMBH Technical Data Display Lines 8 Characters Line 21 Display Area H x W 40 mm x 72 mm 1 575 x 2 835 Electrical Data Supply Voltage 24 V DC SELV in Accordance with DIN EN 61131 Residual Ripple 1096 Maximum Minimum Voltage 19 2 V Maximum Voltage 30 2 V Power Consumption Field Bus Device 0 25 Connected Load 6 W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated Standard Interfaces Variable Baud Rates and Data Formats 20 mA According to CL 2 and DIN 66 348 1 Transmission Length 0 1000 m 3280 84 ft Twisted Pair Shielded Electrically Isolated RS485 According to DIN 66259 4 Transmission Length 0 1200 m 3937 01 ft Twisted Pair Shielded Electrically Isolated RS232c According to DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 49 21 ft Layer stranded Shielded Communication Electrically Isolated Download Upload Not Electrically Isolated Field Bus Interfaces Va
27. perating device In the programming software enter the following values as lower and upper limits for the representation type Table 3 3 Values for representation type System Variable Lower Limit Upper Limit Default Set ting LcdContrast 25 125 25 If you do not configure the system variable LcdContrast the default setting is used when the device is initialized Adjust the contrast to the surrounding conditions at reached operating temperature to be able to read the display optimally 3 8 6 SUTRON ELECTRONIC GMBH Control and Display Elements If you did set up the system variable you can set the contrast as follows Open the screen where you set up the system variable and 1 Press the Data Release key if the data release is not automatically active 2 Enter a new value for the contrast To do so use the keys Plus and Minus 3 Press the Enter key 4 Finally press the Data Release key The new contrast setting becomes effective immediately after the Enter key is pressed If necessary repeat steps 2 and 3 until you are satisfied with the contrast 3 6 2 Default Contrast Setting If the contrast setting is such that it is no longer possible to read the masks you can use the user mode switch to reset the contrast to the default value For the table with the switch positions of the user mode switch see chapter User Mode Switch The switch position for the default contra
28. polarity reversal The device will not operate ifthe polarity is incorrect This device is in Protection Class To ensure safe operation a safety extra low volt age SELV according to DIN EN 61131 must be used for the supply voltage The device is equipped with either an open cable end or with an assembled 12 or 16 pin connector The 16 pin connectors consist of the following components Angle Connector Part No 7301500000 16 pin Insert for Pins Part No 7003916101 Crimp pin Part No 7010901001 To connect a device with a 16 pin connector you need a suitable connector which consists of the following components Device Connector Part No 7471500000 or Coupler Connector Part No 7201500000 16 pin Insert for Female Crimp Connector Part No 7003916102 Female Crimp Connector Part No 7010901002 or 16 pin Insert for Soldering Connector Part No 7001916104 Figure 2 3 16 pin device connector pin diagram 2 4 6 SUTRON ELECTRONIC GMBH Design and Commissioning Figure 2 4 16 pin coupler connector pin diagram The listed parts can be obtained from Hummel Metall und Kunststofftechnik GmbH The crimp pins must be processed with a crimping tool The tool is also obtainable at Hummel Metall und Kunststofftechnik GmbH 2 5 Switching the Device on After you applied the supply voltage a system test is carried out during which the modules in the operating device are tested and initialized All status LEDs are acti
29. ptionally available 5 For operating devices with open cable ends make sure to connect the shield with the protective ground 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 3 CAN The opto decoupled interface for CAN bus connections is available to integrate the device into a CAN structure The CAN bus is high speed bus accordance with ISO DIS 11898 4 3 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin device connector Table 4 4 Pin cable assignment Pin Wire omm Designation Function Shield Overall Cable Shield 1 RDBU 0 25 S Push button Left Make Contact 11 PK 0 25 S Push button Left Make Contact 2 WHGN 0 25 S Push button Right Make Contact 12 OR 0 25 S Push button Right Make Contact 3 BU 0 5 Emergency Stop Brake Contact BN 0 5 O Emergency Stop Brake Contact 5 WHYE 0 25 O S Emergency Stop Brake Contact Make Contact Optional 6 BNGN 0 25 O S Emergency Stop Brake Contact Make Contact Optional 8 BK 0 5 OV Supply Voltage 0 VDC 9 VT 0 5 24V Supply Voltage 24 VDC 10 YE 0 5 D Low Noise Ground 7 GR 0 25 GND Ground 13 WH 0 25 CANH OUT CAN_H Bus Line Dominant HIGH 14 0 25 CANL OUT CAN_L Bus Line Dominant LOW Shield Shield Communication 15 RD 0 25 CANH IN CAN_H Bus Line Dominant HIGH 16 GN 0 25 CANL IN CAN_L Bus Lin
30. rdering 7 1 Default contrast setting 3 9 P Design anes 2 2 Pin cable assignment Device variants nee 4 1 CAN 4 4 Diagnostics EN 4 7 MPI 4 8 484 o vc o PROFIBUS DP 4 11 PROFIBUS DP 4 13 9232 4 3 a 2 2 Pin assignment ront A RS232 download upload 4 2 a 15 PROFIBUS DR nn 4 11 Display et rmt cte 3 8 3 8 R Editing Keys RS232 communication 4 3 Emergency stop 3 RS232 download 4 2 F S Firmware 2 6 Safety anne 1 2 3 5 5 1 5 1 Setting the contrast 3 8 Special keys 3 4 T Standards uie en ee 6 4 Identification sss 2 6 Stop pushbutton 3 7 Intended use 1 2 Switching on 2 5 6 4 6 Symbols K General 1 1 1 1 Acknowledge 3 4 T Cursor down
31. rews tightly into the rear panel NO 0 m 5 4 2 Battery Disposal To prevent short circuitry in the collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag You must always return old batteries to a dealer or to a returns depot set up for this purpose by the public waste disposal body or a licensed battery dealer for recycling Only dispose of dead batteries in public or commercial collection boxes The battery is drained when the message Change battery appears the display of the device 5 2 6 SUTRON ELECTRONIC GMBH Technical Data 6 Technical Data Keyboard Type Membrane Keyboard Number of Keys 32 Keys Switching Cycles Approx 6 Million Actuator Travel 0 4 mm 0 016 Key Area Embossment 13 mm x 13 mm 0 512 x 0 512 Display Elements 4 Diagnostics LEDs 10 Status LEDs Emergency Stop Button According to EN 418 Type Rafi RAFIX 16 1 30074 122 Lifetime 3 x 104 Switching Cycles Switching Element Rafi RAFIX 16 Universal Switching Element 2NC or Optional 1NC 1NO Maximum Switching Current 250 mA 30 VAC 250 mA 42 VDC Lifetime 5 x 10 Switching Cycles Push button Type APEM Series IS Mechanical Lifetime 1 x 106 Switching Cycles Switching Element 1NO Maximum Switching Current with O
32. riable Baud Rates and Data Formats CAN According to ISO 11898 Electrically Isolated DeviceNet According to ISO 11898 Electrically Isolated INTERBUS Not Electrically Isolated 6 2 6 SUTRON ELECTRONIC GMBH Technical Data Field Bus Interfaces SUCOnet K Electrically Isolated MPI Electrically Isolated PROFIBUS DP Electrically Isolated Central Unit Central Unit 284 Clock Frequency 10 MHz Other Characteristics Watchdog Timer Real Time Clock Temperature Compensa tion of the Display Battery Monitoring Memory Application Memory 256 KByte Flash RAM 128 KByte Static CMOS RAM Battery Backed Connection System Circular Connector M23 16 pin Connection Cable Diameter 10 8 mm 0 35 mm 0 425 0 014 Weight Approx 172 g m Bending Radius fix lay 4 x Cable Diameter Bending Radius loose lay 10 x Cable Diameter UL Approved According to Style 20233 80 C 176 F 300V Environmental Conditions Operation 0 C to 50 C Storage Transport 10 C to 70 C Relative Air Humidity for Operation and Storage 10 to 95 No Condensation Application Area Degree of Pollution 2 Overvoltage Category II 6 3 9 SUTRON ELECTRONIC GMBH Technical Data Standards and Guidelines Int
33. st is identical with the Activate download via hardware The contrast is reset before a corresponding message is displayed The warning will be displayed in a legible manner To restore the default contrast brightness Switch the device off Set the switches S1 and S4 of the user mode switch to ON Switch the device on again When the warning appears switch the device off again Set switch S4 to OFF Then switch the device on again The application will not be lost 3 6 3 Character Attributes The following character attributes can be displayed on the device Normal Flashing Underlined Inverse 3 6 4 Fonts You are able to use the Windows character sets Further you can use the font Nor mal and the font Zoom or create and use your own character sets S sutron B ELECTRONIC GMBH Control and Display Elements n ELECTRONIC GMBH Interfaces of the Device 4 Interfaces of the Device The standard operating device is supplied with an open cable end Optionally the op erating device can be equipped with an assembled 16 pin connector Figure 4 1 Pin diagram for 16 pin connector The connecting cable is constructed of three components respectively 1 3x 0 5 mm not shielded for supply voltage 2 2x 0 5 mm and 6 x 0 25 mm not shielded for emergency stop button and the push buttons 3 5x 0 25 mm shielded for communication Dependin
34. stall stationary emergency stop buttons that are available at all times on the system to be monitored Warning If the stop circuit has been implemented as a Category 0 or 1 stop the stop function must be effective regardless of the operating mode A Category 0 stop must have pri ority The releasing of the STOP push button must NOT lead to hazardous conditions also see EN 60204 1 1997 Chapter 9 2 5 3 The stop function is not a substitute for safety devices S sutron ELECTRONIC GMBH Control and Display Elements gt 4 3 5 Push button Optionally one push button each is on the right and left side of the operating device It is possible to start different orders or conditions at the machine with these push buttons The connection must be carried out with little induction 3 6 Display Danger Toxic If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out Danger Corrosive If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with a LC Display 3 6 1 Setting the Contrast To be able to set the contrast you need to use the programming software to setup the system variable LcdContrast in a screen of your choice To do so follow the instructions listed in the programming software s help topic How do specify the contrast brightness setting for the o
35. trol or for triggering a function in the controller 3 2 Diagnostics LEDs Different diagnosis LEDs are at the operating device Table 3 1 Diagnostics LEDs Designation Color Function Green Voltage Monitoring The Diagnostics LEDs RC BA and RD are used with INTERBUS PROFIBUS DP and interfaces The functions of these LEDs are described in the chapter of the corresponding interface S sutron 3 ELECTRONIC GMBH Control and Display Elements 3 3 User Mode Switch When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided tective measures gt Electrostatic discharge can damage electronic components Observe the ESD The user mode switch is positioned at the bottom right in the keyboard circuit board in the top shell of the operating device To operate the user mode switch proceed as follows 1 Disconnect the operating device from the supply voltage 2 Remove the screws on the rear of the housing and lift off the housing 3 Set the desired operating mode see table 4 After setting the operating mode place the housing rear panel back onto the de vice Carefully screw the screws tightly into the rear panel of the housing again 6 Connect the operating device with the supply voltage Figure 3 2 Position of user mode switch 5 The switch positions for ON or OFF are printe
36. uit or emergency stop circuit respectively is closed the linkbox without an emergency stop function on the other hand the signals of the stop circuit or emergency stop circuit are sent via the STOP push button If no hand held operating device is connected the stop circuit or emergency stop circuit respectively of the system to be monitored is open The term stop looping has the following meaning The stop circuit or emergency stop circuit respectively of the system to be monitored is looped through the linkbox and not interrupted irrespective of whether the hand held operating device is con nected to the linkbox and the STOP push button has not been operated or not This functionality is only available with the linkbox with an emergency stop function Warning If using a hand held operating device with an emergency stop button you must en sure that the connecting cable is securely installed A hand held operating device that is not connected to the machine must be stored out of sight of the user Bear in mind that the nearest emergency stop will be activated in the event of danger If it does not work because it is not connected this could have fatal consequences Warning If the hand held operating device is equipped with a STOP push button but it is not connected to the linkbox a stop can not be triggered using the hand held operating device the STOP push button of the hand held operating device is ineffective In
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